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MATVIKO DESIGN & ENGINEERING PVT. LTD. MUMBAI

(J\\ - +31 \\.ELDI\G PROCEDT'R E SPECIFIC.\TIO\S OYPS)

' r - c a . ' ^ ' i a m eM A M K O D E S I G N & E N G I N E E R I N G P V T . L T D s v Qualitv ontrol nqineer

l,e:cr'c Prccedure SpecificationNo. MDEPLMPS/104 REV 0 Date 2510512011 SupportinsQRNo.(s) MDEPL/PQR/104
:3,'s,on i'io. 0 Date 0710612011

,i e.drng rocess es) GTAW Type(s)MANUAL

(Automatic. Manu al, [/achine, o r Se mt Auloma Lc )

JOtNTS OW-402) Details

groove Butt Weld
JojntDesign Vee
'1 -
RoorSpacing 3 mm

-7fri"
+5
Bacxing: Yes r No
3acx:ngMaterial Type)
(Refer to both backing and retainers)
/t

Non fusing Metal /rt Il L1 mrrl

I ,/l
a-
- Nonmetallic tr Other
Sketches. Production Drawings, Weld Symbols, or Written Description
should show the general arrangemenl of the parts to be welded. Where
applicable. he details of weld groove may be specified.

IAt the option of the manufacturer.skelches may be attached to illustrate

:,rl design. weld layers, and bead sequence (e.9., for notch toughness
:-]l€:-'es. for m u l t t p l e r o c e s sp r o c e d u r e s , t c . ) ]

'3ASE I.IETALS OW-403)

=-'.: 1 Grouo o. -2 to P-No.
B croupNo. I
CR
Soec;acationand type/grade or UNS Number SA 516 gr. 70
:c S:ecificatron and type/grade or UNS Number SA 240 gr. 316L
3R
:re.: Analysisnd Mech. rop.
io lnem Analysis nd Mech.Prop.
-^
:<-ess Range:
3a3a \4etaa: Groove i.5 TO 10mm Fillet ALL

1 )
5 .4
E R 3 0 9 1Mo
5
8

O 2.0nrrn& -1.l5mnt

Prrrft Bare SolidWire

triller Mefal
'.'erc l'letal
-^
:<.€ss Range:
1.5 o1omm
Al l
Ni l

N il
NA
NA

Cl
,F,' )-^d ,;:":i,
in.p".tio1.{,'6i/dly
L:/dAn,'

i\,;.\.
.)t,\
)
,i)(o)
"'eA"i
HUBLI m

i{b
 

QW-482
4Rev
wPS No. MDEPL/WPS/1

fasillc\s (Qw-405) POSTWELD EAT RE AMENT OW-407)

p3s .tto{:'s NA
of Groove Temperatureange
r\e,o:noProgression: UP \-r" Down - T i m eR a n g e

P c s r i r o r i s / f Fillet Other

GAS (QW-408)
PercentComposition
DREHEAT OW-406)
Gas(es) (Mixture) Flow Rate
o i e h e a tT e m p e r a t u r e , i n i m u m
n t e r p a s sT e m p e r a t u r e , a x i m u m 20 Lpm
Aroon 99.99%
NA NA
Trailing
{K IL v nr rml
Aroon 99.99% r v

t,aCKrng
Ccntinuousor special heating,where applicable,should be recorded)
(- Backing RootRun

=:ECTRICALCHARACTERISTICSOW409)

Other
(e.9., emarks,om -
ments,H olWire
Addition, echnique.
Weld
TorchAngle. tc.)
Pass(es)

ROOT GTAW ER-309LMo O 2 m m 8 0T O1 0 0 18TO25 30 TO 4 5

I GTAW ER-309LMo 1 1 . t s m m 100 o l30 1 8T O2 5 35 T O50

: GTAW ER-309LMo O 3 . 1 5 m m 100 o140 1 8T O2 5

rll GTAW ER-309LMo b 3 j s m m 100 o 14 0 1 8T O2 5 35 T O5 0

Amps and volts range should be recorded for each electrodesize, position,and thickness,et c

CLrnenl Heat nput max.)

TungstenElectrodeSize and TYPe (PureT u n g s t e n , 2 o l oh o n a l e d etc )

Vode of Metal Transfer or GMAW (FCAW)

(Spray Arc, Shorl CircultingArc, etc )

ElectrodeWire Feed SPeedRange

Other

TECHNIQUE O W-410)
STRING WEAVE
String rWeaveBead
o 6mm -
orifice.Nozzle. r GasCupsize
Wire Brush& Grindino
Initial nd nter assCleaning Brushing, rinding, tc.)

