DATE: 09-02-2023

PROJECT CONSTRUCTION EHSS RISK

ASSESSMENT PROJECT NO. 5052300091

Contractor: Shine Company Ltd Tel: 013-3614735 Sub-Contractor: NA Tel: N/A

Contractor Safety Rep: Azhar Khan Tel: +966590411650 Ma’aden Responsible Person: Mr. Mazen Khalid Al Yamani Tel: 053-6010119
Project: Lab Building Modification and Associated Projects
Description of Project: Demolition of Parking shed, slab, foundation, Excavation, removal of existing slab and footing, Scaffolding Erection, Modification & dismantling, Demolition of existing
wall portion, lifting works for removing and installation of cage ladder, AHU unit, shed and concrete footing, using forklift for loading and unloading.
Area: LAB BUILDING – Refinery Planned Start Date: 15.02.2023 Date: 15.03.2024

In emergency, is anyone trained in first aid? ☐If yes, who? ☐ No EMERGENCY RESPONSE:
Special Job-Related EHS Hazards: Work at height, fire hazards, slip & trip, fall of object, fall of person, Electric shock/Electrocution, deep excavation, 013 - 350 9111
Confined space entry, Heavy/Mobile equipment operation and interface, lifting and suspended load, poor weather (high wind ), Dust and vibration.

Risk Assessment Prepared by Position Signature Phone Date

Rahman Khan Project Manager +966 50184 8809
Azhar Khan Safety Supervisor +966 590411650

Ahkeel Ahmed QA /QC +966 546774290

Hameed Hussain Site Supervisor +966 510362614

Reviewed and approved by Position Signature Phone Date

Mr. Mohammad Azam Saberi Sr. Project Engineer +966 536010119
Mr. Elavarasan Jayachandran SR - CEP +966 515412855

Page 1 of 23
 RISK ASSESSMENT PART 1: Identification of Critical Tasks. High Risk Task of the Day or Potential Incident

☐ Work performed above 1.8 meters ☐ Confined Spaces ☐ Mobile Equipment Hazards ☐ Machine Guarding
☐ Work on Roofs ☐ Wet, Icy Slippery Conditions ☐ Lock/Tag/Verification ☐ Molten Metal
☐ High Voltage ☐ Extreme Weather Conditions ☐ Atmospheric Hazards ☐ Congested Area
☐ Burning, Welding, Cutting ☐ Flammable Liquids or Gases ☐ Trenches deeper than 1.2 meters ☐Communication Issues
☐ Mobile Crane ☐ Heavy Manual Labor ☐ Potential for Rushing ☐Poor Visibility
☐ Activities Generate Emissions ☐ Wastewater Discharge ☐ Generate Landfilled Wastes ☐ Create Asbestos Wastes
☐ Chemical Handling and Storage ☐ Land Contamination ☐ Oil Storage ☐ Hazardous Waste

RISK ASSESSMENT PART 2: Identification of PPE, Tools, Equipment and Documents Associated with the Job
PERMITS & SPECIAL
PERSONAL PROTECTIVE EQUIPMENT TOOLS AND EQUIPMENT SIGNS AND TAGS
INSTRUCTIONS

☐ Safety Boots ☐ Hearing Protection ☐ Hand Tools ☐ Air Monitor ☐ Work Above ☐ Contractor Job Safety
Documents
☐ Hard Hat ☐ Dust Respirator (face mask) ☐ Crowbar ☐ Portable Ladder ☐ Work Below ☐ MSDS Sheets
☐ Safety Glasses ☐ Chemical respirator ☐ Sledgehammer ☐ Hand Winch ☐ Safety Fence ☐ LTV Procedures
☐ Dark Safety Glasses ☐ Air-supplied Resp. ☐Cheater Bar ☐ Electric Winch ☐ Warning Line System ☐ Manufacturer’s Instructions
☐ Mono-Goggles ☐ Ventilating Equip. ☐ Electric Tools ☐ Towing Equipment ☐ Barricades ☐ Area Safety Rules
☐ Face Shield ☐ Fire Extinguisher ☐ Extension Cord ☐ Fork Truck ☐ Safety Cones ☐ Hot Work Permit
☐ Heavy Leather Gloves ☐ Fire Blanket ☐ Air Tools ☐ Scissor Lift ☐ Safety Warning Signs ☐ Excavation (Digging) Permit
☐ Light Leather Gloves ☐ Fall Harness/lanyard ☐ Welding Equipment ☐ Aerial Lift ☐ Information Tags ☐ Confined Space
Procedures
☐ Cotton Gloves ☐ Rescue Equipment ☐ Angle Grinder ☐ Mobile crane ☐ ☐ Confined Space Permit
☐ Chemical Gloves ☐ LTV Isolating device ☐ Bench Grinder ☐ Heavy truck (trailer) ☐ ☐ Fall Control Plan
☐ Protective Coveralls ☐ DAP ☐ Gas Burner ☐ Cord Protector ☐ ☐ Roof Access Permit
☐Special Boots ( 6” chemical ☐ ☐ Paint ☐ Concrete pouring pump ☐ ☐ Work Permit
resistance boot)
☐ High Viz Clothing ☐ ☐ Chemicals ☐ Excavator ☐ ☐ Chemicals Require Permit
☐ Air Pollution Control
Equipment

