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Kayem Food Factory - Sonipat, Haryana

Schedule of Quantities

SCHEDULE OF QUANTITIES

GENERAL NOTES :

1 All items of work under this Contract shall be executed strictly to fulfill the requirements
laid down under “Basis of Design” in the specifications. Type of equipment, material
specification, methods of installation and testing and type of control shall be in
accordance with the specifications, approved shop drawings and the relevant Indian
Standards, however capacity of each component and their quantities shall be such as
to fulfill the above mentioned requirement.

2 The unit rate for all equipment or materials shall include cost in INDIAN RUPEES (INR)
for equipment and materials including all taxes and duties and also including
forwarding, freight, insurance and transport into Contractor’s store at site, storage,
installation, testing, balancing, commissioning and other works required.

3 The rate for each item of work included in the Schedule of Quantities shall, unless
expressly stated otherwise, include cost of :

a All materials, fixing materials, accessories, appliances tools, plants, equipment,


transport, labour and incidentals required in preparation for and in the full and
entire execution, testing, balancing, commissioning and completion of work
called for in the item and as per Specifications and Drawings.

b Wastage on materials and labour.

c Loading, transporting, unloading, handling/double handling, hoisting to all


levels, setting, fitting and fixing in position, protecting, disposal of debris and all
other labour necessary in and for the full and entire execution and for the job in
accordance with the contract documents, good practice and recognize
principles.

d Liabilities, obligations and risks arising out of Conditions of Contract.

e All requirements of Specifications, whether such requirements are mentioned in


the item or not. The Specifications and Drawings where available, are to be
read as complimentary to and part of the Schedule of Quantities and any work
called for in one shall be taken as required for all.

f In the event of conflict between Schedule of Quantities and other documents


including the Specifications, the most stringent shall apply. The interpretation of
the Consultant/Project Manager shall be final and binding.

4 The Contractor shall procure and bring Materials/Equipment to the site only on the
basis of drawings approved for construction and shop drawings and not on the basis of
Bill of Quantities which are approximate only. This also applies to the Contractor’s
requisition for Owner supplied materials.

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

5 The work shall be carried out in conformity with the HVAC drawings and within the
requirements of architectural, Plumbing, Fire Fighting, Electrical, Structural and other
specialized services drawings.

6 The contractor shall cooperate with all trades and agencies working on the site. He
shall make provision for hangers, sleeves, structural openings and other requirements
well in advance to prevent hold up of progress of the construction schedule. All
supports to the civil structure shall be provided with anchor fasteners.

7 On award of the work, contractor shall submit a schedule of construction in the form of
a PERT chart or BAR chart for approval of the Project Manager.

8 On award of the work the contractor shall be issued two (2) sets of consultant’s
drawings. The drawings shall be the basis of contractor’s shop drawings.

9 Shop drawings are detailed working drawings coordinated with other trading work,
which incorporate the contractor’s details for execution of the work and incorporate
equipment manufacturer’s details and dimensions to ensure that the same can be
installed in the space provided.

10 All shop drawings should detail pipe routing and levels, showing location of other
services at crossings etc., cable runs, route cable trays and all allied works and must
be fully coordinated with other services, before execution of the works.

11 All shop drawings will be made on AutoCAD and colored prints has to be produced for
site work.

12 Any pipe crossing fire rated wall as per fire compartmentation will be provide with
higher size of GI sleeve. All floor crossing pipes will be provided with higher size GI
sleeve.
13 This Schedule shall be fully priced and the extensions and totals duly checked. The
rates for all items shall be filled in INK including NIL items.

14 No alteration whatsoever is to be made to the text or quantities of this Schedule unless


such alteration is authorised in writing by Consultant. Any such alterations, notes or
additions shall, unless authorized in writing, be disregarded when tender documents
are considered.

15 In the event of an error occurring in the amount of the Schedule, as a result of wrong
extension of the unit rate and quantity, the unit rate quoted by the tenderer shall be
regarded as firm and the extensions shall be amended on the basis of rates.

16 Any error in totaling in the amount column and in carrying forward total shall be
corrected. Any error, in description or in quantity, omission of items from this Schedule
shall not vitiate this Contract but shall be corrected and deemed to be variation
required by the Consultant/Project Manager.

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

17 Rates have been called for a number of items of works, as alternatives which, for the
present do not form part of the total value of tender. However the rates for these items
shall be quoted, with due care so that in the event of choice of an alternative item of
work, said rate shall form part of the contract and shall not violate the contract any way.

18 The contractor shall , from time to time, clear away all debris and excess materials
accumulated at the site failing which the same shall be done by Project Manager at
contractor’s risk and cost and cost of clean up shall be deducted from the contractors
prorata bill.

19 After the fixtures, equipment and appliances have been installed and commissioned,
contractor shall cleanup the same and remove all plaster, paints, stains, stickers and
other foreign matter or discoloration leaving the same in a ready to use condition.

20 On completion of all works, contractor shall demolish all stores, remove all surplus
materials and leave the site in a broom clean condition, failing which the same shall be
done by the Project Manager at the Contractor'’ risk and cost. Cost of the cleanup
shall be deducted from the contractor’s bills on pro-rata basis in proportion to his
contact value.

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)
A. EQUIPMENT

1 Supplying, installing, testing and commissioning of CENTRIFUGAL PUMPS, factory


mounted on a common base with electric motor for recirculation of water as per
specifications. All pumps shall be aligned properly as required. The pump motor shall
be suitable for 415 ± 10% volts, 50 cycles, 3 phase power supply. The motor selected
shall be energy efficient having efficiency (Class I) at full load ranging between 91.5%
to 94% in accordance with motor rating as per specification. Minimum pump efficiency
shall be 75%. The motor of Primary Variable chilled water pumps shall be suitable for
operation on adjustable frequency drive. The quoted price shall include cost of thermal
insulation and cladding . Pumps with performance characteristics as given below :

1.1 Primary Chilled water pumps (Chilled Water Recirculation VAM)

Water flow rate = 1200 USGPM


Head = 50 Ft. of water
Motor KW = 18.5 KW Nos 2
Quantity indicated includes one standby.

1.2 Variable Chilled water pumps Process line

Water flow rate = 406 USGPM


Head = 90 Ft. of water
Motor KW = 11 KW Nos 2
Quantity indicated includes one standby.

1.3 Variable Chilled water pumps Comfort Cooling

Water flow rate = 510 USGPM


Head = 115 Ft. of water
Motor KW = 18.5 KW Nos 2
Quantity indicated includes one standby.

Sub Total Carried to Summary


2 Supplying, installing, testing and commissioning of CENTRIFUGAL PUMPS, factory
mounted on a common base with electric motor for recirculation of cooling water as per
specifications. All pumps shall be aligned properly as required. Minimum efficiency of
the pump shall be 75%. The pump motor shall be suitable for 415 ± 10% volts, 50
cycles, 3 phase power supply. The motor selected shall be energy efficient having
efficiency (Class I) at full load ranging between 91.5% to 94% in accordance with motor
rating as per specification. The performance shall be as given below :

2.1 Condensing water pumps (Condenser Water Recirculation for VAM Cooling Tower)

Water flow rate = 2000 USGPM


Head = 60 Ft. of water
Motor KW = 37 KW
Quantity indicated includes one standby. Nos 2

Sub Total Carried to Summary

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

3 Supply, installing, testing and commissioning of horizontal FAN COIL UNITS , blow
thru type, each complete with 3/4 rows deep Chilled Water Coil, one or more centrifugal
fans, cleanable fabric filters, main condensate extended SS drain pans, RA insulated
plenum, as described in specifications, casing, coil piping connections, through copper
pipes, condensate drain connections, wiring,Thermostats, control wiring in conduit upto
thermostat boxes. Fan coil unit shall be factory fitted with valve package comprising of
pressure independent Balancing cum Control Valve with integrated 2 way motorized
actuator in a single body for modulating operation suitable for static pressure of 1600
kPa and actuator shall be capable of withstanding 400 kPa shut off pressure, 24 V AC
incoming power supply, ball valve with Y-strainer at inlet & Ball valve at outlet and
necessary copper coil piping connections. The actuator of modulating valve shall be
provided with interface cards to receive 0-10V or 4-20 mA signal from Digital
Thermostat.

