Generator Protection Relay

UPS PROTECTION Sdn. Bhd. ( Co. No.
: 540889-K )
Ground & 1st Floor, Lot 3263, TT3 Commercial Centre, Jalan Canna, 93350 Kuching Sarawak.
Sheet: 1 of 8
Description
GENERATOR PROTECTON RELAY
Site : SMDS Client : SHELL MDS (M) SDN. BHD.

TC Ref : CONSOLIDATED ENGINEERING
--- Main Contractor :
SERVICES
Location : MAIN SUBSTATION Panel : PROTECTION RELAY PANEL
Circuit : GENERATOR G-7601 Equipment No : ---
A. GENERAL DATA
Make : SIEMENS Aux. Voltage : 110 VDC
Type : 7UM62 Rated Current : 1/5A
CT Ratio : 1500/1A Serial No. : 1412510669
B. FINAL SETTING
1. Thermal Overload Protection.
Parameters Setting
Threshold 1.00 A
K-factor 1.05
Time constant 600 Sec
Alarm 90 %
Trip 100 %
1. Voltage restraint Over Current Protection.

Parameters Setting
I> 1.25 A
TMS 1
Curve NI
Voltage Restraint 75 V
3. Restricted Earth Fault Protection.

Parameters Setting
Vs 12 A
T(s) 0.5 sec
4. Negative Phase Sequence Protection.

Parameters Setting
I2> 0.095 A
K-factor 30 sec
I2>> 0.95 A
tI2>>> 10 sec
5. Reverse Power Protection.

Parameters Setting
Rated MVA 42.855
Reverse Power 1.5 %
Time Delay 10 sec
Results: PASS / FAIL

Tester SMDS Witness Main Contractor Certification
Name
Date
UPS PROTECTION Sdn. Bhd. ( Co. No. : 540889-K )

Sheet: 2 of 8
Description

SERVICES
B. FINAL SETTING
6. Over frequency Protection.
Parameters Setting
>f1 1.00 Hz
Time delay 1.05 sec
>f2 600 Hz
Time delay 90 sec
7. Over voltage Protection
Parameters Setting
Over voltage 145 V
Time Delay 2 sec
8. Under excitation Protection (Loss of field protection).
Parameters Setting
I/xd 0.5
Angle a1 90 deg
Time delay 0.50 sec
9. Over excitation Protection (Volt/Hertz)
Parameters Setting
V/f> 1.15
Time delay 20 sec
V/f> 1.4
Time delay 1.0 sec
10. Current differential Protection.
Parameters Setting
Idiff> 0.35
Idiff>> 8.80
11. Circuit Breaker Failure Protection
Parameters Setting
Time delay 0.150 sec
10. Load Shedding Protection.
Parameters Setting
Stage 1 49 Hz
Time delay 0.70 sec
Stage 2 48.70 Hz
Time Delay 0.50 sec
Df/dt 1 Hz/ 1 sec
Time Delay 0 sec

Name
Date

Sheet: 3 of 8
Description

SERVICES
C. TEST RESULTS:
1. Thermal Overload Protection
1.1 Three Phase Injection

Thermal Image for Hot Condition = 50%
Injected Current Threshold Setting Operating Tripping Time, sec Tripping Time, sec
A % Iθ>(A) Temperature (Actual ) ( Design )
1.20 120 1.00 Cold 870.50
3.00 300 1.00 Cold 78.40
3.00 300 1.00 Hot 105.40
2.00 200 1.00 Hot 39.20
2. Voltage Restraint Overcurrent Protection
2.1 Pick-up Check

Setting, Operating value, A
A Red Yellow Blue
1.25
2.2 Operating Time Check

Injected Operating Time, sec Expected Time Injected
Current, Red Yellow Blue (Sec) Restraint Voltage
A (V)
1.625 26.61
2.500 10.00 110
5.000 5.00
1.625 7.26
2.500 4.98 55
5.000 3.36
3 Stator Earth Fault Protection
3.1 Pickup Test