Page 2 of 23
 RISK ASSESSMENT PART 3: Critical Work Activity H = High, M = Medium, L = Low, NA = Not Applicable (Mark All Items)

M Manual Labor M Weight (> 20 Kg) M Line of Fire M Weather M Access/Egress NA Hazardous Materials

M Descending L Work Above Shoulders M Pinch Points M Cold M Height NA Toxic Air

L Hand Tools M Awkward Posture M Eyes on Path M Blowing Sand L Depth NA Caustic Substances

M Electric Tools L Neck Back M Eyes on Task M Slippery Surfaces M Climbing NA Radiant Heat

M Noise L Knees M Rushing L Heat L Lowering NA Led

M Vibration M Hands, Pinch Grip L 3-Point Contact M Wind L Raising NA Asbestos

M Dust MBending/Stooping L Over Extension M Lighting NA Exposure Assessment

NA High Pressure L Twisting L Stability, Uneven surface

M Repetitive Motion

Page 3 of 23
 Evaluation Model of Risk Assessment
This model shall be used for evaluation of the risk level of each step

Sl. No. Project Steps Potential Aspects / Counter measures Risk SPA
Describe in Sequence Hazards Describe Control measures to protect from hazards Level
Describe Hazards in After
each Step

01 Surveying & layout 1. Damage to 1.1 Prior to commence insertion of rebar for point marking L1
marking – underground The Excavation Authorization (Excavation permit) shall be
services. authenticated by the Electrical, Mechanical, Civil Engineers
1. Chemical Storage indicating the presence for location of any underground
building services.
2. Chiller UPS room L2
2. Hand injuries. 2.1 Hand and finger shall be protected from being placed in
(Due to insertion of the “Line of Fire” while engaged in rebar insertion.
rebar for point 2.2 Rebar shall be hold by pliers only. Site Supervisors
marking)
L1
3. Sharp edges 3.1 Protruding rebar shall be protected by end cap.

4.Slip, trip, fall. 4.1 Provide safe access/ Egress to workers’ crew.
4.2 Remove all obstructions from walkways, and ensure
good housekeeping to prevent slipping, tripping hazards. L1
4.3 Protruding rebar shall be marked visibly to identify the
tripping hazard.

02 Layout marking inside 1. Chemical 1.1 Make sure the arrangement of physical barrier to
the Lab Building contact inside the approach the chemical/sample/substance kept at
lab building laboratory.
1. Drain line 1.2 Make sure the arrangement of reducing the chemical
Water system quantity in-stock at the laboratory, during the project L2 Site Supervisors
execution, in coordination and concurrence with laboratory
management.
1.3 Work crew must be aware about the location of safety
shower, rush to the shower if in case of any contract with
the chemical with prior advice of laboratory technician.

Page 4 of 23
 1.4 All the work crew should be aware about the emergency
procedure and emergency contact number (013-350 9111).
2.Slip, trip, fall. 1.5 Proper means of PPE (Chemical shoes, googles,
Gloves) Shall be used by the work crew.
L1
2.1 Provide safe access/ Egress to workers’ crew.
2.2 Remove all obstructions from walkways, and ensure
good housekeeping to prevent slipping, tripping hazards.
03 Shifting of Materials 1. Equipment 1.1 Equipment’s must acquire valid 3rd party and Ma’aden L2
(Using Forklift & failure & collapse. mobile equipment inspection stickers prior to mobilize on
Truck.) site.
1.2 Operators must have Valid Saudi license and third-party
certificate to operate equipment In Ma’aden Aluminum.
1.3 Prior to start the activity Inspect all equipment’s each
operation/ shift, and before operation and maintain daily
inspection checklist, if found Any defect, remove that
Equipment from operation.

2. Man, machine 2.1 Never sit, stand, work behind blind spots and must L2 Site
interface. follow the 1meter -4-meter procedure during Equipment Supervisor
operation.
2.2 Trained and competent flagman must be assigned for
monitoring equipment movement & operation.
2.3 Work area shall be barricaded and provide appropriate
sign boards to prevent unauthorized entry. L1

3.Vehicle strike 3.1 Physical Barrier (Scaffold or fabricated Hard barricade)

Against existing shall be in place near existing facilities to avoid collision with
facilities. moving equipment’s.
3.2 Shifting of material using mobile equipment’s should be L1
guided by flag man to avoid collision.

4.1 Tie off the materials properly during material L1

4. Fall of load while transportation.
Transporting 4.2 Driver / operators shall confirm the Materials are
materials. Secured properly from falling While traveling.

5.1 Fingers shall be kept away from trapping hazards and

5. Manual Handling aware about pinch point hazards.
(Pinch point & 5.2 Heavy load shall not be handled manually. Buddy
Hand Injury) system shall be applied for smaller loads (< 20 Kg)
5.3 All crew must be aware of proper manual handling
Page 5 of 23
 techniques, to avoid muscle strain, back injuries.
5.4 Appropriate hand protection (light leather gloves) must
be worn.

