Machine No.

DAILY CHECKSHEET OF MECHANICAL PRESS (LPS) Machine Name :

Date :
Part Activity If not done, DATE
Sr. no Sub Assy. Part name Check for Required Std. Condition Action if not ok Method Resp.
no. C L I T leads to 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Electrical Panel 1.1 Panel Door I Fully closed Fully closed Closed leads to B/D Visual Operator

At all joints, seals, fittings, hosepipe Inform to

2 Lubrication 2.1 I Leakage No Leakage leads to B/D Visual Operator
& clamps maintenance

3.1 FRL unit C I No Moisture No Moisture Moisture drain leads to B/D Hand Operator

3 Air Pressure
Inform to
3.2 At all joints, seals I Leakage No Leakage leads to B/D Hearing Operator
maintenance

Pressure
Inform to
4.1 Counter Balancer I Air pressure in gauge As per die required leads to B/D gauge/ Operator
maintenance
HMI
Pressure
Inform to
4.2 HOL I Air pressure in gauge As per die required leads to B/D gauge/ Operator
maintenance
Production Parameter HMI
4
Points Pressure
Inform to
4.3 Die Cushion I Air pressure in gauge As per die required leads to B/D gauge/ Operator
maintenance
HMI
Pressure
Inform to
4.4 Clutch & Brake I Air pressure in gauge As per press specification leads to B/D gauge/ Operator
maintenance
HMI

Inform to leads to B/D

5.1 Emergency buttons of press I No loose wire/damage No loose wire/damage Visual Operator
maintenance & Accident

Inform to leads to B/D

5.2 Photo-guard I Interlocking with press Interlocking with press Visual Operator
maintenance & Accident
5 Safety points
Inform to
5.3 Pedestal stand I Working ok/not ok No loose wire/damage leads to B/D Visual Operator
maintenance

Mechanical swing Safety guard, if Inform to leads to B/D

5.4 I Working or not working ok/not ok Visual Operator
available maintenance & Accident

Name
Shift Operator (Sign.) :
Sign.

Name
Shift Engineer (Sign.) :
Sign.

Name
HOD (Sign.) :
Sign.

JCME/LM/F/019

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

WEEKLY PREVENTIVE CHECKSHEET OF MECHANICAL PRESS (LPS) Machine Name :-

Date :
Week - 1 Week - 2 Week - 3 Week - 4
Req. Standard
Sr. No. Sub Assembly Activities Checking Method Status Status Status Status
Condition Remarks Remarks Remarks Remarks
Before After Before After Before After Before After
More then min. level
1 Check the level of oil in lubrication tank. Visually
indicating in tank

2 Check the lubrication system fittings pipes and hoses. Visually No Leakage

3 LUBRICATION Check the strainer of the metering cartridge. Visually Working Condition

Grease pump or
4 Lubricate all the points where grease nipples have been provided Greasing Done
equivalent

Check the oil level in the indicator of gear pump visible in the visible More then min. level
5 Visually
indicator. indicating in tank

6 Clean the air filter/ suction strainer/ pressure line filter. By Hand Clean filter

Check the quantity of lubricant oil going in to the air. Reset, if

7 AIR PRESSURE Visually As per requirement
required.

8 Check the pressure in pneumatic pressure switches Visually Should be interlocked

9 COUNTER BALANCER CYLINDER Check the temperature of the counterbalance rods, tube and barrel. Temperature Gun No overheating

Not more than 90/95

10 Check the clutch and brake unit for over heating. Temperature Gun
degree C

CROWN,CLUTCH & BRAKE AND

11 Check the tightness of bolts and nuts in clutch & brake By spanner No Looseness
FLYWHEEL ASSEMBLY

No abnormal sound/
12 Check the chain for any wear and tear & abnormal sound Visually/Hearing
No wear & tear

SLIDE ADJUSTMENT &

13 Check the tightness of bolts and nuts in slide. By spanner No Looseness
CONTROL

Check the tightness of bolts and nuts in mounting bracket of

14 By spanner No Looseness
pneumatic cylinder type die cushion.

PNEUMATIC CUSHION &

15 Check air leakage from safety valve, die cushion Hearing No Leakage
ADJUSTMENT

16 Check the working of die cushion cylinder. Visually Working Condition

Between
17 Check the temperature of panel Temperature Gun
(25 to 35 deg.C)

18 Check power supply to the control panel. Multi meter ~ 240V AC

ELECTRICAL CHECK POINTS
19 Check the stopping of the slide at TDC By operating Stop at TDC

Recheck the correct working of all the safety interlocks provided in

20 Visually Working Condition
the control circuit.

21 Check the coil of dual solenoid valve for over heating. Temperature Gun No overheating
OTHER REQUIRED CHECK
POINTS
22 Check the functioning of both the valves of dual solenoid valve. Visually Proper functioning

23

24

25

26

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/020

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

MONTHLY PREVENTIVE CHECKSHEET OF MECHANICAL PRESS (LPS) Machine Name :-

Date :

Sr. Req. Standard

Sub Assembly Activities Checking Method January February March April May June July August September October November December
No. Condition
Check the leakage of oil from Hydraulic Overload Cylinder
1 LUBRICATION Visually No Leakage
and pipe joints from cylinder to HOL protector

