Professional Documents
Culture Documents
and L. A. Dissado
Dept. of Engineering, University of Leicester,
University Road
Leicester, LE1 7RH U.K.
ABSTRACT
This paper has the aim of providing a view of a lively debated topic which has broad
impact on the design of electrical apparatus and new insulating materials, that is, the
interaction between space charge and aging processes of polymeric insulation. Aging
models developed in recent decades that consider explicitly or implicitly the
contribution of space charge to insulation degradation, under both dc and ac voltage,
are dealt with, with the intention to point out their range of validity. Some conventional
phenomenological models that have been used for much more than two decades without
referring to space charges can be exploited to account for electrical field and activation
energy modification due to space charge. These, together with models conceived
considering space charges as the driving force for aging, are especially examined. In
addition, recent models that disregard the action of space charge as an ageing factor,
but consider space charge as the consequence of degradation processes are also
discussed.
Index Terms —Insulation systems, aging, electrical stress, thermal stress, life models,
electron avalanches, space charge, electrical apparatus, cables.
1 INTRODUCTION bulk degradation at typical design stresses would require such long
times that in practice life is conditioned by the inescapable
A number of mechanisms have been inferred for the electro- presence of micro or macrodefects in insulation systems.
thermal aging process occurring in insulating polymers with Therefore, microscopic models attempt to describe the evolution
the aim of deriving usable life expressions. These mechanisms of damage from insulation defects, such as cavities, conducting
have followed two prevailing directions: a macroscopic particles, and protrusions, providing expressions for the growth of
approach, based on an overall description of degradation damage up to breakdown or the occurrence of a different
processes, and a microscopic approach, based on the mechanism, such as an electrical tree, that will inevitably cause the
presumption that the prevailing cause of electrical and insulation to breakdown in a relatively short time.
mechanical aging in practical insulation systems is accelerated
localized degradation triggered by microdefects. In principle, microscopic models are designed to provide a
physical explanation of the aging processes, thus seem to
The former approach is historically the first, providing constitute an advance with respect to the phenomenological
simple life models that have been used mostly as models which need a number of fitting parameters that can be
phenomenological tools to fit life data coming from estimated only through life tests and increase in number with the
accelerated electrical, thermal, and mechanical life tests. superposition of stresses (e.g. phenomenological electro-thermal
Significant examples are the chemical reaction rate models with seven parameters [9]).
(Arrhenius) model for thermal aging, proposed also for
electrical aging by Dakin, and the thermodynamic model of Microscopic or mesoscopic defects can be associated with
Eyring and Zurkov, applied to electrical and mechanical regions of space charge, either injected and trapped at defect
ageing [1-8]. locations or intrinsic to the insulation (due, for example, to by-
products, or contaminants). Examples are the cases of cavities,
Microscopic models are mostly based on the consideration that where space charge is trapped at the interface with the insulation,
and protrusion/conductive contaminants, which can inject space
Manuscript received on 15 February 2005, in final form on 19 May 2005. charge. In both cases space charge can alter significantly the local
Charge [C/m ]
3
shown in Figure 4. Figure 4A displays data obtained under 1.5
3
1 mHz
centers and electrodes continuously change in intensity and 2.0
direction as the applied voltage changes in time, thus creating
an oscillating motion of the reacting moieties and of the whole 1.5
lattice structure. It was thus assumed that this motion alters the 1.0
energetic levels of both reactant and product states with
DC, 20 kV/mm
respect to the static equilibrium that characterizes the dc 0.5
brevity. Interested readers can find it in [42], together with time [min] A
details about its derivation. This expression is an explicit
function not only of E and T, but also of ω, the angular
4.0
B
frequency of the ac voltage. 3.5 DC, 55 kV/mm
The determination of model parameters for both the dc 3.0 0.1 Hz, 0°
DMM model and the ac DMM model via short-term tests has 0.1 Hz, 180°
2.5 1 mHz, 0°
3
1 mHz, 180°
refinement of the model, emphasizing the role played by local 2.0
55 kV/mm
The DMM life expressions, particularly the one valid for ac 0.5
voltage [42], have been criticized as possessing too many
parameters, thereby arguing that they can fit any sort of 0.0
1 10 100 1000 10000
experimental lifeline by adjusting their values appropriately.