04 Scaffolding erection, 1.Scaffolding 1.1 Scaffolding material to be used is in good condition & L2
alteration and collapse. inspected. Scaffolding structure especially access tower
dismantling shall not be used for material storage. Only use platform
according to its defined Scaff, tag capacity.
1.2 Ensure that Scaffolding material quality standard
Should comply with MSHEM-6.02/5.15.3. L2
1.3 physical hard barricades shall be installed with safety Scaffold Supervisor
signage’s to prevent hit by heavy moving equipment’s & Scaffolders
1.4 Ensure that ground condition must be stable & firm prior
to erect scaffolding
1.5 The scaffolding team including scaffolders and
scaffolding inspector possess valid TUV certification.
1.6 Authorized & competent scaffold inspector must inspect
the scaffold platform on weekly basis. Valid green scaffold
tag ensured prior to use of the scaffold.
1.7 Scaffolding to be erected under the supervision of
competent foreman/supervisor. L2

2. Fall of person. 2.1 Scaffolding crew to wear inspected full body harness
(double lanyard) and tie off 100% all the time during
erection or dismantling of scaffolding.
2.2 Always use three-point contacts, when using the ladder.
Scaffolding crew to work from minimum 02 board run
secured with board retaining clamps and adequate
intermediate transoms.
2.3 Standing on existing pipelines, cables, conduits, cables
tray is prohibited,
2.4 Activity shall be suspended in case of unfavorable
weather condition (excessive wind/64km/h, rain)
2.5 Ensure good housekeeping shall be maintain during
and after task completion and proper material arrangement L2
to prevent tripping/fall hazard

3. Fall of object. 3.1 Ensure that area should be barricade and relevant
safety signage’s shall be displayed to stop unauthorized
entry.
3.2 All material to be passed either hand to hand or by use
Page 6 of 23
 of rope and gin wheel and canvas bucket moreover
throwing of scaffolding fitting shall not permitted.
3.3 All hand tools shall be secured with lanyards with 100
% Tie off.
3.4 Do not stack loose material on scaffolding.
3.5 Scaffolding platform should be guarded by toe board.
L1
4. Manual 4.1 Pinch points shall be identified, and hands shall not be Site supervisor
handling. placed in the ‘Line of Fire’ between unsecured items or
(Pinch point /hand under loads being raised or landed& use light leather
injuries) gloves to prevent hand injuries.
4.2 All crew must be aware of proper manual handling
techniques, to avoid stain, back injuries.
4.3 Heavy load shall not be handled manually. Buddy
system shall be applied for smaller loads (< 20 Kg)

5. Traffic flow 5.1 Road closure permit shall be obtained.

interruption. 5.2 Hard barricades & diversion signs shall be placed

05 Disconnecting and 1.Electricution 1.1 LTV procedure shall be applied prior to start work.
Removal of parking hazard 1.2. Power tools must be inspected & tagged &color coded
Lights by shine as well as by Maaden.
1.3. Power tools and cables must be visually inspected prior
to each use and faulty tools or cables must be removed
from site immediately.

2.Fall hazard 2.1. Ensure safe and inspected working platform shall be
provide to employees.
2.2. All workers must be train for working at height.
2.3. workers shall wear full body harness with 100%tieoff at
height od 1.2 or more.

3.Fall objects 3.1. The working area shall be barricaded and fall objects
sign shall be posted
3.2. Lose materials shall not be kept on elevated platform
3.3. power /hand tools shall be secured from falling.

4.Hand injury 4.1. Pinch points shall be identified, and hands shall not be
placed in the ‘Line of Fire’ between unsecured items or
under loads being raised or landed
4.2. Appropriate hand protection gloves and all mandatory
PPEs to be worn
Page 7 of 23
06 Removal of parking 1.Fall of persons 1.1 Crew working at height to wear inspected full body Site supervisor
Shed cover at Parking harness (double lanyard) and tie off 100%. L1 Workers
Area 1.4 Activity shall be suspended in case of unfavorable
weather condition
2.Fall of object. 2.1 Ensure that area should be barricade and relevant L1
safety signage’s shall be displayed to stop unauthorized
3. Manual entry.
handling.
(Pinch point /hand 3.1 Pinch Points shall be identified, and hands shall not be L1
injuries) placed in the ‘Line of Fire’ between unsecured items or
under loads being raised or landed& use light leather
gloves to prevent hand injuries.
3.2 All crew must be aware of proper manual handling
techniques, to avoid stain, back injuries.
4.Hand / body 3.3 Heavy load shall not be handled manually. Buddy L1
injury tools system shall be applied for smaller loads (< 20 Kg)

4.2. Ensure the daily visual tools inspection culture

4.3. Defective power /hand tools shall be removed from site
and reporting to supervisor.
07 Mobile crane lifting - 1.Poor crane setup 1.1. Use the safe Out rigger pads as per standard (do not L2 Rigger
Parking shed structure and operation use cut and damage pads for set up) Operator
at Parking Area 1.2. Ensure out riggers are fully extended and position Site Supervisor
properly. Safety officer
Provide suitable access /egress to other equipment
movement, if access is obstructed during crane operation.
1.3. The work supervisor shall ensure the, lifting plan is
developed and approved.
1.4. Actual weight of lifting load and use sufficient lifting
gears with capacity to carry the load.
1.5. Load is secured properly before lifting, two tag lines
preventing hit and damage of materials,
1.6 Trained and third-party certified operator and rigger are
used to perform the job
1.7 In the event of any emergency, high wind, and unusual
conditions, the lifting operation shall be suspended.
1.8 Mobile crane must acquire valid 3rd party and Ma’aden
mobile crane inspection,
L2

