Professional Documents
Culture Documents
Robust –
iglidur® A290
From page 375
KTW-compliant –
iglidur® UW160
From page 383
320 Lifetime calculation, configuration and more www.igus.eu/iglidur 3D-CAD files, prices and delivery time www.igus.eu/iglidur 321
iglidur® specialists | Selection | Main properties iglidur® specialists | Selection | Main properties
Contact with food Contact with food
Standard Bar speedigus® Long life For high Dirt Low Chemical
catalogue stock material in dry loads resistant coefficient resistant
Surface pressure [MPa] Temperature [°C]
range operation of friction
0 20 40 60 80 100 120 140 0 50 100 150 200 250 Page
iglidur A180
®
iglidur A180
® 325
Low water For under Edge Vibrations Food Temperatures Temperatures Economic
absorption water use pressure dampening suitable up to +90 °C up to +150 °C Coefficient of friction [µ] Wear [µm/km]
0 0.1 0.2 0.3 0.4 0.5 0.6 Shaft 0 3 6 9 12 Shaft Page
Coefficients of friction of iglidur® bearings Wear of iglidur® bearings against steel rotating,
against steel rotating, p = 1 MPa, v = 0.3 m/s p = 1 MPa
Average of all the seven sliding Average of all the seven sliding
combinations tested combinations tested
Coefficient of friction of best combination Wear of best combination
Shaft material:
1 = Cf53 3 = Alu. hc 5 = St37 7 = X90
2 = Cf53, hard chromed 4 = Free-cutting steel 6 = V2A
322 Lifetime calculation, configuration and more www.igus.eu/iglidur 3D-CAD files, prices and delivery time www.igus.eu/iglidur 323
FDA-compliant general purpose
material – iglidur A180®
UV resistance
iglidur® A180 bearings are resistant to UV radiation, but the
Load [MPa]
1.0
tribological properties deteriorate with continuous expo-
sure.
0.1
0.001 0.01 0.1 1.0 10.0
Medium Resistance
Surface speed [m/s]
iglidur A180 material complies with the requirements of the FDA (Food and Drug
®
Alcohols +
Diagram 01: Permissible pv values for iglidur® A180
Administration) specifications for repeated contact with food. Hydrocarbons +
bearings with a wall thickness of 1 mm dry running against
Greases, oils without additives +
a steel shaft, at +20 °C, mounted in a steel housing
Fuels +
Available from stock max. +90 °C Moisture absorption Diluted acids 0 to –
Detailed information about delivery time online. min. –50 °C The moisture absorption of iglidur® A180 plain bearings is Strong acids –
approximately 0.2 % in ambient conditions. The saturation Diluted alkalines +
limit submerged in water is 5 %. This must be taken into Strong alkalines + to 0
Block pricing online Ø 6–30 mm account for these types of applications. + resistant 0 conditionally resistant – not resistant
No minimum order value. From batch size 1 more dimensions on request All data given at room temperature [+20 °C]
Diagram, www.igus.eu/a180-moisture
Table 02: Chemical resistance
Vacuum
Typical application areas When used in vacuum, the iglidur® A180 plain bearings Chemical table, page 1226
Food industry Beverage technology Medical, etc. release moisture as a vapour. Only dehumidified bearings
are suitable in vacuum.
326 Lifetime calculation, configuration and more www.igus.eu/a180 3D-CAD files, prices and delivery time www.igus.eu/a180 327
iglidur®
A180 iglidur® A180 | Technical data iglidur® A180 | Technical data iglidur®
A180
10 0.6 3.5
Bearings made from iglidur ® A180 are suitable for
application in direct contact with foodstuffs. Hence they 3.0
HR carbon steel
Wear [µm/km]
H.a. aluminium
4 1.5
The iglidur® A180 distinguishes itself also in wet cleaning
0.2
Cf53 steel
1.0
or where process-dependent contact with wet media
2
is the business of the day by its extremely low humidity 0.1 0.5
Wear [µm/km]
ase up to the continuous permissible temperature occurs. 0.2
30 In practice these limit values are not always reached due
5
25 to interactions.
0.1
20 Surface speed, page 65 0
pv value and lubrication, page 65 0.25 0.75 2.00 5.00 10.00 20.00
15
0.0 Pressure [MPa] rotating oscillating
Load [MPa]
328 Lifetime calculation, configuration and more www.igus.eu/a180 3D-CAD files, prices and delivery time www.igus.eu/a180 329
A180SM iglidur® A180 | Product range iglidur® A180 | Product range A180FM
d2
d1
d3
2)
°
30
d2
d1
2)
°
30
f b2
r = max.
Outer-Ø d2 [mm]
Outer-Ø d2 [mm]
f
Inner-Ø d1 [mm]
Inner-Ø d1 [mm]
iglidur® material
iglidur® material
Length b1 [mm]
Length b1 [mm]
b1
b1
0.5 mm
Form S
Form F
Metric
Metric
2)
thickness < 1 mm, chamfer = 20° 2)
thickness < 1 mm, chamfer = 20°
330 Lifetime calculation, configuration and more www.igus.eu/a180 3D-CAD files, prices and delivery time www.igus.eu/a180 331
iglidur®
A180 My sketches
Load [MPa]
1.0
UV radiation.
0.1
0.001 0.01 0.1 1.0 10.0 Medium Resistance
Alcohols +
Surface speed [m/s]
iglidur® A181 material complies with EC Directive 10/2011 EC and also with FDA Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® A181
(Food and Drug Administration) specifications for repeated contact with food. Greases, oils without additives +
bearings with a wall thickness of 1 mm dry running against
Fuels +
a steel shaft, at +20 °C, mounted in a steel housing
Diluted acids 0 to –
Available from stock max. +90 °C Moisture absorption Strong acids –
Detailed information about delivery time online. min. –50 °C The moisture absorption of iglidur® A181 plain bearings is Diluted alkalines +
approximately 0.2 % in ambient conditions. The saturation Strong alkalines + to 0
limit submerged in water is 1.3 %. This must be taken into + resistant 0 conditionally resistant – not resistant
Block pricing online Ø 6–20 mm account for these types of applications. All data given at room temperature [+20 °C]
No minimum order value. From batch size 1 more dimensions on request Table 02: Chemical resistance
Diagram, www.igus.eu/a181-moisture
334 Lifetime calculation, configuration and more www.igus.eu/a181 3D-CAD files, prices and delivery time www.igus.eu/a181 335
iglidur®
A181 iglidur® A181 | Technical data iglidur® A181 | Technical data iglidur®
A181
0.26
Due to their technical properties and their conformity Permissible surface speeds 120
with the relevant regulations, iglidur® A181 bearings are iglidur® A181 was developed for low surface speeds. 0.23 100
Wear [µm/km]
0.14
suitable with respect to the wear resistance in most cases. limits at which an increase up to the continuous permissible
40
0.11
temperature occurs. This increase is a result of friction. In
Mechanical properties practice, though, this temperature level is rarely reached, 0.08 20
With increasing temperatures, the compressive strength of due to varying application conditions. 0.05 0
iglidur® A181 plain bearings decreases. The recommended 0 5 10 15 20 25 30 0 5 10 15 20 25 30
Surface speed, page 65
maximum surface pressure is a mechanical material Load [MPa] Pressure [MPa] rotating oscillating
pv value and lubrication, page 65
parameter. No conclusions regarding the tribological
Diagram 05: Coefficient of friction as a function of the Diagram 07: Wear for oscillating and rotating applica
properties can be drawn from this. m/s Rotating Oscillating Linear pressure, v = 0.01 m/s tions with shaft material Cf53 hardened and ground
Continuous 0.8 0.6 3.5 steel, as a function of the pressure
40
Short term 1.2 1.0 5.0
35
Table 03: Maximum surface speeds Shaft materials
30
25
Diagram 06 shows results of testing different shaft materials Installation tolerances
Temperatures with plain bearings made from iglidur® A181. Particular iglidur® A181 plain bearings are standard bearings for
20
The longterm upper temperature limit of +90 °C permits attention is paid in the food industry to the corrosion- shafts with h-tolerance (recommended minimum h9). The
Load [MPa]
15
the broad use in applications with direct contact with food. resistant shaft types. Diagram 06 shows that very low wear bearings are designed for pressfit into a housing machined
10
As shown in diagram 02, with increasing temperatures, rates can be achieved in combination with these shafts. to a H7 tolerance. After being assembled into a nominal size
5
the compressive strength decreases. When considering As with many of the iglidur® materials, wear rate increases housing, in standard cases the inner diameter automatically
0
temperatures, the additional frictional heat in the bearing with otherwise identical parameters in rotation (diagram 07). adjusts to the E10 tolerances.