This criticism treats the theoretical models as though they were
time [min] B
phenomenological ones where parameters with unknown Figure 4. Dependence of space charge density on supply-voltage
physical origins are adjusted to fit data. It should be noted that frequency. Sinusoidal voltage, poling field 55 kVrms /mm (after [43]). Time
though the phenomenological expressions contain fewer dependence of space charge accumulation at 0 and 180° phase angles of the
supply voltage, different fields (55 and 20 kVrms/mm, 1 mHz, Figure 4A)
parameters, these invariably have values that change with and frequencies (1mHz and 0.1Hz, 55 kVrms/mm, Figure 4B). DC results at
temperature and pressure, for example, and thus contain 20 and 55 kV/mm are also reported (dotted lines) (after [43]).
hidden parameters that are not made explicit. Instead of talking
about numbers of parameters we should ask what parameters parameters is one, such as an activation energy, but actually
would we expect to find in a physical theory of electrical any linear relation is defined by two parameters. There must
aging. All experiments indicate that ageing depends upon the also be a factor that relates the ageing rate to a function of the
temperature, so we should expect to find parameters relating electric field, and this feature must contain a proportionality
the rate to temperature. The minimum number of such factor and a power of the field. We must also have an end-
882 G. Mazzanti et al.: Electrical Aging and Life Models: The Role of Space Charge
point defining the point at which life is accepted as terminated. 100
It is not correct to state that life is inversely proportional to an dc test at 110°C
90 dc test at 160°C
ageing rate and then set it to be equal to the inverse of the rate. dc test at 180°C
In these terms the absolute minimum number of parameters for 80 model at 110°C
a mechanistic based life expression is five. Expression (7) does 70 model at 160°C
not fare too badly in this respect containing six parameters, C’ model at 180°C
60
E [kV/mm]
and b defining the field effect, ΔH the temperature effect, ΔS
the frequency factor, A* defining the end point, and the extra 50
parameter Δ that originates with asymmetry in the ground state 40
energies and combines with A* to define a minimum energy 30
required to achieve the end-point. In the ac case the simplest
solution is to assume that the transit of the transition region by 20
the reacting moieties is driven by the oscillating field and to 10
replace the attempt frequency of the ‘aging rate constant’, h/kT 0
in equation (7), by the frequency of the electric field. In these 10-2 10-1 100 101 102 103 104 105 106
terms expression (10) is indeed more complex than would be
L [h]
absolutely necessary Figure 5. Expression (7) fitted to failure times (63.2% probability)
However to talk about numbers of parameters is to miss the obtained from dc life tests at 110, 160, 180 °C on PET specimens (after [41,
point. The expressions are physically based. The parameters 46]).
60
have been related to a physical mechanism. The true critique ac test at 20°C
of the expressions is whether or not values for the various ac test at 50°C
factors can be obtained from direct measurement of the 50
ac test at 70°C
mechanistic processes that agree with experimental data on ac test at 100°C
ageing. So far this has only been done to a limited extent, as it 40 model at 20°C
has proved difficult to find non-breakdown mechanisms to use E [kV/mm]
model at 50°C
in their determination. Our ignorance of the exact form of the 30 model at 70°C
processes and of means to obtain parameter values has meant model at 100°C
that these expressions have most often been fitted to
20
experimental data with the aim of gaining sufficient insight to
pin down the physical/chemical features to the point where
10
they can be investigated directly. The main success of this
procedure has been an ability to describe lifelines at different
temperatures without altering parameter values, thereby 0
indicating that the temperature dependence of the expressions 100 101 102 103
required can then be obtained from observation of the growth Figure 6. Expression (7) fitted to failure times (63.2% probability)
in size of nano- to micro-voids up to the size able to trigger obtained from 50 Hz ac life tests at 20, 50, 70, 100°C on PET specimens
(after [41, 46]).
partial discharges during electrical ageing. So far unambiguous
evidence for such growth has not been found, thus making described here acts locally at the nano to micro scale and
parameter estimation in this way currently impracticable. would still be operative albeit in the region close to the
Indeed the lack of evidence of void extension is a far more electrodes where charge is injected and extracted.
severe criticism of the model than that of parameter numbers.
The other criticism relates to the description of ac aging. 6 GROWTH OF DAMAGE DUE TO
Measurements have shown that the steady retention of space
charge during ac aging is quite small, with the damage being
ELECTRON AVALANCHES: PARTIAL
expected to be located close to the electrodes where charge DISCHARGES AND AGING
can be injected and extracted. However it should be noted that Polymeric insulation systems typically contain micro-voids
space charge relates to net charge. Indeed, a small measured (micro-cavities) produced during manufacture. The system
value does not mean that the amount of trapped charge is consisting of polymer matrix plus a gas (air)-filled micro-void
small, just that the small centers that trap negative charge are (see Figure 7) can therefore be regarded as being in local
essentially compensated by centers that trap positive charge. breakdown conditions, provided that the void is large enough
Such a situation occurs during the initiation of electrical trees, (i.e. a few tens of microns at typical service electric fields and
see for example [37] and references within. In addition, temperatures [48]) to sustain partial discharge processes under
measurements of space charge injected or extracted during the applied electrical field. Differences in permittivity between
each half cycle of the supply voltage reveal that the flow of the air and the polymer will enhance the field in the void, but
charge is significant also at relatively high frequency [43, 45]. an initiating electron will be needed to start the discharge. The
Finally it must be noted that the degradation mechanism most likely source is charge carriers (primarily electrons) that
where n(w;EV) is the equilibrium energy distribution Rdis = Ddis / t dis (16)
function and β(EV) is the field-dependent multiplication rate.
