INTERNSHIP IN MANUFACTURING

PROCESSES AT FALCON MACHINERIES

A SUMMER INTERNSHIP

Submitted by

SHUBHAM SANTOSHBHAI PATEL

[190140119117]

In partial fulfilment for the award of the degree of

BACHELOR OF ENGINEERING
In
[Mechanical Engineering Department]
[Government Engineering College Bharuch]

Gujarat Technological university, Ahmedabad

[June-July, 2022-23]
 [Government Engineering College Bharuch]
Near K J Polytechnic, Opp.- Govt. Guest House, Old national Highway-
8, Bholav, Bharuch-392002

CERTIFICATE

This is to certify that the project report submitted along with the project
entitled Internship in manufacturing processes has been carried out by
Shubham Santosh Bhai patel 190140119117 under my guidance in
partial fulfilment for the degree of Bachelor of Engineering in Mechanical
Engineering Department, 7th Semester of Gujarat Technological
University, Ahmedabad during the academic year 2022-23.

Prof. Parth N. Mehta Dr. Kalpesh V. Modi

Internal guide Head of the Department
 [Government Engineering College Bharuch]
Near K J Polytechnic, Opp.- Govt. Guest House, Old national Highway-
8, Bholav, Bharuch-392002

CERTIFICATE

This is to certify that Shubham Santosh Bhai patel 190140119117 has

successfully completed the summer internship entitled Internship in
manufacturing processes in partial fulfilment for the degree of Bachelor
of Engineering in Mechanical Engineering Department, 7th Semester of
Gujarat Technological University, Ahmedabad during the academic year
2022-23.

Examiner 1 Examiner 2
240720

Government Engineering College Bharuch

Near K J Polytechnic, Opp.- Govt. Guest House, Old national Highway-
8, Bholav, Bharuch-392002

DECLARATION

We hereby declare that the Summer Internship report submitted along with
the Summer Internship entitled Internship in manufacturing processes
at Falcon Machineries submitted in partial fulfilment for the degree of
Bachelor of Engineering in Mechanical Engineering Department to Gujarat
Technological University, Ahmedabad, is a bonafide record of original
project work carried out by me at Falcon machineries under the supervision
of Vijay Gajjar and that no part of this report has been directly copied
from any students reports or taken from any other source, without
providing due reference.

Name of the student signature of student

Shubham S. Patel

i
Gujarat Technological University Government Engineering College, Bharuch
240720

ACKNOWLEDGMENT

I would like to express my deepest appreciation to all those who provided me the

possibility to complete this internship. A special gratitude I give to my internship

supervisor Mr. Vijay Gajjar, whose contribution in stimulating suggestions and

encouragement, helped me to coordinate my internship especially in writing this report.

Furthermore, I would also like to acknowledge with much appreciation the crucial role

of the staff of Mr. Sanjay Dabhi, who gave the permission to use all required

equipment and the necessary materials to complete the task of “Assembling the

machine”. A special thanks goes to my colleague Mr. Rahul who help me to assemble

the parts and gave suggestion about the task. Last but not least, many thanks go to the

internal guide Prof. Parth N. Mehta whose have invested his full effort in guiding me

to complete this internship.

ii
Gujarat Technological University Government Engineering College, Bharuch
240720

ABSTRACT

The report is about my summer internship tenure which made me learn the
basics of machining processes like drilling, tapping, reaming, facing,
turning, taper turning, chamfering, parting off, threading etc. I
accomplished many jobs like lubrication, measurement using vernier
callipers, screw gauges and scale too. I also learnt to operate pneumatic
crane to lift heavy turret used in lab press machine. It also consists my first
industrial experience ever where I got to know about the practical
problems and how to face them using analytical skills and logic provided
by staff members. During internship program I went through an
application phase where I just not read theory and memorised it but it was
actually worked as a psychomotor development tenure for me. At the end I
believe that this kind of programs should be promoted which will always
be helpful for every student in their future employment and even guide them
to choose their field of interest.

iii
Gujarat Technological University Government Engineering College, Bharuch
240720

LIST OF FIGURES

Fig.1.1 Single Rotary Tablet Compression Machine 3

Fig.1.2 Double sided Rotary Tablet Compression Machine 4

Fig.1.3 High Speed Tablet Press Machine 5
Fig.1.4 Roll Compactor Machine 6

Fig.1.5 Rapid Mixer Granulator 8

Fig.1.6 Oscillating Granulator Machine 9
Fig.1.7 Octagonal Blender 10
Fig.1.8 Paste kettle 10
Fig.1.9 Mass mixer machine 11
Fig.1.10 Tablet coating machine 12

Fig.1.11 Punches and dies 13

Fig.1.12 Vacuum tray drier machine 14
Fig.1.13 Tablet Deburring Machine 15
Fig.1.14 Tablet Inspection Machine 16
Fig.2.1 Plant Layout 18
Fig.2.2 Lathe Machine 19

Fig.2.3 Carriage 19
Fig. 2.4 Lathe Operations 20

Fig.2.5 Bench Drill Machine 23

Fig.2.6 Drill Bit Material with different surface finish 24
Fig.2.7 Machine Vice 25
Fig.2.8 V- Block 25
Fig.2.9 Electric Drill Machine 26
Fig.2.10 Principle of Operation 27
Fig. 2.11 Angle Grinder 29
Fig.2.12 MIG Welding Machine 30

iv
Gujarat Technological University Government Engineering College, Bharuch
240720

Fig.2.13 Two stage Reciprocating Air Compressor 31

Fig.3.1 Mounting Universal Coupling with Output Shaft of Motor 33
Fig.3.2 Hoper Installation on Roll Compactor 33

Fig.3.3 Motor Pulley Arrangement 33

Fig.3.4 Sprocket-Chain Assembling with Knob 34
Fig.3.5 To Validate Functioning Lift the Stand 34
Fig.3.6 Socket Fitting to Prevent Air Leakage 34
Fig.3.7 Motor and Rotor Installation over Base of Machine 35
Fig.3.8 Lab Press Demonstration 35

Fig.3.9 Tapping Operation 35

Fig.3.10 Turret Degreasing 35
Fig.3.11 Drilled Workpiece 36
Fig.3.12 Lift Turret by means of Pneumatic Crane 36

v
Gujarat Technological University Government Engineering College, Bharuch
240720

