Pantera1100 T 7

T/T/Pan1100/T/7 DRILLING HYDRAULICS
training CONTROLS AND INSTRUMENTS
Percussion Rotation Feed Flushing Stabilizer

Pressure
gauges
Drilling
joystick
Threading
control
Feed pressure
adjusting
Rotation speed
adjusting
training LEFT HAND PANEL
feed–percussion
follow–up on
forced flushing
if S18 is on
blow–down automatics
if dust collector (S46) is on,
max. flushing
blow–down
automatics off and
flushing off
blow–down automatics
if dust collector (S46) is on,
half flushing
H17
anti–jamming
automatics on
(rotation pressure) Flushing control
automatics on
anti–jamming
automatics off
training ROOF PANEL
S6
H41
Hydraulic oil
preheating,
indicator light
goes on
T/T/Pan1100 /T/7 DRILLING HYDRAULICS
training DRILLING JOYSTICK
Push button 1 (S21), fast feed
Push button 2 (S22), maximum percussion pressure
Push button 3 (S19), percussion off / on
Push button 4 (S20), release of joystick locking
Operating
lever
Rubber
grommet
Plunger
Return
Actuation
spring
ports
Control
spring
Housing
3
4
P
2
T
1
Drilling
Inlet Regulating Tank (T) Inlet (P)
(P) spool
training VALVE BLOCKS
Ô
Ô
+
2
+
F
C
34
316
B
A
A Percussion valve block B Feed valve

C Rotation valve D Threading valve block
E Oil heating valve block F RockPilot block
2. Percussion pressure
compensator
34. Anti--jamming valve 316. Torque sensing valve
training PERCUSSION AND FEED CONTROL BLOCK 1

training PERCUSSION AND FEED CONTROL BLOCK 2
Rattling selector
valve (15)
Percussion
Flow control max. pressure
plug (5) relief valve (7)
Fast rotation
Percussion control valve Percussion Percussion
bypass (62) main valve (3) selector
valve (242) valve (4)
M7 M11
S18 M3 S38 S36
M8
M4
M9 M2
M6
M1
S10 M10
S35 S19 S37
Restrictor (9) Pilot control

circuit pressure
regulator (43)
S=shuttle valve
M=measuring point
training PERCUSSION AND FEED CONTROL BLOCK PORTS
T
M5 X4 X13
X1 X8 X3 LS2
M12
P3 LS1
X7 P4 M13 X2
X10
P1 D1
P2
X9 X6 X5
training FEED DIRECTIONAL VALVE
Pressure relief
c valve LsA for port B
B (30)
Pressure
d A relief valve
(25)
Pressure
relief valve
(24)
Pressure relief
valve LsA for port A
(29)
Pressure compensator (22)

inside basic module
24
25
d
c
23
27
29
30
22
26
PVG basic
training FEED PRESSURE REGULATING VALVE
Feed pressure
regulating valve
(20)
ÕÕÕÕÕÕÕ
ÕÕÕÕÕÕÕ
ÕÕÕÕÕÕÕ
20
T1
T2
Tank line
control valve
32 (32)
T1 T2 P
training ROTATION CONTROL VALVE
Pressure relief valve

LsB for port B (61)
LX
c B A
T Pressure relief valve
LsA for port A (60)
d
Pressure relief
valve (55)
LS
M
P
Pressure relief valve (56)

inside pump side module
Pressure compensator (52)
inside basic module
A B
c 53
M
56 60 61
55
52
LS
LX
T P
PVG basic
training ROTATION SPEED ADJUSTMENT BLOCK
Rotation speed
adjusting valve
(59)
Directional valves for

pilot control circuit
T2 (40) (41)
X4 X6
X5
X8
Fast rotation
valve (58)
Shuttle
valve (42) X3 Pilot control
X7 circuit pressure
X1 relief valve (39)
X2 X9 T1
T1 T2 X8 X6 X5 X4
42
39
58
59
40 41 X9
X3 X7 X2 X1
training THREADING VALVE BLOCK
Threading feed Threading rotation

