INSITE 6.

4 Overview

INSITE 6.4

1
 Agenda
 INSITE 6.4, What’s New
 Sections of INSITE:  ECM Diagnostic Tests
 Installation/Auto Run  Features and Paramet
ers
 Tool Security  Calibration Selection
 Start Up  Work Orders
 Tools Options  Templates
 Trip Information
 ECM Security
 Audit Trail
 User Manager  Advanced ECM Data
 Connections  Inquire Data Extractio
 Faults n
 Multiple Module Supp
 OBD Fault Codes ort
 Data Monitor/Logger  Help Files
 OBD Monitors  Engine Simulators

2
 INSITE 6.4, What’s New
 Data Monitor/Logger:
 Predefined groups
 Custom groups
 Custom group configurations
 OBD Support
 OBD Fault Codes
 Detects faults related to emission performance
 OBD Monitors
 Monitors components that can affect the emission performance

3
INSITE 6.4, What’s New Continued…
 Improved View Bar:
 All selections in a single view
 Added ECM Connection icon
 Feature Display Name enable/disable within Tools/Options
 ECM Connections:
 INLINE 4/5 serial added to the Cummins Adapter selection
 INLINE 5 USB added to the Cummins Adapter selection
 Advanced ECM Data
 SAE J1939 Multiplexing Fault Data
 Display:
 Default font size has been increased for better visibility

4
Improved View Bar

New View
Bar

5
 INSITE 6.4, What’s New
 INSITE Translation:
 Translated into Spanish:
 Base tool support
 Signature/ISX - CM870 engine support
 INSITE Portuguese (Brazil) Version:
 Base tool support
 ISB - CM850 engine support
 ISBe (4 and 6 Cylinder) engine support
 QSK 19/23/38/50/60/78 - CM850 - MCRS
 ISC – CM850
 Translated into Turkish
 Base tool support
 ISBe (4 and 6 Cylinder) engine support
 ISC engine support
 ISC/ISL Transit Bus CM850
 Translated into Chinese
 Base tool support
 ISBe (4 and 6 Cylinder) engine support
 ISC engine support
 ISM engine support
6
 Auto Run Menu

 INSITE 6.4 is launched by an Auto Run Menu

 To Install, Select Install INSITE 6.4
 INSITE 6.4 follows a similar format as INSITE 6.3A
 INSITE 6.4 will upgrade INSITE 6.3A
 Uninstall of INSITE 6.3A is not required

7
INSITE 6.4 Auto Run
Menu Install
INSITE 6.4

Quick Start
Guide or
complete
installation
instructions

Quick Start
Guide and
complete
CENSE
installation
QST30 G-Drive
instructions
Data link
In Spanish,
firmware
Portuguese,
Turkish, and
Chinese

8
INSITE 6.4 Auto Run
Alternate Language Options

Spanish,
Portuguese,
Turkish, and
Chinese
Quick Start
Guide &
complete
installation
instructions

9
INSITE 6.4 Auto Run Menu
Other Tools Install
QST30 G-
Drive
&
CENSE

INLINE II v9.28 Firmware

Cummins INLINE 4/5

Drivers & Firmware

10
 Auto Run
Wrap Up

 Refer to either the Quick Start Guide or the

Installation Instructions
 INSITE 6.4 will upgrade INSITE 6.3A
 Uninstall of INSITE 6.3A is not required

Back to Agenda
11
 Tool Security

 Upon Initial Startup

 Registration Password Required
 Basic Password is needed to access INSITE 6.x
 Basic Functionality (Read Only)
 Additional Functionality can be added
– Once INSITE 6.x is opened
– Tools  Options  Security

12
Tool Security

Notice the
difference between
Zero’s and O’s

13
Tool Security

18 Digit
Password

Engineering
Version Number
14
INSITE 6.x Start Up

15
Tool Menu Title
Bar Bar Bar

Minimize

Maximize

Close

View
Selected
Bar
Connection
Communication Type
Status
16
 Tool Security
 Functionality Levels
 Basic, Read Only
 Lite, Limited Functionality
 No Calibration Download
 RSGR, Road Speed Governor Restricted
 Similar to Lite, no adjustments to Speed related
Parameters
 Pro, Full Functionality
 Read, Write, Adjustments, Calibration Download
 Industrial Pro,
 Full Functionality for Industrial Engines Only
 Calibration Download
 Feature Adjustment
 Target audience, RSGR locations