20 30 40 50 60 70 80 90
system must be taken into account. At temperatures over
Temperature [°C]
+60 °C an additional securing is required. Shaft materials, page 71 Testing methods, page 75
Diagram 02: Recommended maximum surface pressure
Application temperatures, page 66
of as a function of temperature (31 MPa at +20 °C) iglidur® A181 Dry Greases Oil Water Diameter Shaft iglidur® A181 Housing
Additional securing, page 67
C. o. f. µ 0.10–0.21 0.08 0.03 0.04 d1 [mm] h9 [mm] E10 [mm] H7 [mm]
Diagram 03 shows the elastic deformation of iglidur® A181 up to 3 0–0.025 +0.014 +0.054 0 +0.010
Friction and wear Table 04: Coefficient of friction against steel (Ra = 1
during radial loading. > 3 to 6 0–0.030 +0.020 +0.068 0 +0.012
Coefficient of friction and wear resistance alter with the µm, 50 HRC)
application parameters (diagrams 04 and 05). For iglidur® > 6 to 10 0–0.036 +0.025 +0.083 0 +0.015
Surface pressure, page 63 > 10 to 18 0–0.043 +0.032 +0.102 0 +0.018
A181 bearings, the alteration of the coefficient of friction 3.0
μ depends on surface speed and the shaft surface finish. > 18 to 30 0–0.052 +0.040 +0.124 0 +0.021
10 2.5 > 30 to 50 0–0.062 +0.050 +0.150 0 +0.025
9
Coefficients of friction and surfaces, page 68 > 50 to 80 0–0.074 +0.060 +0.180 0 +0.030
HR carbon steel
> 120 to 180 0–0.100 +0.085 +0.245 0 +0.040
Wear [µm/km]
6
H.a. aluminium
0.4
Deformation [%]
5
1.0 Table 05: Important tolerances for plain bearings
Cf53 steel
Coefficient of friction [µ]
4
0.3 according to ISO 3547-1 after pressfit
3 0.5
2
1 0.0
0.2
0
0 5 10 15 20 25 30 35
Diagram 06: Wear, rotating with different shaft materials,
0.1 pressure, p = 1 MPa, v = 0.3 m/s
Pressure [MPa] +23 °C +60 °C
d2
d1
d3
2)
°
30
d2
d1
2)
°
30
f b2
r = max.
Outer-Ø d2 [mm]
Outer-Ø d2 [mm]
f
Inner-Ø d1 [mm]
Inner-Ø d1 [mm]
iglidur® material
iglidur® material
Length b1 [mm]
Length b1 [mm]
b1
b1
0.5 mm
Form S
Form F
Metric
Metric
2)
thickness < 1 mm, chamfer = 20° 2)
thickness < 1 mm, chamfer = 20°
338 Lifetime calculation, configuration and more www.igus.eu/a181 3D-CAD files, prices and delivery time www.igus.eu/a181 339
iglidur®
A181 My sketches
Load [MPa]
0.1
Medium Resistance
0.01
0.001 0.01 0.1 1.0 2.0 Alcohols + to 0
Hydrocarbons +
Surface speed [m/s]
iglidur® A200 material complies with the requirements of the FDA (Food and Drug Greases, oils without additives +
Administration) specifications for repeated contact with food. Diagram 01: Permissible pv values for iglidur® A200 Fuels +
bearings with a wall thickness of 1 mm dry running against Diluted acids 0 to –
a steel shaft, at +20 °C, mounted in a steel housing Strong acids –
Available from stock max. +80 °C Diluted alkalines +
Moisture absorption
Detailed information about delivery time online. min. –40 °C Strong alkalines 0
The moisture absorption of iglidur® A200 plain bearings is
+ resistant 0 conditionally resistant – not resistant
approximately 1.5 % in ambient conditions. The saturation
All data given at room temperature [+20 °C]
limit submerged in water is 7.6 %. This must be taken into
Block pricing online Ø 1–32 mm Table 02: Chemical resistance
account along with other environmental influences.
No minimum order value. From batch size 1 more dimensions on request
Diagram, www.igus.eu/a200-moisture Chemical table, page 1226
Vacuum
Typical application areas Inch dimensions available
In a vacuum environment, iglidur® A200 plain bearings have
Food industry From page 1183
restricted use.
342 Lifetime calculation, configuration and more www.igus.eu/a200 3D-CAD files, prices and delivery time www.igus.eu/a200 343
iglidur®
A200 iglidur® A200 | Technical data iglidur® A200 | Technical data iglidur®
A200
Bearings made from iglidur® A200 are suitable for appli 10 1.0 6
cation in direct contact with foodstuffs. Hence they are 0.9
H.a. aluminium
Wear [µm/km]
4
lubricants should be foregone in favor of food compatibility,
0.6
Cf53 steel
2
the thermoplastic composition of iglidur® A200 is particularly
2
adjusted for abrasion resistance. In addition the iglidur® A200 0.5
1
is characterised by its capacity to embed dirt and by its 0 0.4
0
quiet operating behavior. 0 6 12 18 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Diagram 06: Wear, rotating with different shaft materials,
The good wear properties, dirt resistance and the possibility Pressure [MPa] +23 °C +60 °C Surface speed [m/s]
pressure, p = 1 MPa, v = 0.3 m/s
for dry operation allow to replace elaborately sealed,
Diagram 03: Deformation under pressure and temperature Diagram 04: Coefficient of friction as a function of the 70
lubricated bearings for little costs.