LIST OF TABLES

Table 1.1 Company Description 2

Table 1.2 Product Details of Single Rotary Tablet Compression Machine 3
Table 1.3 Product Details of Double-Sided Rotary Tablet Compression 4
Machine
Table 1.4 Product Details of High-Speed Tablet Press Machine 5
Table 1.5 Product Details of Roll Compactor Machine 7
Table 1.6 Product details of RMG 8
Table 1.7 Product Details of Oscillating Granulation Machine 9
Table 1.8 Product details of Octagonal Blender 10
Table 1.9 Product details of HMG 11
Table 1.10 Product details of Tablet Coating Machine 12
Table 1.11 Product Details of Vacuum Tray Drier Machine 14
Table 1.12 Product Details of Tablet Deburring Machine 15
Table 1.13 Product details of Tablet Inspection Machine 16
Table 2.1 Lubrication Location Instruction 21
Table 2.2 Specifications of lathe machine 22
Table 2.3 Parameters of Bench Drill Machine 25
Table 2.4 Specifications of Electric Drill machine 26
Table.2.5 Metal Fabrication Processes (step by step) 27
Table 2.6 Types of Abrasive 28
Table 2.7 Marking system for Grinding wheel 28
Table.2.8 Specification of Grinding Wheel 29
Table 2.9 Angle Grinder Technical Specification 29
Table 2.10 Technical Specification of MIG Welding Machine 30
Table 2.11 Technical Specification of Two stage Reciprocating Air 31
Compressor

vi
Gujarat Technological University Government Engineering College, Bharuch
240720

LIST OF ABBREVIATIONS

DIN Direct Identification Number

GMP Good Manufacturing Practice
LPM Litres Per Minute
USP Unique Selling Proposition
VFD Variable Frequency Drive
TQM Total Quality Management
CFM Cubic Feet Per Minute
MT Morse Taper
HSS High Speed Steel
SS Stainless Steel
EP Extreme Pressure
PTS Powder Transfer System
FBD Fluid Bed Dryer
HMG High Shear Mixer Granulator
PLC Programmable Logic Controller
RMG Rapid Mixer Granulator
AISI American Iron and Steel Institute
ELNP Electroless Nickel Plating
CGMP Current Good Manufacturing Practice
SG Spheroidal Graphite

vii
Gujarat Technological University Government Engineering College, Bharuch
240720

TABLE OF CONTENTS
SR. NO. DESCRIPTION PG. NO.
Acknowledgement ii
Abstract iii
List of Figure iv
List of Table vi
Abbreviations vii
CHAPTER 1 Overview of the Company 1
1.1 About the Company 1
1.2 About Infrastructure 2
1.3 Products of Company 3
1.3.1 Tablet Press Machine 3
1.3.2 Roll Compactor Machine 6
1.3.3 Granulation Machine 7
1.3.4 Octagonal Blender 9
1.3.5 Paste Kettle 10
1.3.6 Mass Mixer Machine 11
1.3.7 Tablet Coating Machine 12
1.3.8 Punches and Dies 13
1.3.9 Vacuum Tray Drier Machine 13
1.3.10 Tablet Deburring Machine 15
1.3.11 Tablet Inspection Machine 16
CHAPTER 2 Overview of Different Department 18
2.1 Plant Layout 18
2.2 Technical Specification of Major equipment 18
2.2.1 Lathe Machine 18
2.2.2 Drill Machine 23
2.2.3 Angle Grinder 26
2.2.4 MIG Welding Machine 30
2.3.5 Reciprocating Air Compressor 31
CHAPTER 3 Introduction to Summer Internship 32

viii
Gujarat Technological University Government Engineering College, Bharuch
240720

3.1 Summer Internship Summary

3.2 Purpose
3.3 Objective
3.4 Scope
3.5 Summer Internship Planning
CHAPTER 4 Conclusion
4.1 Overall Analysis of Summer Internship 37
4.2 Experience
Bibliography 38

ix
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

CHAPTER 1: OVERVIEW OF THE COMPANY

1.1 ABOUT THE COMPANY

Falcon Machineries, is a group of young, dedicated, qualified & experienced peoples

who are committed to their work until grand success. Since commencement of the
operation in 2008, they are manufacturing and exporting a remarkable collection of
Pharmaceutical Processing Machines and Dies, Cone Mill, Colloid Mill, Mass Mixer,
Roll Compactor, Dust Extractor, Coating Machine, Commuting Mill, etc. They are
offering a wide range of machineries and have been served into a large segment of
industries having fair success and full satisfaction to the industries. Within the 14 years,
that they have been known to the industries, they have successfully introduced nos. of
new products for the field of pharmaceuticals formulations such as Tablet, Capsule,
Liquid, Ointment, Dry Powder, Food Industries & Bulk Drugs Manufacturing
Industries and also upgrade old ones, which are now growing in popularity and demand.
They are offering all the products under the brand name Falcon.
They shall of course be continuing on the fast track of growth and will provide many
more innovative products in the time to come. Development of product line has been
an end result of the interaction with industry people based on their requirements,
experience and expectations. This is a constant process, which they carry out regularly.
They take pride that their designers are based in the actual field and industry.
They have been researching, developing and manufacturing all process equipment
reaching international advanced level according to GMP standards. They also have in
house facility of machine shop & in house complete fabrication equipment and
sufficient skilled men power. They have suitable design of our products which are
globally accepted, advanced international technology, steady performance, superior
quality and best services. They are continuously working on the possibilities for selling
their products to new sectors. Their customer should see them as a professional partner
& supplier.
Company has got great achievements in the pharmaceutical Tablet & Granulation
Section manufacturing equipment field through the execution of our Brand name
“FALCON” -developing Strategy. The products are well popular in Indian
Pharmaceutical, Food, Camphor Industry and have a good reputation in abroad.
Line of business covers equipment for Pharmaceutical Formulations as an example
Tablet, Liquid, Capsule & Ointment, Bulk Drugs, Chemicals, Food, Catalyst Industries,
Salt Industries, Camphor Industries, Naphthalene Balls Industries, Fertilizer Industries
etc.

