DATA SHEET 1(7)

GAS DETECTOR
ST650 EX
PART.NO. 5150151-5150222

DETECTION OF COMBUSTIBLE GASES AND VAPOURS

SYSTEM GS5000, SW2020, BUCONTROL, BUTOUCH

GENERAL DESCRIPTION HEIGHTS AREAS / REMOTE APPLICATIONS:

• Detection of combustible gases and vapours A remote application allows the user to mount the sensor separately
• All-round industrial gas detector! from the transmitter. Remote sensors are ideal for applications where
• ATEX / IECEx / MED / Type Approval the gases present ascend, i.e. gases lighter than air. High located
• Touch screen experience, control without additional tools detection areas are often difficult to reach for example during
• Self-diagnostics maintenance. When using a remote sensor, the sensor itself will be
• Reliable sensor technology mounted high and the transmitter will be mounted within close
reach. This makes maintenance quick and easy and therefore cost
The ST650EX is an all-round gas detector which functions well effective. Cable lengths up to 150 meters are supported between the
under the most difficult circumstances. The heart of the detector is a transmitter and the remote sensor (depending on the type).
replaceable gas sensor. This sensor is available in various versions, such
as a catalytic flammable gas sensor, Infrared (NDIR) and a Thermal APPLICATIONS:
Conductivity sensor (TCD). The sensor has a long life-span, which Chemical industry
achieves an optimal cost of ownership. Refineries
The ST650EX is available with or without a graphic display. The Water industry
version with a graphic display, shows the measured value and various Boiler rooms
status notifications locally. The capacitive key control gives you an Marine
experience similar to a touchscreen and enables easy navigation Storage of packed dangerous substances
through the user/calibration menu. The user menu is secured with Food industry
a password; unauthorized users cannot access the gas detector. The Gasturbines
control of the user/calibration menu does not require additional tools Automotive
(for example magnets). Simple, easy and user friendly!
WE OFFER MORE THAN A PRODUCT!
The user menu provides different features, such as a zero and span Tailored advice
calibration, adjusting alarm set points (local alarm indication through Project advice
notifications on the display and bright colored LED), showing set Technical support
points, diagnostic information and simulation of the output signal Training and education
(4-20mA) for loop testing without gas. Commissioning
Onsite service / maintenance / calibration

The specifications described herein are subject to change without notice. DATA SHEET ST650EX no. 5150151-5150222_EN_2018

www.consilium.se
DATA SHEET ST650EX 2(7)

ORDERING INFORMATION
DIFFERENCES IN SENSOR TYPES CATALYTIC TCD NDIR
Measuring range up to 100 %LEL up to 100 Vol.% up to 100 %LEL
Resistance to silicone poisoning No limited √
Detects Hydrogen up to 100 %LEL up to 100 Vol.% No
Affected by hazardous chemical environments Yes limited No
Detection in anaerobic / inert conditions No √ √
Sensor burn-out at high concentrations Yes No No
Sensor lifetime long long ultra-long

ORDERING INFORMATION

GAS DETECTOR

TYPE SENSOR TYPE RANGE HOUSING PART NO.

STANDARD REMOTE ** LCD REMOTE + LCD

ST650EX-3 Catalytic 0-100 %LEL CH4* Aluminum 5150151-00A 5150155-00A 5150153-00A 5150157-00A
Methane Stainless Steel 5150152-00A 5150156-00A 5150154-00A 5150158-00A
ST650EX-HT Catalytic 0-100 %LEL CH4* Aluminum n/a 5150159-00A n/a 5150161-00A
Methane – High Temp Stainless Steel n/a 5150160-00A n/a 5150162-00A
ST650EX-25 Catalytic 0-100 %LEL C2H3CI Aluminum 5150163-00A 5150167-00A 5150165-00A 5150169-00A
VCM Stainless Steel 5150164-00A 5150168-00A 5150166-00A 5150170-00A
ST650EX-41 Catalytic 0-10 %LEL NH3 Aluminum 5150171-00A 5150175-00A 5150173-00A 5150177-00A
Ammonia Stainless Steel 5150172-00A 5150176-00A 5150174-00A 5150178-00A
Catalytic 0-100 %LEL Aluminum 5150179-00A 5150037-00A 5150181-00A 5150185-00A
Kerosene Stainless Steel 5150180-00A 5150181-00A 5150182-00A 5150186-00A
Catalytic 0-100 %LEL Gasoline/ Aluminum 5150187-00A 5150184-00A 5150189-00A 5150193-00A
Petrol Stainless Steel 5150188-00A 5150191-00A 5150190-00A 5150194-00A
Catalytic 0-100 %LEL Aluminum 5150195-00A 5150192-00A 5150197-00A 5150201-00A
Stainless Steel 5150196-00A 5150054-00A 5150198-00A 5150202-00A
TCD Diesel Aluminum 5150203-00A 5150197-00A 5150205-00A n/a
Stainless Steel 5150204-00A 5150200-00A 5150206-00A n/a
ST650EX-6 NDIR 0-100 Vol.% CH4* Aluminum 5150207-00A n/a 5150209-00A 5150213-00A
Methane Stainless Steel 5150208-00A n/a 5150210-00A 5150214-00A
ST650EX-IRs CH4 NDIR 0-100 %LEL CH4* Aluminum 5150215-00A 5150211-00A 5150217-00A 5150221-00A
Methane Stainless Steel 5150216-00A 5150212-00A 5150218-00A 5150222-00A
ST650EX-IRs C3H8 NDIR 0-100 %LEL C3H8* Aluminum 5150215-00A 5150219-00A 5150217-00A 5150221-00A
Propane Stainless Steel 5150216-00A 5150220-00A 5150218-00A 5150222-00A
* Standard calibration, other calibrations to be specified when ordered.
** Delivery including 10 mtr gas tubing
Note: Catalytic bead sensors are not suitable for areas with reduced oxygen and for environments containing silicones or leaded vapours, NDIR sensors are more applicable.