Page 8 of 23
2. Crane operation 2.1 Equipment inspection stickers prior to mobilize on site.
failure/malfunction 2.2 The mobile crane operator must obtain valid 3rd party
operator certificate for the specific equipment.
2.3. An equipment Operator must perform daily pre-use
inspection prior to start operating.
2.4. An equipment operator must stop the equipment
operation and report immediately, if any malfunction
identified during operation. L2
2.5Flag man shall be assigned with whistle during the truck
operation (approaching the crane, reversing)

3.Collision 3.1. Truck operator shall complete his pre-operation

checks properly and prior to approaching the crane,
shall make sure the brake function and reversing alarm.
3.2. During this operation no trespass shall not be
permitted inside the secured area.
2.3. Any intervention must follow the 1mtr, 4mtr procedure
during equipment operation (1-meter distance from L2
equipment while engine off, 4-meter distance If engine on
and operating.)

4.Inappropriate 4.1. Lifting plan shall be prepared and approved by the

lifting method & certified rigger and the work supervisor with concurrence of
gears, and safety staff, prior to any lifting operation.
Defective lifting 4.2. The certified rigger shall ensure the rated lifting gears
gears used, for each specific load.
4.3. All the lifting gears must acquire valid inspection sticker L2
from 3rd party inspection company.
4.4. Prior and post operation, the lifting gears shall be
secured properly.
4.5. The right lifting eyes/hook and slinging method shall be L2
ensured by the rigger and operator prior to lift.

5.Suspended load 5.1. Lifting area shall be properly secured by the hard
& falling load barricade’s minimum 1.5 time of perimeter of vertical drop
zone.
5.2. Under the secured suspended load, no one shall not
be permitted to stay/passthrough; including rigger and
signaler. L2
5.3. The work crew shall remain at behind the barricade
until the load is placed/offloaded.
5.4. Only the certified rigger shall perform the slinging and L2
Page 9 of 23
 tie off the load with the lifting hook. The crane operator shall
verify the slinging, prior each lifting.
The mobile crane operator shall ensure the proper function Site supervisor
of all operating leavers.
L2
6. Fall of object 6.1The use of competent persons shall work in lifting zones
to unbolt the shed and lifting need to be done after crew
move from the lifting zone.
6.2 The bracing shall be securely host using crane slings
and verified rigger and work supervisor and competent and
authorized workers will go up under crane holding brace to
unbolt.
6.3 according to the osha1926.1425(b)While the operator
is not moving a suspended load, no employee must be
within the fall zone, except of competent unbolting workers,
6.4 once the brace unbolted the worker shall cleat the
exclusion zoon before crane move the load.

7. Faulty, damage 7.1. The hand tools which will be used for removing bolts,
tools. shall be thoroughly inspected and color coded by the work
supervisor, prior to use.
.
8. Manual 8.1 Pinch points shall be identified, and hands shall not be
handling. placed in the ‘Line of Fire’ between unsecured items or
pinch point /hand under loads being raised or landed.
injuries 8.2. The work force shall use the proper PPEs,

08 Demolishing, Chipping 1. Electric shock. 1.1Power tools must be inspected & tagged &color coded
existing parking area by shine as well as by Maaden. L2
slab, using concrete 1.2 Power tools and cables must be visually inspected by
saw cutting machine user prior to each use and faulty tools or cables must be
power tools removed from site immediately.
2. Dust. Site supervisor
2.1Use face masks (N95) to prevent respiratory irritation.
2.2 ventilation exhaust fan shall be provided to minimize the L1
dust and poor visibility if required,

3. Vibration. 3.1 Frequent job interval & workers rotation shall be

implemented. L1
3.2 Use anti vibration gloves.

Page 10 of 23
 4. High noise. 4.1 Double hearing protection (ear plug & earmuffs) must
be worn during chipping of slab. L1

5. Flying particles. 5.1 Face protection (face shield) must be worn during
chipping work.
5.2 Area shall be barricaded & safety signage’s must be L2
displaced to prevent trespassing.

6. Damage to 6.1 Ensure that foundation & slab area clearly marked and Site supervisor
adjacent facility. physical barrier (scaffolding hard barricades) shall be L1
installed near facility

7. Fire hazard 7.1 Assign trained & Ma’aden Aluminum approved fire
watch to monitor activity.
7.2 Use 20 kg (10x2) suitable fire extinguisher. L2
7.3 All fire extinguishers must be 3rd party inspected.
7.4 Any flammable and combustible material shall not be
kept in workplace L2

8.Brust disc 8.Check abrasive wheels and discs prior to use. Ensure
guards in place. Operators not to put undue pressure, L1
and to use right wheel or disc,
9.Clothing
entanglement with 9. operator shall not wear loose cloths Overalls to be worn,
moving parts closed at wrist, L1

10.Incorrect
mounting, wrong 10.1 Only trained personnel to change abrasive wheels.
disc The L1
correct wheel for the type of machine, speed and material
to be cut will be ordered and supplied

11.Bursting of 11.1Check abrasive wheels and discs prior to use. Ensure

Abrasive wheel or guards in place. Operators not to put undue pressure,
Disc and to use right wheel or disc