surface speed, p = 0.75 MPa
60
Wear [µm/km]
Coefficient of friction [µ]
30
02 shows this inverse relationship. The recommended an increase up to the continuous permissible temperature 0.6
20
maximum surface pressure is a mechanical material occurs. This increase is a result of friction. In practice, these
parameter. No conc lusions regarding the tribological limit values are not often reached, due to varying application 0.4 10
344 Lifetime calculation, configuration and more www.igus.eu/a200 3D-CAD files, prices and delivery time www.igus.eu/a200 345
ASM iglidur® A200 | Product range iglidur® A200 | Product range ASM
d2
d1
2)
° 14.0 20.0 15.0 ASM-1420-15 22.0 28.0 20.0 ASM-2228-20
30
14.0 20.0 20.0 ASM-1420-20 22.0 28.0 30.0 ASM-2228-30
15.0 17.0 10.0 ASM-1517-10 24.0 30.0 15.0 ASM-2430-15
Outer-Ø d2 [mm]
f
Inner-Ø d1 [mm]
iglidur® material
Length b1 [mm]
15.0 17.0 15.0 ASM-1517-15 24.0 30.0 20.0 ASM-2430-20
b1
15.0 21.0 10.0 ASM-1521-10 24.0 30.0 30.0 ASM-2430-30
15.0 21.0 15.0 ASM-1521-15 25.0 28.0 12.0 ASM-2528-12
Form S
Metric
2)
thickness < 1 mm, chamfer = 20° 15.0 21.0 20.0 ASM-1521-20 25.0 28.0 20.0 ASM-2528-20
16.0 18.0 12.0 ASM-1618-12 25.0 30.0 20.0 ASM-2530-20
Chamfer in relation to the d1 +0.050
16.0 18.0 20.0 ASM-1618-20 25.0 30.0 30.0 ASM-2530-30
d1 [mm]: Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 +0.160
16.0 20.0 20.0 ASM-1620-20 25.0 30.0 40.0 ASM-2530-40
f [mm]: 0.3 0.5 0.8 1.2 and special dimensions 16.0 20.0 25.0 ASM-1620-25 25.0 32.0 20.0 ASM-2532-20
+0.065
16.0 22.0 12.0 ASM-1622-12 25.0 32.0 30.0 ASM-2532-30
Dimensions [mm] +0.195
16.0 22.0 15.0 ASM-1622-15 25.0 32.0 40.0 ASM-2532-40
d1 d1- d2 b1 Part No. d1 d1- d2 b1 Part No. 16.0 22.0 16.0 ASM-1622-16 26.0 30.0 20.0 ASM-2630-20
Tolerance3) h13 Tolerance3) h13 16.0 22.0 20.0 ASM-1622-20 26.0 32.0 30.0 ASM-2632-30
1.0 3.0 2.0 ASM-0103-02 8.0 10.0 8.0 ASM-0810-08 16.0 22.0 25.0 ASM-1622-25 27.0 34.0 20.0 ASM-2734-20
1.5 4.0 2.0 ASM-0104-02 8.0 10.0 10.0 ASM-0810-10 18.0 24.0 12.0 ASM-1824-12 27.0 34.0 30.0 ASM-2734-30
2.0 5.0 2.0 ASM-0205-02 8.0 11.0 8.0 ASM-0811-08 18.0 24.0 20.0 ASM-1824-20 27.0 34.0 40.0 ASM-2734-40
2.0 5.0 3.0 ASM-0205-03 8.0 11.0 12.0 ASM-0811-12 18.0 24.0 30.0 ASM-1824-30 28.0 33.0 20.0 ASM-2833-20
+0.020
2.5 6.0 3.0 ASM-0206-03 8.0 12.0 6.0 ASM-0812-06 20.0 23.0 15.0 ASM-2023-15 28.0 36.0 20.0 ASM-2836-20
+0.080
3.0 5.0 3.0 ASM-0305-03 8.0 12.0 8.0 ASM-0812-08 20.0 23.0 20.0 ASM-2023-20 28.0 36.0 30.0 ASM-2836-30
3.0 5.0 4.0 ASM-0305-04 8.0 12.0 10.0 ASM-0812-10 20.0 25.0 15.0 ASM-2025-15 28.0 36.0 40.0 ASM-2836-40
3.0 6.0 3.0 ASM-0306-03 8.0 12.0 12.0 ASM-0812-12 20.0 25.0 20.0 ASM-2025-20 30.0 38.0 20.0 ASM-3038-20
+0.065
3.0 6.0 4.0 ASM-0306-04 8.0 14.0 6.0 ASM-0814-06 20.0 25.0 30.0 ASM-2025-30 30.0 38.0 30.0 ASM-3038-30
+0.040 +0.195
4.0 7.0 3.0 ASM-0407-03 8.0 14.0 10.0 ASM-0814-10 20.0 26.0 15.0 ASM-2026-15 30.0 38.0 40.0 ASM-3038-40
+0.130
4.0 7.0 4.0 ASM-0407-04 9.0 12.0 14.0 ASM-0912-14 20.0 26.0 20.0 ASM-2026-20 32.0 40.0 20.0 ASM-3240-20
+0.080
4.0 7.0 6.0 ASM-0407-06 10.0 12.0 10.0 ASM-1012-10 20.0 26.0 30.0 ASM-2026-30 32.0 40.0 30.0 ASM-3240-30
+0.240
4.0 8.0 6.0 ASM-0408-06 10.0 14.0 6.0 ASM-1014-06 22.0 26.0 15.0 ASM-2226-15 32.0 40.0 40.0 ASM-3240-40
5.0 8.0 4.0 ASM-0508-04 10.0 14.0 8.0 ASM-1014-08 3)
after pressfit. Testing methods Page 75
5.0 8.0 5.0 ASM-0508-05 10.0 14.0 10.0 ASM-1014-10
5.0 8.0 8.0 ASM-0508-08 10.0 14.0 16.0 ASM-1014-16
5.0 +0.030 9.0 5.0 ASM-0509-05 10.0 16.0 6.0 ASM-1016-06
5.0 +0.105 9.0 8.0 ASM-0509-08 10.0 16.0 10.0 ASM-1016-10
6.0 8.0 10.0 ASM-0608-10 10.0 16.0 16.0 ASM-1016-16
6.0 9.0 6.0 ASM-0609-06 12.0 14.0 20.0 ASM-1214-20
6.0 10.0 4.0 ASM-0610-04 12.0 16.0 15.0 ASM-1216-15
6.0 10.0 6.0 ASM-0610-06 12.0 16.0 20.0 ASM-1216-20
6.0 10.0 10.0 ASM-0610-10 12.0 18.0 8.0 ASM-1218-08
+0.050
6.0 12.0 6.0 ASM-0612-06 12.0 18.0 10.0 ASM-1218-10
+0.160
6.0 12.0 10.0 ASM-0612-10 12.0 18.0 15.0 ASM-1218-15
7.0 10.0 5.0 ASM-0710-05 12.0 18.0 20.0 ASM-1218-20
+0.040
7.0 10.0 8.0 ASM-0710-08 14.0 16.0 10.0 ASM-1416-10 Don’t find your size?
+0.130
8.0 10.0 6.0 ASM-0810-06 14.0 16.0 15.0 ASM-1416-15 Do you need another length, other dimensions or tolerances? You need a particular design or alternative for your
3)
after pressfit. Testing methods Page 75 application? Please call us. igus® listens to your needs and provides you a solution in a very short time.
346 Lifetime calculation, configuration and more www.igus.eu/a200 3D-CAD files, prices and delivery time www.igus.eu/a200 347
AFM iglidur® A200 | Product range iglidur® A200 | Product range AFM
d1
d3
2)
° 22.0 28.0 34.0 20.0 3.0 AFM-2228-20 28.0 36.0 42.0 20.0 4.0 AFM-2836-20
30
22.0 28.0 34.0 30.0 3.0 AFM-2228-30 28.0 36.0 42.0 30.0 4.0 AFM-2836-30
+0.065
24.0 30.0 36.0 15.0 3.0 AFM-2430-15 28.0 36.0 42.0 40.0 4.0 AFM-2836-40
f b2
+0.195
r = max. 24.0 30.0 36.0 20.0 3.0 AFM-2430-20 30.0 38.0 44.0 20.0 4.0 AFM-3038-20
+0.065
Outer-Ø d2 [mm]
Inner-Ø d1 [mm]
iglidur® material
Length b1 [mm]
0.5 mm b1 24.0 30.0 36.0 30.0 3.0 AFM-2430-30 30.0 38.0 44.0 30.0 4.0 AFM-3038-30
+0.195
25.0 32.0 38.0 20.0 4.0 AFM-2532-20 30.0 38.0 44.0 40.0 4.0 AFM-3038-40
25.0 32.0 38.0 30.0 4.0 AFM-2532-30 32.0 40.0 46.0 20.0 4.0 AFM-3240-20
+0.080
Form F
Metric
2)
thickness < 1 mm, chamfer = 20° 25.0 32.0 38.0 40.0 4.0 AFM-2532-40 32.0 40.0 46.0 30.0 4.0 AFM-3240-30
+0.240
27.0 34.0 40.0 20.0 4.0 AFM-2734-20 32.0 40.0 46.0 40.0 4.0 AFM-3240-40
Chamfer in relation to the d1 27.0 34.0 40.0 30.0 4.0 AFM-2734-30
d1 [mm]: Ø 1–6 Ø 6–12 Ø 12–30 Ø > 30 Dimensions according to ISO 3547-1 3)
after pressfit. Testing methods Page 75
f [mm]: 0.3 0.5 0.8 1.2 and special dimensions
Dimensions [mm]
d1 d1- d2 d3 b1 b2 Part No. d1 d1- d2 d3 b1 b2 Part No.