1
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

Table 1.1 Company Description

Nature of business Exporter and manufacturer

Additional Business Supplier, Exporter and Service provider
Company CEO Ashok singh parmar
Total number of employees 26 to 50
Year of establishment 2008
Legal status of firm Partnership firm
Annual turnover Up to Rs. 50 lacs
Top Export Countries Nepal, Bangladesh, USA
Export percentage 20-40%
• Experienced R & D Department
• Good Financial Position & TQM
Primary Competitive advantage • Large Production Capacity
• Large Product Line
• Provide Customized Solutions

Quality measures/ Testing facilities Yes

1.2 ABOUT INFRASTRUCTURE

The company stats that they are supported by robust and well structural infrastructural
base that spreads over a large area and assist our engineers to manufacture world class
machines as per the industry set standards. Our infrastructural base comprises of sub-
divisions such as R&D, admin, sales, quality testing, procurement, production,
warehousing, transportation, logistic, marketing, etc. They have installed the latest
machines, equipment and tools in production unit that enable us to meet the varied
needs of the clients in a predefined time period. Additionally, they upgrade all the
installed machines on regular intervals in order to boost the production rate.

The major market of the company across various countries which are as follows:
Canada, China, Malaysia, Tunisia, Algeria, Syria, Poland, U.K, Sri Lanka, UAE,
Turkey, Republic of South Africa, Bangladesh, Nepal, Republic of Korea, Kenya,
Thailand and our India too.

2
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

1.3 PRODUCTS OF COMPANY

1.3.1 Tablet Press Machine:

The device that compresses the powder into tablet of uniform size with different shape
and uniform weight are also called as tablet compressing machine or tableting machine.
A Tablet compressing machine can be used to manufacture tablets of a wide variety of
materials, including pharmaceuticals, illicit drugs, cleaning products, and cosmetics.
High speed Tableting machines are used commonly in pharmaceutical industry.
Millions of tablets can be pressed but using this machines/presses.
The operation of tablet press machine involves compressing of powder substance into
tablets shape of uniform size, thickness and weight. The press machine is usable in
various industries including cosmetics, cleaning products and pharmaceutical products
and also available at very attractive cheap rates to buy. The granular substance is passed
through the cavity between two punches and a die form and a force is used to bind the
materials together. The tablet press machine is manufactured in two forms which are
the single punch models and the rotary tablet press.
1.3.1.1 Single Rotary Tablet Compression Machine:

Fig.1.1 Single Rotary Tablet Compression Machine

Table 1.2 Product Details of Single Rotary Tablet Compression Machine

Voltage 415 V
Material SS
Power 3.70 KW
Speed 1440 RPM
Frequency 50 HZ
Phase 3

Salient Features:

• Heavy duty square GMP Model

• In compliance with cGMP Guideline
• C.I. Body and C.I. Middle plate Paint free tablet manufacturing zone
3
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

• Turret of Special Grade S.G. Iron casting

• Upper punch penetration system
• Electronic. Digital Tablet cum RPM Counter
• Inter lock switches to all Guards
• Lower Guard of polished Stainless Steel & Upper Guards of Acrylic Material
• Aluminium Turret Guards Effective Dust Extraction Nozzles
• Imported needle roller bearing provided at the bottom of turret
• Reverse direction motion protection is provided to avoid accident
• Safe / Simple operates & Easy to Maintain
• Main motor AC VF Drive (Optional)
• Force Feeder (Optional)
• Auto Lubrication Pump (Optional)
• Powder Level Sensor (Optional)

Technical Specifications:

• Tooling "D” "D” SPECIAL / Bolus

• No. of Station 16 Stn. 20 Stn. 12 Stn.
• Operating Pressure 10 Ton 10 Ton 12 Ton
• Max. Tablet Diameter 23 mm 23 mm 40 mm
• Max. Depth of Fill 20 mm 20 mm 25 mm
• Upper Punch Penetration 1.5 to 8 mm 1.5 to 8 mm 1.5 to 8 mm

1.3.1.2 Double sided Rotary Tablet Compression Machine:

Fig.1.2 Double sided Rotary Tablet Compression Machine

Table 1.3 Product Details of Double-Sided Rotary Tablet Compression Machine

No. of station 75 STN

Capacity 5.5 LAC
Diameter of punch 25.4
4
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

Material SS 316 cGMP

Max. Tablet dia. 25 mm
Weight 4500 kg
Diameter 200 mm
Floor space dimension 10*10*8.5 mm3
Turret speed 60 RPM
Screen size 15 mm

Salient Features:

• Heavy Duty Square GMP Model

• C.I. Body and C.I. Middle plate
• Paint free tablet manufacturing zone
• Turret of Special Grade S.G. Iron casting
• Disc type mechanical clutch start system
• Upper punch penetration system
• Electronic. Digital Tablet cum RPM Counter
• Double Sided lifting cams
• Aluminium Turret Guards
• Effective Dust Extraction Nozzles
• Imported needle roller bearing provided at the bottom of turret
• Variable Speed pulley, single shot Lubrication System, (ACVF Drive Optional)
• Reverse direction motion protection is provided to avoid accident
• With extra hand wheel for easy punch loading
• Machine can be available with PLC (Optional)
• Machine can be equipped to compress Bi-Layer Tablet (Optional)

1.3.1.3 High Speed Tablet Compression Machine:

Fig.1.3 High Speed Tablet Press Machine

Table 1.4 Product Details of High-Speed Tablet Press Machine

Voltage 415 V
Material SS
Power 3.70 KW
5
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

Speed 1440 RPM

Frequency 50 HZ
Phase 5

Salient features:

• The machine is offered in four models viz. 45, 55,61 and 75 stations, to give
output up to 9000 tablets per minute.
• The tableting zone of the machine is totally enclosed to minimize noise
emission. Entire drive mechanism is contained within the power cabinet, which
is closed by vibration isolated, sound reducing guards. Anti-vibration mounts
are fitted as standard.
• Safe machine operation is of utmost importance. To ensure safety, all upper
guards have been fitted with interlock switches. If a guard is open, while the
machine is in operation, the machine will stop immediately.

