JOB SAFETY ANALYSIS RECORD SHEET

PLANT/EQUIPMENT Department: Refining & Date: 12 Nov, 2018 Field visit conducted by all JSA participants? Yes/ No
Plant 63 NGL Projects Department Field Visit date:

Division/Unit: South RT JSA

Refinery Projects Division

DESCRIPTION OF ACTIVITY
Storage Tank Erection

Prepared by: J. Daniel-GSW Safety Manager SIGNATURE APPROVAL

(for participation and field visit)
Andre Fuller – SAK HSSE Manager
Lucas O’Bruic – SAK Construction Manager
Ali Moumen - RTR /TSU Engineering Adel T. Najjar
Alejandro Medel - LPD Engineer Unit Foreman II Oil / Gas OPS, RT Refinery Operations Dept. /

Younis Balushi – Safety Compliance Sulphur & Off Sites Unit (Plant 48 / 63/ J87 / J8

Sadiq Shawqi - SAPMT Project Engineer (concurrence)

Abdul Hakeem - SAPMT Project Engineer Division Head: Date:

Saleh Alatwah-SAK Site Engr.
Pardeep Singh –GSW Project Manager
Mohammad Shamshad–GSW Construction Manager

o Notify the Safety Compliance Team and Loss Prevention representatives o Safety Compliance Team representative may
prior commencing the job conduct unannounced audits or spots
checks as per procedure

Saudi Aramco: Company General Use

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NOTE: Each JSA must be job specific.

JSA Pre Approval Checklist Yes/No

Have a field visit been conducted by all JSA participants prior to the JSA development?
Have the JSA been initiated in the system?
Have the Safety Coordinator representative been notified?
Have Loss Prevention representative been notified?
Is the executor (Saudi Aramco and/or Contractor) part of the JSA discussion and development?
Have the complete JSA documentation been loaded to the JSA database?

1. Use as many lines as needed to list the critical steps. Be specific.

2. There may be more than one hazard per step. List each hazard.
3. Identify the proper control for addressing each hazard.
4. Identify any recommended actions required.
5. Identify responsible position for each critical step and its corresponding hazard controls implementation
NOTE: Any deviation from the agreed-on steps and/ or controls will require reevaluation and further assessment of the JSA and the corresponding job.

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References (GI, CSM):
• SACSM II-10 Cutting and Welding, Brazing
• SMS 6.01/6.02/6.03/6.04 Hot/Cold/Confined Space Entry/Release permits
 GI 2.100 Work Permit System • SA Construction Safety Manual, Part 1, Chapter 9.0 (Personal Protective
 GI 2.709 Gas Testing Procedure Equipment).
 GI 7.025 Heavy Equipment Operator Testing Certification • SA Construction Safety Manual, Part 1, Chapter 11.0 (Fire Prevention).
• SA Construction Safety Manual, Part 2, Chapter 1.0 (Work Permit System).
 GI 7.026 Crane and Heavy Equipment Incident Reporting Procedures
• SA Construction Safety Manual, Part 2, Chapter 10.0 (Hand tools and power
 GI 0150.001 Asbestos Hazard Management tools).
 GI 1780.001 Atmosphere Supplying Respirators
 GI 0430.001 Waste Management
 GI 0150.003 Ionizing Radiation Protection.
 GI 0150.007 Ionizing Radiation Protection for Handling Unsealed
 GI 6.001 Notification Requirements for incident.
 GI 6.003 Incident investigation.
 Radioactive Sources and Contamination Control.
 RIM 1.122 Job Safety Analysis
 RIM 1.800 Emergency Response Plan (ERP).
 RIM 1.806 Fire Watch
 RIM 1.808 Crane Operating Procedures.
 RIM 1.803 Personal Protective Equipment.
 RIM 1.802 MX4 and MX6 gas monitor.
 RIM 1.822 Emergency Response H2S release.
 RIM 1.801 Work Permit (refinery Areas)
 GI 8.001 Safety requirements for scaffold
 GI 7.028 Crane Lifts Types and Procedures.
 GI 7.029 Rigging Hardware requirements
 GI 475.001 Blasting Near Existing Facilities.
 SAES-A-112 Meteorological and Seismic Design Data
 SAEP-1154 Engineering Procedure
 SAEP 1141 Radiation Protection for Industrial Radiography

