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Als Part 4 A318a319a320a321
Als Part 4 A318a319a320a321
ALS Part 4
-
Ageing Systems Maintenance
© AIRBUS SAS 2012. All rights reserved. Confidential and proprietary document.
This document and all information contained herein is the sole property of AIRBUS SAS. No
intellectual property rights are granted by the delivery of this document or the disclosure of its
content. This document shall not be reproduced or disclosed to a third party (except for the
purposes of performing the tasks described hereunder and provided that any recipient of such
document shall comply with the conditions herein) without the express written consent of AIRBUS
SAS. This document and its content shall not be used for any purpose other than that for which it is
supplied.
REVISION: 01
A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
ALS PART 4
©AIRBUS SAS 2012. All rights reserved. Confidential and proprietary document.
A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
ALS PART 4
TABLE OF CONTENTS
SUBJECT PART
RECORD OF REVISIONS ROR
INTRODUCTION 4-0
ILLUSTRATIONS 4-1
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
ALS PART 4
RECORD OF REVISIONS
R The European Aviation Safety Agency (EASA) Certification Directorate approves the
ALS Part 4. Variations must also be approved (unless justified in accordance with a
procedure stated herein).
N − The sub-part 4-2 and 4-3 of the A318/A319/A320/A321 ALS Part 4 at revision 00,
N or
N − The sub-part 4-2 and 4-3 of the A318/A319/A320/A321 ALS Part 4 at revision 01.
N 3. For tasks where the interval is changed the next accomplishment must be determined from
N previous accomplishment date.
1. GENERAL
The data provided under Part 4 has been established with the following rules:
Consultation with the State of design should be made by the State of aircraft registry,
in consideration of any deviation from the ALS requirements. This is indicated in the
International Civil Aviation Organization (ICAO) Airworthiness manual (Doc. 9760),
Volume II, Part A, Chapter 3.
The procedures contained therein (ALS) must be taken into account when
considering any variation requests.
R A. ALS Part 4 applicability
N The applicability of this ALS Part 4 revision is restricted to the aircraft series, models
N listed in the table below:
N Note: The engine Time Limits and Maintenance Checks are not included in this manual:
N Refer to the relevant Engine Manufacturer Chapter 05 manual.
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
The Part 4 of the Airworthiness Limitations Section (ALS) has been created to contain
R such maintenance requirements and airworthiness limitations to help to qualify the
R systems installations for continued operation up to the operational life applicable to
R A318/A319/A320/A321 systems installations shown hereafter.
R All the mandatory instructions and airworthiness limitations indicated in this document
was defined by a process agreed between Airbus and the European Aviation Safety
Agency (EASA).
R Operation of aircraft systems up to the stated operational life (in FH or FC, whichever
R occurs first) is covered by this document. The relevant operational life values are stated
R below. The aircraft systems must not be operated beyond these values unless the
R Type Certificate Holder (i.e. Airbus) has updated this document to include a clearly
R defined operational life extension.
R Operational life
Aircraft series (whichever occurs first)
R Flight Hours (FH) Flight Cycles (FC)
A318-100 60000 48000
A319-100 excluding Corporate Jet operations 60000 48000
A319-100 Corporate Jet operations 77400 18000
A320-100 48000 48000
60000 48000
A320-200 or 80000 (*) 37500 (*)
N 120000 (**) 60000 (**)
A321-100 60000 48000
A321-200 60000 48000
R (*) Applies only to aircraft POST MOD 37734 (SB A320-00-1198) PRE MOD 39020
R (Intermediate Service Goal, ISG)
N (**) Applies only to aircraft POST MOD 39020 (Extended Service Goal 1, ESG1)
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
N For a given PNR, when more than one set of limitations (FH/FC/Calendar time) is
N published for the same application, it is the Operator/MRO’s responsibility to select the
N appropriate set depending on the aircraft utilization. Combining the limitations from
N different sets is not permitted.
N Where the values are less than the operational life applicable to systems installations,
N tests are still on-going. For these components/items, the life limitation provided is
N temporary, waiting for completion of the tests. If the demonstrated life reaches the
N applicable operational life, it will remain in sub-part 4-2-2. If the component/item fails
N before the applicable operational life, its part number together with the life limit(s) will
N be transferred to sub-part 4-2-1.
