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RAW MATERIALS For brickworks

DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/ m³ : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre
Cement Sand
5 Brick (225mm x : RM 0.25 / no 63 No./m² 1/2 B
75mm)

Clay Brick
6 : RM 0.37 / no 188 No./m² 1B
(225mm x 75mm)

7 Vent Blocks : RM 1.80 / no


8 Exmet : RM 8.00 /roll
9 White lime : RM 2.50 /bag
LABOUR
1 Concretor : RM 80.00 / day
2 Gen. Labour : RM 100.00 / day
3 Bricklayer : RM 85.00 / day

PLANT
1 Hire Crane 16 Tonne (inclusive) : RM 450.00 /day
UNIT : m²
DESCRIPTION : Cement and Sand (1:3) mortar
METHOD : By Machine
DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/m3 : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre

Plant
1 Concrete mixer (10/7) : RM 5,200.00
2 Economic life : 4 Years
3 Interest Rate : 10% / Annum
4 Maintenance Cost : 10% / Annum
5 Transportation Cost : 5% / Annum
6 Resale value : RM

Concrete mixer
7 : 11 Mixes / hour
working intermitantly

8 Average Working Days : 250 Days

RM RM RM
CALCULATION :
A) Material Cost
i) 1 m³ cement x RM 18.00 / bag x 28 bag / m³ 504.00 /m³
ii) 3 m³ sand x RM 25.00 / tonne x 1520 kg / m³ 114.00 /3m³
1000 kg / tonne

618.00 / 4m³
Add : 33% Consolidate & Shrinkage 203.94
8% Wastage 49.44
Cost for 4 m³ = 871.38 / 4m³
1 m³ 217.85 /m³

B) Mixing Cost
1) Capital Cost
i) 1 Concrete mixer (10/7) 5,200.00

ii) 10% Interest Rate x 5,200.00 x 4 years 2,080.00

iii) 10% Maintenance Cost x 5,200.00 x 4 years 2,080.00

iv) 5% Transportation Cost x 5,200.00 x 4 years 1,040.00


(to & from site)
10,400.00
Less: Scrap Value -
Capital Cost for 4 years 10,400.00

Capital cost/hr = 10,400.00 1.30 /hr


4 250 8
years days hours
2) Operating Cost
i) 1 Concretor x RM 80.00 /day 80.00 /day

ii) 1 Gen. Labour x RM 100.00 /day 100.00 /day

iii) 8 Hours diesel x 1.80 litre/hour x RM 2.00 / litre 28.80 /day

iv) 1 Cost of Diesel x 0.56 litre/day x RM 25.00 / litre 14.00 /day

Cost/day = 222.80 /day

Cost/hour = 27.85 /hr


29.15 /hr

Output/hour = 7 ft³ x 0.02832 m³/ft³

0.2 m³ x 11 mixes/hour

2.2 m³/hour

Mixing Cost : RM 29.15 13.25 /m³


RM 2.20

C) Total Cost 231.10 /m³

Add : 15% Profit & Overhead 34.67

Rate of Cement & Sand (1:3) Mortar = 265.80 /m³

Rate /m2 1:3 Mortar


0.020 m Thick RM 5.32 /m2
0.025 m Thick RM 6.65 /m2
0.050 m Thick RM 13.29 /m2
0.075 m Thick RM 19.94 /m2
UNIT : m²
DESCRIPTION : Cement and Sand (1:3) mortar
METHOD : By Machine
DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/m3 : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre

Plant
1 Concrete mixer (10/7) : RM 5,200.00
2 Economic life : 4 Years
3 Interest Rate : 10% / Annum
4 Maintenance Cost : 10% / Annum
5 Transportation Cost : 5% / Annum
6 Resale value : RM

Concrete mixer
7 : 11 Mixes / hour
working intermitantly

8 Average Working Days : 250 Days

RM RM RM
CALCULATION :
A) Material Cost
i) 1 m³ cement x RM 18.00 / bag x 28 bag / m³ 504.00 /m³
ii) 6 m³ sand x RM 25.00 / tonne x 1520 kg / m³ 228.00 /3m³
1000 kg / tonne

732.00 / 4m³
Add : 33% Consolidate & Shrinkage 241.56
8% Wastage 58.56
Cost for 7 m³ = 1,032.12 / 4m³
1 m³ 147.45 /m³

