Farmpacker 200FPX Manual-C

200 FPX
MANUAL

Rev. C (Oct.2015)

200 FPX
FARMPACKER
Diamond Moba
23400 Haggerty Road
Farmington Hills, MI 48335
USA
Telephone: 1.248.476.7100
Facsimile: 1.248.476.0849
www.moba.net
200FPX 2

Contents
Safety Information ........................................................................................................................................ 5
Revisions ....................................................................................................................................................... 7
Machine Specifications ................................................................................................................................. 8
Power Requirements ................................................................................................................................ 8
Maintenance ................................................................................................................................................. 9
Lubrication ................................................................................................................................................ 9
Cleaning ..................................................................................................................................................... 9
Basic Cleaning ......................................................................................................................................... 10
Installation .................................................................................................................................................. 11
AC Hookup .............................................................................................................................................. 11
House Belt Hookup ................................................................................................................................. 11
Stacker Hookup ....................................................................................................................................... 12
Timing & Adjustments ............................................................................................................................ 13
Denester Adjustments ........................................................................................................................ 13
Head Timing ........................................................................................................................................ 17
Clamshell Timing ................................................................................................................................. 18
Divider Arrangement .............................................................................................................................. 19
Electrical Timing ...................................................................................................................................... 20
Sensor Gap Adjustment ...................................................................................................................... 20
Cross Shuttle Home Sensor ................................................................................................................. 20
Overhead Shuttle Start/Head Pusher Home Sensor ........................................................................... 22
Overhead Shuttle Stop Sensor ............................................................................................................ 22
Denester Home Sensor ....................................................................................................................... 23
Operation .................................................................................................................................................... 24
Initial Startup .......................................................................................................................................... 24
Touchscreen Interface ............................................................................................................................ 25
Boot Screen ......................................................................................................................................... 25
Menu Bars and Page Navigation ......................................................................................................... 25
Speed .................................................................................................................................................. 26
Overrides ............................................................................................................................................. 26
Service Mode ...................................................................................................................................... 27
200FPX 3

Settings................................................................................................................................................ 27
Troubleshooting Guide ............................................................................................................................... 34
Appendix A ‐ Tray Sizes ............................................................................................................................... 36
Appendix B – Servo Drive Status Lights ...................................................................................................... 37
Appendix C – I/O Block Status Lights .......................................................................................................... 38
Electrical Layout .......................................................................................................................................... 39
Electrical Schematics ................................................................................................................................... 42
Mechanical Drawings .................................................................................................................................. 43

200FPX 4

Safety Information

IMPORTANT – PLEASE READ!

The information provided in this manual has been carefully checked and is
believed to be accurate. However, changes are made periodically, THESE
CHANGES ARE INCORPORATED IN NEWER PUBLICATIONS.
Diamond Systems may improve and/or change products described in this

publication at any time. Due to continuing system improvements, Diamond
Systems is NOT RESPONSIBLE for inaccurate information, which may
appear in the manual.
In no event will Diamond Systems be liable for direct, indirect, special,

exemplary, incidental, or consequential damages resulting from any defect
or omission in this manual. Even if advised of the possibility of such
damages.
In the interest of continued product development Diamond Systems

reserves the right to make improvements in this manual and the products it
describes at anytime, without notice or obligation.
For the latest product updates please call Diamond Systems Sales or
Service.
OCTOBER, 2014
200FPX 5

WARNING!
SAFETY AND SERVICING
CLEANING, REPAIRING AND/OR ADJUSTING
DO NOT OPERATE ANY PART OF THE

MACHINE UNLESS ALL GUARDS ARE IN
PLACE.
NEVER service, clean, repair and/or adjust any part of the machine
while the machine is still on and/or in operation.
STOP the machine and lock it out before servicing, cleaning,

repairing, and/or adjusting. If the machine cannot be stopped or
turned off, wait until production for the day is completed. If any
guards are removed for service, cleaning, repairing, and/or adjusting
the machine, replace all guards and secure them before restarting
the machine.
Keep all floors dry and free of broken egg, water, oil, and debris in
traffic area of the processing operation. IF the floor becomes wet it
take whatever steps are necessary to keep the floor dry.
Employees should not operate or service the equipment with loose

clothing or long hair.
Make sure all supervisors and employees

understand the importance of keeping all
guards in place and keeping the floor clean
and dry.

200FPX 6

Revisions

Revision Date Notes

A Oct. 2014 Initial Release
B Mar. 2015 Updated Stacker Hookup page
Updated Interface Screenshots
Updated Mechanical and Electrical Drawings
C Oct.2015 Added Tray Size Chart
Added Troubleshooting Guide
Added Electrical Schematics

200FPX 7

Machine Specifications
Power Requirements

AC POWER INPUT: 230‐240 VAC, 50/60 HZ, 1 PHASE

POWER CONSUMED: 960 W, ½ HP

CASES PER HOUR: VARIABLE SPEED WITH 200 CPH MAXIMUM

NOTE: Attempting to run this Farmpacker above the Diamond recommended specifications may void all
warranties.

200FPX 8

Maintenance
There are two key ingredients that go into operating a long term, trouble free Farmpacker.
They are proper maintenance and keeping the packer clean.
Lubrication
1. Lubricate all chains with 30 weight motor oil once a week. Also check chain tensions. Clean
before oiling if necessary. Don't forget the #25 chain on the end alignment rollers.
2. Grease all bearings and greasable rod ends with a multi‐purpose grease bi‐monthly, making sure
grease is getting inside bearing.
3. Oil all of the oil‐lite bearings with #10 or #20 weight motor oil.
4. Check the oil levels in the reducers every 6 months or sooner if you notice the seals leaking.
They use synthetic 90 weight oil.
5. Oil the lower clamshells and all internal moving parts with a USDA approved food grade
lubricant.
Cleaning
It is very important to keep specific areas of this Farmpacker clean for maximum productivity. For
this reason, the Farmpacker has been designed for our customers "ease of removal" of certain items.
They are listed below:
1. Removable dividers that pivot up. Simply remove rod end assembly for motion from the divider
angle and dividers pivot up so reservoir bed can be cleaned hassle free. Dividers were designed
to be removed for cleaning or exchanged with thicker type with the ease of spring loaded finger
latches.
2. White divider blocks: A quick drop‐in/pull‐out bar assembly for easy access to paddle wheel
cleaning.
3. Pin bar assembly: A quick drop‐in/pull‐out angle assembly for easy access to end alignment
roller cleaning.
4. Stainless steel divider assembly: A quick drop‐in/pull‐out bar assembly for easy access to end
alignment rollers and paddle wheel cleaning.
5. Spring loaded "v" paddle wheel assembly: Simply pull shaft/paddle assembly towards spring and
remove for cleaning of paddles or access to upper clamshells.
6. Stainless steel chute assembly: A quick drop‐in/pull‐out bar assembly pulls out for easy cleaning
or access to upper clamshells.
200FPX 9

Basic Cleaning
1. Remove and empty all drip trays and pans and rinse out or wipe down with a damp cloth.
2. Use a damp cloth to wipe down the Farmpacker for general cleaning. Compressed air to clean
packer is approved by Diamond Automation. Never use direct water spray (high pressure or not)
to clean any part of this packer.
3. End alignment rollers should be cleaned daily for optimum points down of egg performance.
Clean with damp cloth or very soft brush.
4. Paddle wheel assembly at (12) eggs present sensors should be cleaned daily. If not, feed dust or
debris may give false indications to sensor and a missing egg problem may occur.
5. Stainless steel chute assembly should be cleaned daily for assuring clear passage of eggs into
clamshells without hesitation or deflection which may cause out an "egg out of position"
message or may result in egg breakage'
6. All sensors, reflectors and optical devices should be wiped with a dry cloth bi‐weekly to assure
no false indications from feed dust, oil or other foreign materials.

200FPX 10

Installation
AC Hookup
Connect the incoming power lines to the top of the disconnect switch inside of the Farmpacker
control box. Connect L1 to terminal 1, L2 to terminal 3 and Ground to the Ground lug directly on the
Disconnect.
House Belt Hookup

Two 24VDC, relays are supplied in the main control box for interlocking to the housebelts.
Connect an interlock cable between a normally open contact (11/14 or 21/24) and your housebelt
motor contactor.

200FPX 11

Stacker Hookup
Connect the Stacker L1 power wires directly to X0:6, L2 to X0:8 and GND to X0:4. Stacker 24VDC
interlock wires can connected to X3:19 (Left Stacker) and X3:20 (Right Stacker) to stop the Farmpacker if
there is a Stacker fault. Connect the black interlock wire to terminal position ‘b’ and the red wire to
position ‘d’ (as shown in the right image below). Also, be sure to enable the Stacker(s) in the
touchscreen settings (See Page 28).

In the Stacker control box, verify the following connections to CR2 located on the door. The red interlock
wire is connected to terminal ‘C’ and the black wire is connected to terminal ‘NO’.
200FPX 12

Timing & Adjustments
Denester Adjustments
200FPX 13

200FPX 14

200FPX 15

200FPX 16

Head Timing
200FPX 17

Clamshell Timing
200FPX 18

Divider Arrangement
200FPX 19

Electrical Timing
Sensor Gap Adjustment
Cross Shuttle Home Sensor

Located inside the cross shuttle at the opposite end from the Denester. Adjust the proximity sensor so
that it able to sense the pusher as it passes over the sprocket. Be sure not to block the movement of the
pusher.
200FPX 20

200FPX 21

Overhead Shuttle Start/Head Pusher Home Sensor
Located on the end of the shaft at the exit of the Farmpacker. First move the Head Pushers so that the
clamshells are directly above the 3rd cell of a green Diamond tray. Mark the location of the pusher as
shown below. Move the pusher ahead ¼”. Finally, rotate the lobe collar clockwise and lock down the
collar just as the sensor is turning on.
Overhead Shuttle Stop Sensor
200FPX 22

Denester Home Sensor
Located under the Denester. With the Denester in the down position, set the lobe collar just above the
proximity sensor, so that sensor is OFF. A view from below the sensor is shown in the following image.
200FPX 23

Operation
Initial Startup
1. Turn on the main power switch.
NOTE: This main power switch is not to be used as a means of turning the packer on and off
throughout the day. Main power should be turned on before operating and at the end of the
day’s operation. Also turn main power off to service, clean, repair and/or adjust any part of the
packer
2. Load the Denester with flats.

3. Once the touchscreen has booted up completely, press the green start button to home the
machine.

4. Once homing is complete, place (2) trays under the clamshells, (2) trays behind the clamshell
drop and (1) tray in front of the sensor directly after the denester.

5. Press the green start button to begin normal operation.

NOTE: The emergency stop is not to be used to casually stop the packer. It is only to be used in an
emergency. The door guards also act as emergency stops. Be sure all guards are in place before
operating the machine.

200FPX 24

Touchscreen Interface
Boot Screen
The following screen is shown on startup. The software version is shown at the bottom. Touch anywhere
on this screen to calibrate the touch screen.
Menu Bars and Page Navigation

These bars are shown on all screens and display basic information about the machine. The top egg icon
is used to enable/disable the housebelts. The ‘status info’ message will display the current state of the
machine as well as any error messages. The number on the top right will display the current running
speed of the machine in Cases Per Hour (CPH). The bottom menu bar is used for page navigation.
200FPX 25

Speed
This screen is used to show the count of eggs packed. It can be setup to display in eggs, dozens or cases.
The speed can be set by using the +/‐ buttons, which bump the speed by 5 CPH, or touch the set speed
and enter a new speed directly.
Overrides
This screen will allow you to bypass specific functions of the machine. The items checked below should
be used for basic operation. The wrench and screwdriver icon will enter Service Mode.
Detect Missing Trays:

If the machine needs to run without trays for troubleshooting reasons, this option can be turned off to
bypass the missing tray sensors.
Pre‐Run Housebelts:
This option will activate the housebelts as soon as the power is turned on for the control box. The
housebelts will continue to run until the Flow Control sensor is blocked prior to the Reservoir.
200FPX 26

Wait for Eggs in Clamshells:
During normal operation, the head pushers will wait for eggs to drop into the clamshells before
indexing. If you would like for the head pushers to index for every head cycle, then disable this option.
Clear Eggs Out of Head:

During normal operation, the paddle wheel will wait for all 12 eggs to be present before indexing. If you
would like to clear out any stray eggs at the end of the day, for example, you can check this box and the
paddle wheel will index for every head cycle.
Service Mode
While in Service Mode, each device can be moved independently. This includes the Denester, Cross
Shuttle Pushers, Overhead Shuttle, Head Pushers and Head Clamshells. Hold the button down to jog the
corresponding device.
Settings
The main settings screen allows adjustment of the displayed count. It also allows access to machine
configuration, the flow control timer delays as well as additional setting screens.
200FPX 27

Machine Configuration:
This screen allows you to adjust the tray size and enable the optional
Stacker Interlocks. Tray sizes only effect the indexing of the Base
Pushers between egg pockets. Refer to “Troubleshooting Guide

Symptom Identify the Source of the Issue Possible Solution

Guards Open Check if E‐Stop is pressed Release E‐Stop button
or E‐Stop
Pressed Check if guards are open If guards are closed, try to open and
close guards again to re‐engage
magnetic door switches.
Denester Jam The high level sensor after the Denester Remove the obstruction and press Start

detected a foreign object. to continue.
Egg Out of An egg was detected in the Upper Remove the egg from the Upper

Position Clamshells when the Head Paddlewheels Clamshells and press Start to continue.
had not indexed.
Egg Stuck in An egg did not properly fall from the Upper Remove the obstruction in the Upper

Upper to Lower Clamshells during a Head cycle. Clamshells and press Start to continue.
Clamshells
Tray Missing Check the exit of the Denester for a missing Replace missing tray and press Start to

After Denester Tray. continue.
Both Trays, Tray(s) missing on the Base Pushers. Replace missing tray(s) and press Start

Left Tray, or to continue.
Right Tray
Missing
Left/Right The Stacker has sent a busy/stop signal to Once the Stacker is ready, the message

Stacker Not the Farmpacker. will disappear and the Farmpacker can
Ready resume.
If Stackers are not used on this Farmpacker Refer to the Settings menu to disable the
Stackers.
Cross Shuttle Cross Shuttle Servo Motor is not ready. Refer to page 36 for diagnosing the

Pushers Not servo drive error lights.
Ready
200FPX 28

Base Pushers Base Servo Motor is not ready. Refer to page XX for diagnosing the
Not Ready servo drive error lights.
Hardware Error on the I/O block Refer to page XX for diagnosing the I/O

Fault error lights.
Homing Timed Pusher chains were NOT moving Check all motor cables for secure

Out connections.
Refer to page XX for diagnosing the
servo drive error lights.
Pusher chains were moving Verify all sensors are setup properly
according to the Sensor Layout. Page XX
Main Drive Main motor was NOT running Check VFD(Inverter) for errors. Cycle

Timed Out; power to reset errors.
Controlled
Stop Timed Main motor was running Check which device (i.e. Head, Overhead
Out Shuttle, Denester) did not reach its
home position. Verify all sensors are
setup properly (PG. XX), sprockets are
tight and keys are in place.
ERROR 4007 A servo jam has occurred on the indicated Check all transfer points for tray jams.