The calculation of n(w;EV) and β(EV) can be accomplished as where tdis is the time-to-disruption (i.e. to severe and
illustrated in [48, 49], where guidelines are also provided for irreversible chemical degradation) of the slab affected by the
the determination of the number of electrons produced in the above ageing process. By roughly estimating tdis as the time
avalanche across the void starting from one single injected needed to dissociate half of the CH bonds inside the slab, an
electron, i.e. analytical expression can be derived:
α(EV) being the well-known 1st Townsend coefficient, for Here Fhot is the hot-fraction (energy >8 eV) of electrons
which semi-empirical expressions are available in the impinging the polymer surface (tending to zero in the absence
literature, see for example [8]. In the calculations, EV is of avalanches in the void), NCH is the number of CH bonds in
assumed as constant inside the void (thus neglecting the the slab, and Rel is the rate of electrons colliding with the
influence of the spatial distribution of electrons). polymer surface after being injected into the void and
multiplied by the avalanche mechanism. Equation (17) is
6.3 DAMAGE ACCUMULATION AT VOID-POLYMER
easily derived by combining equations (13) and (15) (see [48]
INTERFACE AND GROWTH INTO THE POLYMER
for further details).
Hot electron avalanches produced inside the air-filled cavity
collide with the void-polymer interface, and the electrons
IEEE Transactions on Dielectrics and Electrical Insulation Vol. 12, No. 5; October 2005 885
An expression for the life L of the system is obtained by 70
assuming that time-to-failure (life) is the time to the formation d=20 μm
of a damaged zone of critical size dC. This zone, made of 60 d=100 μm
contiguous sequentially-damaged slabs of thickness Ddis
L = d C / Rdis (18) 20
qs0 [C/m3]
in pure EVA. It is noteworthy that after purification (washing)
treatment, the same material accumulated very little space 1
charge (reducing to values of the order of 1 C/m3 at the poling b
field of 60 kV/mm, which almost coincides with the
Poissonian field inside the insulation) and was able to ET
0
experimental observations seem definitely to support an ageing
acceleration effect under dc electrical fields caused by space -10
charge. This might indicate that, as mentioned before, even the -20
simplest phenomenological life models can be applied with the Pure EVA
consideration of the maximum field magnification in an -30 Non-purified nanostructured EVA
charge over time, only with the net charge density being much
-140
smaller and changing polarity every half cycle. -100 0 100 200 300 400 500
Thickness [μm]
Figure 11. Electric field profile corresponding to the space charge of
7 CONCLUSION Figure 10.
The role of space charge in insulation ageing has found
incontrovertible support from theories and experimental
888 G. Mazzanti et al.: Electrical Aging and Life Models: The Role of Space Charge
observations/results developed in the last two decades. The broken to promote degradation? We recall here for example,
most recent developments of testing techniques have provided that van der Waals’ bonds are electrostatic interactions, so that
direct evidence of the presence of space charge in insulation, they cannot be broken, strictly speaking, only weakened. What
due to both electron injection and dissociation of contaminants is the effect of polymer morphology on growth rate and
into ionic species, which can become massive at high fields. direction? How much bond breaking is reversible? What is the
The relation of space charge to insulation ageing is made physical state of the damaged area and how does it result from
obvious by the experimental results of life tests under dc field, bond breaking? For example, if it is void how is it opened up?
particularly in the presence of voltage polarity inversion. The What is the electrical consequence of the damage, i.e. does it
reason is the localized modification of the Laplacian electric support PD, is it conducting, or both, as a function of time? Do
field to a Poissonian value and a consequent acceleration of the damaged regions develop independently so that the most
the degradation reaction, which can be described either by a severe region initiates failure, or do they link up together to
generalized thermodynamic approach or a bond-breaking degrade the insulation quality on a global scale? Accurate
process due to highly-energetic electrons and/or photons answers to these questions are needed in order to succeed in
(depending on electrical field and theoretical background). the task of developing physical models able to describe life for
Under ac fields, most of the damage is formed close to different insulating materials without adjustable parameters
electrodes or defects, where electrons can be accelerated to that can be determined only by (long) life tests. This is the
gain sufficient energy to break bonds at each half cycle of the likely objective that material and apparatus manufacturers will
supply voltage, that is, with a very high degradation rate. In want to see achieved by researchers in the next two decades.
addition, mechanical fatigue mechanisms can locally modify
bond strength and cause microscopic strains, which favor
degradation.