B) Mixing Cost
1) Capital Cost
i) 1 Concrete mixer (10/7) 5,200.00

ii) 10% Interest Rate x 5,200.00 x 4 years 2,080.00

iii) 10% Maintenance Cost x 5,200.00 x 4 years 2,080.00

iv) 5% Transportation Cost x 5,200.00 x 4 years 1,040.00


(to & from site)
10,400.00
Less: Scrap Value -
Capital Cost for 4 years 10,400.00

Capital cost/hr = 10,400.00 1.30 /hr


4 250 8
years days hours
2) Operating Cost
i) 1 Concretor x RM 80.00 /day 80.00 /day

ii) 1 Gen. Labour x RM 100.00 /day 100.00 /day

iii) 8 Hours diesel x 1.80 litre/hour x RM 2.00 / litre 28.80 /day

iv) 1 Cost of Diesel x 0.56 litre/day x RM 25.00 / litre 14.00 /day

Cost/day = 222.80 /day

Cost/hour = 27.85 /hr


29.15 /hr

Output/hour = 7 ft³ x 0.02832 m³/ft³

0.2 m³ x 11 mixes/hour

2.2 m³/hour

Mixing Cost : RM 29.15 13.25 /m³


RM 2.20

C) Total Cost 160.70 /m³

Add : 15% Profit & Overhead 24.11

Rate of Cement & Sand (1:3) Mortar = 184.80 /m3

Rate /m2 1:6 Mortar


0.020 m Thick RM 3.70 /m2
0.025 m Thick RM 4.62 /m2
0.050 m Thick RM 9.24 /m2
0.075 m Thick RM 13.86 /m2
UNIT : m²
DESCRIPTION : Cement and Sand (1:1:6) mortar
METHOD : By Machine
DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/m3 : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre

Plant
1 Concrete mixer (10/7) : RM 5,200.00
2 Economic life : 4 Years
3 Interest Rate : 10% / Annum
4 Maintenance Cost : 10% / Annum
5 Transportation Cost : 5% / Annum
6 Resale value : RM

Concrete mixer
7 : 11 Mixes / hour
working intermitantly

8 Average Working Days : 250 Days

RM RM RM
CALCULATION :
A) Material Cost
i) 1 m³ cement x RM 18.00 / bag x 28 bag / m³ 504.00 /m3
ii) 1 m³ white lime x RM 2.50 / bag x 15.6 bag / m³ 39.00 /m3
iii) 6 m³ sand x RM 25.00 / tonne x 1520 kg / m³ 228.00 /3m3
1000 kg / tonne

771.00 / 8m3
Add : 33% Consolidate & Shrinkage 254.43
8% Wastage 61.68
Cost for 8 m³ = 1,087.11 / 8m3
1 m³ 135.89 /m³

B) Mixing Cost
1) Capital Cost
i) 1 Concrete mixer (10/7) 5,200.00

ii) 10% Interest Rate x 5,200.00 x 4 years 2,080.00

iii) 10% Maintenance Cost x 5,200.00 x 4 years 2,080.00

iv) 5% Transportation Cost x 5,200.00 x 4 years 1,040.00


(to & from site)
10,400.00
Less: Scrap Value -
Capital Cost for 4 years 10,400.00

Capital cost/hr = 10,400.00 10.40 /hr


4 250 1
years days hours
2) Operating Cost
i) 1 Concretor x RM 80.00 /day 80.00 /day

ii) 1 Gen. Labour x RM 100.00 /day 100.00 /day

iii) 8 Hours diesel x 1.80 litre/hour x RM 2.00 / litre 28.80 /day

iv) 1 Cost of Diesel x 0.56 litre/day x RM 25.00 / litre 14.00 /day

Cost/day = 222.80 /day

Cost/hour = 27.85 /hr


38.25 /hr

Output/hour = 7 ft³ x 0.02832 m³/ft³

0.2 m³ x 11 mixes/hour

2.2 m³/hour

Mixing Cost : RM 38.25 17.39 /m3


RM 2.20

C) Total Cost 153.28 /m3

Add : 15% Profit & Overhead 23.00

Rate of Cement & Sand (1:1:6) Mortar = 176.30 /m3

Rate /m2 1:1:6 mortar


0.020 m Thick RM 3.53 /m2
0.025 m Thick RM 4.41 /m2
0.050 m Thick RM 8.82 /m2
0.075 m Thick RM 13.23 /m2
Half Brickwall in common bricks in cement mortar (1:3) in stretcher UNIT : m²
DESCRIPTION : bond with brick reinforcement at every fourth course, non load
bearing wall METHOD : By Machine
DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/m3 : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre

Brick Cement
5 sand(225mm x : / no
75mm) 63 No./m² RM 0.25

6 Cost of C&S (1:3) : /m³


mortar RM 265.80
7 Exmet : RM 8.00 /roll
Labour
1 Concretor : RM 80.00 / day
2 Gen. Labour : RM 100.00 / day
3 Bricklayer : RM 85.00 / day

Plant
1 Hired Crane 16 tonne : RM 450.00 / day

RM RM RM
CALCULATION :
A) Material Cost
i) Cost of Bricks :
1 Bricks x RM 0.25 /m² x 63 Nos/m² 15.75 /m²

ii) Cost of Mortar :


0.025 m³ / m² x RM 265.80 /m³ 6.65 /m²

iii) Cost of Exmet


4.2 m x RM 8.00 /roll x 0.3048 m/ft 0.06 /m²
180 feet

Cost of Materials = 22.46 /m²


B) Plant Cost

i) 1 Hired Crane 16 x = 56.25 /hr


tonne RM 450
8 hour/day

Crane Output = RM 56.25 /hr x 0.08 hour/m2 4.50 /m2

Cost of Plant = 4.50 /m2

C) Labour Cost
i) 1 Bricklayer x RM 85.00 x 1 hour/m² 10.63 /m2
8 hour/day

ii) 1 Gen. Labour x RM 100.00 x 0.35 hour/m² 4.38 /m2


8 hour/day

Labour Cost = 15.01 /m2

D) Total Cost 41.97 /m³

Add : 15% Profit & Overhead 6.30

Rate of Half Brickwall = 48.30 /m³


1 1/2B Thick Brickwork in common bricks in cement mortar (1:3) in UNIT : m²
DESCRIPTION : english bond with brick reinforcement at every fourth course, non
load bearing wall METHOD : By Machine
DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/m3 : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre

Brick Cement
5 sand(225mm x : / no
75mm) 188 No./m² RM 0.25

6 Cost of C&S (1:3) : /m³


mortar RM 265.80
7 Exmet : RM 8.00 /roll
Labour
1 Concretor : RM 80.00 / day
2 Gen. Labour : RM 100.00 / day
3 Bricklayer : RM 85.00 / day

Plant
1 Hired Crane 16 tonne : RM 450.00 / day

RM RM RM
CALCULATION :
A) Material Cost
i) Cost of Bricks :
1 Bricks x RM 0.25 /m² x 188 Nos/m² 47.00 /m²

ii) Cost of Mortar :


0.025 m³ / m² x RM 265.80 /m³ 6.65 /m²

iii) Cost of Exmet


4.2 m x RM 8.00 /roll x 0.3048 m/ft 0.06 /m²
180 feet

Cost of Materials = 53.71 /m²


B) Plant Cost

i) 1 Hired Crane 16 x = 56.25 /hr


tonne RM 450
8 hour/day

Crane Output = RM 56.25 /hr x 0.08 hour/m2 4.50 /m2

Cost of Plant = 4.50 /m2

C) Labour Cost
i) 1 Bricklayer x RM 85.00 x 1.75 hour/m² 18.60 /m2
8 hour/day

ii) 1 Gen. Labour x RM 100.00 x 0.7 hour/m² 8.75 /m2


8 hour/day

Labour Cost = 27.35 /m2

D) Total Cost 85.56 /m³

Add : 15% Profit & Overhead 12.84

Rate of 1B Brickwork = 98.40 /m³


Half Brickwall in common bricks in cement mortar (1:3) in stretcher UNIT : m²
DESCRIPTION : bond with brick reinforcement at every fourth course, non load
bearing wall METHOD : By Machine
DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/m3 : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre

5 Clay Bricks (225mm : / no


x 75mm) 63 No./m² RM 0.37

6 Cost of C&S (1:3) : /m³


mortar RM 265.80
7 Exmet : RM 8.00 /roll
Labour
1 Concretor : RM 80.00 / day
2 Gen. Labour : RM 100.00 / day
3 Bricklayer : RM 85.00 / day

Plant
1 Hired Crane 16 tonne : RM 450.00 / day

RM RM RM
CALCULATION :
A) Material Cost
i) Cost of Bricks :
1 Bricks x RM 0.37 /m² x 63 Nos/m² 23.31 /m²

ii) Cost of Mortar :