09 Demolishing, Chipping 1. Electric shock. 1.1Power tools must be inspected & tagged &color coded L2
existing lab building by shine as well as by Maaden
slab concrete by using 1.2 Power tools and cables must be visually inspected by
concrete saw cutting user prior to each use and faulty tools or cables must be
machine and power removed from site immediately.
tools for drain water 1.3 Use RCD/GFCI breaker for power tools operation.
Page 11 of 23
line.
2. Dust. 2.1Use face masks (N95) to prevent respiratory irritation.
- Inside the Lab 2.2 ventilation exhaust fan shall be provided to minimize the L1
building dust and poor visibility if required,

3. Vibration. 3.1 Frequent job interval & workers rotation shall be Site supervisor
implemented. L1 Safety Officer
3.2 Use anti vibration gloves.

4. High noise. 4.1 Double hearing protection (ear plug & earmuffs) must L1
be worn during chipping of slab.

5. Flying particles. 5.1 Face protection (face shield) must be worn during
chipping work. L1
5.2 Area shall be barricaded & safety signage’s must be
displaced to prevent trespassing.
6. Damage to
adjacent facility. 6.1 Ensure that foundation & slab area clearly marked and
physical barrier (scaffolding hard barricades) shall be L2
installed near facility

7. Fire hazard 7.1 Assign trained & Ma’aden Aluminum approved fire L2
watch to monitor activity.
7.2 Use 20 kg (10x2) suitable fire extinguisher.
7.3 All fire extinguishers must be 3rd party inspected &
Ma’aden inspection tag must be attached.
7.4 Any flammable and combustible material shall not be
kept in workplace

8.Brust disc 8.Check abrasive wheels and discs prior to use. Ensure L2
guards in place. Operators not to put undue pressure,
and to use right wheel or disc,

9.Clothing 9. operator shall not wear loose cloths Overalls to be worn, L1

entanglement with closed at wrist,
moving parts

10.Incorrect 10.1 Only trained personnel to change abrasive wheels. L1

mounting, wrong The correct wheel for the type of machine, speed and
disc material to be cut will be ordered and supplied.

Page 12 of 23
 11.Bursting of 11.1Check abrasive wheels and discs prior to use. Ensure
Abrasive wheel or guards in place. Operators not to put undue pressure, L2
Disc and to use right wheel or disc

12.1 Make sure the arrangement of physical barrier to

12. Chemical approach the chemical/sample/substance kept at L2
contact inside the laboratory.
lab building 12.2 Make sure the arrangement of reducing the chemical
quantity in-stock at the laboratory, during the project
execution, in coordination and concurrence with laboratory
management.
12.3 Work crew must be aware about the location of safety
shower, rush to the shower if in case of any contract with
the chemical with prior advice of laboratory technician.
1.4 All the work crew should be aware about the emergency
procedure and emergency contact number (013-350 9111).
1.5 Proper means of PPE (Chemical shoes, googles,
Gloves) Shall be used by the work crew.

10 Manual Excavation for 1. Striking /damage 1.1 The Excavation Authorization (Excavation permit)
the foundation to underground shall be obtained and ensure authenticated by civil,
dismantling services. electrical, and mechanical department prior to execute
excavation task. L2
1.2 No excavation shall not be done without clearance
certificate along with necessary drawings marked with
underground utilities.
1.3 In case of identification of UG utility during
excavation immediately stop excavation and inform site
supervisor.
1.4 Protection, removal of UG utilities as per advice of
concerned authority (area supervisor/owner).
1.5 Area will be barricaded to avoid any vehicle Site Supervisor
movement inside the work area L1

2. Dust. 2.1 Respiratory protection (face mask N95) shall be

worn during excavation work.
2.2 Water spray/showering shall be followed to suppress
dust exposure.
L2
3. Collapse of 3.1Ensure proper safe slope angle shall be provided.
excavation edges. 3.2 Tools, and excavated soil shall be stacked minimum
Page 13 of 23
 3Mtr away from edges.
3.3 Heavy equipment shall not be allowed to move or
operate within 3 Mtr of excavation edges. L2

4. Fall into 4.1 Hard barricades shall be installed to prevent fall into
excavated area. excavated area and blinker lights shall be used in
unattended situation.
4.2 Appropriate safety signage shall be placed for the
excavation activities.
4.3 Safe access/ Egress shall be provided for workers
&ensure that entry, exit points shall be free from obstruction
to prevent fall.
1.1 Equipment’s must acquire valid 3rd party and Ma’aden
11 Mechanical 1. Equipment mobile equipment inspection stickers prior to mobilize on
Excavation for the failure & collapse. site.
foundation dismantling 1.2 Operators must have Valid Saudi license and third-party
certificate to operate equipment In Ma’aden Aluminum. L2
1.3 Prior to start the activity Inspect all equipment’s each
operation/ shift, and before operation and maintain daily
inspection checklist, if found Any defect, remove that
Equipment from operation.

2. Man, machine 2.1 Never sit, stand, work behind blind spots and must
interface. follow the 1meter -4-meter procedure during Equipment
operation.
2.2 Trained and competent flagman must be assigned for Site Supervisor
monitoring equipment movement & operation. L1
2.3 Work area shall be barricaded and provide appropriate
sign boards to prevent unauthorized entry.

