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SSD3601/1/2020
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CONTENTS
Page
PREFACEv
1 DESIGN BASICS3
1.1 Introduction3
1.2 Design standards3
1.3 Design materials3
1.4 Characteristics and design loads4
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iii S S D 3 6 01/1
9 DESIGN OF TIMBER CONNECTIONS65
9.1 Introduction65
9.2 Nails68
9.3 Bolts70
9.4 Timber section properties72
9.5 Design examples76
10 FORMWORK81
10.1 Loads acting on the formwork81
10.2 Timber formwork materials84
10.3 Timber formwork design86
10.4 Falsework87
10.5 Design examples91
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iv
PREFACE
The purpose of this study guide is to wrap up the module contents, to provide
clarity and to add some information that does not appear in the prescribed
books. Note that the contents of this study guide may change in future based
on changes to the contents of new editions of the prescribed books.
Prescribed books:
Firstly, you are encouraged to preview. That is, read the titles and sub-titles, and
summarise what each chapter is about. Secondly, read thoroughly through the
entire chapters whilst keeping record of your questions. Thirdly, review all for
understanding and try to answer all the questions by yourself. You may discuss
the contents further with your lecturer or module leader if you still need more
clarity on certain aspects. Each chapter is summarised and emphasis is placed
on the module outcomes. You must have read the prescribed books before
or concurrently with this study guide. There are a few worked examples (but
not in all the chapters of this study guide), which are intended to assist you
when you are studying.
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v S S D 3 6 01/1
PR EFACE
Purpose
The purpose of this module is to introduce you to structural steel and timber
design and enable you to develop competencies and skills in solving prob-
lems in structural steel and timber design using the developed standards and
codes of practice.
Module outcomes
At the end of the course you should have acquired an understanding of and
skills in structural loading; steel connection design; steel elements design;
timber section resistance to tension and compression, bending and shear ef-
fects; timber elements bolted and nailed joints design.
Outline
This study guide consists of two parts: Part 1 – Structural steel design; and
Part 2 – Structural timber design. There is no prescribed textbook for Part 2 –
Structural timber design, hence you are encouraged to use the library should
you wish to learn more about a certain aspect.
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vi
PART I
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Study unit 1 1
Design basics
1.1 Introduction
Outcome
At the end of this chapter, you should be familiar with the technical aspects of steel as
a material, as well as structural loading.
The design codes to be used in the design of structural steel elements are:
The Southern African Steel Construction Handbook (Red Book) presents densities of
different steels that are available in the country.
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1.4 Characteristics and design loads
The first chapter of the prescribed textbook, Structural Steel Design to SANS 10162:-1,
outlines the different types of loading and load patterns that can be applied to structural
steel members. You are advised to read that chapter thoroughly before proceeding to
other chapters.
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Study unit 1 2
2.1 Introduction
Outcome
At the end of this chapter you should be able to calculate the axial force in a tension
member and choose the adequate section to support the load.
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Notes
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Study unit 1 3
3.1 Introduction
SANS10162: Part 1: Clauses 10, 11, 13 and 25 as well as Annexures E and F give
the requirements for the design of compression members. The prescribed textbook,
Structural Steel Design to SANS 10162:1-2005 by G Parrott, covers the designs of
steel compression members.
Outcome
The expected outcome of this chapter is that you should be able to differentiate
compression members, calculate their resistance capacity and choose the adequate
section for each member.
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Notes
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Study unit 1 4
4.1 Introduction
A beam is a structural member that transfers the load applied normal to it, along its
axis and to its supports. The load generates two internal actions in a beam:
flexure/bending and shear. It is common that flexure/bending is resisted by flanges
and shear by the web of the beam section. For more on the steel sections, refer to the
Southern African Steel Construction Handbook (Red Book). Beams may fail in the
following ways:
i) Strength failure
• Excessive deflection
• Excessive vibration
• Anything else that would impair the serviceability
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SANS10162: Part 1: clauses 10, 11, 13 and 14 as well as Annexure D give the
requirements for the design of beams and plate girders. The prescribed text book,
Structural Steel Design to SANS 10162:1-2005 by G Parrott also covers the designs
of steel beams and plate girders.
Outcome
At the end of this chapter, you should be able to calculate the beam capacity, define
its conditions and class, and finally choose the adequate section for the beam.
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Study unit 1 5
5.1 Introduction
SANS10162: Part 1: Clauses 10, 11, 13 and 14 as well as Annexure F give the
requirements for the design of beam columns. The prescribed textbook, Structural
Steel Design to SANS 10162:1-2005 by G Parrott also covers the designs of steel
beam columns.
Outcome
At the end of this chapter, you should be able to determine the conditions and classes
of beam columns, calculate the member structural capacity and choose an adequate
section to support the load.
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Notes
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Study unit 1 6
6.1 Introduction
Connections consist of plates and member sections bolted or welded together. Bolted
connections can be done using riveting or bolting. Riveting is an old and-labour
intensive method. High-strength bolting is another common method with the
advantage of simple installation. Bolts have higher static and fatigue strength than
rivets. The primary function of connections is to transfer forces and moments between
members at a joint.
For the correct code references, see the Southern African Steel Construction
Handbook (Red Book) and Structural Steel Design to SANS 10162:1 by G Parrott for
more insights.
Outcomes
At the end of this chapter, you should be able to calculate the resistance capacity of
welded and bolted steel connections.
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Notes
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PART II
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Study unit 1 7
7.1 Introduction
Outcome
At the end of this chapter, you should be familiar with most of the terms used in the
design of timber structure and some of the design codes and standards in use.
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7.1.1 Species
Owing to different climatic conditions in the various parts of South Africa, a regional
usage factor has to be acknowledged. Different species of pine trees are grown and
marketed in the different regions:
The different species come with different material properties for design purposes. The
design formulae remain standardised such that the difference in properties is
accounted for by the difference in material property values input into the design
formulae. Thus, the differences need not generally be a problem in designing
structures with timber, owing to the fact that stress-graded timbers used commercially
are tested by the suppliers to comply with South African National Standards (SANS)
as published and amended from time to time. For instance, SANS 1783-1: sawn
softwood timber provide published sawn softwood timber material properties.
Eucalyptus is widely grown and used in South Africa, but not frequently used for
structures. Gum poles tend to be used as pitprops in mines, fencing, telephone and
electricity poles. In addition, gum poles are commonly used in load-bearing structures
such as thatched roofs on cottages. The exception is Eucalyptus saligna (Sydney blue
gum or more commonly, saligna) which is used in glulam products.
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7.1.2 Manufactured timber products
Laminated timber or Glulam is commonly used for architectural purposes. The relevant
code is SANS1460: Laminated timber (glulam).
These products are marketed under different names according to their grades and
composition. Lengths of up to 15 m are commercially available. Although suppliers
have a set of standard sizes up to 1 200 mm deep, special orders can be made upon
request.
Plywood complying with SANS 929: Plywood and composite board may also be used
in structural applications.
During the Second World War the British built the de Havilland Mosquito aircraft using
a plywood-and-balsa sandwich for the fuselage. This Wooden Wonder was a very fast
and versatile aircraft and served for the duration of the war in a number of roles, from
fighter to bomber.
7.1.3 Properties
Wood is not a homogenous material like steel; it is a natural product at the mercy of
the elements – both during growth and after reduction to usable timber products such
as poles, sheets and boards. In order to ensure the end-user and designer of a uniform
product, the lumber suppliers grade timber in accordance with a set of limitations
specified by the SANS.
Trees want to stand up straight and to that end, if for example the prevailing winds
generally come from one direction the tree will strengthen itself against tensile forces
on the windward side and against compressive forces on the leeward side. The result
is plain to see when the tree is felled: the rings do not form perfect concentric circles
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and ring spacing is closer on the one side than on the other, similarly, the density of
the wood varies from one side to the other. These variations mean that the grader will
find a range of grades from one tree’s lumber. The outer wood is stronger than the
inner core.
The distortion of the grain around knots adversely affects the strength of timber,
especially of tensile and bending members. Knots are therefore regarded as defects
– whether they are sound knots around living branches or the loose knots of dead
branches.
The strength and modulus of elasticity are greatest parallel to the grain. Strength and
other properties vary considerably relative to the direction of the grain and are much
weaker when measured perpendicular or tangential to the grain.
Timber seems to lose strength with time and this loss is accelerated by high stresses.
Time to failure decreases with increase in stress. Therefore, designers should focus
more on long- duration, high-stress loadings than-long term, low-stress loadings. The
design codes do take cognisance of this fact through the design specification called
“The Structural Use of Timber Limits States design” SANS 10163-1 and “The
Structural Use of Timber Allowable Stress Design” SANS 10163-2, with the former
being the design standard that a designer should attend to more.
Timber with a high modulus of elasticity is more likely to be stronger than timber with
a low modulus of elasticity. Grading of timber in terms of stiffness and thus modulus
of elasticity is therefore possible.
Timber creeps under long-term load condition and may give the impression of being
unsafe owing to excessive deflections. The design codes have made provision for this
issue.
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The advantages of timber as a structural material are the following:
i. Timber is relatively light, easy to handle and workable with normal tools and
machinery.
iii. Corrosive environments generally have less effect on timber than steel.
viii. Timber is a renewable resource building material in that one can replant the
source tree in consideration of environmental preservation.
i. Insect and fungus damage can be disastrous if the timber is not treated.
7.1.4 Grading
The SABS, and recently South African Technical Auditing Services (SATAS), carry out
spot-checks from time to time to ensure that products bearing timber grading marks
do in fact comply with the specifications. These markings are in signal red on each
piece of timber, and are marked according to the test method and stress grade. Visual
stress graded timber is marked with a “V” and a number. For instance, V4 is a visually
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graded piece with a stress grade of 4 MPa. The minimum stress grade of structural
timber is 4 MPa. Mechanical stress grades are marked with “M” and proof-graded
timber is marked with “P” – for example, M4 and P4 respectively. For a quick guide,
see SANS 10163-2 Table 3 for grade stresses for South African pine.
