INSPECTION AND TEST PLAN

Project: LMNHP -EW II WB-4

Client: National Highways Authority of India
Engineer: RI & CEG JV
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Cross Drainage Works

Inspec.Category
S. Controlling Frequency of
Inspection and Testing Description Verifying Document Remarks
No. Specification. Inspec./Testing HCC Engineer

01 CEMENT
MTC/
MORTH, Table:900-6
a. Compressive Strength HCC F 40 14 Once per each source/batch W R RI Min 53 MPa
IS:4031(Part-6)
27
MTC/
Consistency , Initial and Final Setting MORTH, Table:900-6
b. HCC F 40 14 Once per each source/batch W R RI Not specified
Time test IS:4031(Part-5)
50
MTC/
MORTH, Table:900-6
c. Fineness test by dry sieving HCC F 40 14 Once per each source/batch W R RI % retained on 90 m sieve = Max 10
IS:4031(Part-1)
49
MTC/
MORTH, Table:900-6
d. Soundness test HCC F 40 14 Once per each source/batch W R RI Le-Chatelier expansion (mm)-Max 10
IS:4031(Part-3)
51

e. Determination of Chemical properties IS-455;1989 External Lab Report As & when required R R RI As per IS: 455-1989

02 REINFORCEMENT (TMT-BAR)

MTC /
MORTH, Clause-1009 MTC /
a. Ultimate Tensile Strength Confirmity test R R RI For Fe: 415: Min 485 MPA
IS:1786 External Lab Report
as per Engr.

MORTH, Clause-1009 MTC / Once per each lot / As

b. Yield Strength R R RI For Fe: 415: Min 415 MPA
IS:1786 External Lab Report required

MORTH, Clause-1009 MTC / Once per each lot / As

c. Percentage of Elongation test R R RI For Fe: 415: Min 14.5 %
IS:1786 External Lab Report required

MORTH, Clause-1009 MTC / Once per each lot / As

d. Bend and Rebend test R R RI If O.K.
IS:1786 External Lab Report required
Individual
Nominal size Batch
sample
Determination of Cross sectional area & MORTH, Clause-1009 upto & 10mm +/- 7 -8
e. Internal report 3 Samples per lot W R RI
mass IS:1786 >10 & 16 mm +/- 5 -6
Over 16 mm +/- 3 -4

MORTH, Clause-1009 MTC / Once per each lot / As

f. Chemical test R R RI As per IS:228 & IS: 1786
IS:1786 External Lab Report required
Page1
 INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG JV
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Cross Drainage Works

Inspec.Category
S. Controlling Frequency of
Inspection and Testing Description Verifying Document Remarks
No. Specification. Inspec./Testing HCC Engineer

03 COARSE AGGREGATE

MORTH, Table:900-6 ST &

a. Water Absorption & Specific Gravity HCC F 40 14 02 1 per source /month W R Max 2%
IS:2386(Part-3) IP
% Passing (aggregate aggregate)
Sieve size
40mm 20mm 12.5mm
63 100 - -
MORTH, Table:900-6 40 95-100 100 -
b. Gradation Analysis IS:383-1970; Table: 3 HCC F 40 14 05 Once /day during concreting W R IP 20 30-70 95-100 100
12.5 - - 90-100
10 10-35 25-55 40-85
4.75 0-5 0-5 0-10

Soundness in sodium sulphate/Magnesium MORTH, Table:900-6 Max 12% with NA2SO4

c. External testing Once /source R R ST
sulphate IS:2386(Part-5) Max 18% with Mg SO4

MORTH, Table:900-6 ST &

d. Aggregate Impact Value HCC F 40 14 07 1 per source /month W R Max 45%
IS:2386(Part-4) IP

