3-02 3-02 3-02

023-0 023-0 023-0

w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
SYG5260THB 370C-10

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
 3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
 3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

SYG5260THB 370C-10
-02 -02 -02
Truck-mounted
202
3- 0 3
202
3-Concrete Pump
0 3
202
3- 0 3

ww ww ww
xia xia xia
Operation and Maintenance Manual

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 WARNING 3 -02 3-02

02 3-0 3- 0
02 02 3-0
Read
w w 2and follow the safety precautionswand
w 2 instructions in this manual and onwthe
w 2 machine
a
xidecals. xia injury, death or property damage. Keep
Failure to do can cause serious xia this manual
with the machine for reading and future reference.
 3-02 3- 02 3- 02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

SANY GROUP
SANY AUTOMOBILE MANUFACTURING CO., LTD.
SANY Industry Town,
Economic and Technological Development Zone,
Changsha, Hunan China 410100
http://www.sanygroup.com.cn

3-02 3 -02 3- 02
023-0 China
023
- 0
023-0
w 2 2
Email: sanyservice@sany.com.cn
w w 2
w aw w
xia x i
Tel: 0731- 84031888 xia
Fax: 0731- 84031999
Service Hotline: 4008 87 8318
Complaint Hotline: 4008 87 9318

Overseas
Email: crd@sany.com.cn
Service Hotline (Complaint/Enquiry): 0086 4006098318

3-02 3- 02 3- 02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

© 2015 by SANY
0 3 -02 Group. All rights reserved. No part 0 3 -02this publication may be reproduced,
of
0 3 -02
2 0 23-
used, distributed or disclosed except during normal
2 0 23- operation of the machine as described
2 0 23-
herein. All information included within this w publication was accurate at the time ofwpublica-
a wwProduct improvements, revisions, a wetc., may result in differences between w
i
tion.
x x i xia your
machine and what is presented here. SANY Group assumes no liability. For more informa-
tion, contact SANY Group.
 SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 23-0 02 3-0
2 SPECIFIC20DECLARATION 2
ww w w
xia x iaw xia
w
The truck-mounted concrete pump is a special vehicle which integrate the pumping system for
concrete pumping and the boom system for concrete placing on the vehicle chassis. Any other
use or any operation beyond the specified working range is not authorized use. Sany expressly
bears no liability for any consequence due to any unauthorized use.

Information on this manual is used to guide qualified operators to operate and maintain truck-
mounted concrete pump correctly. Sany expressly bears no liability for any consequence due to
any use not observing the information on this manual.

It is forbidden to convert the truck-mounted concrete pump without authorization. Sany

expressly bears no liability for any consequence. When crack or electrical malfunction on the
0
truck-mounted 3 -02 concrete pump occurs, please contact
0 3 -02the supplier, and don’t conduct welding
0 3
2
-0or
- 23-any consequence due to such contravention, -
make
2 023changes without permission, or else,20for 2 023
w w w
xiawSany shall not bear any liability. aw
xi aw
xi
Use genuine spare parts from Sany. Sany expressly bears no liability for any machine damage
or accident due to the use of untested or unauthorized spare parts or tools.Operate and
maintain parts (such as engine, a/c) on the truck-mounted concrete pump, and observe related
regulations on Users' guide supplied from their manufacturer.

Sany expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.

Sany cannot predict every circumstance that might involve a potential hazard in operation or
maintenance. Operators and owners should highly attach importance to safety. Local specific
safety rules
0 3 -0of2 the countries may be stricter. If they
0 3
2 from the regulations on this manual,
-0differ 0 3 -02
2 23- the stricter one.
observe
0 20 23- 23-
20
ww ww ww
xia Duty of Sany xia xia
• Be responsible for providing qualified products.

• Fulfill their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.

• Train the operation and maintenance personnel based on their needs.

Duty of Owners or Other Authorized Personnel

• Only after each person involved in the product’s operation, maintenance and repair is trained

3 - 02
and fully understands the Parts Book and Operation
3 - 02 and Maintenance Manual, can 3they
-02
3-
operate 0
and maintain the truck-mounted 3-
concrete 0pump. 3- 0
2 02 2 02 2 02
w
w• w w
xia iaw personnel are qualified and know
Ensure the operation and maintenance
x x iaw their related
responsibilities.

• Periodically check related personnel's safety consciousness during working.

SYG5260THB 370C-10
3-02 3-02 3-02
3-0
2 which will lead to unsafety occurs,
0fault 3-0
02 stop the truck-mounted concrete20pump
2 3-0
w 2
• If any
w 2 w
iaw
immediately.
x iaw x iaw x
• If necessary Sany service personnel have the right to check the truck-mounted concrete pump
for safety.

• Besides check items regulated by Sany, observe local laws and regulations to check the
truck-mounted concrete pump.

• Ensure timely maintenance and repair on the truck-mounted concrete pump.

• Carefully plan the use of the truck-mounted concrete pump.

02 personnel
Duty of all working
3- 3-02 3-02
3-0
• If there02is any abnormal symptom which may 0cause
2 3-0 02
abnormal working of the truck-mounted 3-0
2 2 2
ww pump or potential hazard, report towyour
concrete w leader. If possible, correct fault in w w
time.
xia xia xia
• All personnel working around the truck-mounted concrete pump must observe all warning
signals and take care of their own and others' safety.

• All personnel should know their working tasks and procedures.

• Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.

Duty of managers

• Ensure the operators are trained and fully understand the Operation and Maintenance Manual
supplied by 0 3 -02 Ensure they are in physical fitness
0 3 02 have the certification of operation.3-02
-and
-0
Sany.
- -
023it is forbidden to operate the truck-mounted
Otherwise, 023 concrete pump. 023
w w2 w w2 w w2
a
x• iEnsure xia ability, teamwork consciousness andxipsychological
the operators have good judgment a
quality. Otherwise, it is forbidden to operate or repair the truck-mounted concrete pump.

• Ensure the signalmen have good vision and acoustic judgment, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.

• Ensure assistant workers can identify the model and working condition to choose a proper
truck-mounted concrete pump.