The relevant SANS codes published by SABS for grading of timber are:
SANS 1783-2 – Visual grading: Stress-graded structural timber and timber for frame
wall construction
SANS 10149 – Mechanical grading: The mechanical stress grading of softwood timber
(flexural method). Proof-grading requirements mentioned in Annex C.9 of SANS 1783-
1 (latest edition)
SANS 1783-4 – Brandering and battens: Care should be taken to always make use of
the latest edition of the applicable published standard.
SANS 1783 provides for three grades of structural timber: grades 5,7, and 10.
Grade 5 is the lowest of these grades and is generally available and used in the
building industry. Grade 7 is also made readily available these days, while grade 10 is
graded on request and is not readily available and is seldom used.
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7.1.5 Definitions
Allowable stress or The grade stress or basic joint force multiplied by the modification
allowable joint force factors that are appropriate for the specific conditions under
which a member, structure or joint will operate.
Basic joint force The force assigned to a joint or member of a joint to quantify the
strength of the joint or member.
Bottom chord The lower edge of a truss. It usually carries combined bending
and tension stresses.
Brandering Timber fixed to the underside of truss chords onto which ceiling
boards are attached. Usually 38 x 38 mm in cross-section.
Calculated deflection The deflection predicted for a structure based on elastic theory
analysis.
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Cambium The thin layer of tissue between the wood and the bark. It
subdivides repeatedly to form new wood and bark cells.
Characteristic joint The force assigned to a joint or member of a joint to quantify its
strength strength.
Characteristic timber The strength assigned to a timber member or product and below
strength which not more than 5% of the tests fail.
Charge The quantity of timber treated in one and the same treating cycle.
Compression break Minute ridges formed by the buckling of cell walls as a result of
excessive compression along the grain.
Density group Density group D, is assigned to timber that exceeds 480 kg/m3
and timber that has a density between 400 kg/m3 and 480 kg/m3
is classified as density group D2.
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Discolouration A change in the colour of a piece of lumber that affects only its
appearance and is caused by fungal stain.
Factored resistance φ R The product of the resistance R and the appropriate resistance
factor.
Flat-grained timber The grain patterns made by the annual growth rings make an
angle of less than 450 with the surface of the piece.
General slope of grain The slope of grain (as observed over a distance of at least 600
mm) on the face that is furthest away from the pith and tangential
to a growth ring.
Gravity load The mass of the supported object multiplied by acceleration due
to gravity.
Heartwood Wood between the pith to the sapwood. It is no longer active and
is identified easily by its darker colour owing to the presence of
phenolic compounds, gums, resins and other materials which
make it more resistant to decay than sapwood.
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Imposed load The load due to intended usage, including loads due to movable
partitions, cranes, winds, rain, ice, snow, earth and hydrostatic
pressures.
Inner bark The physiologically active layer of tissues between the cambium
and the phellogen, plus any cells of the phloem that remain alive.
Knot whorl Four (or more) closely associated knots that occur on at least two
faces of a piece of lumber and that originate in unexposed pith.
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Lot Not less than 50 and more than 10 000 pieces of structural timber
of the same cross-section and stress-graded by the same
method, from one manufacturer, submitted at any one time for
inspection and testing.
Lumber This is a general term used to describe timber which has been
cut into boards or planks. It is more commonly used in USA than
Southern Africa.
Machine skip An area of the surface of a regularised piece of timber that was
not removed during machining.
Modification factor A factor that is applied to the member resistance, the connection
resistance or the calculated deflection, to allow for the specific
condition/s under which a member or structure will operate and
which will influence its structural behaviour.
Nominal load Loads are specified in SANS 10160: Basis of Structural Design
and Actions for Buildings and Industrial Structures. This standard
is divided into parts 1 to 8 for the applicable loading towards a
structure. The designer should refer to the relevant applicable
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parts as required by the structure occupancy and purpose under
design consideration. Usually SANS 10160 parts 1, 2, 3 and 8
are mostly considered for residential- type timber structural
design application.
Outer bark The outer tree layer of dead tissues (generally of a dry corky
nature) outside the phellogen.
Phloem The tissues if the inner bark, characterised by sieve tubes which
act as conduits for food-bearing sap.
Pith The soft core near the centre of any section of trunk or branch.
Resin-infiltrated area An area on the surface where the wood is saturated with resin to
an extent that causes a darkening of the wood to a colour that is
deeper than that of sound knot in that board.
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Resistance (R) The resistance of a member, connection or structure, as
calculated in accordance with SANS 10163-1, based on the
specified material properties and nominal dimensions.
Sapwood The pale-coloured wood near the bark; it is the part of the timber
most vulnerable to decay.
Self-weight load The load comprising the weight of all structural members and any
permanent finishes attached to the structure.
Serviceability load The design load or action effect that pertains to the serviceability
limit state.
Shake A separation along the grain, the greater part of which occurs
between the annual growth rings.
Softwood structural Timber derived from coniferous trees grown in Southern Africa
timber (structural and having a nominal width of at least 75 mm, a nominal
timber) thickness of at least 38 mm, and a working stress in bending of
at least 4 MPa.
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Sound knot A knot that is free of decay, insect damage and inbark and is
firmly attached along at least two thirds of its periphery to the
surrounding wood on one face of the board. It may be shrunk
away completely from the surrounding wood on the opposite
face.
Split A separation of the wood fibres along the grain forming a crack
or fissure that extends through the board and is visible on both
faces.
Sterilisation of timber The destruction of all live stages of insects or fungi or both.
Stress grade (of a piece The numerical value of the working stress in bending in MPa that
of structural timber) can be safely sustained by the piece under long-term loading
conditions.
Superficial face splay A splay knot that has been so cut that the knot does not penetrate
knot the lumber to a depth exceeding one-eighth of the thickness of
the board.
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Tantalised timber Timber impregnated with copper-chrome-arsenic (CCA) or
copper-gallium-arsenic as a preservative. The copper gives the
treated timber a distinctive green colour. (“Tanalith” is a trade
name.)
Through face knot A knot that penetrates the lumber from one face to the other but
is not exposed on an arris (side).
Timber In Southern Africa it is the term used to describe wood that has
been cut into boards and planks but in the USA it refers to trees
which are still standing.
Ultimate load The design load or action effect that pertains to the ultimate limit
state.
Veneer A thin layer of wood, usually about 1 mm thick, cut from a log
either by rotary-cutting in a lathe against a knife or by sawing or
by slicing.
Volatile solvent A solvent for wood preservatives that evaporates from the treated
open-stacked timber to the extent of at least 90% of its volume
within a period after treatment not exceeding two weeks.
Warp Any departure (may take the form of a bow, spring or twist or any
combination of these) from a true or plane surface of a board.
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Wood preservative A pesticidal agent which, when impregnated into or otherwise
applied to timber, renders it less susceptible to destruction by
fungi, insects or marine borers.
The SANS codes and specifications which have already been mentioned form the
basis of design in South Africa. You are not expected to learn these codes by rote, but
rather to be familiar with the content and to be able to apply them to the designs. The
SANS publications have lists of references and bibliographies which you should read.
In addition to these codes the Eurocodes and the British Standards Institution codes
can also be studied. There is a growing international tendency towards standardisation
and we may soon see the application of a single set of codes and specifications.
Timber is probably the most versatile material – it has been used for millennia in vast
quantities for every sort of application. Structural applications range from simple
frames for dwellings to the war-machines of the ancient Greeks and Romans.
Modern structural timber design has become a sophisticated extension of what was
previously known as empirical design, but there are still a number of uncertainties for
which the design methods have to make assumptions or adjustments. The designer
therefore needs to know the material, the application and the situation for which the
structure will be used.
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The demand for diversity from architects and the public in general has resulted in a
range of timber structures, some of which are not at all economic in design. For
example, a traditional post-and-beam house uses far more timber than is necessary,
but it achieves an effect which some people want. Some of the structural applications
of timber are described in the following paragraphs (after Stalnaker & Harris).
Pine or gum poles may be used for falsework in concrete construction, frames of cheap
housing and sheds, roof structures, fencing, sign-board supports, bridges, piers, jetties
and so forth.
Timber-framed buildings in the modern sense comprise a designed frame which may
be clad with planking on the outside and dry-walling on the inside. Other exterior
cladding includes corrugated iron or asbestos-cement or glass-fibre sheeting. Another
variation uses a clay brick veneer on the exterior.
This very heavy construction has stood the test of time; many fine examples are over
400 years old. Posts of diameter size 175 to 250 mm are placed at 2.4 – 3.6 m centres
and horizontal members are spaced 1.2 – 2.4 m vertically. Often diagonal “knee
braces” are used to provide rigidity where the foundation posts are more than 1 000
mm above the natural ground level. Figure 7.1 presents a schematic arrangement for
post-and-beam construction in one structure.
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FIGURE 7.1
Post-and beam construction
The cost generally discourages this type of building, but there are a few examples of
log cabins in South Africa. They are seldom actually designed. Rough-hewn logs are
stacked on top of each other and often rely on gravity and friction to hold them together
rather than any conventional jointing or connecting systems.
A variety of proprietary systems are available, mostly used in timber roof trusses in
South Africa and more popular in residential housing wall panels overseas and slowly
gaining popularity locally. SANS 1900 – Monoplanar prefabricated timber roof
structures (nail-plated), is the standard used to ensure compliance of the prefabricated
panel systems.
This is another branch of engineered timber structures where considerable cost saving
can be effected by using timber beyond its traditional capacity. By using high-quality
adhesives, timber is glued together to form sections which are much stronger than
equivalent sawn timber sections. This is however an aspect of design which still
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requires more scientific analysis and at present laminated members are basically
designed according to the shape and grade of the component timber. SANS 1460 –
Laminated timber glulam and SANS 6122 – Structural Timber Values and Grades are
the reference standards for the application and testing methods of laminated structural
components.
A major attraction is the variety of length and shapes that can be achieved. Complex
curved portal frames are the most common of these. In other countries, laminated
timber roof structures commonly span in excess of 30 m.
Glued components are another “new” development. Plywood web I-beams with solid
timber flanges also offer the user cost savings in both material and erection.