17
Tool Security

Select “Add”
to enter the
Functionality
Password

18
Tool Security

 Calibration
Authorization
Password List
 History of
Calibration
Download that
required a
Password

19
Tool Security

 ECM
Password
Removal
(Zap – It)
 Passwords
that allow
INSITE to
remove ECM
Passwords

20
Tool Security

 Fleet Counts
 Allows user to
store counts to
download several
Calibrations
without using
Single Passwords

21
 Tool Security
Wrap Up

 Be careful when entering passwords containing

Zero’s and / or O’s
 Tools  Options  Security
 Enter your Functionality Password
 Enter Fleet Count Password
 Enter Zap-It Password

Back to Agenda
22
Tools  Options 

One Stop
Shopping

23
Tools  Options 
Connections

Add,
Remove and
Adjust
Connections

24
Tools  Options  General

Personal
Preferences

Uncheck to
disable
View Bar
description

25
Tools  Options 
General 
Appearance
Select
Modify

Font size can be

changed for ease
of viewing

26
Tools  Options 
Units of Measure

Insert
Group
Name

Select
Add

27
Tools  Options  Units of
Measure

 Predefined
Groups
Custom
Groups may
be set up
Adjust
Custom
Groups to
match User
Preferences
28
 Tools  Options
Wrap Up
 One place to Set up and customize INSITE
 Contains:
 Connections
 File Locations
 General
 Location to Adjust Font Sizes
 Tool Level Security
 ECM Password Removal Passwords
 Fleet Calibration Count Passwords
 Units of Measure
 User Manager
 Work Orders
Back to Agenda
29
 ECM Security

 Most Cummins ECMs have password capabilities

 Four Levels
 Master
 Adjust
 Reset
 OEM

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 ECM Security
 Master ECM Password
 No Changes to ECM Allowed
 Includes all Writes and Resets
 Adjustment Password
 Master Password must also be Set
 Only allows changing ECM Adjustments
 Features and Parameters
 Reset Password
 Master Password must also be Set
 Only allows ECM Resets
 Fault Codes, Trip Information
 OEM Password
 Master Password does not need to be set
 Protects OEM Specific Parameters from Adjustment
 Power Train Protection
31
ECM Security

Tools ECM
Passwords…

32
ECM Security

Master Password
is Set/Locked

Enter Password to
Unlock

33
34
ECM Security

Select Password
Level

Enter
Password

35
 ECM Security
Wrap Up

 Used to protect the ECM from users making

unauthorized adjustments
 Different levels can be set to allow for:
 Resets only (Reset Password)
 Feature Adjustments (Adjustment Password)
 Full functionality (Master Password)
 Master Password must be Set when using ECM
Security

Back to Agenda
36
 User Manager

 Enables a system administrator to assign specific

access rights to individual users and groups

 When enabled, a login is required to open INSITE

6.X

 Multiple users and groups can be created

37
 Tools  Options  User
Manager

Click on
the word
User Select
Manager Apply

Select to
Enable

38
 System Administrator

Enter the
password for
the System
Administrator

39
 Setting up Groups

Click on
Expand Add to add
user a Group
Manager
and click
on
Groups

40
 Setting up Groups

Enter
Name of
Group

Select the
Rights that
the group
should have
the ability to
do

41
Setting up Users

Add New
User

42
 Setting up Users

Enter New
User
Name

Enter
Password

Select an
existing
Group

43
Modifying Users

Modify
existing
Users

44
Modifying Groups

New Group
will show
under Custom

Modify
existing
Group

45
 After Re-starting INSITE

Required
to select
User and
enter
password

46
 User Manager
Wrap Up

 Allows INSITE to be used by multiple users with

restricted access to the Tool Functionality

Back to Agenda
47
 Connections

 INSITE 6.x has pre-defined connections

 INLINE, J1587/J1708 COM 1
 INLINE I, J1587/J1708 COM 1
 INLINE II, Auto Detect COM 1
 Additional Connections/Simulators can be added.
 Add new…
 Tools  Options  Connections