Referenced Documents attached:

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1. 2. Work Permits. 1.1 Incompetent and 1.1.1 Qualified and approved work permit receiver by
unapproved Work permit Aramco shall be assigned
receiver
1 1.2 Lack of Work Permit and 1.2.1 Ensure no work will start without valid Work permit-
Noncompliance with NO PERMIT NO WORK.
permit procedures 1.2.2 Ensure pre-inspection of work site by done to confirm
safe work environment.
Project
1.2.3 Ensure compliance with all work permit procedure
Manager
and monitor.
2 1.3 Personal injuries, 1.3.1 Ensure the employees wear adequate PPE and follow
Equipment and Property safe work procedures.
damage. 1.3.2 Pre-start inspection of all equipment, tools and the
work area conducted daily.
1.3.3 Tool box shall be conducted daily prior to start
job and recorded.
2 3 Vehicle and 2.1 Lack of Permit/Approvals 2.1.1 Ensure competent driver/operator assigned to drive
Equipment Project
and clearance. vehicle and holding valid SAG License and other
Movement. Manager
permits as required by Saudi Aramco.
3 4 Lifting Operation by 4.1 Unapproved and 4.1.1 The crane shall be inspected by approved third party Project
Crane. uncertified equipment, and certified by Saudi Aramco with valid sticker. Manager
operators and riggers 4.1.2 Crane Operators and Riggers shall be qualified and Rigger
approved by Saudi Aramco.
4.2 Defective equipment 4.2.1 Operator ensure daily inspection of his equipment
and checklist signed.
4.3 Improper positioning of 4.3.1 Ensure the ground is stable for positioning the crane.
carne. 4.3.2 Outriggers fully extended and out rigger pads used.
4.3.3 Outriggers shall be kept clear from tranches and
pits.
4.3.4 Crane shall be positioned in safe distance from
overhead power lines and structures/building.

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4.4 Defective lifting gears. 4.4.1 All lifting gears (web sling, chain sling, wire sling, ‘D’
shackles, bow shackles, spreader beam) shall be
inspected by approved third party and holding valid
certificate.
4.4.2 Rigger shall ensure daily inspection of all lifting gears
prior to use
4.4.3 Defective and damage lifting tackles shall be
removed from services immediately.
4.4.4 Ensure monthly inspection of all lifting gears carried
out by riggers and color coded.
4.5 Overload and unknown 4.5.1 Ensure the weight of the material or equipment is
weight. known to the rigger.
4.5.2 Unknown weight shall not be lifted under any
conditions.
4.5.3 The operators shall strictly follow the load chart and
manufacture instruction for all lifting operations.
4.6 Improper 4.6.1 Ensure clear communication and view between
communication. rigger and operator
4.6.2 Operator must have clear view and no shade or
screen allowed in operators’ cabin.
4.7 Bad Weather conditions 4.7.1 Lifting activity shall be suspend during inclined
weather conditions like sand storm, poor visibility,
heavy rain and when wind speed over 32 Km/H,
4.8 Injury, Fatality, property 4.8.1 No person shall be allowed to work under the falling
damage radius of the crane
4.8.2 Barricading shall be provided all around the crane
with proper signage in place.
4.8.3 The load shall not be carried over equipment as far
as possible.
4.8.4 Critical lifts shall be carried out with approved lifting
plan only.
4.8.5 No vehicular traffic is permitted when lifting in
progress and all accesses shall be blocked
5 6 Erection of Bracket 6.1 Untrained, unqualified 6.1.1 Only trained and experienced personnel shall do the
Support Crew bracket erection works under supervision of a
Project
competent Tank supervisor.
Manager
7 4.2 Improper material 4.2.1 All Brackets shall be inspected prior to installation by
Tank Supervisor.