ERROR 29215 pusher chain. Move the chains by hand checking for
ERROR 29209 any binding. The chains should move
freely. Remove any obstruction and push
Start to reset errors.
Low Input The servo drive is recovering from losing Press START to clear the warnings if they

power on its ENABLE input. This will are not dismissed automatically.
happen after an E‐Stop or when a sensored
guard is opened and closed again.
Touchscreen is Verify Node addresses are set correctly. Set Nodes as shown below and restart

booting into the Farmpacker.
Service Mode
x16 x1
Screen 0 1
Servo 0 2

I/O Block 0 3
Check voltage of touchscreen battery (3V) Contact Diamond Service for
replacement battery (8047172)
200FPX 29

Compact Flash card is possibly corrupt Contact Diamond Service for
replacement card (5017700)
Appendix A ‐ Tray Sizes” for choosing the proper tray size. Enable the Stacker to stop the

machine on Stacker faults. This screen also allows access to the Servo Settings and Auto Speed Settings
screens.
Servo Settings:
If the large pusher gap is not centered correctly under the Denester after the machine homes, adjust
this offset. For example, entering a 50 here, will move the home position AHEAD ½”. Entering a ‐50 will
move the home position BACKWARDS ½”.
200FPX 30

200FPX 31

Flow Control Timer Delays:
This screen allows you to adjust the time delays for the shown functions. These numbers are in seconds
and the defaults are shown below.
Additional Settings:
The Denester Low Alarm will give an audible warning when the machine is getting low on trays (This
alarm will NOT stop the machine). The “Index Pushers on Egg Out of Position” option will allow you to
press Start on an Out of Position error and have the Packer set that error egg down in its own row
without removing it manually. This screen also allows access to the Auto Speed Settings screens.
200FPX 32

Auto Speed Settings:

Automatic Speed will adjust the speed of the machine based on the flow of incoming eggs. When the
egg present sensors are missing eggs for a certain time, the machine will slow down by the set
increment until it reaches the set lower limit or the egg present sensors become full. Likewise, if the egg
present sensors are constantly full every head cycle, the machine will increase its speed until the set
high limit is reached or the egg present sensors are not full for a certain time.
200FPX 33

Troubleshooting Guide

Symptom Identify the Source of the Issue Possible Solution

Guards Open Check if E‐Stop is pressed Release E‐Stop button
or E‐Stop
Pressed Check if guards are open If guards are closed, try to open and
close guards again to re‐engage
magnetic door switches.
Denester Jam The high level sensor after the Denester Remove the obstruction and press Start

detected a foreign object. to continue.
Egg Out of An egg was detected in the Upper Remove the egg from the Upper

Position Clamshells when the Head Paddlewheels Clamshells and press Start to continue.
had not indexed.
Egg Stuck in An egg did not properly fall from the Upper Remove the obstruction in the Upper

Upper to Lower Clamshells during a Head cycle. Clamshells and press Start to continue.
Clamshells
Tray Missing Check the exit of the Denester for a missing Replace missing tray and press Start to

After Denester Tray. continue.
Both Trays, Tray(s) missing on the Base Pushers. Replace missing tray(s) and press Start

Left Tray, or to continue.
Right Tray
Missing
Left/Right The Stacker has sent a busy/stop signal to Once the Stacker is ready, the message

Stacker Not the Farmpacker. will disappear and the Farmpacker can
Ready resume.
If Stackers are not used on this Farmpacker Refer to the Settings menu to disable the
Stackers.
Cross Shuttle Cross Shuttle Servo Motor is not ready. Refer to page 36 for diagnosing the

Pushers Not servo drive error lights.
Ready
Base Pushers Base Servo Motor is not ready. Refer to page XX for diagnosing the

Not Ready servo drive error lights.
Hardware Error on the I/O block Refer to page XX for diagnosing the I/O

Fault error lights.
200FPX 34

Homing Timed Pusher chains were NOT moving Check all motor cables for secure
Out connections.
Refer to page XX for diagnosing the
servo drive error lights.
Pusher chains were moving Verify all sensors are setup properly
according to the Sensor Layout. Page XX
Main Drive Main motor was NOT running Check VFD(Inverter) for errors. Cycle

Timed Out; power to reset errors.
Controlled
Stop Timed Main motor was running Check which device (i.e. Head, Overhead
Out Shuttle, Denester) did not reach its
home position. Verify all sensors are
setup properly (PG. XX), sprockets are
tight and keys are in place.
ERROR 4007 A servo jam has occurred on the indicated Check all transfer points for tray jams.

ERROR 29215 pusher chain. Move the chains by hand checking for
ERROR 29209 any binding. The chains should move
freely. Remove any obstruction and push
Start to reset errors.
Low Input The servo drive is recovering from losing Press START to clear the warnings if they

power on its ENABLE input. This will are not dismissed automatically.
happen after an E‐Stop or when a sensored
guard is opened and closed again.
Touchscreen is Verify Node addresses are set correctly. Set Nodes as shown below and restart

booting into the Farmpacker.
Service Mode
x16 x1
Screen 0 1
Servo 0 2

I/O Block 0 3
Check voltage of touchscreen battery (3V) Contact Diamond Service for
replacement battery (8047172)
Compact Flash card is possibly corrupt Contact Diamond Service for
replacement card (5017700)
200FPX 35

Appendix A ‐ Tray Sizes

A B C D

Millimeters
A B C D
5X DIAMOND 48 48 48 48
5X STANDARD 49 48 48 49
5X 53 MM 52 53 54 53
5X 20LB TRAY 50 50 45 50
5X UNIVERSAL 50 48 49 50
5X CDL TRAY 48 50 48 48
5X SMALL-COLUM 44 42 45 45
5X PP 49 48 48 49
5X CDL FR 50 50 50 49
5X THIN FLATS 48 46 48 46
PULP 1 49 49 49 49
Inches
A B C D
5X DIAMOND 1 7/8 1 7/8 1 7/8 1 7/8
5X STANDARD 1 15/16 1 7/8 1 7/8 1 15/16

5X 53 MM 2 2 1/16 2 1/8 2 1/16
5X 20LB TRAY 2 2 1 3/4 2
5X UNIVERSAL 2 1 7/8 1 15/16 2
5X CDL TRAY 1 7/8 2 1 7/8 1 7/8
5X SMALL-COLUM 1 11/16 1 11/16 1 3/4 1 3/4
5X PP 1 15/16 1 7/8 1 7/8 1 15/16
5X CDL FR 2 2 2 1 15/16
5X THIN FLATS 1 7/8 1 13/16 1 7/8 1 13/16
PULP 1 1 15/16 1 15/16 1 15/16 1 15/16
200FPX 36

Appendix B – Servo Drive Status Lights
LED Status
LED boot sequence

LED Status ‐ POWERLINK

200FPX 37

Appendix C – I/O Block Status Lights
LED Status
200FPX 38

Electrical Layout
200FPX 39

200FPX 40

200FPX 41

Electrical Schematics
Reference document # 5017200

200FPX 42
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
MOBA
23400 HAGGERTY ROAD
FARMINGTON HILLS, MI 48335 - USA
Phone.
Company / customer
Project description 200FPX
Job number SLE*390
Manufacturer (company) MOBA, FH
Path T:\ePlan\Projects\Released\200FPX\5017200.elk
Project name 5017200
Description 200FPX
Type
Place of installation
Specials
Created on 8/6/2014
Edit date 7/27/2016 by (short name) Beginner Number of pages
2
Date: 7/27/2016 Customer :
Title page / cover sheet Drawing nr.: = TIT
Drawn: astaber + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 1 of
Proj.nr.:
Changes Date Name Size: EPLAN Gem.v. Gem.d. SLE*390 96 Sheets
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PAGE INDEX MOBAINDX
Group Place Page Description Extra field information Date Engineer X
TIT MAIN 1 PAGE INDEX 7/27/2016 Beginner
TIT MAIN 1.a PAGE INDEX 7/27/2016 Beginner
TIT MAIN 1.b PAGE INDEX 7/27/2016 Beginner
FPX MAIN 10.a STANDARD PAGE FORMAT V003 10/9/2014 jrobinson
FPX MAIN 10.b CODING AND SUBCODING OF TERMINALS 10/9/2014 jrobinson
FPX MAIN 10.c CODE SUPPLY-VOLTAGE CODE COLOUR CHARACTER 10/9/2014 jrobinson
FPX MAIN 10.d CODING CONNECTORS M8 AND M12 10/9/2014 jrobinson
FPX MAIN 60 Overview of Terminals 7/27/2016 jrobinson
FPX MAIN 61 Terminal Strip X0 7/27/2016 jrobinson
FPX MAIN 80 Main Supply 4/6/2016 jrobinson
FPX MAIN 81 Variable Frequency Drive 4/6/2016 jrobinson
FPX MAIN 82 Drive Bus Supply 4/6/2016 jrobinson
FPX MAIN 83 Micro Drive - Servo 1 4/6/2016 jrobinson
FPX MAIN 84 Micro Drive - Servo 2 4/6/2016 jrobinson
FPX MAIN 115 24VDC Power Distribution 4/6/2016 jrobinson
FPX MAIN 117 PP65 - Hmi 4/6/2016 jrobinson
FPX MAIN 120 Emergency Stop Interface 4/6/2016 jrobinson
FPX MAIN 150 PLC Configuration 4/6/2016 jrobinson
FPX MAIN 200 Digital Input 12xDI 4/6/2016 jrobinson
FPX MAIN 201 Digital Input 12xDI 4/6/2016 jrobinson
FPX MAIN 202 Digital Output 12xDO 4/6/2016 jrobinson
FPX MAIN 203 Analog Output 2xAO 10/19/2015 jrobinson
FPX MAIN 300 Control Panel 4/21/2015 jrobinson
FPX MAIN 301 External Cabinet Assembly 1/9/2015 jrobinson
FPX MAIN 302 Mounting Panel Din & Duct Assembly 1/9/2015 jrobinson
FPX MAIN 303 Subplate 4/21/2015 jrobinson
FPX MAIN 304 Mounting Panel with Devices 4/21/2015 jrobinson
1 2.a
PAGE INDEX Drawing nr.: = TIT
Drawn: Beginner + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 2 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PAGE INDEX MOBAINDX
FPX MAIN 305 Interface Terminals 4/21/2015 jrobinson
FPX MAIN 306 PLC Layout 1/9/2015 jrobinson
FPX MAIN 307 Operator Station Layout 1/9/2015 jrobinson
FPX MAIN 500 Cable diagram:81W3 2/27/2015 astaber
FPX MAIN 505 Cable diagram:117W3 7/27/2016 Beginner
FPX MAIN 506 Cable diagram:117W3.1 7/27/2016 Beginner
FPX MAIN 508 Cable diagram:117W12.1 7/27/2016 Beginner
2 2.b
Mach. nr.:
Acc: 7/27/2016 200FPX Page 2.a of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PAGE INDEX MOBAINDX
2.a =FPX/10.a
Mach. nr.:
Acc: 7/27/2016 200FPX Page 2.b of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Standaard pagina indeling projecten Standard page format projects

Van Tot Inhoud From Up to Contents
1 Voorblad 1 Frontpage
2 9 Inhoudsopgaaf 2 9 Index
10 14 Moba standaards: 10 14 Moba standards:
10a Pagina indeling project 10a Page format projects
10b Codering en sub-codering aansluitklemmen 10b Coding and sub-coding terminals
10c Aderkleuren 10c Wire colours
10d Codering connectoren M8 en M12 10d Coding connectors M8 and M12
11 Aardings overzicht 11 Overview grounding
12 Netwerk overzicht machine 12 Network overview machine
13 Netwerk overzicht systeem 13 Network overview system
14 Reserve 14 Spare
15 54 Tekeningen: systeem, layout en kabelloop 15 54 Drawings: system, layout and cable routing
55 59 Pneumatiek schema 55 59 Pneumatic scheme
60 79 Klemmenstrook tekeningen 60 79 Terminal block drawings
80 114 Hoofdstroom verdeling 80 114 Power supply, main wiring
115 119 24V voeding (-en) 115 119 Power supply, 24V system(-s)
120 149 Noodstop systeem 120 149 Emergencystop circuit
150 174 PLC configuratie 150 174 PLC configuration
175 199 Interface signalen 175 199 Interfacing
200 269 PLC IO aansluitingen 200 269 PLC IO connections
270 299 IO overzicht 270 299 Overview IO
300 399 Schakelkast layout en stuklijst 300 399 Layout control cabinet with bill of materials
400 499 Klemmenstrook aansluitlijsten 400 499 Connection list terminal blocks
=TIT/2.b 10.b
STANDARD PAGE FORMAT Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.: V003
Acc: 7/27/2016 200FPX Page 10.a of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Subcoding of terminals:
Every terminal is subcoded with a letter to identify the connection used on that terminal
- The subcoding for horizontal placed terminal is always from top to bottom: a,b,c etc.
- The subcoding for vertical placed terminal is always from left to right: a,b,c etc.
Note: this is independent of the orientation of the terminal on the assembly rail
If bridges are used on a multilevel terminal as a power supply connection:

- the lowest (bottom) one is always 0V and has the color blue A A-
- the subcode used in this case is extended with a "-" B B+

The 24V bridge has the color red
C C
- the subcode used in this case is extended with a "+"
A A-
D D
B B
1
1
rd
2
2
E E+
bu
A B A B B C A B C D C C
bu F F-
1
1
D D-
A A-
2
2
bu
A A A A- B B+
A B B bu rd
B B C C
1 2 1 2 1 2 1 2
1 2 B 1 2
C C D D
B C C
D D- E E+
D
F F-
PIT PIT TWIN PIT QUATTRO PIT DH PIT 3L
10.a 10.c
CODING AND Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.: SUBCODING OF TERMINALS
Acc: 7/27/2016 200FPX Page 10.b of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
COLOUR CHARACTER CODE
Black BK
Brown BN
Red RD
Orange OG
Yellow YE
Green GN
Blue BU
Violet (purple) VT
Grey (slate) GY
White WH
Pink PK
Gold GD
Turquoise TQ
Silver SR
Green-and-yellow GNYE
10.b 10.d
CODE SUPPLY-VOLTAGE Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.: CODE COLOUR CHARACTER
Acc: 7/27/2016 200FPX Page 10.c of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
MALE FEMALE WITH

MALE FEMALE WITH
M12 M12 CABLE
M8 M8 CABLE
4 4 1 = BN 1 = BN
4 3 3 4
3P 1 3 3 1 3 = BU 3P 3 = BU
4 = BK 4 = BK
1 1
1 = BN
1 = BN
2 4 4 2
2 = WH 4 3 3 4
2 = WH
4P 3 = BU
4P 3 = BU
4 = BK
1 3 3 1
4 = BK
1 2 2 1
1 = BN
4 3 3 4
2 = WH
5 5
5P 3 = BU
4 = BK
1 2 2 1
5 = GY
1 = WH
FRONT VIEW CONNECTORS 5 5
2 = BN
6 4 4 6 3 = GN
8 8 4 = YE
8P 7 3 3 7 5 = GY
6 = PK
1 2 2 1 7 = BU
10.c 8 = RD 60
CODING Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.: CONNECTORS M8 AND M12
Acc: 7/27/2016 200FPX Page 10.d of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TERMINALSTRIPS MAIN CABINET
-X0 = HIGH VOLTAGE & GROUND X0
-X1 = TERMINALSTRIP X1
24VDC SUPPLY CONNECTIONS
-X2 = TERMINALSTRIP X2
SAFETY INPUTS
-X3 = TERMINALSTRIP X3 X2
IO Connections X3 X1
10.d 61
Overview of Terminals Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 60 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Summarized parts list

DMA Part Number Quantity Description Part Number
8015459 2 Plug-in bridge PXC.3005947

1 Marker for terminal blocks PXC.0829142
8015446-B 4 Ground modular terminal block PXC.3212131
8015445-B 4 Feed-through terminal block PXC.3212120
8015447-B 1 End cover PXC.3212057
=FPX+MAIN-X0:1
=FPX+MAIN-X0:2
=FPX+MAIN-X0:3
=FPX+MAIN-X0:4
=FPX+MAIN-X0:7
=FPX+MAIN-X0:8
=FPX+MAIN-X0:5
=FPX+MAIN-X0:6
plug in bridge
5-6
7-8
60 62
Terminal Strip X0 Drawing nr.: = FPX
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Mach. nr.:
Acc: 7/27/2016 200FPX Page 61 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

8015463 2 Plug-in bridge 2 Position PXC.3030161
=FPX+MAIN-X1:5
=FPX+MAIN-X1:4
=FPX+MAIN-X1:1
=FPX+MAIN-X1:2
=FPX+MAIN-X1:3
8015451 1 End cover PXC.3030514
a
b
c
d
plug in bridge
1-2
3-4
61 63
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Mach. nr.:
Acc: 7/27/2016 200FPX Page 62 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

=FPX+MAIN-X2:5
=FPX+MAIN-X2:1
=FPX+MAIN-X2:2
=FPX+MAIN-X2:3
=FPX+MAIN-X2:4
8015481-B 5 Multi-level terminal block PXC.3210499
8015471 1 End cover PXC.3211647
d
e
62 64
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Mach. nr.:
Acc: 7/27/2016 200FPX Page 63 of
Proj.nr.:
63
1
Changes
c
a
d
b
Date
2
Name
=FPX+MAIN-X3:1
3
=FPX+MAIN-X3:2
=FPX+MAIN-X3:3
Acc:
Size:
Date:
=FPX+MAIN-X3:4
Drawn:
=FPX+MAIN-X3:5
=FPX+MAIN-X3:6
=FPX+MAIN-X3:7
X3:1-X3:37
=FPX+MAIN-X3:8
=FPX+MAIN-X3:9
=FPX+MAIN-X3:10
=FPX+MAIN-X3:11
=FPX+MAIN-X3:12
4
=FPX+MAIN-X3:13
=FPX+MAIN-X3:14
jrobinson
7/27/2016
7/27/2016
=FPX+MAIN-X3:15
=FPX+MAIN-X3:16
=FPX+MAIN-X3:17
=FPX+MAIN-X3:18
=FPX+MAIN-X3:19
=FPX+MAIN-X3:20
=FPX+MAIN-X3:21
=FPX+MAIN-X3:22
plug in bridge across

