4-C9

OTIS FIELD COMPONENT MANUAL

Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 1 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

Door Control Subsystem (DCSS)

for D O 2 0 0 0

_______________________________________________________________

PREPARED BY: OEC Berlin

_______________________________________________________________

_______________________________________________________________

REVISION HISTORY:

DATE | REVISION | DESCRIPTION | APPROVAL

| | | NAME / COMPANY
_______________________________________________________________
| | |
| | |
Oct 91 | Vers.1.0 | Original document | R. Löb / OECB
APR 93 | Vers.1.1 | Revision | R. Löb / OECB
| | |
JUL 95 | Vers.2.0 | Modernization, BS7255 | R. Löb / OECB
| | general Improvements |
| | |
| | |
| | |
| | |
| | |
| | |
| | |
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 2 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

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event no.| event name | event description

---------+------------------+--------------------------------------------
3100 | use GOON | no event , use ’GOON’ to scroll to next event
3101 | PROGRAM ERROR | wrong door command or supervisor mode
3102 | TCI SIGNAL ACTIV | Top of Car Inspection signal activ
3103 | INITIALIZE RUN | initialize run occured
3104 | OBSTACLE DETECT. | door could not close because of an obstacle
3105 | NUDGING RUN | nudging runs occured
3106 | WRITE EEPROM | new parameter was stored in EEPROM
3107 | PASS PROT NORM | passenger protection activated during
| | normal run
3108 | PASS PROT CNTRUN | passenger protection activated during
| | continuous run
3109 | SHUT DOWN MODE | shut down mode
3110 | INSPECTION RUN | inspection run activated
3111 | MAX OPD VELO | profile velocity not reached during
| | constant velocity open phase
| | ( deviation > 5 Hz )
3112 | MAX CLD VELO | profile velocity not reached during
| | constant velocity close phase
| | ( deviation > 5 Hz )
3113 | EXC OPD STOP VEL | actual velocity greater than dictated stop
| | open velocity at 10 mm before DFO
| | ( deviation > 4 Hz )
3114 | EXC CLD STOP VEL | actual velocity greater than dictated stop
| | close velocity at 10 mm before DFC
| | ( deviation > 4 Hz )
3115 | EXC OPD CRP VELO | actual velocity greater than creep open
| | velocity at beginning of acceleration phase
| | ( deviation > 1 Hz )
3116 | EXC CLD CRP VELO | actual velocity greater than creep close
| | veloity at beginning of acceleration phase
| | ( deviation > 1 Hz )
3117 | DEFAULT PARAMETR | stored default parameter table into EEPROM
3118 | REOPENING | door state changes from closing to opening
3119 | | -- NO EVENT --
3120 | | -- NO EVENT --
3121 | EDS SIGNAL ACTIV | Emergency Door Stop (EDS) activated
3122 | SET UP INSTALL | installation run activated
3123 | MCSS COMMUN ERR1 | MCSS communication is broken
3124 | E V E N T 24 | -- NO EVENT --
3125 | E V E N T 25 | -- NO EVENT --
3126 | E V E N T 26 | -- NO EVENT --
3127 | E V E N T 27 | -- NO EVENT --
3128 | E V E N T 28 | -- NO EVENT --
3129 | NO MORE EVENTS | end of event logging list
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 3 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

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error no.| error name | error description