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14 4.3 Improper PPE 4.3.1 Shall wear appropriate PPE and safety harnesses
during scaffold erection activities.
4.3.2 No alteration or modification shall be permitted on
PPE.
5 4.4 Improper erection 4.4.1 Bracket straps shall be welded to the tank shell for
75 mm length of at two ends of top edge of the
strap and down 25 mm along each side of the strap,
with a 5 mm fillet weld.
4.4.2 Welding of the straps shall be done by qualified and
approved welders.
4.4.3 Bracket strap welding shall be supervised by Welding
Forman/Supervisor and inspected by approved
welding Inspector of GSW.
5 6.4 Unsafe work platform 6.4.1 Guardrails for bracket scaffolds shall be constructed
and hand rails. using 10mm diameter wire rope which will be passed
through the welded eye of the post.
6.4.2 Wire rope end shall be secured properly after
tightened.
6.4.3 Top rail is fixed at least 0.95 meter (38 inches) and
not more than 1.15 meters (45 inches) above the
walking surface.
6.4.4 All working levels shall be fully planked.
6.4.5 Planks shall overlap in one direction only and the
minimum overlap shall be 230 mm.
6.4.6 Toe board shall be provided for prevent objects from
falling.
7 8 Working at 5.1 Unsafe work place. 5.1.1 Ensure elevated working platform is safe to work Project
Heights. and inspected by competent Saudi Aramco approved Manager
Scaffold supervisor/Inspector.
5.1.2 MEWP shall be inspected by approved third party
and holding valid inspection sticker. (Man elevated
working platform).
6 5.2 Untrained employees 5.2.1 Trained employees are allowed for work at height.
5.2.2 Conduct tool box meeting prior to start to work at
height.

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6 5.3
6 7.3
6. 7. TANK ERECTION; 7.1
a) Sump Erection.
15.
b) Annular plate 7.2
erection, fit-up and
17. welding. 7.3
c) Bottom plate fit-up
19. and welding. 7.4
d) Column erection.
e)
f) Girder erection, Fit-
up and welding.
g) Shell plate erection,
fit-up and welding.
h) Roof Rafter
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Falling Objects Struck 5.3.1 Loos items shall be secured properly to prevent
against Personnel & falling from height.
Equipment 5.3.2 Signage shall be posted as “MAN WORK AT
HEIGHT”, “FALLING OBJECT” in visible location.
Serious/ fatal injuries 7.3.1 Only trained personnel shall carry out works on
elevated areas.
7.3.2 Employees shall wear full body harness and 100%
tie off observed.
Improper information and 7.1.1 The activity shall be planned and all information, and Project
plan approved documents shall be available. Manager
7.1.2 Tool Box Meeting shall be conducted for all
employees and planed activity shall be discussed
with involved risk and its control measures
Lack of permits 7.2.1 Obtain specific Work Permit for activity and comply
with all requirements.
Unsafe lifting equipment 7.3.1 Lifting equipment and gears are in good working
and gears. condition, inspected and color coded.
7.3.2 The working area is clear and safe.
7.3.3 Lifting area shall be barricaded.
Falling load 7.4.1 Lifting hook shall be welded by qualified and
approved welders and inspected by Saudi Aramco
approved GSW welding inspector.
7.4.2 The hook, ‘D’ shackle, slings shall be attached with
the load safely and correctly.
7.4.3 Test lift shall be conducted.
7.4.4 Use of taglines to keep a safe distance and control
the suspended load.
7.4.5 Lifting activity shall be suspended during wind speed
above 32km/hr, or inclined weather condition.
7.4.6 Ensure nobody should stay or work under the
suspended load.
7.4.7 Scissor lift shall be inspected Aramco approved third
party and holding vailed Aramco inspection sticker.

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21. erection, Fit-up and 7.5 Pinch point, hit against, 7.5.1 Employees wear appropriate PPE.
welding. Caught in between, 7.5.2 Erection activities shall be supervised by competent
injuries supervisor.
7.5.3 Employees shall be advised to keep the fingers away
i) Curb angle and
from sharp edges and corners.
wind guarder fit-up 7.5.4 Maintain safe distance from suspended load.
23. and welding. 7.6 Improper or Lack of PPE 7.6.1 Ensure appropriate PPE’S used by all employees.
25. 7.7 Fall from height 7.7.1 Fall protection system shall be provided above 1.8-
j) Roof plate erection meter (06 Feet.) height.
fit-up and welding. 7.7.2 Full body harness shall be worn and 100% tie off
observed.
27.
k) Shell nozzle fit-up 7.8 Fire Hazard 7.8.1 Ensure no combustible materials kept in work area or
protected properly by using fire blanket.
and welding.
7.8.2 Provide sufficient serviceable Fire extinguisher.
7.8.3 Fire blanket shall be used to contain flying spark,
l) Roof nozzle fit-up falling slags.
and welding. 7.8.4 Ensure qualified and trained fire watcher assigned.
7.8.5 Ensure area barricaded with signage.
m) Stair way- Hand 7.8.6 Ensure proper housekeeping maintained.
rails fit-up and
welding