=FPX+MAIN-X3:23
=FPX+MAIN-X3:24
5
=FPX+MAIN-X3:25
=FPX+MAIN-X3:26
=FPX+MAIN-X3:27
EPLAN
=FPX+MAIN-X3:28
=FPX+MAIN-X3:29
Mach. nr.:
=FPX+MAIN-X3:30
Customer :
=FPX+MAIN-X3:31
=FPX+MAIN-X3:32
=FPX+MAIN-X3:33
=FPX+MAIN-X3:34
=FPX+MAIN-X3:35
6
=FPX+MAIN-X3:36
=FPX+MAIN-X3:37
=FPX+MAIN-X3:38
200FPX
7
Gem.v.
8
8015454
8015488
9
Gem.d.
DMA Part Number
10
11
1
1
1
1
40
Quantity
12
Terminal Strip X3
End cover
Plug-in bridge
Plug-in bridge
13
Marker for terminal blocks

Sensor/actuator terminal block
14
Description
15
Drawing nr.:
16
Proj.nr.:
5017200
17
SLE*390
18
PXC.3006593
PXC.3244410
PXC.0828744
PXC.3006577
PXC.3006580
Part Number
19
Page
= FPX
64
+ MAIN
96
20
Sheets
of
80
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
BN BN
12 12
BN BN
12 12
GNYE
12
BN BN BN BN
12 12 12 12
L' L/N' PE
-80Z3 3 4 PE'
Main Filter
-80F9 1 3 -80F12 1 3 -80F14 1 3
C, 10A, 2p, 15kA, 400V C, 6A, 2p, 15kA, 400V C, 6A, 2p, 15kA, 400V
EMC FILTER 1 2 3 4 5 6 7 8
-X0 Main Motor Drive
2 4
55VDC Power
2 4
24VDC Power
2 4
CB Supply CB Supply CB
1 2 PE
L L/N PE
GNYEGNYEGNYEGNYE BN BN BN BN BN BN
12 12 12 16 12 12 12 12 12 12
BN BN GNYE
12 12 12
-81U3:PE VFD_PE
-82G4:PE 55V_PE
-115G2:PE 24V_PE
/ SERVO_PE
VFD_L1
VFD_L2
55V_L1
55V_L2
24V_L1
24V_L2
/
/
/
/
/
/
82.5
-82G4:L
82.4
-82G4:N
115.3
-115G2:L1
115.3
-115G2:L2
82.5
115.3
81.3
-81U3:L1
81.4
-81U3:L2
81.4
2 4 6
83.5
-83A3:X1:3
-80Q3 PE
Main Switch 1 3 5
8021416
=LEFT_STACKER
PE L1 L2
=>12 AWG
=RIGHT_STACKER
L1 L2 PE PE L1 L2
POWER SUPPLY
64 CONNECTION 81
Main Supply Drawing nr.: = FPX
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5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 80 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
VFD_COM / -150A13:13
VFD_I / -150A13:11
203.5
VFD_L1 / -80F9:2
VFD_L2 / -80F9:4
VFD_PE / -X0:1:b
80.12
80.13
80.5
203.3
Double Ferrule
BK
4 ft
18
BK
23 33 4 ft
18
-120K2 8013210
/120.2 24 34
BK BK
8013210
3 In 3 In
20 20 BK BK
4 ft 4 ft
18 18
-81U3 MITSUBISHI
Main Motor VFD L1 L2 PE STF STR RH RM RL PC SD 10 2 5 4 S1 S2 SC
FR-D720S-070-NA
SUPPLY CONTROL INPUTS ANALOG/POTENTIOMETER INPUT SAFETY INPUT
source V I
sink
MOTOR REACTOR/BRAKE RELAY OUTPUT TRANSISTOR OUTPUT ANALOG OUTPUT RS-485 MONITOR
U V W PE P1 P/+ PR N/- C B A RUN SE AM 5 PU SO
BK
2 In
20 Drive Parameters
-81W3 P7 = 0.4 (Acceleration Time)
/81.5 P8 = 2.0 (Deceleration Time)
4C/16AWG SHIELDED P9 = 2.2 (Electronic O/L relay)
4x16 P79 = 3 (Combined PU/Ext)
Main Motor Cable BK RD WH GN
P182 = 4 (RH Terminal Analog Input Selection)
P267 = 0 (Terminal 4 (4-20mA)
SH
*STF Jumper must be removed to edit parameters.

VFD_C
VFD_A /
/
200.16
-X3:13:b
200.17
-X3:13:d
U1 V1 W1
M
-81M3
MAIN MOTOR 3~
PE
80 82
Variable Frequency Drive Drawing nr.: = FPX
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5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 81 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
55V_L2 / -80F12:4
55V_L1 / -80F12:2
55V_PE / -X0:2:a
80.15
80.15
80.5
-82G4
8042088 N L PE
55V Power
AC 100-240V
Supply
Power
Supply
QS20.481
48-55V
DC-OK
Overload
DC-OK
DC 48V, 10A, 480W/720W

+ + - - 13 14
VT VT GY GY
6 ft 6 ft 6 ft 6 ft
16 16 16 16
DC1+
DC2+
DC1-
DC2-
/
/
/
83.5
-83A3:X1:4
83.4
-83A3:X1:1
83.5
-83A3:X1:5
83.4
-83A3:X1:2
81 83
Drive Bus Supply Drawing nr.: = FPX
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5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 82 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SERVO_24V / -X1:1:b
ENABLE_0V / -X1:5:c
SERVO_0V / -X1:5:b
115.3
115.6
115.6
SERVO_PE / -X0:3:a
80.6
DC2+ / -82G4:+
DC1+ / -82G4:+
DC2- / -82G4:-
DC1- / -82G4:-
82.5
82.4
82.5
82.5
VT
6 ft
20
Double Ferrule
13
-120K2
/120.2 14
BK GY VT GY
4 ft 6 ft 6 ft 6 ft
20 20 20 20
-83A3 X1 1 2 3 4 5 X2 1 2 3 4 5 6 7 8 9 10
Micro Drive DC2- DC2+ PE DC1- DC1+ DI-01 GND DI-02 GND +24V DO-01 ENABLE GND +24V GND
/84.3
Versorgung Digital Digital +24VDC Brake Enable CPU

Eingang 1 Eingang 2
80VD100PD.C022-01 ACPmicro 80VD100PD.C022-01

ACPu, 2x servo, 8A, 2x resolver
DRIVE DRIVE DRIVE DRIVE
U V W PE T+ T- SIN COS/ REF SIN/ COS REF/ SH EPL1 EPL2

NODE: 2
X5A 1 2 3 4 X4A 1 2 X6A 3 4 5 7 8 9 10 X3A 1 X3B 1
-83W3 V1.41
/83.3
/83.6
SERVO.POWER
9m
8x.35 / .75
Cross Shuttle Servo Power BU BN BK GNYE WH WHRD GN WH GY YE BN PK -83W7
/83.7
SERVO_EPL
SERVO.ENCODER
SH1
5m
6x24
Cross Shuttle Servo Resolver
SH SH
/
150.6
-150A5:IF2:IF2
-83M3 T+ T-
U V W PE SIN COS/ REF SIN/ COS REF/
Cross Shuttle Servo Motor
1 2
A B C D 8 11 12 9 10 6
-XMTR -XENC
POWER CONNECTION RESOLVER CONNECTION

SERVO MOTOR
KW
NO BRAKE
82 84
Micro Drive - Servo 1 Drawing nr.: = FPX
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Mach. nr.:
Acc: 7/27/2016 200FPX Page 83 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-83A3
/83.3
80VD100PD.C022-01 ACPmicro 80VD100PD.C022-01

ACPu, 2x servo, 8A, 2x resolver
DRIVE DRIVE
U V W PE T+ T- SIN COS/ REF SIN/ COS REF/ SH

X5B 1 2 3 4 X4B 1 2 X6B 3 4 5 7 8 9 10
-84W3 V1.41
/84.3
/84.6
SERVO.POWER
9m
8x.35 / .75
Base Pusher Servo Power BU BN BK GNYE WH WHRD GN WH GY YE BN PK -84W7
/84.7
SERVO.ENCODER
5m
6x24
Base Pusher Servo Resolver
SH
-84M3 T+ T-
U V W PE SIN COS/ REF SIN/ COS REF/
Base Pusher Servo Motor
1 2
A B C D 8 11 12 9 10 6
-XMTR -XENC
POWER CONNECTION RESOLVER CONNECTION

SERVO MOTOR
KW
NO BRAKE
83 115
Micro Drive - Servo 2 Drawing nr.: = FPX
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Mach. nr.:
Acc: 7/27/2016 200FPX Page 84 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
24V_L1 / -80F14:2
24V_L2 / -80F14:4
24V_PE / -X0:2:b
80.17
80.17
80.6
-115G2
8042058 L1 L2 PE
24VDC Power
AC 100-120/220-240V
Supply
Power
Supply
ML100.100
24-28V
DC-OK
Single/Parallel Mode
DC 24V, 4.2A, 100W

+ + - -
VT GY GNYE
6 ft 6 ft 6 ft
18 18 18
-X1 1 2 3 4 5
-120K2:13 SERVO_24V
+OP-X4:1 PP65_24V
/ SAFETY_24V
-150A7:25 RIO_24V
-X3:1:d DI1_24V
/ DO40_24V
+OP-X4:3 PP65_0V
/ SAFETY_0V
-150A7:26 RIO_0V
-X3:1:c DI1_0V
/ DO40_0V
-83A3:X2:10 SERVO_0V
/ ENABLE_0V
/
/
200.1
/
150.10
/
200.2
117.4
/
150.9
202.20
-X3:40:c
/
117.3
202.20
-X3:40:d
83.11
/
120.3
-120K2:A2
83.10
-83A3:X2:8
83.9
120.2
-120K2:A1
84 117
24VDC Power Distribution Drawing nr.: = FPX
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Mach. nr.:
Acc: 7/27/2016 200FPX Page 115 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PP65_24V / -X1:1:c
115.3
PP65_0V / -X1:3:c
PB_24V / -X3:21:d
LED_0V / -X3:37:c
115.4
202.17
201.12
-117W3
8004291
19.5 ft
4x18
250
8004291
ESTOP_CH2A / -X2:4:e
ESTOP_CH2B / -X2:5:e
ESTOP_CH1A / -X2:4:f
ESTOP_CH1B / -X2:5:f
120.17
120.17
120.17
120.17
LED_START / -X3:36:b
Op Sta. 24VDC Power Cable BN BU WH BK
+OP-X4 =
LED_STOP / -X3:37:b
202.15
PB_START / -X3:21:b
202.16
PB_STOP / -X3:22:b
201.12
201.13
+OP-X4 1 3 2 4
24VDC Op Sta. Plug 24VDC Op Sta. Plug
BN BU WH BK
-117W3.1 150.5
0.5 m -150A5:IF1:IF1 8004287
Op Station Power PP65_EPL -117W12.1
19.5 ft
+OP-X6 1 8x24
Op Sta. Ethernet Plug OP Station PB Cable WH BN BU RD PK GY YE GN
+OP-117W9
0.5 m
8x +OP-X5 1 2 7 8 6 5 4 3
8004384 -117W12
OP STATION EPL CABLE
0.5 m
Op Station Plug WH BN BU RD PK GY YE GN
VT VT
+OP-117A3 X1 1 2 3 IF5 1 IF6 1 IF7 1 IF4 1 18 18
8047208 +24VDC 0VDC ETH USB1 USB2 PP45 EPL
11 21 41 33 X1 3 X1 1 X1
+OP-117S15
ETHERNET POWERLINK Emergency 12 X2 4 X2 2 X2
22 22 34 GY GY
RJ45 USB RJ45 Stop 18 18
8008240 VT
1...8 1...8
BK
0 12 0 12
EF EF
D 3 D 3
PP065.0571-P74 Multi-line 1 C 4
0 C 4
B 5 B 5
A9 76 A9
8 876
X1 X16 +OP-117S18 +OP-117S17
NODE: 1 Cycle Start Cycle Stop
8007254 8007244
115 120
PP65 - Hmi Drawing nr.: = FPX
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5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 117 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GATE_INPUT / -X3:18:b
201.8
117.12
ESTOP_CH1A / +OP-X5:1
117.13
ESTOP_CH2A / +OP-X5:2
BK
6 ft
18
117.19
ESTOP_CH1B / +OP-X5:3
117.19
ESTOP_CH2B / +OP-X5:4
-X2 2 2 2 ESTOP CH1
ESTOP CH2
4 4 4
BK
4 ft
18
120W8 120W11 120W14
19.3 ft 15.3 ft 10 m
LH Door Safety RD WH YE RH Door Safety BU BK GN Denester Safety RD WH YE
-120K2
8013210 S34 S35 -120S7 -120S10 -120S13
/83.9
/81.16 8046096 8046096 8046096
/200.9 LH Door RH Door Denester
SAFETY Safety Switch Safety Switch Safety Switch
RELAY
PSR-SCP- 24UC/ESAM4/3X1/1X2/B
A1 A2 S11 S12 S21 S22 133015 133015 133015
120W8 120W11 120W14

19.3 ft 15.3 ft 10 m
LH Door Saefty BU BK GN RH Door Safety RD WH YE Denester Safety BU BK GN
-X2 1 1 1 3 3 3 ESTOP CH1

ESTOP CH2
5 5
VT GY
6 ft 6 ft
18 18
BK
4 ft
18
BK
4 ft
18 VT
SAFETY_24V
SAFETY_0V
6 ft
BK 18
4 ft
18
BK
4 ft
18
/
115.5
-X1:3:d
/
115.3
-X1:1:d
GATE_24V
/
201.8
-X3:18:d
117 150
Emergency Stop Interface Drawing nr.: = FPX
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Mach. nr.:
Acc: 7/27/2016 200FPX Page 120 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
RIO_24V / -X1:2:a
RIO_0V / -X1:4:a
115.3
115.5
-150A7
EBS Remote IO
VT GY
18 18
VT
18
-150A5 -150A10 -150A11 -150A12 -150A13

EPL HUB /200.3 /201.3 /202.3 /203.2
X20BC0083 14 15 16 24 25 26 X20DI9371 X20DI9371 X20DO9322 X20AO2622

8047132 +24V BC X2X L. +24V BC X2X L. GND +24V I/O +24V I/O GND
8047142 8047142 8047136 8047121
PS9400
NODE: 3 8047131
0 12
EF
D 3
0 C 4 X16
B 5
A9
876
0 12
EF
3
D
X1
3 C
B 5
4
X20TB12 X20TB12 X20TB12 X20TB12 X20TB12
A9
876 8047123 8047123 8047123 8047123 8047123
IF EXPANSION
SLOT
RJ45 RJ45
PLC EPL1 PLC EPL2

IF1 IF2 X20BB80 X20BM11 X20BM11 X20BM11 X20BM11
8047133 8047124 8047124 8047124 8047124
IF1 IF2
EPL1 EPL2
-150W5 Digital I/O Digital I/O Digital I/O Analog I/O

7m 12xDI 12xDI 12xDO 4xAO
8004383
EPL to Operator Station -150W6
8004342
2.134 m
8x
EPL DRIVE CONNECTION
PP65_EPL SERVO_EPL
117.9 83.15
-83A3:X3A:1
PP65 DRIVE REMOTE IO

120 EPLAN EPL POWER SUPPLY 200
PLC Configuration Drawing nr.: = FPX
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Mach. nr.:
Acc: 7/27/2016 200FPX Page 150 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-150A10
X20DI9371
8047142
8047123
Denester Jam Denester Missing Egg In Denester Egg Present Emergency Left Tray Right Tray House Belt PKS Jam PKS Jam Main Motor
8047124 Sensor Tray Clamshell Low Sensors Stop Missing Missing Sensor Sensor Sensor 2 Enable Relay
/150.10 DI-1 DI-2 DI-3 DI-4 DI-5 DI-6 DI-7 DI-8 DI-9 DI-10 DI-11 DI-12
Digital Input #1
11 21 12 22 13 23 14 24 15 25 16 26
DI1_24V / -X1:2:b
DI1_0V / -X1:4:b
115.3
115.5
BK BK BK BK BK BK BK BK BK BK BK BK
4 ft 4 ft 4 ft 4 ft 4 ft 4 ft 4 ft 4 ft 4 ft 4 ft 4 ft 4 ft
20 20 20 20 20 20 20 20 20 20 20 20
GY VT
4 ft 4 ft
18 18
-X3 1 2 3 4 5 6 7 8 9 10 11 12 13
201.3
1 2 3 4 5 6 7 8 9 10 11 12 13
DI2_0V / -X3:14
-X3
201.3
1 2 3 4 5 6 7 8 9 10 11 12 13
DI2_24V / -X3:14
-X3 BK BK
4 ft 4 ft -200W12 -200W15
VT 18 18
-200W3 -200W5 4 ft 17 ft 19.8 ft
18 BK VT
10 m 10 m 8004518 8004518 4 ft 4 ft
8004518 8004518 VT House Belt PKS Jam 2 18 18
4 ft
Densester Jam BK BN BU Egg In Clamshell BK BN BU -200U7 18 Sensor BK BN BU
(Optional) BK BN BU
+ -
8047218
-200W4 NPN/PNP CONVERTER -200W11
10 m -200W6 10 m
10 m
VFD_A
VFD_C
8004518 41 8004518
Denester 8004518 -120K2 Right Tray -200W14
MissingTray BK BN BU Denster Low BK BN BU /120.2 Missing BK BN BU
19.8 ft
42
/
8013210
8004518
81.9
-81U3:A
81.8
-81U3:C
PNP NPN
4 4 4 PKS Jam BK BN BU
EP_24V_1 / -X3:38:d
202.18
EP_0V_1 / -X3:38:c
202.18
- + - + - +
-200W10
3 1 3 1
10 m 3 1
8004518
Left Tray Missing BK BN BU
-200W8
-200B4 -200B6 -200B11
8004067
4 8046119 4 8046119 4 8046119 4 4
Denester 20 ft
Denster Right Tray
MissingTray Low 3x22
EP_24V_7 / -X3:39:d
Missing
Egg Present 1-6
202.19
EP_0V_7 / -X3:39:c
RD BK GN
-200B3 -200B5 -200B10 -200B12 -200B15
202.19
- + - + - + - + - +
8046119 8046120 BN WH BU
8046119 8046120 8046119
Denester 8032008 Left Tray 8032008 PKS Jam 2
Jam 3 1 3 1 4 8 1 Missing 3 1 3 1 3 1 (Optional)
Egg In House Belt
Clamshell -200U7.1 Sensor
Eggs 1-6 Present
4
-200B13
RD BK GN -200W7 8046119
- +
8004067 PKS Jam