speed (94) speed (95)
Threading selector
Threading selector valve (rotation; 93))
valve (feed; 92)
Emergency stop (241)
Tramming
selector
valve (133)
T T
P
P
Flushing
control
(240)
Anti–jamming
bypass valve (57)
92 93 57 240
241 133
94 95
training HYDRAULIC OIL WARM–UP VALVE
LS
218
209
A
B
Directional
valve (206)
T 206
P
LS
B T
A
P Pressure relief
Shuttle valve (218) valve (209)
training ANTI–JAMMING VALVE
PX
B
A
T
Anti–jamming
valve (34)
T
B
A P
PX
training ROCK PILOT BLOCK
313 (port M1
40 mm deep)
302
314 (port X4
45 mm deep)
310
311
312
305
301
304
315
306
303
301. Feed restrictor, feed max. speed downwards
302. Directional valve, fast feed movement
303. Percussion minimum pressure / follow--up valve
304. Feed pressure basic setting valve
305. Directional valve
306. Check valve
310. Shuttle valve
311. Shuttle valve
312. Shuttle valve
313. Orifice (port M1 40 mm deep)
314. Orifice (port X4 45 mm deep)
315. Pilot operated check valve
training PERCUSSION PRESSURE COMPENSATOR /

TORQUE SENSING VALVE (NAMU)
Percussion pressure compensator

2
2. Percussion pressure compensator

9. Restrictor
Torque sensing valve
316
316. Torque sensing valve

training FEED CYLINDER OVERCENTER AND SEQUENCE VALVE
248 Overcenter 248

NOTE!
Left–hand thread. valve
M1 M2 M2 M1
V1 V2
C2 C1
Sequence
249 249 valve
C1 C2
248
M1 M2
249
V1 V2
training OIL COOLER PUMP PRESSURE RELIEF