n) Bottom to Annular
Plate Fit-up and
welding

8. 9. Confined Spaces. 9.1 Unqualified personnel 9.1.1 Ensure employees got confined space training and
holding sticker on helmet.

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10. 11.1 Improper arrangement 11.1.1 Ensure the equipment is prepared safe for entry. Project
and lack of monitoring 11.1.2 Sufficient lights shall be provided. Manager
11.1.3 Exhaust fans (Forced ventilation) shall be provided
to maintain the air flow and intake.
11.1.4 Gas test shall be done and ensure Oxygen level
maintained between 19.5% to 23.5%
11.1.5 Trained and qualified Hole watcher shall be posted
to monitor entry and exit of personal and maintain
log.
12. 13.1 Unauthorized entry. 13.1.1 Authorized are allowed enter in to the confined
space.
13.1.2 Confined space access shall be close at end of shift
or completion of work.
14. 15.1 Lack of communication. 15.1.1 Whistle or Air horn shall be used to
communicate/signaling.
15.1.2 CONFINED SPACE ENTRY Warning board shall be
displayed.
16. 17.1 Lack of emergency plan 17.1.1 First aider and Emergency contact number shall be
posted at confined space access/ egress way.
17.1.2 Supervisor shall discuss emergency plan in tool box
meeting.
18. 19.1 Lack of Permit and Non- 19.1.1 Ensure Permit obtained to enter in to a confined
compliance space and full compliance with all requirements.
20. 21.1 Toxic gases, suffocation 21.1.1 Gas test shall be conducted periodically and ensue
and fatality. the LEL is maintained for human temporary
occupancy.
21.1.2 Smock generated machine shall not allowed in
confined space or near the manhole.
22. 23.1 Trip, Slip and Fall 23.1.1 Maintain good housekeeping at all time.
23.1.2 Maintain cable management in confined space.
23.1.3 Confined space access and egress shall clear at all
time.
23.1.4 Unwanted material shall be removed.
23.1.5 Fall protection shall be worn by all working when
the height exceeds 6ft or 1.8mtr.
23.1.6 Clear safety glass shall be worn in confined space.

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24. 25.1 Deficiency or Enrichment 25.1.1 Ensure the level of oxygen maintained from 19.5%
of Oxygen to 23.5. %
25.1.2 Work shall be stopped and employees evacuated
when found variation.
26. 27.1 Explosion, Fire 27.1.1 All sources of ignition shall be eliminated or
controlled.
27.1.2 Compressed gas cylinder shall not be taken in
confined space.
28. 29.1 Electrocution 29.1.1 Ensure the tank and other equipment are properly
grounded.
29.1.2 Ensure all power cables and welding leads area free
from defect.
29.1.3 Use softener under cables while pass throughout
sharp edges.
29.1.4 Multiple connection is strictly prohibited.
29.1.5 Use 24V Lighting and shall be approved ‘Explosion
Proof’.
29.1.6 Power tools shall be connected to GFCI (Ground
Fault Circuits Breaker)
30.31. Cutting, Grinding 31.1 Defective and unapproved 31.1.1 Ensure all equipment inspected, color coded and free
and Welding equipment. from any defect.
Activity for tank 31.1.2 All equipment shall be inspected by competent person.
erection (common) 31.1.3 Welding machine shall be inspected by approved third Project
party and holding valid certificate and sticker Manager
31.1.4 Connections of equipment, cutting set, welding
machine, grinding machine shall be made good and
free from any leaks and defect.