Tolerance3) d13 h13 –0.14 Tolerance3) d13 h13 –0.14
1.0 3.0 5.0 2.0 1.0 AFM-0103-02 10.0 16.0 22.0 8.0 3.0 AFM-1016-08
1.5 4.0 6.0 2.0 1.0 AFM-0104-02 10.0 +0.040 16.0 22.0 10.0 3.0 AFM-1016-10
+0.020
2.0 5.0 8.0 3.0 1.5 AFM-0205-03 10.0 +0.130 16.0 22.0 16.0 3.0 AFM-1016-16
+0.080
2.5 6.0 9.0 3.0 1.5 AFM-0206-03 10.0 16.0 20.0 10.0 3.0 AFM-101620-10
3.0 6.0 9.0 4.0 1.5 AFM-0306-04 12.0 14.0 20.0 12.0 1.0 AFM-1214-12
4.0 8.0 12.0 4.0 2.0 AFM-0408-04 12.0 18.0 24.0 8.0 3.0 AFM-1218-08
4.0 8.0 12.0 6.0 2.0 AFM-0408-06 12.0 18.0 22.0 10.0 3.0 AFM-1218-10
5.0 7.0 11.0 5.0 1.0 AFM-0507-05 12.0 18.0 24.0 12.0 3.0 AFM-1218-12
5.0 9.0 13.0 5.0 2.0 AFM-0509-05 12.0 18.0 22.0 15.0 3.0 AFM-1218-15
5.0 9.0 13.0 6.0 2.0 AFM-0509-06 12.0 18.0 22.0 20.0 3.0 AFM-1218-20
+0.030
5.0 9.0 13.0 8.0 2.0 AFM-0509-08 14.0 20.0 25.0 10.0 3.0 AFM-1420-10
+0.105
6.0 10.0 14.0 4.0 2.0 AFM-0610-04 14.0 20.0 25.0 15.0 3.0 AFM-1420-15
6.0 10.0 14.0 6.0 2.0 AFM-0610-06 14.0 20.0 25.0 20.0 3.0 AFM-1420-20
6.0 10.0 14.0 10.0 2.0 AFM-0610-10 15.0 21.0 27.0 10.0 3.0 AFM-1521-10
+0.050
6.0 12.0 14.0 6.0 3.0 AFM-0612-06 15.0 21.0 27.0 15.0 3.0 AFM-1521-15
+0.160
6.0 12.0 14.0 10.0 3.0 AFM-0612-10 15.0 21.0 27.0 20.0 3.0 AFM-1521-20
7.0 11.0 15.0 8.0 2.0 AFM-0711-08 15.0 21.0 27.0 25.0 3.0 AFM-1521-25
8.0 11.0 13.0 8.0 2.0 AFM-0811-08 16.0 22.0 28.0 12.0 3.0 AFM-1622-12
8.0 12.0 16.0 6.0 2.0 AFM-0812-06 16.0 22.0 28.0 15.0 3.0 AFM-1622-15
8.0 12.0 16.0 8.0 2.0 AFM-0812-08 16.0 22.0 28.0 20.0 3.0 AFM-1622-20
8.0 12.0 16.0 12.0 2.0 AFM-0812-12 16.0 22.0 28.0 25.0 3.0 AFM-1622-25
8.0 +0.040 12.0 16.0 22.0 2.0 AFM-0812-22 18.0 24.0 30.0 12.0 3.0 AFM-1824-12
8.0 +0.130 14.0 18.0 6.0 3.0 AFM-0814-06 18.0 24.0 30.0 18.0 3.0 AFM-1824-18
8.0 14.0 18.0 10.0 3.0 AFM-0814-10 18.0 24.0 30.0 20.0 3.0 AFM-1824-20 Don’t find your size?
9.0 14.0 19.0 6.0 2.0 AFM-0914-06 18.0 24.0 30.0 30.0 3.0 AFM-1824-30 Do you need another length, other dimensions or tolerances? You need a particular design or alternative for your
9.0 14.0 19.0 10.0 2.0 AFM-0914-10 20.0 26.0 32.0 15.0 3.0 AFM-2026-15 application? Please call us. igus® listens to your needs and provides you a solution in a very short time.
+0.065
9.0 14.0 19.0 14.0 2.0 AFM-0914-14 20.0 26.0 32.0 20.0 3.0 AFM-2026-20 Even more dimensions from stock
+0.195
10.0 16.0 22.0 6.0 3.0 AFM-1016-06 20.0 26.0 32.0 30.0 3.0 AFM-2026-30 More than 300 dimensions are now available. Search online for your required bearing.
3)
after pressfit. Testing methods Page 75 www.igus.eu/iglidur-specialbearings
348 Lifetime calculation, configuration and more www.igus.eu/a200 3D-CAD files, prices and delivery time www.igus.eu/a200 349
iglidur®
A200 My sketches
Load [MPa]
For high speeds 1.0
iglidur® J, page 99
Medium Resistance
0.1
0.001 0.01 0.1 1.0 10.0 Alcohols +
Hydrocarbons + to 0
Surface speed [m/s]
iglidur® A350 material complies with EC Directive 10/2011 EC and also with FDA Greases, oils without additives +
Diagram 01: Permissible pv values for iglidur® A350
(Food and Drug Administration) specifications for repeated contact with food. Fuels +
bearings with a wall thickness of 1 mm dry running against
Diluted acids +
a steel shaft, at +20 °C, mounted in a steel housing
Strong acids +
Available from stock max. +180 °C Moisture absorption Diluted alkalines +
Detailed information about delivery time online. min. –100 °C The humidity absorption of iglidur® A350 is low and can Strong alkalines +
be ignored when using standard-bearings. Even when + resistant 0 conditionally resistant – not resistant
saturated with water, iglidur® A350 does not absorb more All data given at room temperature [+20 °C]
Block pricing online Ø 6–50 mm than 1.9 % of water (by weight). Table 02: Chemical resistance
No minimum order value. From batch size 1 more dimensions on request
Diagram, www.igus.eu/a350-moisture
Chemical table, page 1226
Vacuum
Typical application areas When used in a vacuum, the iglidur® A350 plain bearings
Food industry Beverage technology Medical, etc. release moisture as a vapour. Only dehumidified bearings
are suitable in vacuum.
352 Lifetime calculation, configuration and more www.igus.eu/a350 3D-CAD files, prices and delivery time www.igus.eu/a350 353
iglidur®
A350 iglidur® A350 | Technical data iglidur® A350 | Technical data iglidur®
A350
0.19 25
iglidur® A350 bearings are made for practically all loads in Permissible surface speeds
food and packaging machinery. Even high loads, often seen iglidur® A350 bearings are suitable for low and medium 0.17
Wear [µm/km]
0.11
Mechanical properties be interesting alternatives because the wear rate of these 10
0.09
With increasing temperatures, the compressive strength materials is better.
5
of iglidur® A350 plain bearings decreases. The diagram 0.07
02 shows this inverse relationship. The recommended Surface speed, page 65 0.05 0
maximum surface pressure is a mechanical material 0 5 10 15 20 25 30 35 40 45 50 55 60 1.0 2.0 3.0 4.0 5.0
parameter. No conc lusions regarding the tribological m/s Rotating Oscillating Linear Load [MPa] Load [MPa]
properties can be drawn from this. Continuous 1 0.8 2.5 Cf53 304 SS
Short term 1.2 0.9 3 Diagram 05: Coefficient of friction as a function of the
High grade steel
80 pressure, v = 0.01 m/s
Table 03: Maximum surface speeds
Diagram 07: Wear, rotating with different shaft materials,
60
as a function of the pressure
Shaft materials
Temperatures The corrosion-resistant steels are rather considered a
40 Its temperature resistance makes iglidur® A350 an ideal natural choice for use in the food industry. Installation tolerances
material for bearing in the area of foodstuffs. At temperatures The trials were therefore carried out especially on such iglidur® A350 plain bearings are standard bearings for
Load [MPa]
20 over +140 °C an additional securing is required. The wear- materials. It has been shown that there is no clear favourite shafts with h-tolerance (recommended minimum h9). The
rate of iglidur® A350 bearings rises only little with higher and V2A, X90 and hard chrome plated steel are all suitable. bearings are designed for pressfit into a housing machined
0 temperatures. Tests have shown good wear results at Hard-anodised aluminium is also well suited for both linear to a H7 tolerance. After being assembled into a nominal size
20 40 60 80 100 120 140 160 180 +100 °C on all tested shaft materials. and rotating movements. housing, in standard cases the inner diameter automatically
Temperature [°C] adjusts to the F10 tolerances. For particular dimensions the
Application temperatures, page 66 Shaft materials, page 71 tolerance differs depending on the wall thickness (please
Diagram 02: Recommended maximum surface pressure
Additional securing, page 67 see product range table).
of as a function of temperature (60 MPa at +20 °C)
iglidur® A350 Dry Greases Oil Water
C. o. f. µ 0.1–0.2 0.09 0.04 0.04 Testing methods, page 75
Diagram 03 shows the elastic deformation of iglidur® A350
Friction and wear
under different loads. At the recommended maximum Table 04: Coefficient of friction against steel (Ra = 1
The coefficient of friction of iglidur® A350 on a steel shaft Diameter Shaft iglidur® A350 Housing
surface pressure of 60 MPa the deformation at room µm, 50 HRC)
are in the mid range (diagrams 04 and 05). d1 [mm] h9 [mm] F10 [mm] H7 [mm]
temperature is less than 5 %.