R Note: Credit may be taken for accomplishment of the Maintenance Review Board
Report (MRBR) Systems and Powerplant section maintenance tasks, providing
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
R that they are performed with the same inspection level, at least as frequently as
the inspection threshold and interval quoted in this document.
R Sub-parts 4-3-1 and 4-3-2 give maintenance requirements and airworthiness limitations
at component level and aircraft (system) level respectively.
R When items given in sub-part 4-3-1 reach the stated airworthiness limitations, the given
task must be carried out. Any item removed from the aircraft for any reason, (such as
failure of functional check, degradation of condition, etc) must be replaced by a
R serviceable item, which has not reached the stated airworthiness limitations.
R For a given component/item of the sub-parts 4-2 and 4-3-1, new PNRs may be
R introduced in the future as a result of modifications and/or Airbus Service Bulletin (SB)
R publishes. These new PNRs may not be listed in the sub-parts 4-2 and/or 4-3-1 of the
current revision of the ALS Part 4.
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
R Note 1: In the context of the ALS Part 4, traceability means records that clearly
R demonstrate the history of components/items back to initial entry into service,
so that airworthiness limitations are accurately applied. Traceability records
may comprise, but are not limited to, the following:
− Application history (aircraft type, model, WV, MSN i.e. Manufacturer Serial
Number, etc…),
− Maintenance actions carried out (Airworthiness Directives, modifications,
repairs, inspections, etc…),
R − Life accumulation (accounting for any individual aircraft to which a
R component/an item may have been fitted).
N Note 2: Where the partial/complete life history of a component/an item is not known,
N Operators are requested to refer to the applicable SIL for guidance. Such SIL
N provide the means to manage such components/items. They have been
N issued in agreement with the EASA.
⎡ ⎛ Ca j ⎞⎤
⎢
Tr = 1 − ∑
⎜ ⎟⎥
i ⎢ ⎜ Cp ⎟⎥ × Cp i
⎣ ⎝ j ⎠⎦
with:
N When a component/item has been installed on an application where the ALS Part 4
N does not impose an airworthiness limitation, the operational life applicable to systems
N installations of the relevant ALS Part 4 for that application must be used.
R Note 1: When using the above formula, Tri, Caj, Cpj, and Cpi are expressed in the
same usage parameter (FH or FC or landings): Usage parameters cannot be
mixed in the same calculation.
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
N Note 2: The remaining life calculation must be reassessed every time the
N component’s/item’s airworthiness limitation(s) change(s) for current and/or
N previous aircraft application(s) to which the component/item is/was fitted.
R I. Disposal/quarantine action
R When the components/items listed in the sub-parts 4-2 and/or 4-3-1 reach the life
R limitations, disposal/quarantine action must be taken depending on the following
R categories:
N For component/item listed in sub-part 4-2-1: They must be mutilated beyond repair
N limits to prevent rework to appear to be airworthy.
N Note 1: Some means may exist to extend their potential life provided they are applied
N prior to reaching the life limit (e.g. Service Bulletin: POST SB PNR in the sub-
N part 4-2-1).
N For component listed in sub-part 4-2-2 and/or 4-3-1: Appropriate means must be
N implemented to deter their installation on aircraft pending possible extension of the life
N limitations and/or Operational life. Examples of these means are:
− Record keeping system,
− Non-permanent markings,
− Segregation (items stored separately from those currently eligible for installation).
N The ultimate solution is the mutilation beyond repair limits to prevent rework to appear
N to be airworthy.
R J. Occurrence Reporting
The ICAO Airworthiness manual (Doc. 9760), Volume II, Part B, Chapter 2 indicates:
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
N Part M.A.202 and Part 145.A.60). This will enable Airbus to issue appropriate service
N instructions to all owners or Operators.
N “Hazard seriously the flight safety” means any instances where safe operation could
N not be assured or which could lead to an unsafe condition. It typically includes, but is
N not limited to, significant cracking, deformation, corrosion, any evidence of burning,
N electrical arcing, significant hydraulic fluid or fuel leakage and any emergency system
N or total system failure.
The finding report should include at least the information stated below:
N − Organization name,
N − Approval reference if relevant,
− ASM maintenance requirement reference,
R − Aircraft MSN affected,
R − Identification of the affected component/item,
R − Overhaul, life since new (in FH and/or FC and/or landings and/or Calendar time, as
R applicable) accumulated by the affected system/component/item at the time of the
finding,
R − Location and detailed description of the finding, with indication of the size and
orientation,
− Circumstance of detection and inspection method used.