Setting, Vs (V) Pickup Value (V)
12.0
3.2 Operating Time Test

Setting Setting Operating time
Vs (V) V % (s)
12.0 15.6 130
12.0 24.0 200

Name
Date

Sheet: 4 of 8
Description

SERVICES
C. TEST RESULTS:
4 Negative Phase Sequence Protection

-using three phase injection method
4.1 Pick-up Check
Setting (A) Operating Current (A)
I2> 0.095
I2>> 0.950

Operation Injected Current Setting Operating Time Expected Time
A % (A) (sec) (sec)
I2> 0.285 300 0.095 369.34
I2> 0.380 400 0.095 207.75
I2>> 1.900 200 0.950 10.00
5 Reverse Power Protection

5.1 Operational Test
Phase Setting Secondary Injection Calculated Actual
Watt Time delay, Volt (V) Pickup Amp Expected Watt Operating
Operation
sec (A) Amp (A) Time
(sec)
RYB 42.855 10.0 Trip 110 0.015 0.015
5.2 Boundary Angles Test

Phase Setting, Secondary Injection Lead Angle Lag Angle
Watt Volt (V) Amp (A) (Degree) (Degree)
RYB 42,855 110 0.075
6 Over Frequency Protection
6.1 Pick-up Check

Over Frequency Function
Function Setting (Hz) Pick-up (Hz) Drop-Off (Hz)
>f stage 1 59.5
>f stage 2 52.0
6.2 Pick-up Check

Over Frequency Function
Setting Injected Operating time Expected time
Frequency (sec) (sec)
(Hz)
59.50 59.60 10.00
52.00 52.10 20.00

Name
Date

Sheet: 5 of 8
Description

SERVICES
C. TEST RESULTS:
7 Over-voltage Protection
7.1 Pick-up Check/Drop-Off Test
Over-voltage Function
Setting Pick-up (V) Drop-off (V)
145
7.2 Pick-up Check/Drop-Off Test

Over-voltage Function
Setting Injected Operating time Expected time
Voltage (V) (sec) (sec)
145 146.0 2.00
150.0 2.00
8 Under-excitation Protection (Loss of Field protection)

8.1 Pick-up Check
Phase Injected Voltage(V) Operating Value (A)
RYB 110
8.2 Angle Check

Phase Injected Voltage Injected Current Operating Angle
(V) (A) (⁰)
RYB 110 1.0 30 - 150
8.3 Operating Time Test

Phase Injected Voltage Injected Current Operating time (sec)
(V) (A) Actual Value Design Value
RYB 110 1.0 0.50
9 Over-excitation Protection (Volt/Hertz)

9.1 Pick-up Check
Setting Pick-up Value (Hz)
V/Hz>1 1.15
V/Hz>2 1.40
9.2 Operating Check

Setting Operation Operating Time (sec)
V/Hz>1 43.00 Trip
V/Hz>2 35.00 Trip
Name
Date

Sheet: 6 of 8
Description

SERVICES
C. TEST RESULTS:
10 Current Differential Protection

10.1 Pick-up Check
Phase Setting, A Operating Value, A
Line Side Neutral Side
RYB Idiff> 0.35
RYB Idiff>> 8.80

Phase Setting, A Inject (A) Operating Value, sec
Line Side Neutral Side
RYB Idiff> 0.35 0.70
RYB Idiff> 0.35 1.05
RYB Idiff>> 8.80 11.44
10.3 Biased Check

Injected Current Phase
(A) RED Yellow Blue
Idiff Ibias Idiff Ibias Idiff Ibias
1.5 X 0.35
2.0 X 0.35
2.5 X 0.35
3.0 X 0.35
4.0 X 0.35
11 Circuit Breaker Failure