• Publicize safety consciousness to working personnel, and make them aware of safety
2 related responsibilities.
precautions and0their 02 02
3- 3- 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
 Table of Content
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0

xia
w w 2
Table
xia
w of Content w 2
xia
w w 2

1 Introduction
1.1 Manual Section Descriptions ............................................................................. 1-4
1.1.1 Introduction .................................................................................................. 1-4
1.1.2 Safety ........................................................................................................... 1-4
1.1.3 System
2 functions ..........................................................................................
2 1-5 2
0 3 -0 0 3 -0 0 3 -0
2 23- Operation .....................................................................................................
01.1.4 2 023
-
2
-
023 1-5
ww 1.1.5 Maintenance.................................................................................................
ww ww 1-5
xia xia xia
1.1.6 Troubleshooting............................................................................................ 1-5
1.1.7 Specifications ............................................................................................... 1-5
1.1.8 Appendix ...................................................................................................... 1-5
1.2 Machine Serial Number & Information ............................................................... 1-6
1.3 Contact Information ........................................................................................... 1-7
1.4 Icons and Symbols ............................................................................................ 1-7

3 -02 3- 02 3- 02
3-0
2 Safety
02 02 3-0 02 3-0
w 2 w 2 w 2
w2.1 iaw iaw
Definition of terms .............................................................................................. 2-4
xia x x
2.1.1 Concrete pump............................................................................................. 2-4
2.1.2 Boom pedestal ............................................................................................. 2-4
2.1.3 Arm assembly............................................................................................... 2-4
2.1.4 Placing boom................................................................................................ 2-4
2.1.5 Base structure .............................................................................................. 2-4
2.1.6 Truck mixer................................................................................................... 2-4

-02
2.1.7 3Delivery 3-0
2
line systems.................................................................................... 3-0
2-5 2
0 2 3-0 0 2 3-0 0 2 3-0
2 2.1.8 Machine........................................................................................................
2 2 2-5
w w w w w w
xia xia xia
2.1.9 Operator ....................................................................................................... 2-5
2.1.10 Machine operator ....................................................................................... 2-5

1
Table of Content
SYG5260THB 370C-10
3- 02 3- 02 3- 02
2 3-0 2 3-0 2 3-0
20 Hoseman....................................................................................................
2.1.11 20 202-6
ww aw
w
aw
w
xia x i x i
2.1.12 Signaller and other auxiliary personnel ...................................................... 2-6
2.1.13 Truck mixer driver ...................................................................................... 2-6
2.1.14 Authorized inspector .................................................................................. 2-6
2.1.15 Subject expert ............................................................................................ 2-7
2.1.16 Qualified personnel .................................................................................... 2-7
2.1.17 After Sales Service personnel.................................................................... 2-7
2.1.18 Maintenance............................................................................................... 2-7
-02 -02 -02
-03 of work, working area, danger zone
2.1.19 Place -03 ................................................. 2-8-03
2 023 2 023 2 023
2.2wwDesignated use ..................................................................................................
ww ww 2-13
xia xia xia
2.2.1 Inspection intervals ...................................................................................... 2-14
2.3 Use contrary to designated use ......................................................................... 2-15
2.3.1 Transporting goods ...................................................................................... 2-15
2.3.2 Lifting loads .................................................................................................. 2-15
2.3.3 Removing obstacles..................................................................................... 2-15
2.3.4 Extending the reach ..................................................................................... 2-16
2.3.5 Extensions....................................................................................................
2 2 2-16
0 3 -0 0 3 -0 0 3 -02
- - 23-
2 0 3
2.3.62Impermissible
2 023
end hose ...............................................................................
2 02-16
ww iaw
w ww 2-16
xia 2.3.7 Impermissible working area x.........................................................................
xia
2.3.8 Climbing the placing boom ........................................................................... 2-17
2.3.9 High-pressure delivery ................................................................................. 2-17
2.3.10 Accessories and attachments .................................................................... 2-17
2.4 Exclusion of liability ............................................................................................ 2-17
2.5 Personnel ........................................................................................................... 2-18
2.5.1 Requirements............................................................................................... 2-18
2 2 2-193-02
3-0 3-0
2.5.2 Qualifications................................................................................................
3-0 3-0 3-0
w 202Responsibility of the machine operator
2.5.3
w 202 ........................................................ 2
202-19
iaw Operating Instructions, operatingxiprocedures
aw ww
x2.6 xia
and other regulations ................. 2-19
2.6.1 Operating Instructions .................................................................................. 2-19

2
 Table of Content
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0
2 Operating procedures...................................................................................
02.6.2 02 02 2-20 3-0
2 2 2
ww aw
w
aw
w
xia x i x i
2.6.3 Other regulations.......................................................................................... 2-21
2.7 Personal protective equipment .......................................................................... 2-21
2.8 Before starting work ........................................................................................... 2-23
2.8.1 Checking that the machine is ready for operation ........................................ 2-23
2.8.2 Rendering the machine ready for operation ................................................. 2-23
2.9 Danger due to high-voltage ............................................................................... 2-24
2.9.1 High-voltage lines......................................................................................... 2-24
-02 -02 -02
-03Discharge voltage pattern ............................................................................
2.9.2 -03 3
-02-24
2 023 2 023 2 023
ww 2.9.3 Clearances ...................................................................................................
ww ww 2-25
xia xia xia
2.9.4 High-voltage warning devices ...................................................................... 2-26
2.9.5 Procedure in the event of a flash over.......................................................... 2-26
2.9.6 Earthing in the event of electrostatic charging ............................................. 2-27
2.10 Stationary machines .......................................................................................... 2-27
2.10.1 Set-up site .................................................................................................. 2-27
2.10.2 Stationary booms ....................................................................................... 2-28
2.10.3 Lifting
2 machines and components..............................................................
2 2-282
0 3 -0 0 3 -0 0 3 -0
2 23- Loading and transporting............................................................................
02.10.4 2 023
-
2
-
023 2-28
ww ww ww
xia 2.11 Mobile machines ................................................................................................
xia xia 2-29
2.11.1 Set-up site .................................................................................................. 2-29
2.11.2 Supporting ground...................................................................................... 2-29
2.11.3 Corner bearing loads.................................................................................. 2-30
2.11.4 Supports ..................................................................................................... 2-31
2.11.5 Driving ........................................................................................................ 2-32
2.11.6 Towing........................................................................................................ 2-33
02
2.11.73-Loading 3-0
2
...................................................................................................... 3-0
2-332
3-0 3-0 3-0
202Placing booms ...................................................................................................
2.12 202 202 2-34
ww ww ww
xia xia xia
2.12.1 Unfolding the placing boom........................................................................ 2-34
2.12.2 End hose .................................................................................................... 2-35