20 ft 3 1
4 8 1 3x22
-200U17 Egg Present 7-12
Eggs 7-12 Present
150 201
Digital Input 12xDI Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 200 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-150A11
X20DI9371
8047142
8047123 Denester Overhead Shuttle Pie Cam Reservoir Safety Guard Stacker Interlock Stacker Interlock Start Stop Cross Shuttle Base Pusher
Home Stop Sensor Sensor Sensor Interlock Left Right Button Button Spare Pusher Home Home
8047124 DI-1 DI-2 DI-3 DI-4 DI-5 DI-6 DI-7 DI-8 DI-9 DI-10 DI-11 DI-12
/150.11 I:01.05.03 I:01.05.04 I:01.05.05 I:01.05.06 I:01.05.07 I:01.05.08 I:01.05.09 I:01.05.10 I:01.05.11 I:01.05.12 I:01.05.13 I:01.05.14
Digital Input #2
11 21 12 22 13 23 14 24 15 25 16 26
20 20 20 20 20 20 20 20 20 20 20 20
-X3 14 15 16 17 18 19 20 PB_START 21 PB_STOP 22 23 24 25
200.18 202.2
-X3:13
/ DI2_0V 14 15 16 17 18 19 20 21 22 23 24 25
DO_0V / -X3:26
-X3
200.18 202.2
-X3:13
/ DI2_24V D0_24V / -X3:26
-X3 14 15 16 17 18 19 20 21 22 23 -201W16 24 25
-201W4 M12 Female Cordet 90
M12 Female Cordet 90 -201W7 13.3 ft
5m 10 m 4x0.34
4x0.34 8004518 250
250 Reservoir Cross Shuttle
Shuttle Stop BK BN BU Sensor BK BN BU Pusher Home BK BN BU
GATE_INPUT
- + - + 1 2 - +
3 1
GATE_24V
/
120.15
-X2:4:d
-201W3 -201W5 =RIGHT_STACKER

M12 Female Cordet 90 -201B -201B16
M12 Female Cordet 90
8046120 8046085
/
6.9 ft 12.8 ft
120.9
-X2:1:d
4mm f
-201B4 4x0.34 8032008
4x0.34 Cross Shuttle
8046085 250 Reservoir Pusher Home
250 4mm f Sensor
Denster Home BK BN BU
Shuttle
Pie Cam BK BN BU 1 2 BK BN BU -201W17
PB_START
PB_24V
PB_STOP
Stop M12 Female Cordet 90
13 ft
4x0.34
/
=LEFT_STACKER
117.17
+OP-X4:2
250
/
117.18
+OP-X5:6
/
Base Pusher
117.19
+OP-X5:5
- + - + - + Home
-201B3 -201B5 -201B17

8046085 8046085 8046085
4mm f 4mm f 4mm f
Denester Pie Cam Base Pusher
Home Home Sensor
200 202
Digital Input 12xDI Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 201 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-150A12 X20DO9322
8047136
8047123
Head House Belt #1 House Belt #2 Denester Overhead Shuttle Overhead Shuttle Paddle Wheel Reservoir Start Stop
8047124 Clutch Relay Relay Spare Clutch Brake Clutch Clutch Clutch Sonalert Light Light
/150.12 DO-1 DO-2 DO-3 DO-4 DO-5 DO-6 DO-7 DO-8 DO-9 DO-10 DO-11 DO-12
Digital Output #1
11 21 12 22 13 23 14 24 15 25 16 26
20 20 20 20 20 20 20 20 20 20 20 20
-X3 26 27 28 29 30 31 32 33 34 35 START LT 36 STOP LT 37 38 39 40
201.19
-X3:25
/ DO_0V 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
-X3
201.19 24VDC
-X3:25
/ D0_24V 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
-X3
-202W10
2C/20AWG -202W13
BK BK
4 ft 4 ft 20 ft 2C/20AWG
18 18 GY VT
2x20 20 ft 4 ft 4 ft
Overhead 18 18
Shuttle Clutch
2x20
Reservoir Clutch
-202K4 RD BK RD BK RD BK
A1 House A1 -202K6
-202W8
EP_0V_1
EP_24V_1
EP_0V_7
EP_24V_7
DO40_0V
DO40_24V
Belt House
A2
#1
A2
Belt 2C/20AWG
8013181 #2
8013181
20 ft Overhead
GY GY 2x20 Denester Shuttle Reservoir
/
6 ft 6 ft Denester Clutch Clutch Clutch Clutch
/
200.9
-200U7.1:1
200.7
-200U17:1
/
/
18 18
115.5
-X1:4:c
/
200.8
-200U7.1:4
200.6
-200U17:4
-202Y8 -202Y11 -202Y13
115.4
-X1:2:c
x1 x2 x1 x2 x1 x2
-202W3
2C/20AWG
20 ft
2x20
Head Clutch RD BK
-202W14
RD BK RD BK 2C/20AWG
-202W9 -202W11 20 ft
2C/20AWG 2C/20AWG 2x20
20 ft Sonalert
20 ft RD BK
Head 2x20
Overhead Shuttle 2x20 PaddleWheel
x1
Clutch Overhead Shuttle Brake Brake PaddleWheel Clutch Clutch
-202Y3 -202Y9 -202Y12 -202H14
SONALERT x2
x1 x2 x1 x2 x1 x2
LED_START
LED_STOP
LED_0V /
117.18
+OP-X4:4
14 14
/
11 11
117.17
+OP-X5:8
/
117.16
+OP-X5:7
12 12
24 24
21 21
22 22
201 203
Digital Output 12xDO Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 202 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-150A13 X20AO2622
8047121
8047123
Main Motor Speed Main Motor Speed
8047124 AO+1I AO+1U Main Motor Speed AO+2I AO+2U AO+3I AO+3U AO+4I AO+4U
/150.13 %QW01 %QW02 AO-1U/I
BOTTOM OF IO CARD
%QW03 %QW04 AO-2U/I %QW05 %QW06 AO-3U/I %QW07 %QW08 AO-4U/I
Analog Output #1
11 12 13 SH 21 22 23 14 15 16 24 25 26
-203W2
/203.5
8004139
5 ft
2x22
Main Motor Speed RD BK
SH
VFD_I
VFD_COM
/
81.15
-81U3:4
/
81.14
-81U3:5
202 300
Analog Output 2xAO Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 203 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
203 301
EBS Date: 4/21/2015 Customer :
Control Panel Drawing nr.: = FPX
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5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 300 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
=FPX+MAIN-80Q3
=FPX+MAIN-80Q3
300 302
External Cabinet Assembly Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 301 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
385.25 mm[15.17'']
-U10
-U1
-U11
514.17 mm[20.24'']
-U8 INSTALL DIN RAIL AND DUCT AS SHOWN

-U14 -U15 USE DIMENSIONS AS A GUIDE FOR SELECTING
MATERIAL.
-U12
-U9
-U13
130 mm[5.12'']
301 303
Mounting Panel Din & Duct Assembly Drawing nr.: = FPX
Drawn: jrobinson
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Mach. nr.:
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Proj.nr.:
EBS
302
1
Changes
Date
2
Name
3
Acc:
Size:
Date:
Drawn:
4
jrobinson
7/27/2016
4/21/2015
5
EPLAN
Mach. nr.:
Customer :
6
200FPX
7
Gem.v.
8
-5
202K6 120K2
82G4 202K4 =FPX+MAIN-X2:1
9
=FPX+MAIN-X2:2
Gem.d.
=FPX+MAIN-X2:3
=FPX+MAIN-X2:4
=FPX+MAIN-X2:5
=FPX+MAIN-X2:5
=FPX+MAIN-X3:1
=FPX+MAIN-X3:2
=FPX+MAIN-X3:3
=FPX+MAIN-X3:4
=FPX+MAIN-X3:5
=FPX+MAIN-X3:6
=FPX+MAIN-X3:7
-6 =FPX+MAIN-X3:8
=FPX+MAIN-X3:9
=FPX+MAIN-X3:10
=FPX+MAIN-X3:11
10
=FPX+MAIN-X3:12 80F14
=FPX+MAIN-X3:13
=FPX+MAIN-X3:14
=FPX+MAIN-X3:15
=FPX+MAIN-X3:16
=FPX+MAIN-X3:17
=FPX+MAIN-X3:18
=FPX+MAIN-X3:19
=FPX+MAIN-X3:20
=FPX+MAIN-X3:21
=FPX+MAIN-X3:23
=FPX+MAIN-X3:24
=FPX+MAIN-X3:25
=FPX+MAIN-X3:26
=FPX+MAIN-X3:27
=FPX+MAIN-X3:28
11
=FPX+MAIN-X3:29
=FPX+MAIN-X3:30
=FPX+MAIN-X3:32
=FPX+MAIN-X3:33
=FPX+MAIN-X3:34
=FPX+MAIN-X3:35 =FPX+MAIN-X0:1
=FPX+MAIN-X3:36
81U3 =FPX+MAIN-X3:37
=FPX+MAIN-X3:39
=FPX+MAIN-X3:40
Subplate
200U7 =FPX+MAIN-X1:1 =FPX+MAIN-X0:4
=FPX+MAIN-X1:2
12
=FPX+MAIN-X1:4
=FPX+MAIN-X0:7
=FPX+MAIN-X0:8
=FPX+MAIN-X0:8
13
83A3
115G2
14
80Z3
15
Drawing nr.:
16
Proj.nr.:
5017200
17
SLE*390
18
19
Page
= FPX
+ MAIN
96
303
20
Sheets
of
304
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
HIGH VOLTAGE CONNECTION

FOR 200FPX & STACKERS
PLC IO MODULES EMC FILTER
SAFETY INTERLOCK
IO INTERFACE TERMINALS FOR 200FPX
SWITCH CONNECTIONS
SAFETY DC POWER SUPPLY

RELAY DISTRIBUTION
HOUSE BELT
INTERFACE
RELAYS
MICRO-DRIVE
MICRO-DRIVE
POWER SUPPLY
MAIN MOTOR VFD
303 305
Mounting Panel with Devices Drawing nr.: = FPX
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Proj.nr.:
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304
1
Changes
Date
2
Name
3
Acc:
Size:
Date:
Drawn:
4
jrobinson
7/27/2016
4/21/2015
5
EPLAN
Mach. nr.:
Customer :
=FPX+MAIN-X2:1
6
=FPX+MAIN-X2:2
=FPX+MAIN-X2:3
200FPX
=FPX+MAIN-X2:4
=FPX+MAIN-X2:5
7
=FPX+MAIN-X3:1
Gem.v.
=FPX+MAIN-X3:2
=FPX+MAIN-X3:3
=FPX+MAIN-X3:4
8
=FPX+MAIN-X3:5
=FPX+MAIN-X3:6
=FPX+MAIN-X3:7
=FPX+MAIN-X3:8
=FPX+MAIN-X3:9
=FPX+MAIN-X3:10
9
=FPX+MAIN-X3:11
Gem.d.
=FPX+MAIN-X3:12
=FPX+MAIN-X3:13
=FPX+MAIN-X3:14
=FPX+MAIN-X3:15
=FPX+MAIN-X3:16
10
=FPX+MAIN-X3:17
=FPX+MAIN-X3:18
=FPX+MAIN-X3:19
=FPX+MAIN-X3:20
=FPX+MAIN-X3:21
=FPX+MAIN-X3:22
11
=FPX+MAIN-X3:23
=FPX+MAIN-X3:24
=FPX+MAIN-X3:25
=FPX+MAIN-X3:26
=FPX+MAIN-X3:27
12
=FPX+MAIN-X3:28
=FPX+MAIN-X3:29
=FPX+MAIN-X3:30
Interface Terminals
=FPX+MAIN-X3:31
=FPX+MAIN-X3:32
=FPX+MAIN-X3:33
13
=FPX+MAIN-X3:34
=FPX+MAIN-X3:35
=FPX+MAIN-X3:36
=FPX+MAIN-X3:37
=FPX+MAIN-X3:38
14
=FPX+MAIN-200U7
=FPX+MAIN-X1:1
=FPX+MAIN-X1:2
15
=FPX+MAIN-X1:3
Drawing nr.:
=FPX+MAIN-X1:4
=FPX+MAIN-X1:5
16
Proj.nr.:
5017200
17
SLE*390
18
19
Page
= FPX
+ MAIN
96
305
20
Sheets
of
306
EBS
305
1
Changes
Date
2
Name
3
Acc:
Size:
Date:
Drawn:
4
1/9/2015
jrobinson
7/27/2016
5
EPLAN
Mach. nr.:
Customer :
6
200FPX
7
Gem.v.
8
150A5
B&R.X20BB80
9
Gem.d.
B&R.X20BC0083
B&R.X20TB12 150A7
B&R.X20PS9400
B&R.X20BM11
10
B&R.X20TB12 150A10
B&R.X20DI9371
B&R.X20BM11
B&R.X20TB12 150A11
B&R.X20DI9371
11
B&R.X20BM11
B&R.X20TB12 150A12
B&R.X20DO9322
B&R.X20BM11
PLC Layout
B&R.X20TB12
12
B&R.X20AO2622
150A13
13
14
15
Drawing nr.:
16
Proj.nr.:
5017200
17
SLE*390
18
19
Page
= FPX
+ MAIN
96
306
20
Sheets
of
307
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
117A3
117S18
117S17
117S15
117W9
X4
306 500
Operator Station Layout Drawing nr.: = FPX
Drawn: jrobinson
5017200 + MAIN
Mach. nr.:
Acc: 7/27/2016 200FPX Page 307 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+MAIN-81W3 -81W3

Moba PN: 8004198 Main Motor Cable
Order number: M4724
Manufacturer: ALPHA
L1
Function Text From L1 Ferrule L2 Ferrule L2 To Function Text
(Source) (Target)
MAIN MOTOR -81M3:V1 BK BK -81U3:U VFD
= -81M3:U1 RD RD -81U3:V =
= -81M3:W1 WH WH -81U3:W =
= -81M3:PE GN GN -81U3:PE =
VFD -81U3:PE SH SH -81W3:SH Main Motor Cable
307 501
Cable diagram:81W3 Drawing nr.: = FPX
Mach. nr.:
Acc: 7/27/2016 200FPX Page 500 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+MAIN-83W3 CLAMP DOWN SHIELD TO

Moba PN:
EMC PLATE ON DRIVE
8004519
Order number: 8BCM0005.1034C-0
Manufacturer: B&R
83W3 - Cross Shuttle Servo Power

9m
FEMALE PLUG BODY
From Wire Servo Cable Connection To

Function Text Function Text
(Source) Label Details (Target)
SERVO DRIVE 83A3:1 BU 83M3-XMTR:A SERVO MOTOR
= 83A3:2 BN 83M3-XMTR:B =
= 83A3:3 BK 83M3-XMTR:C =
= 83A3:4 GNYE 83M3-XMTR:D =
= 83A3:1 WH 83M3:1 =
= 83A3:2 WHRD 83M3:2 =
WHBU
WHGN
SH1
SH2
SH
500 502
Mach. nr.:
Acc: 7/27/2016 200FPX Page 501 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+MAIN-83W7

