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1 01.10.19 GENERALLY REVISED R.M. A.D. A.K.


REV DATE DESCRIPTION / NOTE DRN CHD APD

REVISIONS

TITLE : COAL BLENDING SILO COMPLEX (UEE-2 ): STRUCTURAL DESIGN CALCULATION


OF SILO & SUPPORTING BEAMS IN SILO BUILDING

OWNER / PROJECT:
BANGLADESH-INDIA FRIENDSHIP POWER
COMPANY PVT. LTD, DHAKA, BANGALADESH
2x660 MW MAITREE STPP, RAMPAL, BANGLADESH

CUSTOMER CONSULTANT:
M/s FICHTNER GmbH & Co KG,
Stuttgart, GERMANY
EPC CONTRACTOR:

BHARAT HEAVY ELECTRICALS LTD.


INDUSTRIAL SYSTEMS GROUP, BANGALORE

CONVEYOR PKG VENDOR:


BTL EPC LIMITED, JESSORE ROAD, KOLKATA

NAME DATE SCALE : NTS


DRAWN BY AD 14.09.2018STATUS : FOR APPROVAL
CHECKED BY SM 14.09.2018BHEL JOB NO : IS-1-15-2004
APPROVED BY SM 14.09.2018PROJECT NO : 702
SUPERSEDES ANNEXURE:
SUPERSEDES BY BHEL DOC NO : IS-1-GA-702-104-M040
SYSTEM REV NO : 1
SHEET NO : 1 OF 1
CUSTOMER DRG./DOC NO.: Maitree-00-UEG-ED-177587-ISG
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contractor of it’s responsibility as
specified in the Contract.

TABLES OF CONTENTS
SL.NO. ITEM
1 DESIGN OF SILO 3-8
2 DESIGN OF RING BEAM 9 - 12

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DESIGN OF SILO.

Silo is supported on Ring Girder at waist or transition level at El. 27.4 m which further transfers the load on Silo Building
supporting beams through stub columns at 6 support locations.

Ring Girder is designed such that it not only transfers the vertical load but also enhances the stiffness of Silo at transition level and caters to the circumferential thrust at the same
through skirt girder. Ring Girder, therefore, is subjected to axial, bending, torsion and shear forces. Manual calculation of forces and checks have been carried out for design of Ring
Girder.

CODES AND STANDARDS

* EN 1991-4 (2006): Eurocode 1: Action on Structures- Part 4: Silo


* EN 1993-1-6 (2007): Eurocode 3: Design of Steel Structures-Part 1.6- Strength & Stability of Shell Structures
* EN 1993-4-1(2007): Eurocode 3: Design of Steel Structures- Part 4-1- Silos
* EN 1993-1-1(2005): Eurocode 3: Design of Steel Structures- Part 1-1- General rules & rules for buildings

INPUTS AND PRESSURE CALCULATION FOR COAL SILO

INPUTS & SILO CLASSIFICATION AS PER EN 1991 -4:2006 EXPLANATIONS


Internal diameter of cylindrical shell,d (in meters) 15.500 Refer Drg. No. MAITREE-00-ETH-LH-176047-ISG
Height of cylindrical shell, hc (m) 3.483
Opening diameter, d1 (m) 1.650
Distance of opening from edge, b 1.600

Height of conical hopper, h'h (in m) 13.278 Refer Drg. No. MAITREE-00-ETH-LH-176047-ISG
Bulk density of Coal, Wb (Y) (in T/m3) 1.100 As per specification Clause 84.3.1.
Angle of repose, Ør,(in degrees) 30.000 Refer Drg. No. MAITREE-00-ETH-LH-176047-ISG
Mean Angle of internal friction, Øm (in degrees) 30.000
[As per Table E.1, Annex E, EN 1991 - 4 :2006,
0.490
Mean Wall friction coefficient, µm =tan Øw (for Wall Type D2) Pg-99)