3
Table of Content
SYG5260THB 370C-10
3- 02 3- 02 3- 02
2 3-0 23-0 23-0
20 Procedure in storms ...................................................................................
2.12.3 20 202-36
ww aw
w
aw
w
xia x i x i
2.12.4 Concreting in cold weather......................................................................... 2-37
2.13 Delivery line systems ......................................................................................... 2-37
2.13.1 Suitable delivery lines ................................................................................ 2-37
2.13.2 Securing delivery........................................................................................ 2-37
2.13.3 Tightness and blockages ........................................................................... 2-38
2.13.4 Opening delivery lines................................................................................ 2-38
2.13.5 Clearance to delivery lines ......................................................................... 2-38
-02 -02 -02
-03
2.13.6 Fastening -03
delivery lines.............................................................................. -03
2-39
2 023 2 023 2 023
w
w2.13.7 ww ww 2-39
Continuation delivery lines .........................................................................
xia xia xia
2.14 Pumping operations ........................................................................................... 2-39
2.14.1 Place of work.............................................................................................. 2-39
2.14.2 Safety ......................................................................................................... 2-40
2.14.3 Remote control........................................................................................... 2-40
2.14.4 Moving machine components and hot surfaces ......................................... 2-41
2.14.5 Constant observation of the machine......................................................... 2-41
2.14.6 Truck2mixer ................................................................................................
2 2-42
0 3 -0 0 3 -0 0 3 -02
- - 23-
2 023 .............................................................................................................
2.15 Cleaning
2 023 2 02-42
ww ww ww 2-42
xia 2.15.1 General ......................................................................................................
xia xia
2.15.2 Cleaning agents ......................................................................................... 2-43
2.15.3 Hazards...................................................................................................... 2-43
2.15.4 Cleaning with compressed air .................................................................... 2-43
2.15.5 Protection against water............................................................................. 2-45
2.15.6 Post-cleaning procedure ............................................................................ 2-46
2.16 Maintenance and special work .......................................................................... 2-46
2 2 2-463-02
3-0
2.16.1 Requirements 3-0
for special work...................................................................
3-0 3-0 3-0
202
2.17 Welding
w 202 2
202-48
..............................................................................................................
iaw Working on the placing boom ww ww
x2.18 xia xia
............................................................................ 2-49
2.19 Safety-relevant components .............................................................................. 2-50

4
 Table of Content
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 23-0 2 3-0
20 Software .............................................................................................................
2.20 20 20 2-50
ww aw
w
aw
w
xia 2.21 Protective and safety x i x i
......................................................................................... 2-50
2.22 Electrical power ................................................................................................. 2-51
2.22.1 General ...................................................................................................... 2-51
2.22.2 Electrical components ................................................................................ 2-52
2.22.3 Power at the construction site .................................................................... 2-52
2.23 Hydraulic systems .............................................................................................. 2-53
2.23.1 General ...................................................................................................... 2-53
-02 -02 -02
-03 Replacing hydraulic hoses .........................................................................
2.23.2 -03 3
-02-54
2 023 2 023 2 023
ww 2.23.3 Noise emissions .........................................................................................
ww ww 2-54
xia xia xia
2.24 Exhaust fumes ................................................................................................... 2-55
2.25 Functional fluids ................................................................................................. 2-55

3 System Functions
3.1 General Overview .............................................................................................. 3-3
3.1.1 Main component locations............................................................................ 3-3
3.1.2 Main characteristics...................................................................................... 3-4
-02 -02 -02
-03 System ....................................................................................................
3.2 Boom -03 3
-03-7
2 023 2 023 2 023
ww 3.2.1 Boom overview.............................................................................................
ww ww 3-7
xia xia xia
3.2.2 Boom components ....................................................................................... 3-7
3.2.3 Boom control ................................................................................................ 3-8
3.3 Outrigger System ............................................................................................... 3-10
3.3.1 Outrigger overview ....................................................................................... 3-10
3.3.2 Outrigger components.................................................................................. 3-10
3.3.3 Outrigger control........................................................................................... 3-11

2
3.3.4 Outrigger
-0 2
pads..............................................................................................
-0
3-122
-0
0 3 0 3
- Chassis ....................................................................................................
- - 0 3
0 3
3.4 2Truck
2 2 023 2 023 3-13
ww 3.4.1 Truck chassis overview ................................................................................
ww ww
xia xia xia 3-13
3.4.2 Truck chassis components........................................................................... 3-14

5
Table of Content
SYG5260THB 370C-10
3- 02 3- 02 3- 02
23-0 2 3-0 2 3-0
20
3.5 Pumping 20 203-15
System ................................................................................................
ww aw
w
aw
w
xia x i x i
3.5.1 Pumping system overview ........................................................................... 3-15
3.5.2 Pumping system & related components....................................................... 3-15
3.5.3 Pumping system operation........................................................................... 3-16
3.5.4 Pumping controls ......................................................................................... 3-17
3.6 Hydraulic System ............................................................................................... 3-18
3.6.1 Outrigger controls......................................................................................... 3-18
3.6.2 Outrigger and boom backup hydraulics ....................................................... 3-20
-02 -02 -02
-03 hydraulics...........................................................................................
3.6.3 Pump -03 -03
3-21
2 023 2 023 2 023
w Mixing control valve and mixingwcutoff
w3.6.4 w valve ................................................
ww 3-21
xia xia xia
3.6.5 Accumulator and Unloading Ball Valve of Accumulator ............................... 3-22
3.6.6 Self-sealing Device of Main Oil Pump Oil Inlet and Gear Pump Oil Suction Cut-
off Valve ................................................................................................................ 3-23
3.6.7 Water pump.................................................................................................. 3-24
3.7 Electric Control System ..................................................................................... 3-24
3.7.1 Electric Control Cabinet ............................................................................... 3-24
3.7.5 Electromagnetic valve of boom .................................................................... 3-30
-02 -02
3 gauges & indicators.........................................................................
3 3 -02
023-0
3.7.6 System 3-0 02 3-0
3-30
02
2 2 2
w Light .............................................................................................................
w3.7.7 ww ww 3-34
xia xia xia
3.7.8 E-STOP buttons ........................................................................................... 3-38
3.8 Remote Control System ..................................................................................... 3-40
3.8.1 In-Cab receiver............................................................................................. 3-40
3.8.2 Remote controller ......................................................................................... 3-41

