Minimalistic Solder

Fume Extractor
Pathduck

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updated 7. 4. 2022 | published 26. 12. 2021

Summary
Minimalistic solder fume extractor with 120mm fan and two active coal
filters.

  f k h  d
13.34 hrs 6 pcs 0.20 mm 0.40 mm PLA 143 g Prusa
PET MK3/S/S+

Hobby & Makers > Electronics

Tags: filter fume soldering solder extractor 120mm

fumeextractor airfilter fumefilter solderfumeextractor
carbonfilter activatedcarbon fumes activecarbonfilters
solderfumes solderfume

Introduction

Minimalistic solder fume extractor with 120mm fan and two active coal
filters. Easily prints in three separate parts and slides together into a
space efficient and sturdy package. The bottom is fastened with two
countersunk M3 screws and threaded inserts for longevity and easy filter
changes.
The fan holder is designed to accept Noctuas anti-vibration mounts, which
is why there is such a big counterbore. Normal fan screws or machine
screws should also work.

Parts list

1. 3D printed parts (I used PETG filament, PLA is also fine)

2. 120mm high airflow fan, e.g. Noctua NF-F12 industrialPPC-3000
3. 2x Active Coal Filter, e.g. RND 560-00157, from DISTRELEC
4. DC Power Jack 2.5x5.5mm, e.g. RND 205-00906, from DISTRELEC
5. DC Power Plug 2.5x5.5mm, e.g. RND 205-00901, from DISTRELEC
6. Power Rocker Switch, e.g. RND 210-00553, from DISTRELEC
7. 2x M3 Threaded inserts, e.g. RS PRO 278-534, from RS Components
8. 2x M3 x 8mm Hex Socket Countersunk Screw, e.g. RS PRO 281-388,
from RS Components
9. DC Power Adapter with suitable specifications for the selected fan
10. Appropriate wire

Post-printing

1. Gather all required parts, see parts list below.

2. Brass threaded inserts are melted into the plastic using a soldering
iron.
3. Insert and wire up the power plug and switch. I recommend wiring in
a 3-/4 pin fan connector, rather than wiring the fan directly into the
circuit. This makes it easier to change out the fan later, if it breaks or
you need a higher RPM fan.
4. Attach the fan to the fan holder, using Noctua anti-vibration mounts
or screws.
5. Insert the fan holder, with fan, and two active coal filter into the
frame.
6. Attach bottom using two M3 countersunk screws.
7. Wire in the power plug to a DC power supply, suitable for the selected
fan. 2.5x5.5mm is a fairly common DC barrel power plug, so you
might already have a suitable power supply with this plug already
laying around.
8. Plug in and enjoy a healthy soldering environment!

Addendum

I am working on a new iteration, which incorporates PWM control, RPM

read out, HEPA filter and battery power. Currently having difficulties
sourcing a fitting HEPA filter.
Model files
solder-fume-extractor-assembly.3mf

solder-fume-extractor-bottom.3mf

solder-fume-extractor-frame.3mf

solder-fume-extractor-fan_holder.3mf

Print files

 Prusament PLA 3 files

solder-fume-extractor-fan_holder_02mm_pla_mk3s_.gcode
h PLA k 0.40 mm f 0.20 mm  1.87 hrs  22 g d Prusa MK3/S/S+

solder-fume-extractor-bottom_02mm_pla_mk3s_2h10.gcode
h PLA k 0.40 mm f 0.20 mm  2.17 hrs  29 g d Prusa MK3/S/S+

solder-fume-extractor-frame_02mm_pla_mk3s_9h11m.gcode
h PLA k 0.40 mm f 0.20 mm  9.19 hrs  88 g d Prusa MK3/S/S+
  Prusament PETG 3 files

solder-fume-extractor-fan_holder_02mm_petg_mk3s.gcode
h PET k 0.40 mm f 0.20 mm  1.88 hrs  23 g d Prusa MK3/S/S+

solder-fume-extractor-bottom_02mm_petg_mk3s_2h1.gcode
h PET k 0.40 mm f 0.20 mm  2.17 hrs  30 g d Prusa MK3/S/S+

solder-fume-extractor-fram_02mm_petg_mk3s_9h17m.gcode
h PET k 0.40 mm f 0.20 mm  9.29 hrs  90 g d Prusa MK3/S/S+

License 

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