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DETAILED DESIGN FOR 4-LANING OF MAHUVA-KAGVADAR SECTION OF NH-51 FROM 100/100 TO KM 139/915
PROJECT :
(DESIGN CHAINAGE FROM KM 100+450 TO KM 140+470) (PACKAGE-III) IN THE STATE OF GUJARAT
JOB No. TAD216024
TOTAL NO. OF PAGES 29 TITLE :
NAME SIGN DATE
Prepared VM 30.01.2017
Typical Design of Box Type PUP (1x7000x4650) at Schedule Design Chainage
Checked NKS 30.01.2017 108+875 and 117+622
Approved BS 30.01.2017
CODE REV.
DOC. No. M E P - M K - B R - P U P - C L C - 0 0 0 1
IRC A0
TABLE OF CONTENTS
Typical Design of Box Type PUP (1x7000x4650) at Schedule Design
Chainage 108+875 and 117+622
Introduction 3
Codes & References 3
Design Concept / Approach 3
Basic Design Data 4
Load Calulation 5
Dead Load (Self Weight of bridge) 5
Superimposed dead load (SIDL) 5
Live Load 5
Breaking force 11
Soil Pressure From Side Wall ( When soil is dry ) 11
Live Load Surcharge (When soil is dry) 12
Differential Temperature Effect 12
Footpath Live Load 13
Load Combination As Per IRC: 6 2014 13
Limit State of Structural Strength 13
Limit State of Servisibility 14
Rare Combination 14
Frequent Combination 14
Quasi Permenant Combination 14
Load combination for Base Pressure 15
Spring Constant Calculation 15
Check for SBC 15
Design of RCC Box 16
Ultimate Limit State Of Structural Strength 17
Main Reinforcement Calculation for All Components 17
Distribution Reinforcement for all Components 19
Check for Shear 19
Limit State of Serveciability 22
Check for Crack/Uncracked Section 23
Check for Deflection 24
Check for Stresses 24
Check for Crack Width 25
Calculations for SBC at Schedule Design Chainage 108+875 27
Calculations for SBC at Schedule Design Chainage 117+622 28-29
Reference Drawings
G.A.Drawing for Box type PUP at Design Ch. 108+875 TAD216024-C-RP-PU-GA-0001
Reinf. Details of Box type PUP at Design Ch. 108+875 TAD216024-C-RP-PU-NU-0001
G.A.Drawing for Box type PUP at Design Ch. 117+622 TAD216024-C-RP-PU-GA-0002
Reinf. Details of Box type PUP at Design Ch. 117+622 TAD216024-C-RP-PU-NU-0002
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 3
1.0 Introduction
This is a Design of Box Type PUP at Schedule Design Ch. 108+875 and 117+622. The internal size of box is 7000 X
4650 having Single cell. The invert level of box is proposed to match with the cross road level. This design
pertains to the design of box type PUP with average cushion 310 mm.
IRC:6-2014 - Standard specifications and code of practice for road bridges Section II-Loads and Stresses.
IRC:112-2011 - Code of practice for Concrete Road Bridges
IRC:78-2014 - Standard specifications and code of practice for road bridges.
IRC:SP-13 - Guidelines for the design of small bridges and culverts.
The box is proposed to be Castinsitu. The RCC box is designed for various live load combinations as per IRC:6
2014.
The dead load of the box is computed. The earth pressure on outer side wall is computed with soil parameters of
C = 0 t/m2, Ф = 30°. Live Load Intensity is worked out as per IRC:112, by placing Live Loads at various locations
giving maximum moment & forces. The resulting load has been applied into the STAAD 2D model of per metre
width along with all possible loads like dead load, SIDL and soil pressure from side walls with various
combinations.The project area is located in seismic zone III and span is less than 15m , hence there is no need to
check for seismic force.
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 4
Input Data
b
f a g
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 5
LOAD CALULATION :
DL of railing, wearing coat and crash barrier is considered on top slab, while load of 0.000 m
depth of soil is considered on bottom slab.
3. Live Load :
The bridge is designed for the 70R Wheeled and 70R tracked loading as per IRC: 6-2014 with
corresponding impact factor.