Moba PN: 8004520
Order number: 8BCR0005.1121A-0
Manufacturer: B&R MALE PLUG BODY
FEMALE FACE VIEW 83W7 - Cross Shuttle Servo Resolver 9P MALE D-SUB 45DEG
5m MALE FACE VIEW
From Servo Cable Connection To

(Source) Details (Target)
SERVO DRIVE 83A3:3 GN GN 83M3-XENC:8 SERVO MOTOR
= 83A3:4 WH WH 83M3-XENC:11 =
= 83A3:5 GY GY 83M3-XENC:12 =
= 83A3:7 YE YE 83M3-XENC:9 =
= 83A3:8 BN BN 83M3-XENC:10 =
= 83A3:9 PK PK 83M3-XENC:6 =
= 83A3:10 SH SH 83W7 Cross Shuttle Servo Resolver
= 83A3:10 SH SH 84W7 Base Pusher Servo Resolver
501 503
Mach. nr.:
Acc: 7/27/2016 200FPX Page 502 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+MAIN-84W3 CLAMP DOWN SHIELD TO

Moba PN:
EMC PLATE ON DRIVE
8004519
Order number: 8BCM0005.1034C-0
Manufacturer: B&R
84W3 - Base Pusher Servo Power

9m
FEMALE PLUG BODY
From Wire Servo Cable Connection To

(Source) Label Details (Target)
SERVO DRIVE 83A3:1 BU 84M3-XMTR:A SERVO MOTOR
= 83A3:2 BN 84M3-XMTR:B =
= 83A3:3 BK 84M3-XMTR:C =
= 83A3:4 GNYE 84M3-XMTR:D =
= 83A3:1 WH 84M3:1 =
= 83A3:2 WHRD 84M3:2 =
WHBU
WHGN
SH1
SH2
SH
502 504
Mach. nr.:
Acc: 7/27/2016 200FPX Page 503 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004520
Order number: 8BCR0005.1121A-0
Manufacturer: B&R MALE PLUG BODY
FEMALE FACE VIEW 84W7 - Base Pusher Servo Resolver 9P MALE D-SUB 45DEG
5m MALE FACE VIEW

SERVO DRIVE 83A3:3 GN GN 84M3-XENC:8 SERVO MOTOR
= 83A3:4 WH WH 84M3-XENC:11 =
= 83A3:5 GY GY 84M3-XENC:12 =
= 83A3:7 YE YE 84M3-XENC:9 =
= 83A3:8 BN BN 84M3-XENC:10 =
= 83A3:9 PK PK 84M3-XENC:6 =
SH SH
503 505
Mach. nr.:
Acc: 7/27/2016 200FPX Page 504 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+MAIN-117W3 19.5 ft

Moba PN: 8004291
Order number: WK 4.4T-20M
3 in
Manufacturer: TURCK 117W3 - Op Sta. 24VDC Power Cable
BROWN
WHITE
BLUE
BLACK

24VDC -X1:1:c BN BN +OP-X4:1
-X3:21:d WH WH +OP-X4:2 24VDC Op Sta. Plug
0VDC -X1:3:c BU BU +OP-X4:3 =
-X3:37:c BK BK +OP-X4:4 =
504 506
Mach. nr.:
Acc: 7/27/2016 200FPX Page 505 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+MAIN-117W3.1

Moba PN: 8004317
0.5 m
Order number:
Manufacturer: TURCK 117W3.1 - Op Station Power
BROWN
WHITE
BLUE
BLACK

+24VDC +OP-117A3:X1:1 BN BN +OP-X4:1
Cycle Stop +OP-117S17:1 WH WH +OP-X4:2 24VDC Op Sta. Plug
0VDC +OP-117A3:X1:3 BU BU +OP-X4:3 =
+OP-117S17:X2 BK BK +OP-X4:4 =
505 507
Cable diagram:117W3.1 Drawing nr.: = FPX
Mach. nr.:
Acc: 7/27/2016 200FPX Page 506 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004310
0.5 m
Order number:
Manufacturer: TURCK 117W12 - Op Station Plug
WHITE
BROWN
GREEN
YELLOW
GRAY
PINK
BLUE
RED

Emergency Stop +OP-117S15:11 WH WH +OP-X5:1 Op Sta. PB Interface Plug
+OP-117S15:21 BN BN +OP-X5:2 =
Emergency Stop +OP-117S15:12 GN GN +OP-X5:3 =
+OP-117S15:22 YE YE +OP-X5:4 =
Cycle Start +OP-117S18:4 GY GY +OP-X5:5 =
Cycle Stop +OP-117S17:2 PK PK +OP-X5:6 =
+OP-117S18:X1 BU BU +OP-X5:7 =
+OP-117S17:X1 RD RD +OP-X5:8 =
506 508
Mach. nr.:
Acc: 7/27/2016 200FPX Page 507 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+MAIN-117W12.1

19.5 ft
Moba PN: 8004287
20 in
Order number: RKS 8T-930-20
117W12.1 - OP Station PB Cable
Manufacturer: TURCK
WHITE
BROWN
GREEN
YELLOW
GRAY
PINK
BLUE
RED

ESTOP CH1 -X2:4:f WH WH +OP-X5:1 Op Sta. PB Interface Plug
ESTOP CH2 -X2:4:e BN BN +OP-X5:2 =
ESTOP CH1 -X2:5:f GN GN +OP-X5:3 =
ESTOP CH2 -X2:5:e YE YE +OP-X5:4 =
PB_START -X3:21:b GY GY +OP-X5:5 =
PB_STOP -X3:22:b PK PK +OP-X5:6 =
START LT -X3:36:b BU BU +OP-X5:7 =
STOP LT -X3:37:b RD RD +OP-X5:8 =
507 509
Cable diagram:117W12.1 Drawing nr.: = FPX
Mach. nr.:
Acc: 7/27/2016 200FPX Page 508 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+MAIN-120W8 120W8

Moba PN: LH Door Safety
Order number: 19.3 ft
Manufacturer:
L1
(Source) (Target)
-120S7-NC2 BK BK -X2:1:b
-120S7-NC1 BU BU -X2:1:a
-120S7-NO GN GN -X2:1:c
-120S7-NC1 RD RD -X2:2:a
-120S7-NC2 WH WH -X2:2:b
-120S7-NO YE YE -X2:2:c
508 510
Mach. nr.:
Acc: 7/27/2016 200FPX Page 509 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: RH Door Safety
Order number: 15.3 ft
Manufacturer:
L1
(Source) (Target)
-120S10-NC2 BK BK -X2:2:e
-120S10-NC1 BU BU -X2:2:f
-120S10-NO GN GN -X2:2:d
-120S10-NC1 RD RD -X2:3:f
-120S10-NC2 WH WH -X2:3:e
-120S10-NO YE YE -X2:3:d
509 511
Mach. nr.:
Acc: 7/27/2016 200FPX Page 510 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: Denester Safety
Order number: 10 m
Manufacturer:
L1
(Source) (Target)
-120S13-NC2 BK BK -X2:3:b
-120S13-NC1 BU BU -X2:3:a
-120S13-NO GN GN -X2:3:c
-120S13-NC1 RD RD -X2:4:a ESTOP CH1
-120S13-NC2 WH WH -X2:4:b ESTOP CH2
-120S13-NO YE YE -X2:4:c
510 512
Mach. nr.:
Acc: 7/27/2016 200FPX Page 511 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004342
Order number: CC715ES-07
Manufacturer: QVS
150W6 EPL DRIVE CONNECTION
-
2.134 m
To
From Function Text
Function Text (Target)
(Source)
DRIVE EPL1 83A3:1 150A5:IF2 PLC EPL2
511 513
Mach. nr.:
Acc: 7/27/2016 200FPX Page 512 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10 m
Moba PN: 8004518
Order number: EVT124
200W3 - Densester Jam
Manufacturer: IFM
4 in
BROWN
BLUE
BLACK

Denester Jam 200B3 BN BN -X3:2:d
= 200B3 BU BU -X3:2:c
= 200B3 BK BK -X3:2:b
512 514
Mach. nr.:
Acc: 7/27/2016 200FPX Page 513 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10 m
Moba PN: 8004518
200W4 - Denester
Manufacturer: IFM
MissingTray 4 in
BROWN
BLUE
BLACK

Denester MissingTray 200B4 BN BN -X3:3:d
= 200B4 BU BU -X3:3:c
= 200B4 BK BK -X3:3:b
513 515
Mach. nr.:
Acc: 7/27/2016 200FPX Page 514 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10 m
Moba PN: 8004518
200W5 - Egg In Clamshell
Manufacturer: IFM
4 in
BROWN
BLUE
BLACK

Egg In Clamshell 200B5 BN BN -X3:4:d
= 200B5 BU BU -X3:4:c
= 200B5 BK BK -X3:4:b
514 516
Mach. nr.:
Acc: 7/27/2016 200FPX Page 515 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10 m
Moba PN: 8004518
200W6 - Denster Low
Manufacturer: IFM
4 in
BROWN
BLUE
BLACK

Denster Low 200B6 BN BN -X3:5:d
= 200B6 BU BU -X3:5:c
= 200B6 BK BK -X3:5:b
515 517
Mach. nr.:
Acc: 7/27/2016 200FPX Page 516 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004067 Egg Present 7-12
Order number: 20 ft
8443 4 in 4 in
Manufacturer: BELDEN
L1
(Source) (Target)
NPN/PNP CONVERTER -200U7:NPN BK BK -200U17:8 EGG PRESENT JBOX
-X3:39:c GN GN -200U17:1 =
-X3:39:d RD RD -200U17:4 =
SH SH
516 518
Mach. nr.:
Acc: 7/27/2016 200FPX Page 517 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004067 Egg Present 1-6
Order number: 20 ft
8443 4 in 4 in
L1
(Source) (Target)
NPN/PNP CONVERTER -200U7:NPN BK BK -200U7.1:8 EGG PRESETN JBOX
-X3:38:c GN GN -200U7.1:1 =
-X3:38:d RD RD -200U7.1:4 =
SH SH
517 519
Mach. nr.:
Acc: 7/27/2016 200FPX Page 518 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10 m
Moba PN: 8004518
200W10 - Left Tray Missing
Manufacturer: IFM
4 in
BROWN
BLUE
BLACK

Left Tray Missing 200B10 BN BN -X3:8:d
= 200B10 BU BU -X3:8:c
= 200B10 BK BK -X3:8:b
518 520
Mach. nr.:
Acc: 7/27/2016 200FPX Page 519 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10 m
Moba PN: 8004518
200W11 - Right Tray
Manufacturer: IFM
Missing 4 in
BROWN
BLUE
BLACK

Right Tray Missing 200B11 BN BN -X3:9:d
= 200B11 BU BU -X3:9:c
= 200B11 BK BK -X3:9:b
519 521
Mach. nr.:
Acc: 7/27/2016 200FPX Page 520 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

17 ft
Moba PN: 8004518
200W12 - House Belt
Manufacturer: IFM
Sensor 4 in
BROWN
BLUE
BLACK

House Belt Sensor 200B12 BN BN -X3:10:d
= 200B12 BU BU -X3:10:c
= 200B12 BK BK -X3:10:b
520 522
Mach. nr.:
Acc: 7/27/2016 200FPX Page 521 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

19.8 ft
Moba PN: 8004518
200W14 - PKS Jam
Manufacturer: IFM
4 in
BROWN
BLUE
BLACK

PKS Jam 200B13 BN BN -X3:11:d
= 200B13 BU BU -X3:11:c
= 200B13 BK BK -X3:11:b
521 523
Mach. nr.:
Acc: 7/27/2016 200FPX Page 522 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

19.8 ft
Moba PN: 8004518
200W15 - PKS Jam 2
Manufacturer: IFM
(Optional) 4 in
BROWN
BLUE
BLACK

PKS Jam 2 (Optional) 200B15 BN BN -X3:12:d
= 200B15 BU BU -X3:12:c
= 200B15 BK BK -X3:12:b
522 524
Mach. nr.:
Acc: 7/27/2016 200FPX Page 523 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004526 6.9 ft
4 in
Manufacturer: IFM
201W3 - Denster Home
BROWN
WHITE
BLUE
BLACK

Denester Home -201B3 BN BN -X3:14:d

WH WH
Denester Home -201B3 BU BU -X3:14:c
= -201B3 BK BK -X3:14:b
523 525
Mach. nr.:
Acc: 7/27/2016 200FPX Page 524 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004526 5m
4 in
Manufacturer: IFM
201W4 - Shuttle Stop
BROWN
WHITE
BLUE
BLACK

Shuttle Stop -201B4 BN BN -X3:15:d

WH WH
Shuttle Stop -201B4 BU BU -X3:15:c
= -201B4 BK BK -X3:15:b
524 526
Mach. nr.:
Acc: 7/27/2016 200FPX Page 525 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004526 12.8 ft
4 in
Manufacturer: IFM
201W5 - Pie Cam
BROWN
WHITE
BLUE
BLACK

Pie Cam -201B5 BN BN -X3:16:d

WH WH
Pie Cam -201B5 BU BU -X3:16:c
= -201B5 BK BK -X3:16:b
525 527
Mach. nr.:
Acc: 7/27/2016 200FPX Page 526 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10 m
Moba PN: 8004518
201W7 - Reservoir
Manufacturer: IFM
Sensor 4 in
BROWN
BLUE
BLACK

Reservoir Sensor 201B BN BN -X3:17:d
= 201B BU BU -X3:17:c
= 201B BK BK -X3:17:b
526 528
Mach. nr.:
Acc: 7/27/2016 200FPX Page 527 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004526 13.3 ft
4 in
Manufacturer: IFM
201W16 - Cross Shuttle
Pusher Home
BROWN
WHITE
BLUE
BLACK

Cross Shuttle Pusher Home -201B16 BN BN -X3:24:d

WH WH
Cross Shuttle Pusher Home -201B16 BU BU -X3:24:c
= -201B16 BK BK -X3:24:b
527 529
Mach. nr.:
Acc: 7/27/2016 200FPX Page 528 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004526 13 ft
4 in
Manufacturer: IFM
201W17 - Base Pusher
Home
BROWN
WHITE
BLUE
BLACK

Base Pusher Home Sensor -201B17 BN BN -X3:25:d

WH WH
Base Pusher Home Sensor -201B17 BU BU -X3:25:c
= -201B17 BK BK -X3:25:b
528 530
Mach. nr.:
Acc: 7/27/2016 200FPX Page 529 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004101 Head Clutch
Order number: 20 ft
1895C
Manufacturer: ALPHA
L1
(Source) (Target)
-X3:26:c BK BK -202Y3:x2 Head Clutch
-X3:26:b RD RD -202Y3:x1 =
529 531
Mach. nr.:
Acc: 7/27/2016 200FPX Page 530 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004101 Denester Clutch
Order number: 20 ft
1895C
Manufacturer: ALPHA
L1
(Source) (Target)
-X3:30:c BK BK -202Y8:x2 Denester Clutch
-X3:30:b RD RD -202Y8:x1 =
530 532
Mach. nr.:
Acc: 7/27/2016 200FPX Page 531 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004101 Overhead Shuttle Brake
Order number: 20 ft
1895C
Manufacturer: ALPHA
L1
(Source) (Target)
-X3:31:c BK BK -202Y9:x2 Overhead Shuttle Brake
-X3:31:b RD RD -202Y9:x1 =
531 533
Mach. nr.:
Acc: 7/27/2016 200FPX Page 532 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004101 Overhead Shuttle Clutch
Order number: 20 ft
1895C
Manufacturer: ALPHA
L1
(Source) (Target)
-X3:32:c BK BK -202Y11:x2 Overhead Shuttle Clutch
-X3:32:b RD RD -202Y11:x1 =
532 534
Mach. nr.:
Acc: 7/27/2016 200FPX Page 533 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004101 PaddleWheel Clutch
Order number: 20 ft
1895C
Manufacturer: ALPHA
L1
(Source) (Target)
-X3:33:c BK BK -202Y12:x2 PaddleWheel Clutch
-X3:33:b RD RD -202Y12:x1 =
533 535
Mach. nr.:
Acc: 7/27/2016 200FPX Page 534 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004101 Reservoir Clutch
Order number: 20 ft
1895C
Manufacturer: ALPHA
L1
(Source) (Target)
-X3:34:c BK BK -202Y13:x2 Reservoir Clutch
-X3:34:b RD RD -202Y13:x1 =
534 536
Mach. nr.:
Acc: 7/27/2016 200FPX Page 535 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004101 Sonalert
Order number: 20 ft
1895C
Manufacturer: ALPHA
L1
(Source) (Target)
SONALERT -202H14:x2 BK BK -X3:35:c
= -202H14:x1 RD RD -X3:35:b
535 537
Mach. nr.:
Acc: 7/27/2016 200FPX Page 536 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Moba PN: 8004139 Main Motor Speed
Order number: 5 ft
8451 3 in 3 in
L1
(Source) (Target)
Main Motor Speed -150A13:13 BK BK -81U3:5 VFD ANALOG IN
= -150A13:11 RD RD -81U3:4 =
BOTTOM OF IO CARD -150A13:SH SH SH -203W2:SH Main Motor Speed
536 538
Mach. nr.:
Acc: 7/27/2016 200FPX Page 537 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name: =FPX+OP-117W9