The actuator of the valve shall have necessary torque to overcome pressure differential
of 4 bars rating. All fan coil units shall be suitable for 220±6% volts, 50 cycles, single
phase power supply. Fan coil units shall be of following refrigeration capacities as listed
below :

TAG No. LOCATION TR CFM

3.1 FCU-GF-1 Ground Floor Reception 4 TR 1600 CFM No. 1

3.2 FCU-FF-2 First Floor Reception 2 TR 800 CFM No. 1

3.3 FCU-FF-3 First Floor GYM 4 TR 1600 CFM


1
No.

3.4 FCU-MF-4 First Floor Server Room 4 TR 1600 CFM Nos. 2

3.5 FCU-GF-1 First Floor LT Panel Room 4 TR 1600 CFM Nos. 2

3.6 FCU-MF-6 FF Mezzanine CEO Dinning 2 TR 800 CFM No. 1

Sub Total Carried to Summary

4 Supplying, installation, testing and commissioning of CHW STORAGE (HOT WELL &
COLD WELL) TANKS fabricated out of 5 mm thk. MS sheet, internal surface duly
lined with Taflon coating & outer surface shall be insulated as per specification
and approved drawing). The storage capacity of the tanks are as listed Below :

4.1 10,000 Liters for chilled water size 4.6x2x1.2 mts( 5mm thick) No. 1

Sub Total Carried to Summary

5 Supplying, installing, testing and commissioning of double skin construction draw thru
type Horizontal Floor Mounted AIR HANDLING UNITS with Thermal Break Profile as
per specification, each complete with pre-filter section (90% down to 10 microns), min 6
Row Deep water coil of copper tube & aluminium fins construction , squirrel cage
induction motor, airfoil centrifugal fan belt drive and vibration isolators, coil size shall
be selected for a maximum face velocity of 500 feet/minute and static pressure
shall be as indicated. The motor selected shall be energy efficient having efficiency
(Class I) at full load ranging between 82.5% to 92% in accordance with motor rating as
per specification. Motor shall be suitable for 415±10% volts, 50 cycles, 3 phase AC
supply. Fan motor assembly (as whole) shall be statically and dynamically balanced to
grade G 6.3 as per ISO-1940/AMCA 204-3.All units shall be complete with opposed
blade volume control dampers at oulet, return and fresh air connections. Duct flexible
connector (fire proof) shall be provided at outlets and return connection of AHU. For
AHUs with VFD, complete equipment shall be designed to limit THDi to less than 5%.

Air moving capacity shall be as follows:

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)
TAG Space SA CFM TR SP
No. (Actual) (mmwg)

5.1 AHU-FF-1 Office FF 12500 CFM 25TR 60 MM No. 1

5.2 AHU-MF-2 FF Mezzanine Office 15000 CFM 30TR 60 MM No. 1


Room at FF
Sub Total Carried to Summary
6 Supplying, installing, testing and commissioning of double skin construction draw thru
type Horizontal Floor Mounted AIR HANDLING UNITS with Thermal Break Profile as
per specification, each complete with MERV-13 (99% down to 3 microns), pre-filter
section (90% down to 10 microns), min 6 Row Deep water coil of copper tube &
aluminium fins construction , squirrel cage induction motor, airfoil centrifugal fan belt
drive and vibration isolators, coil size shall be selected for a maximum face
velocity of 500 feet/minute and static pressure shall be as indicated. The motor
selected shall be energy efficient having efficiency (Class I) at full load ranging between
82.5% to 92% in accordance with motor rating as per specification. Motor shall be
suitable for 415±10% volts, 50 cycles, 3 phase AC supply. Fan motor assembly (as
whole) shall be statically and dynamically balanced to grade G 6.3 as per
ISO-1940/AMCA 204-3.All units shall be complete with opposed blade volume control
dampers at oulet, return and fresh air connections. Duct flexible connector (fire proof)
shall be provided at outlets and return connection of AHU. For AHUs with VFD,
complete equipment shall be designed to limit THDi to less than 5%.

Air moving capacity shall be as follows:

TAG Space SA CFM TR SP


No. (Actual) (mmwg)

6.1 AHU-GF-3 Packing Area GF 25000 CFM 50TR 75 MM No. 1

6.2 AHU-UB-4 Upper Basement 13500 CFM 27TR 75 MM No. 1

Sub Total Carried to Summary


7 Supplying, installing, testing and commissioning of double skin construction draw thru
type Ceiling Suspended AIR HANDLING UNITS with Thermal Break Profile as per
specification, each complete with pre-filter section (90% down to 10 microns), min 6
Row Deep water coil of copper tube & aluminium fins construction , squirrel cage
induction motor, airfoil centrifugal fan belt drive and vibration isolators, coil size shall
be selected for a maximum face velocity of 500 feet/minute and static pressure
shall be as indicated. The motor selected shall be energy efficient having efficiency
(Class I) at full load ranging between 82.5% to 92% in accordance with motor rating as
per specification. Motor shall be suitable for 415±10% volts, 50 cycles, 3 phase AC
supply. Fan motor assembly (as whole) shall be statically and dynamically balanced to
grade G 6.3 as per ISO-1940/AMCA 204-3.All units shall be complete with opposed
blade volume control dampers at oulet, return and fresh air connections. Duct flexible
connector (fire proof) shall be provided at outlets and return connection of AHU.

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

Air moving capacity shall be as follows:

TAG Space SA CFM TR SP

No. (Actual) (mmwg)

7.1 CSU-LB-1 Lower Basement 7500 CFM 15TR 60 MM No. 1

7.2 CSU-FF-2 Machine Panel 5000 CFM 10TR 60 MM No. RO


Room at FF
7.3 CSU-MF-3 Mezzanine Staff Dinning 2500 CFM 5TR 60 MM No. 1

7.4 CSU-FF-4 & 5 UPS ROOM at FF 9000 CFM 18TR 60 MM No. RO

Sub Total Carried to Summary

8 Supplying, installing, testing and commissioning of HEAT RECOVERY UNIT (HRU)


double skin construction. The unit shall comprise of filter section, heat recovery unit,
fresh air inlet / exhaust air outlet, fan section with DIDW fan with motor and drive
package. The unit shall be installed above main AHU and interconnected in a manner
so as to receive part return air thru public area which shall be passed through HRW
and transfer sensible and latent cooling to incoming fresh air. The precooled fresh air
shall be let into the mixing box of the main AHU and return air is exhausted outdoors.
The exhaust section of the unit shall be provided with motor actuated GSS damper duly
interlocked with the fan. Minimum sensible and latent heat transfer efficiency of heat
recovery unit shall be 80%. For units with VFD, complete equipment shall be designed
to limit THDi to less than 5%.

Design conditions shall be as follows


Fresh Air
1. DB - 110 deg F
2. WB - 75 deg F

Exhaus/Return Air Temp.