(a) Class 70 R Wheeled Vehicles (40 ton Boggie Axle), at centre in longitudinal direction
(i) LL starting from edge of box, i.e. cg of live load 0.74 m from outer wall
Dispersion of live load as per IRC: 6 -2014, Annex A Cl. 201.2
Tyre contact area over road surface = Actual max tyre load = (5 x 1000) = 948.23 cm2
Max tyre pressure 5.273
Now as per IRC: 6 -2014, Annex A Cl. 201.2 Note-3
Tyre width perpendicular to span = 410-50 = 360 mm
0m + 0.5385m
45
0.525 m
1.274
7.525 m
Dispersion of Live load along longitudinal direction (IRC-112, Annexure B-3, Cl. B-3.3)
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 6
Now the effective width of slab may be calculated as per IRC-112, Annexure B-3, Cl. B-3.2
bef = α x a x (1-a / lo) + b1
where lo = effective span = 7.525 m
a = distance of centre of gravity of the concentrated load from the nearer support
= 0.74 m
b1 = breath of concentrated area of the load
= 0.86 + 2 x (0.5385 + 0) = 1.937 m
b = width of the slab = 12.5 m
α = constant depanding upon the ratio b / lo = 2.54
0.45 m
10T 10T
1.93 m
1.20 m
0.86 m
45
1.82 m
12.5 m
Dispersion of Live load along transverse direction (IRC-112, Annexure B-3, Cl. B-3.3)
7.525 m
Dispersion of Live load along longitudinal direction (IRC-112, Annexure B-3, Cl. B-3.3)
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 7
0m + 0.5385m
45
0.525 m
4.57 m 1.064 m
7.525 m
Dispersion of Live load along longitudinal direction (IRC-112, Annexure B-3, Cl. B-3.3)
Along longitudinal direction v = 4.57 + 1.064 = 5.634 m
Now the effective width of slab may be calculated as
bef = α x a x (1-a / lo) + b1
where lo = effective span = 7.525 m
a = distance of centre of gravity of the concentrated load from the nearer support
= 2.29 m
b1 = breath of concentrated area of the load
= 0.84 + 2 x (0.5385 + 0) = 1.917 m
b = width of the slab = 12.5 m
α = constant depanding upon the ratio b / lo = 2.54
Therefore, bef = 5.97 m
0.45 m
35T 35T
2.06 m
1.20 m
0.84 m
45
2.98 m
12.5 m
Dispersion of Live load along transverse direction (IRC-112, Annexure B-3, Cl. B-3.3)
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 8
(ii) LL centrally placed on span, i.e. cg of live load at 3.763 m from outer wall
70T
0m + 0.5385m
45
0.525 m
1.064 m 4.57 m 1.064 m
7.525 m
Dispersion of Live load along longitudinal direction (IRC-112, Annexure B-3, Cl. B-3.3)
(c) One lane of Class 70 R Tracked vehicle for every two lane + One lane of Class A Wheeled vehicles on
remaining third lane
Intensity of live load for overlap portion will govern in design of slab and it will be sum of individual intensity mentioned
for 70R track and Class A wheeled vehicle
Intensity of live load for Class 70R Track will be same as given in case (b), for Class A wheel the intensity
is calculated as follows:
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 9
0.45 m 12.50 m
0.84 m
1.20m 0.5 m
0.15 m #
2.06 m
5.7 T 5.7 T
4.57 m 1.2 m 7.525 m
35 T 35 T
0.25m
5.7 T 5.7 T
1.8 m #
0.45 m 7.25 m
35T 35T 11.4T 11.4T
1.20 m 2.06 m 1.80 m
0.84 m
45
12.50 m
Dispersion of Live load along transverse direction (IRC-112, Annexure B-3, Cl. B-3.3)
Intensity of live load for overlap portion will govern in design of slab and it will be sum of individual intensity mentioned
in Part 1 & Part 2.
Intensity of live load for Part 1 will be same as given in case (b), for Part 2 the intensity is calculated as follows:
11.4 T 11.4 T
1.2 m
0 m
45
0.525 m
7.525 m
Dispersion of Live load along longitudinal direction (IRC-112, Annexure B-3, Cl. B-3.3)
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 10
0.45 m 7.25 m
11.4T 11.4T
1.8 m
45
12.50 m 1.62 m
Dispersion of Live load along transverse direction (IRC-112, Annexure B-3, Cl. B-3.3)
(ii) LL centrally placed on span, i.e. cg of live load 3.76 m from outer wall
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 11
4. Breaking force :-
As per cl. 211.2, IRC 6-2014 Breaking force is considered 20% of first two lanes plus 5% of loads on the lanes
in excess of two.