0.550
Mean Lateral pressure ratio, Km 1.1*(1-sinØim), [As per EN 1991 - 4 : 2006, Pg-38)
Conversion factor, aØ 1.160
Conversion factor, aµ 1.120 [As per Table E.1, Annex E, EN 1991 - 4 : 2006,
Conversion factor, ak 1.150 Pg-99)
Upper characteristic value of ØiU (in degrees) (aØ.Øim) 34.800
Lower characteristic value of ØiL (in degrees) (Øim/aØ) 25.862
Upper characteristic value of µU (aµ.µm) 0.549
[As per EN 1991 - 4 : 2006, Pg-36)
Lower characteristic value of µL (µm/aµ) 0.438
Upper characteristic value of Ku (aKKm) 0.633
Lower characteristic value of KL(Km/aK) 0.478
Grade of steel, Fy (N/mm2) 350.000
Unit weight of steel, Ws Ku (t/m3) 7.850

Self weight of Silo, Ws (t/m2) 0.126


Selfweight of silo per unit of surface area has
been calculated assuming the thickness of bunker
10 mm and SS liner 6 mm i.e. 7.85*(0.016)
Outlet diameter, do (m) 4.500
Refer Drg. No. MAITREE-00-ETH-LH-176047-ISG
No. of supports,Ns 6.000

(h/d) 0.225 Intermediate Slenderness Silo [As per EN 1991 -


4:2006. pg-13)
d/t 1550.000
Assuming t as 10 mm (approx), Thin-walled Silo
[As per EN 1991-4:2006, pg. 15]

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68.000
Inclination of hopper wall with horizontal (in degrees) Refer Drg. No. MAITREE-00-ETH-LH-176047-ISG
Hopper apex half angle,(in degrees) 15.000 [As per EN 1991 - 4: 2006, Pg-66]
tanβ 0.268
µh 0.970 [As per Fig. - 6.1, EN 1991 - 4 : 2006, Pg-66]
(1-KL)/(2µh) 0.269 [As per EN 1991 - 4: 2006, Pg-66]
Classification of hopper Steep hopper [As per EN 1991 - 4 : 2006, Pg-66]
Capacity of Silo (MT) (approx.)
1506 Hence, Silo is classified under Action Assessment
Class 2 (AAC 2) [As per EN 1991 - 4 : 2006, Pg-24]
(Height from top,
Location of points where stresses are to be calculated, Ztop in m)
Point 1 1.7
Point 2 3.4
Point 3 5.1
Point 4 6.8
Point 5 8.5
Point 6 10.2
Point 7 11.9
Point 8 13.6
Point 9 15.3
Point 10 16.983

DESIGN EXPLANATIONS
Height of natural fill, hn (in m) 0.924 b*tan Ø
Diameter of fill at top (in m) 12.300 d-2*b
Base of central trianqle at top(in m) 9.000 d-2*(d1+b)
volume of ash above line x-x, Vcx(in m 3) Volume of conical frustum - Volume of central
triangular diversion i.e
23.370
pi*hn/3*((d/2)2+(df/2)2+(d/2)*(df/2)-
0.5*hn*d2*d
Average height of coal fill above line x- x, hcx (ho) (in m) 0.124 Vcx/(pi*d2/4)
Average height of stored material in cylindrical part, hav (in m) 2.683 hc-hn+hcx
Volume of cylinder +Volume of conical frustum-
Volume of the Silo, V (in m3) 1755.220 Less Vol. for Inner cone equipment (30m3)- Less
Vol. Support arm for Inner Cone equipment
Wb*V + Rotary Extractor+Cone Assembly+Other
1982.742
Total weight of the coal, W (in T) Auxiliary (52 T)
a (In m) 0.000 do*hc/(d-do)