MORTH, Table:900-6 ST &

e. Aggregate Abrasion Value HCC F 40 14 08 1 per source /month W R Max 30% for wearing course & Max 50% for works
IS:2386(Part-3) IP

f. Flakiness index IS:2386 , Part-1 HCC F 40 14 10 1 per source /month W R IP Max 35%

g. Moisture content IS:2386 , Part-3 Internal Record Prior to concreting as required W R IP Not specified

MORTH, Table:900-6 Once per source in case of

h. Alkali Aggregate Reactivity External Lab Report R R ST Non-reactive
IS:2386(Part-7) Doubt

I. Total of all Deleterious constituents IS: 2386-Part-2 External Lab Report External testing R R ST Max 5%

Page2
 INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG JV
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Cross Drainage Works

Inspec.Category
S. Controlling Frequency of
Inspection and Testing Description Verifying Document Remarks
No. Specification. Inspec./Testing HCC Engineer

04 FINE AGGREGATE

% passing
Sieve size
Zone-I Zone-II Zone-III

10.00 mm 100 100 100

4.75 mm 90-100 90-100 90-100

b. Grading analysis IS: 383-1970 ;Table: 4 HCC F 40 14 04 1 per day during concrete W R IP 2.36 mm 60-95 75-100 85-100

1.18 mm 30-70 55-90 75-100

600 mic 15-34 35-59 60-79

30 mic 5-20 8-39 12-40

150 mic 0-10 0-10 0-10

Soundness in sodium sulphate/Magnesium Max 10% with NA2SO4

c. IS: 2386-Part-5 External Lab Report once per source R R ST Max 15% with Mg SO4
sulphate

d. Specific gravity IS: 2386-Part-3 HCC F 40 14 03 Once , as & when required W R IP Not specified

e. Water absorption IS: 2386-Part-3 HCC F 40 14 03 Once , as & when required W R IP Max 2%

Prior to concreting & as

f. Surface moisture content IS: 2386-Part-3 Internal Record W R IP Not specified
required

h. Alkali aggregate reactivity IS: 2386-Part-7 External Lab Report once per source R R ST Non-reactive

I. Total of all Deleterious constituents IS: 2386-Part-2 External Lab Report Once per each source R R ST Max 5%

Page3
 INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG JV
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Cross Drainage Works

Inspec.Category
S. Controlling Frequency of
Inspection and Testing Description Verifying Document Remarks
No. Specification. Inspec./Testing HCC Engineer

05 WATER

MORTH Clause: 1010

pH value of water External Lab Report Once per each source R R ST Min 6
a. (IS :3025)
MORTH Clause: 1010
Alkalinity limit by titration External Lab Report Once per each source R R ST Max 10ml HCL to neutralise 200ml water
b. (IS :3025)
MORTH Clause: 1010
Acidity limit by titration (IS : External Lab Report Once per each source R R ST Max 2ml NaOH to neutralise 200ml water
c. 3025)

Permissiable limit (Max)

Organic: 200 mg/ltr

MORTH Clause: 1010
d. Soilds in water External Lab Report Once per each source R R ST Inorganic: 3000 mg/ltr
(IS :3025)
Sulphates 500 mg/ltr

Chloride: 500 mg/ltr

Suspended matters: 2000 mg/ltr

06 CONCRETE

MORTH, Table:900-6 One test per each Batch of Slump requirement:

a. Workability of Fresh Concrete(Slump) Internal record W S IP PCC: 50 to 75mm
IS:1199 Concrete For pumpable concrete: 80-120mm

MORTH MORTH
b. Compressive Strength of Concrete (Cubes) HCC F 40 14 25 W WR AT As per approved mix design
Clause-1716 Table:1700-8

Page4
 INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG JV
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Cross Drainage Works

Inspec.Category
S. Controlling Frequency of
Inspection and Testing Description Verifying Document Remarks
No. Specification. Inspec./Testing HCC Engineer

07 CONCRETE ADMIXTURES

One test / batch & MTC

a. Dry material content IS 9103: 1999 Inetrnal record & MTC W/R R AT Within 3% of the value stated by the manufacturer
verification