0 3 -02 3- 02 3- 02
4 Operation
023
-
02 3-0 02 3-0
w 2 w 2 w 2
iaw Pre-operational Checks
x4.1 xia
w
xia
w
..................................................................................... 4-3

6
 Table of Content
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 23-0 2 3-0
4.220 Set-up Site .........................................................................................................
20 20 4-5
ww aw
w
aw
w
xia 4.3 x i x i
Starting Up ......................................................................................................... 4-7
4.3.1 Test run ........................................................................................................ 4-7
4.3.2 Start the machine and engaging the transfer gearbox power take- off ........ 4-9
4.4 Outrigger Set-Up ................................................................................................ 4-10
4.4.1 Working area ................................................................................................ 4-10
4.4.2 Danger zone................................................................................................. 4-11
4.4.3 Operation of outriggers................................................................................. 4-12
-02 -02 -02
-03OSS(Optional) .............................................................................................
4.4.4 -03 3
-04-15
2 023 2 023 2 023
ww 4.4.5 Levelling the machine...................................................................................
ww ww 4-16
xia xia xia
4.5 Function Checks ................................................................................................ 4-18
4.5.1 Pump functions............................................................................................. 4-18
4.5.2 Filter functions .............................................................................................. 4-19
4.5.3 E-STOP function .......................................................................................... 4-20
4.5.4 Function check on the boom control block ................................................... 4-21
4.5.5 Function check on the agitator safety cutout................................................ 4-22
4.6 Boom Movements
2 ..............................................................................................
2 4-232
0 3 -0 0 3 -0 0 3 -0
2 23- Restrictions on use.......................................................................................
04.6.1 2 023
-
2
-
023 4-23
ww 4.6.2 Danger zone.................................................................................................
ww ww 4-25
xia xia xia
4.6.3 Spontaneous retraction of the boom and support cylinders ......................... 4-26
4.6.4 Uncontrolled boom movements.................................................................... 4-27
4.7 Hand Signals for Boom and Pump Operations .................................................. 4-28
4.7.1 Standard boom hand signals........................................................................ 4-28
4.7.2 Pump operation hand signals....................................................................... 4-31
4.8 Extending the Boom .......................................................................................... 4-34

-02
4.8.1 3Preparing 3-0
2
the Remote Controller.................................................................. 3-0
4-352
0 2 3-0 0 2 3-0 0 2 3-0
2 4.8.2 Unfolding the boom ......................................................................................
2 2 4-36
w w w w w w
xia xia xia
4.8.3 Unlocking the end hose................................................................................ 4-39
4.8.4 Checking outrigger stability .......................................................................... 4-39

7
Table of Content
SYG5260THB 370C-10
3- 02 3- 02 3- 02
23-0 23-0 2 3-0
20 Safety precautions .......................................................................................
4.8.5 20 204-40
ww aw
w
aw
w
xia x i x i
4.8.6 Notes on correct pumping ............................................................................ 4-45
4.8.7 Pre-operational checks ................................................................................ 4-46
4.8.8 Pumping ....................................................................................................... 4-47
4.8.9 Possible faults .............................................................................................. 4-50
4.8.10 Special cases ............................................................................................. 4-53
4.9 Equipment Clean-up ......................................................................................... 4-54
4.9.1 Cleaning the Boom Piping............................................................................ 4-54
-02 -02 -02
-03 delivery cylinder and S-tube ...........................................................
4.9.2 Hopper, -03 -03
4-58
2 023 2 023 2 023
w Truck superstructure and post-cleaning
w4.9.3 ww ww 4-60
procedure......................................
xia xia xia
4.10 Retracting the Boom & Outriggers .................................................................... 4-62
4.11 Driving, Towing and Loading ............................................................................ 4-63
4.11.1 Driving ........................................................................................................ 4-63
4.11.2 Towing........................................................................................................ 4-66
4.11.3 Loading ...................................................................................................... 4-67
4.12 Machine Decals ................................................................................................ 4-68

2
4.12.1 Locations
-0
of safety marks on the complete2vehicle................................... 4-69
-0 -02
- 0 3 - 0 3 0 3
2 023 Mark descriptions ......................................................................................
4.12.2
2 023 2 23-
04-71
ww ww ww 4-72
xia 4.12.3 Detailed explanation to safety xia marks ........................................................
xia
5 Troubleshooting
5.1 General .............................................................................................................. 5-3
5.2 Troubleshooting Mechanical System ................................................................. 5-3
5.3 Troubleshooting Hydraulic System .................................................................... 5-6
5.4 Troubleshooting Lubrication System ................................................................. 5-10
5.5 Troubleshooting Electric System ....................................................................... 5-11
3 -02 3- 02 3- 02
3-0
6 Maintenance
02 02 3-0 02 3-0
w 2 w 2 w 2
6.1w Routine Maintenance & MandatoryawOverhaul ....................................................
aw 6-3
xia xi xi
6.2 General Tightening Torques .............................................................................. 6-8