Therefore, breaking force = (2.05*5.63*7.11 x 0.2 ) + (2.05*5.63*7.11 x 0.05 ) + ( 2.40*2.51*5.04 x 0.05 )
= 16.4 + 4.10813 + 1.519
= 22.06 x 0.8 (20% reduction as per cl. 205, IRC 6-2014)
= 17.65 t
Per meter width of = 17.65 = 1.41 t/m
box breaking force 12.5
Moment due to application of breaking force at 1.2m above roadway as per Cl. 211.3 of IRC:6-2014.
= 1.41 x (1.2 +0.5385 + 0 + 0.525/2 )
= 2.825 tm/m
5. Soil Pressure From Side Wall: - ( When soil is dry )
Lateral pressure at bottom due to ( i ) Live load surcharge of 1.2 m, ( ii ) Earth Cushion of 0 m height
and ( iii ) Back fill of soil
= ((0.500x2.0x(0.00+0.53 + 4.65 + 0.31))-(2x0.0x0.50^0.5))
= 5.4875 t / m 2
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 12
1000 mm T1
h1
h2
525 mm T2
h3 T3
h2
T2
525 mm
h3
h4 T3
T4
Total Depth of Top Slab = h = 0.525
h1 = h4 Min of 0.2h or 0.25 m = 0.105
h2 = Min of 0.25h or 0.25 m = 0.131
h3 = h2 = 0.131
0
T1 = 10.6 C
0
T2 = 0.7 C As per Fig 10 (a) of IRC: 6 -2014
0
T3 = 0.8 C
0
T4 = 6.6 C
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 13
Force = F = a * a * t *E
a= Area of Section
a = Coff. Of thermal expansion = 120 x 10 -7 /C Clause 215.4 As per IRC: 6 -2014
E= Modulus of Elasticity = 5000 fck =
5000 30 = 27386.13 Mpa
Temperature Force Calculation Force C.G from Mome
Sr.
Area of Slab Coff. Average Mod of N.A nt
NO
OfThermal Temperature Elasticity T m T-m
1 105.0 x 1000 x 0.0000120 10.6 + 0.7 x 0.50x 27386.13 19.5 0.228 4.44
2 131.3 x 1000 x 0.0000120 0.7 + 0.0 x 0.50x 27386.13 1.51 0.114 0.17
3 131.3 x 1000 x 0.0000120 0.8 + 0.0 x 0.50x 27386.13 1.725 -0.114 -0.20
4 105.0 x 1000 x 0.0000120 6.6 + 0.8 x 0.50x 27386.13 12.77 -0.228 -2.90
Total 35.5 1.51
Pedestrian load on bottom slab is considered 500 kg/m² as per Clause 216.1, IRC: 6 -2014
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 14
Rare Combination
Frequent Combination
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 15
17 22
18 22
16 21
17 21
15 1 2 3 4 5 6 7 8 9 10 20
1 2 3 4 5 6 7 8 9
As per J.E.Bowles page no. 503, eqn no. 9-9, Subgrade Modulus is calculated as
k = 40 x F.O.S x qa
where FOS = Factor Of Safety = 2.5
qa = Allowable bearing pressure = 15.43 t/m²
Therefore k = 40 x 2.5 x 15.43
k = 1543 t/m²
Node Nos. 1 and 10 2 and 9 3 and 8 4, 5, 6 and 7
Distance (m) 0.469 0.406 0.790 1.180
Spring Constant 1543x0.46875x1 1543x0.40625x1 1543x0.79x1 1543x1.18x1
(t/m) 723.28 626.84 1218.97 1820.74
Check for SBC
Summary of support reactions
Load Case No. Total Vertical Reaction(T)
501 50.383 3.37+2.82+5.30+7.10+6.60+6.60+7.10+5.30+2.83+3.37
502 50.383 3.30+2.79+5.26+7.15+6.70+6.70+7.15+5.26+2.79+3.30
503 72.939 6.34+5.17+9.44+11.57+9.73+8.82+8.76+6.15+3.21+3.75
504 66.556 4.98+4.11+7.60+9.74+8.68+8.41+8.88+6.55+3.47+4.12