Where the smallest dimensions of columns are greater than 200 mm and beams
exceed 150 x 300 mm, the structure is regarded as heavy construction. This sort of
work is rare owing to the cost of timber. Piers, jetties and bridges would usually fall
under this category.
7.2.8 Bridges
Although not that common, there are a few wooden bridges in South Africa which carry
vehicular traffic on a daily basis. Forestry road bridges are also in use but these tend
to be crude structures made from logs. Abroad there are timber bridges which still
serve the public after 500 years of use. Locally we see pedestrian bridges made of
timber in upmarket golf courses and country estates.
Although it has largely been replaced by steel and glass-fibre or plastic moulds, timber
still plays an important role in formwork for concrete construction, mostly where
aesthetic architectural off-shutter design finishes are required. It is also very common
to see timber beams being used in construction scaffolding height working platforms
and wheelbarrow bridges on construction sites. Timber posts are also used in
temporary support works due to their flexibility in the application.
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Study unit 1 8
Essentially there are two main categories of design methodology for designers to use,
namely allowable stress design and limit state design. Elastic and plastic design is a
variation of limit state approaches as desired for a design. This chapter elaborates on
the abovementioned methods and has been abstracted from notes of Professor Walter
Burdzik who is an expert in the subject of Design of Timber Structures and also a
contributor in the development of SANS design standards.
Outcome
At the end of this chapter, you should be able to design timber structural elements
such as beams and columns.
Allowable stress design is also commonly called working stress design, elastic and
deterministic design – all these terms essentially mean the same thing. The material
is assumed to be linearly elastic and a factor of safety has been applied to the yield or
failure strength. The characteristic failure strength is that strength, for timber, that has
a 95% probability of being exceeded. A nominal load is that load assumed to have a
5% probability of being exceeded. The characteristic strength divided by some factor
that includes a safety factor against overstress, gives us the permissible stress. It is
assumed that as long as the stresses due to applied nominal loads are less than the
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permissible stress, the structure will be safe. Characteristic strength value is
determined by testing a large sample of the material in such a way as to ensure that
the probability of any specimen of the material having a strength of less than the
nominal value will be less than 5%.
SANS 10163-2 – The structural use of timber. Part 2: Allowable stress design is the
applicable design code for working stress design. Working stress codes demand that
the stress due to applied loads must be less than the permissible stress. Stresses due
to applied loads are calculated by analysis of the structure. Permissible stresses are
quantified in the design code.
Despite the international trend towards the use of limit states design, working stress
design is still endorsed by most countries as an acceptable method, albeit more
expensive, for the design of small timber structures. This is probably because it is a
tried and tested method which is far simpler to apply than the limit states method.
The grade stresses referred to in SANS 10163-2, other than those for the compression
of slender members, are the 5th percentile strength value of a sample, divided by a
factor of 2.22. percentile value is that value which has a 95% probability of being
exceeded and the 2.22 factor includes a factor for the duration of load combined with
a safety factor. The grade stresses in the code are therefore for long-duration loading.
Stresses for slender compression members are divided from a Perry-Robertson type
formula which is based on Euler’s buckling formula that allows for initial lack of
straightness.
Permissible stresses are obtained either by multiplying SANS 10163-2 grade stresses
by stress modification factors; or the loads can be multiplied by the relevant coefficient
or divided by the stress modification factors. The factors used in the design of
members are:
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𝑘𝑘1 The stress modification factor for the duration of the load
𝑘𝑘2 The stress modification factor of load sharing
𝑘𝑘3 The stress modification factor for the type of structure
𝑘𝑘4 The stress modification factor for quality of fabrication
𝑘𝑘5 The stress modification factor for the moisture content
Permanent loads are those on the structure for three months or longer and include the
self-weight of the structure. Medium-duration loads (one day to three months) include
imposed floor loads, such as snow, traffic and so on. Short-duration loads of less than
a day include normal wind loads and so forth, and very short-duration loads of less
than one hour are the 0.9 kN point load alternatively called “man load” (SANS 10163-
2: Table 7).
Where wind loading is critical and works to counter the effect of other loads, use only
the wind load to calculate k1 in the applicable design load case and load combination
effect consideration. Where loads work in the same direction and have the same form,
the actual loads can be inserted into the formula for the duration of load factor. It is
39 SSD3601/1
therefore possible to modify the loading and keep the permissible stress equal to the
grade stress, but the correct procedure and application of design loads, load
combinations, load factors, and k factors should be learnt and applied at all times when
designing a structure.
If the structure complies with these parameters and it is not a truss or a group of
laminated members, then the modification factor k2 may be taken as 1.15. In all other
cases k2 = 1.
40 SSD3601/1
The creep factor
The biological variability of timber contributes to the fact that under prolonged loading,
deformation will increase with time. Some deformation will remain after the load has
been removed; this permanent deformation is called “creep”. Creep is a function of
the stress level and duration to which the fibres have been subjected. It has been
assumed that design stresses are equal to the permissible stresses. Elastic deflections
have to be adjusted in relation to the duration and intensity of the load. The moisture
content of 17% is a critical point above which creep also increases. Note that omission
of creep modification factors will lead to actual deflection being greater than those
calculated.
(See SANS 10163-2: Table 9). Refer to clause 6.4 SANS 10163-2.
Tension members are those that are subject to axial tensile forces parallel to the grain
of the timber member. Forces tend to stretch the member. Failure is less influenced
by slenderness, but dominantly by net cross sectional area (A) of the member.
𝑃𝑃
𝜎𝜎𝑡𝑡 = 𝐴𝐴 = 𝑓𝑓𝑡𝑡
Where,
𝜎𝜎 The calculated tensile stress in MPa which should always NOT exceed the
allowable tensile stress
𝑃𝑃 The total tensile force or applied load in N
𝐴𝐴 The net cross-sectional area in mm2
𝑓𝑓𝑡𝑡 The allowable tensile stress in MPa
41 SSD3601/1
The maximum slenderness ratio of a tension member may not exceed 250,
𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀 𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸 𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿ℎ
mathematically calculated as 250 ≥ λ = 2 √3 𝑥𝑥 𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀𝑀 𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅 𝑜𝑜𝑜𝑜 𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺𝐺
. An
member can be subject to a compression load during a stress reversal occasion such
as wind uplift loading or any temporary reverse condition loading on the structure. See
also Table 4 SANS 10163-2 for slenderness limits on compression members, where
the compression member slenderness limit is 52.
Members which are axially loaded parallel to the grain with purely compressive forces
are compression members; these could be struts or columns. Forces tend to shorten
the member. The failure force is a function of the length and cross-sectional
dimensions. The strength of a compression member is usually written as a function of
a slenderness ratio. This slenderness ratio is defined as the ratio between effective
length and radius of gyration. In a rectangular timber column slenderness can be
simply described as the ratio between the effective length and the weak axis cross-
sectional dimensions.
A loaded timber compression member can fail in three ways depending on support
conditions, length and dimensions:
i. A short, thick member will have a low slenderness and when it fails, the wood
fibres buckle or fold together so that a “compression crease” runs across the
material. These creases may run diagonally or at 900 to the direction of the
compressive force.
ii. An intermediate slenderness column, loaded to failure will have local breaking
and bending of wood fibres as well as sideways movement of the central portion
of the column.
42 SSD3601/1
iii. A slender timber column will buckle sideways before any deformation of fibres
can occur.
𝑃𝑃
𝜎𝜎𝑐𝑐 = 𝐴𝐴 ≤ 𝑓𝑓𝑐𝑐
Where,
The grade compressive stress is a function of the effective length, which in turn is a
function of the end support conditions, and the cross-sectional dimensions. The end
support conditions play an important role in the way a column buckles. The greater the
fixity at the ends of a column, the shorter the effective length becomes and thus the
greater the failure or permissible stress becomes.
The buckling mode or buckled shape gives us a good idea of the Euler effective length
of a column. The Euler column formula assumes straight, homogeneous columns that
have linear-elastic properties with concentric loading.
Timber does not satisfy most of these conditions and the ends can seldom be fully
fixed. In addition, effective lengths determined by Euler’s buckling formula were found
to be too conservative. It was therefore modified to the Perry-Robertson type formula
now found in SANS 10163-2 for concentrically loaded pin-ended columns:
43 SSD3601/1
𝜆𝜆𝑒𝑒
Slenderness ratio, 𝜆𝜆 = 𝑟𝑟
𝜋𝜋 2 .𝐸𝐸𝑒𝑒
Euler stress, 𝑃𝑃𝑒𝑒 = 𝜆𝜆2
Where
𝜆𝜆𝑒𝑒
𝜆𝜆 = 𝑏𝑏
𝐷𝐷
𝑟𝑟 = 4
𝜆𝜆𝑒𝑒
𝜆𝜆 = 𝐷𝐷
Where,
44 SSD3601/1
When determining the slenderness ratio e / b or e / D, always use the weak axis of
a structural member. In other words, the least dimension of section b is the smallest
lateral dimension of a rectangular section and D is the least diameter of a pole. See
Tables 4–6 in SANS 10163-2.
ii. Establish the support conditions, draw the buckled mode of the column and
determine the effective length about the two major axes.
iii. Assume that the most economical member can be found if the slenderness
ratios about the two major axes are the same. Find the ratio between b, the
width, and d, the depth.
iv. Assume a value for the permissible stress, divide the force by the permissible
stress and thereby determine a required cross-sectional area. Use the ratio
between b and d and find the dimensions.
v. Use the dimensions found in step iv to ascertain the grade stress. Determine
the permissible stress by multiplying the grade stress by the k factors.
vi. If the new permissible stress is more than 20% greater or less than the
estimated permissible stress of step iii, find the average between the estimated
and the new permissible stress. Repeat the latter part until the permissible
stress is within tolerances.
vii. Standardise one of the dimensions and calculate and standardise the other.
Check that the stresses due to the load are less than the permissible stress.
45 SSD3601/1
FIGURE 8.1
End conditions for a compression member
Figure 8.1 shows some of the end conditions for a column or compression member.