4.5 up to 3 0–0.025 +0.006 +0.046 0 +0.010
Coefficients of friction and surfaces, page 68 4.0 > 3 to 6 0–0.030 +0.010 +0.058 0 +0.012
Surface pressure, page 63
Wear resistance, page 69 3.5 > 6 to 10 0–0.036 +0.013 +0.071 0 +0.015
Wear [µm/km]
H.a. aluminium
2.0
> 30 to 50 0–0.062 +0.025 +0.125 0 +0.025
Coefficient of friction [µ]
0.3 1.5
Cf53 steel
4 > 50 to 80 0–0.074 +0.030 +0.150 0 +0.030
1.0
Deformation [%]
3
0.5 Table 05: Important tolerances for plain bearings
0.2
2 0.0 according to ISO 3547-1 after pressfit
354 Lifetime calculation, configuration and more www.igus.eu/a350 3D-CAD files, prices and delivery time www.igus.eu/a350 355
A350SM iglidur® A350 | Product range iglidur® A350 | Product range A350FM
d2
d1
d3
2)
°
30
d2
d1
2)
°
30
f b2
r = max.
Outer-Ø d2 [mm]
Outer-Ø d2 [mm]
f
Inner-Ø d1 [mm]
Inner-Ø d1 [mm]
iglidur® material
iglidur® material
Length b1 [mm]
Length b1 [mm]
b1
b1
0.5 mm
Form S
Form F
Metric
Metric
2)
thickness < 1 mm, chamfer = 20° 2)
thickness < 1 mm, chamfer = 20°
356 Lifetime calculation, configuration and more www.igus.eu/a350 3D-CAD files, prices and delivery time www.igus.eu/a350 357
iglidur®
A350 My sketches
Load [MPa]
1.0 to UV radiation.
0.1
0.001 0.01 0.1 1.0 10.0 Medium Resistance
Alcohols +
Surface speed [m/s]
iglidur® A500 material complies with EC Directive 10/2011 EC and also with FDA Hydrocarbons +
(Food and Drug Administration) specifications for repeated contact with food. Diagram 01: Permissible pv values for iglidur® A500 Greases, oils without additives +
bearings with a wall thickness of 1 mm dry running against Fuels +
a steel shaft, at +20 °C, mounted in a steel housing Diluted acids +
Available from stock max. +250 °C Strong acids +
Detailed information about delivery time online. min. –100 °C Moisture absorption Diluted alkalines +
The moisture absorption of iglidur® A500 plain bearings is Strong alkalines +
only 0.5 % when saturated. + resistant 0 conditionally resistant – not resistant
Block pricing online Ø 4–50 mm All data given at room temperature [+20 °C]
No minimum order value. From batch size 1 more dimensions on request Diagram, www.igus.eu/a500-moisture Table 02: Chemical resistance
360 Lifetime calculation, configuration and more www.igus.eu/a500 3D-CAD files, prices and delivery time www.igus.eu/a500 361
iglidur®
A500 iglidur® A500 | Technical data iglidur® A500 | Technical data iglidur®
A500
0.7 200
Bearings made from iglidur® A500 can be used at high tem- Permissible surface speeds
180
peratures and are permitted for use in direct contact with iglidur® A500 also permits high surface speeds due to the 0.6
Wear [µm/km]
0.3 80
is an extremely soft material, it simultaneously possesses an from iglidur® A500 have a better wear resistance and higher
0.2 60
excellent compressive strength even at high temperatures. permitted pv values in pivoting applications.
40
0.1
20
Mechanical properties
Surface speed, page 65 0.0 0
With increasing temperatures, the compressive strength of 70 0 10 20 30 40 50
0 10 20 30 40 50 60
iglidur® A500 plain bearings decreases. The diagram 02 shows
m/s Rotating Oscillating Linear Load [MPa] Pressure [MPa] rotating oscillating
this inverse relationship. The recommended maximum surface
pressure is a mechanical material parameter. No conclusions Continuous 0.6 0.4 1 Diagram 05: Coefficient of friction as a function of the Diagram 07: Wear for oscillating and rotating appli
regarding the tribological properties can be drawn from this. Short term 1 0.7 2 pressure, v = 0.01 m/s cations with shaft material Cf53 hardened and ground
Table 03: Maximum surface speeds steel, as a function of the pressure
60
40 prevailing in the bearing system also have an influence largely independent of load. In pivoting applications with housing, in standard cases the inner diameter automatically
20 on the bearing wear. At temperatures over +130 °C an Cf53 shafts, the wear resistance is better than in rotations adjusts to the F10 tolerances. For particular dimensions the
0 additional securing is required. under equal load. tolerance differs depending on the wall thickness (please
20 50 80 120 150 200 250 Please contact us in case the shaft material scheduled by see product range table).
Temperature [°C] Application temperatures, page 66 you is not included in these figures.
Diagram 02: Recommended maximum surface pressure Additional securing, page 67 Testing methods, page 75
of as a function of temperature (120 MPa at +20 °C) Shaft materials, page 71
Diagram 02 shows the maximum recommended surface Friction and wear Diameter Shaft iglidur® A500 Housing
pressure of the bearing dependent on the temperature. The coefficient of friction is dependent on the load that acts iglidur A500 ®
Dry Greases Oil Water d1 [mm] h9 [mm] F10 [mm] H7 [mm]
This combination of high stability and high flexibility acts on the bearing (diagrams 04 and 05). C. o. f. µ 0.26–0.41 0.09 0.04 0.04 up to 3 0–0.025 +0.006 +0.046 0 +0.010
very positively with vibrations and edge loads. As the wear Table 04: Coefficient of friction against steel (Ra = 1 > 3 to 6 0–0.030 +0.010 +0.058 0 +0.012
of the bearing rapidly escalates from pressures of 10 to 20 Coefficients of friction and surfaces, page 68 µm, 50 HRC) > 6 to 10 0–0.036 +0.013 +0.071 0 +0.015
MPa, we recommend a particularly accurate testing of the Wear resistance, page 69 > 10 to 18 0–0.043 +0.016 +0.086 0 +0.018
application above these limits. 30 > 18 to 30 0–0.052 +0.020 +0.104 0 +0.021
0.5 27 > 30 to 50 0–0.062 +0.025 +0.125 0 +0.025
Surface pressure, page 63 24 > 50 to 80 0–0.074 +0.030 +0.150 0 +0.030
Coefficient of friction [µ]
21
HR carbon steel
15
Wear [µm/km]
H.a. aluminium
0.3 12
Cf53 steel
9
Deformation [%]
6
5 0.2
3
0
0.1
Diagram 06: Wear, rotating with different shaft materials,
0.05 0.10 0.15 0.20 0.25 0.30 0.35
pressure, p = 1 MPa, v = 0.3 m/s
0 Surface speed [m/s]
0 40 80 120
Diagram 04: Coefficient of friction as a function of the
Pressure [MPa] +23 °C +60 °C
surface speed, p = 0.75 MPa
Diagram 03: Deformation under pressure and temperature
362 Lifetime calculation, configuration and more www.igus.eu/a500 3D-CAD files, prices and delivery time www.igus.eu/a500 363
A500SM iglidur® A500 | Product range iglidur® A500 | Product range A500FM
d2
d1
d3
2)
°
30
d2
d1
2)
°
30
f b2
r = max.
