Compact Rigid,

Long-Lasting

Positive
Dayton Progress Corporation
500 Progress Road Positive Pick-Up
P.O. Box 39
Dayton, OH 45449-0039 USA Pilots

Pick-Up Pilots
Dayton Progress Detroit

Compacts
34488 Doreka Dr.
Fraser, MI 48026

Dayton Progress Portland

1314 Meridian St.
Portland, IN 47371 USA VERSATILE & PRESS FIT ­­— Metric
Dayton Progress Canada, Ltd.
861 Rowntree Dairy Road
Woodbridge, Ontario L4L 5W3

Dayton Progress Mexico, S. de R.L. de C.V.

Access II Number 5, Warehouse 9
Benito Juarez Industrial Park
Querétaro, Qro. Mexico 76130

Dayton Progress, Ltd.

G1 Holly Farm Business Park
Honiley, Kenilworth
Warwickshire CV8 1NP UK

Dayton Progress Corporation of Japan

2-7-35 Hashimotodai, Midori-Ku
Sagamihara-Shi, Kanagawa-Ken
252-0132 Japan

Dayton Progress GmbH

Adenauerallee 2
61440 Oberursel/TS, Germany

Dayton Progress Perfuradores Lda

Zona Industrial de Casal da Areia Lote 17
Dayton Versatile & Press Fit Compact Positive Pick-Up
Cós, 2460-392 Alcobaça, Portugal Pilots—mounted in a guided stripper—provide
Dayton Progress SAS exceptional resistance to lateral deflection. A
105 Avenue de l’Epinette
BP 128
typical longer pilot can have several inches of
Zone Industrielle exposed, unsupported surface and be susceptible
77107 Meaux Cedex, France
to added sideways movement, stress, and wear.
Dayton Progress Czech sro
Hala G
Dayton Compact Pilots are rigid during use; last
Pražská 707 longer; and are ideally suited for high-demand
CZ-294 71 Benátky nad Jizerou
Czech Republic manufacturing applications.

Stronger!
Not Longer
Global leader in
Global leader in providing fabrication and stamping solutions providing fabrication
and stamping solutions

a MISUMI Group Company

Form 927 9/13 www.daytonprogress.com a MISUMI Group Company

www.daytonprogress.com
© 2013 Dayton Progress Corp. All rights reserved.

927 Versatile Press Fit Compact Pilots.indd 2-3 9/12/2013 5:16:11 PM

 Versatile Press Fit
Type HeadH Range P N
16 20 22
*L
25 28 32 35
Designer’s Surface Type HeadH Range P N
16 20 22
*L
25 28 32 35
7
8
3.00 - 4.00
4.01 - 5.00
4
5














Choice Coatings 7
8
3.00 - 4.00
4.01 - 5.00
4
5














DUAC 9 5.01 - 6.00 6        Dayton Compact Pilots AUAC 9 5.01 - 6.00 6       
Straight 11 6.01 - 8.00 7
In specifying die set
       Straight 11 6.01 - 8.00 7       
13 8.01 - 10.00 8        components, designers can be treated to increase 13 8.01 - 10.00 8       
16 10.01 - 13.00 10        hardness, improve wear, etc. 16 10.01 - 13.00 10       
19 13.01 - 16.00 15 have typically chosen so-
       19 13.01 - 16.00 15       
23 16.01 - 20.00 20       called “standard” length The available coatings and 23 16.01 - 20.00 20      
*Any length is available within catalog added delivery times are *Any length is available within catalog
range. Specify “XL” and length.
pilots for most high- range. Specify “XL” and length.
demand applications. shown in the charts on the
DUAC In recent years, however, appropriate product pages. AUAC
Straight they have begun specify- DayTiN® (XNT)—a hard- Straight
+0.2 +0.2
0.3 -0.0 P +0.005 ing shorter length pilots as-carbide (Vickers 2300) 0.3 -0.0 +0.01
P -0.00
-0.000
—especially in larger PVD coating that provides
+0.0
die set configurations. excellent lubricity when +0.0
H H -0.3
-0.3 Longer pilots have two used with a lubricant.
or more inches of un-
+0.1
5.0 -0.0 TiCN (XCN)—a harder- +0.1
5.0 -0.0
supported surface that is
+0.3 than-carbide (Vickers 3000), +0.3
-0.0
-0.0 susceptible to deflection.
very thin PVD film that
As bending or forming
provides superior hardness
takes place, this lateral
and extraordinary abrasive
deflection can create
wear resistance.
DUAC and DPAC Surface Coatings excessive forces on the Surface Coatings
AUAC and APAC
Code / Added Delivery Material pilot. Often, the strength DayTAN® (TiAlN)—an Code / Added Delivery Material
+ 2 M2, PS of the pilot—as well as ultra-hard (Vickers 3400), ® +2
XNT —DayTiN® XNT —DayTiN days M2
Material days high-aluminum PVD Material
the function of the other +2
Steel: A2, M2, RC 60-63, 13R XCN —TiCN + 2 M2, PS coating that absorbs shear Steel: A2, M2, RC 60-63 XCN —TiCN M2
days die set components— 13R days
PS, RC 63-65 stress and provides high-
+ 4 M2, PS is compromised. XAN —DayTAN® (TiAlN) +4
XAN —DayTAN® (TiAlN) days M2
days temperature toughness.
HOW TO ORDER Dayton
Standard
HOW TO ORDER
Specify: Qty. Type D Code L P Dimension Alt. Steel
Compact Specify: Qty. Type D Code L P Dimension Alt. Steel
Example: 10 DUAC
25 DPAC

