EXXON NEFTEGAS LIMITED 39420 000 TERT ‘Suipem Energy Services| RUSSIA ~ Sakhalin Island Offshore. RUSD-SPE-GA-YS-61600.3064 “Sane own | POET savas provect ew Anu Dea Pol Deatopaet soe | Y onshrs Pete Enginening Sone [esr 55667 WOT DOPE BES Coe BOS ODLB OI ANNEXE NON-DESTRUCTIVE INSPECTION FOR OTHER THAN SOUR SERVICE OR OFFSHORE SERVICE ‘The requirements of ISO 3183, Annex E3 shall apply, and in addition, the following requirements shall be added. eA Qualification of Personnel 41.2, Non-destructive inspection shall be performed by Level 2 or 3 personnel. All Level 2 personnel shall be qualified and certified by a Level 3 who has a current ASNT certificate (or COMPANY approved equivalent) in each of the NDT methods for which the Level 2 certifications are being approved. A current list of qualified NOT personnel sto be presented to COMPANY prior to using the personnel £2 ‘Standard Practice for Inspection ‘Computed raciograpny systems shall be in accordance with ASTM E 2448, 53 Methods of Inspection E34 3.1.4 (Added) Manual Ultrasonic Inspection (MUT) Manual ultrasonic inspection shall be in accordance with ISO 17640. During angle beam scanning, a slight swiveling motion shall be applied to the probe. Inspection of suspect areas for longitudinal imperfections in the weld zone shall be performed by 60° and 70° transducers. The transducer which produces the highest ‘amplitude response shall be used for acceptance / rejection of the imperfection Inspection for transverse Imperfections in the weld shall be pertormed with a 45° probe and with the probe ‘on-bead’ as per the diagram below. For portable MUT equipment, verification of Screen Height Linearity and Amplitude Linearity shall be performed at the beginning of production or every three months. For production scanning, gain shall be > 6 dB over the primary reference level. For prove-up acceptance, the gain increase is not applicable. Prove-up of suspect areas should never be performed with only a lower degree transducer than that used to identify the imperfection. For example, ifthe imperfection was found with a 60° transducer, then a transducer of 60° or 70° shall be used to prove-up the Imperfection. In this example, a 45° transducer, by itself, shall not be Used to prove-up the suspect area.EXXON NEFTEGAS LIMITED (839420 000, chee wsunamece as ee ante Seamer es women SS Maximum scanning speed for lamination inspection shall be < 150 mmisec. ‘Maximum scanning speed for angle beam inspection shall be ¢ 100 mm/sec. 3.2 Pipe End Inspection - Welded Pipe E.3.2:4 The weld at pipe ends not covered by automatic UT shall be inspected by semi- automatic or MUT for longitudinal and transverse imperfections. 3.2.3 Ultrasonic ingpection for laminations shall be carried out on a band of at least 50mm. wide from each pipe end, E.3.24 (Added) Where the ends of the pipe have been cold sized, or the roundness corrected by jacking, the affected area of the long seam welds shall be inspected by magnetic. particle or iquid penetrant inspection for surface imperfections. There shall be no linear indications greater than 3mm in length. This inspection shall be after hydrostatic testing es Radiographic Inspection of Weld Seams E42 Radiographic Inspection Equipment —— £421 Geometric unsharpness (U,) < 0.25mm. Gamma radiation sources require COMPANY approval. If gamma radiation is approved, then the acceptance level shall be reduced (smaller wire) by one level of sensitivity. 4.2.2 When using film techniques, fine grain fim (I$0 11688-1, Class T of T2) shall be used, Fimless techniques shall be subject fo COMPANY approval, and must have ‘equivalent sensiivity and overall Image qualty es. fim techniques. Filmless techniques must utlize computed radiography (CR) methods with single exposure - ie., multiple images (image sttching) forthe inspected area are not allowed. The Pipe Mil shall demonstrate thatthe sofware for fmioss technique radiography does not electronicaly selectively enhance the contrast or defniton to achieve image ‘ual £4.23 Maximum fim densty shall be 4.0. E43 Image Quality Indicators (101) E434 [Ql shall be placed on the source side during exposure, otherwise COMPANY ‘approval is required. If fm side IQls are approved for use, equivalency to source side sensitivity shall be demonstrated by the Pipe Mill and approved by COMPANY (on the first two pipes of the order. In addition, equivalency to source side sensitivity shall be verified on the first pipe of every working shit and on one pipe every 4 hours during the shit. E43. For flm and filmless techniques, at least 2 penetrameters shall be used on the radiographic image (one at each end ofthe radiographic Image) for the 200 mm of the pipe ends.[COUPANY FRORETIOSCOE] —— nF EXXON NEFTEGAS LIMITED 539420 000 a ee ren hose nance [OREO aarmoae ert ee ee, ona eoe 5mm shall be identified and shall be manually UT inspected to the same criteria and acceptance level as the automatic UT inspection. ‘The maximum number of legs of beam travel should be 3 (1.5 skips) for detection of imperfections, Transducer shoe or wear face surfaces should have their radii conform to the diameter of the pipe surface, or the shape of the weld bead, to ensure intimate contact between the surface to be inspected and the transducer wear face. Wheeled angle beam ultrasonic inspection systems are not acceptable for weld seam ‘angle beam inspection Guidelines for probe frequency for angle beam inspection are provided in the table below: ‘Wall Thickness = 127mm Frequency Range 35-6Mne 127 2am 22 3Mne Guidelines for probe angles for specified weld zone location are provided in the table below: WalThickness [Areato bolnapocied_ [Anglo 512.7mm 1D, Mid-wall 60°, 70°" a (0D < 762mm 45% 8", ta7 0.00, use 6" Laminar Imperfections in the Pipe Body and on the Strip/Plate Edges Acceptance limits shall be as per standard sour service condition in Table K.1 of ISO 3183, Coverage of the pipe body shall be 100% of the surface area ‘The strip/plate edges shall be ultrasonically inspected over a width of at least 50mm, ‘The maximum travel speed for automatic inspection for laminar imperfections is 36mvmin, ‘ata fle: RUSO-SPE-GAYYS 616002061 4.00088 8 EXXON NEFTEGAS LIMITED 1839420 000 TOCATION ‘Suibem Energy Services RUSSIA ~ Sakhalin Island Offshore RUSD-SPE-GA-YS-61600.3061 Cfshore Dhsion [PROJET ‘SAKHALIN PROJECT Rov. Arkutun-Dagi Field Development Sh, 96 038 ‘4 Offshore Pipelines Engineering Services: ‘Agreement No. A196508/ WO No. ADOPE. SES Code: 8304208000: 8.6061 K.5.3 Non-Destructive Inspection of the Weld Seam at the Pipe Ends/Repaired Areas ‘The weld seam not inspected (dead zone) by the automatic UT inspection system at the pipe ends shall be inspected by UT methods for longitudinal and transverse imperfections. 5.4 Supplementary Non-Destructive Inspection Operation ‘Where the roundness at ends of the pipe have been corrected by jacking, the affected area of the long seam OD welds area shall be inspected by MT in accordance with ISO 13665 or ASTM E 709. There shall be no linear indications greater than 3mm in length. This inspection shall be after hydrostatic testing.