On the left of each sketch the actual member is shown, indicating the fixity. On the
right of the sketch, the buckled shape and Euler’s effective length are also shown.
These values are based on Euler’s assumptions that:
See Table 15 in SANS 10163-2 for the design effective lengths to be used when
applying SANS 10163-2 design formulae. Table 15 values slightly differ from Euler’s
effective lengths as shown in the figure above, but the principle is similar.
The design of timber beams does not only consider bending, shear stresses, deflection
and camber, but also the bearing area at the supports in relation to the allowable
compressive stresses of the timber.
46 SSD3601/1
The basic principles of timber beam design hold true for all timber products. This
means that, as with other materials such as concrete and steel, timber beams can be
designed to take a number of different forms and compositions. For example, the latest
trend in South Africa is to use “I” beams which are composite (built-up) beams with
solid timber flanges and plywood webs. Laminated timber beams have been in service
for some time in this country. To calculate the following:
6.𝑀𝑀
Bending stress, 𝜎𝜎𝑏𝑏 = 𝑏𝑏.𝑑𝑑2 ≤ 𝑓𝑓𝑏𝑏
𝑅𝑅
Bearing stress: 𝜎𝜎𝑐𝑐𝑐𝑐 = 𝑏𝑏.𝑤𝑤 ≤ 𝑓𝑓𝑐𝑐𝑐𝑐
𝑓𝑓𝑐𝑐𝑐𝑐 = 𝑃𝑃𝑐𝑐𝑐𝑐 . 𝑘𝑘1 . 𝑘𝑘2 . 𝑘𝑘3 . 𝑘𝑘4 . 𝑘𝑘5 (𝑖𝑖. 𝑒𝑒. 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 𝑡𝑡𝑡𝑡 𝑡𝑡ℎ𝑒𝑒 𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔)
Where:
The lateral stability of timber beams is a function of the ratio between the depth, width
and the effective length of the beam. It is an aspect of design that should always be
examined. Table 10 in SANS 10163-2 shows maximum allowable depth-to-width
ratios, commonly called h/d ratios.
47 SSD3601/1
In addition to a beam’s h/d ratios there are other factors that may introduce torsional
effects which can result in buckling:
The slenderness factor and a critical slenderness factor are used in timber beam
design:
𝜆𝜆 .𝑑𝑑
𝐶𝐶𝑠𝑠 = � 𝑏𝑏𝑒𝑒2
3.𝐸𝐸
𝐶𝐶𝑘𝑘 = �5.𝑃𝑃
𝑏𝑏
Where,
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Table 11: Effective lengths for rectangular beams (SANS 10163-2 Ed. 1.1)
i. Firstly, Figure 4 in SANS 10163-2 gives a modified grade bending stress, Pbm
which may be read directly from the Figure 4 graph, or
ii. Secondly, to use Table 8.2 of this study guide, which also gives Pbm; both of
these were derived from formulae in Clause 7.2.3 of SANS 10163-2 and both
simplify the calculation process to the form:
The critical slenderness factor has already been calculated in Table 8.2 of this study
guide. Thus, all that remains is to determine the values of cs and e , then read off Pbm
from Table 8.2, where values above the thick line are intermediate beams (where 10
< Cs ≤ Ck) and those below the thick line are long beams (Ck < Cs < 52). Short beams
are those where Cs < 10 and Pbm, so no modification is needed.
49 SSD3601/1
Table 8.1: Modified grade bending stress for slender beams
Grade 4 5 6 7 8 10 12 14 16
E 6000 7800 8500 9600 10500 12000 14250 16000 18000
pb 4.0 5.2 6.0 7.1 8.0 10.5 12.4 14.6 16.7
Ck 30.00 30.00 29.15 28.48 28.06 26.19 26.26 25.64 25.43
Cs Effective Grade Bending Stress p bm
10 3.98 5.18 5.97 7.06 7.96 10.43 12.31 14.49 16.57
11 3.98 5.17 5.96 7.05 7.94 10.39 12.27 14.44 16.51
12 3.97 5.16 5.94 7.03 7.91 10.35 12.22 14.37 16.42
13 3.95 5.14 5.92 7.00 7.88 10.29 12.15 14.28 16.32
14 3.94 5.12 5.89 6.96 7.83 10.21 12.07 14.17 16.19
15 3.92 5.09 5.86 6.92 7.78 10.12 11.96 14.03 16.03
16 3.89 5.06 5.82 6.86 7.72 10.01 11.83 13.86 15.83
17 3.86 5.02 5.77 6.80 7.64 9.88 11.67 13.66 15.59
18 3.83 4.98 5.71 6.72 7.55 9.72 11.49 13.42 15.30
19 3.79 4.92 5.64 6.63 7.44 9.53 11.27 13.13 14.97
20 3.74 4.86 5.56 6.52 7.31 9.31 11.01 12.80 14.57
21 3.68 4.78 5.46 6.40 7.16 9.05 10.71 12.41 14.11
22 3.61 4.70 5.35 6.26 6.99 8.76 10.36 11.96 13.58
23 3.54 4.60 5.23 6.09 6.80 8.42 9.97 11.45 12.98
24 3.45 4.49 5.08 5.91 6.57 8.03 9.52 10.87 12.28
25 3.36 4.36 4.92 5.70 6.32 7.59 9.00 10.20 11.50
26 3.25 4.22 4.74 5.46 6.04 7.10 8.43 9.46 10.62
27 3.13 4.06 4.53 5.19 5.71 6.54 7.78 8.78 9.88
28 2.99 3.88 4.30 4.89 5.36 6.12 7.27 8.16 9.18
29 2.84 3.69 4.04 4.56 4.96 5.71 6.78 7.61 8.56
30 2.67 3.47 3.76 4.27 4.67 5.33 6.33 7.11 8.00
31 2.50 3.25 3.54 4.00 4.37 4.99 5.93 6.66 7.49
32 2.34 3.05 3.32 3.75 4.10 4.69 5.57 6.25 7.03
33 2.20 2.87 3.12 3.53 3.86 4.41 5.23 5.88 6.61-
34 2.08 2.70 2.94 3.32 3.63 4.15 4.93 5.54 6.23
35 1.96 2.55 2.78 3.13 3.43 3.92 4.65 5.22 5.88
36 1.85 2.41 2.62 2.96 3.24 3.70 4.40 4.94 5.56
37 1.75 2.28 2.48 2.80 3.07 3.51 4.16 4.67 5.26
38 1.66 2.16 2.35 2.66 2.91 3.32 3.95 4.43 4.99
39 1.58 2.05 2.24 2.52 2.76 3.16 3.75 4.21 4.73
40 1.50 1.95 2.13 2.40 2.63 3.00 3.56 4.00 4.50
41 1.43 1.86 2.02 2.28 2.50 2.86 3.39 3.81 4.28
42 1.36 1.77 1.93 2.18 2.38 2.72 3.23 3.63 4.08
43 1.30 1.69 1.84 2.08 2.27 2.60 3.08 3.46 3.89
44 1.24 1.61 1.76 1.98 2.17 2.48 2.94 3.31 3.72
45 1.19 1.54 1.68 1.90 2.07 2.37 2.81 3.16 3.56
46 1.13 1.47 1.61 1.81 1.98 2.27 2.69 3.02 3.40
47 1.09 1.41 1.54 1.74 1.90 2.17 2.58 2.90 3.26
48 1.04 1.35 1.48 1.67 1.82 2.08 2.47 2.78 3.13
49 1.00 1.30 1.42 1.60 1.75 2.00 2.37 2.67 3.00
50 0.96 1.25 1.36 1.54 1.68 1.92 2.28 2.56 2.88
51 0.92 1.20 1.31 1.48 1.61 1.85 2.19 2.46 2.77
52 0.89 1.15 1.26 . 1.42 1.55 1.78 2.11 2.37 2.66
50 SSD3601/1
Laterally supported beams
Deflection, shear and bearing are all designed for in the same way as laterally
unsupported beams. The design method is similar to laterally unsupported beams,
with the benefit of reduced out-of-plane buckling of effective lengths on laterally
supported beams. Effective lengths are reduced by the presence of lateral supports.
Limit states (or load factor or unified code) design attempts to ensure uniform safety
against failure. Assumptions include that both material and likely loads have some
form of distribution of strength and dimensions. Loads are multiplied by factors (in the
same way as allowable stress design using SANS 10160 procedures), but additional
factors are introduced. These factors are the ultimate and serviceability limit states
that modify load combinations applied to a structure (SANS 10160). The probable
distribution of dimensions and strength are taken up in a material strength factor. This
method assures the designer of a more realistic appraisal of the true safety factor
against structural failure. Limit states, in addition to strength values, include
deflections, crack size, serviceability, and so forth.
The applicable design code in Southern Africa is SANS 10163-1 – The structural use
of timber. Part 1: Limit states design.
Limit states design is a method which may be applied to any structural timber design.
However, it is more specifically intended for substantial structures where a higher
confidence level is expected. Let us take a three-storey building as an example. It
would be unusual to apply this method to a small wooden bungalow design. Limit
states design is more simple and rational than elastic design and easier to apply to
more sophisticated structures, with the results being more predictable of actual in-
service behaviour of the structure. Although opinion is divided, it is generally accepted
that the use of limit states design results in a more economical structure than one
designed using allowable stress. However, this part of the course focuses on allowable
stress design methods.
51 SSD3601/1
8.3 Plastic design
The material is assumed to behave plastically and when yield stresses are reached in
flexural members the member will have enough rotational capacity to shed some of
the load to sections that are not as heavily loaded. Failure will occur when sufficient
plastic rotational hinges have formed for the structure to become a mechanism. As
with limit states design, safety factors are applied to the loading. Plastic design does
not form part of the contents of this course.
Example 8.1 Draw a Fink (W) truss. Show and name all structural components.