Diameter of Coal Silo at top portion D 15.500


Diameter of Coal Silo at bottom of the conical portion D1 4.500
Cylindrical height of Coal Silo h 3.483
Conical height of Coal Silo h1 13.278
Total height of Coal Silo H' 16.761
Density of stored material in Coal Silo W 1.100
Area of cylindrical portion of Coal Silo A 188.6919088
Circumference of cylindrical portion of Coal Silo U 48.69468613
Area of opening at bottom of Coal Silo A1 15.90431281
Circumference of opening at bottom of Coal Silo U1 14.13716694
Hydralic mean radius of Coal Silo R 3.875
Volume of cylindrical portion of Coal Silo V 657.2139182
Volume of conical portion of Coal Silo V1 1148.005893
Total volume of Coal Silo Vt 1805.219811
Weight of material in Coal Silo Wt material 1985.741792

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CALCULATIONS FOR MAXIMUM PRESSURE


Hydraulic radius, R= A/U 3.8750 Area/Perimeter
Pw(max) = (µPho)in filling (in t/m2) 5.3469 Wb*R*µU/µL
Pw (max), in emptying(in t/m2) 4.9323 Cw*(Wb*R*µu/µL [As per EN 1991-4:2006, Pg-56]
Ph(max) = (pho), in filling(in t/m2) 9.7429 Wb*R/µL
Ph(max), in emptying(in t/m2) 8.6098 Ch*(Wb*R/µL)
Zof (µL, Ku) 14.0034 R/(µL*Ku) [EN 1991 - 4 : 2006, Table 3.1 Pg-26,
nf (µL,Ku) -1.4985 (-)(1+tanØr)(1-ho/zo) Pg-56]
Cs (Slenderness adjustment factor) -0.7753 (hc/dc)-1
Ch 0.8837 1 + 0.15Cs [As per EN 1991-4:2006, Pg-58]
Cw 0.9225 1 + 0.10Cs
Z'of (µL.KL) 18.5195 R/(µL*KL) [EN 1991 - 4 : 2006, Table 3.1 Pg-26,
n'f( µL KL) -1.5190 (-)(1+tanØr)(1-ho/z'o) Pg-56]
µheff 0.9700 µheff = µh [As per EN 1991-4:2006, Pg-70]
Pvft 5.7546 Cb*Pvf , where Cb = 1 (for AAC 2) [As per EN 1991-4:2006, Pg-67]
Ff (for hopper) 0.8433 1-[b/(1+tanβ/µh)] b = 0.2 [As per EN 1991-4:2006, Pg-71]
nf (for hopper) 5.7921 S*(Ff*µheff*cotβ+Ff)-2 S=2
[As per EN 1991-4:2006, Pg-68]
hh 14.9780 (vertical height b/w hopper apex and transition)
Height of Silo from top to cone apex 18.4610 hc+hh
Øwh 0.6461 tan-1 µh
Ɛ 2.2169 Øwh + sin-1{sinØwh/sinØi), Ø wh <=Øi
[As per EN 1991-4: 2006, Pg-71]
Fe (for hopper) 0.4829 (1+sinØicosƐ)/(1-sinØicos(2β +Ɛ))
ne (for hopper) 2.4624 S*(Fe*µheff*cot β+Fe)-2 [As per EN 1991-4:2006, Pg-68]

Zo 14.378
ho 1.491
n -1.414
Ph 8.699

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for vertical wall [phf=Ph,max*(1-{(z-ho)/(zo-ho)+1}n), phe=ch*phf] [EN


1991-4:2006, Page 56,58] for Hopper [pnf=Ff*pvf, pne= Fe*pve] [EN for vertical wall [pwf=µu*phf, pwe=Cw*pwf] [EN 1991-4:2006, Page 56,58]
PRESSURE VARIATION ALONG HEIGHT 1991-4:2006, Page 71,72] for Hopper [ptf=µh*Ff*pvf, pte=µh*Fe*pve] [EN 1991-4:2006, Page 71,72]
Depth from Top in Meter, Ztop=Z+(hn-
ho) Phf , Pnf (t/m2) Phe , Pne (t/m2) Pwf , Ptf (t/m2) Pwe , Pte(t/m2 )
1.7 0.203 0.179 0.110 0.110
3.4 1.713 1.513 0.948 0.901
5.1 2.870 2.537 1.561 1.455
6.8 3.777 3.338 2.091 1.929
8.5 4.729 4.109 4.586 4.076
10.2 4.360 6.367 4.228 6.188
11.9 4.258 8.096 4.130 7.858
13.6 4.168 10.311 4.042 10.033
15.3 4.097 12.013 3.973 11.647
16.983 4.073 12.409 3.950 12.036