2 AIR PRESSURE Check rotary coupling for any leakage of air. Hearing No Leakage

PNEUMATIC CUSHION & Supply grease to the pneumatic die cushion cylinder Grease pump or
3 Greasing should be done
ADJUSTMENT assembly. equivalent
Check the functioning of clutch and brake solenoids and
4 Visually Working properly
both the limit switches.
Check the tightness of all the safety valves and shut off
5 By spanner No Looseness
valves.
CROWN,CLUTCH &
6 BRAKE AND FLYWHEEL Check the tightness of V-belts By Hand No Looseness
ASSEMBLY
Check the working of the pressure switch for clutch and Working properly
7 Visually
brake. & interlocked
Check air leakage from the seals of the clutch and brake
8 Hearing No Leakage
assembly.
COUNTER BALANCER Supply grease to the rod end of the counter balancer Grease pump or
9 Greasing should be done
CYLINDER cylinder. equivalent
SLIDE ADJUSTMENT & Apply grease to chain for cam limit switch and slide Grease pump or
10 Greasing should be done
CONTROL adjustment motor. equivalent
Connection should be
11 Check the connection for earth terminal. By Tester
ELECTRICAL CHECK tight
POINTS Check correct working of the proximity sensor for chain Working properly
12 By operating
breakage. & interlocked

13

14

15

16

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/021/01

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

QUARTERLY PREVENTIVE CHECKSHEET OF MECHANICAL PRESS (LPS) Machine Name :-

Date :
Quarter-1 Quarter-2 Quarter-3 Quarter-4
Req. Standard
Sr. No. Sub Assembly Activities Checking Method Status Status Status Status
Condition Remarks Remarks Remarks Remarks
Before After Before After Before After Before After

1 AIR PRESSURE Check the filter of the air filter for clogging. Visually No clogging

Filler gauge, Not more than 1mm

2 Check the clutch and brake liners for wear & tear and oil spill.
Visual No oil spill

3 Check the mounting of clutch and brake assembly for looseness. By spanner No Looseness
CROWN,CLUTCH & BRAKE
AND FLYWHEEL ASSEMBLY
4 Check the V-Belts for wear & tear and slackness. By spanner No Looseness or damage

Grease the flywheel bearings properly thru Grease Nipple if it is grease Grease pump or
5 Greasing should be done
lubricated equivalent

COUNTER BALANCER
6 Check the balancing cylinder rod for any scratches and scoring marks. Visually No scratch
CYLINDER

OTHER REQUIRED CHECK

7 Check all fasteners of all sub assemblies for loosening. By spanner No Looseness
POINTS

connection should be
8 CAM CONTROL/ENCODER Check the tightness of the terminals of the cam limit switch. By Tester
tight

connection should be
9 MAIN MOTOR Check the tightness of the motor terminals. By Tester
tight

SLIDE ADJUSTMENT
10 Check the noise level of the slide adjustment motor. Hearing No Abnormal Sound
& CONTROL

ELECTRICAL CHECK
11 Check the current drawn by brake motor. Multi meter _
POINTS

12

13

14

15

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/022

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)
 Machine No:-

HALF-YEARLY PREVENTIVE CHECKSHEET OF MECHANICAL PRESS (LPS) Machine Name :-

Date :
Half Yearly 1 Half Yearly 2
Sr. No. Sub Assembly Activities Req. Standard Condition Checking Method Status Status
Remarks Remarks
Before After Before After
1 Change the strainer / filter in the lubrication oil tank. By Hand Filter should be changed

2 Change the lubrication oil by fresh oil By Hand Oil changed

3 Change the operating oil in the HOL with fresh oil By Hand Oil changed
LUBRICATION
More then min. level indicating in
4 Check the quantity of oil in gear pump Visually
tank
More then min. level indicating in
5 Check the lubrication level of the machine Visually
tank

6 Check the return oil compartment of the lubrication tank Visually No chocking in return pipe line

7 AIR PRESSURE Recalibrate the pressure gauge Calibration As per standards

8 MAIN MOTOR Greasing of both the bearings of the main motor Grease pump or equivalent Greasing should be done

CROWN,C&B AND Filler gauge,

9 Check the wear and tear of clutch and brake liners. No wear & tear
FLYWHEEL ASSEMBLY Visual

Check the links of the chain and sprockets of cam switch and
10 Visually No wear and tear
slide adjustment motor assembly
SLIDE ADJUSTMENT & Check the sprocket teeth of cam switch and slide adjustment
11 Visually No wear and tear in teeth
CONTROL motor assembly
Check the clearance between slide liners by inserting feeler
12 By feeler gauge As per standard
gauge
All winding have nearby same
13 Check the insulation of motors Multi meter
value
ELECTRICAL CHECK POINTS
Check the alignment of the transmitter and receiver units of the Working properly
14 Visually
photo electric guard & interlocked

15 Check the tightness of all the foundation bolts Wrench No Looseness

OTHER REQUIRED CHECK
POINTS Check the allignment of the motor pulley with the face of the Proper alligned/
16 By Hand
flywheel No looseness

17

18

19

20

Name
Technician
Sign.

Name
Shift Engineer
Sign.

Name
HOD
Sign.

JCME/LM/F/023

Prepared By :- Executive (Corp. Engg.) Checked By :- Head (Corp. TPM) Approved By :- Head (Corp. Engg.)