Outer-Ø d2 [mm]
Outer-Ø d2 [mm]
f
Inner-Ø d1 [mm]
Inner-Ø d1 [mm]
iglidur® material
iglidur® material
Length b1 [mm]
Length b1 [mm]
b1
b1
0.5 mm
Form S
Form F
Metric
Metric
2)
thickness < 1 mm, chamfer = 20° 2)
thickness < 1 mm, chamfer = 20°
364 Lifetime calculation, configuration and more www.igus.eu/a500 3D-CAD files, prices and delivery time www.igus.eu/a500 365
iglidur®
A500 My sketches
Load [MPa]
1.0
radiation.
0.1
0.001 0.01 0.1 1.0 10.0 Medium Resistance
Alcohols +
iglidur® A160 material complies with EC Directive 10/2011 EC and also with FDA Surface speed [m/s]
Hydrocarbons +
(Food and Drug Administration) specifications for repeated contact with food. Diagram 01: Permissible pv values for iglidur® A160
Greases, oils without additives +
bearings with a wall thickness of 1 mm dry running against
Fuels + to 0
a steel shaft, at +20 °C, mounted in a steel housing
Diluted acids +
Available from stock max. +90 °C
Strong acids +
Detailed information about delivery time online. min. –50 °C Moisture absorption
Diluted alkalines +
The moisture absorption of iglidur® A160 plain bearings is
Strong alkalines +
approximately 0.1 % in ambient conditions. The saturation
+ resistant 0 conditionally resistant – not resistant
Block pricing online Ø 6–20 mm limit submerged in water is also approximately 0.1 %.
All data given at room temperature [+20 °C]
No minimum order value. From batch size 1 more dimensions on request
Diagram, www.igus.eu/a160-moisture Table 02: Chemical resistance
Vacuum
Chemical table, page 1226
Typical application areas When used in a vacuum, the iglidur® A160 plain bearings
Food industry Beverage technology Medical, etc. release moisture as a vapour. Use in a vacuum environment
is only possible with dehumidified bearings.
368 Lifetime calculation, configuration and more www.igus.eu/a160 3D-CAD files, prices and delivery time www.igus.eu/a160 369
iglidur®
A160 iglidur® A160 | Technical data iglidur® A160 | Technical data iglidur®
A160
2.0
iglidur® A160 plain bearings are characterised by extreme Permissible surface speeds 0.6
media resistance at a low cost. Tribologically optimised, the iglidur® A160 was developed for low surface speeds. Maxi- 0.5
HR carbon steel
0.3 1.0
Wear [µm/km]
H.a. aluminium
detectability", i.e. the blue colour, often required in the The given values in table 03 indicate the limits at which
0.2
Cf53 steel
industry. an increase up to the continuous permissible temperature 0.5
occurs. This increase is a result of friction. In practice, 0.1
Mechanical properties though, this temperature level is rarely reached, due to 0.0 0.0
With increasing temperatures, the compressive strength of varying application conditions. 0.1 0.2 0.3 0.4 0.5
Diagram 06: Wear, rotating with different shaft materials,
iglidur® A160 plain bearings decreases. The recommended Surface speed [m/s]
pressure, p = 1 MPa, v = 0.3 m/s
maximum surface pressure is a mechanical material Surface speed, page 65
Diagram 04: Coefficient of friction as a function of the
parameter. No conc lusions regarding the tribological pv value and lubrication, page 65 160
surface speed, p = 1 MPa
properties can be drawn from this.
m/s Rotating Oscillating Linear 0.3 120
20
Continuous 0.5 0.4 2
Wear [µm/km]
15
0.2
Table 03: Maximum surface speeds
40
10
0.1
Load [MPa]
5
Temperatures 0
With increasing temperatures, the compressive strength 5 10 15 20
of iglidur® A160 plain bearings decreases. The diagram 0.0 Pressure [MPa] rotating oscillating
0
02 shows this inverse relationship. The temperatures pre- 0 2.5 5 7.5 10 12.5 15
20 30 40 50 60 70 80 90
Diagram 07: Wear for oscillating and rotating applica
vailing in the bearing system also have an influence on the Load [MPa]
Temperature [°C] tions with shaft material Cf53 hardened and ground
bearing wear. At temperatures over +60 °C an additional
Diagram 05: Coefficient of friction as a function of the steel, as a function of the pressure
Diagram 02: Recommended maximum surface pressure securing is required.
pressure, v = 0.01 m/s
of as a function of temperature (15 MPa at +20 °C)
Installation tolerances
Application temperatures, page 66
iglidur® A160 plain bearings are standard bearings for
Diagram 03 shows the elastic deformation of iglidur® A160 Additional securing, page 67 Shaft materials
shafts with h-tolerance (recommended minimum h9). The
during radial loading. Plastic deformation is minimal up to a Diagram 06 shows results of testing different shaft materi-
bearings are designed for pressfit into a housing machined
radial load of 15 MPa. It is nonetheless depending on the als with plain bearings made from iglidur® A160 running
to a H7 tolerance. After being assembled into a nominal size
duration of the applied force. Friction and wear dry. For rotational applications with low loads, the most
housing, in standard cases the inner diameter automatically
Coefficient of friction and wear resistance alter with the interesting, media- and corrosion-resistant shaft materials
adjusts to the E10 tolerances.
Surface pressure, page 63 application parameters. For iglidur ® A160 bearings, V2A, X90 and hard chrome-plated steel reveal themselves
the alteration of the coefficient of friction µ depends on as particularly good counter partners. On X90 shafts, how-
12 Testing methods, page 75
surface speed and the shaft surface finish is only negligently ever, the wear increases the fastest with the load (diagram
10 pronounced. With increasing load, the coefficient of friction 06). With Cf53 shafts, the wear in pivoting applications is
however sinks markedly. In the Ra range between 0.6 and exemplary compared to rotating applications. In rotation Diameter Shaft iglidur® A160 Housing
8 d1 [mm] h9 [mm] E10 [mm] H7 [mm]
0.7 µm, the coefficient of friction attains the optimum value. the wear, as with many other iglidur® materials, is higher
Deformation [%]
370 Lifetime calculation, configuration and more www.igus.eu/a160 3D-CAD files, prices and delivery time www.igus.eu/a160 371
A160SM iglidur® A160 | Product range iglidur® A160 | Product range A160FM
d2
d1
d3
2)
°
30
d2
d1
2)
°
30
f b2
r = max.
Outer-Ø d2 [mm]
Outer-Ø d2 [mm]
f
Inner-Ø d1 [mm]
Inner-Ø d1 [mm]
iglidur® material
iglidur® material
Length b1 [mm]
Length b1 [mm]
b1
b1
0.5 mm
Form S
Form F
Metric
Metric
2)
thickness < 1 mm, chamfer = 20° 2)
thickness < 1 mm, chamfer = 20°
372 Lifetime calculation, configuration and more www.igus.eu/a160 3D-CAD files, prices and delivery time www.igus.eu/a160 373
iglidur®
A160 My sketches
Load [MPa]
1.0
is required properties can be affected.
iglidur® G, page 83
0.1
0.001 0.01 0.1 1.0 10.0 Medium Resistance
Alcohols + to 0
Surface speed [m/s]
Hydrocarbons +
The material iglidur A290 complies with the requirements of the BfR (German institute for
®
Diagram 01: Permissible pv values for iglidur® A290 Greases, oils without additives +
food safety) for contact with food.
bearings with a wall thickness of 1 mm dry running against Fuels +
a steel shaft, at +20 °C, mounted in a steel housing Diluted acids 0 to –
Strong acids –
Available from stock max. +140 °C Moisture absorption
Diluted alkalines +
Detailed information about delivery time online. min. –40 °C The moisture absorption of iglidur® A290 bearings is
Strong alkalines + to 0
approximately 1.7 % in ambient conditions. The saturation
+ resistant 0 conditionally resistant – not resistant
limit in water is 7.3 %, a disadvantage which must be
All data given at room temperature [+20 °C]
Block pricing online Ø 3–50 mm accounted for by all means in applications in humid and
Table 02: Chemical resistance
No minimum order value. From batch size 1 more dimensions on request wet areas.