AND BY–PASS VALVE
91
P T
M P
Pressure
relief P
valve (91)
By–pass
valve (276)
ÔÔ
training OIL COOLER PUMP SEQUENCE VALVE
1 2
266
Sequence 3
2 valve (266)
ÔÔ
T/T/Pantera1100/T/7 DRILLING HYDRAULICS
training COOLER PUMP HYDRAULIC SYSTEM
Pressure
relief valve
(91)
Cooler pump
by-pass valve
(276)
Sequence valve
(266)
Cooler
motor
One-way (120)
restrictor (116)
Cooler
(114)
Oil return
Thermostats
Oil (4 pcs)
collector
Return
Gear pump oil filter
(90; output (113)
to SLU,
cooler and
centralizer)
training DUST COLLECTOR PUMP VALVE
82
Selector
valve (81)
M
81 Check valve
(83)
84
Pressure relief
valve (84)
83
A D B
80
Dust collector
motor (82)
training ROCKPILOT CIRCUIT DIAGRAM
82 92 93 54
57 240
241 133
28
81
94 95 51
84
C1 C2
83
248
249
218
53
56
66
209 60 61 V1 V2
55
14 16 34
52
17 33
316
206
24
25
40 42 41 39 23
58 20
59 27
22 29 32
30
26
38 301
36
62 Y358
35 37 13 302 310
313
313
312
3 1 314
311
2 315
7 304 Y359
4 5 11 305
266 19 306
15 8 9
91 242 10
112 21
6
18
116 43 303
276
12
114
115
90
120
80
117
50 1 119 113
118 121 111
110
RockPilot System Diagrams without RockPilot
training ROCKPILOT
92 93 54
57 240
241 133
28
94 95 51
C1 C2
248
249
53
56
66
60 61 V1 V2
55
14 16 34
52
17 33
316
24
25
40 42 41 39 23
58 20
59 27
29 32
22
30
26
38 301
36
62 Y358
35 37 13 302 310
313
312
3 2
311 314
7 Y359 315
4 5
304
11 305
19 306
15 8 9
242 10
6 21
18
43 303
12
80 90 50 1
training DRILLING
92 93 54
57 240
241 133
28
94 95 51
C1 C2
248
249
53
56
66
60 61 V1 V2
55
14 16 34
52
17 33
316
24
25
40 42 41 39 23
58 20
59 27
29 32
22
30
26
38 301
36
62 Y358
35 37 13 302 310
313
312
3 2
311 314
7 315
304 Y359
4 5 11 305
19 306
15 8 9
242 10
6 21
18
43 303
12
80 90 50 1
training DRILLING IN OVERBURDEN / CAVITY
92 93 54
57 240
241 133
28
94 95 51
C1 C2
248
249
53
56
66
60 61 V1 V2
55
14 16 34
52
17 33
316
24
25
40 42 41 39 23
58 20
59 27
29 32
22
30
26
38 301
36
62 Y358
35 37 13 302 310
313
312
3 2
311 314
7 315
304 Y359
4 5 11 305
19 306
15 8 9
242 10
6 21
18
43 303
12
80 90 50 1
T/T/Pan1100/ T/7 DRILLING HYDRAULICS
training JOYSTICK FUNCTION
1 2
3
4
training FAST FEED DRILLING FORWARDS
92 93 54
57 240
241 133
28
94 95 51
C1 C2
248
249
53
56
66
60 61 V1 V2
55
14 16 34
52
17 33
316
24
25
40 42 41 39 23
20
20
27
59 58 32
29 32
22
30
26
38 36 301
62 Y358
35 37 13 302 310
313
312
3 311 314
7 2
Y359 315
4 5 304
11 305
19 306
15 8 9
242 10
6 18 21
43 303
12
80 90 50 1
training TORQUE SENSING
92 93 54
57 240
241 133
28
94 95 51
C1 C2
248
249
53
56
66
60 61 V1 V2
55
14 16 34
52
17 33
316
24
25
40 42 41 39 23
58 20
59 27
29 32
22
30
26
38 301
36
62 Y358
35 37 13 302 310
313
312
3 2
311 314
7 315
304 Y359
4 5 11 305
19 306
15 8 9
242 10
6 21
18
43 303
12
80 90 50 1
training RATTLING
92 93 54
57 240
241 133
28
94 95 51
C1 C2
248
249
53
56
66
60 61 V1 V2
55
14 16 34
52
17 33
316
24
25
40 42 41 39 23
58 20
59 27
29 32
22
30
26
38 301
36
62 Y358
35 37 13 302 310
313
312
3 311 314
2 315
7 Y359
4 5
304
11 305
19 306
15 8 9
242 10
6 21
18
43 303
12
80 90 50 1
training ANTI-JAMMING
92 93 54
57 240
241 133
28
94 95 51
C1 C2
248
249
53
56
66
60 61 V1 V2
55
14 16 34
52
17 33
316
24
25
40 42 41 39 23
58 20
59 27
29 32
22
30
26
38 36 301
62 Y358
35 37 13 302 310
313
312
3
2 311 314
7 315
4 304 Y359
5 11 305
19 306
15 8 9
242 10
6 18 21
43 303
12
80 90 50 1
T/T/Pan1100/ T/7 DRILLING HYDRAULICS
training THREADING CONTROL LEVER
Thread
opening
Thread
closing
training VARIABLE DISPLACEMENT PUMP
Maw
pressure
regulators
Ô
Ô
Pump 50 Pump1
Oil flow
regulators
training VARIABLE DISPLACEMENT PUMP STRUCTURE
Oil flow
regulator
Drain port Suction port Maw pressure
regulator
Pressure port
Regulating unit Oil flow

regulator
Max. pressure
regulator
training VARIABLE DISPLACEMENT PUMP FUNCTION
Counter piston Pistons Spring
Swashplate Adjusting Regulators