8
 Table of Content
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 2 3-0 2 3-0
6.320 Lubrication .........................................................................................................
20 20 6-11
ww aw
w
aw
w
xia x i x i
6.3.1 Lubrication Method....................................................................................... 6-11
6.3.2 Lubricant Recommendation ......................................................................... 6-15
6.4 Visual Checks .................................................................................................... 6-20
6.4.1 General check .............................................................................................. 6-20
6.4.2 Check the hydraulic system ......................................................................... 6-24
6.4.3 Check the electrical system.......................................................................... 6-25
6.5 Pumping System ................................................................................................ 6-25
-02 -02 -02
-03Pumping cylinder piston ...............................................................................
6.5.1 -03 3
-06-26
2 023 2 023 2 023
ww 6.5.2 Agitator shaft and leaf ..................................................................................
ww ww 6-30
xia xia xia
6.5.3 S-valve Assembly......................................................................................... 6-31
6.5.4 Hopper ......................................................................................................... 6-50
6.5.5 Delivery cylinder ........................................................................................... 6-51
6.5.6 Delivery line.................................................................................................. 6-51
6.6 Slewing Mechanism ........................................................................................... 6-62
6.6.1 Overview ...................................................................................................... 6-62
6.6.2 Slewing
2 gear transmission ...........................................................................
2 6-642
0 3 -0 0 3 -0 0 3 -0
2 23- Ball-Bearing Slewing Ring............................................................................
06.6.3 2 023
-
2
-
023 6-66
ww ww ww
xia 6.7 Transfer Case and Drive Shaft xia ..........................................................................
xia 6-67
6.7.1 Transfer case ............................................................................................... 6-68
6.7.2 Drive shaft .................................................................................................... 6-70
6.8 Hydraulic System ............................................................................................... 6-71
6.8.1 Overview ...................................................................................................... 6-71
6.8.2 Changing the hydraulic fluid ......................................................................... 6-72
6.9 Accumulator ....................................................................................................... 6-76

-02
6.9.1 3Overview 3-0
2
...................................................................................................... 3-0
6-762
0 2 3-0 0 2 3-0 0 2 3-0
2 6.9.2 Checking the nitrogen pressure 2 of accumulator...........................................
2 6-77
w w w w w w
xia xia adjustment of accumulator .............................
6.9.3 Nitrogen filling and pressure xia 6-77

9
Table of Content
SYG5260THB 370C-10
3- 02 3- 02 3- 02
2 3-0 23-0 2 3-0
20 Filter ............................................................................................................
6.10w Oil w2
0 0
w 2 6-79
w iaw iaw
xia x x
6.10.1 Replacing hydraulic oil filters..................................................................... 6-79
6.11 Metal Breather ................................................................................................ 6-80
6.12 Hoses ................................................................................................................ 6-80
6.12.1 Checking the hoses.................................................................................... 6-81
6.12.2 Replacing the hoses................................................................................... 6-81
6.12.3 Identifying the hoses .................................................................................. 6-82
6.13 Electrical System .............................................................................................. 6-83
-02 -02 -02
-03
6.13.13Electric 3-0
3
control cabinet ............................................................................... 3-0
6-84 3
2 02 2 02 2 02
w w
w6.13.4 Outrigger operation box .............................................................................
w w w
6-86
xia xia xia
6.13.5 Mechanical encoder .................................................................................. 6-87
6.13.6 Temperature sensor................................................................................... 6-87
6.13.7 Liquid level sensor ..................................................................................... 6-88
6.13.9 Proximity switch of transfer case ........................................................ 6-89
6.13.10 Rocker switch ...........
.................................................................................... 6-90
6.13.11 Electromagne tic valve and its plug ...................................................... 6-90

02 leveling gauge(Optional) ...........................................................

6.13.12 Electical
3- 02 3-
6-91
3- 02
3-0 3-0
6.130.213 Wire .................................. ................. 3-0
02 ......................................................06-91
2
w 2 w 2 w 2
w w w
xia 6.13.14 Wireless remote control system
xia ......................................................
xia 6-91

7 Specifications
7.1 Technical Data ................................................................................................... 7-3
7.2 Dimension .......................................................................................................... 7-5
7.3 Boom Operating Range ..................................................................................... 7-6

0 2 02 02
03-
8 Appendix
- 3-0
3-
3-0
3-
2 023 02
2 02 2
8.1wwHydraulic Basic Diagram ww ww 8-3
...................................................................................
xia xia xia

10
 Table of Content
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 23-0 2 3-0
8.220 Electrical Basic Diagram ....................................................................................
20 20 8-5
ww ww ww
xia xia
8.3 Specifications of twin pipes ............. xia .......... 8-11
.............. ...........................................

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

11
Table of Content
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia xia
PA
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

12
 Introduction
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

Introduction
3- 02 3- 02 3- 02
02 3-0
1 2Introduction 02 3-0 02 3-0
2 2
ww w w w w
xia a xia
1.1 Manual Section Descriptionsxi............................................................................1-4
1.2 Machine Serial Number & Information ..............................................................1-6
1.3 Contact Information ..........................................................................................1-7
1.4 Icons and Symbols ...........................................................................................1-7

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

1-1
Introduction
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

WARNING

3-02 3
Always read the Safety 0section -0 2
of this 3-02
023-0 manual before attempting
0 2 3 - to operate this 023-0
w 2 2 2
w wwto do this could result
equipment. Failure w w
xia xia
in machine damage, personnel injury or xia
death.

1-2
 Introduction
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
203-0 02 3-0 023-0
1w 2INTRODUCTION w 2 w 2
w w w
xia xia xia
● SANY-built equipment offers high-quality
performance and excellent after-sales
service support.
● SANY-built equipment is widely used
throughout the industry for various types
of applications.
● SANY is a leading manufacturer of
heavy construction equipment worldwide.

-02 -02 3-02

-03 provides safety, technical23-03
This manual
2 3 3-0
20
descriptions, 20
operation, troubleshooting and 2 02
w w w w
xia maintenance. In order to properly xuse iaw your xia
w
equipment, it is important to read this manual
carefully before beginning any operations.

Items addressed in this manual are designed

to help you:

● Understand the structure and performance

of your equipment.
● Reduce improper operation and point out Fig.1-1
possible
3 - 02 hazardous situations when 3-02 3-02
3-0 equipment.
using
02 02 3-0 023-0
2 2 2
w●w Increase equipment efficiency during operation.
ww w w
xia xia xia
● Prolong the service life of your equipment.
● Reduce maintenance costs.