1.3.2 Roll Compactor Machine:

Fig.1.4 Roll Compactor Machine

Roll Compactor Machine is used for dry granulation method. It forces the fine powders
between two counter rotating rollers and presses the fine powders in a solid compact or
sheets, so called chips or flakes. Finally, these chips or flakes are then reduced in size
to the desired granules/grain size further with the help of Oscillating Granulator
Machine or Multi Mill Machine or Commuting Mill or Sizing Machine. The sieve size
should be selected very carefully in order to prevent the generation of fines. The
selected sieve defines the final granules/grains size also further to achieve excellent
granules/grains can be made dust free by Screening (Sifter) Machine. The separated
fines also can be Re-compacted/ Recycle with Roll Compactor Machine.

In the process of compaction, the fine powder or crystalline powder are fed to the
charging hopper of the Roll compactor. Here the vertical feed screw feeds the powder
into the compacting zone of the compacting rollers through the pre-compacting
chamber. The adjustable speed (through AC Variable Frequency Drive AC VFD) of
feed screw pressures the powder to pass strictly between the compacting rollers gap and
6
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

therefore strong/hard chips/flakes forms from the fine or crystalline powder. After
proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality,
the same speed ratio can continue to achieve the more output (if the speed limit permits
the machine rated roller & feed screw speed) from the same machine model.

Table 1.5 Product Details of Roll Compactor Machine

Voltage 220-240 V
Material SS 304
Power 3.70 KW
Power source Electric
Frequency 50-60 HZ
Phase 3

Salient Features:

• In Compliance with cGMP guidelines, Contact Parts are made of S.S. 316
except rollers
• Very compact design available in Plain, Water Jacketed or Flameproof Model
• Screw is driven through AC Variable Frequency Drive
• Safety slipping clutch between gearbox and feed screw
• ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished
compacting rolls made of tools steel
• Rolls drive through twin shaft gearbox with drive unit coupled to it using
coupling, which ensures synchronization of the rolls with a steady torque
loading
• Pre-Compression chamber guides the products to roll without any slippage and
leakage
• Pre-densifier screw comprises of cylindrical or conical shape, which is well
polished and made of AISI SS-316 quality material
• The feed screw assembly can be lifted by hand-operated hydraulic pump. This
facilitates ease in cleaning
• Scrapper assembly also designed to dismantle for ease of cleaning
• A separate panel board which consists all controls and indicators of the
compactor are permanently built in namely, on/off rolls, on/off feed screw, main
switch, forward/reverse switch, ammeters for rolls and feed screw and
emergency stop to avoid short circuit or fire hazard at the time of water cleaning.
• Electrical interlocking between main roll drive and fixed screw drive
• Water jacketing arrangement. (optional)
• Hydraulic power pack system for Rear Roller. (optional)
• AC Variable frequency drive for Rollers. (optional)

1.3.3 Granulation Machine:

It ensures uniform mixing of ingredients and granulation into fine particles. All
equipment has been manufactured with high quality material that guarantees durability
and smooth operation. One distinguishing feature of these machines is the ease of

7
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

maintenance and cleaning, which eliminates any contamination between different

products as well as durability.

1.3.3.1 Rapid Mixer Granulator

RMG has been developed for mixing of ingredients used for wet granulation process
for R & D. Multi-blade impeller and chopper design is for better floating and tumbling
of material for dry & wet mixing; it forms wet uniform granules.

Table 1.6 Product details of RMG

Volume 2.5-15 litre

Material SS
Power 1 KW
Power source Electric
Voltage 220-380 V
Impeller 15-150 RPM

Fig.1.5 Rapid Mixer Granulator

Salient Features:

• Contact parts SS 316 & non-contact parts SS 304

• Three or Four blade impeller (customized) design
• Four blade chopper design
• Special design air purging facility as an option
• Manually operated discharge
• Structure MS & Covered with SS 304
• Manual operated push button control
• PLC based operating panel can be provide as an option
8
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

• Inter changeability design for lab model up to 15 Litre

1.3.3.2 Oscillating Granulator Machine:

Fig.1.6 Oscillating Granulator Machine

Table 1.7 Product Details of Oscillating Granulation Machine

Hoper capacity 22 Litre

Electric motor power 2 H.P.
Speed 1440 RPM
Stirrer size 138*368 mm2
Screen area 388*762 mm2
Output 30 to 75 kg/hr
Charging height 11355 mm
Discharging height 6555 mm

Salient Features:

• Sturdy and noiseless design

• Easy to operate & maintain
• Higher ratio of desired size granules can be obtained
• Continuous oscillating stirrer drive
• Simple screen holding and tensioning device
• Double stirrer oscillating granulator also available for higher output

1.3.4 Octagonal Blender:

Octagonal Blender is multi-talented blending equipment for mixing of dry granules and
dry powders for proper homogeneously. Blenders mounted with two different legs. One
is driving and second will supporting end. Discharge will be through manually operated
butterfly valve. Double cone blender will be design with angle and shape for proper
mixing. Both the blenders are suitable for Vacuum Transfer System for loading of
material.

9
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

Fig.1.7 Octagonal Blender

Table 1.8 Product details of Octagonal Blender

Voltage 230-380 V
Material SS
Capacity 50,000 Litre
Power source Electric
Frequency 50 HZ
Phase 3

1.3.5 Paste Preparation Unit (Paste Kettle):

Paste preparation unit is used for paste/ binder to develop wet granulation for High
Shear Mixer Granulator (HMG).

Fig.1.8 Paste kettle

10
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

Table 1.9 Product details of HMG

Voltage 380 V
Material SS 304
Capacity 20-200 Litre
Power source Electric
Frequency 50 HZ
Phase 3

Salient Features:

• Contact parts SS 316 8 non-contact parts SS 304

• Mounting on SS structure
• Top mount drive unit
• Variable Frequency Drive is part of machine for a speed control
• Discharge through tilting
• Inbuilt Steam/Electrical heating elements

Optional Accessories:

• Documentation
• Insulation Jacket on Steam Jacket
• Steam
• Electrical Heater
• Flame Proof Construction

1.3.6 Mass Mixer Machine:

The offered mixer is used to provide uniform mixing of the material.

Fig.1.9 Mass mixer machine

Salient Features:

• All contact parts are made of SS 304 (SS 316 optional)

11
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

• Thrust bearings are provided to carry rigid and thrust load.

• Easy for cleaning and operating.
• Interlocked acrylic dust cover for inspecting the mixing process.
• The tilting device provided for easy unloading of the material.