117W9 OP STATION EPL
- CABLE
Moba PN: 8004384
0.5 m
Order number: RJ45S FSSDE 843-0.5M
Manufacturer: TURCK
To
From Function Text
Function Text (Target)
(Source)
PP45 EPL 117A3:1 X6:1 Op Sta. Ethernet Plug
537 =REP+/1
Mach. nr.:
Acc: 7/27/2016 200FPX Page 538 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

0
0
1 Plug-in bridge PXC.3006580
1 Plug-in bridge PXC.3006577
6 Cable duct 1X3 F1X3LG6
8004067 2 Cable, 3x0.325 mm² BELDEN.8443 (3x22AWG)
8004101 7 Cable, 2x20AWG ALPHA.1895C (2x20AWG)
8004139 1 Cable, 2x0.325 mm² BELDEN.8451 (2x22AWG)
8004198 1 Cable, 4x16AWG ALPHA.M4724 (4x16AWG)
8004287 1 8-PIN EUROFAST FEMALE TUR.E-RKS 8T-930-20
8004291 1 STRAIGHT EURO FAST SENSOR CABLE TUR.RK 4.4T-20M
8004310 0.50 Panel feed-through Turck.FSD 8-0.5
8004317 0.50 Panel feed-through Turck.FSD 4.4-0.5
8004342 1 ETHERNET PATCH CABLE QVS.CC715ES-07
8004383 1 Network cable TUR.RKS RJ45S 843-7M
8004384 1 Network cable TUR.RJ45S FSSDE 843-0.5M
8004518 10 M8 Female Cordset St IFM.EVT124
8004519 2 CABLE B&R.8BCM0005.1034C-0
8004520 2 CABLE B&R.8BCR0005.1121A-0
8004526 5 M12 Female Cordset IFM.EVT004
8007244 1 Flush red push button light MOE.M22-DL-R/K01/R
8007248 1 E-stop Legend Plate 4 Languagea MOE.M22-XBK1
8007254 1 Pushbutton Light, Flush, Green, Spring-Return MOE.M22-DL-G/K10/G
8008240 1 E-STOP IDEC.XW1E-TV412Q4MR
8013181 2 Relay Module PXC.2967060
8013210 1 Safety relays PXC.2900509
8014153 1 VARIABLE FREQUENCY DRIVE MIT.FR-D720S-025-NA
8014227 1 ACPu, 2x servo, 8A, 2x resolver BuR.80VD100PD.C022-01
8014228 2 SERVO MOTOR B&R.8LVA23.R0030D000-0
8015299 3 Mounting rail EN 50 022 ( 35x15 ) TS 35_15
=FPX+MAIN/538 1.a
Summarized parts list : - PXC.3212120 Drawing nr.: = REP
Drawn: Beginner +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 1 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20


8015447-B 1 End cover PXC.3212057
8015451 1 End cover PXC.3030514
8015452 2 End clamp PXC.3022218
8015488 40 Sensor/actuator terminal block PXC.3244410
8015454 1 End cover PXC.3006593
8015459 2 Plug-in bridge PXC.3005947
8015463 2 Plug-in bridge 2 Position PXC.3030161
8015471 1 End cover PXC.3211647
8015481-B 5 Multi-level terminal block PXC.3210499
8021393 2 MCB, C-Curve, 6A, 2p MOE.FAZ-C6/2
8021415 1 MCB, C-Curve, 10A, 2p MOE.FAZ-C10/2
8021416 1 Main/em.-stop switch 3p MOE.T0-2-1/EA/SVB
8032008 3 Reflector ATC.000-181-23-00
8038068 1 2-POLE LAMBDA FILTER TDK.MC1206DIN
8042058 1 Power Supply, 1AC, Output 24V 4.2A PULS.ML100.100
8042088 1 Power Supply, 1AC, Output 48V 10A PULS.QS20.481
8046085 5 Inductive sensor IFM.IFS240
8046096 3 magnetic safety switch IDEM.133015
8046119 7 Plastic Photo-eye Diffuse IFM.O6H202
8046120 3 Plastic Photo-eye reflective IFM.O6P202
8047121 1 X20 Analog 2xO, +/-10V/0..20 mA, 12 Bit B&R.X20AO2622
8047123 5 X20 standard terminal block 12x B&R.X20TB12
8047124 4 X20 Bus Module with Power Bus connection B&R.X20BM11
8047131 1 X20 BC Power Feed, 24V, Bus Supply B&R.X20PS9400
8047132 1 X20 Bus Controller POWERLINK V1/V2 B&R.X20BC0083
8047133 1 X20 Bus Controller Base B&R.X20BB80
8047136 1 X20 Digital 12xO, 24V 0.5A, Source, 1 W. B&R.X20DO9322
8047142 2 X20 Digital 12xI, 24V, Sink, 1 Wire B&R.X20DI9371
8047208 1 PP065 TFT C QVGA 5.7in T, EPL, ETH, USB B&R.4PP065.0571-P74
8047218 1 Switching amplifier PXC.2964319
1 2
Date: 4/6/2016 Customer : Drawing nr.:
Summarized parts list : PXC.3212131 - PXC.2964319 = REP
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 1.a of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
3 1 3
PE' PE PE PE L1 L2
-80Z3 -82G4 -83A3 -80F9 -80F9

PE' PE X1:3 PE 1 L1 3 L2
GNYE GNYE GNYE BN BN
=FPX+MAIN-X0
Jumpers
Terminal
Connection point
1
8
GNYE GNYE BN BN
PE PE PE 3 L1 4 L2
-81U3 -115G2 -80Z3 -80Z3
PE PE PE 3 L1 4 L2
External targets
1.a 3
Terminal-connection diagram =FPX+MAIN-X0 Drawing nr.: = REP
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 2 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
25 26
+ - -
-115G2 -150A7 -115G2 -150A7 -115G2

+ 25 - 26 -
VT VT GY GY GNYE
=FPX+MAIN-X1
Jumpers
Terminal
Connection point
1
5
-117W3
8004291
VT VT BU GY GY
13 14 1:d 3 1:c X2:10
-120K2 -X3 +OP-X4 -X3 -83A3

13
10
1 3 1
14
GND
3
External targets
-117W3.1
BU
X1:3
+OP-117A3
2 4
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 3 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
11 21 13 11 21
12 22 I:01.05.07 12 22
+OP-117S15 -150A11 +OP-117S15

Internal targets
11 12 21 22 13 12 11 22 21
WH GN BN YE BK GN WH YE BN
-117W12 -117W12
1 3 2 4 18:a 3 1 4 2
1 18 3
-120S7-NC1 -120S7-NC2 -120S7-NO -120S7-NC1 -120S7-NC2 -120S7-NO -120S10-NC1 -120S10-NC2 -120S10-NO +OP-X5 -X3 +OP-X5
1 2 18:b 3 4
BU BK GN RD WH YE RD WH YE WH BN BK GN YE
-120W8 -120W11 -117W12.1 -117W12.1

LiYY LiYY
=FPX+MAIN-X2
Jumpers
Terminal
Connection point
1
5
-120W11 -120W14
LiYY LiYY
BK BK VT BU BK GN BU BK GN RD WH YE BK BK
S11 S21 18:d S12 S22
-120K2 -X3 -120S10-NC1 -120S10-NC2 -120S10-NO -120S13-NC1 -120S13-NC2 -120S13-NO -120S13-NC1 -120S13-NC2 -120S13-NO -120K2
18
S11 S12
External targets
3 5
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 4 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
11
-150A10
11 21 12 22 13
BK BK BK BK BK
=FPX+MAIN-X3
Jumpers
Terminal
Connection point
1
6
-200W3 -200W4 -200W5 -200W6
M8 Female Cordset M8 Female Cordset M8 Female Cordset M8 Female Cordset
Straight Straight Straight Straight
GY VT BK BU BN BK BU BN BK BU BN BK BU BN BK
4:b 2:b 4 3 1 4 3 1 4 3 1 4 3 1 -
-X1 -200B3 -200B4 -200B5 -200B6 -200U7

1 3 1 3 1 3 1 3
+ - + - + - + -
4
4 4 4 4
-
4:a 2:a
External targets
GY VT
26 25
-150A7
26
4 6
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 5 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
23
-150A10
23 14 24 15 25
BK BK BK BK BK
=FPX+MAIN-X3
Jumpers
Terminal
10
10
10
11
11
Connection point
6
9
-200W10 -200W11 -200W12 -200W14
M8 Female Cordset M8 Female Cordset M8 Female Cordset M8 Female Cordset
Straight Straight Straight Straight
VT BK VT BK BU BN BK BU BN BK BU BN BK BU
+ 42 41 4 3 1 4 3 1 4 3 1 4 3
-200U7 -120K2 -200B10 -200B11 -200B12 -200B13

1 3 1 3 1 3 1 3
41
+ - + - + - + -
+ 42 4 4 4 4
External targets
5 7
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 6 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
11
16
I:01.05.03
-150A10 -150A11
16 26 11 21 12
BK BK BK BK BK
=FPX+MAIN-X3
Jumpers
Terminal
11
12
12
12
13
13
13
14
14
14
15
15
15
16
16
16
Connection point
-200W14 -200W15 -201W3 -201W4 -201W5

M8 Female Cordset M8 Female Cordset M12 Female Cordet M12 Female Cordet M12 Female Cordet
Straight Straight 90 90 90
BN BK BU BN BK VT BK BU BN BK BU BN BK BU BN
1 4 3 1 A C
-200B13 -200B15 -81U3 -201B3 -201B4 -201B5

1 3 1 3
+ - + - + - + - + -
4 4
A
External targets
6 8
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 7 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
22
I:01.05.06
-150A11
22 13 23 14 24 15
BK BK BK BK BK BK
=FPX+MAIN-X3
Jumpers
Terminal
17
17
17
18
18
18
19
19
19
20
20
20
21
21
21
22
22
Connection point
-201W7 -117W12.1 -117W3 -117W12.1

M8 Female Cordset 8004291
Straight
BK BU BN BK VT GY WH PK
4 3 1 4:d 1:d 1 2 1 2 5 2 6
-201B -X2 +OP-X5 +OP-X4 +OP-X5

1 3
+ -
4 5 2 6
4
1
4:c 1:c 5 2 6
External targets
-120W14 -120W8 -117W12 -117W3.1 -117W12

LiYY LiYY
YE GN GY WH PK
4 3 1 2
-120S13-NO -120S7-NO +OP-117S18 +OP-117S17

3 1
4 2
7 9
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 8 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
25
11
I:01.05.12
-150A11 -150A12
25 16 26 11 21 12
BK BK BK BK BK BK
=FPX+MAIN-X3
Jumpers
Terminal
22
23
23
23
24
24
24
25
25
25
26
26
26
27
27
27
28
28
Connection point
-201W16 -201W17 -202W3

M12 Female Cordet M12 Female Cordet 2C/20AWG
90 90
BK BU BN BK BU BN RD BK BK GY BK GY
x1 x2 A1 A2 A1 A2
-201B16 -201B17 -202Y3 -202K4 -202K6

x1 A1 A1
+ - + -
x2 A2 A2
External targets
8 10
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 9 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
22
-150A12
22 13 23 14 24 15
BK BK BK BK BK BK
=FPX+MAIN-X3
Jumpers
Terminal
28
29
29
29
30
30
30
31
31
31
32
32
32
33
33
33
34
34
34
Connection point
-202W8 -202W9 -202W10 -202W11 -202W13

2C/20AWG 2C/20AWG 2C/20AWG 2C/20AWG 2C/20AWG
RD BK RD BK RD BK RD BK RD BK
x1 x2 x1 x2 x1 x2 x1 x2 x1 x2
-202Y8 -202Y9 -202Y11 -202Y12 -202Y13

x1 x1 x1 x1 x1
x2 x2 x2 x2 x2
External targets
9 11
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 10 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Internal targets
25
-150A12
25 16 26
BK BK BK
=FPX+MAIN-X3
Jumpers
Terminal
35
35
35
36
36
36
37
37
37
38
38
38
39
39
39
40
40
40
Connection point
-202W14 -117W12.1 -117W3 -200W8 -200W7

2C/20AWG 8004291 8004067 8004067
RD BK BU RD BK GN RD GN RD GY VT
x1 x2 7 8 4 1 4 1 4 4:c 2:c
-202H14 +OP-X5 +OP-X4 -200U7.1 -200U17 -X1

x1
7 4 4
x2 1 1
7 8 4 4:a 2:a
External targets
-117W12 -117W3.1
BU RD BK GY VT
X1 X2 X1 X2 26 25
+OP-117S18 +OP-117S17 -150A7

X1 X1
26
X2 X2
10 12
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 11 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
Mounting rail Strip label End angle rear End plate
=FPX+MAIN-X0
Terminal
Part number Type number Cross-section Terminal label Jumper Cover
PXC.3212131 PT 10-PE 16 1
PXC.3212131 PT 10-PE 16 2
PXC.3212131 PT 10-PE 16 3
PXC.3212131 PT 10-PE 16 4
PXC.3212120 PT 10 16 5
PXC.3212120 PT 10 16 6
PXC.3212120 PT 10 16 7
PXC.3212120 PT 10 16 8
PXC.3212057 D-PT 10
11 13
Terminal line-up diagram =FPX+MAIN-X0 Drawing nr.: = REP
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 12 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X1
Terminal
PXC.3209578 PT 2,5-QUATTRO 4 1
PXC.3209594 PT 2,5-QUATTRO-PE 4 5
PXC.3030514 D-ST 2,5-QUATTRO
12 14
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 13 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X2
Terminal
PXC.3210499 PT 2,5-3L 4 1
PXC.3210499 PT 2,5-3L 4 2
PXC.3210499 PT 2,5-3L 4 3
PXC.3210499 PT 2,5-3L 4 4
PXC.3210499 PT 2,5-3L 4 5
PXC.3211647 D-PT 2,5-3L
13 15
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 14 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X3
Terminal
PXC.3244410 PTIO 1,5/S/3 1,5 1
PXC.3244410 PTIO 1,5/S/3 1,5 2
PXC.3244410 PTIO 1,5/S/3 1,5 3
PXC.3244410 PTIO 1,5/S/3 1,5 4
PXC.3244410 PTIO 1,5/S/3 1,5 5
14 15.a
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 15 of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X3
Terminal
PXC.3244410 PTIO 1,5/S/3 1,5 6
PXC.3244410 PTIO 1,5/S/3 1,5 7
PXC.3244410 PTIO 1,5/S/3 1,5 8
PXC.3244410 PTIO 1,5/S/3 1,5 9
PXC.3244410 PTIO 1,5/S/3 1,5 10
10
10
15 15.b
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 15.a of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X3
Terminal
PXC.3244410 PTIO 1,5/S/3 1,5 11
11
11
PXC.3244410 PTIO 1,5/S/3 1,5 12
12
12
PXC.3244410 PTIO 1,5/S/3 1,5 13
13
13
PXC.3244410 PTIO 1,5/S/3 1,5 14
14
14
PXC.3244410 PTIO 1,5/S/3 1,5 15
15
15
15.a 15.c
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 15.b of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X3
Terminal
PXC.3244410 PTIO 1,5/S/3 1,5 16
16
16
PXC.3244410 PTIO 1,5/S/3 1,5 17
17
17
PXC.3244410 PTIO 1,5/S/3 1,5 18
18
18
PXC.3244410 PTIO 1,5/S/3 1,5 19
19
19
PXC.3244410 PTIO 1,5/S/3 1,5 20
20
20
15.b 15.d
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 15.c of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X3
Terminal
PXC.3244410 PTIO 1,5/S/3 1,5 21
21
21
PXC.3244410 PTIO 1,5/S/3 1,5 22
22
22
PXC.3244410 PTIO 1,5/S/3 1,5 23
23
23
PXC.3244410 PTIO 1,5/S/3 1,5 24
24
24
PXC.3244410 PTIO 1,5/S/3 1,5 25
25
25
15.c 15.e
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 15.d of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X3
Terminal
PXC.3244410 PTIO 1,5/S/3 1,5 26
26
26
PXC.3244410 PTIO 1,5/S/3 1,5 27
27
27
PXC.3244410 PTIO 1,5/S/3 1,5 28
28
28
PXC.3244410 PTIO 1,5/S/3 1,5 29
29
29
PXC.3244410 PTIO 1,5/S/3 1,5 30
30
30
15.d 15.f
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 15.e of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X3
Terminal
PXC.3244410 PTIO 1,5/S/3 1,5 31
31
31
PXC.3244410 PTIO 1,5/S/3 1,5 32
32
32
PXC.3244410 PTIO 1,5/S/3 1,5 33
33
33
PXC.3244410 PTIO 1,5/S/3 1,5 34
34
34
PXC.3244410 PTIO 1,5/S/3 1,5 35
35
35
15.e 15.g
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 15.f of
Proj.nr.:
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Part number
=FPX+MAIN-X3
Terminal
PXC.3244410 PTIO 1,5/S/3 1,5 36
36
36
PXC.3244410 PTIO 1,5/S/3 1,5 37
37
37
PXC.3244410 PTIO 1,5/S/3 1,5 38
38
38
PXC.3244410 PTIO 1,5/S/3 1,5 39
39
39
PXC.3244410 PTIO 1,5/S/3 1,5 40
40
40
15.f
Drawn: astaber +
Mach. nr.:
Acc: 7/27/2016 200FPX Page 15.g of
Proj.nr.:

Mechanical Drawings

200FPX 43
8 7 6 5 4 3 2 1
REV REVISIONS
D 200FPX BASE A REV. BY ZONE REV. DESCRIPTION DATE ECN NO.
Name X-X A INITIAL RELEASE xx/xx/xx xxxxxxxx
36 12
1 2 F
F
7
2
E E
37
1
19
5
13
8 57
2
44
1
D D
2
4 3
2
35
SPACER
2
45 16 22 54 28
IDLER SPROCKET
1 3 1 1 2
C
C
1 24 73 47 46 55 62
1 1 1 2 1 1 1
B
B
A
A
76 25 UNLESS OTHERWISE NOTED, NAME DATE
1 1 DIMENSIONS ARE IN INCHES

TOLERANCES:
DRAWN kyleb 2/27/2015
ANGULAR: MACH± .5 CHECKED
BEND ± 0-30' ENG APPR.
TITLE:
PROPRIETARY AND CONFIDENTIAL
TWO PLACE DECIMAL ±.03
THREE PLACE DECIMAL ±.010 MFG APPR. 200FPX BASE ASSEMBLY
THE INFORMATION CONTAINED IN THIS MATERIAL Q.A.
DRAWING IS THE SOLE PROPERTY OF
MOBA. ANY REPRODUCTION IN PART
COMMENTS: REMOVE ALL
OR AS A WHOLE WITHOUT THE FINISH BURRS, SHARP EDGES,
ASSY QTY. & BROWN WELD MARKS
200FPX BASE
SIZE DWG. NO. REV.
A
WRITTEN PERMISSION OF MOBA USED ON
IS PROHIBITED. D
APPLICATION SCALE: 1=1 WEIGHT: SHEET 1 OF 1
8 7 6 5 4 3 2 1 3/5/2015
8 7 6 5 4 3 2 1
REV REVISIONS
20
1
F
F
37
1
30
1
64 13
17
BRACKET
1 18
65 E
E SHOULDER BOLT
1
66
IDLER ROLLER
1
48
56 1
1
18
39 2
1
38
1
D D
6
4
50 29 52 49 15
STUB SHAFT
1 1 1 1 1 C
C
16
COLLAR
3
B
B
A
A
UNLESS OTHERWISE NOTED, NAME DATE

DIMENSIONS ARE IN INCHES
TOLERANCES:
TITLE:
200FPX BASE
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
APPLICATION SCALE: WEIGHT: SHEET
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
33
SPACER
1
31 32 34 21 23 42 37
IDLER SPROCKET
1 1 1 1 2 1 1 F
F
E E
D D
13
8
41
1
40
1
C
C
28 71 14 53 63
2 1 2 1 4
B
B
22
1
A
A

TOLERANCES:
TITLE:
35 28 71 61 43 14 THE INFORMATION CONTAINED IN THIS
MATERIAL Q.A.
2 2 1 1 1 2 MOBA. ANY REPRODUCTION IN PART
OR AS A WHOLE WITHOUT THE
ASSY QTY. FINISH BURRS, SHARP EDGES,
& BROWN WELD MARKS
200FPX BASE
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
8
1
F
F
10
1
11
4 1
SPACER
12
5 78
4 2 60
68 2
2
9
1
E E
D D
C
C
B
B
72
1
51
4
A
A
58
2 59 UNLESS OTHERWISE NOTED,
DIMENSIONS ARE IN INCHES DRAWN
NAME
kyleb
DATE
2/27/2015
4 TOLERANCES:
TITLE:

200FPX BASE
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
F
F
Item Document Number Title Quantity Item Document Number Title Quantity Item Document Number Title Quantity
E Number Number Number E
1 5425500 BASE FRAME - 200FPX 1 34 9196002 SPKT.IDLER 40 CHAIN-10T 1 66 5429800 IDLER 1

2 5427400 STANDOFF - RETURN TRACK 4 35 3645200 SPACER-IDLER 2 67* 8046115 Reflective Photo Eye, < 5M 2
3 3585300 RAIL - RETURN TRACK 2 36 3384300 SPROCKET ASSY. - IDLER 1 68 5429400 BRKT - SENSOR (BASE) 2
4 3607600 SPACER - OVERHEAD SHUTTLE 12 37 5426200 SHAFT ASSY-200FPX PUSHER 1 71 3694002 CHAIN #40NP X 117P +OL+CL 1
5 3643500 BED - PACKER BASE 4 38 5429900 P15L075-MODIFIED 1 72 3641700 GUARD - PKS DRIVE 1
6 3589800 BRACKET - SHUTTLE TO BASE 4 39 9185025 14MM TRAN TRQ. 1 73 3694007 CHAIN #40NP X 53 PIT + CL 1
7 3643600 BAR - PACKER BASE TRACK 2 40 3676600 BRCKT. - CAM SHFT. SENSOR (60) 1 74* 5464200 IDLER SUPPORT - 200FPX 1
8 3588502 RAIL - OUTSIDE 1 41 3599300 SENSOR FINGER - LONG ADVANCE 1 75* 4640700 COVER-CLUTCH 1
D
9 3588501 RAIL - OUTSIDE 1 42 9060014 41B16 F 1" 1 76 8014091 1/2HP 3-PH Motor St. Stl. 1
D
10 5464101 RAIL - INSIDE 1 43 9060156 41B16 F 1.38" 1 77* 8046085 12mm Proximity Switch, PNP, 1
Black Face
11 5464102 RAIL - INSIDE 1 44 9060158 40B24 1
78 5464700 GUARD STOP BRACKET 2
12 3584500 TRACK - PACKER BED 2 45 9060094 40B26 1
79* 5464800 WIRE CHANNEL - BASE TO SHUTTLE 2
13 9005048 FL. BRNG. 2BOLT 1"BORE 8 46 3605600 IDLER ASSY - PKS 1
14 8031032 CLUTCH (OGURA) 2 47 9048062 5/8 SET COLLAR 2
15 3826400 STUB SHAFT - IDLER 1 48 3605700 IDLER ASSY - OVERHEAD SHUTTLE 1
16 9186916 1" P. COL. 3 49 3698900 SPROCKET - IDLER 1
17 4349200 STUB SHAFT - OVERHEAD SHUTTLE 1 50 9060089 35B36 1
18 9186910 5/8 P. COL. 2 51 4181802 MOUNTING FOOT 4
19 3085300 SPROCKET - PUSHER CHAIN 5 52 3693508 CHAIN #35NP X 115P +OL+CL 1 C
C
20 3454200 SHAFT - BASE 200FP 1 53 3701405 CHAIN #41NP X 43PIT+OL+CL 1
21 3590800 SHAFT - CRANK ARMS 1 54 3694015 CHAIN #40NPX 75PITCH + CL 1
22 5427600 SHAFT - MAIN DRIVE 200FPX 1 55 3694009 CHAIN #40NP X105P+OL+CL 1
23 3589500 ARM - CRANK 2 56 9082017 GEAR BELT 225L075 1
24 3589900 BRACKET - IDLER SHAFT 1 57 3585400 TRACK - RETURN RAIL 2
25 9030133 15:1 GEAR REDUCER 1 58 5427101 GUARD ASSEMBLY - 200FPX 2
27* 4810800 SPROCKET ASS'Y - 200FP 1 59 9124133 HANDLE 4
28 9196003 40A17 x 5/8 SPROCKET 2 60 9110003 SPINDLE ASS'Y 2
29 9186912 3/4 P. COL. 1 61 9060059 40B20 1
B
30 9048100 SET COLLAR 1" 1 62 8014228 B&R 8LVA Servo Motor 1 B
31 4282600 STRAP - HEAD CLUTCH 1 63 5428600 SPACER - BASE GUARD 4

32 2979500 IDLER ARM - PACKER HEAD 1 64 5428800 TAKE-UP ARM - TIMING BELT 1
33 4340500 SPACER - HEAD CLUTCH IDLER 1 65 9047021 1/2 X 1 1/4SHLDR SS 1
A
A

TOLERANCES:
TITLE:
200FPX BASE
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
D 5430200 A REV. BY ZONE REV. DESCRIPTION DATE ECN NO.
100 91 8
F 1 1 1 F
89 25 26 24 27 13 16
1 4 1 1 12 1 2
4
6
E E
93 78
1 2
10
1 36
1
11 43
CLUTCH 101
2 1
1
44
SPROCKET
D 1 D
45
STUB SHAFT
1
3
2
6
5
1 39
1 1
16
SPROCKET
2
15
SPACER C
C 1
17
SHOULDER BOLT
68 3
4
80
4
2
1
B
48 B
1
47
2
A
14 64
A
2 7 60 81 82 56 58 53 55 59 57
24 4 2
4 2 1 1 2 4 1 2 UNLESS OTHERWISE NOTED,
DIMENSIONS ARE IN INCHES DRAWN
NAME
kyleb
DATE
2/27/2015
TOLERANCES:
TITLE:
THREE PLACE DECIMAL ±.010 MFG APPR. 200FPX HEAD ASSEMBLY
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
F
F
9
1
E E
5
5
D D
67
6
95
4
66
1
80
4
62 C
C 2
63
2
64
24
B
B
12 51
1 1
90 49 50
1 1 1
103 47 7 54 56 60
1 2 4 1 2 2
A
A

TOLERANCES:
TITLE:
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
F
F
22 21
52 1 1
1
30
1
65
2
E E
D D
108
SPRING
2
109
CHAIN
1
C
C
B
B
A
A

TOLERANCES:
TITLE:
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
F
F
E E
33 24
1 1
32
1
D 17
D
3
34
12
28
STUD - REAR (LONG)
13
29
13 31
STUD - FRONT (SHORT)
13
33
1 35
1
C
C
B
B
26 27 66 67
1 12 1 6
A
A

TOLERANCES:
TITLE:
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
97 23
1 1
F
F
E E
25
D 4 D
37
1
42
1
41 38
2 1
81
1
40
1
82
1
C
C
85
2
46
B
1
B
92
1
86 96 84 99 87 61 56
2 1 2 2 4 1 2
A
A

TOLERANCES:
TITLE:
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
F
F
E E
79
2
D D
41
2
107
1
84
2
C
C
104
1
86
2
105
1
B
B
106
1
54 56 87 99 60
55 2 2
2 1 2 4
A
A

TOLERANCES:
TITLE:
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
F
F
79
2
E
20 E
1
19
1
D D
C
C
B
B
18 110 111
1 2 2
102
2
98
SPACER
2
A
A

TOLERANCES:
TITLE:
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
F
F
72
74 6
1
E E
D D
71
1
C
C
70
1
B
B
76
1
77
2
A 75
A
1
TOLERANCES:
TITLE:
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
Item Document Number Title Quantity Comments Item Document Number Title Quantity Comments Item Document Number Title Quantity Comments
Number Number Number
F
F
1 5429001 SIDEPLATE - 200FPX HEAD 1 46 4267300 CAM-LOWER CLAMSHELLS 1 89 5464400 HEAD GUARD SUPPORT - 1
200FPX
2 5429002 SIDEPLATE - 200FPX HEAD 1 47 9060022 SPKT 35B12x3/4 2
90 3607400 SPACER-ANTI BACK UP 1
3 4267500 SPACER - HEAD 2 48 3609100 SHAFT - CLAMSHELL CAM 1
91 8046085 12mm Proximity Switch, PNP, 1
4 3932400 BLOCK - CHUTE BAR 6 49 2680900 ANTI-BACKUP BEARING ASSY. 1 Black Face
5 9005061 1/2" BRG 5 50 2779900 BEARING INNER RACE 1 92 3998100 HANDWHEEL - HEAD 1
6 9005044 3/4 BRG. 5 51 9060157 35B18 1 93 3997800 STUB SHAFT ST STL 1/2X5.5 1
7 9005049 5/8 FLG. BEARING 4 52 4267890 END ALIGNMENT ROLLERS S/A 1 94* 9101020 NYLINER #6L2FF-642 4
8 4282400 BRACKET - DISC SENSOR 1 53 3585602 BRKT OPP PIVOT ARMS 1 95 9186906 3/8 P. COL. 4
9 3960102 BRACKET - PIN BAR HOLDER 1 54 3585601 BRACKET - PIVOT ARMS 1 96 3640900 CLIP - SPRING 1
E
E
10 3960101 BRACKET - PIN BAR HOLDER 1 55 3585700 PIVOT ARM 2 97 9076121 Extension Spring 7/16 DIA. 1
11 3960400 BRACKET - CLAMSHELL SPRING 2 56 3585900 CAM PLATE ASSY - 2 98 4267400 SPACER - CRANK ARMS 2
CLAMSHELLS
12 4282700 BRACKET ASSY - BEARING 1 99 9047049 SHOULDER SCREW 2
SUPPORT 57 3585800 ARM 2
100 3999500 COLLAR - CAM SENSOR 1
13 4349800 BLOCK-IDLER TAKE UP 1 58 9186904 1/4 P. COL 4
101 4340800 CAM - PADDLE SENSOR 1
14 4939400 GUSSETT-200 FP 2 59 9048037 SET COLLAR 4
102 4349300 ROD END ASSY 2
15 3621500 SPACER - IDLER TAKE UP 1 60 3584000 PIVOT BRACKET - CLAMSHELLS 2
103 3992000 IDLER BRACKET 1
16 9196001 35A18 IDLER 2 61 3692000 CLAMSHELL ASSEMBLY 1
104 3992500 DOUBLE SPROCKET 1
17 9047009 3/8 x 1 SHOULDER BOLT ZP 3 62 4282300 ANGLE ASSY - DRIP TRAY 2
105 9186908 1/2 PINCH COLLAR 1
18 3584790 PADDLE WHEEL SHAFT S/A 1 63 4673700 SHAFT-UPPER CLAMSHELLS 2
D 106 3972200 CAM - UPPER OPENING 1 D
19 3960300 PIN BAR ASSY 1 64 4640000 UPPER CLAMSHELL - AP85X 24
107 3606600 CLAMP ARM - CLAMSHELLS 1
20 4282290 EGG GUIDE ASSEMBLY 1 65 3996300 SPACER - SPRING ANCHOR 2
108 9076090 SPRING 2
21 3959190 SLIDER BAR ASSY 1 66 3792400 SHAFT - RESERVOIR 1
109 3942402 CHAIN #25 11.25LG. 1
22 4267790 PADDLE WHEEL ASS'Y - 200FP 1 67 3702200 SPROCKET - WIRE BELT 6
110 5465500 SPACER - HEAD STOPPER 2
23 4282190 WHITE GUIDE BLOCK ASSEMBLY 1 68 3590100 ARM - CLAMSHELLS 4
111 9110003 SPINDLE ASS'Y 2
24 3608200 BAR - DIVIDERS 1 69* 3586500 DRIP PAN 1
25 9186910 5/8 P. COL. 4 70 5429101 GUARD - 200FPX HEAD 1
26 4281900 BAR - ROLL OFF PAD 1 71 5429102 GUARD - 200FPX HEAD 1
27 3284100 ROLL OFF PAD 12 72 9026018 HINGE 6
28 4000100 STUD- DIVIDER REAR 13 73* 9026018 HINGE 3 C
C
29 4058200 DIVIDER ASS'Y - STANDARD 13 74 3620400 GUARD TOP REAR 1
30 4282900 BRACKET - 12 EGGS PRESENT 1 75 5426401 GUARD - TOP FRONT 200FPX 1
SENS
76 5426402 5426402-A.par 1
31 3999800 STUD- DIVIDER FRONT 13
77 9124151 HANDLE 2
32 4340100 ANGLE ASSY - DIVIDER MOUNT 1
78 4355500 JUNCTION BOX FARM PACKER 2
33 4267900 BAR - EGG HOLD DOWN 1
79 8046096 HYGIEMAG LMR MAGNETIC NON 2 Recomended setting
34 3995400 STRAP - EGG HOLD DOWN 12 CONT gap is 5mm.
35 3941900 PIPE - EGG HOLD DOWN 1 80 4984100 SPACER-PACKER HEAD GUARD 4
36 3608500 ARM - DIVIDER 1 81 5429500 BRKT - SENSOR (HEAD) 1
B
37 3995200 ARM-DIVIDER MOTION 1 82 8046115 Reflective Photo Eye, < 5M 1
B
38 9054001 1" FOLLOWER 1 83* 8032008 REFLECTOR-1.25 X 1.25 1
39 9060125 SPKT 35B24x 3/4 1 84 2616800 ARM ASSY. - CLAMSHELL TIE 2
ROD
40 4053700 CAM ASS'Y-DIVIDER MOTION 1
85 0363200 ARM ASSY. - CLAMSHELL TIE 2
41 3585000 SPROCKET ASSY. - (35) 2 ROD
42 9060160 SPROCKET 35B24 1 86 3620100 PLATE ASSY - CLAMSHELLS 2
43 9195046 CLUTCH 1/2B 1 87 9054005 McGILL CAMROLL CYR-3/4 4
44 4100200 SPKT-35A16-.812 BORE 1 88* 9047071 3/8 X 3/8 SOC SHLDR SS 4
45 4351800 STUB SHAFT-PADDLE WHEEL 1
A
A