Always keep this manual nearby and have all

personnel involved with any work operations
read it periodically. If this manual should
become damaged or lost and can not be
read, it is advised to request a replacement
copy from your SANY distributor as soon as
possible. 3-02 3-02 3-02
2 3-0 23-0 023-0
20copy of the manual is not withwthe
Ifw a 20 w 2
w aw the w
xia machine at the time of use, do notxiuse xia
equipment until you have obtained a
replacement copy from your SANY distributor.

1-3
Introduction
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 the equipment, be sure to give this 202 3-0 023-0
2
If you sell
w 2
iaw to the new owner. ww w w
xmanual xia xia
NOTE:Continuing improvements in the design
can lead to changes in detail which
may not be reflected in this manual.
Always consult your SANY distributor
for the latest available information on
your equipment or if you have questions
regarding information in this manual.

2
-0Section Descriptions 02 02
1.1 Manual
0 3 3- 3-
-
023 02 3-0 023-0
Thiswoperator's manual covers use andw 2
2 w 2
iaw
xmaintenance
w
xiaare
of your equipment. There xia
w
seven sections to this manual, with each
section providing information you should be
familiar with before performing any operations
or repairs. Keep this manual with the machine
for your reference at all times. Replace it
immediately if it is damaged or lost.

NOTE:Due to improvement and updating of

products, some information may differ
from your
0 3 -02equipment. If you have any 0 3 -02 3-02
023
- on your equipment, contact 23-
question
023-0
w 2
your SANY distributor before operatingw 20 w 2
w w w
xia or repairing the equipment. xia xia

1.1.1 Introduction
This section provides an overview of what is
covered in the rest of this manual, including
machine label information and SANY contact
information.

1.1.2 Safety
This section covers
0 3 -02 basic safety information 0 3 -02 3-02
023
relating to -this equipment. Make sure you 23-
0 023-0
understand all the precautions describedw 2
fully w 2 w 2
w w w
xiniathis manual and the safety labels onxiathe xia
machine before operating or maintaining this
machine.

1-4
 Introduction
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 023-0
w 20 System functions
1.1.3
w 2 w 2
wThis iawall the w
xia section provides an overview xof xia
controls and operating systems on your
equipment. It is important to study and
become familiar with all controls and systems
before proceeding with any operations.

1.1.4 Operation
This section provides the basic operating
procedures for the job. It is important to study
and become2 familiar with all procedures
3-0 02 02
0 any operations with the -03- 3-
3-0
before -performing
3 3
202
equipment. 202 2 02
ww ww w w
xia xia xia
1.1.5 Maintenance
This section provides all general maintenance
procedures. It is important to study and
become familiar with all the maintenance
procedures before performing any
maintenance operations on the equipment.

1.1.6 Troubleshooting
This section outlines common malfunctions
and fault 3 02
-diagnostic procedures for the 03-
02 3-02
3- 0 3- 3-0
e q2u0i 2p m e n t o p e r a t i n g s y s t e m . B a s2i0c2 2 02
w
wmechanical, ww w w
xia
hydraulic and electricaliasystem
x xia
troubleshooting is included.

1.1.7 Specifications
This information provides overall required
operating parameters for the equipment you
are using. Some information may vary due to
the design of the chassis.

NOTE:Some information may vary due to the

02changes.
design
3- 3- 02 3-02
23-0 02 3-0 023-0
20 Appendix
1.1.8 2 2
ww w w w w
xia This section provides the hydraulic xia basic xia
diagram and the electrical basic diagram.

1-5
Introduction
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 2 3-0 023-0
20
1.2 wMachine Serial Number & Informa-w 20 w 2
iaw
xtion xia
w
xia
w

The serial numbers and model numbers on

the components are the only numbers that
your SANY distributor will need when
ordering replacement parts or requiring
assistance for your equipment. Record the
information in this manual for future use.

Data Plate
2 02 02
3-0the Date Plate.
See Fig. 1-2 for 3- 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.1-2 xia

Data Plate Location

On the pedestal column is the pump unit data

plate (a).

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.1-3

1-6
 Introduction
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 2 3-0 02 3-0 023-0
w w 2 Contact Information
1.3
w w 2
w w 2
xia xia
Thank you for purchasing a SANY product. In
xia
the event that you should need to contact us
for any reason, you can reach us as follows:

Our address:
Sany Industry Town, Changsha National
Economic & Technical Development Zone,
Hunan, China
● Service Hotline: 0086 4006098318
2
Service-0E-mail: 02 02
●
0 3 crd@sany.com.cn
3- 3-
●
023- site: http://www.sanygroup.com.cn
Web
02 3-0 023-0
w w2 w w 2
w w 2
xia 1.4 Icons and Symbols xia xia
Most accidents are usually caused by the
failure to follow fundamental safety rules for
the operation and maintenance of the
machine. To avoid accidents it is important to
read and understand all information outlined
in this manual before operating or performing
maintenance on this machine.

The following
3 - 02 (ANSI/ISO) signal words are 3-02 3-02
used to 0
3-inform you that there is a potentially 3-0 3-0
2 0 2 2 02 2 02
hazardous situation that may lead to damage,
ww ww w w
xia personal injury or even death. In thisxiamanual xia
and on the machine decals, different signal
words or illustrations are used to express the
potential level of hazard.

DANGER
Indicates an imminent hazard which, if not
avoided, will result in serious injury or
death.

3-02 3-02 3-02

02 3-0 WARNING
02 3-0 023-0
w 2 2 2
wIndicates ww
a potentially hazardous situation w w
xia which, if not avoided, could result
xia in xia
injury or possibly death.

1-7
Introduction
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 02 3-0 023-0
w 2 CAUTION w 2 w 2
iaw
xIndicates x iaw xia
w
a possible potential hazardous
situation which, if not avoided, could
result in minor or major injury.

NOTICE
Indicates a situation which can cause
damage to the machine, personal property
and/or the environment, or cause the
equipment to operate improperly.