1. DB - 77 deg F
2. RH - 55%

Air moving capacity shall be as follows :

Space Fresh Air CFM Exhaust/Return air CFM


A/C AREA 12000 CFM 5000 CFM No. 1 OPTIONAL ITEM

Sub Total Carried to Summary

9 Supplying, installing, testing and commissioning of INLINE FANS suitable for installing
in any position in vertical or horizontal ducts. The casing shall be double skin, internally
acoustically lined and constructed of galvanised steel. The fan shall be DIDW with
forward curve impeller fitted with maintenance free external rotor motor. The motor
shall be suitable for 220±10% volt single phase 50 cycles AC supply. All units shall be
complete with duct flexible connector and volume control damper.

The fan shall have low sound level exceeding not more than 40 DBA at three metre
distance.

Sr.no Fan Tag Space Fed CFM SP

1. KFA-1 Kitchen at Mezzanine (FF) 3500 CFM 40 mm WG No. 1

2. KEA-1 Kitchen at Mezzanine (FF) 4500 CFM 40 mm WG No. 1

Sub Total Carried to Summary

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

10 Supply, installation, testing and commissioning of AXIAL FANS for return air & exhaust
air suitable for installing in any position in Horizontal or vertical. The motor shall be
suitable for 415 V + 10% volts three phase 50cycle, AC supply and suitable for
operating through VFD. The fan shall be equipped with mounting bracket & outlet core,
Louvers/Cowl as per site condition as required at discharge. The fan shall be low RPM
(less than 1000 RPM) and capacities based on minimum 1.5 inch (4cm WC) static
pressure or to suit the system, shall be as follows:

The fan shall have low sound power level not exceeding 65dBA at three meter distance
at both ends. To achieve these DB levels, sound attenuators of suitable length, at inlet
& outlet of the fans must be included in the cost.

Space CFM

10.1 Basement Plumbing Plant Room Fresh Air 10400 CFM No. 1

10.2 Basement Plumbing Plant Room Exhaust 10400 CFM No. 1

10.3 Raw Material Warehouse at GF Fresh Air 20 000 CFM Nos. 2

10.4 Raw Material Warehouse at GF Exhaust Air 20 000 CFM Nos. 2

10.5 Finished Product Warehouse at GF Fresh Air 20 000 CFM Nos. 4

10.6 Finished Product Warehouse at GF Exhaust Air 20 000 CFM Nos. 4

10.7 Workshop(Oat Meal) at First Foor Exhaust Air 20 000 CFM Nos. 4

10.8 UPS Room at First floor Fresh Air 15 000 CFM No. 1

10.9 UPS Room at First floor Exhaust Air 15 000 CFM No. 1

Sub Total Carried to Summary

11 Supply, installation, testing and commissioning of INDUCED DRAFT COOLING


TOWERS. Fan and motor shall be suitable for VFD. Each tower shall be complete with
basin, casing, distribution system, filling, louvers, ladder, fan and motor. Motor shall be
suitable for 415±10% volts, 50 cycles, 3 phase power supply, Isolator panel with MCCB
at cooling tower and earthing, shall also be included. Tower for airconditioning system
shall be selected on the basis of ambient wet bulb 110 oF. The tower shall be sized for
10% extra capacity over heat rejection duty specified through water temperature
difference and flow rate below :

11.1 650 TR Cooling tower for Vapor Absorption Chillers ( 500TR) plant having Condenser
Water flow rate of 2000 USGPM inlet temperature of 90 °F and outlet temperature of
100 °F. No. 1

Sub Total Carried to Summary

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

12 Supplying, installing, testing and commissioning of double skin construction draw thru
type CELLULOSE FILL AIR WASHER, giving 90% adiabatic saturation efficiency at
500 FPM air velocity across pads, factory assembled and complete with 24 gauge GI
casing (outer precoated/preplastisized), SS 304 water sump, Mounters/ Glacier Core
fully imported with glued by the orizonal Cellulose fill manufacterer, water distribution
header, GI piping, Audco make butterfly valves, for quick fill; isolation of tank and
pumps, Y strainers fire pumps and necessary fittings. 2 stage filteration : Fine filter
MERV-13 (99% down to 3 microns), Pre-filter section (90% down to 10 microns),
squirrel cage induction motor, airfoil centrifugal fans with belt drive and vibration
isolators, and static pressure shall be as indicated. The motor selected shall be energy
efficient having efficiency (Class I) at full load ranging between 82.5% to 92% in
accordance with motor rating as per specification. Motor shall be suitable for 415±10%
volts, 50 cycles, 3 phase AC supply. Fan motor assembly (as whole) shall be statically
and dynamically balanced to grade G 6.3 as per ISO-1940/AMCA 204-3.All units shall
be complete with opposed blade volume control dampers at oulet & Backdraft
dampers. Duct flexible connector (fire proof) shall be provided at outlet.

The quoted price shall also include GSS louvers with bird-screen fabric filters at inlet
and drift eliminators. The price shall also include horizontal monoblock pumps of
Beaconweir/ KBL make of suitable rating, factory mounted on mild steel channel base
with electric motor for circulation of water . Pumps shall be aligned and suitable for
415±10% volts, 50 cycles 3 phase power supply. One No. 3 phase isolator switch in
weather proof enclosure shall be provided near motor.

The base of the unit shall be of heavy Gauge MS C-channe/ I-Section lincluding all
necessary accessories as required to complete the installation.
12.1 Capacity : 75000 CFM , 60 mmwg SP Nos. 6

Sub Total Carried to Summary

13 MOTOR CONTROL CENTRES FOR AIR CONDITIONING (PLANT ROOM)

Design, manufacture, supply, installation, testing and commissioning of the following


cubicle type 2 mm thick sheet steel enclosed separate compartment for each feeder,
front operated, rear connections indoor type LT motor control panel, dust and vermin
proof, drawout/ hinged and lockable doors, complete with internal wiring, colour coding
with ferrules, cable glands, bonding to earth and painting. Quoted price for each panel
& motor control centre shall include all cabling & earthing over cable trays into various
equipment, all associated control wiring and interlocking circuitary.

Each MCC shall include cost of wiring, control wiring & inter locking between chillers,
primary CHW pumps, condenser water pumps, motorized valves at chillers and
condensers, flow meter & flow switch installed in de-coupler by-pass line, in order to
execute the required sequence of operation.

All outgoing shall be provided with Stop/ Manual/ Auto/ selector switch to facilitate
operation through BAS. All starters shall be provided with potential free Contact for
Connections to Building Automation System.

A separate set of CTs to be provided for BAS and wiring from CT’s and voltage
transducers to be brought on to separate set of terminals.

13.1 HVAC Panel

Incoming-1

i. 1 No. 500 amps 4P microprocessor based MCCB complete with the following :

ii. 0 - 500 volts 96 x 96 sq mm digital voltmeter with switch.

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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)
1 Set
iii. 0 - 500 Amp 96 x 96 sq mm digital ammeter with 500/5 amp CT's and selector switch.

1 Set
iv. Phase indicating lamps, with toggle switches.
1 Set
v. Digital electronic KWH meter with RS 485 port.

Bus Bar

i. TPN bus bars shall be of aluminium and shall be sleeved. Phase bus bars shall be
rated at 800 amps and neutral bus bar shall be of 50% capacity.

ii. Maximum density of aluminium bus bar for current carrying capacity shall be one amp
per sq.mm.