N Note: Report shall be made as soon as practical, but in any case within 72 hours of
N the organization identifying the condition to which the report relates. (Refer to
N EASA Part M.A.202 and Part 145.A.60)
N Airworthiness limitations quoted in the ALS Part 4 are applicable to the undamaged
N and unrepaired aircraft systems and components/items. They may need to be adapted
N in case of damage/repair.
N Airworthiness limitations of the ALS sub-parts 4-2 and 4-3 may be negated by
N instructions given in either a Production concession, a Repair design Approval Sheet
N (RAS), an ALS Variation (AV) or an Alternative Method Of Compliance (AMOC).
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
Production concessions are provided to the initial Operator of the aircraft in the delivery
documentation (Aircraft Inspection Report: “Recordable concessions”).
R Note: For spares, restrictions of airworthiness limitation(s), if any, are indicated in EASA
R Form 1 block “Remark” (directly or by reference to another document).
2. DEFINITIONS
The initial entry into service is defined for the aircraft (systems installations) as:
− The date of Transfer of Title to the first Operator for limitations in Calendar times,
unless otherwise stated in any delivery documentation to the first Operator.
− The date of aircraft first flight for limitations in flight hours and/or flight cycles and/or
landings.
R The initial entry into service for the transferable systems components/items is defined as
the date at which the item accomplishes the first flight for which it will undertake its intended
function.
R Note: Unless otherwise stated, this means for transferable components/items delivered on
new aircraft (i.e. from Airbus Final Assembly Line) that the life accumulated before the
aircraft delivery date/transfer of title date (e.g. as a result of test flights) must be taken
into account.
Calendar times (Cal.): Limitations in Years (Ye), Months (Mo) etc… must be
counted from the date of initial entry into service
(unless otherwise stated). In considering the
accumulated time since the initial entry into service, it
should be noted that Calendar time usage parameter
cannot be frozen (unless stated for individual
R components/items).
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
Exceptional Short Term Extension: An extension in an ASM limitation that may be needed
to cover an uncontrollable or exceptional unexpected
situation.
Touch and go: A landing in which an aircraft touches the runway and
does not come to a full stop prior to commencing an
additional flight.
In the sub-part 4-3, touch and go cycles can be
neglected if they are less than 5% of the total number
of FC up to threshold inspection or between two
consecutive inspections. Each “Touch and go” above
5% is to be counted as one FC/LDG, up to threshold
inspection or between two consecutive inspections.
ALS part 4-2 tables provide the applicable limitations only for systems installations that
have been authorized. These tables do not ensure that a part number has been
validated for a specific individual aircraft MSN.
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
R Part numbers are authorized for installation on individual aircraft MSN by SBs (and the
R associated modifications), which are published by Airbus.
N PNR provided by sub-parts 4-2 for ATA 32 items relate to detail parts. They may not all
N be listed in Illustrated Parts Catalogue (IPC) issued by Airbus. This is the case, for
N example, when the procurable replacement part is delivered as an assembly.
N Detail parts are listed in the relevant Component Maintenance Manuals (CMM). The
N Messier-Dowty SB listed above provides the procurable replacement Part Numbers.
(1) General
N The life limitation indicated against PNR originally fitted is counted from the
N component’s/item’s initial entry into service.
N The life limitation indicated against PNR evolutions is also to be counted
N from the component’s/item’s initial entry into service (unless otherwise
N stated).
Life limitations quoted in sub-part 4-2 are applicable to the undamaged items as
listed, not to the aircraft on which they are installed. The limitation/replacement
time indication is quoted on the same line/block of lines as the Part Number.
R Life limitation applicability is allocated to aircraft affected (for all aircraft of the column in
R sub-part 4-2), according to:
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
N A. Airworthiness limitations
R (1) General
The task numbering system follows a similar format to the Maintenance Planning
R Document (MPD) system and is described as follows:
Each task is identified by a specific task number. When a task applies to two
specific main zones located symmetrically to either side of the aircraft centreline,
the task is assigned a single task number, but both LH and RH zones are indicated
in "ZONE" column.