MTC & External test as per MTC Verification & External

b. Ash content IS 9103: 1999 Engineers discretion R R AT Within 1% of the value stated by the manufacturer
testing

One test / batch & MTC

c. Relative density IS 9103: 1999 Inetrnal record & MTC W/R R AT Within 0.02% of the value stated by the manufacturer
verification

MTC & External test as per MTC Verification & External Within 10% of the value or within 0.2% ,whichever is greater as
d. Chloride ion content IS 9103: 1999 Engineers discretion R R AT stated by the manufacturer
testing

One test / batch & MTC

e. pH IS 9103: 1999 Inetrnal record & MTC W/R R AT Within +/-1 of the value stated by the manufacturer
verification

07 HUME PIPE

No of pipes in lot Sample size

Up to 50 2
51 - 100 3 ST & Allowable load to produce 0.25mm craces as per TABLE 4 of
a. Three edge bearing test IS: 458-1988 Internal record W W IS: 458-1988.
101 - 300 5
IP
301 - 500 7
501 & above 10

ST & a)Absorbtion in the first 10 minutes shall not exceed 2.5% of

b. Absorption test IS: 458-1988 Internal record "DO" W W the dry mass b)Total absorbtion at
IP end of 24 hours shall not exceed 6.5% of the dry mass.

2% of the lot or
ST &
c. Hydrostatic test IS: 458-1988 Internal record W W Min= 0.07Mpa at 7m head
as decided IP
by Engineer

Page5
 INSPECTION AND TEST PLAN
Project: LMNHP -EW II WB-4
Client: National Highways Authority of India
Engineer: RI & CEG JV
Contractor: Hindustan Construction Co. Ltd.

Activity: ITP for Material Testing of Cross Drainage Works

Inspec.Category
S. Controlling Frequency of
Inspection and Testing Description Verifying Document Remarks
No. Specification. Inspec./Testing HCC Engineer

08 BACKFILLING

ST &
a. OMC and MDD Test IS: 2720 (Part-8) HCC F 40 14 38 2 Tests per 3000 Cu. M. W R Not specified
IP

In-Situ Density Test (Sand replacement / SRM: 1 test /1000 Sqm.

HCC F 40 14 32
b. IS: 2720 (Part-28) W R AT Not less than 95%
HCC F 40 14 33
Nuclear Density gauge) NDM: 1 test / 500 Sqm

LEGEND: H: Hold Point; W: Witness S: Surviellance Inspection; R: Review of Reports; MTC: Manufacturer's Test Certificate;MORTH: Ministry of Road Transport & Highways

Note: Receiving Inspection: (RI) Visual Inspection and Verification of Manufacturer Test Certificate.
Acceptance Test: (AT) Accpetance of the activity, Material
Screening Test: (ST) Tests during Source / Material Approval
In-Process: (IP) Tests during the Process / execution of the work

Format No: HCC T 40 17 18, Rev No: 00, Rev Date: 28.08.06

Page6
 INSPECTION AND TEST PLAN Doc No. HCC T 37 17 34
Project : LMNHP-EW II (WB) -III Rev. No. 0
Client : National Highways Autthority of India
Date of Rev. 1/9/2005
Engineer : Lea Associates South Asia Pvt. Ltd.
Contractor : Hindustan Construction Co. Limited Page of 2

ACTIVITY: ITP for Material Testing of Piling Work

Inspec.Category
S.No. Inspection and Testing Description Controlling Specification. Verifying Document Frequency of Inspec./Testing Remarks
HCC Engineer

