Sakhalin-1 Specifications for | RUSD-ENE-HI-YS-61600.4002 Arkutun Dagi Onshore | Line Pipe for Stress Pipelines and Faci Based Design _| 15 Apr 2009 | Page 23 of 26 ‘Annex K Non-destructive inspection for pipe ordered for sour service and/or offshore service K2 General Non«lestructive inspection requirements and acceptance criteria, 21. Laminar imperfections atthe pipe ends 244 Sensivty shal be basd ona 6 mm fla botomed ble 244 _ Ifthe ppe ens will not be re-bevelled during pipe installation in the fe, then end facrbevel ‘of each pipe esa be magnetic pail inspected fo he detection of tinarImperecons. Ifthe pipe tends have ben uranic Inspected for laminsrimperstions a pipe ends pier to beveling, then the petion shal be waived. Mele patce inspection shouldbe by wet Nureseont K22 Suspect pipe K224 Complete removal of deftets shall be verified by the same NDT method used to detet the ‘fer. Manual lirasonie inspection maybe usd, In Weld seams, where no dressing reais have been ‘made for imperfections detected by automatic UT, approval rejection sal be based on marl UT K34 — Non-destructive inspection K3A1_SMLS pipe shall be inspected for traverse imperfections in accordance with ISO 9905, ‘sccepnce evel LC K9A2 Where visual inipecton is not rmplayed fr 100% of SMLS pipe, the pipe hal be inspected ‘yf leakage accordance with hi API SL paragraph or by eddy curent (K3.4.8). 943 Where visual inspection isnot employed fr 100 4 of SMLS pine, the pipes hal be inspected ty ey curentin accordance wih thls APY SL paragraph ory fax leakage (3.42). 42 Laminar imperfections in the pipe body For all pplication, te pipe or rnp boy shl be rasan inspected tothe inspection nits in ‘Table K lof APIS for sour service, The covergeSurng automatic inset shall be» BOM othe pipe K4a Lami Imperfections on the strip/plate edges or areas adjacont to the wold The spp edges othe aes adjacent oth wed sam sal eurasonialyingpeied over with fF 25 mm tothe aceepance lint given ia Table K 1 KS Non-destructive inepection of SAW pipe K5.1__ Ultrasonic inspection for longitudinal and traneverse imperfections in seam welds The olowing requirements apply t inal ltasonic inspection AON Nee nedSakhalin-| Specifications for | RUSD-ENE-H1-YS-61600.4002 Arkutun Dagi Onshore | Line Pipe for Stress | ~~ Pipelines and Facilities | Based Design | 15 Apr 2009 | Page 24 of 26 Acceptance level 180 9765, Table 2, Acceptance Laval L2(.6 mm © through dill ole) sal be wsed for ongitasinal inspection at the weld cenerlne and toes, end for uansvese inspection atthe Weld Centerline. This applies t both aetomaie an mansal UT inspection, KSA Longitudinal NS notes shall te employed, as per ISO 976S but are only to ensue thatthe ‘ound beam is perpendicular othe wold sam and tine the edge of gate wih for probes inspecting the weld for fongtasinal imperfections Transverse NS aoches on the IDIOD weld crowns shall be tmpoyed to verity tha he sound beam is perenicular and to Sdenty the lead and raling edges of the fae widths forte aneverse probes. In onéer to locate the centr ofthe wel, one » 3.2 mm @ sie dled hole shall be placed a mid-wall thickness inthe canter ofthe weld and parallel (= 16 mm) tthe long aus of he pipe. For SAW pipe the bole shoul be st he end of the erene stanford. For SAWH pipe itis recommenda tha th sie riled hoe be placed in an area ofthe spiral weld seam (approx 150 mm 150 mm) removed fom the reference andrd end then welded back ino the window nthe reference standard Probes uted to detest transverse imperfstios in the weld should bo posione over the weld eap (on- ta) and shal examine the weld in bath dieetions i, probes ball face toward away fom each eee perth diagram below. Probe ange sal 45" cme Probe Movement ee UT eptcton asa: Ondont Pb _Ateatvey if onead inspection isnot performed, then the following program shal be implemested on IMPOT pipes nd on one produston pipe per shi sequencing all welding nes: = In adton to automatic long seam UT inspection, perm oorbead manual UT inspection for transverse imperfctions onthe pipes east 4 hours ser completion of welding. IfMUT doesnot Sod ‘fers then continue with pipe production. If MUT fds defects then all pipe since the lst soczessfl Inspection sal be astomatialy or manually ingpecte on-bed’ for transverse imperfections KSAA4 (Added) At lest 6 separate probes stall be used to examine the entre weld zone for Tongitatina imperfections At lest