Outgoing

i. 1 No. 63 amps MCCB, 11 KW star delta starter, over load relay with built in single
phasing protection and outgoing feeder to 1 no. Chiller (VAM) 500TR, pump. This
compartment shall contain CT operated digital ammeter of 0-60 amps range with
selector switch, and an indicating lamp with MCB and toggle switch for ‘ON/ OFF'
status of pump motor.

ii. 2 Nos. 63 amps MCCB, 9.3 KW VFD and outgoing feeder to 1 no. Cooling Tower
Twin Fan motors. Each of these compartment shall contain CT operated digital
ammeter of 0-60 amps range with selector switch, and an indicating lamp with MCB
and toggle switch for ‘ON/ OFF' status of pump motors.

iii. 1 No. 100 amps MCCB, 37 KW star delta starter, over load relay with built in single
phasing protection and outgoing feeder to 1 no. Condenser Pump. This compartment
shall contain CT operated digital ammeter of 0-100 amps range with selector switch,
and an indicating lamp with MCB and toggle switch for ‘ON/ OFF' status of pump motor.

iv. 1 No. 63 amps MCCB, 18.5 KW star delta starter, over load relay with built in single
phasing protection and outgoing feeder to 1 no. Primary Pump Recirculation VAM.
This compartment shall contain CT operated digital ammeter of 0-60 amps range with
selector switch, and an indicating lamp with MCB and toggle switch for ‘ON/ OFF'
status of pump motor.

v. 2 Nos. 100 amps MCCB, 30 KW star delta starter, over load relay with built in single
phasing protection and outgoing feeder to 1 no. Chilled Water Pump Comfort
Cooing. This compartment shall contain CT operated digital ammeter of 0-100 amps
range with selector switch, and an indicating lamp with MCB and toggle switch for ‘ON/
OFF' status of pump motor.

vi. 1 No. 63 amps MCCB, 11 KW star delta starter, over load relay with built in single
phasing protection and outgoing feeder to 1 no. Child Water Pump Process Line.
This compartment shall contain CT operated digital ammeter of 0-60 amps range with
selector switch, and an indicating lamp with MCB and toggle switch for ‘ON/ OFF'
status of pump motor.

vii. 1 No. 63 amps TPN MCCB (Spare).

Bus Coupler :

500 amps 4 pole MCCB with ON/ OFF/ TRIP indicating lamps.

Incoming-2

i. 1 No. 500 amps 4P microprocessor based MCCB complete with the following :

AECOM India Pvt.Ltd. SQ-10


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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

ii. 0 - 500 volts 96 x 96 sq mm digital voltmeter with switch.


1 Set
iii. 0 - 500 Amp 96 x 96 sq mm digital ammeter with 500/5 amp CT's and selector switch.

1 Set
iv. Phase indicating lamps, with toggle switches.
1 Set
v. Digital electronic KWH meter with RS 485 port.
1 Set

Bus Bar

i. TPN bus bars shall be of aluminium and shall be sleeved. Phase bus bars shall be
rated at 800 amps and neutral bus bar shall be of 50% capacity.

ii. Maximum density of aluminium bus bar for current carrying capacity shall be one amp
per sq.mm.

Outgoing

i. 2 Nos. 100 amps MCCB, 37 KW star delta starters, over load relay with built in single
phasing protection and outgoing feeders to 1 no. Condenser Pump (Standby) and 1
no. spare. Each of these compartment shall contain CT operated digital ammeter of 0-
100 amps range with selector switch, and an indicating lamp with MCB and toggle
switch for ‘ON/ OFF' status of pump motor.

ii. 1 No. 63 amps MCCB, 18.5 KW star delta starter, over load relay with built in single
phasing protection and outgoing feeder to 1 no. Primary Pump (Standby)
Recirculation VAM. This compartment shall contain CT operated digital ammeter of 0-
60 amps range with selector switch, and an indicating lamp with MCB and toggle switch
for ‘ON/ OFF' status of pump motor.

iii. 1 No. 100 amps MCCB, 22 KW star delta starter, over load relay with built in single
phasing protection and outgoing feeder to 1 no. Chilled Water Pump Comfort Cooing
(Standby). This compartment shall contain CT operated digital ammeter of 0-100 amps
range with selector switch, and an indicating lamp with MCB and toggle switch for ‘ON/
OFF' status of pump motor.

iv. 1 No. 63 amps MCCB, 11 KW star delta starter, over load relay with built in single
phasing protection and outgoing feeder to 1 no. Chilled Water Pump Process Line
(Standby). This compartment shall contain CT operated digital ammeter of 0-60 amps
range with selector switch, and an indicating lamp with MCB and toggle switch for ‘ON/
OFF' status of pump motor.

v. 2 Nos. 100 amps TPN MCCB (Spare).

HVAC Panel as described above. Set 1

Note: MCCB’s shall be motor duty and suitable for 35 KA (ICS) fault current.

13.2 Ventilation Panel-1 (Axial Fans)

Incoming

i. 1 No. 250 amps 4P microprocessor based MCCB complete with the following :

ii. 0 - 500 volts 96 x 96 sq mm digital voltmeter with switch.


1 Set
iii. 0 - 250 Amp 96 x 96 sq mm digital ammeter with 250/5 amp CT's and selector switch.

1 Set
iv. Phase indicating lamps, with toggle switches.
1 Set
v. Digital electronic KWH meter with RS 485 port.

AECOM India Pvt.Ltd. SQ-11


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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)
1 Set

Bus Bar

i. TPN bus bars shall be of aluminium and shall be sleeved. Phase bus bars shall be
rated at 300 amps and neutral bus bar shall be of 50% capacity.

ii. Maximum density of aluminium bus bar for current carrying capacity shall be one amp
per sq.mm.

Outgoing

i. 3 Nos. 40 amps MCCB, 3.7 KW VFD and outgoing feeders to 2 nos. Axial Fan on
Upper Basement and 1 no. spare. Each of these compartment shall contain CT
operated digital ammeter of 0-40 amps range with selector switch, and an indicating
lamp with MCB and toggle switch for ‘ON/ OFF' status of pump motors.

ii. 13 Nos. 63 amps MCCB, 7.5 KW VFD and outgoing feeders to 12 nos. Axial Fan on
Ground Floor and 1 no. spare. Each of these compartment shall contain CT operated
digital ammeter of 0-60 amps range with selector switch, and an indicating lamp with
MCB and toggle switch for ‘ON/ OFF' status of pump motors.

iii. 1 No. 63 amps TPN MCCB (Spare).

All MCCB's shall be of 20 KA (Ics) breaking capacity.

Ventilation Panel-1 (Axial Fans) as described above. Set 1

13.3 Ventilation Panel-2 (Axial Fans)

Incoming

i. 1 No. 125 amps 4P MCCB complete with the following :

ii. 0 - 500 volts 96 x 96 sq mm digital voltmeter with switch.


1 Set
iii. 0 - 120 Amp 96 x 96 sq mm digital ammeter with 120/5 amp CT's and selector switch.

1 Set
iv. Phase indicating lamps, with toggle switches.
1 Set
v. Digital electronic KWH meter with RS 485 port.
1 Set
Bus Bar

i. TPN bus bars shall be of aluminium and shall be sleeved. Phase bus bars shall be
rated at 160 amps and neutral bus bar shall be of 50% capacity.

ii. Maximum density of aluminium bus bar for current carrying capacity shall be one amp
per sq.mm.

Outgoing

i. 5 Nos. 63 amps MCCB, 7.5 KW VFD and outgoing feeders to 4 nos. Axial Fan on
First Floor and 1 no. spare. Each of these compartment shall contain CT operated
digital ammeter of 0-60 amps range with selector switch, and an indicating lamp with
MCB and toggle switch for ‘ON/ OFF' status of pump motors.

ii. 3 Nos. 40 amps MCCB, 5.5 KW VFD and outgoing feeders to 2 nos. Axial Fan on
First Floor and 1 no. spare. Each of these compartment shall contain CT operated
digital ammeter of 0-40 amps range with selector switch, and an indicating lamp with
MCB and toggle switch for ‘ON/ OFF' status of pump motors.

AECOM India Pvt.Ltd. SQ-12


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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

iii. 1 No. 63 amps TPN MCCB (Spare).