N/ A
Method of Back Gouging
Oscillatton 10 o 20mm
ContactTube to Work Distance
M u l t i p l e r S i n g l eP a s s P e r S i d e )
Multiple or.Single Electrodes
ElectrodeSpacing
Peening
Other
Use of TherJnalP rocess NA
Closed to out chamber

za:',+x
rLi -:i.\';2

rul

,:
';i;::1
iil
-
 

Lql PaR agR 3 c g r qo

MAMKO DESIGN & BNGINEERING PVT. LTD.

(ow-483) PROCEDURE UALIFICATIONECORD(POR)

a me MAMKO DESIGN & ENGINEERING PVT. LTD , Mumbai

company
Procedure ualificationecordNo.MDEPL/PQR/'104 Rev. 0 Date 07/06/2011
WPS No . MDEPUWPS/'I04, ev0 Dated2510512011
Welding rocess(es)
Types Manual, utomatic, emi-Automatic)

JOTNTSOW-402)

3 ptt\

Ito

GrooveDesignof Test CouPon

(For combination ualifications,he depositedweld metal hickness hall be recorded or each illermetal and processusecl')

Material pec. SA 516Gr.70AND SA 240Gr.316L Temperature

Type/Gradet UNSNumber Time
Other
P-No. 1 GroupNo. 2 to P-No.8 GroupNo. 1
ThickneEofTestC o r p o n : 6 m n q
TestCoupon - 300mm 325mm
Maximum assThickness
GAS OW40B)
PercentComPosition
Gas(es) (Mixture) FlowRate
Argon 99.99% zu Lf',M

FILLERMETALS OW.4O4)
5. 4 ARGON 99.99% 15 LP M
SFASpecification
AWSClassification ER3091
FillermetalF No.
WeldMetalA nalysis -No. ELECTRICAL HARACTERISTICS OW409)
2 . 0 m m &. 1 S m m Current DC
Sizeof FillerMetal
Bare/Solid ir e Polarity straight
FillerMetalProduct or m
Amps. B0 o 140Am p yo16 18 o 25volts
SupplementalillerMetal
dia. 3 2m t
Electrode uxClassifiation Tungsten lectrode ize
FluxType Modeof MetalTransfer or GMAW (FCAW)
FluxTradeName Other
WeldMetal hickness ryr
Other -

POSTTTON OW405) O W-410)

TECHNTQUE
rravel peeo aomT/,Tin
Position f Groove
string rweave u"6 stringMeave
WeldProgressionUphill, ownhill)
 vSullld
^^ilt^.i^^ Max. 3 times dia of electrode
I
Other, tlvl
multipass .-
Multi assor Single ass PerSide;
or Multiple lectrodes singleElectrode
PREHEATOW4o6)
10degc (to emovemoisture)
Preheat emPeraturemin
emp"r"tur" 2oo deg C
Interoass
Other

PageNo.1
 

QW-483
p e R N o . M D E P L / P Q R / 1 0 4ev 0
Tensile est QW-150)
Ultimate Typeof
Ultimate UnitS tress, Failure nd
ce€:lrnen
TotalLoad KN ) (N/mm2) Location
Thickness{mm) Area(mm2)
56 7 Fracturen P.metal
f1 19.10 5.75 109.83 oz.Jz
54.bU 57 1 Fracturen P.melal
1 9l ( 5.00 9C.

Guided-Bend ests OW-1 0)

Result
Typeand FigureNo .
Satisfactory
FaceBend, FB-l
Satisfactory
Rmt6d,-REr
Satisfactory
FaceBend,FB-2
Rrnl Bend.RB-2
Satisfactory

Toughness ests QW-1 0)

l3ryr\erttS
Fillet-Weld est QW-1 0)
No
r5j - SatisbctoY:Yes PenetrationntoParentMetal:Yes

r,t6g.g - ReSUltS

OtherTests
TestNo:AEi14166(1R)ated 610612011
*me
of Ted - Radingraphy- Satisfactpry' Radiographice.t Condr.t"d By , METTALURGICALE

leoosd Anatysts
Ni l

ClockNo . StampNo. W1-B

iYekiers arne Mr.BhtwajiD esai
Laboratory estNo Dated-0410612011
AE/14166(1)
rests Corductedby METTALURGICAL ERVICES
d' welded'ndestednlccordanceithhe
;TffiffiffJs
VesselCode'
recuirements f Section X of theASME Boilerand Pressure
VT' LTD'MUMBAI
Manufacturerr Contractor MAMKODESIGN& ENGINEERING

y BUREAUERlrAslElAiYI
Certified iID'