505 54.144 3.52+2.97+5.63+7.70+7.25+7.25+7.70+5.63+2.98+3.52
506 72.939 6.27+5.13+9.40+11.62+9.83+8.92+8.81+6.11+3.18+3.68
507 66.556 4.91+4.08+7.56+9.79+8.78+8.51+8.93+6.51+3.44+4.05
508 54.144 3.45+2.94+5.59+7.75+7.35+7.35+7.75+5.59+2.94+3.45
Maximum Vertical Reaction = 72.94 T
Maximum Base pressure = 9.061 T/m2
Available SBC = 15.43 T/m2
Therefore Safe
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 16
support (start
Top Slab 315.549 205.236 171.840 96.443 305.621 110.638
of haunch)
support (end
262.495 173.955 140.560 80.210
of haunch)
support (start
Bot. Slab 211.693 168.992 126.677 95.352 335.334 202.029
of haunch)
support (end
162.913 137.171 95.101 71.666
of haunch)
Outer wall span (Outer) 176.437 107.735 108.849 21.596 136.429 362.170
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 17
d req. = (365.442*10^6/(4.01*1000))^0.5
= 301.882 < 475 O.K
Mu/bd2 = 365.442*10^6/(1000*475^2)
= 1.62
Pt = 50*((1-(1-(4.6*1.62/30))^0.5)*30/500)
= 0.399
Ast. req (outer support) = 0.399*1000*475/100
= 1895.25
For Top & Bottom Slab
As min. = 0.26*fctm*bt*d/fyk but not less than 0.0013*bt*d (cl. 16.6.1.1, IRC 112-2011)
For Outer & Inner Wall
As min. = 0.0012*Ac but not less than 12mm Φ & 200mm spacing (cl. 16.3.1, IRC 112-2011)
Also, minimum reinforcement for crack control (cl. 12.3.3, IRC 112-2011)
As.min.ss=kc.k.fct,eff.Act
For top slab,
where, kc = coefficient which takes account of stress distribution within section just prior to cracking and
of the change of the lever arm
= 0.4(1-(sc / k1*(h/h*)*fct.eff)) <= 1 (Eq. 12.2, IRC 112-2011)
sc = NEd/bh (Eq. 12.4, IRC 112-2011)
Ned = 110.638 kN
b = 1000 mm
h = 525 mm
Therefore,sc= 0.211 N/mm2
k1 = coefficient considering the effects of axial forces and stress distribution
= 1.5
Now, h*= h for h< 1.0 m
fct.eff = mean value of tensile strength of the concrete effective at the time when the cracks may first be expected
to occur fct.eff = fctm or lower, fctm(t)
fctm(t) = (bcc(t))a.fctm (Cl. 6.4.2.3(5), IRC 112-2011)
bcc(t) = exp(S(1-(28/t/t1)^0.5)) (Cl. 6.4.2.2(1), IRC 112-2011)
S = 0.25
t = age of concrete in days = 28 days
t1 = 1 day
bcc(t) = 1.00
a = 0.7 for t<28 days
fctm(t) = (bcc(t))a.fctm = 2.5
fct.eff = 2.9 or 2.5 whichever is greater (Cl. 12.3.3, Page 124, IRC 112-2011)
fct.eff = 2.9
kc = 0.38 <= 1
k = 1.00 for h < 300 mm
k = 0.65 for h > 300 mm
k = 0.84 for h = 525 mm
Act = 434620 mm2
Therefore, Asmin= 808.353 mm2 For Crack Control
fctm (Top) = 2.688 fctm (Bottom) = 2.5 fctm (Wall) = 2.688
fyk = 500
bt = 1000
d = 475
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 18
support Under
Bot.
(start of 675 592 204.45 225.8 OK 272.32 Reinf.
Slab
haunch)
support Under
(end of 625 542 162.913 201.56 OK 249.32 Reinf.
haunch)
Under
span
525 444 33.631 91.58 OK 204.24 Reinf.