3.Vehicle strike 3.1 Physical Barrier (Scaffold or fabricated Hard barricade)

Against existing shall be in place near existing facilities to avoid collision with
facilities. moving equipment’s. L2
3.2 equipment’s movement should be guided by flag man
to avoid collision.

4. Manual Handling 4.1 Fingers shall be kept away from trapping hazards and
(Pinch point & aware about pinch point hazards. L2
Hand Injury)

Page 14 of 23
 5. Striking /damage 5.1 The Excavation Authorization (Excavation permit)
to underground shall be obtained and ensure authenticated by civil, L1
services. electrical, and mechanical department prior to execute
excavation task.
5.2 No excavation shall not be done without clearance
certificate along with necessary drawings marked with
underground utilities.
5.3 In case of identification of UG utility during
excavation immediately stop excavation and inform site
supervisor.
5.4 Protection, removal of UG utilities as per advice of
concerned authority (area supervisor/owner).
5.5 Area will be barricaded, and entire parking areas
shall be blocked to avoid any vehicle movement inside
the work area

6. Dust. 6.1 Respiratory protection (face mask N95) shall be

worn during excavation work. L1
6.2 Water spray/showering shall be followed to suppress
dust exposure.

7. Collapse of 7.1 Ensure proper safe slope angle shall be provided.

excavation edges. 7.2 Tools and excavated soil shall be stacked minimum L2
3 Mtr away from edges.
7.3 Equipment shall not be allowed to move or operate
within 3 Mtr of excavation edges.

7. Fall into 8.1 Hard barricades shall be installed to prevent fall into L1
excavated area. excavated area and blinker lights shall be used in
unattended situation.
8.2 Appropriate safety signage shall be placed for the
excavation activities.
8.3 Safe access/ Egress shall be provided for workers
&ensure that entry, exit points shall be free from
obstruction to prevent fall.
12 Confined space entry/ 1.Oxygen 1.1. Upon reaching 4 feet (1.2 meter) and more deep, L2
existing parking shade deficiency /toxic Confined space entry permit shall be obtained along with
foundation excavation gases hot work permit followed by preparation of confined space
more than 1.2m entry procedure, JSA & rescue plan.
1.2 Dedicated standby man and entry supervisor shall be
assigned.
Page 15 of 23
 1.3. Confined space shall be protected against an
unauthorized entry, by means on CS entrant training,
toolbox talk, hard barricading, entry log sheet and signage.
1.3. Initial gas test shall be conducted by the Issuer; the
gases must be in allowable range oxygen 19.5 to 23.5. no
toxic/flammable gases presence,
1.4. continuous gas monitoring after each two 2 hours must
be performed by the entrant and log sheet maintained.

2. Fire hazard 2.1. Ensure of no flammable combustible materials not L1

presence in confined space, maintain good housekeeping,
provide fire extinguisher outside of confined space,
2.2. Any kind of compress gases shall not be presence in WPR / work
confined space, supervisor
2.3 A approved emergency plan shall be provided prior to Safety officer
work in confined space, Stand by man

3.Fall 3.1. Any employee work in confined space, shall be trained L1

hazard/slip/trip by Shine and MEIRC training center.
3.2 Provide proper access protected with handrail, keep the
work area clean and maintain, unwanted material on the
ground shall be removed,
3.4. Worker shall wear full body harness for easy rescue
operation, if in case of any emergency. MBAC ERT & Fire L1
team shall be notified prior to entry.

4. Falling abject 4.1. Keep away all the material and tools from the access,
4.2. Material shall not be carried in hand while ascending
or descending from confined space,
L1
5. Inappropriate/ 5.1. Right type of hand tool shall be selected by the work
defective hand tool supervisor with the concurrence of safety staff
5.2. Any defects found at any stage of execution; the tool
shall be replaced the instantly
L1
6.Ergonomic risk 6.1. Right type of tool shall be selected to avoid the
(knees, bending ergonomic risks
stooping, 6.2 Adequate job interval and work crew rotation shall be
implemented.

Page 16 of 23
 1.1. lifting permit shall be obtain prior to start work,
1.1. Use the safe Out rigger pads as per standard (do not
13 Removal of existing 1.Poor crane setup use cut and damage pads for set up)
parking concrete and operation 1.2. Ensure out riggers are fully extended and position
foundation by crane properly. L2 Site supervisor
lifting Provide suitable access /egress to other equipment
movement, if access is obstructed during crane operation.
1.3. Ensure tires are not touching the ground.
Identify the downed power lines before positioning
equipment.
1.4. The work supervisor shall ensure the, lifting plan is
developed and approved.
1.5. Actual weight of lifting load and use sufficient lifting
gears with capacity to carry the load.
1.6. load is secured properly before lifting Two tag lines
preventing hit and damage of materials,
1.7Trained and third-party certified operator and rigger are
used to perform
1.8In the event of any emergency, high wind, and unusual
conditions, the lifting operation shall be suspended.
1.9. Mobile crane must acquire valid 3rd party and Ma’aden
mobile crane inspection,

2.Crane operation 2.1equipment inspection stickers prior to mobilize on site.