XXXXXX-MEFYY-Z-E
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
The zone column defines where the major part of the maintenance task
requirement is to be carried out on the aircraft.
(b) Note.
Where given, it states further requirements and/or provides useful information.
These columns are used to record the selected interval and threshold for the task.
The interval and threshold may be expressed in terms of usage parameters or
notes.
R These columns give the combination of component(s)/item(s) PNR and aircraft that
requires the accomplishment of the task.
R (a) PNR
R ALS sub-part 4-3 tables provide the applicable airworthiness limitations only
for systems installations that have been authorised. These tables do not
R ensure that a PNR has been validated for a specific individual aircraft MSN.
R PNR are authorised for installation on individual aircraft MSN by SBs (and the
associated modifications) that are published by Airbus.
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
(b) Aircraft
R Since ALS sub-part 4-3 intervals are based on statistical averages and reliability rates,
R an exceptional short-term extension for a specific ALS sub-part 4-3 interval may be
made on one aircraft for a limited period of time without compromising the safety
objectives declared at Type Certification.
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
R Unless noted adjacent to the airworthiness limitation, for all airworthiness limitations
R identified in the ALS sub-part 4-3, it has been accepted by the Primary Certification
R Authority (EASA) that short-term extensions up to the following maximum values may
be granted without consultation with that office.
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
Gland
Nut
Retaining
ring (Gland)
Retaining ring
(Piston rod)
Cylinder
Piston
head
Piston rod
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
STATIC PROBE
(Typical)
PITOT PROBE
(Typical)
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A318/A319/A320/A321 AIRWORTHINESS LIMITATIONS SECTION
N Note: explanations on the applicability system are provided in the sub-part 4-0 paragraph 3.
Explanatory notes are located under each LIFE LIMITATION
LIFE LIMITATION APPLICABILITY
assembly title. (Whichever occurs first)
A320-200 A320-200
Nomenclature Part Number FH LDG Cal. A318-100 A319-100 A320-100 A321-100 A321-200
Twin Bogie
ATA 29-23-00 HYDRAULIC POWER TRANSFER (FIG 03)
(1) This limit can be extended to 2000 FH if the inspection described in SB A320-29-1027 is applied from 1000 FH on a daily basis without finding.
Power Transfer Unit -211
(PTU) -212
1000
4101002-3 N/A N/A X -214 X
(1)
-231
-232
-211
-212
1000
4101002-4 N/A N/A X -214 X
(1)
-231
-232
-211
-212
4101002-5 3000 N/A N/A X -214 X
-231
-232
-211
-212
4101002-6 3000 N/A N/A X -214 X
-231
-232
-211
-212
4101002-91 2000 N/A N/A X -214 X
-231
-232
N Note: explanations on the applicability system are provided in the sub-part 4-0 paragraph 3.
Explanatory notes are located under each LIFE LIMITATION
LIFE LIMITATION APPLICABILITY
assembly title. (Whichever occurs first)
A320-200 A320-200
Nomenclature Part Number FH LDG Cal. A318-100 A319-100 A320-100 A321-100 A321-200
Twin Bogie
ATA 32-10-00 MAIN LANDING GEAR RETRACTION ACTUATOR (FIG 04)
R Retraction actuator pin 114094617 N/A 20000 N/A X
(main fitting side) 114193631 N/A 20000 N/A X X X X X X
ATA 32-20-00 NOSE GEAR AND DOORS (FIG 05)
Door uplock -211
C24730000-3 N/A 1000 N/A X -212
-231
ATA 34-12-00 NAVIGATION (FIG 06)
Air Data Module (ADM) -211
-212
PG1152AC02 N/A N/A 3 Ye X
-231
-232
N Note: explanations on the applicability system are provided in the sub-part 4-0 paragraph 3.