48
Add New
Connection

49
ECM Connection
Wizard

Select Next to
continue the
wizard

50
Connection Type

Chose the
type of
connection to
be created

Select Next to
continue the
wizard

51
Serial Connection
Settings

Select the
Communication
Port

Select the
Datalink Adapter

Select
Communication
Protocol

Select Next to
continue the
wizard
52
Connection Name

Insert name for

connection

Select Next to
continue the
wizard
53
Wizard Completion

Select to make
the new
connection
active

Select to
create
another
connection

Select Finish
to conclude
wizard
54
 Connection
wizard shows
automatically

New
Connection is
active

55
 Connections

 Select the desired Connection Type

 INLINE, INLINE II, INLINE 4/5 or Simulator
 Will open a Connect Window
 If previous connection type selected
 Tools  Connect to ECM
 Ctrl+E
 Connect to ECM icon on the View Bar
 Connect to ECM icon on the Tool Bar

56
 Connect to
ECM
option #4

Connect to
Connect to ECM
Connect to option #2
ECM
ECM
option #3
option #1

57
Connections

58
 Connections
Wrap Up

 Make sure the desired connection is selected

 Use Ctrl+E as a shortcut to get connected
 Use the View or Tool Bar icon to connect

Back to Agenda
59
 Fault Codes
 Fault Codes window displays an engine's fault
data
 Includes both engine faults and engine
protection faults
 Each fault is represented by a Cummins fault
code
 Indicates a specific malfunction or abnormal condition within
the controller, subsystem, or engine
 Ability to link to Fault Information System for
Troubleshooting Information

60
 Select
Fault Codes
Alternate Click
Menu – Use to
Clear Inactive
Faults

Links to Fault Information

System

61
 Click and hold on
the top bar to resize
Fault Window

Click on + sign to
see Sensors and
Switches

62
Fault Information
System

63
 Fault Codes
Wrap Up
 Fault Codes window show active and inactive
Fault Codes

 Alternate click
 Link to Fault Information System for Troubleshooting
information
 Clear Inactive Faults

 Links to Troubleshooting available in the Fault

Information System

Back to Agenda
64
 OBD Fault Codes
 On-Board Diagnostic is a self-diagnostic system
designed to meet EPA emission standards.
 Detects faults related to emission performance.
 Display Active/Inactive fault code for the
connected module(s).
 Display MIL status for the connected module(s).
 Refresh the view for a user either automatically or
by user request.
 Provide method to Reset Faults.

65
Pending = First Failure
has occurred Malfunction
Confirmed = Failure on Indicator Indicates whether a
multiple trips have been Lamp non-continuous Number of warm
confirmed diagnostic has up cycles
completed during completed after
Continuous = condition is the current trip an OBD fault has
continuously monitored gone inactive
OBD 1 = Monitored once per trip
OBD 2 = Monitored over several
trips Number of drive
cycles completed
after an OBD fault
has gone inactive

66
 Data Monitor / Logger

 Method to view or log live engine data at a

user defined sample rate.
 Monitor data:
 View selected parameters only on the display
 Log data:
 Continuous logged data for each parameter selected
and saved to a file to allow analysis.
 Snapshot:
 Single data point logged for each parameter selected
and saved to a file to allow analysis.

67
 Parameter Groups available
for some products to allow
common monitors to be
selected quickly.

Click once to
open DML

Double click to add to the

Monitor list or Alternate click
– Add to Monitor/Logger

68
69
Create Custom Group

Name new group

Select desired
parameters for
new group

Select Add to
add parameters
to new group

Select OK to
resume

70
 Desired
parameters for
Custom Group

New custom
group

71
 Data Monitor / Logger
 Setting the DML sample rate.
 Select Tools  Data  Monitor/Logger  Set Sampling Rate

OR: Alternate
Click in DML
while not
Monitoring or
Logging

72
 Snapshot

Log

Start/Resume

Pause

Stop

Alternate Click
Menu for Monitor
Options

73
 Data Monitor/Logger

Converting a Log file for external

use:
 Generate a Log File
 Save the Log File
 INSITE prompts to save once Stop
has been selected in Data
Monitor/Logger
 This file is saved to the hard drive
in the C:\Intelect\Insite\Logs
Directory
– Or the Drive INSITE is installed
upon
 User Comments can be added to
the Log File
 Go to File  Convert  Log

74
 Data Monitor/Logger
Converting a Log File Continued
 Select the Log file to be Converted
 Select Open
 INSITE prompts to save as a
destination file
 This file name can be changed at this
time for ease of finding later
 The CSV file is saved to the hard
drive in the C:\Intelect\Insite\Logs
directory
– Or the Drive INSITE is installed upon
 The converted file may be opened and
viewed using Microsoft Excel.
 Converted files can be saved as:
 .txt for unicode compliant operating
systems
 .csv (Comma Separated Value)