—
16
22
35
7.50
11.60

XL 33.5
A2
A2 Pilots Alterations Example: 10 AUAC
— 20 8.70 — M2
22 APAC 10 32 9.90 XL 31.3 A2
2 Days The following are standard 2 Days
Dayton Compact Pilots alterations available on all
provide virtually no un- Dayton Compact Pilots:
supported surface that is *L
Type Shank Code Head
*L Min. Max.
Type Shank Code Head Min. Max. XP— P dimension smaller Range P
Range P susceptible to sideways D H XP N 16 20 22 25 28 32 35
D H XP N 16 20 22 25 28 32 35
4.0 04 7 1.55 1.95 - 3.99 4 than standard 4.0 04 7 1.55 1.95 - 3.99 4       
       movement, stress, or wear. 5.0 05 8 1.55 2.65 - 4.99 5       
5.0 05 8 1.55 2.65 - 4.99 5        XBR— L1 other than
6.0 06 9 2.10 3.40 - 5.99 6        Pilots—which are mounted 6.0 06 9 2.10 3.40 - 5.99 6       
DPAC 8.0 08 11 2.10 4.10 - 7.99 7 standard APAC 8.0 08 11 2.10 4.10 - 7.99 7       
       in a guided stripper— Pointed 10.0 10 13 2.10 4.85 - 9.99 8       
Pointed 10.0 10 13 2.10 4.85 - 9.99 8       
13.0 13 16 3.15 6.30 - 12.99 10        always maintain the proper XL— ”L” shortened 13.0 13 16 3.15 6.30 - 12.99 10       
16.0 16 19 5.95 9.95 - 15.99 15 16.0 16 19 5.95 9.95 - 15.99 15       
       extension, and there is no XT— Thinner head than 20.0 20 23 5.95 13.60 - 19.99 20      
20.0 20 23 5.95 13.60 - 19.99 20      
25.0 25 28 7.95 17.25 - 24.99 25       need to move or adjust the standard 25.0 25 28 7.95 17.25 - 24.99 25      
32.0 32 35 9.95 20.85 - 31.99 30       32.0 32 35 9.95 20.85 - 31.99 30      
pilot during regrinding. TT— Precision head N = 3.35+ [(P-1.45)/.728] * Any length is available within catalog range. Specify
N = 3.35+ [(P-1.45)/.728] * Any length is available within catalog range. Specify
“XL” and length. The point length is maintained. For thickness “XL” and length. The point length is maintained. For
other than standard point length use alteration code
other than standard point length use alteration code
XH— Reduced head APAC “XBR” (1.5 min.)
DPAC “XBR” (1.5 min.)
diameter Pointed
Pointed +0.2
0.3 -0.0
m4 +0.2
0.3 -0.0
m5
3R
3R P +0.005 XD— Reduced shank P+0.01
-0.000 -0.00
diameter
+0.0 +0.0
H -0.3
H -0.3

+0.8 +0.1 +0.8

+0.1 5.0 -0.0 -0.0
5.0 -0.0 3.0
-0.0
3.0
(L1) (L1)
+0.3 +0.3
P to D 0.008 -0.0
P to D 0.01 -0.0

927 Versatile Press Fit Compact Pilots.indd 4-5 9/12/2013 5:16:13 PM