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31.2 Fire, Explosion 31.2.1 Adequate fire extinguishers shall be provided nearby
equipment.
31.2.2 Ensure qualified fire watcher appointed.
31.2.3 Flash back arrestors shall be connected at regulator
and torch.
31.2.4 Gas hoses shall be protected from sharp edges.
31.2.5 Gas cylinders shall be secured in trolley and always
in upright position.
31.2.6 Gas cylinders shall be protected from heat and
ignition sources.
31.2.7 Maintain good housekeeping at all time.
31.2.8 Combustible material shall be removed or protect
with fire blanket.
31.2.9 Fire blanket shall be used to protect grinding,
welding, gas cutting activity.
31.3 Trip, Slip, fall 31.3.1 Maintain good cable management in working area.
31.3.2 All unwanted material shall be removed or arranged
properly.
31.3.3 Execs hoses and electrical cable shall be rolled and
secured.
31.4 Electrocution 31.4.1 Power cables, Welding cables and accessories are
inspected competent Electrician and color coded.
31.4.2 All electrical equipment shall be grounded properly.
31.4.3 Electrical cable, welding cables, welding holder and
power tools are free from damages.
31.4.4 Ensure all electrical / welding cable are not lying on
wet floor or water.
31.4.5 In case of rain all electrical equipment switched off
and work shall be stopped.
31.5 Overloading 31.5.1 Multiple connections are not permitted.
31.5.2 Ensure overload tripping devices area working
properly.

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31.6 Health hazards -Eye 31.6.1 Ensure required PPE shall be worn by employees.
injury, burn, UV ray 31.6.2 Shield fire blanket to prevent flying spark and direct
contact with UV ray.
31.6.3 Ensure welders are wearing standard welding hood
with filter lens.
31.6.4 Welders shall use additional PPE such as leather
apron, hand sleeve and lag guard while welding.
31.6.5 Gas cutters and grinders shall use helmet mounted
face shield while activity.
32.33. Radiography 33.1 Unapproved procedure 33.1.1 Ensure radiography company and the producers are Project
(Ionizing Radiation and company approved by Saudi Aramco. Manager
34. Activity) 35.1 Unqualified / uncertified 19.4.1 RT crew shall be certified and approved by
technician competent authority.
19.4.2 Radiography crew shall be medically examined and
found fit.
35.2 Unplanned and 35.2.1 The radiography activity shall be planned.
unapproved RT activity. 35.2.2 Radiation work permit shall be obtained before the
activity starts.
35.2.3 All other working groups are informed about the
activity well in advance.
35.2.4 The working area shall be well illuminated.
35.3 Health hazards 35.3.1 No persons shall be permitted to be inside the
barricaded area other than the technician and his
assistants.
35.3.2 Eating and drinking of food items are strictly
prohibited.
35.4 Lack of monitoring 35.4.1 RT crew shall carry survey meter, dozy meter TLD
equipment. badge with them.
35.4.2 Survey meter, dozy meter is calibrated and holding
valid sticker.
35.4.3 RT crew shall carry decay chart of the source with
them.

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35.5 Unauthorized entry 35.5.1 Technician shall barricade all around activity area
Insufficient barricading with signage and placed Blinking light.
35.5.2 Stand by man shall monitor from outside the
barricaded area and no unauthorized permitted.
35.5.3 RT technician shall do the surveying the barricaded
area with survey meter and adjust barricading if
required.
35.6 Lack of emergency 35.6.1 In case of any emergency, inform to RSO (Radiation
preparedness Safety Officer) and Saudi Aramco Emergency Rescue
Team.
35.6.2 The radiation crew immediately vacate the working
area and barricade all exposed area.
35.6.3 RSO shall ensure proper reporting is made and
isolate the area until the approved expert team
arrives.
35.7 Fall, Trip and Slip 35.7.1 Safe access shall be provided.
35.7.2 Sufficient lighting shall be provided
35.7.3 Radiography crew shall wear full body harness while
work at height.
35.7.4 RT camera shall be secured from falling while work
at height.
35.7.5 All possible tripping hazards shall be controlled or
eliminated.
36.37. Hydro testing 37.1 Improper planning. 37.1.1 The hydro testing shall be planned. Project
37.2 Unapproved procedure 37.2.1 Hydro testing procedure shall be approved by Manager
and permit. competent authority.
37.2.2 Ensure hydro test permit shall be obtained prior to
activity.
37.2.3 All requirement of work permit shall be complied.
37.3 Lack of information to 37.3.1 All nearby working groups shall be informed of the
other working groups. activity.
37.4 Insufficient illumination 37.4.1 Arrangements for sufficient illumination shall be in
arrangement. place.
37.5 Substandard tools and 37.5.1 Equipment used for hydro test inspected and
equipment. approved by competent authority.
37.5.2 All materials used for the test are in good condition /
maintaining the quality standard and inspected by
GSW quality inspector.