The specifications described herein are subject to change without notice. DATA SHEET ST650EX no. 5150151-5150222_EN_2018

www.consilium.se
DATA SHEET ST650EX 3(7)

Standard version LCD version Remote / LCD version

ACCESSORIES

TYPE IMAGE PART NO. DESCRIPTION

Signal cable 5150223-00A 4 core shielded cable, 4x0,75 mm2 (flexible cores, 3+PE), per meter

Duct mounting set 5150229-00A Duct mounting set for mounting in ventilation ducts

Splash guard 4002716 Iinvironmental sensor protection, incl. splash water

Inline flow adapter 5150228-00A Inline flow adapter for sample applications, connection 2x6mm, SS

Protective hood 5150226-00A Protective hood SS, for optimal sensor protection in “wet” production areas, dim.
315x300x138 mm

Isolation set EMC/RFI 5150231-00A Isolation plate EMC/RFI, 160x160 mm

Protective bracket 5150225-00A SS bracket, extra protection for use in e.g. warehouses

Conical collector hood 5150230-00A Conical hood for ascending gases

The specifications described herein are subject to change without notice. DATA SHEET ST650EX no. 5150151-5150222_EN_2018

www.consilium.se
DATA SHEET ST650EX 4(7)

SPARE PARTS / CONSUMABLES

SPARE GAS SENSOR PART NO. RANGE DESCRIPTION
Ttype 3 5150240-00A 0-100 %LEL CH4 Gas sensor for standard applications
Type HT 5150247-00A 0-100 %LEL CH4 High temperature, applications up to 120°C ambient temperature
Type 25 5150241-00A 0-100 %LEL C3H8 Gas sensor for combustible vapours containing halogens (VCM)
Type 41 5150242-00A 0-100 %LEL Gasoline Kerosene and Gasoline applications, range 0-100 %LEL
0-100 %LEL Kerosene Ammonia applications, range 0-10 %LEL
0-10 %LEL NH3
Type 6 (TCD) 5150243-00A 0-100 Vol.% CH4 Thermal Conductivity sensor, measurements up to 100 Vol.% CH4
Type IRs CH4 5150245-00A 0-100 %LEL CH4 Infrared sensor (NDIR), Methane
Type IRs C3H8 5150246-00A 0-100 %LEL C3H8 Infrared sensor (NDIR), Propane
Note: Catalytic bead sensors are not suitable for environments containing silicones or leaded vapours, NDIR sensors are more applicable.

TEST GASES AND ACCESSORIES

TYPE PART NO. DESCRIPTION
BUGAS, 1,0 Vol.% CH4 9990501 Methane, 1,0 Vol.% in air, 110 gas liters
BUGAS, 2,2 Vol.% CH4 9990502 Methane, 2,2 Vol.% in air, 110 gas liters
BUGAS, 50 Vol.% CH4 9990533 Methane, 50 Vol.% in air, 110 gas liters (only applicable for Busens D, type 6 TCD)
BUGAS, 0,85 Vol.% C3H8 9990547 Propane, 0,85 Vol.% in air, 110 gas liters
BUGAS, 2,0 Vol% H2 9990506 Hydrogen, 2,0 Vol% in air, 110 gas liters
BUGAS, 20,9% O2 / N2 9990537 Synthetic air, 20,9% O2 / 79% N2, 110 gas liters
Calibration adapter 4002715 Stainless Steel calibration flow adapter
Gas hose 1225819 Flexible tubing, Ø 6mm, per meter
Flow regulator 9990600 Flow regulator Chrome/brass, fixed flow 0,5 l/min
Flow regulator 9990601 Flow regulator Stainless Steel, fixed flow 0,5 l/min
Consilium offers a wide range of test gases, if the required test gas is not listed, please contact us.