1.3.7 Tablet Coating Machine:

The higher quality tablet coating machine, high performance and reduced power
consumption, hence very efficient in operation. It delivers a thin coating of film on the
tablets uniformly and rapidly during operation. The coating material is sprayed on to a
group of tablets in a tray/ bed and a concurrent flow of heated air is introduced to assist
in evaporating the solvent. Coating Machine has a variable speed drive for different
coating processes and is also equipped with a temperature control system.

Fig.1.10 Tablet coating machine

Table 1.10 Product details of Tablet Coating Machine

Capacity 0.5-250 kg
Motor 0.25-7.5 H.P.
Blower 0.5-2 H.P.
Blower fan volume 1-3 CFM
Heater capacity 1-5 KW
Power source Electric

Salient Features:

• Coating Pan is engineered to the perfection from SS 304 (SS 316 optional)
• Totally enclosed machine drive and hot air blowing system
• 30", 36", 42" or 48" Coating Machine has variable speed drive. Hot air blowing
system is separate
• 60" or 72" Coating Machine has two speeds with step pulley without hot air
blowing system
• Hot air blowing system is with temperature control probe

12
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

1.3.8 Punches and Dies:

• These are the interchangeable parts used to generate the shape of the tablet.
Falcon machineries limited manufactures dies that are of very high quality made
using premium S7 stainless steel material that is hard and durable. Depending
on their usage, they also supply carbide lined dies to increase resistance to
friction and other mechanical forces. The dies and punches also come with an
inspection kit, polishing kit and a customized storage system /cage for these
tools. The company ensures supply of quality tooling kits for all your
manufacturing needs.

Fig.1.11 Punches and dies

Features:

• Rugged construction
• High strength
• Anti-corrosive
• CRN Coating (Optional)
• Laser Marking (Optional)
• S7 Premium Still (Optional)
• Multi Tip (Optional)
• Hard Chrome

1.3.9 Vacuum Tray Drier Machine:

• This is used for drying of thermal sensitive materials, these tray dryers have a
number of applications chemical and pharmaceutical industries.

13
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

Fig.1.12 Vacuum tray drier machine

Table 1.11 Product Details of Vacuum Tray Drier Machine

Capacity of pump 51-170 m3/hr

Voltage 220 V
Frequency 50 HZ
No. of shelf 6-16
Dummy shelf 1
Surface area 2-16 cm2

Features:

• Smooth finish
• Sturdy construction
• Longer service life

14
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

1.3.10 Tablet Deburring Machine:

• Designed for effective De-Burring and De-Dusting Noiseless & Maintenance

free unit. Minimum electric power consumption.

Fig.1.13 Tablet Deburring Machine

Table 1.12 Product Details of Tablet Deburring Machine

Max. tablet diameter 25 mm
Min. tablet diameter 5 mm
Output 5000-25000 tablet/hr
Power 025 H.P.
Speed 1440 RPM
Phase 3

Salient features:

• Designed for effective De-Burring and De-Dusting

• Noiseless & Maintenance free unit.
• Minimum electric power consumption.
• Adjustable height to suit any tableting machine outlet.
• Components can be easily washed or sterilized.
• Suction outlet concentrated on De-Dusting zone ensures maximum flushing of
removed dust.

15
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

1.3.11 Tablet Inspection Machine:

• The offered machine is capable of inspecting both sides of the tablets and
vibrations provided to remove dust.

Fig.1.14 Tablet Inspection Machine

Table 1.13 Product details of Tablet Inspection Machine

Power 0.25 H.P.

Voltage 220 V
Frequency 50 HZ
Belt width 145 mm
Dimension 1955*540*1270 mm3
Phase 3

Salient Features:

• Inspection on both sides of Tablet

• As per cGMP Standard
• Reversible of Tablet
• Foot switch provided on both side for stopping the machine
• Vibration provided for removing of Dust
• The unit is mounted on caster wheel

Other than these machines the company also manufactures many machines which are
listed as follows:

• Mini Tablet Press Machine

• Tablet Punching Machine
• Intermediate Pharma Container
• High Shear Mixer Granulator
• Cone Blender
• Pharma Lifting Stand
• Colloid Mill
16
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of the Company

• Multi Mill
• Vibro-Sifter Machine
• Dust Extractor
• Powder Transfer System (PTS)
• Fluid Bed Dryer

All of the above-mentioned machines are precisely manufactured by the professionals

using the latest technology in accordance with the set industry standards.

17
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

CHAPTER 2: OVERVIEW OF DIFFERENT

DEPARTMENT

2.1 PLANT LAYOUT

Fig.2.1 Plant Layout

Notations for Plant Layout:

HR= Human Resource Department, F= Finance, L= Lathe Machine, S= Store, A=

Assembly, D=Drill Machine, W= Welding Machine, C= Cutting Section, G=
Grinding Section, R= Restroom, Q=Quality Control, Sc.= scrap unit, I.C.= Inventory
Control, Un= Unloading Area, Lo= Loading Area

2.2 TECHNICAL SPECIFICATIONS OF MAJOR EQUIPMENT

2.2.1 Lathe Machine

• A lathe machine is a machine tool that removes the undesired material from a
rotating workpiece in the form of chips with the help of a tool that is traversed
across the work and can be feed deep into the work. It is also known as the
‘Mother of all Machines’.
2.2.1.1 Anatomy of Lathe Machine:
1) Feed gear box 2) Gear guards 3) Reverse lever
4) Face plate 5) Tool post 6) Compound rest
7) Carriage 8) Headstock 9) Tailstock

18
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

10) Bed 11) Feed rod 12) Lead screw

13) Thread dial Indicator 14) Apron 15) Hand wheel
16) Live centre 17) Dead centre 18) Saddle

Fig.2.2 Lathe Machine

Fig.2.3 Carriage
2.2.1.2 Lathe Operations:
a. Centring b. Turning c. Taper turning
d. Eccentric turning e. Chamfering f. Thread cutting
g. Facing h. Knurling i. Filing
j. Polishing k. Grooving l. Spinning
19
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

m. Forming n. drilling o. Reaming

p. Boring q. Counter-boring r. Counter-sinking
s. Tapping t. Parting-off u. Keyway cutting
v. Grinding w. Milling x. Keyway cutting