75
 Data
Monitor/Logger
 Log file contains:

76
 Data Monitor/Logger
Increasing the font size in Data Monitor/Logger:
 Select Tools  Options and select Appearance under the General
settings

Select desired
Select Modify
Font size

Select Data
Monitor/Logger

77
 Data Monitor/Logger
Wrap Up

 DML provides a means to View, Log or Snapshot live engine

data.
 Log and Snapshot files can be converted to CSV or Tab
delimited (.txt) files for analysis in Excel.
 The DML appearance can be modified through Tools 
Options to display data in a larger font.

Back to Agenda
78
 OBD Monitors

 The OBD system monitors components that

can affect the emission performance of the
vehicle to ensure the emissions remains
compliant.
 Displays a map of all available fault codes
with associated monitor type and its
readiness status.
 OBD Faults are never cleared from this view.
 User can refresh the view.

79
 Refresh
Distance the vehicle has View
driven with the MIL on

Completed = The vehicle has

Monitor Type completed two trips in which
Definition the specified fault has not
reoccurred.

Not Completed = The vehicle

has not yet completed two trips
in which the specified fault has
not reoccurred.

80
ECM Diagnostic Tests

 ECM Diagnostic Tests window displays tests

available for the connected engine

 Each Engine supports different ECM Diagnostic

Tests

81
ECM Diagnostic Tests

Select the ECM

Diagnostic Test and then
click Next

82
Follow the instructions in each
ECM Diagnostic Test

83
ECM Diagnostic Tests
Wrap Up
 Each Engine supports different ECM Diagnostic
Tests

 Follow the directions of each test carefully

Back to Agenda
84
Features and Parameters

 Allows licensed user to make changes to

ECM settings
 Each Engine family may have a unique
set of Available Features and Parameters
 Parameters are a subset of Features
 INSITE 6.x lists Features and Parameters
in one view
 Allowing multiple adjustments at once

85
 Alternate
Click
Menu

86
 Alternate Click
Menu is
different when
on Title Bar of
Features and
Parameters

Ability to Expand all

Features

87
 To Send Changes to ECM:
1. Alternate Click
2. Select Send To  ECM
OR
1. Tool Bar icon

88
Features and
Parameters

89
 Features and Parameters
Wrap Up

 Multiple adjustments can be made at once

 Tool Tips help in adjusting parameters
 Alternate Click
 Ability to search using Alternate Click Menu
 Send changes to ECM
 View Limits of a parameter
 Expand all parameters when alternate click on title bar of
Features and Parameters

Back to Agenda
90
 Calibration Selection
 Ability
to update or change the rating of an
Engine.

91
Expired Calibrations

Picture of INCAL shows

Calibrations are
available on these drives

INCAL date and CD

Alternate Click menu

 Calibration Selection
 Ability to Select Specific Certification Codes.

Add
Selected
Code

Remove
Selected
Code
Add All
Codes

Remove
All
Codes

93
 Calibration Selection

 Calibration Selection:
 Search/Find Calibration Note Data.
 Sort each Column in Ascending or Descending
order.
 Filter Calibrations according to HP, Torque, etc.
 Move Columns to better align Notes.

94
 Select to
Filter

Select filtered value

95
Only shows calibrations
with selected parameter

96
 Double Click to
transfer selected
Calibrations
code to ECM or
available on the CD
Alternate click

Superseded Calibrations
and are not available on
the CD

Alternate Click menu

 Read
calibration
warning

Next to continue

Cancel to stop
98
 Calibration Selection:
Authorization Passwords

 Calibration Authorization Password is not required:

 Calibrating an ECM to a newer or older ECM Code revision
 Superseding ECM Codes
 Calibrating a Foot Printed ECM
 Calibration Authorization Password is required:
 Calibrating a ROM booted ECM
 Changing to a different ECM Code
 Authorization can be done by using:
 Fleet Count
 Calibration Authorization Password
 Obtained from local distributors

99
 Information given

If Fleet Count
available, Check to
use Fleet Count

OR

Use Calibration
Authorization
Password

Next to continue or Cancel to stop

100
 Can edit Dataplate

Option to Save and

Restore Adjustable
parameters.
For Industrial
Applications this
should not be
checked