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IEEE CEIDP, pp. 396-399, Cancun, Mexico, October 2002. in electrical engineering at the University of Bologna. He
[65] J.O. Bostrom, A. Campus, U.H. Nilsson, P. Carstensen, A. Gustafsson, is currently Full Professor of Electrical Technology at the
A.A. Farkas and K. Johannesson, “Cross-linked polyethylene materials Department of Electrical Engineering of the University
for DC power cables”, 5th JICABLE, Versailles, France, pp. 713-717, of Bologna, and teaches courses of Technology and
1999. Reliability. He has worked since 1979 in the field of
[66] G.C. Montanari, G. Mazzanti, F. Palmieri, A. Motori, G. Perego, S. aging and endurance of solid insulating materials and
Serra,"Space charge trapping and conduction in LDPE, HDPE and systems, of diagnostics of electrical systems and innovative electrical
XLPE", J. Phys. D: Appl. Phys., Vol. 34, pp. 2902-2911, October 2001. materials (magnetics, electrets, superconductors). He has been also engaged
[67] G. Mazzanti, G.C. Montanari and J.M. Alison, "A space-charge based in the fields of power quality and energy market, power electronics, reliability
method for the estimation of apparent mobility and trap depth as and statistics of electrical systems. He is IEEE Fellow and member of AEI
markers for insulation degradation. Theoretical basis and experimental and Institute of Physics. Since 1996 he is the Italian representative in CIGRE
validation", IEEE Trans. Dielectr. Electr. Insul, Vol. 10, pp. 187-197, and President of the Italian Chapter of the IEEE DEIS. He is convener of the
2003. Statistics Committee and member of the Space Charge, Multifactor Stress and
[68] G.C. Montanari, A. Cavallini , F. Guastavino, G. Coletti, R. Schifani, Meetings Committees of IEEE DEIS. He is Associate Editor of IEEE
M. di Lorenzo del Casale, G. Camino and F. Deorsola, “Microscopic Transactions on Dielectrics and Electrical Insulation. He is founder and
and nanoscopic EVA composite investigation: electrical properties and President of the spin-off TechImp, established on 1999. He is author or
effect of purification treatment”, IEEE CEIDP, Boulder, USA, pp. 318- coauthor of about 450 scientific papers.
321, 2004.
[69] G.C. Montanari and M. Cacciari, "Electrical life threshold models for Leonard A. Dissado (SM’96) was born in St.Helens,
insulating materials subjected to electrical and multiple stresses. Lancashire, U.K, on 29 August 1942. He graduated from
Probabilistic approach to generalized life models", IEEE Trans. Dielectr. University College London with a 1st Class degree in
Electr. Insul, Vol. 27, No. 5, pp. 987-999, October 1992. chemistry in 1963 and was awarded the Ph.D. degree in
[70] T. Takada, “Acoustic and optical methods for measuring electric charge theoretical chemistry in 1966 and the D.Sc. degree in
distributions in dielectrics”, IEEE Trans. Dielectr. Electr. Insul, Vol. 6, 1990. After rotating between Australia and England
pp. 519-547, 1999. twice he settled in at Chelsea College in 1977 to carry
[71] C. Laurent, G. Teyssedre and G.C. Montanari, "Time-resolved space out research into dielectrics. His interest in breakdown
charge and electroluminescence measurements in polyethylene under ac and associated topics started with a consultancy with STL begun in 1981.
stress", IEEE Trans. Dielectr. Electr. Insul, Vol. 11, pp. 554-560, 2004. Since then he has published many papers and one book, together with John
[72] J.M. Alison, J.V. Champion, S.J. Dodd, G.S. Stevens, “Dynamic bipolar Fothergill, in this area. In 1995 he moved to The University of Leicester, and
charge recombination model for electroluminescence in polymer based was promoted to Professor in 1998. He has been a visiting Professor at The
insulation during electrical tree initiation”, J.Phys. D.: Appl.Phys., Vol. University Pierre and Marie Curie in Paris, Paul Sabatier University in
28, pp. 1693-1701, 1995. Toulouse, and Nagoya University, and has given numerous invited lectures,
the most recent of which was the Whitehead lecture at CEIDP 2002 in
Giovanni Mazzanti (M’04) was born in Bologna, Italy, Cancun, Mexico. Currently he is an Associate Editor of IEEE Transactions
on 12 July 1962. He received the Master degree in DEI, co-chair of the Multifactor Aging Committee of DEIS and a member of
nuclear engineering in 1986 and the Ph.D. degree in DEIS Administrative Committee.
electrical engineering in 1992 from the University of
Bologna, where he is currently an Assistant Professor of
HV Engineering. His fields of interest are life modeling,
reliability and diagnostics of HV insulation, and human
exposure to electromagnetic fields. He is author or coauthor of more than 100
published papers (more than 30 in IEEE Transactions).