---------+------------------+----------------------------------------------
3200 | use GOON | no error , use ’GOON’ to scroll to next error
3201 | EMERGENCY STOP ! | general fatal error which results into an
| | emergency stop; detailed description can be
| | found under another error code
3202 | SPEEDENC. SIGNAL | wrong position counting
| | error determination only if door supervisor is
| | in ’READY’ mode ( see also status display ).
| | help: toggle parameter ’encoder sense’ or
| | change encoder signals (DCSS-CON P1/2+3),
| | check encoder cable connection,
| | check parameter setting (door width,
| | center open door flag)
3203 | PARAMETER RANGE | entered EEPROM parameter out of range.
| | error determination during initialize run.
| | help: enter correct parameter (parameter range
| | see appendix)
3204 | INVTR NOT READY | inverter (DCSS-INV) is not ready, DC link
| | voltage is too low.
| | help: check inverter input voltage (230 V ±10%),
| | check cable connections, check fuses
3205 | OVER VOLTAGE ACC | over voltage during accel/decel phase.
3206 | OVER CURRENT ACC | over current during accel/decel phase.
| | help: check parameter setting,
| | extend acceleration distances
3207 | OPEN POSIT ERROR | measured door open position <> stored door way
| | (deviation ± 20mm) when door is fully opened.
| | error determination only if door supervisor is
| | in ’READY’ mode ( see also status display ).
| | help: check parameter (door width, center open
| | door flag), check encoder cable connection
3208 | CLOSE POSIT ERR | measured door close position > 20 mm when door
| | is fully closed.
| | error determination only if door supervisor is
| | in ’READY’ mode ( see also status display ).
| | help: check parameter (door width, center open
| | door flag), check encoder cable connection
3209 | NOT CLD IN TIME | door closing time exceeds the EEPROM value
| | CLOSE PROTECTION TIME or NUDGING PROTECTION
| | TIME.
| | error determination only if the ’CHECK SECURITY
| | FLAG’ in the EEPROM is set (=1) and door
| | supervisor is in ’READY’ mode (see also status
| | display).
3210 | NOT OPD IN TIME | door opening time exceeds the EEPROM value
| | OPEN PROTECTION TIME.
| | error determination only if the ’CHECK SECURITY
| | FLAG’ in the EEPROM is set (=1) and door
| | supervisor is in ’READY’ mode (see also status
| | display).
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 4 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

3211 | OV CUR/VOLT CNST | over voltage or over current occured.

| | (not during acceleration or deceleration phase).
| | error determination only if door supervisor is
| | in ’READY’ mode ( see also status display ).
| | help: check inverter input voltage (230 V ±10%),
| | check motor and motor-cable
| |
3212 | EXC OPD SPEED | measured velocity exceeds profile velocity
| | 80 mm before door fully opened
| | ( deviation 2 Hz ).
| | error determination only if door supervisor is
| | in ’READY’ mode ( see also status display ) and
| | door command is ’OPEN’.
| | help: check parameter (open stop point,
| | deceleration distance open )
3213 | EXC CLD SPEED | measured velocity exceeds profile velocity
| | 80 mm before door fully closed
| | ( deviation 2 Hz ).
| | error determination only if door supervisor is
| | in ’READY’ mode ( see also status display ) and
| | door command is ’CLOSE’ (not ’NUDGING’).
| | help: check parameter (close stop point,
| | deceleration distance close )
3214 | EXC OPD STOPPNT | speed profile is in open torque mode, but the
| | open stop point is not reached.
| | error determination only if door supervisor is
| | in ’READY’ mode ( see also status display ).
3215 | EXC CLD STOPPNT | speed profile is in close torque mode, but the
| | close stop point is not reached.
| | error determination only if door supervisor is
| | in ’READY’ mode ( see also status display ).
3216 | PARAMETER ERROR | wrong parameter value
3217 | WRONG STOPPOINT | open stop point >= door way.
| | error determination during initialize run.
| | help: change parameter setting (door width,
| | center open door flag, open stop point)
3218 | ENCODER DEFECT | measured velocity = 0 while dictated profile
| | velocity > 10 Hz.
| | error determination only if the ’CHECK SECURITY
| | FLAG’ in the EEPROM is set (=1) and door
| | supervisor is in ’READY’ mode (see also status
| | display).
| | help: check encoder cable connection, check
| | fuses F2, F3 on INV-board
3219 | PWM FATAL ERROR | PWM generation out of control, Shut Down
3220 | SOFTWARE RESET | software warmstart occured, error logging will be
| | conserved
3222 | SIO_ERR: FRAME | Serial Interface : wrong start header
3223 | SIO_ERR:SVT_BYTE | Serial Interface: wrong Service Tool Byte
3224 | SIO_ERR:CHECKSUM | Serial Interface: wrong Checksum byte
3225 | SIO_ERR:PARITY | Serial Interface: wrong Parity
3226 | SIO_ERR:MCSS SYN | Serial Interface: Synchronisation
| | error with MCSS link
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 5 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

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The velocity profile of the door can be adjusted by several parameters. The
description of these is shown on the following diagrams for close and open
direction:

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Doorstates:

[]+---------------------------- >< -----------------------------+][

Activation:

Door Creep distance Close Stop Point Door

opened reached reached closed
|-----------|---------------------------|---------------------|

Max Close Velocity

______________________
/ \
/ Nudging Velocity \
/. . . . . . . . . . . . . \
/ \
Start Close Speed \
___________/ \ Stop Close Speed
_____/ \______________
Stop Open Speed (Close Idle Voltage)
(Open Idle Voltage)

Position: [mm]

Start Acceleration Deceleration

Close Distance Distance
Distance Close Close

|<--------->|<--->|-------------------|<--->|-----------------|
|<-- Close Stop Dist.-->|
0mm
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 6 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

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Doorstates:
][+----------------------------- <> -------------------------------+[]

Activation:

Door Creep distance Open Stop Point Door

closed reached reached opened
|-----------|---------------------------|------------------------|

Max Open Velocity

____________________
/ \
/ \
/ \
/ \
/ \
/ \
Start Open Speed \
___________/ \ Stop Open Speed
_____/ \________________
Stop Close Speed (Open Idle Voltage)
(Close Idle Voltage)

Position: [mm]

Start Acceleration Deceleration

Open Distance Distance
Distance Open Open
|<--------->|<----->|-------------------|<---->|-----------------|
0mm |<--- Open Stop Dist. -->|
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 7 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

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Profile Parameter (keys: 332)

name | range |unit| default | note

----------------------+--------+----+---------+--------
START OPEN SPEED | 1...25 | Hz | 7 |
STOP OPEN SPEED | 1...15 | Hz | 5 |
OPEN STOP POINT | 50.500 | mm | 120 |
OPN STOP POINT_2 | 50.500 | mm | 160 | (1)
START OPEN DIST | 0..600 | mm | 10 |
STOP CLOSE SPEED | 1...15 | Hz | 3 |
CLOSE STOP POINT | 50.500 | mm | 120 |
CLS STOP POINT_2 | 50.500 | mm | 150 | (1)
NUDGING VELOCITY | 5...25 | Hz | 10 |

note:
1) only valid if a second profile is available

Other Parameter (keys: 333)

name | range |unit| default | note

----------------------+--------+----+-----------------
VOLTAGE BOOST | 0...20 | % | 10 |
PASSENGER PROTCT | 1..100 | % | 10 | (1)
TCI with BS7255 | 0 / 1 | | 0 | (6)
MCS411: GSM-DIST | 50/500 | mm | 200 |

---- ONLY FOR RELAY CONTROLLER ---- (7)

EFS OPERATION ? | 0 / 1 | | 0 |
REL1 - DISTANCE | 10.500 | mm | 20 |
REL2 - DISTANCE | 10.500 | mm | 20 |
REL3 - DISTANCE | 10.500 | mm | 10 |
REL4-CLS-DISTANCE | 10.500 | mm | 100 | (2)
REL4-OPN-DISTANCE | 10.500 | mm | 100 | (3)
REL5 - DISTANCE | 10.500 | mm | 10 |
SGS - DELAY [ms] | 0.1000 | ms | 200 | (4)
/SGS=0 SGS=1 | 0 / 1 | | 1 | (5)
/SPEED=0 SPEED=1 | 0 / 1 | | 1 | (5)
/NDG=0 NDG=1 | 0 / 1 | | 1 | (5)

note:
1) depends on the resolution of encoder
2) depends on doortype (central or telescopic)
3) only for doors with mechanical safety shoes
4) set delay time for SGS output
5) all inputs are ’high’ activ
6) door can be opened and closed by Top of Car Inspection Box
according to the British Standard
7) input ’Sec.Prof.’ is used to recognize EFS operation if parameter = 1
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 8 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