Undo Dataplate edits

Next to continue or Cancel to stop

101
 Next to continue Cancel to stop
calibration download calibration download

OK to start calibration download

102
Progress bar
Follow all prompts through the calibration
transfer process until the calibration
transfer has been completed.
Turn key off for 30
seconds then key on and
click OK

Click OK

104
 Click Next

105
 Click Next

106
 Click Finish to close the
Calibration Download
Wizard window

107
 Calibration Selection

 Calibration Supersession
 Supersession refers to the process of providing replacement
calibrations for obsolete calibrations.

 Superseded calibrations are not active and not installed on the

INCAL CD-ROM.

 Calibration Reduction has generated a large number of Superseded

Calibrations.

108
 Calibration Selection
 Calibration Supersession

 If INSITE has “Show Installed Calibrations” or “Show Active Calibrations”

selected.
 Calibration Selection will not display the Superseded calibration.
 Auto detect will not find the Superseded calibration.

 Uncheck “Installed Calibrations” and uncheck “Active Calibrations” on Tools

menu.
 Tools > Calibration Selection or Alternate Click.

 If a Replacement Calibration is selected without using the Supersession Trail.

 Calibration Authorization Password will be required.

 When downloading the replacement calibration, first select the Superseded

calibration.

 View Replacement Calibrations

 Tools > Calibration Selection > View Replacement Calibrations

109
 View Replacement
Calibrations

Calibration
AB10075 is not
available on the cd

Double click ECM

Code or Alternate
click to transfer to
ECM 110
 Selected Calibration that
was not available

Replacement Calibration

Click Send To ECM to

continue calibration
transfer with replacement
ECM Code 111
 Calibration Selection
Wrap Up

 Calibration Download is used to update the ECM.

 Calibration Selection
 Contact local distributor for Calibration and/or Calibration Authorization
password.
 To view Superseded Calibrations, uncheck “Installed Calibrations” and
uncheck “Active Calibrations.”
 Use Calibration filtering to reduce number of Calibrations
listed
 Calibration Authorization Password is required for uprating
or ROM Booted ECM’s

Back to Agenda
112
 Work Orders
 A Work Order is the top level identifier that
contains the ECM image(s). Work Orders can be
used for tracking vehicle and equipment repair
history.
 An Image is a copy of the ECM data.
 Work Orders may contain multiple Images
 By default, an “Initial” image is created when connecting to an ECM
with the Work Order Mode enabled.
 By default, a “Final” image is created when disconnecting from an
ECM with the Work Order Mode enabled.
 Additional “User” images may be created under each Work Order
while connected to the ECM.
 Work Orders can be created automatically by
INSITE or manually by the user.
113
 Work Orders
 To have INSITE automatically create Work Orders when
connecting and disconnecting:

 Select Tools 
Options  Work
Orders
 Select “Enable Work
Order Mode”

 By default this feature

is Enabled when INSITE
is installed.

114
 Work Orders
 When Connected to an ECM, only Work Orders
compatible with that ECM serial number will be
displayed

 Disconnect from an ECM to view all Work Orders

 Work Order and Image names are defaulted to a

Date – Time format (i.e. WO-20041027-105950)
These names can be changed at the time of
creation or under the Work Order properties to help
identify the specific customer, vehicle or equipment.

115
 Work Orders
 With Work Order Mode enabled and no compatible Work
Orders exist, a New Work Order dialog will be displayed after
connection to the ECM.
 Enter the Work Order Number,
Image Name and Select OK.

 If you do not wish to create a

new Work Order, select Cancel.

116
 Work Orders
 With Work Order Mode enabled and compatible Work
Orders exist, the New/Activate Work Order dialog will be
displayed after connection to the ECM.
 Select New to create a new Work Order.
 OR: Select one of the compatible Work Orders in which to create
a new Image and select OK
 Enter the Image Name and confirm the creation by selecting OK.
 OR: Select Cancel if you do not wish to create an Image.

117
 Work Orders
 Manually creating New Work Orders
 Select File  New  Work Order…

OR: Select OR: Alternate

New Work click and
Order select New
Work Order

118
 Work Orders
 Manually creating New ECM Image
 Select File  New  ECM Image…
 The new Image will be created in the Active Work Order.