Solution
52 SSD3601/1
Solutions i. Engineered timber truss design: A truss design in which loading
requirements, timber sizes, grades and plate requirements are
detailed
ii. Jack rafter: A special rafter used to form a hip
iii. Lateral brace: A member placed and connected to a member
of truss to prevent horizontal movement
iv. Node or node-point: The point of intersection of the various
members that make up the panels of the truss
v. Vierendeel truss/girder: A special form of truss that is not
triangular but that has specially designed joints at member
intersections and that are rigid enough to prevent the truss from
deforming
Example 8.3 Which types of bolt are acceptable for use in timber structure
connections and which bolt type is not recommended for use in
timber trusses?
Solution Bolt types in trusses from SANS 10243
“Bolts should preferably be hexagonal-head bolts. Cup-head or
carriage bolts are not recommended.”
53 SSD3601/1
Example 8.5 Calculate the factor, 𝑘𝑘1 , for bending stresses when a uniform
loading is applied. Self-weight is 1.5 kN/m and the imposed load
is 2.1 kN/m.
𝑊𝑊𝐿𝐿2
Solution Bending moment = 𝑀𝑀 = for both load cases, it therefore does
8
Example 8.6 Calculate the permissible axial stress for a column carrying a
permanent load of 8 kN and a short duration load of 15 kN. The
grade stress is 4 MPa and the moisture content is 25%.
8+15
Solution 𝑘𝑘1 = 1.0×8+0.66×15 = 1.285
𝑓𝑓𝑐𝑐 = 𝑝𝑝. 𝑘𝑘1 . 𝑘𝑘2 . 𝑘𝑘3 . 𝑘𝑘4 . 𝑘𝑘5 = 4 × 1.285 × 1 × 1 × 1 × 0.75 = 3.86 𝑀𝑀𝑀𝑀𝑀𝑀
Example 8.7 Evaluate the effect of each of the self-weight and imposed load
on the beam shown below.
54 SSD3601/1
Solution The effect of self-weight and imposed load is the same in this
case because they are both uniformly distributed loads.
2+3
𝑑𝑑1 = 0.6×2+1.0×3 = 1.19
Example 8.8 Calculate the maximum allowable force that may be applied to a
38 x 152 SAP Grade V4 member with a 20 mm diameter hole
drilled through its centre. The proportion of the permanent load to
the imposed short duration load is 2.
1+2
𝑘𝑘1 = 1.0×2+0.66×1 = 1.128
Note that had the hole been drilled through the 38 mm face, there
would have been substantially less wood left in the section and
the equation would have been:
55 SSD3601/1
Example 8.9 Determine the dimensions of a 3 m long column using SAP V4.
The column is fixed at one end and hinged at the other. It is
unlikely that the moisture content will exceed 120 g/kg. A
permanent load of 7 kN and a short duration load of 15 kN are
applied.
22000
Required sectional area, 𝐴𝐴 = 3.0
= 7333 𝑚𝑚𝑚𝑚2
With 𝑏𝑏 = 𝑑𝑑
2550
𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆 𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟 = 85.6
= 29.8 ≈ 30
𝑓𝑓𝑐𝑐 = 𝑝𝑝. 𝑘𝑘1 . 𝑘𝑘2 . 𝑘𝑘3 . 𝑘𝑘4 . 𝑘𝑘5 = 4 × 1.285 × 1 × 1 × 1 × 1 = 2.9 𝑀𝑀𝑀𝑀𝑀𝑀
2550
𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆 𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟 = 76
= 34
56 SSD3601/1
Grade stress, 𝑝𝑝 = 1.77 𝑀𝑀𝑀𝑀𝑀𝑀 (Table 4, SANS 10163-2)
𝑓𝑓𝑐𝑐 = 𝑝𝑝. 𝑘𝑘1 . 𝑘𝑘2 . 𝑘𝑘3 . 𝑘𝑘4 . 𝑘𝑘5 = 1.302 × 1.285 × 1 × 1 × 1 × 1 = 2.3 𝑀𝑀𝑀𝑀𝑀𝑀
22000
∴ 𝑑𝑑 = 2.3×76 = 125.9 𝑚𝑚𝑚𝑚
Standardise d = 152 mm
6.𝑀𝑀
Bending stress, 𝜎𝜎𝑏𝑏 = 𝑏𝑏.𝑑𝑑2 ≤ 𝑓𝑓𝑏𝑏
57 SSD3601/1
1.5×52
Moment, 𝑀𝑀 = = 4.69 𝑘𝑘𝑘𝑘. 𝑚𝑚
8
6×4.69×106
∴ 𝑑𝑑2 = 5.2×70
∴ 𝑑𝑑 = 278 𝑚𝑚𝑚𝑚
9 x 33.3 = 299 mm
𝑅𝑅
𝑏𝑏.𝑤𝑤
≤ 𝑓𝑓𝑐𝑐𝑐𝑐
1.5×5
𝑅𝑅 = 2
= 3.75 𝑘𝑘𝑘𝑘
𝑅𝑅 3.75×103
𝑏𝑏.𝑤𝑤
= = 2.1
70×𝑤𝑤
∴ 𝑤𝑤 = 25.5 𝑚𝑚𝑚𝑚
1.5 𝑉𝑉
𝑏𝑏.𝑑𝑑
≤ 𝑓𝑓𝑣𝑣
1.5 ×3.75×103
≤ 0.7
70×299
Design deflection,
58 SSD3601/1
𝐿𝐿 5000
∆𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎 = 200 = 200
= 25 𝑚𝑚𝑚𝑚
𝑏𝑏.ℎ3 70×2993
𝐼𝐼 = = = 155.93 × 103 𝑚𝑚𝑚𝑚4
12 12
5.𝑤𝑤.𝐿𝐿4 5×1.5×50004
∆𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒 = 384.𝐸𝐸𝐸𝐸 = 384×7800×155.93 = 10.04 𝑚𝑚𝑚𝑚
𝑑𝑑2 = 1.0
Example 8.11 Laterally unsupported beam design: Calculate the size of a Grade
8-member spanning 6 m with a tiled-roof load, tile mass is 50
kg/m2. The members are at an angle of 250o and are spaced at
600 mm centres. There is no lateral bracing. Estimate the self-
weight of beams and battens at 0.3 kN/m2. The short-duration roof
load for inaccessible roofs is 0.5 kN/m2 (SANS 10160).
59 SSD3601/1
𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇𝑇 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 = 0.51 + 0.3 = 0.81 𝑘𝑘𝑘𝑘/𝑚𝑚
0.81×62
𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸𝐸 𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚, 𝑀𝑀 = = 3.645 𝑘𝑘𝑘𝑘𝑘𝑘
8
0.51+0.3
𝑘𝑘1 = 1.0×0.51+0.66×0.3 = 1.14
6.𝑀𝑀
𝑏𝑏.ℎ2
≤ 𝑓𝑓𝑏𝑏
6×3.645
9.𝑏𝑏 3
≤ 7.98
𝜆𝜆 .𝑑𝑑 11520×233
𝐶𝐶𝑠𝑠 = � 𝑏𝑏𝑒𝑒2 = � 702
= 23.4
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Pro rata from Table 3.1 of the code: 𝑃𝑃𝑏𝑏𝑏𝑏 = 6.708 𝑀𝑀𝑀𝑀𝑀𝑀
6×3.645×106
𝜎𝜎𝑏𝑏 = = 5.755 𝑀𝑀𝑀𝑀𝑀𝑀 < 𝑓𝑓𝑏𝑏 ∴ 𝑆𝑆𝑆𝑆𝑆𝑆𝑆𝑆 𝑖𝑖𝑖𝑖 𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎
70×2332
Check shear:
1.5 𝑉𝑉
𝑏𝑏.𝑑𝑑
≤ 𝑓𝑓𝑣𝑣
1.5×2.43×103
𝜎𝜎𝑣𝑣 = = 0.223 𝑀𝑀𝑀𝑀𝑀𝑀
70×233
σ v 〈 f v which is satisfactory
𝑅𝑅
𝑏𝑏.𝑤𝑤
≤ 𝑓𝑓𝑐𝑐𝑐𝑐 × 3.4 × 1.14 = 3.87 𝑀𝑀𝑀𝑀𝑀𝑀
𝑅𝑅 2.36×103
𝑤𝑤.70
= 3.87 ∴ 𝑤𝑤 = = 8.7 𝑚𝑚𝑚𝑚
3.87×70
Check deflection:
𝐿𝐿
∆𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎 = 250 = 24 𝑚𝑚𝑚𝑚
61 SSD3601/1
𝑏𝑏.ℎ3 70×2333
𝐼𝐼 = = = 73.79 × 106 𝑚𝑚𝑚𝑚4
12 12
5.𝑊𝑊.𝐿𝐿4 5×0.81×60004
∆𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒 = 384 𝐸𝐸𝐸𝐸 = 384×10500×73.89×106 = 17.64 𝑚𝑚𝑚𝑚
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References
SANS 10163-2: The structural use of timber. Part 2: Allowable stress design.
Stalnaker, JJ & Harris, EC: Structural design in wood. Van Nostrand Reinhold, New
York, 1989. (Imperial units)
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Study unit 1 9
9.1 Introduction
The term “fastener”, as used in SANS 10163-2, generally means screw, bolt or
connector – other than nails or nail-plates. Designers must be aware of the possible
causes of joint failure so that these problems can be accommodated. Some of the
more common problems include: joint slip or joint deformation, timber shrinkage,
fungal decay and fastener corrosion. These potential problems are largely attributable
to moisture. If adequate precautions are taken to ensure that the timber remains below
17% moisture content, preservatives (and or sealants) are applied and corrosion-
resistant (galvanised) fasteners are used, then most hazards are avoided.
Outcome
At the end of this chapter, you should be able to design a connection or calculate the
capacity of the given connection between two or more timber members.
The basic joints according to SANS 10163-2 (Appendix C) is taken as the lesser of the
following two values:
i. The average ultimate force divided by 3 or the 5% lower exclusion limit divided
by 2.22, or
ii. The average force at joint slip (timber to timber) of 0.76 mm divided by 1.6
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Tables 22, 23, 25, 27, 28, 31, 32 and 33 in SANS 10163-2 show basic joint forces for
various fasteners, nails and density groups.