Engineering Parameters (keys: 334)

name | range |unit| default | notes

----------------------+--------+----+---------+------
MAX OPEN SPEED | 12..63 | Hz | 35 |
MAX CLOSE SPEED | 12..63 | Hz | 25 |
MAX OPEN SPEED_2 | 12..63 | Hz | 40 |
MAX CLS SPEED_2 | 12..63 | Hz | 30 |
START CLOSE SPD | 1..25 | Hz | 6 |
INITIALZE SPEED | 5..20 | Hz | 12 |
START CLOSE DIST | 0.600 | mm | 0 | (1)
ACCEL DIST OPEN | 30.600 | mm | 60 | (1)
ACCEL DIST CLOSE | 30.600 | mm | 60 | (1)
DECEL DIST OPEN | 30.600 | mm | 60 | (1)
DECEL DIST CLOSE | 30.600 | mm | 60 | (1)
RAMP DOWN TIME | 1.2500 | ms | 300 |
REVERSAL TIME | 1.5000 | ms | 100 |
f(U=100%) | 30..63 | Hz | 40 |
TORQUE LIMIT | 0...20 | % | 10 |
OPD IDLE VOLTAGE | 1...30 | % | 20 |
CLD IDLE VOLTAGE | 1...30 | % | 10 |
NUDGING VOLTAGE | 5...50 | % | 20 |
OPEN PROTC TIME | 5...60 | s | 30 |
CLOSE PROTC TIME | 6...60 | s | 30 |
NUDNG PROTC TIME | 15..60 | s | 40 |
CHECK SECUR FLAG | 0 / 1 | | 1 |
CENTER OPEN DOOR | 0 / 1 | | 1 | (2)
SYSTEM_CONFIG | 0...2 | | 0 | (3)
ROTOR SENSE | 0 / 1 | | 0 |
ENCODER_SENSE | 0 / 1 | | 0 |
ENCODER_OVERFLOW | 0...2 | | 0 | (4)
E2P_DCSS_ADDRESS | 0..255 | | 64 | (5)
POSITION ERROR | 0...20 | mm | 20 |

notes:
1) all distances are given in 1/100 of the complete doorway
2) not in use
3) SYSTEM CONFIGURATION: (set in INSTALLATION-Menu)
0=discrete Interf. 1=serial Interf. 2=Relay Controller
4) encoder overflow flag will be set at learn run if encoder counter
has recognized an overflow due to a high resolution encoder
5) binary decoded address value f.e. DCSS1=64, DCSS2=80
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 9 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

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General
2/S Telescope Door ( Two Speed Door )
C/O Central Opening Door
DAC Digital to Analog Converter ( GO 27 BP 1 )
DCSS Door Control Subsystem
MCSS Motion Control SubSystem
OCSS Operational Control SubSystem
RAM Random Access Memory

Door Supervisor States

ESM Emergency Stop Mode
INI INItialize Door Position
RDY ReaDY Mode
SHD SHutDown Mode

Door Command States

Parallel Interface:
CLS CLoSe Door
OPN OPeN Door
NDG NuDGing

Serial Interface:
DED DEenergize Door
CLDn CLose Door (n=1..8)
OPDn OPen Door (n=1..2)

General:
INSP INSPection Run

Door States
[] Door Fully Open
<> Door Opening
][ Door Fully Close
>< Door Closing
<P> Internal Passenger Protection Activated

DCSS Inputs ( depending on different system configurations )

Parallel Interface:
DO Door Open Command
NDG NuDGing Command

Serial Interface:
DOB Door Open Button
EDP Electronical Door Protector
LRD Light Ray Device
SO Save to Open

General:
TCI Top of Car Inspection
EDS Emergency Door Stop
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 10 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

DCSS Outputs
DOL Door Open Limit Switch
DOS Door (Re-)Opening Signal (due to Passenger Protection)

Internal Signals of the DCSS

INH Iinverter INHibit
OCU Over Current Inverter
OVO Over Voltage Inverter
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 11 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

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The event logging is for statistic evaluation only and doesn’t report any
malfunction!

| event description | code | account| time | Number of Runs:

===================================================== R =
| use GOON | 3100 | | |
----------------------------------------------------- System Time:
| PROGRAM ERROR | 3101 | | | T =
-----------------------------------------------------
| TCI SIGNAL ACTIV | 3102 | | |
-----------------------------------------------------
| INITIALIZE RUN | 3103 | | |
-----------------------------------------------------
| OBSTACLE DETECT. | 3104 | | |
-----------------------------------------------------
| NUDGING RUN | 3105 | | |
-----------------------------------------------------
| WRITE EEPROM | 3106 | | |
-----------------------------------------------------
| PASS PROT NORM | 3107 | | |
-----------------------------------------------------
| PASS PROT CNTRUN | 3108 | | |
-----------------------------------------------------
| SHUT DOWN MODE | 3109 | | |
-----------------------------------------------------
| INSPECTION RUN | 3110 | | |
-----------------------------------------------------
| MAX OPD VELO | 3111 | | |
-----------------------------------------------------
| MAX CLD VELO | 3112 | | |
-----------------------------------------------------
| EXC OPD STOP VEL | 3113 | | |
-----------------------------------------------------
| EXC CLD STOP VEL | 3114 | | |
-----------------------------------------------------
| EXC OPD CRP VELO | 3115 | | |
-----------------------------------------------------
| EXC CLD CRP VELO | 3116 | | |
-----------------------------------------------------
| DEFAULT PARAMTR | 3117 | | |
-----------------------------------------------------
| REOPENING | 3118 | | |
-----------------------------------------------------
| E V E N T 19 | 3119 | | |
-----------------------------------------------------
| E V E N T 20 | 3120 | | |
-----------------------------------------------------
| EDS SIGNAL ACTIV | 3121 | | |
-----------------------------------------------------
| SET UP INSTALL | 3122 | | |
-----------------------------------------------------
| MCSS COMMUN ERR1 | 3123 | | |
=====================================================
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 12 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

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| error description | code | account| time | Number of runs:

===================================================== R =
| use GOON | 3200 | | |
----------------------------------------------------- System Time:
| EMERGENCY STOP ! | 3201 | | | T =
-----------------------------------------------------
| SPEEDENC.SIGNAL | 3202 | | |
-----------------------------------------------------
| PARAMETER RANGE | 3203 | | |
-----------------------------------------------------
| INVTR NOT READY | 3204 | | |
-----------------------------------------------------
| OVER VOLTAGE ACC | 3205 | | |
-----------------------------------------------------
| OVER CURRENT ACC | 3206 | | |
-----------------------------------------------------
| OPEN POSIT ERROR | 3207 | | |
-----------------------------------------------------
| CLOSE POSIT ERROR | 3208 | | |
-----------------------------------------------------
| NOT CLD IN TIME | 3209 | | |
-----------------------------------------------------
| NOT OPD IN TIME | 3210 | | |
-----------------------------------------------------
| OV CUR/VOLT CNST | 3211 | | |
-----------------------------------------------------
| EXC OPD SPEED | 3212 | | |
-----------------------------------------------------
| EXC CLD SPEED | 3213 | | |
-----------------------------------------------------
| EXC OPD STOPPNT | 3214 | | |
-----------------------------------------------------
| EXC CLD STOPPNT | 3215 | | |
-----------------------------------------------------
| PARAMETER ERROR | 3216 | | |
-----------------------------------------------------
| WRONG STOPPOINT | 3217 | | |
-----------------------------------------------------
| ENCODER DEFECT | 3218 | | |
-----------------------------------------------------
| PWM FATAL ERROR | 3219 | | |
-----------------------------------------------------
| SOFTWARE RESET | 3220 | | |
-----------------------------------------------------
 4-C9
OTIS FIELD COMPONENT MANUAL
Part :

No. : GAA24350G IV b
European and Transcontinental
Operations Vintage: 01/1
Service Tool User’s Guide
Page : 13 / 13
Product DCSS for DO2000 Date : 14-JUL-1995
Administration Service Tool Reference List

-----------------------------------------------------
| E R R O R 3221 | 3221 | | |
-----------------------------------------------------
| SIO_ERR: FRAME | 3222 | | |
-----------------------------------------------------
| SIO_ERR: SVT_BYTE | 3223 | | |
-----------------------------------------------------
| SIO_ERR: CHECKSUM | 3224 | | |
-----------------------------------------------------
| SIO_ERR: PARITY | 3225 | | |
-----------------------------------------------------
| SIO_ERR: MCSS SYN | 3226 | | |
-----------------------------------------------------
| | 3227 | | |
-----------------------------------------------------
| | 3228 | | |
-----------------------------------------------------
| NO MORE ERRORS | 3229 | | |
-----------------------------------------------------

Note: Plug Service Tool and press 3 for DCSS, 2 for TEST, 2 for ERROR,
Press GOON/GOBACK to display next error.
Press Enter to delete displayed error,
Press Sel Out to delete all errors,
Press On/Off to toggle first line (error dscrpt./number of runs)