OR: Alternate
OR: Select click and
New select New
Image ECM Image

119
 Work Orders
 Each image can be exported for use in two ways:
 Exported as an INSITE compatible file to be imported by another user
with INSITE.
 To an external file, “Image name.CSV” (Comma Separated Value)
 This format can be opened with Excel, Word, Notepad, etc.

 Importing an Image
 Alternate Click in the Work Order area and select Import Image.
 Select the Image to be imported.

 Convert to a Template
 Alternate Click on the Image and select Convert to Template.
 Templates provide a means of configuring multiple ECM’s with the
same base parameter settings.

120
 Work Orders
 Printing ECM Images
 Select the ECM Image
 Select File  Print
 OR: Alternate right click – Print ECM Image(s)

Select single
features with
() or all with
(>)

Select Tool
Display for
Graphical print
or Text Only
Format
121
 Templates
 Templates can be created from an ECM Image to allow
transferring the same Feature and Parameter setup from
that Image to multiple ECMs.
 Select Image then select File  Convert  ECM Template

OR: Select
OR: Alternate
Convert Image
click and
to Template
select
Convert to
Template(s)

122
 Templates

 To send a template to an ECM, select the Template:

 Select File  Send To  ECM...

OR: Select Send OR: Alternate

to ECM click and Send
to ECM

123
 Template

 Template Report
 Ability to report
which parameters
were not able to be
written to ECM
 User can use this to
setup the vehicle
accordingly

124
 Work Order - Wrap Up
 A Work Order is the top level identifier and can contain
multiple ECM Images.
 Only compatible Work Orders are displayed when
connected to an ECM. All Work Orders will display when
not connected.
 Work Order Mode is defaulted ON and can be used to
create Initial and Final Images upon Connect and
Disconnect respectively.
 Images can be converted to Templates to allow the
Features and Parameters from that Image to be
transferred to other ECM’s.
Back to Agenda
125
 Trip Information
 Trip Information continuously monitors and records
engine operating data that tracks engine and driver
performance
 Stored data can be viewed using INSITE
 Live module
 Exported ECM Image
 Parameters are grouped differently, according to the
ECM
 Not all ECMs list the same parameters

126
Click on
Trip Information

127
 If “All Trips (Cumulative)” is
expanded, ECM Values will be shown
for the life of the ECM

If “Trip Since Last Reset” is expanded,

parameter values for that ECM are shown
since the last time the ECM was reset

128
 Refresh ECM Values

Right click on the Title Bar of Trip Information

and choose Expand All or Collapse All

Clicking on the + or – sign

next to the parameter name
will expand or collapse

129
 Trip Information
Trip Fuel Report

 A Trip Fuel Report is a

condensed list of fueling
parameters
 Available on any engine
that supports Trip
Information
 Can only be Printed from
this view

130
 Trip Fuel Report

Alternate
Click

Select Trip
Fuel
Report

131
 Alternate Click now
list the Trip Fuel
Report as Selected

132
 Click on the “Print” button to print a copy
of parameters listed on the screen

133
 Trip Information
 Trip Information may be printed when connected to
the ECM or Image.
 Tool Bar Printer Icon
 File  Print

134
 Trip Information
Wrap Up
 Allows the user to view ECM Values for multiple
time periods:
 Lifetime of the ECM
 Since the Trip Information was last reset
 These vary by engine program

 Trip Fuel Report will display all fuel related

parameters for the above time periods

 INSITE will allow the user to print these screens

Back to Agenda
135
 Audit Trail
 Tracks changes made to ECM settings
 INSITE Tool Version
 User Identification
 ECM Time

 Audit Trail displays last four times that the ECM

was modified

 A single record can contain multiple changes

136
Click on
Audit Trail

137
 Click and hold the
Window Re-sizing mouse on the black
arrow and adjust the
width of the column by
Hold the mouse
moving the mouse to the
pointer on the
left and right
vertical lines until
the black arrows
Click and hold the appear
Hold the mouse mouse on the black
pointer anywhere arrow and adjust the
on the top edge size of the screen by
until the black moving the mouse up
arrow appears. and down

138
 If the “Real Time Clock”
Use + and – signs option in INSITE is selected,
to expand and Real Time will show instead of
collapse each the ECM Time
record