The allowable joint force = basic force multiplied by the relevant modification factors
(𝑘𝑘1 to 𝑘𝑘5 ).
2
𝐹𝐹 = �(𝐹𝐹𝑑𝑑𝑑𝑑 + 𝐹𝐹𝑚𝑚𝑚𝑚 )2 + �𝐹𝐹𝑑𝑑𝑑𝑑 + 𝐹𝐹𝑚𝑚𝑚𝑚 �
Where,
𝐹𝐹𝑥𝑥�
𝐹𝐹𝑑𝑑𝑑𝑑 = 𝑛𝑛
𝐹𝐹𝑦𝑦�
𝐹𝐹𝑑𝑑𝑑𝑑 = 𝑛𝑛
Where,
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9.1.2 Butt-joints in compression
Butt-joints acting in one plane are fairly common in trusses. The maximum allowable
gap is 1 mm between members. It may be assumed that 50% of the compressive
forces acting in the member are transferred to the joint fasteners. The allowable
compressive stresses should not be exceeded.
Tables 22, 23, 25, 27, 28, 31, 32 and 33 in SANS 10163-2 give basic joint forces for
the two density groups. Stress grades 4 and 5 generally fall under density group D2
and stress grades 6 to 16 fall under density group D1.
9.1.4 Fasteners
When groups of screws, bolts or connectors are used in a joint, refer to SANS 10163-
2: CI.8, 1.5. Refer to example 9.1.
The angle of load to the grain affects the strength of fasteners. Coach screws; bolts;
and toothed split-ring and shear-plate connectors subjected to forces that are not
parallel to the grain need to be modified by calculating the allowable force N1 for any
angle against the grain. This is necessary because the compressive strength of wood
differs with respect to the direction of the grain. The bearing pressure of a fastener
meets relatively high resistance in the direction of the grain and a much lower
resistance perpendicular to the grain. Nails, staples and wood screws are exempt from
this because in their case, joint slip is a more important factor for failure than ultimate
strength.
67 SSD3601/1
The allowable force is determined by Hankinson’s formula:
𝑃𝑃.𝑄𝑄
𝑁𝑁1 = 𝑃𝑃.𝑠𝑠𝑠𝑠𝑠𝑠2 𝜃𝜃+𝑄𝑄.𝑐𝑐𝑐𝑐𝑐𝑐2 𝜃𝜃
Where:
SANS 10163-2, Clause 8.1.6 gives a fairly descriptive commentary and set of rules to
be applied, which will not be repeated here.
9.2 Nails
A variety of nails are available but we will only concern ourselves with plain wire nails
complying with SANS 820: Mild steel nails.
The minimum spacing of nails should be 10.D along the grain and 5.D across the grain.
The edge distance should be 5.D for members subjected to axial forces and 10.D for
members subjected to bending. (See CL.8.2 SANS 10163-2.) By staggering the nails
(or any fasteners), more can be placed in a given area and still be in compliance with
the requirements of the Code. See Figure 3.1.
FIGURE 9.1
Fastener spacing
68 SSD3601/1
Allowable shear load that each nail can carry is:
𝑃𝑃
𝑎𝑎
𝑃𝑃𝑣𝑣 = 50×𝐷𝐷 2
OR
𝑃𝑃
𝑎𝑎
𝑃𝑃𝑣𝑣 = 12.5×𝐷𝐷 2
Where holes are pre-drilled – 0.5D to 0.8D (maximum) holes
Where
The allowable strength calculated in this manner may be increased by 25% if metal
side-plates are used. Read the commentary in SANS 10163-2, Clause 8.2.1 with
regard to withdrawal forces. Baird and Ozelton (1995) state that no load in withdrawal
should be carried by a nail driven into the end grain of timber. They also give a formula
for the ultimate withdrawal load in side grain:
𝐹𝐹𝑢𝑢 = 47.6𝑝𝑝2.5
Where
Specific gravity is now called relative density and it is the density of the substances in
question divided by the density of water. The average density, given in Table 1 of
SANS 10163-2, divided by 1 000 will give the required value.
Note: The basic load should be taken as Fu / 6 and may be applied to both green and
seasoned timber.
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Whether this formula for ultimate withdrawal load is used or not is a matter of
designer’s choice; it is not mentioned in the SANS codes for allowable stress or limit
states design. These codes of practice are not comprehensive design documents; they
are guidelines for minimum standards of practice. When you read them, you will notice
that there are many instances where the respective codes refer the reader to other
literature.
9.3 Bolts
Bolts should have washers under both head and nut to facilitate fixing and to spread
the load. Clause 8.4.4 of SANS 10163-2 makes provision for modification of the basic
forces when large washers are used. The minimum sizes of washers given as 3.D
diameter and 0.3.D thickness by SANS for large washers are actually recommended
by Baird and Ozelton (1995) as the minimum for any washers. (See Appendix A of
SANS 10163-2.)
SANS is more conservative than the standards used abroad with regard to spacing of
bolts. 4.D is the general spacing, with 2.D allowed as edge distance on axially loaded
members (1.5.D in other countries); 4.D edge distance for members subjected to
bending and 7.D from ends of members.
Bolt holes should be the same diameter as the bolt, with an allowable tolerance of
+1.0 mm. See Clause 8.4.6 of SANS 10163-2, with regard to joint slip, hole diameter
and creep deflection.
The stress modification factors (𝑘𝑘1 − 𝑘𝑘5 ) and the deflection factors (𝑑𝑑1 𝑎𝑎𝑎𝑎𝑎𝑎 𝑑𝑑2 ) must
be applied to bolts.
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where
Note: It can be seen from these tables that both timber thickness and density group
have a direct bearing on the allowable bolt load. As a rule, the minimum required bolt
length will be the thickness of the members to be joined plus the bolt diameter, which
is normally slightly larger than the nut thickness. For example, two 50 mm members
joined by a set of M12 bolts will require at least (2. 50) + 12 = 112 mm long bolts, but
the standard sizes are 110 and 120 mm so the joint will need 120 mm long bolts.
Bolts and washers should be corrosion resistant. Hot-dip galvanising is the most
commonly used method, and in certain circumstances stainless steel may be needed.
Do not mix types, or protection of metals or electrolytic corrosion may occur.
Hankinson’s formula may be used to calculate load capacities of the bolts when loads
are between 0o and 90o to the grain. SANS does not suggest a method of determining
joint shear stress values but Breyer recommends this formula:
1.5 𝑉𝑉
𝑡𝑡 = 𝑏𝑏.𝑑𝑑𝑒𝑒
Where
Stalnaker & Harris have a variation of this formula, adapted from a beam shear
formula. However, it gives different results to Breyer’s equation. Breyer’s formula is
more conservative and therefore preferable.
71 SSD3601/1
9.4 Timber section properties
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Table 9.2 Nominal SA pine Stocklam section properties (cont.)
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Table 9.3 SA Pine Stocklam section properties (cont.)
74 SSD3601/1
Table 9.4 SA Pine Stocklam section properties (cont.)
These tables were generated on a computer spreadsheet. You can easily produce
your own table in the same way for a number of different reasons. Examples include,
among others, round pole section tables and PAR tables. The more preparatory work
you do now, the less tiresome the exam will be.
75 SSD3601/1
9.5 Design examples
Example 9.1 Six 12 mm bolts form two rows of three parallel to the grain in a
V4 SAP 38 x 114 mm tension member subject to a permanent
load of 8 kN, a short duration load of 5 kN. Will the bolts be strong
enough for the load?
Solution 𝑃𝑃6 = 6 × 2.7 × 1 = 16.2 𝑘𝑘𝑘𝑘 (From Table 21 and 27: SANS 10163-2)
8+5
𝑘𝑘1 = 1×8+0.66×5 = 1.15
The allowable joint force 16.2 kN > 10.96 kN load, therefore this
joint will be satisfactory.
Solution Assume that splice plates are 25 mm thick V4 SAP on each face
of the member to be joined, then:
𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙ℎ = 25 × 2 + 38 = 88 𝑚𝑚𝑚𝑚
4+4+3
𝑘𝑘1 = 1×4+0.66×3 = 1.17
76 SSD3601/1
𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 4+3
𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁 𝑜𝑜𝑜𝑜 𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛 𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟𝑟 = 𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 = 0.538 = 13
Say, 14 nails
77 SSD3601/1
Solution Assume 4 x 12 mm diameter bolts will be used.
Then, from Table 27 in SANS 10163-2,
𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵 𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓𝑓 𝑝𝑝𝑝𝑝𝑝𝑝 𝑏𝑏𝑏𝑏𝑏𝑏𝑏𝑏 = 𝑃𝑃𝑏𝑏 = 1.7 𝑘𝑘𝑘𝑘 (𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 𝑡𝑡𝑡𝑡 𝑡𝑡ℎ𝑒𝑒 𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔)
3.6+6
𝑘𝑘1 = 1×3.6+0.66×6 = 1.27
78 SSD3601/1
Check for shear:
Shear force,
Shear stress,
1.5×7.56×103
𝑡𝑡 = = 3.73 𝑀𝑀𝑀𝑀𝑀𝑀
38×80
The actual shear stress exceeds the allowable, so the joint will fail because the column
is loaded parallel to the grain and it will not withstand the applied load. In addition,
owing to the restrictions on bolt spacing, it is not possible to put any more bolts into
the connection. Some other method of connection will have to be tried on this joint or
the column and/or beam sizes, and possibly the grade will have to be changed.
Changing the grade alone would not provide a sufficient (high enough) allowable shear
stress for this load.
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Study unit 1 10
Formwork
Shuttering is that part of the formwork which is in contact with the concrete. Formwork
is the framework supporting the shuttering. Falsework is the framework supporting the
formwork. However, the terms “formwork” and “shuttering” are generally used inter-
changeably to describe all three terms. Overseas publications refer to sheathing when
referring to the sheathing used in formwork, but we call it shuttering or shutter-panels
or shutter-boards in Southern Africa.
SANS 10160 does not make any recommendations for loads on formwork; however,
both Parts 1 and 2 of SANS 10163 do mention formwork and scaffolding in their
respective duration-of-load modification factors.