cylinder
Stroke Stroke Stroke = 0
Maximum angle/flow Decreased angle/flow Zero angle/flow

training VARIABLE DISPLACEMENT PUMP / FLOW CHART
Device
BEFORE STARTING max. pressure
Shuttle
valve
Directional
valve
Load
sensing
line
Driven motor
or cylinder Main pressure
relief valve
Pressure
controller
Flow
controller
Cooler
Thermostat
Pump Controller
Filter
Pressure line
Oil tank Return line
Load sensing line
training VARIABLE DISPLACEMENT PUMP / STAND BY
STAND BY
training VARIABLE DISPLACEMENT PUMP / DELIVERY
DELIVERY
training VARIABLE DISPLACEMENT PUMP / MAX. PRESSURE
MAX. PRESSURE
training PERCUSSION AND ROTATION PRESSURE SWITCHES
Rotation- Reverse Percussion

pressure pressure pressure
switch switch switch
66 (S77) 60 12 (S64)
Ô
Ô
training ADJUSTMENTS OF HYDRAULIC COMPONENTS
_
The hydraulic oil temperature must be 40--50C
before any adjustments are made
Adjust the diesel engine rotation speed:
CAUTION
idling 1200 rpm and full speed 2100 rpm.
variable displacement pump 1

variable displacement pump 50
pilot control pressure adjusting valve 43
rotation pressure relief valve 55
LSA pressure of the A line pressure relief valve 60
LSB pressure of the B line pressure relief valve 61
anti--jamming valve 34
RockPilot drilling control system
feed pressure fine tuning valve 20
maximum pressure for fast forward feed valve 29
maximum pressure for reverse feed valve 30
fast feed maximum speed backwards/forwards
maximum feed pilot pressure valve 39
rock drill rotation speed valve 59
feed and rotation speed for threading; valves 94 and 95
cooler pump (90) pressure relief valve (91)
pressure relief valve (84) of dust collector pump (80)
percussion pressure switch (12) and the rotation pressure switch (66)
training FACTORY SETTINGS / MEASURING POINTS
FACTORY SETTINGS AND MEASURING POINTS OF PRESSURES
RPB = RockPilot block
N:O FUNCTION SETTING, MEASURING

BAR POINT
1 MAIN PRESSURE LIMIT OF PERCUSSION 250 M1
AND FEED PUMP
1 FLOW REGULATOR OF PERCUSSION AND 25 M1
FEED PUMP
3 PERCUSSION MAIN VALVE CLOSED M3
4 PERCUSSION SELECTOR VALVE FIXED 9 M9
7 MAX. PERCUSSION PRESSURE REGULATING
VALVE
PANTERA 800 160–170 M
PANTERA 900 130 M
PANTERA 1100 130 M
PANTERA 1500 160 M
12 PRESSURE SWITCH FOR PERCUSSION 8–9 M9
20 FEED PRESSURE FINE TUNING VALVE VARIES RPB M2
24 B–LINE SHOCK VALVE FIXED 230 –
25 A–LINE SHOCK VALVE FIXED 175 –
29 FAST FEED MAX. PRESSURE DOWNWARDS
PANTERA 800 145 RPB M8
30 FAST FEED MAX. PRESSURE UPWARDS 160 RPB M8
34 CONTROL VALVE FOR ANTI–JAMMING 20 – 30 BAR M
AUTOMATICS HIGHER
THAN
VALVE 316
39 MAXIMUM FEED SPEED FULLY
CLOSED
43 ADJUSTMENT OF PILOT CONTROL 30 M8
PRESSURES
training FACTORY SETTINGS / MEASURING POINTS
50 MAIN PRESSURE LIMIT OF ROTATION PUMP 260 M