(Inner)
Under
Outer span
525 442 176.437 209.76 OK 203.32 Reinf.
wall (Outer)
Under
support 525 442 282.408 265.38 OK 203.32 Reinf.
Comp Section Mu/ Pt Ast req sc Ast (min) Ast req Dia of Spacing Ast pro.
onent bd2 reqd. Bar
(%) mm2 N/mm2 mm2 mm2 mm mm mm2
20 175
span 1.62 0.399 1895.25 0.211 808.35 1895.25 + + 2244.00 OK
10 175
support 10 150
Top
(start of 1.136 0.274 1443.98 0.211 929.81 1443.98 + + 1864.02 OK
Slab
haunch) 16 150
support 10 150
(end of 1.154 0.278 1326.06 0.211 836.81 1326.06 + + 1864.02 OK
haunch) 16 150
16 145
span 1.406 0.343 1859.06 0.323 892.11 1859.06 + + 2166.62 OK
12 145
support 10 150
Bot.
(start of 0.583 0.137 811.04 0.323 995.28 995.28 + + 1864.02 OK
Slab
haunch) 16 150
support 10 150
(end of 0.555 0.13 704.6 0.323 912.33 912.33 + + 1864.02 OK
haunch) 16 150
12 160
span
0.171 0.039 173.16 0.690 630.00 630.00 + + 706.86 OK
(Inner)
0 165
16 150
Outer span
0.903 0.215 950.3 0.690 630.00 950.30 + + 1340.42 OK
wall (Outer)
0 150
16 150
support 1.446 0.353 1560.26 0.690 630.00 1560.26 + + 1864.02 OK
10 150
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 19
DISTRIBUTION REINFORCEMENT
For Top & Bottom Slab (cl. 16.6.1.1, IRC 112-2011)
As Req. = 0.20*Ast prov
For top & bottom slab Shear is checked without live load as dispersion is calculated as per Annexure B-3, Clasue
B-3.2 of IRC 112
Top Slab
VEd = 91.776 KN
NEd = 69.155 KN
VRd.c = (0.12*K*(80*r1*fck)^0.33+0.15*scp)*bw.d
Subject to minimum
vRd.c = (vmin+0.15*scp)*bw.d
= acc*fck/gm
fcd
= 13.4
Ac = 525000
scp = 69155/525000 or 0.2*13.4
= 0.132 N/mm2
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 20
vmin = 0.031*k^1.5*fck^0.5
vmin = 0.36
vRd.c = 181.145 KN
Bottom Slab
VEd = 156.711 KN
NEd = 178.530 KN
VRd.c = (0.12*K*(80*r1*fck)^0.33+0.15*scp)*bw.d
Subject to minimum
vRd.c = (vmin+0.15*scp)*bw.d
vmin = 0.031*k^1.5*fck^0.5
vmin = 0.35
vRd.c = 212.923 KN
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 21
WALL
VEd = 136.429 KN
NEd = 362.170 KN
VRd.c = (0.12*K*(80*r1*fck)^0.33+0.15*scp)*bw.d
Subject to minimum
vRd.c = (vmin+0.15*scp)*bw.d
vmin = 0.031*k^1.5*fck^0.5
vmin = 0.37
vRd.c = 209.277 KN
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 22
Final creep coefficient of concrete for 70 yrs at 28 days age of loading = 2.200
(Table 6.9, IRC-112 : 2011)
The development of creep with time
where
RH = Relative Dry expressed as percent = 50 %
RH0 = 100 (i.e. 100 percent) = 100 %
h0 = notional member size = 1218 mm
Therefore, βH = 2076.580 ≤ 1500
Therefore, βH = 1500.000
b(36500,28) = 0.984
f(36500,28) = b(36500,28) x
= 0.984 x 2.200
= 2.164
Therefore, modification factor = (1/1+f)*SQRT(45/(fck+10))) = 0.33525 (Amendment-02 for
IRC-112 : 2011, Table 6.9)
Limit State of Serveciability
Therefore, long term Modulus of Elasticity of Concrete Ecm = 10455
Modulus of Elasticity of Steel Es = 195000
Modular Ratio (Es/Ec) = 195000/10,455 = 18.65
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 23
Xu = 0.87*Fy*Ast/(0.36*Fck*b)
= 90.38 mm
= 476381900.5 mm4
fctm = 2.5
fctm.fl (Top Slab) = MAX(1.6-0.525)*2.5 or 2.5 = 2.688
fctm.fl (Bottom Slab) = MAX(1.6-0.625)*2.5 or 2.5 = 2.5
fctm.fl (Wall) = MAX(1.6-0.525)*2.5 or 2.5 = 2.688
Actual Max. Tensile stress in concrete = M*(D-Xu)/I
Comp Section Overall Effec. Moment of Inertia Ast pro. Depth of Cracked Moment of Actual
onent Depth Depth (I) N.A Inertia (Icr) Max.