TOLERANCES:
TITLE:
5430200
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1 3/5/2015
8 7 6 5 4 3 2 1
REV REVISIONS
D CROSS SHUTTLE
A REV. BY ZONE REV. DESCRIPTION DATE ECN NO.
F
F
1
1
18
1
51
2 5
52 1
1
E 4 E
46 1
1
2
2
D 37 53 54
28 27 1 57 77 11 14 66 41 D
4 38 1 4 1 1
1 1 1 1 1 1
48 7 6 30
1 1 1 1
C
C
B
B
56 40 41
1 5 4
12 57 36 33 29 27
1 1 1 1 1 4
A
A

TOLERANCES:
TITLE:
THREE PLACE DECIMAL ±.010 MFG APPR. CROSS SHUTTLE ASS'Y - LH
CROSS SHUTTLE
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1 3/5/2015
8 7 6 5 4 3 2 1
REV REVISIONS
D CROSS SHUTTLE
F
F
20 26 25 19
1 2 1 1
E E
45
2
43
2
59
1
44
1
D 69 D
1
68
1 3
8
70
1
42
1
62
1
61 47
1 1
C
C
60
1
58
1
B
B
74 51 75
1 2 1
A
A

TOLERANCES:
TITLE:
CROSS SHUTTLE
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
D CROSS SHUTTLE
F
F
23 22 24 64 9 8
2 1 1 1 1 1
E E
16
1
21 17
1 1
D D
49
1
C
C
73
1
10 8
2 1
71 15
1 4
B
B
A
A

TOLERANCES:
TITLE:
CROSS SHUTTLE
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
D CROSS SHUTTLE
F
F
E
Item Document Title Quantity Item Document Title Quantity Item Document Title Quantity E
Number Number Number Number Number Number
1 5426501 CROSS SHUTTLE ASSEMBLY 1 29 3659800 SHAFT-DENESTER CAM 1 59 5428700 SHAFT ASSY-SHUTTLE 1
- 200FPX PUSHER
30 3659900 SHAFT ASS'Y-DENESTER 1
2 3591500 HALF LEG-CROSS SHUTTLE 2 60 5429900 P15L075-MODIFIED 1
31* 3676600 BRCKT. - CAM SHFT. SENSOR 1
3 9005048 FL. BRNG. 2BOLT 1"BORE 8 (60) 61 9185025 14MM TRAN TRQ. 1
4 3607100 SPACER - CROSS SHUTTLE 1 32* 9048100 SET COLLAR 1" 1 62 9082017 GEAR BELT 225L075 1
5 5427000 RAIL - LOWER (CROSS 1 33 3756200 CAM ASS'Y-DENESTER LIFT 1 64 5429301 BRACKET - SENSOR (CRSS 1
SHUTTLE) SHTTLE)
34* 3667500 ARM ASS'Y-DENESTER 1
6 3591900 BAR - CROSS SHUTTLE 1 FOLLOWER 65* 3605800 PLATE - SENSOR (CROSS 1
SHUTTLE)
7 3591800 TRACK - CROSS SHUTTLE 1 35* 9054001 1" FOLLOWER 1
D 66 4016214 CHAIN #40NP X 171 PIT + CL 1 D
8 3604400 RAIL - LONG (CROSS 1 36 9060077 SPRKT - 40B32 1
SHUTTLE) 67* 3583103 PUSHER 1
37 4732600 CAM ASSY - DENESTER (60 1
9 3604302 RAIL - SHORT (LH MACHINE) 1 FP) 68 5428800 TAKE-UP ARM - TIMING BELT 1
10 9005044 3/4 BRG. 2 38 3993400 ARM - DENESTER STOP 1 69 5429800 IDLER 1
11 8031032 CLUTCH (OGURA) 1 39* 9054018 CAM FOLLOWER 1.25 1 70 9047021 1/2 X 1 1/4SHLDR SS 1
12 9060093 40B20 x 1.375 BORE 1 40 3645200 SPACER-IDLER 5 71 5429600 COVER - CROSS SHUTTLE 1
DRIVE
13* 9186912 3/4 P. COL. 1 41 9196003 40A17 x 5/8 SPROCKET 4
72* 8046113 Photo Eye, 2-200mm 2
14 5425600 SHAFT - CROSS SHUTTLE 1 42 3693000 ARM ASS'Y - DENESTER 1
200FPX 73 8046096 HYGIEMAG LMR MAGNETIC 1
43 3642900 ARM-CAM PLATE 2 NON CONT
15 4181802 MOUNTING FOOT 4
44 3642700 PLATE CAM - DENESTER 1 74 3787002 LIFT PLATE ASS'Y-DENESTER 1
16 5429201 TUNNEL GUARD 1 C
C 45 9186904 1/4 P. COL 2 75 3787001 LIFT PLATE ASSY - 1
17 3590400 DOOR - TUNNEL GUARD 1 DENESTER
46 3641111 ROD END ASS'Y 9.25 1
18 5427200 TRACK - LOWER (CROSS 1 76* 5430602 5430602-A.psm 1
SHUTTLE) 47 3642400 ARM - DENESTER 1
48 9010007 CAM FOLLOWER 1.25x.75 1 77 9060016 40B16 x 3/4 1
19 3660001 DENESTER SIDE PLATE ASS'Y 1
49 5430601 CONTROL BOX MOUNT - 1 78* 5464500 DENESTER BEARING SPACER 4
20 3660002 DENESTER SIDE PLATE ASS'Y 1 - 200FPX
200FPX
21 3641900 GUARD - CROSS SHUTTLE 1 79* 5464300 WIRE CHANNEL - 200FPX 2
51 3085300 SPROCKET - PUSHER CHAIN 2
22 3651600 BAR - DENESTER GUARD 1 SHUTTLE
52 3659702 SHAFT-REAR 1
23 9026018 HINGE 2
53 3641400 GEAR BOX - RIGHT ANGLE 1:1 1
24 3651000 DENESTER EXIT GUARD 1
54 9060059 40B20 1
B 25 3826800 BAR - DENESTER BRACE 1
56 9060091 40B17 X .875 BORE 1 B
26 4117900 COVER-DENESTER SIDES 2
57 3694034 #40 CHAIN 38.50" LG. 1
27 9005049 5/8 FLG. BEARING 4
58 8014228 B&R 8LVA Servo Motor 1
28 3667300 ARM ASS'Y-DENESTER (60) 1
A
A

TOLERANCES:
TITLE:
CROSS SHUTTLE
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
REV REVISIONS
13
4
F 4 F
6 1
1
2 16
4 2
14
1
10
E
1 E
11
1
9
1
7
15 2
4 17
1
3
1 1
1 25
4
D D
Item Document Number Title Quantity

Number
1 5428000 OVERHEAD SHUTTLE ASSY 200FPX 1
2 9005049 5/8 FLG. BEARING 4
3 3590500 SHAFT - REAR (OVHD SHUTTLE) 1
4 3590600 SHAFT - FRONT (OVHD SHUTT) 1
C
C
5* 3587202 TRACK - OVERHEAD SHUTTLE 1
12
6 3587201 TRACK - OVERHEAD SHUTTLE 1 1
7 3587600 CHAIN TRACK - BOTTOM 2

8 3588400 BRACKET - BRAKE 1
9 3621500 SPACER - IDLER TAKE UP 1
10 9047009 3/8 x 1 SHOULDER BOLT ZP 1
11 9196001 35A18 IDLER 1
20
12 3926600 GUARD - OVHD SHTL BRAKE 1 1
8
13 3585101 SPROCKET ASS'Y 40A16 4 1
14 3585002 SPROCKET ASS'Y 35A24 1 19
B
1 18 B
15 3607600 SPACER - OVERHEAD SHUTTLE 4 1
16 5428300 ANGLE - DRIP PAN 200FPX 2

17 3588600 ROD ASS'Y-OVERHEAD SHUTTLE 1
18 5428401 UPRIGHT - OVERHEAD SHUTTLE 1
19 5428402 UPRIGHT - OVERHEAD SHUTTLE 1
20 3767200 DEFLECTOR - CROSS SHUTTLE 1
21* 3691501 3/32X3/4 SQ KEY SS 1
22* 8046085 12mm Proximity Switch, PNP, 1
Black Face
A
23* 5428500 GUARD - OVERHEAD SHUTTLE 1 A
24* 9195022 BRAKE WARNER 3/8 BORE 24V 1 UNLESS OTHERWISE NOTED,
NAME DATE
TOLERANCES:
25 4260900 SPRING - LOWER SHUTTLE 4

TITLE:
THREE PLACE DECIMAL ±.010 MFG APPR. OVERHEAD SHUTTLE - 200FPX
26* 3607200 CHAIN - OVERHEAD SHUTTLE 2 THE INFORMATION CONTAINED IN THIS
MATERIAL Q.A.
5430400
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1 3/5/2015
8 7 6 5 4 3 2 1
REV REVISIONS
D 200 FPX RES A REV. BY ZONE REV. DESCRIPTION DATE ECN NO.
22 7
1 1 F
F
19
6
18
1 E
E 14
PLATE
1
13
BAR
2 1
24
1 2
23
1
26
1
D D
25 11
1 1
27
5
16
5
15
10
1
1 C
C 28
5
17
5 9
8 1
21
1 1
6
2
4
Item Document Number Title Quantity Item Document Number Title Quantity 1
Number Number 12
1 3587900 RESERVOIR FRAME ASSY 1 15 3796100 SPACER 10 1
10
2 9005044 3/4 BRG. 2 16 4349400 BAR-RES TOP 5 1
B
3 3608600 BRACKET-DIVIDER MOTION 1 17 3587701 BAR - RESERVOIR 5 5
B
1
3
4 3995300 ROD ASS'Y-DIVIDER MOTION 1 18 3792100 CLUTCH SHAFT 1 1
5 9048037 SET COLLAR 1 19 3702200 SPROCKET - WIRE BELT 6
20 6 9101020 NYLINER #6L2FF-642 2 20 3641800 GUARD - RESERVOIR CLUTCH 1
1
7 3610000 BRACKET - PIGGYBACK 1 21 8046115 Reflective Photo Eye, < 5M 1
SENSOR
22 8032008 REFLECTOR-1.25 X 1.25 1
8 5429700 BRACKET - PIGGYBACK 1
SENSOR 23 8031032 CLUTCH (OGURA) 1
9 3803602 SPACER 1 24 9060093 40B20 x 1.375 BORE 1 BELTS:

25 9186912 3/4 P. COL. 1 WIRE MESH 3797400
10 3821300 SPACER 1 MYLAR BELT 3702700
A
11 3641109 ROD ASSY. 1 26 3659400 STRAP - RESERVOIR CLUTCH 1 A
12 3641101 ROD END ASS'Y 1 27 4349500 TRACK - TOP RESERVOIR 5 UNLESS OTHERWISE NOTED, NAME DATE
TOLERANCES:
13 3609400 BAR - DEAD PLATE 1 28 3587800 TRACK - RESERVOIR 5 ANGULAR: MACH± .5

BEND ± 0-30'
CHECKED
ENG APPR.
TITLE:
THREE PLACE DECIMAL ±.010 MFG APPR. RESERVOIR ASS'Y - 200FPX
14 3609300 DEAD PLATE 1 THE INFORMATION CONTAINED IN THIS
MATERIAL Q.A.
200 FPX RES
SIZE DWG. NO. REV.
A
IS PROHIBITED. D
8 7 6 5 4 3 2 1 3/5/2015

Farmpacker 200FPX Manual-C

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IMPORTANT – PLEASE READ!

Diamond Systems may improve and/or change products described in this

In no event will Diamond Systems be liable for direct, indirect, special,

In the interest of continued product development Diamond Systems

DO NOT OPERATE ANY PART OF THE

STOP the machine and lock it out before servicing, cleaning,

Employees should not operate or service the equipment with loose

Make sure all supervisors and employees

Revision Date Notes

House Belt Hookup

Cross Shuttle Home Sensor

Overhead Shuttle Stop Sensor

Menu Bars and Page Navigation

Detect Missing Trays:

Clear Eggs Out of Head:

Symptom Identify the Source of the Issue Possible Solution

Denester Jam The high level sensor after the Denester Remove the obstruction and press Start

Egg Out of An egg was detected in the Upper Remove the egg from the Upper

Egg Stuck in An egg did not properly fall from the Upper Remove the obstruction in the Upper

Tray Missing Check the exit of the Denester for a missing Replace missing tray and press Start to

Both Trays, Tray(s) missing on the Base Pushers. Replace missing tray(s) and press Start

Left/Right The Stacker has sent a busy/stop signal to Once the Stacker is ready, the message

Cross Shuttle Cross Shuttle Servo Motor is not ready. Refer to page 36 for diagnosing the

Hardware Error on the I/O block Refer to page XX for diagnosing the I/O

Homing Timed Pusher chains were NOT moving Check all motor cables for secure

Main Drive Main motor was NOT running Check VFD(Inverter) for errors. Cycle

ERROR 4007 A servo jam has occurred on the indicated Check all transfer points for tray jams.

Low Input The servo drive is recovering from losing Press START to clear the warnings if they

Touchscreen is Verify Node addresses are set correctly. Set Nodes as shown below and restart

Appendix A ‐ Tray Sizes” for choosing the proper tray size. Enable the Stacker to stop the

Auto Speed Settings:

Symptom Identify the Source of the Issue Possible Solution

Denester Jam The high level sensor after the Denester Remove the obstruction and press Start

Egg Out of An egg was detected in the Upper Remove the egg from the Upper

Egg Stuck in An egg did not properly fall from the Upper Remove the obstruction in the Upper

Tray Missing Check the exit of the Denester for a missing Replace missing tray and press Start to

Both Trays, Tray(s) missing on the Base Pushers. Replace missing tray(s) and press Start

Left/Right The Stacker has sent a busy/stop signal to Once the Stacker is ready, the message

Cross Shuttle Cross Shuttle Servo Motor is not ready. Refer to page 36 for diagnosing the

Base Pushers Base Servo Motor is not ready. Refer to page XX for diagnosing the

Hardware Error on the I/O block Refer to page XX for diagnosing the I/O

Main Drive Main motor was NOT running Check VFD(Inverter) for errors. Cycle

ERROR 4007 A servo jam has occurred on the indicated Check all transfer points for tray jams.

Low Input The servo drive is recovering from losing Press START to clear the warnings if they

Touchscreen is Verify Node addresses are set correctly. Set Nodes as shown below and restart

5X DIAMOND 1 7/8 1 7/8 1 7/8 1 7/8

5X STANDARD 1 15/16 1 7/8 1 7/8 1 15/16

5X 20LB TRAY 2 2 1 3/4 2

5X UNIVERSAL 2 1 7/8 1 15/16 2

5X CDL TRAY 1 7/8 2 1 7/8 1 7/8

5X SMALL-COLUM 1 11/16 1 11/16 1 3/4 1 3/4

5X PP 1 15/16 1 7/8 1 7/8 1 15/16

5X THIN FLATS 1 7/8 1 13/16 1 7/8 1 13/16

PULP 1 1 15/16 1 15/16 1 15/16 1 15/16

Manufacturer (company) MOBA, FH

PAGE INDEX MOBAINDX

Group Place Page Description Extra field information Date Engineer X

TIT MAIN 1 PAGE INDEX 7/27/2016 Beginner

TIT MAIN 1.a PAGE INDEX 7/27/2016 Beginner

TIT MAIN 1.b PAGE INDEX 7/27/2016 Beginner

FPX MAIN 10.a STANDARD PAGE FORMAT V003 10/9/2014 jrobinson

FPX MAIN 10.b CODING AND SUBCODING OF TERMINALS 10/9/2014 jrobinson

FPX MAIN 10.d CODING CONNECTORS M8 AND M12 10/9/2014 jrobinson