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37.6 Lack of Knowledge and 37.6.1 Hydro testing activity shall be carried out under the
ineffective supervision supervision of competent supervisor
37.7 Unsafe access and traffic, 37.7.1 Approved Traffic plan shall be implemented at the
activity area.
37.7.2 All access towards the tank shall be closed until the
activity is over.
37.7.3 Appoint flag man for guide and control water filing
vehicle movement.
37.7.4 Traffic signage shall be posted at site
37.7.5 Alternative rout shall be marked for emergency.
37.8 Heavy equipment 37.8.1 No heavy equipment shall be allowed to operate near
movement. the tank or inside the barricaded area.
Earth braking, excavation 37.8.2 Vibrating equipment shall not be allowed to operate
activity and other near to test equipment.
Vibrating equipment
37.9 In secured test 37.9.1 The anchor bolts are tightened properly and
equipment inspected by quality Inspectors.
Improperly closed 37.9.2 The manholes and the nozzles are closed in a proper
manholes and nozzles. way and inspected by the quality inspector. (Roof
Unsafe water filling, manhole not closed)
Spillage 37.9.3 Maintained water filling ratio and record as per
approved procedure.
37.9.4 Provide deep tray under fuel operated equipment.
37.9.5 Around the clock monitoring shall be done by a stand
by man and also, he will check for any leaks or
unauthorized entry of men and equipment.
37.10 Fire 37.10.1 Pump shall be switched off during fueling time.
37.10.2 Fire extinguishers shall be available nearby.
37.10.3 Qualified fire watcher shall have appointed.
37.10.4 The Pump shall be grounded
37.11 Hot Work Activity. 37.11.1 No welding, Cutting and grinding shall be done on
the test equipment
37.12 Unauthorized entry 37.12.1 Barricade shall be provided all around the tank.
37.12.2 Proper singe board ‘HYDRO TEST IN PROGRESS –
KEEP AWAY”.
37.12.3 Entry of unauthorized personal are prohibited.

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37.13 Property damage. 37.13.1 Test shall be stopped if any leak or deformation
observed on equipment.
37.13.2 Report shall be made to competent authority.
38.39. Dewatering 39.1 Lack of planning and 39.1.1 Dewatering shall be done with proper planning and
Approval discussed with in the working group.
39.1.2 De watering shall also be approved by competent
authority.
39.2 Property damage. 39.2.1 Check and ensure all roof vent opened and no plastic
or other material closing the vent.
39.2.2 Ensure opening of discharge valve done slowly and
do not open fully.
39.2.3 Dewatering ratio shall be maintained as per approved
Project
procedure.
Manager
39.2.4 Ensure that no vacuum is created while doing the
dewatering.
39.3 Human injury and Health 39.3.1 All accessories used for the dewatering shall be
hazards. inspected to ensure they are in good condition.
39.3.2 Hydro test water shall not be used for any human
use purpose.
39.4 Unauthorized disposal of 39.4.1 Contaminated water shall be disposed only to a
contaminated water. designated area approved by Saudi Aramco.
Environmental damage.
40.41. Abrasive Blasting 41.1 In experienced & 41.1.1 Approved Saudi Aramco Blaster shall be allowed to
Unapproved Blaster. work.
41.1.2 Blaster shall be trained to uses correct PPE and told
about the hazards associated with abrasive blasting &
cleaning.
41.1.3 Blasters shall be medically fit and a clear chest X-ray
submitted.
Project
41.2 Unapproved Procedure 41.2.1 Ensure the blasting procedure is approved by
Manager
and equipment competent authority.
41.2.2 All blasting equipment are inspected by authorized
third party and approved by Saudi Aramco.
41.2.3 The equipment and its accessories shall be inspected
and color coded.
41.3 Lack of affective 41.3.1 All blasting activity shall be carried out under
supervision competent supervisor

