GLOBAL MANPOWER DEVELOPMENT

C175 Engine Training

Cooling System

Global Manpower Development C175 Engine Training

 Cooling System Module Agenda
• Jacket water and aftercooler coolant flows
• Sensor locations
• Engine Management System
• Component Reusability

Global Manpower Development C175 Engine Training

 Jacket Water Flow

Global Manpower Development C175 Engine Training

 Step #1: Jacket Water Pump begins the coolant flow

Global Manpower Development C175 Engine Training

 Step #2: Coolant flows into the oil coolers

Global Manpower Development C175 Engine Training

 Step #3: Coolant flows into the block

Global Manpower Development C175 Engine Training

 Step #4: Coolant flows around cylinder liners

Global Manpower Development C175 Engine Training

 Step #5: Coolant flows up to the cyl. Head & around the valves

Global Manpower Development C175 Engine Training

 Step #6:
Coolant flows down the cylinder
head and into the central return
gallery

Global Manpower Development C175 Engine Training

 Step #7:
Jacket Water coolant flow is
split between the thermostat
and the aftercooler

Global Manpower Development C175 Engine Training

 Step #7: Continued . . . .

Jacket Water coolant flow completes the first pass in the

aftercooler and exits to the radiator

To Radiator
Global Manpower Development C175 Engine Training
 SCAC Flow

Global Manpower Development C175 Engine Training

 Step #1:
Coolant flows into the SCAC
water pump and enters the
SCAC

Global Manpower Development C175 Engine Training

 Step #2:
Coolant completes two passes
in the SCAC then exits to the
radiator

To Radiator

Global Manpower Development C175 Engine Training

 Cooling System Review
Electronic Thermostat

2 Stage- 2 Pass
SCAC

SCAC Water Pump

To
radiator

Oil Cooler
Engine Jacket Jacket Water
Water Inlet Pump

Global Manpower Development C175 Engine Training

 Cooling System Sensor Locations

Global Manpower Development C175 Engine Training

 Engine Coolant Pump Outlet Block Inlet Pressure Sensor

Global Manpower Development C175 Engine Training

 SCAC Outlet Temperature and Pressure Sensors

#1:
SCAC outlet
Temp.

#2:
SCAC
Pressure

Global Manpower Development C175 Engine Training

 Aftercooler Temp High Derate Map

Temp °C Temp °F Derate %

72 162 10
76 169 20
80 176 30
84 183 40

Global Manpower Development C175 Engine Training

 EMS Overview Temperature Control Module

Global Manpower Development C175 Engine Training

 A4 ECM

Global Manpower Development C175 Engine Training

Global Manpower Development C175 Engine Training
 Temperature Control Module
• Inlet regulated and outlet controlled
• Set point is 85ºC or 185ºF
• Temperature Control Module (TCM) utilizes a
dedicated temperature sensor that reports
coolant temperature directly to the TCM.

Global Manpower Development C175 Engine Training

 Temperature Control Module

Global Manpower Development C175 Engine Training

 Temperature Control Module

Global Manpower Development C175 Engine Training

 Temperature Control Module

Components Involved:
• Temperature Sensors
• Piston
• Stepper Motor

Global Manpower Development C175 Engine Training

 Temperature Control Module

Global Manpower Development C175 Engine Training

 Coolant Block Temperature Outlet High Derate Map

Temp °C Temp °F Derate %

98 208 25
101 214 50
103 217 75
105 221 100

Global Manpower Development C175 Engine Training

 Temperature Control Module

Global Manpower Development C175 Engine Training

 Temperature Control Module

Global Manpower Development C175 Engine Training

 Temperature Control Module

• Normally makes loud noises on power-up associated

with calibration
• Upon engine power-up the stepper motor/piston will
be reset or recalibrated
• Stepper motor is commanded to move to full stroke
plus a pre-programmed overshoot to ensure the
reset position is attained
• Stepper motor drives the piston to the configured
stop

Global Manpower Development C175 Engine Training

 Temperature Control Module

Global Manpower Development C175 Engine Training

 Temperature Control Module

• Level 1 Warning -- 95°C (203°F)

• Level 2 Warning/25% Derate -- 98°C (208°F)
• 50% Derate -- 101°C (213°F)
• 75% Derate -- 103°C (217°F)
• 100% Derate/Shutdown -- 105°C (221°F)

Global Manpower Development C175 Engine Training

 Troubleshooting TCM

• If temperature sensor were to fail, the

thermostat can be manually operated:
1. Unplug stepper motor and TCM
2. Take cover off motor and rotate piston shaft manually
3. Is an emergency containment method to maintain engine
performance

Global Manpower Development C175 Engine Training

 TCM Photos

Global Manpower Development C175 Engine Training

 Coolant System Component Reusability
• Is reusable
• Fits on 3.5" OD Tubes (248-7576)
Straub Connector • Correct torque is 20 Nm = 15 ft-lbs

Global Manpower Development C175 Engine Training

 Lafayette Assembly Photos

Right Side of Engine

Left Side of Engine

Global Manpower Development C175 Engine Training

 Liner Cooling Top 1/3

Coolant
Area

Global Manpower Development C175 Engine Training

 Coolant Feed/Return Passages on Block

Global Manpower Development C175 Engine Training

 Cooling Return Ports
• The difference in the
diameter of the cylinder
supply ports enables
equal supply pressure to
all cylinders
• Cylinder number 1
cooling supply port has
the smallest diameter

Global Manpower Development C175 Engine Training

 Cooling Return Ports
• Next 3 cylinders (3,5,7)
have the same size
cooling supply ports
• The size of cooling
supply ports for cylinders
3,5,and 7 is slightly
larger than the diameter
of cooling supply port for
cylinder 1

Global Manpower Development C175 Engine Training

 Cooling Return Ports
• The cooling supply ports
for remaining cylinders
9,11,13 and 15 are also
the same size
• The cooling supply ports
for cylinders 9,11, 13,
and 15 are counter-
bored but do not have an
insert, and therefore
have the largest
diameter

Global Manpower Development C175 Engine Training

 Cooling Return Ports

Global Manpower Development C175 Engine Training

 Cooling Vent Lines

Global Manpower Development C175 Engine Training

 SCAC

Global Manpower Development C175 Engine Training

 SCAC Temperature Control Module

Global Manpower Development C175 Engine Training

 Questions???

Global Manpower Development C175 Engine Training