(D) (Pro.) (Xu) Tensile
dpro. Stress
mm mm mm4 mm2 mm mm4
Crack
span 525 460 12058593750 2244.00 90.38 5963868715 13.17
Section
support
Top Crack
(start of 575 514 15842447917 1864.02 75.08 6838607483 9.96
Slab Section
haunch)
support
Crack
(end of 525 464 12058593750 1864.02 75.08 5399608563 9.79
Section
haunch)
Crack
span 625 529 20345052083 2166.62 87.27 8106339089 10.92
Section
support
Bot. Crack
(start of 675 579 25628906250 1864.02 75.08 8969175543 4.96
Slab Section
haunch)
support
Crack
(end of 625 529 20345052083 1864.02 75.08 7304203176 4.4
Section
haunch)
span Uncrack
525 433 12058593750 706.86 28.47 2165080556 1.38
(Inner) Section
Outer
wall
Crack
support 525 429 12058593750 1864.02 75.08 4495735629 10.54
Section
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 24
mm KN.m mm4 mm
Top
7.525 9.40625 138.884 5963868715 2.63 OK
Slab
Bot.
7.525 9.40625 132.924 8106339089 1.85 OK
Slab
Outer
5.225 6.53125 103.685 2165080556 2.61 OK
wall
Permissible Max. compressive stress in concrete for Quasi permanent comb. = 0.36*fck
= 10.8 N/mm2
Xu = 90.38
Actual Max. compressive stress in concrete for Quasi permenant comb. = M*Xu/Icr
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 25
span 244.269 113.471 3.7 14.4 O.K 1.72 10.8 O.K 282.35 300 O.K
support
Top
(start of 205.236 96.443 2.25 14.4 O.K 1.06 10.8 O.K 245.68 300 O.K
Slab
haunch)
support
(end of 173.955 80.21 2.42 14.4 O.K 1.12 10.8 O.K 233.68 300 O.K
haunch)
span 277.508 155.079 2.99 14.4 O.K 1.67 10.8 O.K 282.03 300 O.K
support
Bot. (start of 168.992 95.352 1.41 14.4 O.K 0.8 10.8 O.K 177.08 300 O.K
Slab haunch)
support
(end of 137.171 71.666 1.41 14.4 O.K 0.74 10.8 O.K 158.99 300 O.K
haunch)
span
58.229 0 0.77 14.4 O.K 0 10.8 O.K 202.91 300 O.K
(Inner)
Outer
wall
support 194.156 91.405 3.24 14.4 O.K 1.53 10.8 O.K 285.07 300 O.K
rpeff = 0.009
fct,eff (Top) = 2.6875 fct,eff (Bottom) = 2.5 fct,eff (Wall) = 2.688
kt = 0.5
(esm-ecm) = -2E-05 or 0.0005
(esm-ecm) = 0.00048
5*(c+f/2) = 240
Average Dia of Main Steel = 14.29 mm
Spacinfg of Bar = 72.5 mm
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 26
Spaci
Comp Crack
onent
Section ssc Ac,eff As rpeff (esm-ecm) ng of Sr,max
width Wk
Bar
span 131.16 162500 2244 0.014 0.0004 87.5 338.381 0.13535 0.3 O.K
support
Top
(centre of 115.45 152500 1864.02 0.012 0.00036 75 329.974 0.11879 0.3 O.K
Slab
wall)
support
(end of 107.75 152500 1864.02 0.012 0.00033 75 329.974 0.10889 0.3 O.K
haunch)
span 157.61 240000 2166.62 0.009 0.00048 72.5 524.841 0.25192 0.3 O.K
support
Bot.