The specifications described herein are subject to change without notice. DATA SHEET ST650EX no. 5150151-5150222_EN_2018

www.consilium.se
DATA SHEET ST650EX 5(7)

CONNECTION DIAGRAM GAS DETECTOR

ST650EX used as 4-20mA transmitter (3 wires):

0-25mA 1 1 Signal
PSU /
Vin 2 2 +24 Vdc
analog input
CON 2

GAS GND 3 3 0 Vdc CONTROL

DETECTOR UNIT

B- 4 4 Rx (-) Modbus RTU

RS485
A+ 5 5 Tx (+) Half Duplex

ST650EX used as MODBUS slave device:

0-25mA 1 1 Signal
PSU /
Vin 2 2 +24 Vdc
analog input
CON 2

GAS GND 3 3 0 Vdc CONTROL

DETECTOR UNIT

B- 4 4 Rx (-) Modbus RTU

RS485
A+ 5 5 Tx (+) Half Duplex

ST650EX used as MODBUS slave device and 3 wire 4-20 mA transmitter:

0-25mA 1 1 Signal
PSU /
Vin 2 2 +24 Vdc
analog input
CON 2

GAS GND 3 3 0 Vdc CONTROL

DETECTOR UNIT

B- 4 4 Rx (-) Modbus RTU

RS485
A+ 5 5 Tx (+) Half Duplex

The specifications described herein are subject to change without notice. DATA SHEET ST650EX no. 5150151-5150222_EN_2018

www.consilium.se
DATA SHEET ST650EX 6(7)

DIMENSIONS

AFMETINGEN

The specifications described herein are subject to change without notice. DATA SHEET ST650EX no. 5150151-5150222_EN_2018

www.consilium.se
DATA SHEET ST650EX 7(7)

SPECIFICATIONS

PRODUCT ST650EX

Gas type Combustible gases and vapours

Calibration Standard Methane, also available for Propane, Butane, Hydrogen,

Methanol, Ethanol, Kerosene, Gasoline, Toluene, Hexane, Ammonia,
Acetic acid and more… (calibration to be specified when ordered)

Sensor type Catalytic bead sensor, Infrared (NDIR), TCD

Display (optional) Digital graphic display with backlight

Status LED display Green: OK, Red: Alarm, Yellow: SF (System Failure), Blue: User menu active

Power supply 17.5-24 VDC (max. 120 mA)

Outputs Analogue: 4-20 mA (2 mA system failure, >20 mA overrange)

Digital: RS485 Modbus RTU (half-duplex)

Signal cable 3-wire shielded, 0.75 … 2.5 mm2 (excluding earth connection and Modbus)

Cable gland Standard Brass, optional SS (thread M20x1.5)

Load impedance max. 400 Ω at 24 VDC

Operating temperature -20 to +60 °C, remote HT -20 to +120 °C

Relative humidity 15-95 % (non-condensing)

Pressure range 700 to 1300 hPa (type 3)

800 to 1200 hPa (type IRs)

Enclosure Aluminum with coating, optional SS

Dimensions 179 x 189 x 107 mm (HxWxD)

Weight Aluminum: 1,3 kg Stainless Steel: 2,55 kg, Aluminum LCD:1,75 kg Stainless Steel kg

Ingress Protection IP 66 (Sensor IP 6x)

Enclosure gas sensor SS 316

CE marking ATEX (Directive 2014/34/EU)

Electromagnetic Compatibility (Directive 2014/30/EU)
Marine Equipment Directive (Directive 2014/90/EU)

Approvals ATEX Compact/remote: Remote HT:

II 2G Ex d IIC T6 Gb II 2G Ex d IIC T3 Gb
II 2D Ex tb IIIC T85°C Db II 2D Ex tb IIIC T200°C Db

IECEx Compact/remote: Remote HT:

Ex d IIC T6 Gb Ex d IIC T3 Gb
Ex tb IIIC T85°C Db Ex tb IIIC T200°C Db
Type approval DNV-GL
Type examination EN 60079-29-1:2016, EN 50270:2015, EN 50271:2010

Manufacturer BUVECO Gasdetection BV, a Consilium Group Company

The specifications described herein are subject to change without notice. DATA SHEET ST650EX no. 5150151-5150222_EN_2018

www.consilium.se