64 Chapter 2 Nanomaterials in biomedical diagnosis
synthesized with chemical reactions. The hetero fullerenes are
the fullerenes containing one or more carbon atoms, which are replaced by other atoms such as nitrogen, boron, etc.
2.2.4.9 Metal-based nanomaterials
Metal-based nanoparticles are used in many applications such as sunscreens and cosmetics, as antibacterial agents, and for diagnostic and therapeutic purposes. Metal-based nanoma- terials include silver nanomaterials, gold nanoparticles, and metallic and nonmetallic nanoparticles [29]. In the bioanalytical field for medical diagnosis, gold nanoparticles are used at a higher rate because they can be easily synthesized, show higher biocompatibility, and are nontoxic. These nanomaterials can also be used as labeling agents as well as biosensing agents. Gold nanomaterials can be used for light-based techniques because they have higher scattering properties, strong absorp- tion, and plasma resonance. The ease of surface modification of gold nanoparticles by using a variety of biomolecules, like oligo- nucleotides and proteins, to create specific/selective binding, enables for the development of new biosensor platforms with enhanced capabilities in the detection of various biological/ chemical analytes. Silver nanoparticles are helpful in the sepa- ration of bacteria, viruses, and other blood components, facili- tating clearer Raman spectroscopy signals of the components. This method further helps in identifying the bacteria and viruses in a much shorter time span [30].
2.3 Approaches to nanomaterial production
The nanomaterials have opened, and will continuously unlock, synchronous and unpredictable domains of their appli- cations with the development of newer technologies. The development of nanofunctional devices depends on the controlled assembly of nanoscale objects for particular applica- tions. The two general approaches to the synthesis of nanoma- terials and fabrication of nanostructures are top-down and bottom-up approaches (Fig. 2.2).
2.3.1 Top-down approach
The top-down approach involves successive scaling down of larger (macroscopic) complex bulk materials to smaller, nano- sized materials using externally controlled physical processes like etching through the mask, crushing, milling, or grinding. Chapter 2 Nanomaterials in biomedical diagnosis 65
Figure 2.2 Techniques of nanomaterial synthesis. *NMs: nanomaterials.
Severe deformities within the surface structure during the top-
down approach show the impact on physical features and sur- face properties of nanomaterials [31]. Top-down methods are costly, slow, and are not well-suited for large-scale production.
2.3.2 Bottom-up approach
The bottom-up approach assembles materials from an atom and molecule scale to form larger structures. It is mostly used for developing nanoscale materials of uniform size as well as shape. It eventually involves the synthesis of nanomaterials via self-assembly and molecular patterning chemically, along with an effective means of restricting the particle growth. Nanomaterial fabrication is much less expensive using the bottom-up approach [31]. 66 Chapter 2 Nanomaterials in biomedical diagnosis
2.4 Nanomaterial method of synthesis
Nanomaterials can be synthesized using various physical, biological, or chemical methods. Commonly used methods of nanomaterial synthesis include.
2.4.1 Physical method
2.4.1.1 Inert gas condensation This technique involves fabrication of nanoparticles via evaporation of a metallic source (titanium, cadmium, silver, magnesium, etc.) with the help of an inert gas (argon or helium) [32]. The inert gas condensation process is widely used in the synthesis of ultrafine metal particles. It involves the evaporation of a metallic source by induction heating, followed by the cool- ing of metallic vapors with inert gas. The metal core transfers heat energy to cooler inert gases via diffusion and convective heat flow. The evaporated atoms smash with gas atoms within the evacuated compartment and lose their kinetic energy. This passage of inert gas facilitates nucleation, a collision bonding process, and ultimately leads to the collection of particles by a deposition method onto a cold surface [33]. The size of the par- ticles depends on the inert gas pressure, temperature, ablation rate, sputtering technique, and gas composition [34].
2.4.1.2 Plasma arc discharge
The plasma arc discharge method is utilized for the synthesis of low-dimensional carbon materials (e.g., graphite, nanodia- monds) between graphite electrodes in an inert environment. The process involves vaporization of substrate carbon content in the presence of a catalyst (e.g., iron, nickel, cobalt, yttrium, boron, gadolinium, etc.) under a reduced atmosphere of inert gas (argon or helium). The migration of arc (ions) between two graphite electrodes leads to the formation of plasma composed of a mixture of carbon vapors, inert gas (helium or argon), and catalysts. The erosion of anodes due to the transfer of energy of vaporization of arc to anode imparts high CNT production [35]. The nucleation and deposition of carbon clusters requires suitable temperatures and space domains. However, the nucle- ation, as well as the growth process, is influenced by the size and spatial distribution of catalysts in the anode. The outcome of the plasma arc discharge process is also influenced by several variables like buffer gas, current, voltage, catalysts, electrode morphologies, carbon sources, electrical field, etc. [36,37]. This Chapter 2 Nanomaterials in biomedical diagnosis 67
method is considered suitable for production of carbon nano-
particles and graphene at large scale. It is a cost-effective pro- cess and doesn’t require expensive equipment.