All MCCB's shall be of 20 KA (Ics) breaking capacity.

Ventilation Panel-2 (Axial Fans) as described above. Set 1

13.4 Air Washer Panel ( To be designed for 75000cfm capacity)

Incoming:

1 No. 630 amps 4P microprocessor based MCCB complete with the following :

i. 0-500 volts digital electronic volt meter with selector switch protected by 2 amps TP
MCB's.
1 Set
ii. 0-600 amps digital electronic ammeter with selector switch and 600/ 5 amps 15 VA, CL
1 CTs.
1 Set
iii. Phase indicating light shall be protected by 2 amps SP MCB's.
1 Set
Bus Bars:

i. 800 amps TPN aluminium bus bars with coloured heat shrinkable insulated sleeve.

1 Set
Outgoing:

i. 13 Nos. 63 amps MCCB, 15 KW star delta starters, over load relay with built in single
phasing protection and outgoing feeders to 12 nos. Air washer Fan. Each of these
compartment shall contain CT operated digital ammeter of 0-60 amps range with
selector switch, and an indicating lamp with MCB and toggle switch for ‘ON/ OFF'
status of pump motor.

ii. 4 Nos. 32 amps MCCB, 1.5 KW DOL starters, over load relay with built in single
phasing protection and outgoing feeders to 3 nos. Air Washer Pump. Each of these
compartment shall contain CT operated digital ammeter of 0-30 amps range with
selector switch, and an indicating lamp with MCB and toggle switch for ‘ON/ OFF'
status of pump motors.

iii. 1 No. 40 amps MCCB, 5.5 KW DOL starter, over load relay with built in single phasing
protection and outgoing feeder to 1 no. Exhaust Air fan. This compartment shall
contain CT operated digital ammeter of 0-40 amps range with selector switch, and an
indicating lamp with MCB and toggle switch for ‘ON/ OFF' status of pump motors.

iv. 1 No. 32 amps MCCB, 2.2 KW DOL starter, over load relay with built in single phasing
protection and outgoing feeder to 1 no. Fresh Air Fan. This compartment shall contain
CT operated digital ammeter of 0-30 amps range with selector switch, and an indicating
lamp with MCB and toggle switch for ‘ON/ OFF' status of pump motors.

All MCCB's shall be of 20 KA (Ics) breaking capacity.

Air Washer Panel as described above. Set 1

Sub Total Carried to Summary

14 CONTROL PANEL IN AHU ROOM (WITH DOL/ SD STARTER)

1 Design, manufacture, supply, installation, testing and commissioning of the following


cubicle type, dead front, sheet steel, wall mounted control panels including anchoring
into the wall, wiring, incoming, earthing & terminating into MCCB in each panel shall be
provided by the electrical contractor.

AECOM India Pvt.Ltd. SQ-13


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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

All internal wiring power cabling and copper earthing of air handling unit motors from
the panel shall be included.

All outgoing shall be provided with Stop/ Manual/ Auto selector switch to facilitate
operation through BAS. All starters shall be provided with potential free Contact for
Connections to Building Automation System.

The panel shall include the following components and accessories.

a. MCCB as per the ratings given below, suitable for motor duty and able to withstand
fault level of 20 KA.

b. DOL/ SD starter as per HP ratings.

c. Terminal block for power distribution.

d. Contactor, over load relay with built in single phasing protection.

e. Phase indicating lights and indicating light for ON status.

f. Digital voltmeter and digital ammeter with selector switches.

g. Time delay relay for delayed automatic restart of air handling unit motor.

h. Wiring for microswitch for stopping the fan when fire damper closes.

i. For on/ off/ remote and local operation, 3 pole single throw switch shall be provided in
each AHU panel to facilitate override of the automatic operation.

j. All starters shall be provided with suitable potential free contract for connections to the
Building Automation System.

k. 3 Nos of Single Pole MCB's Shall be provided at the incoming section of the starter
panel for DDC Panel, fire damper actuator & as a spare.

l. 220/ 24 V Transformer.

The number of AHU control panels shall be as follows.

14.1 63 Amp MPCB 7.5 KW with Star-Delta Starter Nos. 2

14.2 40 Amp MPCB 5.5KW with DOL Starter Nos. 3

14.3 32 Amp MPCB 2.2 KW with DOL Starter No. 1

14.4 25 Amp MPCB 1.5 KW with DOL Starter No. 1

Sub Total Carried to Summary

15 CONTROL PANELS FOR AHU/ FANS (OPERATED THROUGH VFD)

Design, manufacture, supply, installation, testing and commissioning of the following


cubicle type, dead front, sheet steel, wall mounted control panels, including anchoring
into the wall, incoming cable wiring terminating into MCCB and copper earthing, in each
panel shall be provided by the electrical contractor.

All outgoing shall be provided with Stop/ Manual/ Auto selector switch to facilitate
operation through BAS. All starters shall be provided with potential free Contact for
Connections to Building Automation System.

All internal wiring, power cabling and copper earthing of motors from the panel to VFD
& to the motor shall be included.

AECOM India Pvt.Ltd. SQ-14


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Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

The panel shall include the following components & accessories.

a. MCCB as per the ratings given below, suitable for motor duty and able to withstand
fault level of 20 KA.

b. Terminal block for power distribution as required.

c. Contactor, over load relay with built in single phasing protection.

d. Phase indicating lights and indicating light for `ON’ status.

e. 144 mm x 144 mm voltmeter and digital ammeter.

f. Time delay relay for delayed automatic restart of motor.

g. Wiring for microswitch for stopping the fan when fire damper closes.

h. For on/ off/ remote and local operation, 3 pole single throw switch shall be provided in
each panel to facilitate override of the automatic operation.

i. 3 Nos of Single Pole MCB's Shall be provided at the incoming section of the starter
panel for DDC Panel, fire damper actuator & as a spare.

j. All starters shall be provided with suitable potential free contract for connections to the
Building Automation System.

k. 220/ 24 V Transformer

The number of control panels shall be as follows.

15.1 100 amps MCCB, 15 HP VFD Nos. 4

Sub Total Carried to Summary

16 CONTROL PANELS FOR FANS

Design, manufacture, supply, installation, testing and commissioning of the following


cubicle type, dead front, sheet steel, wall mounted control panels, including anchoring
into the wall, wiring terminating into MCCB and copper earthing, in each panel shall be
provided by the electrical contractor.

All outgoing shall be provided with Stop/ Manual/ Auto selector switch to facilitate
operation through BAS. All starters shall be provided with potential free Contact for
Connections to Building Automation System.

All wiring and copper earthing of motors from the panel shall be included.

The panel shall include the following components & accessories.

a. MCCB as per the ratings given below, suitable for motor duty and able to withstand
fault level of 20 KA.

b. DOL/ SD starter as per HP gratings given.

c. Terminal block for power distribution as required.

d. Contactor, over load relay with built in single phasing protection.

e. Phase indicating lights and indicating light for `ON’ status.

f. 144 mm x 144 mm voltmeter and digital ammeter.

g. Time delay relay for delayed automatic restart of motor.

AECOM India Pvt.Ltd. SQ-15


D:\Seema\Project\Kayem Food\HVAC HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)
h. Wiring for microswitch for stopping the fan when fire damper closes (in case of Fan
only).

i. For on/ off/ remote and local operation, 3 pole single throw switch shall be provided in
each panel to facilitate override of the automatic operation.

j. All starters shall be provided with suitable potential free contract for connections to the
Building Automation System.

The number of control panels shall be as follows.