for vertical wall [pvf=ϒ[ho-{1/(n'+1)}{Z'o-ho-(Z+Z'o-2ho)(n'+1)/(Z'o-ho)n'}],


Pve=Pvf] [EN 1991-4:2006, Page 57,58] for Hopper [pv=ϒhh/(n-1)){(X/hh)-
(X/hh)n}+Pvft(X/hh)n] [EN 1991-4:2006, Page 68]

Pvf (t/m2) Pve (t/m2)


0.290 0.290
2.220 2.220
3.912 3.912
5.317 5.317
5.419 8.508
5.171 13.185
5.050 16.765
4.942 21.350
4.858 24.875
4.830 25.694
5.755 5.755

DESIGN PRESSURE
Maximum values out of filling & emptying conditions have been considered for design of Silo ( Ph= normal pressure for Verticalwall , Pn = normal
pressure for hopper wall , pw =frictional traction for vertical wall, Pt = frictional traction for hopper wall, pv =vertical stress in stored solid )
Depth from top in m, Z Ph,max , Pn,max (t/m2) Pw,max , Pt,max (t/m2) Pv,max (t/m2) Silo Zone
1.7 0.203 0.110 0.290
Vertical wall
3.4 1.713 0.948 2.220
3.483 2.291 1.255 3.066 Transition Point
5.1 2.870 1.561 3.912
6.8 3.777 2.091 5.317
8.5 4.729 4.586 8.508
10.2 6.367 6.188 13.185
Hopper
11.9 8.096 7.858 16.765
13.6 10.311 10.033 21.350
15.3 12.013 11.647 24.875
16.983 12.409 12.036 25.694

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DESIGN OF SHELL

Design of Wall Plate & Hopper Plate has been carried out using Membrane Theory (as per EN 1993-1-6: 2007) due to the following

* Both the Cylindrical part & Hopper shall be adequately stiffened so as to transfer stresses in the shell into
support reactions without causing significant bending effects;
* the shell geometry varies smoothly in shape (without discontinuities);
* the loads have a smooth distribution (without locally concentrated or point loads).

DESIGN OF VERTICAL WALL PLATE

Ph, max (t/m2 ) 3.777 max. value of Ph from top to waist (transition point)
Ph,max*r (considering uniform internal pr. with max. value of Ph as per EN 1993-1-6: 2007,
Circumferential Tension, Th (in t/m width) 29.272 Pg-51]
Structural thickness, tshell (in mm) 8
Minimum additional thickness required for abrasion loss Δta = 2mm [as per EN 1993-4-1 :
Total thickness (in mm) 10 2007, Pg-27]
Circumferential Membrane Stress, ϭθ (T/m2 ) 2927.190 Ph,max *r/t = Ph,max *(d/2)/t [as per EN 1993-1-6 : 2007, Pg-51]
Circumferential Membrane Stress, ϭθ ( in kg/cm2 ) 292.719
2
Weight of stored material in the cylindrical part, W Ash(T) 556.637 Y*pi*(d /4)*hav
vertical force due to frictional traction in the cylindrical
part, Pw (T) 354.518 Pw,max*hc*(pi*d)
Self weight of cylindrical shell, Wshell (T) 13.307 Ws *pi*d*hc
(Wash+Pw+Wshell) (Since, Silo is supported at waist level, there will be no meridional tension
in cylindrical portion. However, weight of cylindrical part & material stored by it has still been
Total Vertical load on the side wall, Fx (T) 924.462 considered for design purpose)
Meridional stress, ϭx ( T/m2) 1899.449 Fx/(pi*d*t) [as per EN 1993-1-6: 2007, Pg-51]
Meridional stress, ϭx ( in Kg/cm2) 189.945
2 2
Combined stress, CJe (in Kg/cm2) 257.222 √(ϭ θ + ϭ x- ϭθ*ϭx) [as per EN 1993-4-1 : 2007, Pg-37]
Permissible stress, fe,Rd (in Kg/cm2) 350 fy/YMo [as per EN 1993-4-1 : 2007, Pg-23, 37]
Result O.K. O.K. if Permissible stress> Combined stress