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41.4 Insufficient Ventilation 41.4.1 Mechanical (forced) ventilation shall be used in cases
and Lighting of confined spaces.
41.4.2 Sufficient lighting shall be provided in the blasting
are.
41.5 Improper PPE and 41.5.1 Blaster shall use approved PPE with Blasting hood.
Contaminated air supply With clean supplied breathing air
41.5.2 Filler shall be changed periodically.
41.6 Extreme Noise 41.6.1 Blaster shall use air supplied blasting hood.
41.6.2 Proper ear protection shall be worn by all employees
41.7 Environmental pollution & 41.7.1 Ensure the blasting area is covered with green mesh
health hazards to prevent flying of fine dust.
41.7.2 All blasting waste shall be collected and disposed to
the approved dumping area as hazardous waste.
41.8 Unsafe Blasting Equipment 41.8.1 Equipment shall be grounded to prevent building up of
Static energy.
41.8.2 Hoses and nozzle fittings shall be securely with whip
lash arrestor to prevent unplanned disengagement
during abrasive blast cleaning operations.
41.8.3 Dead man swatch shall be fixed with Abrasive
blasting nozzle.
41.9 Improper housekeeping. 41.9.1 Abrasive blast cleaning waste shall be cleaned
regularly and disposed by an approved waste
disposal agency
41.10 Serious personal Injury 41.10.1 Unauthorized are not permitted to enter in to the
and fatality, blasting area.
41.10.2 The area shall be barricaded with singe board
41.10.3 Never point the blasting gun towards any one or try
to clean the body with pressurized air.
41.10.4 Horse play shall be forbidden.
42.43. Spray Painting 43.1 Unapproved Procedure 43.1.1 Ensure the painting activity carried out as per Project
and unapproved approved procedure. Manager
equipment 43.1.2 The equipment used for the purpose shall be in good
working condition and approved by competent
authority.
43.1.3 The equipment and its accessories shall be inspected
and color coded.

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RESPONSIBILI
JOB STEPS SEQUENCE HAZARDS HAZARD CONTROL Completio
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Signature
43.2 Lack of affective 43.2.1 Painting activity shall be carried out under competent
supervision supervisor
43.3 Inexperienced, unqualified 43.3.1 The painting crew shall be qualified and approved by
painters. Aramco.

43.4 Fire and Explosion 43.4.1 Limited quantity of paint material shall be stored in
painting area.
43.4.2 Suitable Fire extinguishers shall be in place.
43.4.3 Smoking shall not be permitted.
43.4.4 No hot work shall be permitted during painting
operation.
43.4.5 Lights shall be of Explosion proof.
43.4.6 Sufficient and serviceable fire extinguishers shall be
provided in painting work area.
43.4.7 Qualified fire watcher shall continuously monitor in
painting area.
43.5 Ventilation 43.5.1 Pneumatic ventilation shall be used when painting in
confined spaces.
43.6 Health hazards (chemical 43.6.1 Painters shall be medically examined and fit to work.
reaction) 43.6.2 No drinking or eating allowed in painting area.
43.7 Health hazards 43.7.1 Ensure Painters uses proper PPE.
respiratory problems, eye 43.7.2 Employees shall be advised to clean contaminated
injury, burn, poisoning body parts immediately to prevent chemical entering
in to body.
43.7.3 Chemical Solvents shall not be used as a body
cleaning agent.
43.7.4 Report to clinic in case of any health problem.
43.8 Housekeeping and waste 43.8.1 Painting area shall be kept clean always.
disposal. 43.8.2 Paint and solvent waste store in separately container
and treated as hazardous waste.
43.8.3 Maintain Waste disposable record and submit on
requested by Saudi Aramco.
17. Final Inspection 17.1 Trip, Slip, Fall 17.1.1 Remove all unwanted material form work area. Project
17.1.2 PPE shall be worn. Manager