16.1 25 amps MPCB, 2.2 KW with DOL Starter No. 1

16.2 63 amps MPCB, 2.2 KW with DOL Starter No. 1

Sub Total Carried to Summary

17 Installation, testing and commissioning of TWO WAY MODULATING VALVES


provided with spring return function & fitted with modulating actuators in chilled water
lines at each air handling unit. The actuator shall have required shut off capability of
minimum 4 bar rating. The valves & actuators for AHU’s shall be compatible with
Building Automation System. The actuator shall be provided with interface cards to
receive 0-10V or 4-20 mA signal from Building Automation System. The valve shall be
suitable for following pipe sizes and provided with matching flanges and accessories.

17.1 25mm dia Nos. 1


17.2 32mm dia Nos. 1
17.3 40mm dia Nos. 3
17.4 50mm dia Nos. 3
17.5 65mm dia Nos. 2
17.6 80mm dia Nos. RO
17.7 100mm dia Nos. RO
Sub Total Carried to Summary

AECOM India Pvt.Ltd. SQ-16


D:\Seema\Project\Kayem Food\HVAC HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)
B. PIPING-CHILLED WATER AND CONDENSER WATER

1 Providing and fixing in position the following MS class ‘C’ pipes


cut to required lengths and installed with all welded joints,
providing and fixing in position the necessary fittings like
elbows, tees and reducers, mating flanges & sockets for BAS:

1.1 300 mm dia MS pipes A RM 125


d
d
1.2 250 mm dia MS pipes RM 60
b
1.3 200 mm dia MS pipes u RM 10
r
1.4 150 mm dia MS pipes i RM 170
e
d
1.5 125 mm dia MS pipes RM 180
p
1.6 100 mm dia MS pipes i RM 350
p
1.7 75 mm dia MS pipes i RM 350
n
g
1.8 65 mm dia MS pipes RM 35
a
1.9 50 mm dia MS pipes s RM 40

1.10 40 mm dia MS pipes a RM 115


p
p
1.11 30 mm dia MS pipes RM 40
l
i
1.12 25 mm dia MS pipes c RM 60
a
1.13 20 mm dia MS pipes b RM RO
l
1.14 15 mm dia MS pipes
e RM RO

2 Providing and fixing in position the following butterfly valves


(PN16) with counter flanges, nuts & bolts and gasket to suit
pressure rating.
2.1 350 mm dia Valves. Nos. RO

2.2 300 mm dia Valves. Nos. 11

2.3 250 mm dia Valves. Nos. 4

2.4 200 mm dia Valves. Nos. 8

2.5 150 mm dia Valves. Nos. RO

2.6 125 mm dia Valves. Nos. 2

2.7 100 mm dia Valves. Nos. 5

2.8 80 mm dia Valves. Nos. 6

2.9 65 mm dia Valves. Nos. 11

2.10 50 mm dia Valves. Nos. 14

AECOM India Pvt.Ltd. SQ-17


D:\Seema\Project\Kayem Food\SOQ
HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

3 Installation, testing and commissioning of motorised butterfly


valve (PN 16) of following sizes with counter flanges and
accessories
3.1 300 mm dia Valves. Nos. 2

3.2 250 mm dia Valves. Nos. RO

3.3 200 mm dia Valves. Nos. 1

4 Providing and fixing in position the following Semi Automatic


Balancing Valves (TA Make) :
4.1 300 mm dia Valves. Nos. 2

4.2 250 mm dia Valves. Nos. RO

4.3 200 mm dia Valves. Nos. 1

4.4 150 mm dia Valves. Nos. RO

4.5 125 mm dia Valves. Nos. RO

4.6 100 mm dia Valves. Nos. 3

4.7 80 mm dia Valves. Nos. 4

4.8 65 mm dia Valves. Nos. 4

4.9 50 mm dia Valves. Nos. 4

4.10 40 mm dia Valves. Nos. 1

4.11 32 mm dia Valves. Nos. 1

4.12 25 mm dia Valves. Nos. RO

5 Providing and fixing in position following ball valves without Y


strainer.
5.1 40 mm dia valves Nos. RO

5.2 32 mm dia valves Nos. 6

5.3 25 mm dia valves Nos. 2

AECOM India Pvt.Ltd. SQ-18


D:\Seema\Project\Kayem Food\SOQ
HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

6 Providing and fixing in position the following ball valves withY


strainer
6.1 40 mm dia valves Nos. RO

6.2 32 mm dia valves Nos. 6

6.3 25 mm dia valves Nos. 2

7 Providing and fixing in position the following globe valves :


7.1 40 mm dia valves Nos. 2

7.2 32 mm dia valves Nos. 8

7.3 25 mm dia valves Nos. 8

7.4 20 mm dia valves Nos. 8

7.5 15 mm dia valves RO

8 Providing and fixing in position the following check valves :


8.1 300 mm dia valves Nos. 2
8.2 250 mm dia valves Nos. RO
8.3 200 mm dia valves Nos. 3
8.4 150 mm dia valves Nos. RO
8.5 125 mm dia valves Nos. 1

8.6 100 mm dia valves Nos. RO

9 Providing and fixing in position the following ‘Y’ Strainers :


9.1 250 mm dia strainers Nos. RO

9.2 200 mm dia strainers Nos. 3

9.3 150 mm dia strainers Nos. RO

9.4 125 mm dia strainers Nos. 1

9.5 100 mm dia strainers Nos. RO

9.6 75 mm dia strainers Nos. 2

9.7 65 mm dia strainers Nos. 3

9.8 50 mm dia strainers Nos. 3

9.9 40 mm dia strainers Nos. RO

9.10 30 mm dia strainers Nos. 1

9.11 25 mm dia strainers Nos. RO

AECOM India Pvt.Ltd. SQ-19


D:\Seema\Project\Kayem Food\SOQ
HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)
10 Providing and fixing in position the following A Backwash type
pot strainers alongwith two motorised valves compatible to
Building Automation System
10.1 350 mm dia pipes Nos. RO

10.2 300 mm dia pipes Nos. 1

10.3 250 mm dia pipes Nos. RO

11 Supply, installation, testing and commissioning of flexible


connections of suitable pressure rating to be installed at pump
suction, discharge and at pipes crossing building expansion
joints.

11.1 300 mm dia pipes No. 10

11.2 250 mm dia pipes No. RO

11.3 200 mm dia pipes No. 10

11.4 150 mm dia pipes No. RO

11.5 125 mm dia pipes No. 4

11.6 100 mm dia pipes No. RO

11.7 80 mm dia pipes No. 2

11.8 65 mm dia pipes No. 3

12 Supplying, installation, testing and commissioning of Auto air


vents with Ball Valve
12.1 15 mm dia pipes Nos. 15

13 Providing probe type flow meter to measure the flow in CHW & Nos. RO
CDW pipe lines. The flow meter shall be provided with
necessary fittings & electronic digital read out.

14 Providing and fixing in position SS 304 the industrial dial type Nos. 40
pressure gauges with gun metal valves.

15 Providing and fixing in position SS 304 the mercury-in- glass Nos. 25


industrial dial type thermometers.

16 Providing and fixing in position the following GI class ‘B’ pipes


cut to required lengths and installed with all screwed joints, and
providing and fixing in position the necessary elbows, tees and
reducers as per specifications for AHU / FCU drain.

16.1 40 mm dia Rmt RO

16.2 32 mm dia Rmt 15

16.3 25 mm dia Rmt 12

16.4 20 mm dia Rmt RO

17 Providing and fixing in position the following U-PVC pipes cut to


required lengths and installed with all screwed joints, and
providing and fixing in position the necessary elbows, tees and
reducers as per specifications for AHU / FCU drain.

17.1 32 mm dia Rmt 30

17.2 25 mm dia Rmt 10

AECOM India Pvt.Ltd. SQ-20


D:\Seema\Project\Kayem Food\SOQ
HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

17.3 20 mm dia Rmt 30

17.4 15 mm dia Rmt RO

18 Supply, Installation, testing & Commissioning of Air Separator No. 1


of 200 mm dia in accordance with the approved shop drawings
and as required by the specifications.