failure/malfunction 2.2. The mobile crane operator must obtain valid 3rd party L1
operator certificate for the specific equipment.
2.3. An equipment Operator must perform pre-use
inspection prior to start operating.
2.1. An equipment operator must stop the equipment
operation and report immediately, if any malfunction Site supervisor
identified during operation.
2.21Physical hard barricade shall be placed in
between the mobile crane and the truck.
2.3Flag man shall be assigned with whistle during the truck
operation (approaching the crane, reversing)

3.Collision and by 3.1. Truck operator shall complete his pre-operation checks
truck transferring properly prior to approaching the crane, L2
foundation, 3.2 Make sure the brake function and reversing alarm.
3.3. During this operation no trespass shall not be permitted
inside the secured area.
2.4. Any intervention must follow the 1mtr, 4mtr procedure
Page 17 of 23
 during equipment operation (1-meter distance from
equipment while engine off, 4-meter distance If engine on
and operating.)

4.Inappropriate 4.1. Lifting plan shall be prepared and approved by the

lifting method & certified rigger and the work supervisor with concurrence of
gears, and safety staff, prior to any lifting operation. L2
Defective lifting 4.2. The certified rigger shall ensure the rated lifting gears
gears used, for each specific load.
4.3. All the lifting gears must acquire valid inspection sticker
from 3rd party inspection company.
4.4. Prior and post operation, the lifting gears shall be
secured properly.
4.5. The right lifting eyes/hook and slinging method shall be Site supervisor
ensured by the rigger and operator prior to lift.

5.Suspended load 5.1. Lifting area shall be properly secured by the hard
& falling of concrete barricade’s minimum 1.5 time of perimeter of vertical drop
foundation zone.
5.2. Under the secured suspended load, no one shall not L2
be permitted to stay/passthrough; including rigger and
signaler.
5.3. The work crew shall remain at behind the barricade
until the load is placed/offloaded.
5.4. Only the certified rigger shall perform the slinging and
tie off the load with the lifting hook.
5.5.A approved lifting eye / tie point to be provide before
tying the load.
5.5. The crane operator shall verify the slinging, prior each
lifting.
The mobile crane operator shall ensure the proper function
of all
operating leavers
14 Relocation of Split AC 1.Sudden Release 1.1 Ensure that Maaden LOTO has applied prior to L1 PTW receiver
of Energy commence the task. Site supervisor
- UPS Room extension 1.2 Ensure that all crew members are aware and trained Safety officer
area regarding.
1.3 Prior to execute the job Permit receiver and safety
officer should verify that system is isolated with zero energy
state, system identification tag and drainage tag in place &
all energy sources hall be locked and tagged by “DAP” and
crew members have placed their personal locks on LTV
Page 18 of 23
 box.

2.Fall of object. 2.1 Hand tools must be secured by rope Lanyard. L1

2.2 Ensure that area shall barricade, and relevant safety
signage’s shall be displayed to stop unauthorized entry.
2.3 All material to be passed either hand to hand or by use
of rope and gin wheel and canvas bucket moreover
throwing of scaffolding fitting shall not permitted.
2.4 All hand tools shall be secured with lanyards with 100
% Tie off.
2.5 Do not stack loose material on scaffolding.
2.6 Scaffolding platform should be guarded by toe board. L2

3. Fall of person 3.1 working at Hight on only inspected and approved

platform with wearing of full body harness and 100% tie off,
3.2 Always use three-point contacts, when using the ladder.
3.3 Standing on existing pipelines, cables, conduits, cables
tray is prohibited,
3.4 standing on top of ladder is prohibited
3.5 substandard or damaged ladder shall be removed from
site immediately,
L1
4.Slip/trip 4.1 Clear access shall be maintained with access signage,
4.2 Extension cable shall manage properly above 2 Mtr
4.3 Ensure good housekeeping shall be maintain during
and after task completion
4.4 proper material arrangement to prevent tripping/fall
hazard,
15 Demolishing of existing 1. Dust Inhalation. 1.1Respiratory protection must be used (N95 mask) during L1
wall portion by Hilti. demolishing of bund wall.
1.2 ventilation exhaust fan shall be provided to minimize the
dust and poor visibility if required

2. Flying objects. 2.1 Use face shield to avoid contact of flying object
throughout the task. Site supervisor
2.2 Area shall be barricaded with relevant safety signage’s
to prevent unauthorized entry at work location.
2.3 Reduce or minimize the workforce to avoid exposure to L2
flying objects.

3. Noise 3.1 Use double hearing protection (ear plug &muff). L1

Page 19 of 23
 4. Vibration. 4.1 Use anti vibration glove.
4.2 Frequent job intervals or worker rotation shall be
followed.

5. Electric shock. 5.1 RCD breakers must be used for power tools operation.
5.2 Power tools must be inspected & tagged &color coded
by shine as well as by Ma’aden.
5.3 Power tools and cables must be visually inspected by L1
user prior to each use by user and faulty tools or cables
must be removed from site immediately.
5.4 Extension cords must hang properly (at least 2.4 meters
from the ground) with sleeved S shape hooks and protect
from sharp objects during operation

6.Ergonomics 6.1 Adequate job interval and job rotation shall be L1

implemented.
6.2

7.congusted area. 7.1 Limited number of workers shall be permitted for L1 Site supervisor
demolishing activity.
7.2 Materials shall not be kept or stored on the walkway and
workplace.