1. CEMENT
MTC/
M.O.R.T & H, Table:900-6
a Compressive Strength Once per each source/batch W/H R Receiving Inspection
IS:4031 (Part-6)
HCC F 39 14 65
MTC/
Consistency , Initial and Final Setting Time M.O.R.T & H, Table:900-6
b Once per each source/batch W/H R Receiving Inspection
test IS:4031 (Part-5)
HCC F 39 14 64
MTC/
M.O.R.T & H, Table:900-6
c Fineness test by dry sieving Once per each source/batch W/H R Receiving Inspection
IS:4031 (Part-1)
HCC F 39 14 62
MTC/
M.O.R.T & H, Table:900-6
d Soundness test Once per each source/batch W/H R Receiving Inspection
IS:4031 (Part-3)
HCC F 39 14 63

e Sumary of test results NA HCC F 39 14 61 Once per each source/batch H R NA

2. FINE & COARSE AGGREGATE

M.O.R.T & H, Table:900-6 Screening test & In-

a Water Absorption & Specific Gravity HCC F 39 14 18 & 19 As and when required W R
IS:2386(Part-3) process

M.O.R.T & H, Table:900-6

b Gradation Analysis HCC F 39 14 97 & 98 Once per week prior to concreting W R In-Process
IS:2386(Part-1)

M.O.R.T & H, Table:900-6

c Soundness test for coarse aggregate External Lab Report Once per each source W R Screening test
IS:2386(Part-5)

M.O.R.T & H, Table:900-6 Screening test & In-

d Aggregate Impact Value HCC F 39 14 84 Once a month W R
IS:2386(Part-4) process

M.O.R.T & H, Table:900-6 Screening test & In-

e Aggregate Abrasion Value HCC F 39 14 86 As and when required W R
IS:2386(Part-4) process

Screening test & In-

f Flakiness and Elongation (Combined) IS:2386 , Part-1 HCC F 39 14 83 Once per week W R
process

g Moisture content IS: 2720 Part-2 HCC F 39 14 87 Regularly as required W R In-Process

 INSPECTION AND TEST PLAN Doc No. HCC T 37 17 34
Project : LMNHP-EW II (WB) -III Rev. No. 0
Client : National Highways Autthority of India
Date of Rev. 1/9/2005
Engineer : Lea Associates South Asia Pvt. Ltd.
Contractor : Hindustan Construction Co. Limited Page of 2

ACTIVITY: ITP for Material Testing of Piling Work

Inspec.Category
S.No. Inspection and Testing Description Controlling Specification. Verifying Document Frequency of Inspec./Testing Remarks
HCC Engineer

Summary for aggregate for concrete HCC F 39 14 90

h NA Once a month W R NA
(coarse, fine) HCC F 38 14 91

M.O.R.T & H, Table:900-6

I Alkali Aggregate Reactivity External Lab Report Once a month H R Screening test
IS:2386(Part-7)

3. WATER

M.O.R.T & H, Table:900-6

a Chemical tests External Lab Report Once per each source H R Screening test
IS:456

4. CONCRETE
HCC F 39 14 72
M.O.R.T & H, Table:900-6
a Workability of Fresh Concrete(Slump) One test per each batch W R In-Process
IS:1199
HCC F 39 14 75
M.O.R.T & H, Table:900-6
b Core strength on Hardened concrete External Lab Report As and when required H R Acceptance test
IS:516

Compressive Strength of Concrete M.O.R.T & H

c HCC F 39 14 74 M.O.R.T & H Table:1700-8 W R Acceptance test
(Cubes) Clause-1716

5. CONCRETE ADMIXTURES

M.O.R.T & H, Clause-

a Physical and chemical requirement Batch /External Lab Report Each batch W/H R Receiving Inspection
1012.2 , IS:9103

6. BENTONITE

Clause 115.2.3 of
a Gradation for Silt content HCC F 39 14 03 Once per Lot W R Screening test
M.O.R.T & H

Clause 115.2.3 of
b Liquid Limit HCC F 39 14 09 Once per Lot W R Screening test
M.O.R.T & H

LEGEND: W: Witness; H: Hold Point; S: Surviellance Inspection; R: Review of Reports; M.O.R.T & H: Ministry of Surface Transport Specifications;