0.025 m³ / m² x RM 265.80 /m³ 6.65 /m²

iii) Cost of Exmet


4.2 m x RM 8.00 /roll x 0.3048 m/ft 0.06 /m²
180 feet

Cost of Materials = 30.02 /m²


B) Plant Cost
Hired Crane 16
i) 1 x = 56.25 /hr
tonne RM 450
8 hour/day

Crane Output = RM 56.25 /hr x 0.08 hour/m2 4.50 /m2

Cost of Plant = 4.50 /m2

C) Labour Cost
i) 1 Bricklayer x RM 85.00 x 1 hour/m² 10.63 /m2
8 hour/day

ii) 1 Gen. Labour x RM 100.00 x 0.35 hour/m² 4.38 /m2


8 hour/day

Labour Cost = 15.01 /m2

D) Total Cost 49.53 /m³

Add : 15% Profit & Overhead 7.43

Rate of Half Brickwall = 57.00 /m³


1 1/2B Thick Brickwork in common bricks in cement mortar (1:3) in UNIT : m²
DESCRIPTION : english bond with brick reinforcement at every fourth course, non
load bearing wall METHOD : By Machine
DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/m3 : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre

5 Clay Bricks (225mm : / no


x 75mm) 188 No./m² RM 0.37

6 Cost of C&S (1:3) : /m³


mortar RM 265.80
7 Exmet : RM 8.00 /roll
Labour
1 Concretor : RM 80.00 / day
2 Gen. Labour : RM 100.00 / day
3 Bricklayer : RM 85.00 / day

Plant
1 Hired Crane 16 tonne : RM 450.00 / day

RM RM RM
CALCULATION :
A) Material Cost
i) Cost of Bricks :
1 Bricks x RM 0.37 /m² x 188 Nos/m² 69.56 /m²

ii) Cost of Mortar :


0.025 m³ / m² x RM 265.80 /m³ 6.65 /m²

iii) Cost of Exmet


4.2 m x RM 8.00 /roll x 0.3048 m/ft 0.06 /m²
180 feet

Cost of Materials = 76.27 /m²


B) Plant Cost
Hired Crane 16
i) 1 x = 56.25 /hr
tonne RM 450
8 hour/day

Crane Output = RM 56.25 /hr x 0.08 hour/m2 4.50 /m2

Cost of Plant = 4.50 /m2

C) Labour Cost
i) 1 Bricklayer x RM 85.00 x 1.75 hour/m² 18.60 /m2
8 hour/day

ii) 1 Gen. Labour x RM 100.00 x 0.7 hour/m² 8.75 /m2


8 hour/day

Labour Cost = 27.35 /m2

D) Total Cost 108.12 /m³

Add : 15% Profit & Overhead 16.22

Rate of 1B Brickwork = 124.30 /m³


Half Brickwall in common bricks in cement mortar (1:3) in stretcher UNIT : m²
DESCRIPTION : bond with brick reinforcement at every fourth course, non load
bearing wall METHOD : By Machine
DATA : Materials
1 Cement : RM 18.00 / bag
2 Sand 1520 kg/m3 : RM 25.00 / tonne
3 Diesel 1.8 litre / hour : RM 2.00 / litre
4 Lubricant 0.56 litre / day : RM 25.00 / litre

5 Vent Block : / no
(225mm x 75mm) 63 No./m² RM 1.80

6 Cost of C&S (1:3) : /m³


mortar RM 265.80
7 Exmet : RM 8.00 /roll
Labour
1 Concretor : RM 80.00 / day
2 Gen. Labour : RM 100.00 / day
3 Bricklayer : RM 85.00 / day

Plant
1 Hired Crane 16 tonne : RM 450.00 / day

RM RM RM
CALCULATION :
A) Material Cost
i) Cost of Bricks :
1 Bricks x RM 1.80 /m² x 63 Nos/m² 113.40 /m²

ii) Cost of Mortar :


0.025 m³ / m² x RM 265.80 /m³ 6.65 /m²

iii) Cost of Exmet


4.2 m x RM 8.00 /roll x 0.3048 m/ft 0.06 /m²
180 feet

Cost of Materials = 120.11 /m²


B) Plant Cost
Hired Crane 16
i) 1 x = 56.25 /hr
tonne RM 450
8 hour/day

Crane Output = RM 56.25 /hr x 0.08 hour/m2 4.50 /m2

Cost of Plant = 4.50 /m2

C) Labour Cost
i) 1 Bricklayer x RM 85.00 x 1 hour/m² 10.63 /m2
8 hour/day

ii) 1 Gen. Labour x RM 100.00 x 0.35 hour/m² 4.38 /m2


8 hour/day

Labour Cost = 15.01 /m2

D) Total Cost 139.62 /m³

Add : 15% Profit & Overhead 20.95

Rate of Vent Blocks = 160.60 /m³

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