DESIGN OF HOPPER PLATE

Angle of hopper wall from horizontal,θ (in degrees) 68.000 tan- 1(h'h/(d-do)/2))
Surface area of cone, (m2) 1520.328 pi*(d+d0)/2*I*(1-d0/d)
[Ws*pi*(d+do)/2*I*(1-do/d)] [Surface area* Weight per unit surface area ( For 12mm thk
Weight of cone, Wcone (in t) 193.672 pl+6mm liner)]
Weight per unit area (t/m2) 0.127
Pressure normal to hopper slope, Pn (t/m2) 4.729 Pn, max considered for design
Circumferential Membrane Stress, ϭθ (t/m2 ) 4392.323 Pn*r/(t*cosβ) = Pn*(d/2)/(t*sinθ) [as per EN 1993-1-6 : 2007, Pg-52]
Circumferential Membrane Stress, ϭθ (kg/cm2 ) 439.232
Total vertical load at waist level, Fx (T) 8646.634 (Pw+Wcone+Wash) = Pt,max*{pi*(d+do)/2*I*(1-do/d)}+Wcone+ Y*pi*(d/2)2*h'h/3
[ Fx/(pi*d*t*cosβ) = Fx/(pi*d*t*sinθ)] + Pn.component [(Pn*r')/(2*t*cosβ)*[(r/r')2] [as per
Meridional stress, ϭx (Kg/cm2 ) 53225.206 EN 1993-1-6 : 2007, Pg-52]
Meridional stress, ϭx (Kg/cm2 ) 1569.140
Combined stress, ϭe (Kg/cm2 ) 1402.109 v(ϭ2θ + ϭ2x - ϭθ*ϭx) [as per EN 1993-4-1 : 2007, Pg-37]
Permissible stress, fe,Rd (in Kg/cm2 ) 3500
Result O.K. O.K. if Permissible stress> Combined stress

CHECK FOR SHELL PLATE THICKNESS DURING


EARTHQUAKE
Ct(hn)m , where Ct = 0.0731 , m = 0.75 [As per clause 2.5.9.2, Table-2.5.8 of Bangladesh
Time period of structure 0.911 National Building Code 2012]
Css 0.213 As per Site Specific Seismic Study Report, Table-15
(I/R*Css)*1.1 [As per Site Specific Seismic Study Report], where I= 1.5, R = 6 [As per Table-
2.5.7, Part-6, Pg.-90 of Bangladesh National Building Code 2012], increased by 10% for
Ah 0.0703 instructure amplification.
ϒ 1.100 T/m3

Maximum seismic load will act at the centre of the shell


Maximum pressure on shell plate due to seismic load
(kg/cm2) 0.128 d*ϒ*Ah

Length of the panel (longer side), a, cm 100 Vertical spacing of stiffners


Width of the panel(short side), b, cm 100 Horizontal spacing of stiffners
a/b = 1
Coefficient, β1= 0.31 Refer Moody's Chart
Coefficient, β 2= 0.14 Refer Moody's Chart
Max bending stress in edge of panel (β1*q*b 2/t2) 122.064 <Permissible bending stress 3500 kg/cm2 i.e. fy/Y Mo [as per EN 1993-1-1: 2005]
Max bending stress in center of panel (β2*q*b 2/t2) 55.126 <Permissible bending stress 3500 kg/cm2 i.e. fy/Y Mo [as per EN 1993-1-1: 2005]