139
 Audit Trail
Software
Version of
the
application

Codes that User ID who

identify the type of made the
ECM changes change

140
To Print :
Click on File and
choose Print

To Print :
Alternate Click
and chose Print

141
 Audit Trail
Wrap Up
 The most recent changes will appear under record
#1
 Multiple changes might be listed under each of the
4 records
 Audit Trail will automatically update as changes
are made to the ECM
 User can perform refresh within INSITE by using
the alternate click and choosing Refresh

Back to Agenda
142
 Advanced ECM Data

 Location for Special Features

 Anti-Theft Protection
 Duty Cycle Monitor
 Engine Protection History
 Engine Torque History
 Maintenance Monitor
 SAE J1939 Multiplexing Fault Data
 SAE J1939 Powertrain Control
 Real Time Clock
 Varies by Engine

143
 Advanced ECM Data

 Anti-Theft Protection
 Used in conjunction with RoadRelay.
 Supports up to 6 Anti-Theft Passwords on most engine
families.
 Passwords must be 6 digits in length.
 Password must be numeric.

144
 Highlight

Select

Click Apply

145
 Click New Password

146
Enter New Password –
password must be 6
numbers

Reenter New Password

Click Apply

147
 If password is not 6 numeric
digits, an error message appears

Click OK

Enter 6 digit password

148
Password has been Anti –Theft Password has
Validated been successfully entered

149
 Advanced ECM Data
 Duty Cycle Monitor
 The Duty Cycle Monitor graphically depicts percentages of time that
the vehicle has run within specific operating ranges.
 Operating ranges are based on engine speed (RPM) vs. torque.
 Engine speed displays on the X axis.
 Torque displays on the Y axis of the graph.
 The values for RPM and torque are defined by the calibration.
 Each block on the graph shows an intersection of RPM values and
torque values that represent a specific operating range for the engine.
 The number displayed in each block is a percentage of the total time
that the engine operated in that range.
 For example, a graph that depicts a total of 500 hours of operating
time. If 5% displays in a block, then the vehicle spent 25 hours
operating within that range.

150
 Advanced ECM Data

 Duty Cycle Monitor Maps

 Short Term Map 1 - This map logs a total of 500 hours.
 When 500 hours have elapsed for Duty Cycle Monitor Short Term map 1,
INSITE automatically begins logging on Duty Cycle Monitor Short Term
Map 2.
 Short Term Map 2 - This map logs a total of 500 hours.
 After 500 hours have been logged on Short Term Map 2, the Duty Cycle
Monitor will stop adding data to maps 1 and 2 until data is reset.
 Long Term Map - This map records operating ranges over the life of
the engine or vehicle.
 The Long Term Map can not be reset..

151
 Time spent 39 hr 25 min

Percentage of time spent

at this point in Duty Cycle

Hours remaining on
Short Term Map 1

(500hrs - 105:42:30) x
10% = 39 hr 25 min

Calibration information
152
 Alternate click on map to
select Map to view

Alternate click on map to:

Change Title
Refresh
Reset (short term maps only)
Print

153
Map of operating ranges
over the lifetime of the
engine or vehicle

Long Term Map cannot

be reset

154
 Advanced ECM Data

 Engine Protection
 Engine Protection is designed to prevent engine damage
when a sensor value exceeds a certain limit for critical engine
operating parameters. The Engine Protection feature shows
the Engine Protection fault history associated with a specific
Engine Protection fault.
 A fault history log is provided for each Engine Protection
parameter. The last five occurrences of each Engine
Protection faults are displayed.

155
Parameter for which a
fault was recorded

Scroll to view other information

More information

Alternate Click Menu

156
 Advanced ECM Data

 Engine Torque History

 Engine Torque History records the 4 most recent horsepower ratings
applied to an engine via calibration. This determines if the engine's
peak torque curve values have been up rated above the torque
ratings of the transmission or other drive train components.
 This feature detects changes in Powertrain Protection (PTP), and
records and reports the highest horsepower (HP) rating available

157
 Alternate Click Menu

Expand or Collapse
view

Calibration Ratings

158
 Advanced ECM Data

 Maintenance Monitor
 The Maintenance Monitor displays information about the current
maintenance interval, along with records of the last three times the
Maintenance Monitor was reset from this window. The Maintenance
Monitor determines when specific maintenance tasks should be
performed, including changing the oil, changing filters, rotating tires,
etc.
 Current maintenance interval data includes accumulated totals since
the last time the Maintenance Monitor was reset. The specific
maintenance interval data shown is based on Maintenance Monitor
settings that are defined in the Features and Parameters window.