There seems to be little consensus on what design method to use for formwork in
South Africa. A common trend is merely to use safe-load tables published by
scaffolding and formwork suppliers. These tables were originally designed by empirical
and allowable stress methods. There seems to be little choice but to follow established
practice overseas and adapt these methods to local conditions. Meuwese produced a
comprehensive book on formwork design, for in-house use by Murray & Roberts, using
allowable stress design principles and drawing heavily on American Concrete Institute
recommendations. Unfortunately this work has not been updated and the timber
grades referred to in the book do no longer exist.
81 SSD3601/1
The following factors affecting pressure on formwork have been adapted from Hurst
(1983):
Densities can vary from 10 kN/m3 for lightweight concrete to as much as 40 kN/m3 for
heavy aggregate concretes. Most concrete poured in Southern Africa is in the order of
24 kN/m3. Note that density has no influence on hydrostatic pressures.
Height of discharge could have an influence on the formwork but if good concreting
practice is adhered to, this should not become an issue.
Rates of placing concrete influence pressure on the shuttering and the pressure
depend on the fluidity of the concrete where:
Where 𝑉𝑉𝑝𝑝 is the rate of placing in a wall in vertical m/hr, setting time is 5 hours,
temperature is 150C, concrete density is 24 kN/m2 and internal vibration is used for
compaction. See Figure 10.1
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FIGURE 10.1
Formwork pressure diagram (Hurst, 1983)
Imposed loads will include the 24 kN/m2 of the concrete, a 2,5 kN/m2 load for the
workmen, the self-weight of the formwork, wind loads and any abnormal loads such
as additional machinery or vehicles which may be used on the formwork during
construction.
Vibration should only be from internal poker vibrators used for compaction. External
vibrators should not be used, in the interests of good concrete practice. Figure 10.1
assumes that vibration ceases when compaction is achieved.
Where:
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Note: The height is NOT the top of the shutter!
This is the highest possible value for hydrostatic pressure from the concrete and is
only used when all other values are higher. The lowest value for pressure due to the
concrete is always used in the design. See the examples in section 10.5.
Usually five more pours are possible with each set of shutters, depending on how
much care is taken when erecting and stripping the formwork. The steel units and
scaffolding can be used for 30 or more pours. Obviously the industry gravitates
towards the most economical solution.
We will consider both the design of timber formwork and combinations of tubular
scaffolding with timber formwork.
Deck or decking – The horizontal shuttering boards used for the soffit of a slab.
Double waler – Two walers used as a set where the members are not more than 30
mm apart between which ties are fixed.
Kicker or sill – A strip of wood nailed or spiked to the blinding or foundation to hold
the base of the shuttering in place.
84 SSD3601/1
Shutter – Boarding or planking used, at the interface with the concrete to be poured,
to form the shape of the structure.
Spreader – A temporary piece of wood used in wall formwork to keep the shutters the
correct distance apart.
Tie – A metal device for holding shuttering in position and capable of withstanding
hydrostatic pressures. Some ties are sleeved and recoverable with only the sleeve
remaining in the concrete. Others remain cast in the concrete with only the bolt portion
being recoverable.
Twin soldier – A double waler used in vertical position when studs rather than soldiers
are used.
Waler or wailing – A horizontal member which supports the soldier and through which
ties are fastened.
Shutter-boards are usually made of plywood, the grade and thickness being a
combination of personal choice and load requirements. Plywood or batten-board or
similar board products are used for “off-shutter” finishes where appearances are
important.
Where work is not exposed to view, such as the back of retaining walls, 25 mm thick
planking may be used. In practice however, this is quite an expensive option and
contractors would be more inclined to use old, damaged boards which still have
strength but which are too warped or holed from use to be used for good finishes.
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There are other thicknesses of lumber-boards that are also known by other names
such as batten-board and “VP boards”. (See SANS 929 – Plywood and composite
board and Tables 35 – 37, SANS 10163-2).
Another choice of material for shuttering is planed 25 x 228 mm SAP which is either
butt-jointed or tongued and grooved, but this also tends to be expensive and is only
really viable in small work or for filling awkward areas.
Soldiers are the vertical members directly behind the shutter-board, placed at spacings
determined by design. Typically soldiers are made from V4 timber and dimensions
start at 50 x 50 mm.
Walers or waling refers to the horizontal members that carry the bulk of the load and
ensure that the formwork stays in place during construction. Two (typically 50 x 114
mm) walers are placed 20 – 30 mm apart (double walers) and serve as a set through
which ties are fastened. When a single waler is used, its strength is compromised by
having to drill holes through it for the ties.
Ties are available in a greater variety of types but the simple threaded rod type with a
hexagonal nut and a 50, 75 or 100 mm square washer (6 mm thick) is one of the most
effective and easiest to use with timber shuttering. These ties come in different
diameters from 10 to 30 mm, but the most commonly used is a 16 mm diameter high
tensile rod, which has a permissible tensile load of about 90 kN. The rod is separated
from the concrete by placing it in a 20 mm-diameter plastic tube which in turn acts as
a control for the width of the panel being cast. It is advisable to use spreaders to
prevent these plastic sleeves from buckling.
According to Stalnaker and Harris the procedure (adapted for Southern African
conditions) for designing formwork for walls is as follows:
i. Calculate the design lateral pressure.
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ii. Check the shutter-board for bending, deflection and shear. (According to Hurd,
1981), shear normally does not need to be checked). Either the thickness of the
shutter-board or the spacing of its soldiers may be adjusted. Availability of
materials will determine which is adjusted. The deflection limit of / 360 applies
to both shutter-board and supporting members. If the shutter-board dimensions
are fixed then the maximum allowable span of the shutter-board will equal the
soldier spacing. If the soldiers are fixed then the bending check will need to
determine the required section modulus of the shutter-board based on the
bending stresses.
10.4 Falsework
Timber falsework is rarely used owing to the cost of timber and labour in Southern
Africa. Proprietary scaffolding systems are generally cheaper to hire, quicker to erect
and strip, and have the added advantage of being lightweight and durable. They also
have sets of design tables for quick and accurate specification of the requirements of
the project. Timber falsework does still seem to have a place in the USA for certain
applications.
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In the Far East bamboo scaffolding is still commonplace. In 1996, bamboo scaffolding
was erected to renovate a church in Singapore; the structure was about 50 m high.
In South Africa the most common usage would be pine or gum pole bracing and props
under small deck slabs, where empirical methods of sizing are used. It is unlikely that
timber falsework would be used in any heavy construction.
Some factors to bear in mind when designing falsework, irrespective of the material
being used, are shown in Table 10.1 (Ratay, 1984).
Failure to optimise any one of the items in Table 10.1 could have an adverse effect on
the design of other components of the system. For example, thinner shutter-board
would result in more closely-spaced joists. The consequence of this is that joists are
more expensive and additional handling increases both time of erection and stripping,
which in turn costs the contractor and the developer more money. From this it may be
concluded that the entire formwork and falsework system should be designed as an
entity.
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FIGURE 10.2
Falsework trestle
Figure 10.2 shows the sort of standard used for heavy-duty falsework for slab
construction subjected to heavy loadings. Only a single trestle set (without joist and
shuttering) is shown for clarity. The joist would be perpendicular to the cap beams.
Trestle sets would be spaced at centres determined by the loads and the joist design.
Additional cross-bracing between trestle sets would be necessary to provide stability.
Footings may need to be more closely spaced than illustrated to avoid settlement into
the ground. For heavy traffic loads the members could be 300 x 300 mm except that
footings, side plates and bracing could be as big as 300 x 100 mm sections. Decking
would consist of two layers, perpendicular to each other with the bottom 100 mm
planking and the top 50 mm planks.
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recommends that 1.46 kN/m or 2% of the slab total permanent load is taken as a UDL
acting horizontally on the edge of the slab, whichever is the greater.
Description Limits
SANS 10100: The structural use of concrete specifies that untreated timber must not
be used for formwork and that cambers should be introduced to ensure that tolerances
of the finished concrete are met. As far as falsework is concerned the SANS state that
designs should be such that if one member breaks or is damaged, the adjacent one
will be strong enough to carry the load – thus preventing further damage or a domino
effect collapse.
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10.5 Design examples
49 𝑘𝑘𝑘𝑘⁄𝑚𝑚2
ℎ𝑠𝑠 = 24 𝑘𝑘𝑘𝑘⁄𝑚𝑚3 = 2.04 𝑚𝑚
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Note: The dry strength (10% moisture content) of plywood is
about 30% greater than its saturated strength, therefore, if
shuttering is not sealed the modulus of elasticity should be
reduced by 30%.
29
ℎ𝑠𝑠 = 25 = 1.16 𝑚𝑚
Assume that bending stresses are parallel to the face grain and
that the board is continuous over three or more spans.
𝑤𝑤. 𝐿𝐿2
𝑀𝑀 = = 0.1 × 29 × 𝐿𝐿2 = 2.9 𝐿𝐿2 (𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿𝐿 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚𝑚)
10
29
𝑘𝑘1 = 0.66 ×29 = 1.515
= 7.12 𝑀𝑀𝑀𝑀𝑀𝑀
𝑏𝑏.𝑑𝑑2 1000×192
𝑍𝑍 = = = 60 167 𝑚𝑚𝑚𝑚3
6 6
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To solve for L, 𝑀𝑀 = 𝑀𝑀𝑟𝑟
2.9𝐿𝐿2 = 0.428
𝑏𝑏.𝑑𝑑3 1000×193
𝐼𝐼 = = = 571 583 𝑚𝑚𝑚𝑚4
12 12
When used on the flat the induced shear in a board should not
exceed the allowable interlaminar shear. Boards are treated as
beams as far as formulae are concerned.
