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Woven Fabric Defects/Defects in the Weft Direction


Short Definition and Consequences
Broken Pick/Cut Pick/ Filling Run out/Missing Pick

A broken yarn is partly picked and partly broken. This is where the
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pick is missing for a porti- on of the width of the fabric and present
for only a part of the fabric width.

Double Pick

A disruption of the wave pattern similar in appearance to a thick pick


but where two yarns are in the same shed. This defect is
characterized by the presence of two picks in the same shed in a
plain weave fabric.

Dragged-in Weft/Jerked-in Weft/Lashed-in Weft/ Pulled-in Filling

An extra length of weft yarn has been inserted for a part of the fabric
width, usually starting from the selvedge. Extra weft yarn is tucked
into the selvedge of the fabric. Fabric woven with fly shuttle loom is
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more likely to have this problem. Piece of weft yarn that has been
pulled into the shed from a subsequent pick.

Kinky Weft/Looped Yarn/ Weft Kinks

Exposed loops of weft yarn. Weft loop is protruding out from the
cloth surface. The yarn length in the loop is not sufficient to perform
snarling. These loops may protrude out from both sides of the fabric.
Weft loops are essentially caused by entanglements of threads in the
warp sheet between the reed and the fell of the cloth.

Mispick/Missing Pick/ Missing Weft Yarns

A bar across the fabric where no weft has been inserted.

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Set Mark/Starting Place/ Starting Mark

A prominent band of greater or lower weft density that has a clearly


defined beginning and which gradually merges away to normal
fabric. This defect happens weftwise, it can also defined as “an
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unevenness during beating-up of the weft”. This defect is difficult to
detect even counting the picks under the counting glass. The best
way to detect this fault is to view the fabric from as many angles as
possible

Slack Filling/Slack Pick/ Slack Weft

A weft yarn that appears slightly puckered in relation to the adjacent


weft yarns

Sloughed-off Weft

Several thicknesses of weft yarn appearing in the position intended


for one weft yarn for a limited width.

Tight filling/Tight Pick/ Tight Weft

A weft yarn which is under greater tension, or exhibits less crimp,


than the adjacent weft yarns. A single pick that is woven under
excessive tension.

Possible causes:

• This defect is often caused by a weft yarn breaking, running


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out, or being prematurely released during insertion.

• Breaking or running out of a weft yarn.

• Weft yarn being prematurely released during insertion

• This defect is often caused by the insertion of two weft yarns

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in the same shed when only one was intended.
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• Starting loom is placed on incorrect pick after pick-out and

the loom is turned backward before starting

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