2.4.1.3 Thermal plasma jets
Thermal plasma jets are also called thermal plasma torches, and are created by electric arc heaters [38]. Direct current and radio frequency plasma torches are widely used for nanomater- ial production. The direct current plasma (DC plasma) torch consists of cathode and anode nozzles of either rod or hollow typed electrodes. A rod-shaped cathode is made up of thoriated tungsten and is the most sensitive to oxygen-containing gases and prone to severe erosion. However, hollow-shaped electrodes are made up of oxygen-free, high-purity copper. In this method an electric arc is first introduced at high voltage between elec- trodes and hot gases are flown around the column to maintain a temperature of 8000 16,000K through the heat exchange, conductive, and convective processes. A nozzle is placed at the end of the torch to expand the heated gas and form a plasma jet. The jet conditions (temperature, velocity etc.) are governed by nozzle design and can be customized for the fabrication of nanomaterials. A radio-frequency plasma (RF plasma) torch is composed of a confinment tube and an electromagnetic coil. The conserva- tion of plasma in an RF plasma torch can be achieved via an induction heating mechanism where the alternating magnetic field is generated by oscillating current inside the confinement tube containing an electrically conducting medium. Eddy cur- rents generated under alternating magnetic field in the medium dissipates heat via the Joule heating process. The energy so evoked is enough for the continuous ionization of injected gas. The RF plasma torch usually provides a larger volume of heat- ing zone, which ultimately provides a higher residence time of feedstock in the plasma zone, leading to a significant enhance- ment of material growth. However, relatively low power effi- ciency (, 70%) is still a big challenge to be addressed before this technique can be used on large scale for fabrication of nanomaterials [39,40].
2.4.1.4 Ion sputtering
The ion sputtering technique involves the bombardment of target material with ions (sputter atoms) at a suitable electron volt. It is based on two different mechanisms: thermal vaporiza- tion theory (vaporization of target material due to energy 68 Chapter 2 Nanomaterials in biomedical diagnosis
transfer by bombarding ions), and momentum transfer theory
(emission of surface atom of target when kinetic moments of incident particle are transferred to target surface atom) [41]. Sputtering can be performed directly, under vacuum, using radio frequency plasma jets, or in a magnetron. Ion sputtering has found wider applications in the fabrication of thin film, multiple layers of metal and metal oxides, surface cleansing, and surface layer analysis [42].
2.4.1.5 Laser ablation
In the laser ablation method, the intense pulse of laser beams of temporal width interact with material at a constant time. The laser energy is then transmitted to the lattice via electron-proton coupling. The energy of the laser beam continues to pass into the material even after the carrier has finished transferring its energy and when pulse width is more than proton coupling time. This results in dissipation of laser energy as heat from the mate- rial’s surface where the laser beam is incident and causes defor- mity in material like formation of a pronounced heat affected zone, recast layers, surface debris, mechanical cracks and other defects. On the other hand, if the pulse width is smaller, the laser energy is constrained to its initial volume, in which irradiation was absorbed. In this case, there is no dissipation of laser energy into heat from the irradiated area, and due to the ultrashort pulse width, the surface enthalpy of the material is of higher magnitude than its sublimation enthalpy, which facilitates abla- tion of material [43]. Single walled carbon nanotubes (SCNTs) with excellent structural integrity and high purity can be pro- duced by pulsed laser vaporization method [44].
2.4.1.6 Laser pyrolysis
Laser pyrolysis is a viable platform to develop nanoscale materials for wider applications. The process involves collision of a continuous wave of 10.6 μm wavelength CO2 laser beam with a stream of reactants fed through a nozzle into the reactor. The process of laser pyrolysis proceeds as emission of the con- tinuous wave of CO2 laser and an infrared absorption band of components of the reactant stream resonates with the subse- quent transfer of energy to nonlaser active molecules [45]. Precursors suitable for laser pyrolysis exhibit the following properties: 1. Directly produce desired products upon decomposition [46]. 2. Materials that decompose upon absorption of energy with- out producing product like SF6. Chapter 2 Nanomaterials in biomedical diagnosis 69
3. Species facilitating absorption, decomposition, and reacting
with reactant molecules like production of vanadium oxide from vanadium oxy-trichloride vapor by ethylene (organic ligand) in existence of oxygen [47].
2.4.1.7 Ball milling
Ball milling is one of the fabrication methods used for metallic and ceramic nanomaterials. Ball mills use hardened steel or tung- sten carbide balls as a milling tool. A container is rotated on its own axis, as well as on a central axis. In order to ground material into a fine powder, the speed of rotation along with the duration of milling needs to be regulated. The use of heavy milling balls exhibits high impact of attrition and energy of collision with a subsequent rise of temperature ranging from 100 C to 1100 C in the container. The efficiency of milling is dependent upon the full- ness of the container. Usually a less than half-filled container with 2:1 mass ratio of balls to material is advisable for an efficient ball milling process. The major drawback is contamination of product with ball material, which can be hindered by filling the remaining space in the container with inert gas or air [48].