376 Lifetime calculation, configuration and more www.igus.eu/a290 3D-CAD files, prices and delivery time www.igus.eu/a290 377
iglidur®
A290 iglidur® A290 | Technical data iglidur® A290 | Technical data iglidur®
A290
0.50 60
iglidur® A290 bearings are an advanced development for Permissible surface speeds
the use in food industry. Compared to the bearings made iglidur® A290 is suitable for low surface speeds. Due to 0.45
50
than other bearings. With higher speeds, the friction also 0.30 30
Wear [µm/km]
Mechanical properties increases. 0.25
20
With increasing temperatures, the compressive strength 0.20
10
of iglidur® A290 plain bearings decreases. The diagram 02 Surface speed, page 65 0.15
shows this inverse relationship. The recommended maximum 0.10 0
surface pressure is a mechanical material parameter. No con 0 10 20 30 40 50 60 70 Cf53 hard 304 stainless HR carbon
m/s Rotating Oscillating Linear
clusions regarding the tribological properties can be drawn Continuous 1 0.7 3 Load [MPa] steel chromed steel steel
from this. Short term 2 1.4 4 rotating oscillating
Diagram 05: Coefficient of friction as a function of the
120
Table 03: Maximum surface speeds pressure, v = 0.01 m/s Diagram 07: Wear for rotating and oscillating applica
tions with different shaft materials, p = 2 MPa
100
Temperatures Shaft materials
80
With increasing temperatures, the compressive strength Diagrams 06 and 07 display a summary of the results of
60 of iglidur® A290 plain bearings decreases. The diagram tests with different shaft materials conducted with bearings Installation tolerances
02 shows this relationship. The ambient application made from iglidur® A290. Compared to iglidur® A200, the iglidur® A290 plain bearings are standard bearings for
Load [MPa]
40
temperature has a direct impact on bearing wear, an improved tribological properties of iglidur® A290 are also shafts with h-tolerance (recommended minimum h9). The
20
increase in temperature results in an increase in wear. reflected in the wear. At low loads, the differences in the bearings are designed for pressfit into a housing machined
0 With increasing temperatures, the wear increases and this wear resistance of the combinations of iglidur® A290 with to a H7 tolerance. After being assembled into a nominal size
20 50 80 120 150 effect is significant when temperatures rise over +120 °C. different shaft materials are very distinct. housing, in standard cases the inner diameter automatically
Temperature [°C] At temperatures over +110 °C an additional securing is adjusts to the D11 tolerances. For particular dimensions the
required. Shaft materials, page 71 tolerance differs depending on the wall thickness (please
Diagram 02: Recommended maximum surface pressure
see product range table).
of as a function of temperature (70 MPa at +20 °C)
Application temperatures, page 66 iglidur® A290 Dry Greases Oil Water
Additional securing, page 67 C. o. f. µ 0.13–0.40 0.09 0.04 0.04 Testing methods, page 75
At this load, the deformation is only about 2.5 % at room
temperature. A plastic deformation can be negligible up to Table 04: Coefficient of friction against steel (Ra = 1
this load. It is nonetheless depending on the duration of Friction and wear µm, 50 HRC) Diameter Shaft iglidur® A290 Housing
the applied pressure. Diagram 03 shows the deformation The coefficient of friction alters like the wear resistance with d1 [mm] h9 [mm] D11 [mm] H7 [mm]
of iglidur® A290 as a function of radial pressure. increasing load and speed (diagrams 04 and 05). up to 3 0–0.025 +0.020 +0.080 0 +0.010
30
> 3 to 6 0–0.030 +0.030 +0.105 0 +0.012
27
Surface pressure, page 63 Coefficients of friction and surfaces, page 68 24 > 6 to 10 0–0.036 +0.040 +0.130 0 +0.015
Wear resistance, page 69 21 > 10 to 18 0–0.043 +0.050 +0.160 0 +0.018
H.a. aluminium
Wear [µm/km]
Coefficient of friction [µ]
12
8 > 50 to 80 0–0.074 +0.100 +0.290 0 +0.030
Cf53 steel
9
0.5
6
6 Table 05: Important tolerances for plain bearings
Deformation [%]
378 Lifetime calculation, configuration and more www.igus.eu/a290 3D-CAD files, prices and delivery time www.igus.eu/a290 379
A290SM iglidur® A290 | Product range iglidur® A290 | Product range A290FM
d2
d1
d3
2)
°
30
d2
d1
2)
°
30
f b2
r = max.
Outer-Ø d2 [mm]
Outer-Ø d2 [mm]
f
Inner-Ø d1 [mm]
Inner-Ø d1 [mm]
iglidur® material
iglidur® material
Length b1 [mm]
Length b1 [mm]
b1
b1
0.5 mm
Form S
Form F
Metric
Metric
2)
thickness < 1 mm, chamfer = 20° 2)
thickness < 1 mm, chamfer = 20°
380 Lifetime calculation, configuration and more www.igus.eu/a290 3D-CAD files, prices and delivery time www.igus.eu/a290 381
iglidur®
A290 My sketches
UV resistance
iglidur® UW160 bearings are only conditionally resistant to
Load [MPa]
1.0
UV radiation.
0.1
0.001 0.01 0.1 1.0 10.0 Medium Resistance
Alcohols +
Surface speed [m/s]
Hydrocarbons +
Diagram 01: Permissible pv values for iglidur® UW160 Greases, oils without additives +
bearings with a wall thickness of 1 mm dry running against Fuels + to 0
a steel shaft, at +20 °C, mounted in a steel housing Diluted acids +
Available from stock max. +90 °C Strong acids +
Detailed information about delivery time online. min. –50 °C Moisture absorption Diluted alkalines +
The moisture absorption of iglidur® UW160 plain bearings is Strong alkalines +
approximately 0.1 % in ambient conditions. The saturation + resistant 0 conditionally resistant – not resistant
Block pricing online Ø 3–10 mm limit submerged in water is 0.1 %. All data given at room temperature [+20 °C]
No minimum order value. From batch size 1 more dimensions on request Table 02: Chemical resistance
Diagram, www.igus.eu/uw160-moisture
384 Lifetime calculation, configuration and more www.igus.eu/uw160 3D-CAD files, prices and delivery time www.igus.eu/uw160 385
iglidur®
UW160 iglidur® UW160 | Technical data iglidur® UW160 | Technical data iglidur®
UW160
0.6 15
iglidur® UW160 was developed quite specifically with Permissible surface speeds
regard to maximum wear resistance in media-based The maximum allowable sliding speed is based on the
HR carbon steel
Wear [µm/km]
H.a. aluminium
6
complete the profile of properties. wear and dimensional integrity.