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w wIt w
xia xia xia
This is the general warning sign.
is used to alert the user to potential hazards.
All safety messages that follow this sign shall
be obeyed to avoid possible harm.

This symbol indicates that the

operation is not in conformity to the safety
regulations, is prohibited or may cause
injuries or fatalities.

3-02 3-02 3-02

3-0
2 symbol indicates that the operation 202
0This 3-0 023-0
2 2
ww ww w w
xisiain conformity to the safety regulations. xia xia
SANY cannot predict every circumstance that
might involve a potential hazard in operation
or maintenance. Some safety messages in
this manual and on the machine may not
include all possible safety precautions.

If any procedures or actions not specified,

recommended or allowed in this manual are
used, you must be sure that you and others
-02 procedures and actions
can perform03such 0 3 -02 3-02
-
023 without damaging the machine, 2023
safely 2and
-
023-0
2
ww injury to yourself or other personnel. wIfw w w
xia xia xia
causing
you are unsure about the safety of some
procedures, contact your local SANY distributor.

1-8
 Introduction
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 023-0
w 2 WARNING w 2 w 2
w iaw w
xia ● All operators or maintenance
x
personnel
xia
involved with the use of this equipment
must read this manual thoroughly before
operating or maintaining this equipment.
● This manual must be kept on or near
t he e q u ip m e n t f o r r e f e r e n c e a n d
periodically reviewed by all personnel
involved with operation or
maintenance of this equipment.
● Some actions
0 3 -02 involved in the operation or 03-02 3-02
3-
maintenance
0a2serious
of this equipment could cause 3-
02 023-0
2 accident if they are not 2
performed 2
ww ww w w
xia in the manner described in this manual. xia xia
● All procedures and precautions outlined
in this manual apply only to intended
uses of this equipment. If you use your
equipment for any unintended uses that
are not specifically prohibited, you must
be sure that it is safe for you and others
to do so. In no event should you or
others engage in prohibited uses or
actions as described in this manual.
● SANY 3 02
-delivers equipment that complies 03-0
2
3-02
0 3-0
2 23- all applicable regulations and
0with 2 023
-
2 02
ww standards of the country to which w
iaw the w w
xia equipment has been shipped. If this
x xia
equipment was purchased in another
country or purchased from someone
in another country, it may lack certain
safety features and specifications that
are necessary for use in your country.
If there is any question about whether
your product complies with the applicable
standards and regulations of your country,

0 3 - 2 local SANY distributor before 03-02

contact 0your
3-02
0 23-
operating this equipment.
0 23- 023-0
2
● Improper operation or maintenance ofwthis 2 2
a ww w w w
x i equipment can be hazardous and xia could xia
result in serious injury or even death.

1-9
Introduction
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia xia
PA
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

1-10
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

Safety
0 3 -02 0 3 -02 0 3 -02
- - -
023
2 Safety
2 2 023 2 023
w Definition of terms .............................................................................................2-4
w2.1 ww ww
xia 2.2 Designated use .................................................................................................2-13
xia xia
2.3 Use contrary to designated use ........................................................................2-15
2.4 Exclusion of liability ...........................................................................................2-17
2.5 Personnel ..........................................................................................................2-18
2.6 Operating Instructions, operating procedures and other regulations ................2-19
2.7 Personal protective equipment .........................................................................2-21
2.8 Before starting work ..........................................................................................2-23
2.9 Danger due to high-voltage ..............................................................................2-24
2 2 2
3-0 machines .........................................................................................2-27
2.10 Stationary
-0 3-0 -0 3-0 -0
3
2.1102Mobile 023 023
machines ...............................................................................................2-29
w w2 w 2 w 2
xia 2.12 iaw iaw
Placing booms ..................................................................................................2-34
x x
2.13 Delivery line systems ........................................................................................2-37
2.14 Pumping operations ..........................................................................................2-39
2.15 Cleaning ............................................................................................................2-42
2.16 Maintenance and special work .........................................................................2-46
2.17 Welding .............................................................................................................2-48
2.18 Working on the placing boom ...........................................................................2-49
2.19 Safety-relevant components .............................................................................2-50
2.20 Software ............................................................................................................2-50
2 2
0 and safety ........................................................................................2-50
0 0 2
03-
2.21 Protective
3- 03- 3- 03- 3-
w 202Electrical power ................................................................................................2-51
2.22 202 w w 202
w2.23 w w
xia xia xia
Hydraulic systems .............................................................................................2-53
2.24 Exhaust fumes ..................................................................................................2-55
2.25 Functional fluids ................................................................................................2-55

2-1
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

WARNING

3-02 Always read the Safety section

3 -02 of this 3-02
023-0 023
manual before attempting
0
- to operate this
023-0
w 2 2
equipment. Failurewto do this could result w 2
w w w
xia xia
in machine damage, personnel injury or xia
death.

2-2
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
2w 2SAFETY w 2 w 2
w w w
xia xia xia
WARNING
Make sure you fully understand the
precautions described in this manual and
the safety labels on the machine before
operating or maintaining this machine.
Read and follow all safety precautions.
Failure to do so may result in equipment
damage, serious injury or possibly death.

0 3 -02 0 3 -02 3-02

23-
This section
0
corresponds to the contents of 3-
02 023-0
the2 VDMA brochure entitled “Safety 2 2
ww ww w
manual
w
xia Concrete delivery and placing machines”.
xia xia
Here you will find a summary of the most
important safety regulations. This section is,
therefore, particularly suitable as an initial
basic instruction for new operators. Naturally,
the various rules are also repeated once
more at the appropriate points in other
sections.

NOTE:Special2 safety regulations may be

0 3 -0 0 3 -02 3-02
3-0
necessary
- for some tasks. These -
2 023special safety regulations will only 2be023 2 02
ww w
f o u n d i n t h e d e s c r i p t i o n iaowf t h e w w
xia x xia
particular task.
NOTE:Safety regulations referred in this
section about line pump is suitable for
our product.

3- 02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

2-3
Safety
SYG5260THB 370C-10
3- 02 3-02 3-02
0 23-0 02 3-0 023-0
2.1 w 2Definition of terms w 2 w 2
w w w
xia xia xia
The terms used in this safety manual are
explained below, along with descriptions of
the requirements placed on specific groups of
people.

