‘Sakhalin-1 Specifications for | USp-ENE-H1-YS-61600.4002 ‘Avicitan Dagl Oniiewe: | Line Pipe for sired | elines and Facilities Based Design ___15 Apr 2009 | Page 19 of 26 | Annex E Non-destructive inspection for other than sour service or offshore service In addition, the following requirements shall be required. E4 Qualification of personnel 4.2. Final non-destructive inspection shall be performed by Level 2 or 3 personnel, All Level 2 personnel shall be qualified and cerified by a Level 3 who has a current ASNT certificate (or Company pproved equivalent) in each of the NDT methods for which the Level 2 certifications are being approved. ‘Acartent ist of qualitied NDI peesonne! isto he presented to Company prior o using the personnel E.2 Standard practice for Inspection For automatic excmination of strip’plate edges and areas adjacent to the weld seam skelp edges, the sensitivity shall he bused on @ 6 mm flat bottomed hole. The acceptance level stall be as per Table K.1 in API SL. Any signals greater than the primary reference level are suspect Any lamination open to the skelp edge is unacceptable, regardless of siz. ‘Through-tranemission type probe systems should not be used for lamination detection, For angle beara inspection of weld sezms, the primary reference level should be set at ® 80% of Full Screen Height. Any areas of the pipe preducing signals greater or equal to the primary referenee level shall be ‘considered suspect. For production scanning, the yuin shall be ineceased by » 3 dB to compensate for system drift and deterioration ef equipment. [oe calibration'senstivty verification and prove-up of suspest areas, the additfonel gain is not required. ‘Angle beam UT probe frequency and element size chal be selected so that inspection does not aveur in the rear Field. Probe shae or wear face surfaces shall have their radius conform to the diameter of the pipe surface, or the shape of the weld bead, to ensure intimate contact between the surface to be inspected and the prohe wear face, Maximum element sizes should be 12.7 mm for inspection by angle beam probes, and 25.4 mm for inspection by straight beam probe. For detcetion of laminar imperfections by manual and automatic systems, initially, the signal height from the plate back wall in the reference standard should be set from 60% to 90% of Full Screen Height (FSI). he gain should then be increased to set the signal from the respective edge or body reflector at 100% FSH. Automatic equipment shall have @ minimum of two independent gates so that the flaw gate shall be set with positive logic ($0% FSH), und the buckwall gate shell be set with negative logic (=20% ’SH), ‘Wheeled angle beam ultrasonic inspection systems are not aceeptable for weld seam angle beam inspection. ‘Computed radiography systems shall he in accordance with ASTM E 2445, {HIS INFORMATION FOR AUTHORIZED PROJECT USE ONLY EXXON Nefteon mite‘Sakhalin-1 Specifications for | RUSD-ENE-HI-YS-61600.4002 Arkutun Dagi Onshore | Line Pipe for Stress Pipelines and Facilities | Based Design | 15Apr 2009_| Page 20 of 26 3 Methods of inspection E34 General E214 For all methods of pipe manufacture, reflectors) stall be placed a the ens of the reference ada to ieatify Tenth of pipe onthe end not nepected by UT probes Ip order to Senay lent all pprprae probes shall slam onthe retlecto(), bat entering and esitng the reference stand, E314 (Added) Manual utrasonic inspection (MUT) Man rani inspection shal be in aecorance with ISO 17640 Daring angle bear scanning, alight swiveling mation upto an angle of about 10° shal be applied 0 the pote, Inspection of suspect eras for longtainal imperfection inthe weld zoe shall be performed by at est fo diferent probe angles, The pre whch prodoses the highest ampitide response shall be wed for seceptanee ection ofthe imperection Inspection for ansverse imperfections in the weld shal be performed with 25° probe, with the probe ‘one bea For portable MUT egupmen, version of Screen Height Linearity and Amplitde Linearity shall be performed atthe hepinning of production evry tice moths For production scanning, gain sal be > 6 4B over the primary reference lve. For proveup acceptance, ‘he pain neeas is ot appleele ‘Maximo seaming sped for lamination inspection shall be 150 mm/see. Macimum seating sped for angle beam aspectio shal be = 100 mise E32 Pipe end inspection - Welded pipe E321 The weld at pipe ends not covered by atomatis UT shal be inspected hy semi-auomatie or [MUT for logit and transverse perfection to dh same acepiance level asthe automatic inspection. 