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Assumed thickness of stiffener plate (cm) 0.8


Assumed width of stiffener plate (cm) 10
Area of plate (cm2) 8
Section modulus(cm3) 13.33
Spacing of horizontal stiffeners(m),Sh 1.5
Spacing of vertical stiffeners(m),Sv 3

Ph,max (in t/m2) 2.291 max. value of Ph from top to waist


Load on stiffener, w (T/m) 3.437 Ph, max *Sh
Moment (T-m) 2.578 w*Sv 2/12
Bending Stress(N/mm2) 1933.444 Moment/section modulus
Permissible Stress(N/mm2) 3500 fy/YMo [as per EN 1993-1-1 : 2005]

CRITERIA CHECK FOR DISCRETELY


SUPPORTED CYLINDRICAL SHELL

Following criteria checks are made to ensure that the effect of discrete forces from supports should not be included in
determining the internal forces in the shell [as per EN 1993-4-1 : 2007, Pg-60]:

(r/t)max 400
Radius to thickness ratio (r/t) = 775.000 < (r/t)max Hence, OK
k1 2
k1*t = 20
Support eccentricity beneath shell wall (mm)= 10 ( < k1*t) Hence, OK
k2 1
k2*t = 10
Hopper Wall thickness at the transition (mm) = 10 (= k2*t) with 6mm additional liner. Hence OK
k3 1
k3 * √(r*t) = 278.388
Width of support provided (mm) = 350 > k3 * √(r*t) Hence, OK

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DESIGN OF RING GIRDER


Self wt of Silo + Beam (T) 188.31 =150+7.85*A(ring beam)* P
Rotary Extractor + Cone assembly + Other Auxilary (T) 52.00
Material Wt (T) 1931.00 (1755.22*1.1)
Total load to be supported,Wd (T) 2171.31
Dia of Silo (m) 15.50
udl on the beam,w (T/m) 44.61

Inclination of hopper wall with horizontal (in degrees) 68.00

Maximum Moment = 0.01482*Wd*r


Maximum Shear = 0.083*Wd

Maximum Torsional Moment = 0.00151*Wd*r

Maximum Load at Column Support = 0.167*Wd

Shear (T) 180.22


Moment ( T-m) 249.39
Span of the member (in meters) = 8.112

Applied load on the member in major dirn., UDL, wa (in 44.61


tons/meters) =

Left hand Simple Support Reaction, R (in tons) 362.61


L
=
Right hand Simple Support Reaction, R (in 362.61
R tons) =

Design bending moment about major axis, Mmajx-x


(in Ton-Meter) = 249.39

Design Shear force (in tons) = 180.22


Max. Torsional B.M. M (TM) = 25.410
torsion
Axial Force in the member (in tons) = 877.27 (Wd/tan 

Input
Width of bottom flange of ring girder, Wr mm 1036
Width of top flange of ring girder, Wt mm 225
Thickness of bottom flange of ring girder, Tb mm 40
Thickness of web of ring girder, Tr mm 25
Thickness of top flange of ring girder, Tt mm 40
Total Depth, D mm 2033
Effective length, l m 8.11
Design Bending Moment about major axis, M Tm 249.39
Design Shear Force T 180.22
Max Torsional Moment Tm 25.41
Design Axial force T 877.27
Yield Stress of Steel, f
y N/mm2 250

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Calculation of C.G.
Depth Width Dist Dist from Y-Y
Area (mm2) from X-X Ax (mm3) Ay (mm3)
(mm) (mm) (mm)
(mm)
D1*W1 (A1)
D1 W1 X' Y' A1*X' A1*Y'

Plate 1 40 1036 41440 20 518 828800 21465920


Plate 2 1993 25 49825 1037 518 51643613 25809350
Plate 3 40 225 9000 2013 393 18117000 3537000
Summation (Plate 1, 2, 3) 100265 70589413 50812270
C.G. In Y Direction, X'' mm 704.03
C.G. In X Direction, Y'' mm 506.78
J (Torsional
Moment of
Iy(Total)
Ix(Total) (mm4) Inertia) (mm4)
(mm4)