Total : "B" Carried to Summary


C AIR DISTRIBUTION

FACTORY FABRICATED DUCTS SHALL BE AS PER


FOLLOWING STANDARDS & SPECIFICTIONS
1 Supply, Fabrication, installation and testing of GI sheet metal
ducts Factory Fabicated in accordance with the approved shop
drawings and as required by the specifications.
Maximum Gauge Joint Type Bracing
Duct Size Spacing
1.1 1 -750 mm 24 C&S Connector Nil sq.m 750
1.2 751 - 1500 mm 22 TDF Flange Nil sq.m 1000
1.3 1501 - 2250 mm 20 TDF Flange Nil sq.m 130
1.4 2251 - above 18 TDF Flange JTR or ZEE BAR sq.m 1000

2 Supply, Fabrication/Installation,Testing and Commissioning of


FABRIC (AIR) DUCT complete with support hardware in
accordance with the approved shop drawings and as required
to complete the installation.(MAKE : DUCTSOX / EURO AIR)

2.1 1016 mm dia RMT 25

2.2 762 mm dia RMT 20

2.3 711 mm dia RMT 40

2.4 660 mm dia RMT 35

2.5 610 mm dia RMT 53

2.6 559 mm dia RMT 72

2.8 508 mm dia RMT 168

2.9 457 mm dia RMT 75

2.10 406 mm dia RMT 98

2.11 305 mm dia RMT 25

C1 ALTERNATIVE TO FABIC DUCTS


2 Supply, Fabrication, installation and testing of DOUBLE SKIN
ALUMINIUM SPIRAL ROUND DUCTS 9MM NITRILE RUBBER
SANDWITCH CONSTRUCTION ( Aluminum duct shall be
lock forming grade, conforming to IS 9000, AA1100 or IS
40800, AA8011 grade ) complete with support & accessories
as required in accordance with the approved shop drawings
and as required by the specifications. (GP SPIRA/ WESTERN
AIR DUCT/ATCO)

AECOM India Pvt.Ltd. SQ-21


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HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)
Duct Size Gauge
(Al. Sheet Thk.Innner/Outer)

upto 600 mm 22 Gauge

625- 900 mm 20 Gauge

925- 1250 mm 18 Gauge

1250 mm above 16 Gauge

2.01 1000 mm dia RMT 20

2.02 950 mm dia RMT 10

2.03 700 mm dia RMT 55

2.04 600 mm dia RMT 41

2.05 550 mm dia RMT 70

2.06 500 mm dia RMT 105

2.07 450 mm dia RMT 73

2.08 400 mm dia RMT 155

2.09 300 mm dia RMT 110

Note : ALUMINIUM SPIRAL DUCTS not to be added in total


summary section 'C', rather it is to be reflected in the
summary sheet separately as stated.

DUCTS FABRICATED AT SITE SHALL BE AS PER “IS”


ODES)

3 Supply, Fabrication, installation and testing of sheet metal


DUCTS FABRICATED AT SITE in accordance with the
approved shop drawings and as required by the specifications.

3.1 24 gauge galvanised sheet steel sq.m 25

3.2 22 gauge galvanised sheet steel sq.m 25

3.3 20 gauge galvanised sheet steel sq.m 10

3.4 16 gauge galvanised sheet steel sq.m 10

4 Supply, fabrication, installation and testing the flexible sq.m 25


connections constructed of fire resistance flexible double
canvas sleeve as per the approved shop drawings.

5 Supply, installation and testing of galvanised steel construction sq.m 8


of Duct dampers complete with suitable ducts lever and
quadrants for manual control of volume of air flow and for
proper balancing of the air distribution system.

6 Supply, installation, testing and commissioning of motorised


combined smoke & fire damper (UL listed) complete with
control panel, inter connecting wiring at locations shown in
approved shop drawings and as per specifications.
6.1 Smoke & Fire Dampers. sq.m 10

6.2 Actuators Nos. 20

AECOM India Pvt.Ltd. SQ-22


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HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

6.3 Control Panel & Wiring Nos. 20

7 Supply, installation, testing and balancing of powder coated


Extruded Aluminium supply air Grilles with volume control
dampers in accordance with the approved shop drawings and
specifications.
7.1 With adjustable double louvers. sq.m RO

7.2 With horizontal fixed bars sq.m 40

8 Supply, installation, testing and balancing of Air Grilles without


volume control dampers.
8.1 With horizontal fixed bars sq.m 4

9 Supply, installation, testing and balancing of 600x600mm (neck


size 450x450mm) square shape ceiling diffusers with
removable core & anti smudge ring & volume control dampers
as per approved drawings and specifications.

9.1 Powder coated extruded aluminium construction. Nos. 60

10 Supply, installation, testing and balancing of 600x600mm (neck


size 450x450mm) square shape return air diffusers with
removable core, antismudge ring & without volume control
damper as per specifications.

10.1 Powder coated extruded aluminium construction. Nos. 60

11 Supply, Installation, Testing and Balancing of Linear Grilles


with removable core as per approved drawings and
specifications.
11.1 Powder coated extruded aluminium construction. sq.m 10

12 Supply, installation, testing and balancing of Powder Coated sq.m RO


Extruded Aluminium Linear supply Air Multi Slot Diffuser
complete with air pattern controllers & Hit & Miss volume
control damper with 22 G G.I plenum as per specifications and
approved drawings.

13 Supply, installation, testing and commissioning of Powder sq.m RO


Coated Extruded Aluminium Multi Slot return Air Diffuser with
air pattern controller as per specification and approved
drawings.

14 Supplying & fixing of opposed blade volume control dampers sq.m RO


in supply air duct collars as per approved drawings and
specifications. Damper shall be with 18G GSS body and blades
shall be with aluminium airfoil construction.

15 Supply, installation, testing and balancing of inlet air louvers


with bird screen and volume damper for fresh air as per
specifications and approved shop drawings.
15.1 Powder coated/Anodised extruded aluminium construction. sq.m RO

16 Supply, installation , testing and commissioning Powder Coated sq.m 2


Extruded Aluminium Air transfer door grilles with rear side
frame as per approved shop drawings.

17 Supply, installation, testing and balancing of louvers with bird


screen for exhaust air as per specifications and approved
drawings.
17.1 Powder coated/Anodised extruded aluminium construction. sq.m 50

AECOM India Pvt.Ltd. SQ-23


D:\Seema\Project\Kayem Food\SOQ
HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

18 Supply, installation, testing and balancing of Jet Diffusers for


supply air distributions as per specifications and approved
drawings.

18.1 250 mm dia Nos. 9

18.2 300 mm dia Nos. RO

19 Motorised fresh air dampers with controllers. Damper actuator


shall work on 230 V supply (derived from AHU starter panel).
Controller shall receive 4-20 mA / 0-10 V control signal from
remote BMS system & accordingly modulate fresh air quantity to
the AHU. Control shall give feed back signal to remote BMS
System. Fresh air dampers shall be modulated based on signal
recieved from CO2 sensors. (CO2 sensors shall be by others).

19.1 Fresh Air Damper sq.m RO

19.2 Control Panel & Wiring Nos. RO

19.3 Actuator Nos. RO

20 Supply, installation, testing and balancing of Extruded


Aluminium Supply Air Circular Diffusers with damper (in
case of spiral round ducts ) as per specifications and
approved drawings.