8. Damage to 8.1 Ensure the area is cleared all adjacent equipment are L2
adjacent protected and safe,
equipment’s.
9.1 the area shall be barricaded and falling object signage
9. Falling of debris to be posted L1
9.2 Ensure the safe and approved working platform
provided to workforce,
16 Removal of cage 1.Fall hazard while 1.1 Working at Hight on only inspected and approved L1
ladder using mobile unbolting the ladder platform with wearing of full body harness and 100% tie off,
crane lifting 1.2 Always use three-point contacts, when using the ladder.
1.3 Standing on existing plumbing pipelines, cables, Site supervisor
conduits, cables tray is prohibited,
1.4 Standing on top of the scaffold ladder is prohibited
1.5 Substandard or damaged ladder shall be removed from
site immediately,

2.Falling object 2.1 Hand tools must be secured by rope Lanyard. L2

2.2 Ensure that area shall barricade, and relevant safety
signage’s shall be displayed to stop unauthorized entry.
Page 20 of 23
 2.5 Do not stack loose material on platform
2.6 Scaffolding platform should be guarded by toe board.

3.hand / body injury 3.1 Ensure that all power tools, are Ma’aden inspected prior L1
tools to start work,
3.2. Ensure the daily visual tools inspection culture
3.3. Defective power /hand tools shall be removed from site
and reporting to supervisor.

4.Poor crane setup 4.1Lifting permit shall be obtain prior to start lifting activities, L1
and operation 4.2. Use the safe Out rigger pads as per standard (do not
use cut and damage pads for set up)
4.3. Ensure out riggers are fully extended and position
properly.
Provide suitable access /egress to other equipment
movement, if access is obstructed during crane operation.
4.4. Ensure tires are not touching the ground.
Identify the downed power lines before positioning
equipment.
4.5. The work supervisor shall ensure the, lifting plan is
developed and approved.
4.6. Actual weight of lifting load and use sufficient lifting
gears with capacity to carry the load. Rigger/ operator
4.7. load is secured properly before lifting Two tag lines Safety officer
preventing hit and damage of materials, Site supervisor
4.8Trained and third-party certified operator and rigger are
used to perform
4.9In the event of any emergency, high wind, and unusual
conditions, the lifting operation shall be suspended.
4.10. Mobile crane must acquire valid 3rd party and
Ma’aden mobile crane inspection,

5.Crane operation 5.1equipment inspection stickers prior to mobilize on site.

failure/malfunction 5.2. The mobile crane operator must obtain valid 3rd party
operator certificate for the specific equipment.
5.3. An equipment Operator must perform pre-use L2
inspection prior to start operating.
5.1. An equipment operator must stop the equipment
operation and report immediately, if any malfunction
identified during operation.

Page 21 of 23
 5.21Physical hard barricade shall be placed in
between the mobile crane and the truck.
5.3Flag man shall be assigned with whistle during the truck
operation (approaching the crane, reversing,

6.Collision and by 6.1The area shall be barricaded and signage posted, L2

incoming vehicle in 6.2 Flagman shall be assigned to assess the incoming
parking area vehicles to parking area,
Rigger/ operator
7.Inappropriate 7.1. Lifting plan shall be prepared and approved by the Safety officer
lifting method & certified rigger and the work supervisor with concurrence of Site supervisor
gears, and safety staff, prior to any lifting operation.
Defective lifting 7.2. The certified rigger shall ensure the rated lifting gears
gears used, for each specific load.
7.3. All the lifting gears must acquire valid inspection sticker
from 3rd party inspection company.
7.4. Prior and post operation, the lifting gears shall be
secured properly.
7.5. The right lifting eyes/hook and slinging method shall be L2
ensured by the rigger and operator prior to lift.

8. Falling of 8.1. Lifting area shall be properly secured by the hard

Suspended ladder barricade’s minimum 1.5 time of perimeter of vertical drop
zone.
8.2. Under the secured suspended load, no one shall not
be permitted to stay/passthrough; including rigger and
signaler.
8.3. The work crew shall remain at behind the barricade
until the load is placed/offloaded.

8.1 Do not carry heavy material (more than 20 kg).

8.Ergonomics by one person. Protect all sharp edges with softener
silliness 8.2 Long material shall be carried by minimum two persons L1
8.3 All persons should have attended manual material
handling training.
8.4 Do not keep body parts near lifting materials while
proceeding task.

Page 22 of 23
HAS A HIGH-RISK TASK BEEN IDENTIFIED? ☐ YES IF YES EXPLAIN POTENTIAL INCIDENTS? ☐ YES ☐ NO

IF RESIDUAL RISK LEVEL AFTER IMPLEMENTING CONTROL MEASURES IS MODERATE AND ABOVE, RISK ASSESSMENT IS REQUIRED BY AREA OWNER PRIOR
TO START ACTIVITIES ☐ YES

High Risk Task description:

Potential Incident:

ACKNOWDLGEMENT AND UNDERSTANDING BY WORKING CREW

No. Name Position Signature Date Phone

2
3
4
5
6
7
8
9
10

ACKNOWDLGEMENT CONFIRMATION BY CONTRACTOR’S SUPERVISOR:

No. Name Position Signature Date Phone

Page 23 of 23