Ax2 (mm4) Ay2 (mm4) Ix(own) (mm4) Iy(own) (mm4)


A1*(X"- X')2 A1*(Y"- Y')2
(W1*D13)/12 (D1*W13)/12 Ax2 +Ix Ay2 +Iy Ir

19389565480 5217063 5525333 3706448853 19395090813 3711665916 22101333


5507522558 6272687 16492278452 2595052 21999801010 8867739 10380208
15420658678 116512450 1200000 37968750 15421858678 154481200 4800000
16499003785 3747012655 56816750501 3875014856 37281542
C.G. In Y Direction, X'' mm 704.03 (Ax/A1)
C.G. In X Direction, Y'' mm 506.78 (Ay/A1)
Total Ix of the section mm4 56816750501
Total Iy of the section mm4 3875014856
Section Modulus for compression, Z
c mm3 42752420 (Ix/(D-X"))
Section Modulus for Tension, Z
t mm3 80702350.2 (Ix/X")

SECTION CLASSIFICATION
Check for Web
Part subjected to compression
c (Outstand plate) = 225 mm
t (thickness of plate) = 40 mm
c/t = 5.63
ε = 0.97
33ε = 31.99
c/t <= 33ε , So, class of section is 1 Table 5.2 , EN 1993-1-1:2005
Part subjected to compression
α= 0.38 <= 0.5
c = Outstand of web plate = 1973
t (thickness of flange) 25
c/t = 78.92
36ε/α = 91.85
c/t <= 36ε/α , So, class of section is 1 Table 5.2 , EN 1993-1-1:2005

So, overall class of Section is 1 Pg-40 , EN 1993-1-1:2005

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DESIGN FOR AXIAL COMPRESSION


Compression force 'N ' (T) 877.27 T
Ed

Area of the resisting section (skirt girder, shaded area) mm2 58825 A1
(plate3)

Design resistance of cross section in compression 'N 1471 A*fy/Ƴ (for class 3 cross-section) BS
c,Rd' M0 EN 1993-1-1:2005
(T) Clause 6.2.4
N /N 0.60 BS EN 1993-1-1:2005 Clause 6.2.4
Ed c,Rd

CHECK Hence Ok

DESIGN FOR BENDING MOMENT


Design value of bending moment 'M ' (Tm) 249.39
Ed
Plastic Section Modulus from STAAD, Wpl 80702350.21 mm3
(W *f /Ƴ ) (for class 3 cross,
pl y M0 section), BS EN 1993-1-
Design resistance for bending 'M ' (Tm)
c,Rd 2017.56 1:2005 Clause
6.2.5
M /M 0.124 BS EN 1993-1-1:2005 Clause 6.2.5
Ed c,Rd

CHECK Hence Ok
DESIGN FOR SHEAR
Design value of Shear Force 'V ' (T) 180.22
Ed
Shear area, A (mm2) 49825 (A1 )
v (plate 2)
Design resistance for Shear 'V ' (T) 719.16 A *f /(√3*Ƴ ) BS EN 1993-1-1:2005
c,Rd v y M0
Clause 6.2.6
V /V 0.251 BS EN 1993-1-1:2005 Clause 6.2.6
Ed c,Rd

CHECK Hence Ok

DESIGN FOR TORSION


Torsional Moment of Inertia, J (mm4) 37281542 (Ir +Ir +Ir )
(plate 1) (plate 2) (plate 3)

Section Modulus for torsion (mm3) 1491261.67


St Venant torsion moment 'T ' 25.41
t,Ed
St Venant Torsional shear stress 'τ ' (N/mm2) 167.23 (Design moment/Section modulus for torsion)
t,Ed