159
 Expand/Collapse view

Settings

Reset Data

Alternate Click Menu

160
 Advanced ECM Data

 SAE J1939 Multiplexing Fault Data

 This feature provides a method for capturing and storing data
related to the occurrence of service fault codes 285 and 286.
 The captured data can be reviewed by service personnel to
assist in determining which J1939 multiplexed data item
contributed to the service fault code.
 The data captured for each of the fault codes is stored in
separate logs associated with each fault code.

161
 Fault Code

Multiplexed
Component or
Data Parameter

162
 Advanced ECM Data

 SAE J1939 Powertrain Control

 SAE J1939 Powertrain Control enables on-board vehicle control
devices such as Acceleration Slip Regulation (ASR) for traction
control or electronically controlled transmissions to take control of the
engine and/or engine subassemblies via the SAE J1939 datalink
(network).
 Use the SAE J1939 Powertrain Control feature to view a history of
when the engine was controlled by a J1939 device. A record of
attempts made to control the ECM through a J1939 device can be
helpful during troubleshooting.

163
Device that requested
control

Device that received

request

Types of request
(maximum of 5)
Total time in use

Alternate Click Menu

Event was first recorded

164
 Advanced ECM Data

 Real Time Clock

 The Real Time Clock feature provides time/date stamping of
operational events based on real time rather than ECM time. This
may be more useful than INSITE's default time/date stamping that is
based on ECM Time.
 Once the Real Time Clock is enabled, it cannot be disabled

165
 Once enabled, Real Time
Clock can not be disabled.

Check to Enable
Real Time Clock

Verify date

Click Apply

166
 Advanced ECM Data
Wrap Up

 Contain Special Features

 Features vary by engine
 Refer to the Engine Manual or Help > Contents for details
and features supported on each engine family.

Back to Agenda
167
 Inquire Data Extraction

 Used to quickly extract and store ECM data

 Reset selected parameters in a connected engine
 When no active faults or other issues are present
 Inquire Data Extraction is typically performed
while fueling the vehicle.
 Extracted data is saved to a ‘CSV’ (Comma
Separated Value) file for future use

168
 Inquire Data Extraction
Tools  Options 

Select the
connection

169
Inquire Data Extraction

Select
Operations

170
Location of Inquire Data
Extraction

Click on Inquire Data

Extraction when you are
not communicating to an
ECM

171
 Inquire Data Extraction

1st Time Engine Extract

• Vehicle information
Listed
• Can be adjusted for
easier identification

172
 Inquire Data
Extraction

173
 Inquire Data Extraction
Wrap Up

 Excellent application for fleets that need to

quickly gather vehicle data
 Simple connection to vehicles
 Provides resets as needed
 Data is automatically formatted for importing to a
spread sheet or data base

Back to Agenda
174
 Multi-Module Support

 INSITE shows data grouped according to the ECMs in the

system
 Multi-Module Engines Support:
 QSK 19G
 QSK 45G
 QSK 60G
 QSV 81/91
 QSK 19/50/60 MCRS (Modular Common Rail System)

175
 Multi-Module View

ECM
Marketing
Name

ECM
Source
Address [ ]

176
 Help Files

 INSITE Help
 Information on the features of INSITE
 Base Engine Help
 Engine Specific Feature descriptions
 Either can be accessed two ways
 When INSITE is open
 Help  Contents…
 Start  Programs Intelect English INSITE Manuals
 Limited supported in Chinese, Turkish, Portuguese, and Spanish
 Available in Adobe Acrobat and Microsoft Help

177
 Engine Simulators

 INSITE can Simulate connections to all supported

engines
 Celect Plus, ISX, ISB…
 Almost Full Simulated tool Functionality
 Can be used for training or exploring Engine Features
 Data is simulated and may not represent actual engine data

178
 Help Files and Simulators
Wrap Up

 Use the Help Files to understand the use on the

Features and Functions of INSITE and supported
Engines.
 Simulator can be used to learn INSITE and Engine
features with out being connected to an Engine.

Back to Agenda
179
 Summary

 This has been an overview of INSITE 6.4.

 For further training on INSITE, please refer to the
INSITE 6 Virtual College CD, P/N 3898977.

Back to Agenda
180