224 (Added) Where the ends ofthe pipe have heen cold sized, ofthe roundness conectd by Jacking the flected sttace area Of the long seam welds shall be inspected hy magni parte ispection it acondane with 180 13665 or liquid peneant inspection according 19180 12098, The sceptance level tall be ISO 13665 Acceptance Level MI. This ipesion shall be performed alr hydrostatic tertng 33 Pipe end inspection ~ SMLS pipe £234 Thelengthof pip at inspected by ultrasonic inspection maybe ingpected by MT methods fr Tongans and transverse perecttns. Wet Iuoescet magnetic partes should be we [AI Magocti parse testing sal be performed wih ative (coteuous) ld, unless oherwse approved {by Company. Fel strength shall ot be verified with pe Sel indicator (pie Weld incators may be used to deny Hod diston). lectomagnetic AC yokes sal havea minimum iting force ofS ke a mum ep spead. Veriton ierequted the sta of each operating shi. [A Permanent magnets shall nt be used. DC yokes require Company aproval ‘THIS INFORMATION FOR AUTHORIZED PROJECT USE ONLY EXXON Setope nied~~Sakhalin-1___|_Speeifications for | Arkutun Dagi Onshore | Line Pipe for Stress | Pipelines and Facilities | Based Desi RUSD-ENE-H1-YS-61600.4002 18 Apr 2009 | Page 21 of 26 E.4 Radiographic inspection of weld seams E.A2_ Radiographic inspection equipment E424 Geometi unsharpnes (U) shall be = 0.25 mim, Garam ration sources require Company fgproval. 1 gamma radnon is approved, then he acceptance level hall be reduced (smaller Wwe) by one level of sensi. E422 When using film techniques, fine gain fim (ISO 1169944, Class TT or T2) shall be wed Fess techniques shall be subject © Company spproval nd must have equivalent sensitiv and overall image qulty a ln techniques Filmes ecnigoor sal wie computed radlograpy (CR) methods Shed as por ASTM E244, with single exposure - i, multiple images (image sttching’) forthe Itepeted are ae not allowed. The Pipe Mil stall demensvate thatthe software fr fess technique radiogepty doesnot elecrnically selectively enance dhe cantast or dofion fo echieve image quali E423 Maximum fin density shall be 0. The density through the thick portion ofthe weld seam bal be = 18 EA. Image quality indicators (a!) EA24 —1Qls shall be ploed on the source sie drng exposure, thewise Company approval is Feauired, If fm side 1Ols ee approved for use, equivalency to source ride senshi sall be ‘demonstrated bythe Pipe Mill and approved by Company te fst we pipes of te once. In ain, ‘equlvalency to soure side sensitivity sll be Yerfed on the fst pip of every working sh and on one pe every 4 hours daring the i A shim of mate radiographically similar the pipe und equivalent in thickness tothe maxim ‘Sombined (1D and OL) speed weld enforcement shal be pice nde eh TO EA3S —_Forflmand fimles techniques ot est? Qls sal be used onthe roographis image (on at ‘ich end ofthe radgrepic image) forthe 200 mim ofthe pipe ends. 4.5. Acceptance limits for imperfections found by radiographic inspection No indstions (slice discontnsties, film sti or imperfection) that could mask a defector be interpreted tobe welding type defect re ernited within the 200 mm ispetion length. Ary single oF accumulated welding sotre pe inperesion equal fo or exceeding 1. mam within 50 mam of the end of the pip shal Be ease for rejection E.5 Ultrasonic and electromagnetic inspection E52 Verification of instrument standardization All UT sensitivity checks shall be performed dynamically atthe same or greater sped as that used for froducton seeing. Sensitivity ches shall be performed st the gain setlag 2 used for production Tnspection. The selvity check iv succesful ill approprne chanel lan, win the gate, onthe Tevuired target elector inthe reference standard = without any alteration of any veting. ll sesiity ‘hacks ar independent of ean other The 3 AB allowance fn Pas 8. ia ISO 9768 and Par. 75 in ISO 10214, 180 12094 and 150 13663 stall, notte allowed, ‘TIS INFORMATION FOR AUTHORIZED PROJECTUSE ONLY EXRON Neteg Liiedns for | RUSD-ENE-HI-YS-61600.4002 Line Pipe for Stress Based Design | 15 Apr 2009 | Page 22 of 26 Arkutun Dagi Onshore Pipelines and Fa Sakhalin-1 | Speci ities ESS. Acceptance limits ‘Suspect ares shall be ascepedejctod using the same NDT method employed to nd the origin inperfction 5.7 Weld repair esl time aingrpy(Quorscopc) inspection of weld epi mt alowed E7 Residual magnetism E73 other than Halbofect messurement devies ae used, the Manficturer shal verily, pe shi hat ‘he measurement re within=2 Gx (0.2 mi) of Hallett gaussmeter readings. E76 The average ofthe four readings shal he <2 mT (20 Gs) wit one eating a high as 25 mT Gs) alowed E10 Disposition of pipes containing dofects ‘Where grinding eis are made sa result of ipertctons disclosed by NDT or the slam the reultof| visible surfaeimperfeton, the removal af the defect shal be contimed by megnte parle or iui poet inspection ‘The epired area shall hen be examined by te orginal NDT method. "IB ISFORWATION FOR AUTHORIZED FROHECTUSEONLY