STRENGTH CALCULATION : Decking Profile 51mm/961mm

(Refer Sketch Annexure - I)

DESIGN CALCULATION

Design Basis

Floor Dead Load= 275 kg/m2

Floor Live Load= 150 kg/m2

Roof Dust Load= 0 kg/m2

CHECK
Top Stress SAFE
Bottom Stress SAFE
Deflection SAFE

LOAD COMBINATION

DL+LL = 275+150 425.00 kg/m2(downwards)

Final design load considered for critical = 430 kg/m2

Design Data

W = 430 kg/m2 = 4.3 N/mm

span (c/c) = 2m = 2000 mm

Bending Moment M=(Wl^2/10) 1720000.0 Nmm (For continuous span)

Z top = 19406.60136 mm3 (Refer Annexure - I)

Z bottom = 18853.70246 mm3 (Refer Annexure - I)

Stress at top flange, ft = (M/Zt)= 88.63 N/mm2

Stress at bottom flange, fb = (M/Zb) = 91.23 N/mm2

fy = 250000 KN/m2

fb = 0.6fy = 150 N/mm2

Effective width calculation as per IS:801-1975 (Clause 5.2.1.1)

Case 1: Top flange of 46mm width is in compression )

f = (0.6xfy) = 1500 kg/cm2

W/t(lim) calculation = 1435/(f^0.5)

= 1435/1500^0.5 = 37.05

Flange Width = 46 mm

Flange Thickness ,t 0.8 mm

Actual (w/t) = 46/0.8 = 57.5 mm

since (w/t) > (w/ t lim) 57.5 > 37.0515406787176 Hence reduction of width of element is required

b/t (IS 801 clause 5.2.1.1) (2120/(f^0.5))x(1-(465/((w/t)(f^0.5)) = 43.31

b (effective) = 43.31*0.8 34.648 mm

Accordingly non effective flange width 46 - 34.648 = 11.352 mm

= 11.35 mm

Reduction of I xx for reduced 11.35 mm width

= 11.35 x 0.8^3 + 11.35 x 0.8 x (25.1315 - 0.4)^2 = 5554.24 mm4

12

Noneffective Ixx for 11.35mm = 5554.24 mm4

Effective Ixx (for 961 mm profile) = 46.8696039 - 0.555424 46.31 cm4

Ixx per meter = 48.18939 cm4

Effective (Zxx)t (for 961 mm profile) = (46.31/2.51315)

(Distance of C.G from top flange Yt= 25.1315 mm = 2.51315 cm
= 18.43 cm3
393.700787

(Zxx)t per meter = 19.17 cm3 = 19170 mm3

f = 1720000/19170
= 89.72 N/mm2 < 150 N/mm2 SAFE

Case 2: Two parts of bottom flange of 60mm,and 50 mm are in compression

I.) Effective width calculation for 50mm flange:

width = 50 mm

Thickness = 0.8 mm

w/t Actual = ( 50 / 0.8 ) = 62.5

Since 62.5 > 60(limiting value as per clause 5.2.1.2 of IS 801-1975

b/t (IS 801 clause 5.2.1.1) = (2120/(f^0.5))x(1-(465/((w/t)(f^0.5)) = 44.22

be/t (effective ratio) = (b/t)-(0.1x((w/t)-60))

= ( 44.22 ) - 0.1 x ( 62.5 - 60 )
= 43.97

be = (43.97 x 0.8) 35.18 mm

be (effective) = 35.18 mm

Accordingly non effective flange width 50 - 35.176 = 14.82 mm

Reduction of I xx for reduced 14.82 mm width

= 14.82 x 0.8^3 + 14.82 x 0.8 x (25.8685 - 0.4)^2 = 7690.96 mm4

12

Noneffective Ixx for 14.82mm = 7690.96 mm4

Non effective Ixx for four flange of 14.82mm = = 30763.84 mm4

II.) Effective width calculation for 60mm flange:

(w/t) lim= 37.05
width = 60 mm

Thickness= 0.8 mm

W/t Actual ( 60 / 0.8 ) = 75

Since 75 > 60(limiting value as per clause 5.2.1.2 of IS 801-1975

b/t (IS 801 clause 5.2.1.1) = (2120/(f^0.5))x(1-(465/((w/t)(f^0.5)) = 45.98

be/t (effective ratio) = (b/t)-(0.1x((w/t)-60))

= ( 45.98 ) - 0.1 x ( 75 - 60 )
= 44.48

(44.48 x 0.8) 35.58

be (effective) = 35.58 mm

Accordingly non effective flange width 60-35.584

24.42 mm 24.42
Reduction of Ixx for reduced 24.416 mm width

= 24.416 x 0.8^3 + 24.416 x 0.8 x (25.8685 - 0.4)^2

12
= 12670.88 mm^4

Noneffective Ixx for 24.416mm 2 * 12670.88

25341.76 mm^4

Total noneffective Ixx (bottom side) = ( 30763.84+25341.76)= 56105.6 mm4

Effective Ixx (961 mm width) = ( 46.8696039 - 5.61056 ) = 41.26 cm4

Ixx per meter 41.26 x 1.0406 42.935156 cm^4

.
(Zxx)b = (41.26/2.58685)
(Distance of C.G from top flange Yb= 25.8685 mm = 2.58685 cm
= 15.95 cm3

(Zxx)b per meter 15.95 x 1.0406 = 16.59757 cm3 = 16597.57 mm3

f = 1720000/16597.57
= 103.63 N/mm2 < 150 N/mm2 SAFE

Deflection determination

W= 430 kg/m^2 = 4.3 N/mm (Width is 1 m)

Span= 2000 mm

E= 2.05E+05 N/mm^2

Ixx= 429351.56 mm^4

deflection d(actual) = 3*wl^4/384EI = 6.11 mm

Permissible= L/240 2000/240 8.33 mm

Since 6.11 < 8.33 SAFE
 ANNEXURE-1

CALCULATION FOR MOMENT OF INERTIA FOR PROFILE 51/961

Thickness of sheet = 0.8mm

Calculating moment of inertia for one profile of 961mm AUTO CAD

Area 996.41
Perimeter 2492.63
Bounding box :X 976.47
:Y 51.80
Centroid: :X 485.43
:Y 25.13
Moments of inertia: :X 1098529.18
:Y 318808479.58
Product of inertia: XY 12361100.46
Radii of gyration X 33.20
Y 565.65
Principal moments and X-Y directions about centroid:
I 468696.039 along [1.0000 0.0025]
J 84016689.044 along [-0.0025 1.0000]
Yt= 25.132 mm

Yb= 25.869 mm

I net = 468696 mm4

I net = 46.8696 cm4 (for 961 mm width)

I xx Per meter = 48.7717 cm4

(Z xx )t = 18.64974 cm3 (for 961 mm width)

(Z xx )b = 18.11841 cm3 (for 961 mm width)

Z t per meter = 19.4066 cm3

Z b per meter = 18.8537 cm3