Fig. 2.4 Lathe Operations

2.2.1.3 Machine Lubrication: In machine (tool) lubrication, one of the most common
applications of lubricants is to bearings. The oil film should prevent metallic
contact between the journal and bearings so that frictional forces are minimized.
Gears under severe conditions require extreme pressure (E.P) lubricants.
• Types of lubricants:
1) Grease: Grease is usually employed where temperatures are not excessive and
the sealing arrangements are inadequate for oil.
• Methods of applying grease include

20
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

a) Mechanical lubricator (or) centralized pressure systems: Severe condition,

frequent and regular addition of fresh grease (e.g., metal rolling mills)
b) Compression cup (or) pressure gun application: Periodic addition of fresh
grease.
c) Grease packing: Not severe conditions, and infrequent replenishment
required.
2) Oil: Oil is generally considered to be more effective than grease and is preferred
if the sealing arrangements are adequate.
Methods of applying oil include:
1. Spray or mist: High speeds
2. Circulating systems: medium speed
3. Oil bath and splash systems: Slow and medium speeds.
Table 2.1 Lubrication Location Instruction

2.2.1.4 Safety Considerations in Lathe:

A lathe is a machine tool with
i. Work rotating at high speeds
ii. Long, hot, sharp chips
iii. Relatively slender and sharp cutting tool.
All these are very difficult to guard effectively.
o If carelessly machined, then long workpieces may buckle and fly out of the
machine.
o Improperly held tools may snap and fly off like a bullet.
o Hot stringy chips may cause serious cuts and burns.
o Tool bit held above or below the centre of thin workpiece may cause it to bend
and fly out of the lathe.

21
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

Safety Precautions to be adhered while working on lathe:

a) All gears and gear-ends of the lathe should be properly guarded.
b) When mounting chuck on the lathe, start (turn) it on the spindle by hand with
power off.
c) Hands should not be kept on chuck or face plate when the power is on.
d) For positioning heavy work on the lathe, one may take advantage of mechanical
lifting devices.
e) After tightening the workpiece on the lathe chuck, the chuck wrench should be
removed immediately.
f) When filing on lathe, make sure that it is not without a handle.

Table 2.2 Specifications of lathe machine

SR. NO. PARAMETER DETAILS

1 Swing Over Machine Bed Min.350mm
2 Swing Over Cross Slide Min.190mm
3 Distance Between Centers DIN 806-MT3 750-800mm
4 Turning Length 700-750mm
5 Width Of Bed Mini.260mm
Work Spindle
6 Spindle Diameter in Front Bearing 60mm
7 Spindle Bore 35mm
8 Taper Bore According to DIN228 (Shortened) MT-5
9 Normal Chuck Diameter 160mm
10 Max. Diameter of Face Plate and Clamping Disk 315mm
11 Guide Length of Carriage 350-365
12 Graduation of Longitudinal Scale on Apron Box Hand 0.2mm
Wheel
13 Cross-Slide Travel 175-190
14 Graduation of Scale on Compound Slide Spindle 0.025mm
15 Width of Cross Slide 140mm
16 Compound Slide Travel Min.100mm
17 Graduation of Scale on Compound Slide Spindle 0.05mm
Additional Information
18 Lead Screw Pitch 6mm
19 Coolant Tank with Complete Pump Capacity 10-14 Liter
20 Length*Width*Height of Machine 2000*1000*1400mm3

22
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

2.2.2 Drill Machine:

Fig.2.5 Bench Drill Machine

2.2.2.1 Drill Size:

Drill sizes are indicated in the following ways:

1) In millimetres: Metric size drills range from 0.1499 mm to 100 mm.

2) By number: Drill sizes by number are given in terms of wire gauge, and they
range from No. 80, which has a diameter of 0.0135", up to No. 1, with a
diameter of 0.2280”.
3) By letter: In this case, the series continues with lettered sizes from ' up to 'Z'.
An 'A' drill has a diameter of 0.234" and Z, a diameter of 0.4130".
4) By fraction parts of an inch: Drills are available as small as 1/64" in diameter
to 3" or larger. Drill sizes designated in fractions of an inch increase in size by
1/64" up to 3".

2.2.2.2 Drill Material:

• Drills are made either as one-piece construction or two-piece construction.
• One piece construction drills are made up of High-speed Steel (HSS). HSS
is used for about 90 per cent of all twist drills. For metals more difficult to
cut, HSS alloys of high cobalt series are used.

23
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

• In two-piece construction drills, cutting portion is of high-speed steel (HSS),

and shank portion is made up of carbon steel with a tensile strength not less
than 70 kg-f/mm2.

Fig.2.6 Drill Bit Material with different surface finish

• About 10 per cent of the twist drills are made up of Tungsten carbide.
Usually, drills up to 12 mm are solid-carbide drills, are stiffer and withstand
the heat of the high speeds. Larger drills are more often made with brazed-
on carbide inserts at the point.
• The taper square shank twist drills for ratchet braces and for carpenter’s
braces which are usually manufactured from carbon steel, may be of two-
piece construction.
2.2.2.3 Lubrication for Drilling Work:
Because of the heat, which is produced during drilling, the drill can lose its hardness
and get blunt quickly. An abundant flow of some lubricant or coolant to the drill
point.
a) Minimizes heat generation
b) Increases the cutting ability of the drill
c) Improves the surface quality of the hole
d) Facilitates removal of chips
e) Keeps the drill and work cool.
• Example, soluble oil, sulphurised oil, turpentine and mineral oil

2.2.2.4 Work Holding Devices:

Various work holding devices are machine vice, V- block, T- bolts, strap clamps, step
block, angle plate, parallels and drill jig.

24
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

Fig.2.7 Machine Vice Fig.2.8 V- Block

2.2.2.5 Specifications of Drill Machine:

1) Specification of Bench Drill Machine:

Salient Features:

i. Main Spindle made from alloy steel with 6 splines as per machine tools
spline standard.
ii. Spindle MT Bore at Final testing 20 to 30 Microns.
iii. Spindle “HARDENED & GROUND”.
iv. Drill head, arm & other casting parts of best quality closed grain cast iron
v. Taper roller bearing in spindle & double ball bearings in spindle pulley.
One ball bearing each in body cup & bracket for trouble free & long life.
vi. Independent gear for worm & square rack in work table arm for longer/
trouble free life
vii. Work Table T-Slots Machined as per IS Standards.
viii. All moving parts are accurately machined & ground to closer tolerance.
ix. Main gears, spindle pulley & motors pulley are perfectly balanced to
avoid vibration.