Explanatory notes are located under each LIFE LIMITATION
LIFE LIMITATION APPLICABILITY
assembly title. (Whichever occurs first)
A320-200 A320-200
Nomenclature Part Number FH LDG Cal. A318-100 A319-100 A320-100 A321-100 A321-200
Twin Bogie
R Retraction actuator 114094604 N/A 60000 N/A X
gland 114193602 N/A 60000 N/A X X X X X X
114193642 N/A 60000 N/A X X X X X X
201590913 N/A 60000 N/A X X X X X X
201590914 N/A 60000 N/A X
201590915 N/A 60000 N/A X X X X X X
R Retaining ring (retraction 114193643 N/A (2) N/A X X X X X X
actuator gland)
R Retraction actuator 114094600 N/A 60000 N/A X
cylinder 114193600 N/A 60000 N/A X X X X X X
114193641 N/A 60000 N/A X X X X X X
201590904 N/A 60000 N/A X
201590905 N/A 60000 N/A X X X X X X
201590906 N/A 60000 N/A X X X X X X
N 201697600 N/A 60000 N/A X X X X X X
N 201697601 N/A 60000 N/A X X X X X X
N 201697602 N/A 60000 N/A X X X X X X
N 201697603 N/A 60000 N/A X X X X X X
Retraction actuator pin 114094615 N/A 60000 N/A X
(rear spar side) 114094635 N/A 60000 N/A X
114193610 N/A 60000 N/A X X X X X X
201590901 N/A 60000 N/A X X X X X X
201590902 N/A 60000 N/A X
N Note: Explanations on the applicability system are provided in the sub-part 4-0 paragraph 4.
LIMITATIONS LIMITATIONS
R ALS PART 4 MAINTENANCE TASKS
(whichever occurs first) APPLICABILITY
REFERENCE
R Task Number Zone Description Threshold Interval PNR AIRCRAFT
R 292200-00001-1-E Z195 Ram Air Turbine (RAT) and actuator – 20 Yrs 20 Yrs AMM 292200-960-001 RAT A318
R (Hamilton Sundstrand) – FIG. 01 ALL OR
CMM 29-21-03 A319
Remove RAT and actuator for overhaul and CMM 29-21-42 Actuator OR
R replace with new or reconditioned units. CMM 29-21-44 ALL A320
POST 27189
PRE 28413
OR
A321
R 292200-00002-1-E Z195 Ram Air Turbine (RAT), Ejection Jack and 20 Yrs 20 Yrs AMM 292200-960-002 RAT (including A320
R AGCM – (Dowty) FIG. 02 turbine, leg PRE 27189
R CMM 29-21-05 and pump) OR
R Remove RAT (including turbine, leg and pump), CMM 29-21-27 ALL A320
R Ejection Jack and AGCM for overhaul and replace CMM 29-21-28 POST 28413
R with new or reconditioned units. CMM 29-21-80 Ejection Jack
R ALL
AGCM
R ALL
N Note: Explanations on the applicability system are provided in the sub-part 4-0 paragraph 4.
R LIMITATIONS LIMITATIONS
ALS PART 4 MAINTENANCE TASKS
(whichever occurs first) APPLICABILITY
REFERENCE
R Task Number Zone Description Threshold Interval PNR AIRCRAFT
D 324400-0001-1-E Z190 Parking/Ultimate emergency braking system 60000 FH 60000 FH AMM 324400/501 N/A A320-200
324400-720-002 PRE 26925
Functional check of the Brake Accumulator PRE 20139
system with the Parking Brake not applied
OR
A320-200
PRE 26925
POST 20139
POST 22129
ALS PART 4
HISTORY FILE
1- GENERAL
2- SUMMARY OF CHANGES
The following summarizes the changes with respect to the previous issues of
A318/A319/A320/A321 ALS Part 4 (revision 00).
New items:
None
Amendments:
Sub-part 4-0.
Wording changes in harmonization with other programmes.
New operational life applicable to systems installations for A320-200 POST MOD 39020.
Sub-part 4-2.
Separation of sub-part 4-2 into sub-part 4-2-1 and sub-part 4-2-2 and nomenclature wording
changed for some ATA 32 items.
Retraction actuator cylinder new PNRs added: PNR 201697600, PNR 201697601, PNR
201697602 and PNR 201697603.
Sub-part 4-3.
ASM task reference 292200-00001-1-E: wording revised, applicability changed to ALL for RAT
and Actuator and AMM references changed.
ASM task reference 292200-00002-1-E: wording revised, applicability changed to ALL for RAT,
Ejection Jack and AGCM and AMM and CMM references changed.
Deletion:
Sub-part 4-3.
ASM task reference 324400-0001-1-E is transferred to A318/A319/A320/A321 ALS Part 3
revision 01 as CMR One Star 324000-00002-1-C.
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