Horizontal Force Due to Seismic ( 10 % of total weight / no. of


supports ) 36.19 1969/6*10/100

Maximum Torsion = 2.54 TM (from STAAD)


Total Torsion Tt = 27.95 TM
Warping Force, Wp = Tt/d = 13.89 T
Warping torsion moment 'T ' (Wp*l/4) 8.83
w,Ed

Section Modulus in Minor Axis (mm3) 7646349.29


half of section modulus(Zy/2) = 3823174.64
Shear stress due to warping torsion 'τ ' =T /Zy
w,Ed w,Ed (N/mm2) =
23.10

Total Torsional Shear stress ( τt,Ed + τ ) N/mm2 190.33


w,Ed
Design resistance for Shear 'τ ' (N/mm2) 144.34 f /(√3*Ƴ )
c,Rd y M0

Interaction Ratio 0.45


CHECK Hence Ok
CHECK FOR COMBINED SHEAR & TORSION
0.933782129 sqrt(1-τ /(1.25*(f /sqrt(3))/ϒ )
w,Ed y M0
Reduction factor in shear capacity due to torsion RF
tv

Design resistance for Shear 'V ' (T) 671.540557 RF *V


T,Rd tv c,Rd
V /V 0.268
Ed T,Rd

CHECK Hence Ok
CHECK FOR COMBINED BENDING & SHEAR

(2*V /V -1)2
Reduction factor for moment capacity due to shear, ρ 0.249 Ed c,Rd

1-ρ 0.751
Design resistance for bending 'M ' (Tm) 1515.57 W *(1-ρ)*f /Ƴ
cv,Rd pl y M0
M /M
Ed cv,Rd 0.165
CHECK Hence Ok

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FIO
For Information Only.

Date: 18-Oct-2019

*Approval doesn’t absolve the EPC


contractor of it’s responsibility as
specified in the Contract.

MEMBERS IN COMPRESSION
Compression force 'N ' (T)
Ed 877.27 T
λ 91.01 π*sqrt(E/f ) BS EN 1993-1-1:2005
1 y
Clause 6.3.1.3(1)
L /i*(1/λ ) BS EN 1993-1-1:2005
Non dimensional slenderness ƛ cr 1
0.16 Clause 6.3.1.3(1)
for buckling curve 'a0' BS EN 1993-1-1:2005 Table
Imperfection factor 'α' 0.13 6.1 & 6.2
Factor Ф 0.5*[1+α*(ƛ-0.2)+ƛ2] BS EN 1993-1-1:2005
0.51 Clause 6.3.1.2
2
Factor χ
1.01 1/(Ф+sqrt(Ф2-ƛ )) BS EN 1993-1-1:2005
Clause 6.3.1.2
N χ*A*f /ϒ BS EN 1993-1-1:2005
b,Rd y M1
1252.47 Clause 6.3.1.2
Interaction Ratio 'N / N 0.70
Ed b,Rd,y'

CHECK Hence Ok
MEMBERS IN BENDING (LATERAL
TORSIONAL BUCKLING)
α
LT 0.76 Buckling Curve 'd' from
Table 6.3
C 1
1
I 37281542 mm4
t
I (I ) 3875014856 mm4
z y
I (Warping Constant)
w 2.35539E+14
mm6

G 80770 N/mm2

C *π2*E*Iz/L2*sqrt(Iw/Iz+L2
Elastic critical moment for lateral torsional buckling 1 BS EN 1993-1-1:2005
50407.29651
M
cr
*G*I /(π2*E*Iz)
t
Clause 6.3.2.2
sqrt(W *f /M ) BS EN 1993-1-1:2005
ƛ y y cr
LT 0.15 Clause 6.3.2.2

ƛ 0.4 BS EN 1993-1-1:2005
LT,0
Clause 6.3.2.3
M /M
Ed cr 0.0049
ƛ2
LT,0 0.1600
Since, ƛ <ƛ & M /M < ƛ2
LT LT,0 Ed cr LT,0 Lateral torsional buckling is ignored

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