Table 2.3 Parameters of Bench Drill Machine

Sr. No. Parameters Size

1. Drilling Capacity in Steel 25 mm
2. Drilling Capacity in Cast Iron 32 mm
3. Tapping Capacity 20 mm
4. Morse Taper in Spindle MT-3
5. Spindle Travel 165 mm
6. Pillar Diameter 90 mm
7. Pillar Length 1220 mm
8. Distance Column to Center of Spindle 240 mm
9. Max. Distance Spindle to Table 560 mm
25
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

10. Max. Distance Spindle to Base 1065 mm

11. Table Working Surface 365x365mm
12. Base Overall Size 610x370mm
13. Base Working Surface 395x340 mm
14. Spindle Speeds 8
15. Power/Speed of Motors 2HP/1440 Rpm
16. Speed Range 90 to 2100 Rpm
17. V-Belt B-52
18. Net Weight (Approx.) 215 kgs.

2) Specification of Electric Drill Machine:

Fig.2.9 Electric Drill Machine

Table 2.4 Specifications of Electric Drill machine

PARAMETER DETAIL
Weight 1.2 kg
Dimensions 22*6*18.9 cm3
Rated Input Power 350 W
Power Output 160 W
Min. chuck capacity 1 mm
Max. chuck capacity 10 mm
Drill diameter for Aluminium 13 mm
Drill diameter for Wood 20 mm
Drill diameter for Steel 10 mm
Voltage 220-240 V

26
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

2.2.3 Angle Grinder:

2.2.3.1 Principle of Operation:

Fig.2.10 Principle of Operation

• To grind means to abrade, to wear away by friction or to sharpen. In

manufacturing it refers to the removal of metal by an abrasive wheel rotating
at high speeds and working on the external or internal surface of a metallic
or other part hard enough to be abraded, rather than indented, by the grinding
wheel.
• The action of the grinding wheel is similar to that of a milling cutter. The
grinding wheel is composed of many small abrasive particles bonded
together, each one acting as a miniature cutting point.
Table.2.5 Metal Fabrication Processes (step by step)
Sr. No. Process Description
1 Cutting Discs for correct dimensioning
2 Grinding Weld and burr removal
3 Stock Removal Flap discs for heavy Weld seam and excess
material removal and Fibre discs for excess
material removal from both flat and contoured
surfaces.
4 Blending & Refining Impart a uniform finish.
5 Deburring Removing burrs, radial cutting and breaking
sharp edges.
6 Surface Prep. & Cleaning Remove dirt, rust or corrosion and prepare
surface prior to coating or Welding.
7 Finishing Reduce surface roughness, apply a cosmetic
finish, prepare for polishing.
8 Polishing Final step to provide a high gloss finish.

2.2.3.2 Grinding Wheel Abrasives:

• An abrasive is a hard and tough substance. It has many sharp edges. Abrasive
cuts or wears away materials that are softer than itself, Abrasives are used as
cutting materials. Grinding wheels are made up of abrasive grains/particles.
Such abrasive grains possess the following properties:
a) Penetration hardness: Ability of the abrasive to scratch or cut a softer material.

27
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

b) Fracture resistance: Ability of the abrasive to resist breaking or cracking under

load.
c) Wear resistance: Ability of the abrasive grain to maintain sharpness.
Abrasives are of the following types:
Table 2.6 Types of Abrasive
A. Natural B. Synthetic
i. Sandstone I. Sic
ii. Emery, 50-60% crystalline Al2O3 +Fe2O3 II. Al2O3
iii. Corundum, 75-90% crystalline Al2O3 + Fe2O3 III. B4C
iv. Diamonds IV. Cubic Boron Nitride
v. Garnet

• Natural abrasives are obtained from nature, whereas synthetic ones are
manufactured abrasives. Since manufactured abrasives are harder and have
greater impact toughness than any of the natural abrasives except diamond, they
are rapidly replacing natural abrasives.
2.2.3.3 Grit Size:
• Standardized sizing of grits or grains is accomplished by sorting or grading the
material as it passes through screens.
• Screen mesh sizes range from 4 to as small as 1000 grits or even finer and are
classified as follows:
➢ Coarse: 10, 12, 14, 16, 20, 24
➢ Medium: 30, 36, 46, 54, 60
➢ Fine: 70, 80, 50, 100, 120, 150, 180
➢ Very fine: 220, 240, 280, 320, 400, 500, 600 etc.
• Coarse grain wheels are used for rapid removal of metal on softer materials.
Coarse wheels are also used for grinding large workpieces.
• Fine grain wheels are used on small diameter work to produce small fillets or
for fine finishes. Fine wheels are also preferred for grinding hard materials,
since they have more cutting edges.
2.2.3.4 Marking System for Grinding Wheels: Example (51 A 46 L 6 V 23)

Table 2.7 Marking system for Grinding wheel

In Bond type: V= Vitrified, S= silicate, R= Rubber, RF= Rubber reinforced, BR= B-

Resinoid, BF= Resinoid reinforced

28
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

Table.2.8 Specification of Grinding Wheel

Fig.2.11 Angle Grinder

Table 2.9 Angle Grinder Technical Specification

Sr. No. Parameter Description
1. Continuous rating input 710 W
power
2. Depressed Centre wheel 125 mm
3. Abrasive Disc 25 mm
4. Diamond Wheel 125 mm
5. No load speed 10, 000 RPM
6. Dimensions 258*139*106 mm
7. Weight 1.4 kg
8. Power supply cord 2.5 m

29
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

2.2.4 MIG Welding Machine:

• Both arc and molten metal weld pool are shielded from atmosphere by stream
of gas. Arc is produced between continuously fed wire and workpiece.
• Shielding gas may be either Argon or Argon-oxide mixture which are
chemically resistive.
• Filler wire is connected with positive polarity and workpiece with negative
polarity which is called Reverse-Polarity.
• Filler wire can be heated to increase metal deposition rate, termed as “Hot wire
MIG welding”.