(centre of 99.92 240000 1864.02 0.008 0.00031 75 545.962 0.16925 0.3 O.K
Slab
wall)
support
(end of 83.06 240000 1864.02 0.008 0.00026 75 545.962 0.14195 0.3 O.K
haunch)
span
0.00 230000 706.86 0.003 0 81.25 935.000 0.00000 0.3 O.K
(Inner)
Outer
wall
support 134.20 240000 1864.02 0.008 0.00041 75 545.962 0.22384 0.3 O.K
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 27
Calculation for net S.B.C. of Rock
Calculation for Safe Bearing Pressure (as per IRC 78-2014) based on Core Strength
Chainage 108+875 Structure PUP BH 1
Bore RL 12.127 m
Founding RL 11.318 m
Depth of foundation below GL 0.775 m
As per IS 8764:1998
Corelation between UCS and point load index = 22x Point load index
2
Point load index = 39.82 kg/cm at depth 1.5 m
2
= 836.22 kg/cm
As per clause 706.3.1.1.2 of IRC 78-2014 the value of factor of safety
based on unconfined compressive strength of the parent rock may be taken as 6 to 8.
The allowable bearing pressure, thus obtained is to be further restricted to not over 3MPa.
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 28
In case of General shear failure Ultimate Net Bearing Capacity is given by,
Assuming No Eccentricity,
ic=(1-a/90)2 = 1.000
iq=(1-a/90)2 = 1.000
ig=(1-a/f)2 = 1.000
Substituting above in the following equation,
Net Safe Bearing Capacity = Ultimate Net Bearing Capacity ÷ Factor of Safety (F)
qs
1
F
c.Nc .sc .dc .ic qNq 1.sq .dq .iq 0.5.B.
bulk
.N .s .d .i .W'
=3.800*7.606*1.056*1.022*1.000+2.271*0.775*(2.110-1)*1.056*1.011*"1.000
+0.5x8.05x2.27103x 0.912x0.887x1.011x1.000 x 0.500) /2.500
= (31.193+2.087+3.738)/2.500
= (37.018)/2.500
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat
DOCUMENT NO.
MEP-MK-BR-PUP-CLC-0001
SHEET 29
Calculation for Settlement of Foundation as Per IS : 8009 (Part 1 ) - 1976 (Reaffirmed 1998)
Structure: PUP
Location: BH-1
Chainage: 117+622
1 Width of Foundation (B)= 8.050 m = 805.00 cm
2 Length of Foundation (L)= 28.500 m = 2850.00 cm
3 Depth of Foundation below ground level (Df)= 0.775 m = 77.50 cm
4 Dry Density (at 0.75 m depth) (γd)= 1.830 gm/cc
5 Moisture Content (at 0.75 m depth) = 24.100 %
6 Bulk Density (γbulk)= 2.271 gm/cc = 0.00227 kg/cm2
7 Specific Gravity (G)= 2.170
8 Coeff. of Consolidation (Cc) = 0.098 = 0.0980
9 Height of Compr. Layer (Ht) = 1.50 m = 150.00 cm
10 Void Ratio (eo) 0.186 = 0.186
2
11 Foundation pressure (p)= 0.906 kg/cm = 9.061 t/m2
(Which is defined as Net Soil Pressure as per Cl. 6.1 (b) , IS: 6403- 1981)
po = (Df+H/2) γbulk 0.258 kg/cm2
Dp = 0.856 kg/cm2
As per Cl. 9.2.2.2 of IS: 8009 (Part 1) - 1976,
Ht p p
Consolidation Settlement = S f S oed C c log 10 0
1 e0 p0
Soed = 7.869 cm
Corrected Consolidation Settlement Soed = Soed x Depth correction x Rigidity correction x Pore pressure correction
Corrected Consolidation Settlement Soed = 4.94 cm <= 7.5 cm (As per IS : 1904-1986 Table 1)
Detailed Design for 4-Laning of Mahuva-Kagvadar Section of NH-51 from 100/100 to Km 139/915
(Design Chainage from Km 100+450 to Km 140+470) (Package-III) in the State of Gujarat