0.2
Cf53 steel
The maximum values specified in table 03 are for the 3
Mechanical properties dry operation. In media-based application, sometimes 0.1
With increasing temperatures, the compressive strength significantly higher speeds are achieved due to reduced 0.0 0
of iglidur ® UW160 plain bearings decreases. The heat generation depending on the installation. 0.1 0.2 0.3 0.4 0.5
Diagram 06: Wear, rotating with different shaft materials,
recommended maximum surface pressure is a mechanical Surface speed [m/s]
p = 1 MPa, v = 0.3 m/s
material parameter. No conc lusions regarding the Surface speed, page 65
Diagram 04: Coefficient of friction as a function of the 160
tribological properties can be drawn from this.
surface speed, p = 1.0 MPa
m/s Rotating Oscillating Linear
20 120
Continuous 0.3 0.3 1 0.3
Short term 0.5 0.4 2.5
Wear [µm/km]
Table 03: Maximum surface speeds
0.2
10 40
Load [MPa]
Temperatures 0.1
5 0
iglidur® UW160 was developed for use in liquid media in 5 8 11 15
normal and medium temperature range. Pressure [MPa] rotating oscillating
0
As with all thermoplastics, the compression resistance of 0.0
20 30 40 50 60 70 80 90 Diagram 07: Wear for oscillating and rotating applica
iglidur® UW160 decreases with increasing temperature. The 0 2.5 5 7.5 10 12.5 15
Temperature [°C] tions with shaft material Cf53 hardened and ground
occurring temperatures in the bearing system also have Load [MPa]
steel, as a function of the pressure
Diagram 02: Recommended maximum surface pressure an effect on the bearing wear. The wear rate rises with
Diagram 05: Coefficient of friction as a function of the
of as a function of temperature (15 MPa at +20 °C) increasing temperatures. At temperatures over +70 °C an
pressure, v = 0.01 m/s Installation tolerances
additional securing is required.
iglidur® UW160 plain bearings are standard bearings for
Diagram 03 shows the elastic deformation of iglidur®
shafts with h-tolerance (recommended minimum h9). The
UW160 during radial loading. Application temperatures, page 66 Shaft materials
bearings are designed for pressfit into a housing machined
Additional securing, page 67 Diagram 06 shows results of testing different shaft materials
to a H7 tolerance. After being assembled into a nominal size
Surface pressure, page 63 with plain bearings made from iglidur® UW160 running dry.
housing, in standard cases the inner diameter automatically
In the example of a rotational movement with radial loads
adjusts to the E10 tolerances.
10 Friction and wear of 1 MPa and a speed of 0.3 m/s, it becomes clear that
Coefficient of friction and wear alter with the application iglidur® UW160 achieves good wear values with the most Testing methods, page 75
8
parameters. The influence of surface speed and surface varied shaftsup to the pairing with V2A shafts. It is also clear
finish of the shaft on the friction coefficient is low, but with that there are better iglidur® materials for dry running. As Diameter Shaft iglidur® UW160 Housing
6
Deformation [%]
increasing radial load the coefficient of friction decreases with many other iglidur® materials in dry running, diagram d1 [mm] h9 [mm] E10 [mm] H7 [mm]
4 significantly, mainly in the range of up to 7.5 MPa. 07 shows the significantly higher wear in rotation than in up to 3 0–0.025 +0.014 +0.054 0 +0.010
pivoting with otherwise identical parameters. > 3 to 6 0–0.030 +0.020 +0.068 0 +0.012
2 > 6 to 10 0–0.036 +0.025 +0.083 0 +0.015
Coefficients of friction and surfaces, page 68
Wear resistance, page 69 Shaft materials, page 71 > 10 to 18 0–0.043 +0.032 +0.102 0 +0.018
0
0 5 10 15 > 18 to 30 0–0.052 +0.040 +0.124 0 +0.021
Pressure [MPa] +23 °C +60 °C > 30 to 50 0–0.062 +0.050 +0.150 0 +0.025
iglidur® UW160 Dry Greases Oil Water
> 50 to 80 0–0.074 +0.060 +0.180 0 +0.030
Diagram 03: Deformation under pressure and temperature C. o. f. µ 0.17–0.31 0.08 0.03 0.03
> 80 to 120 0–0.087 +0.072 +0.212 0 +0.035
Table 04: Coefficient of friction against steel (Ra = 1 > 120 to 180 0–0.100 +0.085 +0.245 0 +0.040
µm, 50 HRC)
Table 05: Important tolerances for plain bearings
according to ISO 3547-1 after pressfit
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UW160SM iglidur® UW160 | Product range iglidur® UW160 | Product range UW160FM
d2
d1
d3
2)
°
30
d2
d1
2)
°
30
f b2
r = max.
Outer-Ø d2 [mm]
Outer-Ø d2 [mm]
f
Inner-Ø d1 [mm]
Inner-Ø d1 [mm]
iglidur® material
iglidur® material
Length b1 [mm]
Length b1 [mm]
b1
b1
0.5 mm
Form S
Form F
Metric
Metric
2)
thickness < 1 mm, chamfer = 20° 2)
thickness < 1 mm, chamfer = 20°
388 Lifetime calculation, configuration and more www.igus.eu/uw160 3D-CAD files, prices and delivery time www.igus.eu/uw160 389
iglidur®
UW160 My sketches
Load [MPa]
1.0
Medium Resistance
0.1
0.001 0.01 0.1 1.0 10.0 Alcohols +
Surface speed [m/s] Hydrocarbons –
iglidur T220 material complies with the requirements of the FDA (Food and Drug
®
Greases, oils without additives +
Diagram 01: Permissible pv values for iglidur® T220
Administration) specifications for repeated contact with food. Fuels +
bearings with a wall thickness of 1 mm dry running against
Diluted acids 0
a steel shaft, at +20 °C, mounted in a steel housing
Strong acids –
Available on request max. +100 °C Moisture absorption Diluted alkalines –
Detailed information about delivery time online. min. –40 °C The moisture absorption of iglidur® T220 plain bearings is Strong alkalines –
approximately 0.3 % in ambient conditions. The saturation + resistant 0 conditionally resistant – not resistant
limit in water is 0.5 %. These values are so low that conside- All data given at room temperature [+20 °C]
ration of expansion by moisture absorption is only required Table 02: Chemical resistance
Order-related Order-related
under extreme circumstances.
Chemical table, page 1226
Diagram, www.igus.eu/t220-moisture
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iglidur®
T220 iglidur® T220 | Technical data iglidur® T220 | Technical data iglidur®
T220
0.7 100
iglidur® T220 is a special material for applications in the Permissible surface speeds
tobacco processing industry. It fulfills the demands of the The maximum speeds of iglidur® T220 bearings amount 0.6
Wear [µm/km]
higher speeds can be attained. 40
0.2
Mechanical properties
20
With increasing temperatures, the compressive strength Surface speed, page 65 0.1
40 should be observed that the load should be kept below bearings are designed for pressfit into a housing machined
Application temperatures, page 66
20 5 MPa by the correct dimensioning of the bearings. to a H7 tolerance. After being assembled into a nominal size
Additional securing, page 67
housing, in standard cases the inner diameter automatically
0
20 30 40 50 60 70 80 90 100 Shaft materials, page 71 adjusts to the E10 tolerances. For particular dimensions the
Friction and wear tolerance differs depending on the wall thickness (please
Temperature [°C]
By the observance of the tobacco processing industry spe- iglidur® T220 Dry Greases Oil Water see product range table).
Diagram 02: Recommended maximum surface pressure cifications, the coefficient of friction and the wear of iglidur® C. o. f. µ 0.2–0.32 0.09 0.04 0.04
of as a function of temperature (40 MPa at +20 °C) T220 remain behind those of the best iglidur® bearings. Testing methods, page 75
Table 04: Coefficient of friction against steel (Ra = 1
The coefficient of friction decreases with the load and incre-
µm, 50 HRC)
iglidur® T220 bearings can be stressed up to the permitted ases only slightly with higher speeds. Diameter Shaft iglidur® T220 Housing
limit of 45 MPa, the elastic deformation is less than 2 % at 7.0 d1 [mm] h9 [mm] E10 [mm] H7 [mm]
room temperature. The permitted load is limited by higher Coefficients of friction and surfaces, page 68 6.5
up to 3 0–0.025 +0.014 +0.054 0 +0.010
6.0
temperatures (diagram 03). Wear resistance, page 69 5.5 > 3 to 6 0–0.030 +0.020 +0.068 0 +0.012
5.0
Wear [µm/km]
3.0 > 18 to 30 0–0.052 +0.040 +0.124 0 +0.021
Coefficient of friction [µ]
12.8
Cf53 steel
0.4 2.5 > 30 to 50 0–0.062 +0.050 +0.150 0 +0.025
2.0
10.0 1.5 > 50 to 80 0–0.074 +0.060 +0.180 0 +0.030
1.0
0.3 > 80 to 120 0–0.087 +0.072 +0.212 0 +0.035
0.0
> 120 to 180 0–0.100 +0.085 +0.245 0 +0.040
Deformation [%]
394 Lifetime calculation, configuration and more www.igus.eu/t220 3D-CAD files, prices and delivery time www.igus.eu/t220 395