20.1 300 mm dia Nos. 80

20.1 200 mm dia Nos. 30

Total : "C" Carried to Summary


D THERMAL INSULATION

1 Supply, installation and testing of 19 mm thick nitrile rubber /


XLPE / EPDM insulation with protective coating on chilled water
and condensate drain piping and fitting like valves, flanges
union, etc. as per the approved shop drawings and
specifications.
1.1 25 mm dia pipes RM 60

1.2 20 mm dia pipes RM RO

1.3 15 mm dia pipes RM RO

1.4 32 mm dia condensate drain pipes. RM 45

1.5 25 mm dia condensate drain pipes. RM 25

1.6 20 mm dia condensate drain pipes. RM 30

2 Supply and installation of External Thermal insulation with


protective coating on ducts as per the specifications.
2.1 13 mm thick nitrile rubber insulation for supply air ducts in sq.m 750
return air path.

2.2 13 mm thick nitrile rubber insulation for return air ducts. sq.m 900

2.3 19 mm thick nitrile rubber insulation for supply duct (not in RA sq.m 350
path).

2.4 25 mm thick nitrile rubberinsulation for supply & return air ducts sq.m 250
exposed to weather.

AECOM India Pvt.Ltd. SQ-24


D:\Seema\Project\Kayem Food\SOQ
HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

2.5 19 mm thick anti microbial nitrile rubber insulation / XLPE/EPDM sq.m RO


for supply & return air ducts.

3 Supply and installation of External Thermal insulation with


protective coating & 26 G stucco aluminium Cladding on ducts
as per the specifications & approved Drawing.

3.1 13 mm thick nitrile rubber insulation for supply air ducts in sq.m RO
return air path.

3.2 13 mm thick nitrile rubber insulation for return air ducts. sq.m RO

3.3 19 mm thick nitrile rubber insulation for supply duct (not in RA sq.m 50
path).

3.4 25 mm thick nitrile rubberinsulation for supply & return air ducts sq.m 50
exposed to weather.

3.5 19 mm thick anti microbial nitrile rubber insulation / XLPE/EPDM sq.m RO


for supply & return air ducts.

4 Supply, installation testing and commissioning of acoustic


insulation of Ducts. Material shall be nitrile rubber based- fibre
glass free with 140-180 Kg/m3 density and all accessories as per
specification.
4.1 10mm thick sq.m RO

4.2 15mm thick sq.m 25

5 Supply, installation and testing of 25 mm thick nitrile rubber /


EPDM/XLPE insulation with protective coating on chilled water
pipes and fittings like valves, flanges and unions, etc. as per
approved shop drawings and specifications.

5.1 75 mm dia pipes RM 150


5.2 65 mm dia pipes RM 10
5.3 50 mm dia pipes RM 10
5.4 40 mm dia pipes RM 50
5.5 32 mm dia pipes RM RO

6 Supply, installation and testing of 25 mm thick nitrile rubber /


EPDM/XLPE insulation with protective coating & 26 G stucco
aluminium Cladding on chilled water pipes and fittings like
valves, flanges and unions, etc. as per approved shop drawings
and specifications.
6.1 75 mm dia pipes RM 200

6.2 65 mm dia pipes RM 25

6.3 50 mm dia pipes RM 30

6.4 40 mm dia pipes RM 65


6.5 32 mm dia pipes RM 40

7 Supply, installation and testing of 32 mm thick nitrile rubber /


EPDM/XLPE insulation with protective coating on chilled water
pipes and fittings like valves, flanges and unions, etc. as per
approved shop drawings and specifications.

7.1 150 mm dia pipes RM 10

7.2 125 mm dia pipes RM 60

7.3 100 mm dia pipes RM 50

AECOM India Pvt.Ltd. SQ-25


D:\Seema\Project\Kayem Food\SOQ
HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

Item Unit Price


No. Description Unit Qty. Rate (Rs.) Amount (Rs.)

8 Supply, installation and testing of 32 mm thick nitrile rubber /


EPDM/XLPE insulation with protective coating & 26 G stucco
aluminium Cladding as per approved shop drg. on chilled water
pipes and fittings like valves, flanges and unions, etc. as per
approved shop drawings and specifications.

8.1 300 mm dia pipes RM RO

8.2 250 mm dia pipes RM 60

8.3 200 mm dia pipes RM 60

8.4 150 mm dia pipes RM 120

8.5 125 mm dia pipes RM 100

8.6 100 mm dia pipes RM 300

9 Supply, installation and testing of 32 mm thick nitrile rubber /


EPDM/XLPE insulation with protective coating on chilled water
pipes and fittings like valves, flanges and unions, etc. as per
approved shop drawings and specifications.
9.1 100 mm dia MS pipes (Piping in trench) RM RO

10 Supply, installation, testing & commissioning of 19mm thick


nitrile rubber / EPDM/XLPE insulation with protective coating &
26 G stucco aluminium Cladding as per approved shop drgs

10.1 25 mm dia pipes RM RO

10.2 20 mm dia pipes RM RO

11 Supply and installation of acoustic lining of two walls of AHU


room installed on floors covered with Nitrile Rubber with
density 140 - 180 kg/m3 as per the approved shop drawings &
specifications.
11.1 15 mm thick acoustic lining with Nitrile Rubber Sq.m. 300
Total : "D" Carried to Summary
E. SYSTEM TESTING, BALANCING & COMMISSIONING BY Lot 1
THIRD PARTY
Total : "E" Carried to Summary
Grand Total : "A to E" Carried to Summary

AECOM India Pvt.Ltd. SQ-26


D:\Seema\Project\Kayem Food\SOQ
HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

SUMMARY OF COST
Sr. Total Price (INR) for
No. Description Supply,
Installation,
Testing and
Commissioning
A. EQUIPMENT

1 CENTRIFUGAL PUMPS (CHILLED WATER


RECIRCULATION)

2 CENTRIFUGAL PUMPS (CONDENSER WATER)

3 FAN COIL UNITS

4 HOT & COLD WELL CHILLED WATER STORAGE TANK

5 AIR HANDLING UNITS (WITH SINGLE STAGE


FILTERATION)

6 AIR HANDLING UNITS (WITH TWO STAGE FILTERATION)

7 CEILING SUSPENDED AHU

8 HEAT RECOVERY UNIT (HRU)

9 IN LINE FANS

10 AXIAL FANS

11 INDUCED DRAFT COOLING TOWERS

12 CELLULOSE PAD TYPE AIR WASHER

13 MOTOR CONTROL CENTRE MAIN HVAC (PLANT ROOM)

14 CONTROL PANEL IN AHU ROOM (WITH DOL/SD


STARTER)

15 CONTROL PANEL FOR FANS (THROUGH VFD)

16 CONTROL PANELS FOR FANS

17 2 WAY MODULATING VALVES AHU

SUB TOTAL A

B PIPING-CHILLED WATER AND CONDENSER WATER

C AIR DISTRIBUTION WITH FABRIC AIR DUCTS

C1 AIR DISTRIBUTION WITH SPIRAL ROUND DUCTS

D THERMAL INSULATION

E SYSTEM TESTING, BALANCING & COMMISSIONING BY THIRD


PARTY

GRAND TOTAL (WITH FABRIC AIR DUCTS)

GRAND TOTAL (WITH SPIRAL ROUND DUCTS)

AECOM India Pvt.Ltd. SQ-27


D:\Seema\Project\Kayem Food\SQ HVAC System
Kayem Food Factory - Sonipat, Haryana
Schedule of Quantities

OPERATION AND MAINTENANCE

ALL INCLUSIVE COMPREHENSIVE


YEAR OPERATION MAINTENANCE
DLP Part of DLP

First Year after DLP

Second Year after DLP

Third Year after DLP

AECOM India Pvt.Ltd. SQ-28


D:\Seema\Project\Kayem Food\SQ HVAC System

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