Fig.2.12 MIG Welding Machine

Table 2.10 Technical Specification of MIG Welding Machine

Parameter Detail
Input
Input Voltage 415±20% V
Frequency 50-60 HZ
Phase 3
Weight Of Machine 44 Kg
Output
Rated Current Range 50-250 A
Rated Voltage Range 12-26.5 V
Welding Current @ 40℃ 193-250 A
Wire Feeder
Rated Welding Current 250 A
Applicable Wire Diameter 0.8-1 mm
Cable Length 1.8 M
Weight 10 Kg
Wire Feed Speed 5-20 Metre/Minute
Duty Cycle 60%
Welding Torch
Rated Welding Current 350 A
Weight 2.8 Kg

30
Gujarat Technological University Government Engineering College, Bharuch
 240720 Overview of Different Department

2.3.5 Reciprocating Air compressor:

• Reciprocating air compressor is a positive displacement compressor as air is

first sucked in a chamber and compressed by decreasing the area of the chamber
and the area is decreased by a piston.
• It is used for cleaning and spraying purposes.

Fig.2.13 Two stage Reciprocating Air Compressor

Table 2.11 Technical Specification of Two stage Reciprocating Air Compressor

31
Gujarat Technological University Government Engineering College, Bharuch
 240720 Introduction to Summer Internship

CHAPTER 3: INTRODUCTION TO SUMMER

INTERNSHIP

3.1 SUMMER INTERNSHIP SUMMARY

I have done my summer internship at Falcon Machineries, Ahmedabad. The

internship duration was about 2 week and it involved a lot of learning activities all
around. Below is the executive summary of my report which contained all the
details of what all I did and a few recommendations at the end. About 2 days of
initial period, I observed various machines working in different department and
prepared Plant Layout of company with the Process layout carried out in various
units. Right after that I started performing operations by means of machines
according to Guide’s instruction. Moreover, I executed assembly task throughout
the internship like marking on part by using number punch, cleaning operation by
means of pressurized air. The common operations that I performed were tapping,
drilling, cutting, grinding, fastening, socket adjustment and pulley fitting etc.
3.2 PURPOSE
In order to learn various operations being carried out and approximating the
accuracy to reduce error and adapt the industrial environment while being
consistent. Meeting new people and enlarging network is also a kind of benefit
offered from internship.

3.3 OBJECTIVE
To acquire skills and experience so that it would assist me to pursue my career in
the field I desire and it will be beneficial for the psychomotor development too.

3.4 SCOPE
The internship aids to apply knowledge in real world acquired during classroom
and gain industrial experience which will definitely be worthy for building career
in the desire fields. It also considered as first step towards shaping the career.
Additionally, such internship aids to know one about his roles and responsibilities
which gives confidence to an intern about his capability.

3.5 SUMMER INTERNSHIP PLANNING

3.5.1 Roles and Responsibilities: The common operations that I performed

during internship tenure were lubrication, cleaning, measurement, punching
numbers, mounting casing, tapping, drilling, cutting, fastening, and pulley
fitting etc. Apart from that the tasks I accomplished are:
• Sprocket-chain arrangement in dials of Roll compactor
• Socket fitting which prevents air leakage in Compression machine
32
Gujarat Technological University Government Engineering College, Bharuch
 240720 Introduction to Summer Internship

• Pump fitting to lift the stand of Roller compactor

• Degreasing the turret using fluids like thinner and kerosene
• De-rusting with abrasive sand-paper of 80 mm grit size
• Tapping in the drilled hole
• Grinding edges of part using angle grinder
• Mounting universal coupling with output shaft of motor
• Operating crane to lift turret and arrange in compactor machine

Fig.3.1 Mounting Universal Coupling with Output Shaft of Motor

Fig.3.2 Hoper Installation on Roll Compactor

Fig.3.3 Motor Pulley Arrangement

33
Gujarat Technological University Government Engineering College, Bharuch
 240720 Introduction to Summer Internship

Fig.3.4 Sprocket-Chain Assembling with Knob

Fig.3.5 To Validate Functioning Lift the Stand

Fig.3.6 Socket Fitting to Prevent Air Leakage

34
Gujarat Technological University Government Engineering College, Bharuch
 240720 Introduction to Summer Internship

Fig.3.7 Motor and Rotor Installation over Base of Machine

Fig.3.8 Lab Press Demonstration

Fig.3.9 Tapping Operation

Fig.3.10 Turret Degreasing

35
Gujarat Technological University Government Engineering College, Bharuch
 240720 Introduction to Summer Internship

Fig.3.11 Drilled Workpiece

Fig.3.12 Lift Turret by means of Pneumatic Crane.

36
Gujarat Technological University Government Engineering College, Bharuch
 240720 Conclusion

CHAPTER 4: CONCLUSION

4.1 OVERALL ANALYSIS OF SUMMER INTERNSHIP

About 2 days of initial period, I observed various machines working in different
department and prepared Plan Layout of company with the Process layout carried
out in various units. Right after that, I started performing operations by means of
machines according to Guide’s instruction. Moreover, I executed assembly task
throughout the internship like marking on part by using number punch, cleaning
operation by means of pressurized air. The common operations that I performed
were tapping, drilling, cutting, grinding, fastening, socket adjustment and pulley
fitting etc.

4.2 EXPERIENCE
My first ever industrial experience is indeed good. By seeing the tasks performed,
I encountered the application-based knowledge in which I found the assistance of
many people who were working in the industry. Basically, the overall environment
was too good. The guide and workers both were co-operative. The guide was
continuously supervising when I was performing operations on machine for the first
time in order to prevent accident and he instructed about tasks during every single
stage that was being performed by me so that I can improve my accuracy and the
knowledge he shared with me during internship was a way informative.

37
Gujarat Technological University Government Engineering College, Bharuch
 240720

BIBLIOGRAPHY
1. Falcon Machineries - Manufacturer of Tablet Press & Granulation Machineries
from Ahmedabad (falcontabletpress.com)
2. Reciprocating & Rotary Screw Compressors- Champion
(championpneumatic.com)
3. Itco Drilling Machine, Tapping Machine, Drill Manufacturer, Jalandhar
4. Bordo Industrial Tools – Bordo is a wholesale supplier of premium industrial
and engineering tools, headquartered in Melbourne, Australia with global
distribution
5. IndiaMART - Indian Manufacturers Suppliers Exporters Directory, India
Exporter Manufacturer
6. Production Technology Vol. 2 By O.P. Khanna

Gujarat Technological University 38 Government Engineering College, Bharuch