50 FLOW REGULATOR OF ROTATION PUMP 25 M
55 ROTATION MAIN PRESSURE RELIEF VALVE 290 M
59 ROTATION SPEED REGULATING VALVE VARIES M
60 MAX. ROTATION PRESSURE IN DRILLING 150 M
DIRECTION
61 MAX. ROTATION PRESSURE IN THREAD 195 M
OPENING DIRECTION
66 PRESSURE SWITCH FOR SLU CONTROL 8–9 M
84 PRESSURE RELIEF VALVE FOR DUST FIXED 210 M
COLLECTOR
91 PRESSURE RELIEF VALVE FOR COOLER
Pantera 800 150 M
Pantera 900 150 M
Pantera 1100 150 M
Pantera 1500 (CAT C 10) 180 M
266 SEQUENCE VALVE 100 – 105 M
303 PERCUSSION MINIMUM PRESSURE 75 M
304 FEED PRESSURE BASIC SETTING VARIES RPB M2
316 TORQUE SENSING VALVE VARIES M

Pantera1100 T 7

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Pantera1100 T 7

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T/T/Pan1100/T/7 DRILLING HYDRAULICS

training CONTROLS AND INSTRUMENTS

Percussion Rotation Feed Flushing Stabilizer

training LEFT HAND PANEL

training ROOF PANEL

training DRILLING JOYSTICK

Push button 1 (S21), fast feed

Push button 2 (S22), maximum percussion pressure

Push button 3 (S19), percussion off / on

Push button 4 (S20), release of joystick locking

training VALVE BLOCKS

A Percussion valve block B Feed valve

training PERCUSSION AND FEED CONTROL BLOCK 1

training PERCUSSION AND FEED CONTROL BLOCK 2

Restrictor (9) Pilot control

training PERCUSSION AND FEED CONTROL BLOCK PORTS

training FEED DIRECTIONAL VALVE

Pressure compensator (22)

training FEED PRESSURE REGULATING VALVE

training ROTATION CONTROL VALVE

Pressure relief valve

Pressure relief valve (56)

training ROTATION SPEED ADJUSTMENT BLOCK

Directional valves for

training THREADING VALVE BLOCK

Threading feed Threading rotation

training HYDRAULIC OIL WARM–UP VALVE

training ANTI–JAMMING VALVE

training ROCK PILOT BLOCK

training PERCUSSION PRESSURE COMPENSATOR /

Percussion pressure compensator

2. Percussion pressure compensator

Torque sensing valve

316. Torque sensing valve

training FEED CYLINDER OVERCENTER AND SEQUENCE VALVE

248 Overcenter 248

training OIL COOLER PUMP PRESSURE RELIEF

training OIL COOLER PUMP SEQUENCE VALVE

training COOLER PUMP HYDRAULIC SYSTEM

training DUST COLLECTOR PUMP VALVE

training ROCKPILOT CIRCUIT DIAGRAM

118 121 111

training DRILLING IN OVERBURDEN / CAVITY

training JOYSTICK FUNCTION

training FAST FEED DRILLING FORWARDS

training TORQUE SENSING

training THREADING CONTROL LEVER

training VARIABLE DISPLACEMENT PUMP

training VARIABLE DISPLACEMENT PUMP STRUCTURE

Regulating unit Oil flow

training VARIABLE DISPLACEMENT PUMP FUNCTION

Counter piston Pistons Spring

Swashplate Adjusting Regulators

Maximum angle/flow Decreased angle/flow Zero angle/flow

training VARIABLE DISPLACEMENT PUMP / FLOW CHART

training VARIABLE DISPLACEMENT PUMP / STAND BY

training VARIABLE DISPLACEMENT PUMP / DELIVERY

training VARIABLE DISPLACEMENT PUMP / MAX. PRESSURE

training PERCUSSION AND ROTATION PRESSURE SWITCHES

Rotation- Reverse Percussion

training ADJUSTMENTS OF HYDRAULIC COMPONENTS

variable displacement pump 1

training FACTORY SETTINGS / MEASURING POINTS