one probe on each side of he Weld shal examine the ceater of te weld Ech OD snd ID toe aoa shall be examine’ y eas one probe from bth sides ofthe Wald Probes use to dete transverse imperetions inthe weld sal be positioned over te wel ca se shall amine the wel! in both directions «Le, probes sal ace toward or away Rom each ater a6 pe the Slagram blow. Probe angle sal be 45°. Kor X pater examination, by isalf, snot acceptable KS5A4.2 (Added) Maximum dif of pobes fom the ceterine ofthe OD weld shall +32 mm. For ‘reed pipe, the UP equipment should ilie an electronic weld seam tackngeeaering system to ensure curacy of probe locations. Drift shal be compensated for by extension ofthe leading and cling edge of ful Widths by an amount equivalent othe amount o i "IIS INFORMATION FOR AUTHORIZED PROJECT USK ONLY EXXON Netepa LimiedSakhalin-1 Specifications for | RUSD-ENE-H1-YS-61600.4002 ‘Kutun Dagi Onshore | Line Pipe for Stress Pipelines and Facilities | Based Design 15 Apr 2009 | Page 25 of 26 5113 (Added) Al fal automatic UT equipment shall incorporate a fly automate monitoring and recording system 0 indies the location of unacceptable imperfections, and los of coupling thet tovomperser an ree greater than the allowable imperosion size. Alarms, lack of coupling or signal ‘Eanemsion shall be asompanie ban acl lm and tomatic or marl paint ystems 2 ha eas ‘the pe that have veld ears de own imperfection andr les of euping ae ces indies om he ire. KA44 (Added) For angle beam inspection of weld scams, sound transmission should be verified sing ‘he inspection probes in a psited cose tak mode. Verification with lose proximity saght beam probes ot acepable K5445 Utraonic sqipment clestrnic signal suppression and damping shall not be wed sing calibration, sensitivity checking or seaming. For angle beam inspection ofthe lngitatinaelicl weld seam, the anim sped of uavel, when taking int acount the sar iter reting and he opeatoel pase repetion rt, shal be such ta thre wl be atleast pulses onthe applicable 1.6 mm 2 through dled hole. Areas ofthe longtnal weld scam that display’ visual sharp deviation Fom the weld axial ie > $ mm (0.197 in) shal be idetifed and shall be manaly UT inspected to the same eceria and aceptance level asthe automate UT inspection For angle beam scanning of weld zones the maximum numberof legs of beam wavel shuld be 3 (1S ‘skips for detection of imperfections KSA1A6 Guidlines for probe Requeney and ange fr angle beam inspection ae provided inthe tables alow Wa Ticks | Froqenay Range safe 35-1 ‘ercwnsainm [3 We Sia an ‘Wa Thickness [Ave tobe spaced [Angle 5) Stefan 1. ava ie or ‘ 90-7 aoe sarcwrezten 85 fern 0 va tooo wrzinn |e. inr Be on on ® Soe han 52 Laminar imperfections in the pipe body and on the stripiplate edges 5241 For monesour service, overage ofthe pipe body sal be = 20% ofthe surface area, For sour servos, coverge ofthe pipe Pay sal be 100% ofthe surice area Accopance lis sll be as ‘Sandan sour service condition in Table K1 in API SL. In ado, los of takvalrefoction grt ‘Sas thanperited for lamination or any signal in the flaw gste™ 50% PSU that greater in size than “THIS INFORMATION FOR AUTHORIZED PROJECT USE ONLY EXXON Setup LeneSakhalin-1 Specifications for | jUSD-ENE-HI-YS-61600.4002 Arkutun Dagi Onshore | Line Pipe for Stress |= | Pipelines and Facilities | Based Design | 15 Apr 2009 | Page 26 of 26 permite for anination sal be consider suspect. For aoe systems signal inthe law ate and the tckwal pt ate considered wo be Independent of cach other. Loss o ack walrefletion is Jetted 8s ‘ckvall signal eight of = 20% FSH 5.22 The stilt edges sal be ulrasonically inspected over a wit of at least 50 mm. ‘The ‘andr travel ped fer automat inspection fr lamina Imperfections i 36 man 1 ofthe Weld Seam at the Pipe Ende/Repaired Areas K.2 Non-Destructive Inepect “The wel set nt inspested (des zone) by the atomic UT inspection sytem a th pipe eds shall be Inspected by UT methods for longtanal and transverse imperfections to the same acceptance level as or automa iapection. 5.4 Supplementary non-destructive inspection operation ‘Where the ends ofthe pipe have eon ool sized, rte roundness comested hy jacking, he afeted ea of| the long seam OD twelds area sll be ispeced by MT in aceordace with ISO 13668 or ASTM F708, “There tall be no liner indistions preter thar 3 mam in length Ths inspection shall be air the rodstion hyeosare et $i it Lig