2.4.1.8 Chemical vapor deposition
The chemical vapor deposition (CVD) process is relatively cost effective in comparison to the other processes. It involves the exposure of a substrate maintained at a high temperature to a volatile precursor. The reactant breaks into different products, which diffuse on the surface, undergo chemical reaction, nucleate, and grow to form the material of choice. It is a hybrid technique for coating organic, as well as inorganic, materials [49]. A variety of CVD techniques are available, including metal- lo organic CVD [50], molecular beam epitaxy [51], vapor phase epitaxy, and plasma enhanced CVD.
2.4.2 Biological/green methods
Nanoparticles are diversely used as a catalyst, an adsorbent, as sensors, and as ferrofluids for synthesis of nanomaterials, which have wider applications to develop devices for diagnostic purposes. Shape and size of the materials can be well con- trolled. However, the shape is variable depending on the amount of polymeric stabilizer, reaction condition, and oil/ water/surfactant ratio. Nanoparticles of various metals are syn- thesized using plant extracts [52], bacteria [53], fungi [53], and yeast [54] as precursors. 70 Chapter 2 Nanomaterials in biomedical diagnosis
2.4.3 Chemical methods
2.4.3.1 Hydrothermal synthesis Material synthesis via hydrothermal methods involves the direct crystallization from solution in two steps: nucleation fol- lowed by crystal growth. The size and morphology of the mate- rials crystallized are governed by supersaturation, which is affected by various processing variables like temperature, pH, reactant concentration, etc. Hydrothermal methods are exe- cuted in a pressure vessel or autoclave with a Teflon or alloy lin- ing. The temperature of the autoclave can be increased progressively above the boiling point by increasing the vapor pressure of the compartment. Hydrothermal synthesis can con- trol particle size, morphology, crystalline phase, and surface chemistry by regulating temperature, pressure, additives, time, and solvent properties [55]. TiO2 nanoparticles can be prepared by hydrothermal reaction in two steps: the first step involves formation of titanium hydroxides by hydrolysis, and the second step is the formation of titania by dehydration or a condensa- tion reaction using water as a solvent [56].
2.4.3.2 Solvothermal synthesis
Solvothermal synthesis to achieve crystal formation is similar to hydrothermal synthesis except that a variety of organic sol- vents other than water are used. It involves heating an organic solution and surfactant above the boiling point of the solvent (,250 C) to facilitate the formation of supersaturated solutions followed by nucleation of crystals with crystal growth at a faster rate. Surfactant use prevents lump formation during crystal for- mation. However the catalyst plays an important role in initiat- ing the growth of crystals of inorganic material. This method can control shape, size distribution, and crystallinity better than the hydrothermal method [55]. TiO2 nanoparticles [57], nanor- ods, and NWs are usually prepared by solvothermal synthesis.
2.4.3.3 Cryochemical synthesis
The cryochemical synthesis method involves crystallization of various solutions at cryogenic temperatures followed by the removal of the solvent using freezing, drying, or spraying (Fig. 2.3). Cryochemical methods are technologically and eco- logically safe and offer high output at low cost [58]. It is per- formed in various steps. Chapter 2 Nanomaterials in biomedical diagnosis 71
Preparation of dispersive system
Freezing
Solvent removal by sublimation
Crystals obtained
Thermal treatment Desublimation
De-aggregation of granules
Figure 2.3 Flowchart of cryochemical synthesis.
2.4.3.4 Aerosol-based process
An aerosol-based process is a dynamic field of particle tech- nology used to produce nanosized materials. The assembly used to produce aerosol consists of three main parts: an atomi- zation chamber, a tubular reactor, and a particle collector. In the atomization chamber high-energy impact carrier gas com- bined with a liquid solution generates fine aerosol. Aerosol gen- eration is usually achieved by pumping a precursor liquid via a peristaltic pump at a flow rate of 2 3 mL min21. The generated aerosol is transported into the reaction chamber and main- tained at pyrolysis temperature of 800 C 1000 C. The particles undergo thermolysis at a high temperature to form microporous particles, which is followed by conversion into dense particles by the sintering process. Through the intermediate tube con- necting reactor chamber to particle collector unit, dry air is usu- ally introduced at a high pressure and high flow rate as quenching gas near the outlet of the reaction chamber. This process provides better control of the particle size [59].
2.5 Characterization of nanomaterials
Properties of nanomaterials vary according to their size, and thus their physical, structural, and optical properties need to be characterized. Various techniques used for characterization (Table 2.1) are discussed in the following.