𝑉𝑉
∴ 𝑆𝑆ℎ𝑒𝑒𝑒𝑒𝑒𝑒 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠, 𝜎𝜎𝑣𝑣 = 1.5 ≤ 𝑃𝑃𝑣𝑣 (𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁: 𝑏𝑏 = 1000𝑚𝑚𝑚𝑚)
𝑏𝑏. 𝑑𝑑
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Where, 𝑉𝑉 = 0.6 𝑤𝑤𝐿𝐿𝑐𝑐 (𝑓𝑓𝑓𝑓𝑓𝑓 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 𝑏𝑏𝑏𝑏𝑏𝑏𝑏𝑏𝑏𝑏 𝑜𝑜𝑜𝑜 𝑝𝑝𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎𝑎)
∴ 𝑉𝑉 = 0.6 × 29 × 0.346 = 6.02 𝑘𝑘𝑘𝑘
6.02×103
𝜎𝜎𝑣𝑣 = 1.5 × 1000×19 = 0.48 𝑀𝑀𝑀𝑀𝑀𝑀 < 𝑃𝑃𝑣𝑣
11.147
𝑘𝑘1 = 0.66×11.147 = 1.515
𝑏𝑏×𝑑𝑑2 38×1142
𝑍𝑍 = = = 82 308 𝑚𝑚𝑚𝑚3
6 6
𝑏𝑏.𝑑𝑑3 38×1143
𝐼𝐼 = = = 4 691 556 𝑚𝑚𝑚𝑚4
12 12
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3𝐿𝐿
𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒 𝑖𝑖𝑖𝑖 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 𝑡𝑡𝑡𝑡 1000
𝑉𝑉
∴ 𝑆𝑆ℎ𝑒𝑒𝑒𝑒𝑒𝑒 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠, 𝜎𝜎𝑣𝑣 = 1.5 ≤ 𝑃𝑃𝑣𝑣 (𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁: 𝑏𝑏 = 38 𝑚𝑚𝑚𝑚)
𝑏𝑏. 𝑑𝑑
5.15×103
𝜎𝜎𝑣𝑣 = 1.5 × = 0.26 𝑀𝑀𝑀𝑀𝑀𝑀 < 𝑃𝑃𝑣𝑣
38×770
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The imposed load on each waler,
𝐿𝐿𝑠𝑠 0.77
𝑤𝑤𝑖𝑖𝑖𝑖 = 𝑃𝑃𝑚𝑚𝑚𝑚𝑚𝑚 × = 29 × = 11.17 𝑘𝑘𝑘𝑘/𝑚𝑚
2 2
11.17
𝑘𝑘1 = 0.66×11.17 = 1.515
𝑏𝑏.𝑑𝑑2 100×1142
𝑍𝑍 = = = 216 600 𝑚𝑚𝑚𝑚2
6 6
𝑏𝑏.𝑑𝑑3 100×1143
𝐼𝐼 = = = 12 346 200 𝑚𝑚𝑚𝑚4
12 12
3𝐿𝐿
𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷 𝑖𝑖𝑖𝑖 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 𝑡𝑡𝑡𝑡 1000
x. Check ties:
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Compressive strength perpendicular to the grain, 𝑃𝑃𝑐𝑐𝑐𝑐 = 1.6 𝑀𝑀𝑀𝑀𝑀𝑀
𝑃𝑃𝑇𝑇𝑇𝑇𝑇𝑇
Required bearing area under washer = = 6270 𝑚𝑚𝑚𝑚2
𝑃𝑃𝑐𝑐𝑐𝑐
𝑇𝑇𝑇𝑇𝑇𝑇 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 80
𝑇𝑇𝑇𝑇𝑇𝑇 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠 = = = 7.16 𝑚𝑚
𝑊𝑊𝑊𝑊𝑊𝑊𝑊𝑊𝑊𝑊 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 11.17
This is obviously out of the question because the wall is only 3.6
m high. The tie is therefore too strong for the application, either
use a smaller tie or place ties at 900 mm c/c vertically and 1 152
c/ to suit the waler and soldier spacings.
c
Slenderness value = L / d ≤ 50
where
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d = Least dimension of the bracing member in mm (not the
radius of gyration as given in SANS 10163)
0, 3 ⋅ E
The allowable load P = PB / A = ≤ σ (Safety factor
(L ÷ d ) c
= 3)
Table 4.1: Allowable load for formwork bracing based on unsupported length
for v4 sap
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Care must be taken when applying the values given in Table 4.1 to ensure that the
bracing is adequately fixed to the formwork and in the ground (either to a concrete
kicker-block or to a heavy stake).
The allowable bearing stress must not be exceeded if there is a wood-to-wood contact.
If stresses are in this order of magnitude then the load may be transferred by means
of other devices, such as metal brackets bolted to the brace and to the waling.
Design the formwork and falsework using timber for the soffit, joist
and cap beams and steel scaffolding frames for the falsework.
Solution Slab formwork design follows much the same set of rules as wall
formwork, except that soldiers and walers would be replaced by
cap beams (ledgers or bearers) and joists; ties would not be
needed and lateral bracing might apply to props under the beams.
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i. Design load
Assume that bending stresses are parallel to the face grain and
that the board is continuous over three or more spans.
𝑤𝑤. 𝐿𝐿2
𝑀𝑀 = = 0.1 × 8.1 × 𝐿𝐿2 = 0.81𝐿𝐿2
10
8.1
𝑘𝑘1 = 0.66 ×8.1 = 1.515
= 7.12 𝑀𝑀𝑀𝑀𝑀𝑀
𝑏𝑏.𝑑𝑑2 1000×192
𝑍𝑍 = = = 60 167 𝑚𝑚𝑚𝑚3
6 6
Assume a 38 mm wide joist will be used, then the clear span will
be:
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iii. Check shutter-board for deflection
𝑏𝑏.𝑑𝑑3 1000×193
𝐼𝐼 = = = 571 583 𝑚𝑚𝑚𝑚4
12 12
𝑉𝑉
𝑆𝑆ℎ𝑒𝑒𝑒𝑒𝑒𝑒 𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠𝑠, 𝜎𝜎𝑣𝑣 = 1.5 𝑏𝑏.𝑑𝑑 ≤ 𝑃𝑃𝑣𝑣 (𝑁𝑁𝑁𝑁𝑁𝑁𝑁𝑁: 𝑏𝑏 = 1000𝑚𝑚𝑚𝑚)
2.25×103
𝜎𝜎𝑣𝑣 = 1.5 × 1000×19 = 0.18 𝑀𝑀𝑀𝑀𝑀𝑀 < 𝑃𝑃𝑣𝑣
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v. Check joists for bending
A width of 38 mm has already been assumed for the joist and the
spacing L = 500 mm c/c
The imposed load on each joist, 𝑤𝑤𝐼𝐼𝐼𝐼 = 8.1 × 0.5 = 4.05 𝑘𝑘𝑘𝑘/𝑚𝑚
4.05
𝑘𝑘1 = 0.66×4.05 = 1.515
𝑓𝑓𝑏𝑏 = 𝑃𝑃𝑏𝑏 . 𝑘𝑘1 . 𝑘𝑘2 . 𝑘𝑘3 . 𝑘𝑘4 = 4.0 × 1.515 × 1 × 1 × 1 = 6.06 𝑀𝑀𝑀𝑀𝑀𝑀
b ⋅ d2 38 ⋅ 114 2
Z = = = 82 308 mm 3
6 6
Mr = fb . Z = 0.4988 kNm
b . d3 38.114 3
I = = = 4691556mm 4
12 12
Assume that cap beams are spaced at 1.5 m c/c to suit scaffold
frames.
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Note that this allowable deflection is excessive for the
required tolerances of the finished concrete. In most cases
this will happen because tolerances for off-shutter concrete
are quite small.
LJ = 1 500 mm
3.645×1000
∴ 𝜎𝜎𝑣𝑣 = 1.5 1500×38
= 0.096 𝑀𝑀𝑀𝑀𝑀𝑀 < 𝑃𝑃𝑣𝑣
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viii. Check cap beams (ledgers) for bending
9.81
𝑊𝑊𝑠𝑠ℎ𝑢𝑢𝑢𝑢𝑢𝑢𝑢𝑢𝑢𝑢 = 1.5 × 0.5 × 0.019 × 460 × 1000 = 0.064 𝑘𝑘𝑘𝑘
9.81
𝑊𝑊𝑗𝑗𝑗𝑗𝑗𝑗𝑗𝑗𝑗𝑗 = 1.5 × 0.152 × 0.038 × 460 × 1000 = 0.039 𝑘𝑘𝑘𝑘
2.206
𝑘𝑘1 = 0.66×2.206 = 1.515
𝑓𝑓𝑏𝑏 = 𝑃𝑃𝑏𝑏 . 𝑘𝑘1 . 𝑘𝑘2 . 𝑘𝑘3 . 𝑘𝑘4 = 4.0 × 1.515 × 1 × 1 × 1 = 6.06 𝑀𝑀𝑀𝑀𝑀𝑀
b ⋅ d2 50 ⋅ 225 2
Z = = = 421 875 mm 3
6 6
Mr = fb . Z = 2.557 kNm
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Therefore M ≤ Mr
b . d3 50 . 225 3
I = = = 47 460 937 mm 4
12 12
Three of the four loads mentioned in viii) above plus the self-
weight of the cap beam will make up the load on each prop.
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Allowable load per leg of the scaffolding is
2000×9.81
1000
= 19.62 𝑘𝑘𝑘𝑘 > 𝑊𝑊𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 ∴ 𝑜𝑜𝑜𝑜
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References
SANS 10163-2: The structural use of timber. Part 2: Allowable stress design.
Baird JA & Ozelton EC: Timber designer’s manual. (2nd edition). Blackwell Science
Ltd, Oxford, 1995.
Hurd MK: Formwork for concrete. American Concrete Institute, Detroit, 1981.
Hurst MP: Formwork. Construction Press, Longman Group Ltd, Harlow, 1983.
Meuwese RFA: Form design. Murray & Roberts (Cape) Ltd, 1974.
Peurifoy RL: Construction planning, equipment and methods. (3rd edition). McGraw-
Hill, 1979.
Stalnaker JJ & Harris EC: Structural design in wood. Van Nostrand Reinhold, New
York, 1989 (Imperial units).
South African Lumber Millers Association: SALMA Timber Manual. SALMA, Isando,
1995.
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