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RESPONSIBILI
JOB STEPS SEQUENCE HAZARDS HAZARD CONTROL Completio
TY
n
Signature
18. Disposal of Waste 18.1 Fire, Explosion 18.1.1 Good housekeeping shall be maintained at all time. Project
Materials. 18.1.2 Separate skip containers shall be provided to Manager
dispose the waste as per characteristic.
18.1.3 Fire extinguishers shall be provided as required.
18.2 Personal injuries 18.2.1 Appropriate PPE shall be worn by employees.
Health Hazards, 18.2.2 Waste shall be segregated separately and disposed
as per reactivity.
18.2.3 Steel scrap shall be disposed separately
24.1.1 Waste disposal shall be done by approved third party.
18.3 Insects menace 18.3.1 Food waste shall be separately disposed.
Environmental Damage 18.3.2 Food Waste shall be disposed regularly to avoid
accumulation and spillage.
19 Emergency 19.1 Inadequate 19.1.1 Saudi Aramco Emergency response procedures shall
Response & emergency rescue be in f ol l owe d
Evacuation. procedures
19.2 Employees not trained in 19.2.1 Emergency Drills shall be conducted on periodic basis
emergency evacuation as per Aramco Procedure.
19.2.2 Tool box meeting shall be conducted, and proper
information given to the employees.
19.3 No emergency 19.3.1 Safe area shall be designated as “SAFE ASSEMBLY
assembly areas AREA”
19.3.2 Safe exit route and assembly point shall be posted as
visible.
19.3.3 Assembly point location shall be discussed in tool box
meeting. Project
19.4 Inadequate or lack of 19.4.1 Stretchers and first aid kit shall be available at site. Manager
emergency rescue 19.4.2 Emergency equipment shall be inspected
equipment periodically and ensure in good working condition.
19.4.3 Ensure sufficient number of rescue equipment
available.
19.5 Inadequate emergency 19.5.1 Emergency team shall be formed and proper
rescue team training inhouse training shall be given to the nominated
members.
19.5.2 A person not less than a supervisor shall be
appointed as team leader.
19.5.3 Duties and responsibilities of each shall be explained
19.5.4 Effectiveness of the team shall be reviewed periodic
by conducting mock drill.

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JOB STEPS SEQUENCE
20. Welfare Facilities
Unit Head/
Delegate
RESPONSIBILI
HAZARDS HAZARD CONTROL Completio
TY
n
Signature
20.1 Lack of rest shelter 20.1.1 Rest shelter shall provide as per working area and
employees strength.
20.2 Insufficient and Un 20.2.1 Ensure drinking water received from known reliable
hygienic drinking water. sources.
20.2.2 Ensure sufficient clean water supplied to employees
always.
20.2.3 Ensure water quality test done by approved third party
of Saudi Aramco if supplied from outside sources
20.3 Insufficient/ inadequate 20.3.1 Do not use shared drinking cup.
drinking cup 20.3.2 Disposable drinking cups shall be provided at site
Project
20.4 Inadequate / 20.4.1 Sufficient numbers of Toilet facilities shall be
Manager
insufficient Toilet provided in accordance with Saudi Aramco Sanitary
Code.
20.5 Unhygienic / 20.5.1 Toilet shall be cleaned, and sanitary waste cleared
Contaminated Toilets by approved third party on regular basic.
Not maintained in good 20.5.2 All toilet shall be regularly cleaned and sanitized with
condition appropriate cleaning chemicals.
20.5.3 All damaged or defective toilet shall be repaired or
replace immediately.
20.6 Waste water Spillage 20.6.1 Ensure the toilet are not over flown and cleaned
daily.

JSA for Storage tank erection. New plant 15

Attendees
NAME SIGNATURE NAME SIGNATURE
01. 02.

03. 04.

05. 06.

07. 08.

09. 10.

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Delegate
RESPONSIBILI
JOB STEPS SEQUENCE HAZARDS HAZARD CONTROL Completio
TY
n
Signature

11. 12.

13. 14.

15. 16.

17. 18.

19. 20.

DATE: __________________

COMMUNICATED BY: ________________________________

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