Time Setting (Sec) Actual Time (Sec)
0.150
12 Load Shedding Protection

12.1 Operation Check
Function Pick-up Value (Hz) Operating time (sec)
Stage 1 49.000
Stage 2 48.696
12.2 Operation Check

Function Pick-up Value (Hz) Operating time (sec)
df/dt 1 Hz / 1 sec
Name
Date

Sheet: 7 of 8
Description

SERVICES
C. TEST RESULTS:

12.3 Operation Functional Check
LS Stage 1 LS Stage 1
F1 (L2) Breaker F2 (R2) Breaker Generator Breaker
Condition Tripping Expected Tripping
Condition Condition Condition
Condition Condition
Open Open Close Yes Yes
Open Open Open No No
Open Close Open No No
Open Close Close No No
<49.0 Hz
Close Open Close No No
Close Open Open No No
Close Close Open No No
Close Close Close No No
Open Open Close No No
>49.0 Hz
Condition Condition
<48.7 Hz
>48.7 Hz Open Open Close No No

Name
Date

Sheet: 8 of 8
Description

SERVICES
C. TEST RESULTS:

12.4 Operation Functional Check
Condition Condition
> 1Hz/1sec
Open Open Close No No
< 1Hz/1sec
1. Relay LED checked.

2. Lockout relay operated when tripped.
3. Local CB tripped when relay operated.
4. CB L1 and R1 tripped when CBF operated.
Remarks:

Name
Date

Generator Protection Relay

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UPS PROTECTION Sdn. Bhd. ( Co. No.

Site : SMDS Client : SHELL MDS (M) SDN. BHD.

1. Voltage restraint Over Current Protection.

3. Restricted Earth Fault Protection.

4. Negative Phase Sequence Protection.

5. Reverse Power Protection.

Results: PASS / FAIL

UPS PROTECTION Sdn. Bhd. ( Co. No. : 540889-K )

Site : SMDS Client : SHELL MDS (M) SDN. BHD.

Results: PASS / FAIL

UPS PROTECTION Sdn. Bhd. ( Co. No. : 540889-K )

Site : SMDS Client : SHELL MDS (M) SDN. BHD.

1. Thermal Overload Protection

1.1 Three Phase Injection

2. Voltage Restraint Overcurrent Protection

2.1 Pick-up Check

2.2 Operating Time Check

3 Stator Earth Fault Protection

3.1 Pickup Test

3.2 Operating Time Test

Results: PASS / FAIL

UPS PROTECTION Sdn. Bhd. ( Co. No. : 540889-K )

Site : SMDS Client : SHELL MDS (M) SDN. BHD.

4 Negative Phase Sequence Protection

4.2 Operating Time Check

5 Reverse Power Protection

5.2 Boundary Angles Test

6 Over Frequency Protection

6.1 Pick-up Check

6.2 Pick-up Check

Results: PASS / FAIL

UPS PROTECTION Sdn. Bhd. ( Co. No. : 540889-K )

Site : SMDS Client : SHELL MDS (M) SDN. BHD.

7.2 Pick-up Check/Drop-Off Test

8 Under-excitation Protection (Loss of Field protection)

8.2 Angle Check

8.3 Operating Time Test

9 Over-excitation Protection (Volt/Hertz)

9.2 Operating Check

UPS PROTECTION Sdn. Bhd. ( Co. No. : 540889-K )

Site : SMDS Client : SHELL MDS (M) SDN. BHD.

10 Current Differential Protection

10.2 Operating Time Check

10.3 Biased Check

11 Circuit Breaker Failure

12 Load Shedding Protection

12.2 Operation Check

UPS PROTECTION Sdn. Bhd. ( Co. No. : 540889-K )

Site : SMDS Client : SHELL MDS (M) SDN. BHD.

12 Load Shedding Protection

Results: PASS / FAIL

UPS PROTECTION Sdn. Bhd. ( Co. No. : 540889-K )

Site : SMDS Client : SHELL MDS (M) SDN. BHD.

12 Load Shedding Protection

1. Relay LED checked.

Results: PASS / FAIL

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