2.1.1 Concrete pump

For the purposes of this safety manual,
concrete pumps are defined as devices which
are designed to deliver concrete to placement
-02hoses.
sites via pipes3or 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w
2.1.2 Boom pedestal w w
xia xia xia
In this safety manual, boom pedestal refers to
a device for holding and guiding an arm
assembly.

2.1.3 Arm assembly

For the purposes of this safety manual, arm
assemblies are powered slewing devices
consisting of one or more swinging or folding
sections for guiding the delivery line.
3- 02 3-02 3-02
2.1.4 023-0
Placing boom 02 3-0 023-0
w 2 w 2 w 2
w safety manual, placing boom refersawto
In this w
xaiaunit comprising the arm assemblyxiand xia
boom pedestal.

2.1.5 Base structure

For the purposes of this safety manual, base
structures are defined as equipment which is
designed to hold a stationary placing boom to
give the latter the required stability.

2
Truck-0mixer 02 02
2.1.6
3 3- 3-
3-0
In this 0safety2 manual, truck mixers are 02 3-0 023-0
2 2 2
v ew h iwc l e s w i t h m i x i n g e q u i p m e n t fwow
r w w
ia
xtransporting xia xia
concrete.

2-4
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
w 20
2.1.7 Delivery line systems
w 2 w 2
wFor w w
xia ia
the purposes of this safety xmanual, xia
delivery line systems are defined as self-
contained pipes or hoses in which concrete is
pumped from the concrete pump to the
placement site. Devices for shutting-off,
diverting or cleaning delivery lines can be
integrated into delivery line systems.

2.1.8 Machine
In this safety2manual, concrete delivery and
0 02 02
03-
placing -machines
3
refer to:
3-0
3-
3-0
3-
2 02 2 02 2 02
w–w w
w w w
xia xia
Truck-mounted concrete pumps (ensemble
xia
of truck, concrete pump with and without
placing boom). The truck manufacturer’s
safety regulations also apply to the truck.
– Truck mixer concrete pump (an ensemble
of truck mixer, concrete pump and
placing boom). The safety regulations
issued by the truck mixer manufacturer
and by the truck manufacturer also apply
to truck mixer concrete pumps.
-02 3-02 3-02
– -03 concrete pumps
Stationary
23 3-0 3-0
2 0 02 02
–w Stationary w2
placing systems (an ensemble w 2
xiaw xia
of placing boom and base structure)
w
xia
w

2.1.9 Operator
Authorized representative of the owner of the
concrete pumps and/or placing booms. The
operator is responsible for the use of these
machines.

2.1.10 Machine operator

Person trained
3 - 02 in and charged with the 3-02 3-02
0 2 3-0 of concrete pumps and placing023-0
operation
023-0
w w2
booms. w2 w w w 2
xia xia xia

2-5
Safety
SYG5260THB 370C-10
3- 02 3- 02 3-02
2 3-0 02 3-0 023-0
2.1.1120Hoseman 2 2
w w w
iaw instructed by the site management
xPerson
w
xia in xia
w
how an end hose is guided. Hosemen must
be able independently to evaluate dangerous
situations which may occur in the area of the
end hose and react according to the situation.

2.1.12 Signaller and other auxiliary

personnel
Persons instructed by the site management
to help the machine operator in his work if
-02 to observe all areas of
the latter is unable
0 3 0 3 -02 3-02
operation 3- danger zones. Signallers must 023-
02and 023-0
2 2 2
b ewawb l e t o i n d e p e n d e n t l y e v a l u a t e a wlw
l w w
ia
xdangerous situations which may occur xwhen
ia xia
working with a concrete pump and/or placing
boom, and to react according to the situation.
The signaller must have a suitable means of
communication with the machine operator.

2.1.13 Truck mixer driver

Person who supplies the concrete pump with
concrete from a truck mixer. Truck mixer
drivers must be 2instructed by the machine
0 3-0 the operating elements 0 3 -02 3-02
3-0
operator to-operate
023 3-
on the 2concrete pump provided for their use. 202 2 02
ww ww w w
xTirau c k m i x e r d r i v e r s m u s t b e a b xl eia t o xia
independently evaluate all dangerous
situations which may occur when working in
the area of the hopper of a concrete pump,
and to react according to the situation.

2.1.14 Authorized inspector

Authorized inspectors are persons
empowered by the relevant government
bodies to carry out this task of inspection.
The prerequisites
0 3 -02for becoming an authorized 3- 02 3-02
3-
inspector are:
02 02 3-0 023-0
w 2 w 2 w 2
wTo w w
x–ia xia
have completed a higher education
xia
course in engineering or similar.

2-6
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0To2 3-0 02 3-0 023-0
–
w 2 have at least 5 years’ professional
w 2 w 2
w awwhich w
xia experience in a relevant domain,xiof xia
at least six months must have involved
participation in the work of an authorized
inspector.
– To possess thorough knowledge of the
relevant health and safety regulations, as
well as of directives and the generally
recognised rules of engineering.
– To have access to the necessary
02 to carry out the inspection.
equipment 02 02
– To 3 - 0be3-
able to carry out the tasks2 3-0
3-
3-0
3-
202 w2
0 2 02
ww impartially.
w w w
xia xia xia
2.1.15 Subject expert
For the purposes of this safety manual, a
subject expert is a person who, through their
professional training, their professional
experience and their recent professional
activity, has the required specialist knowledge
to inspect the tools.

02
2.1.16 Qualified
3 -
personnel
3 -02 3-02
0 0 3-0
Persons
2 0 23- who have completed specialist 2 0 23- 2 02
ww ww w
training for a particular activity which qualifies
a w
i
x them to carry out their roles. xia xia

2.1.17 After Sales Service personnel

Qualified persons employed by the
manufacturer who are responsible in
particular for maintenance of the machine.

2.1.18 Maintenance
Maintenance embraces all measures required

3 - 02 servicing and repair of a

for inspection,
3- 02 3-02
3-0
machine.
02 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

2-7
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 2 3-0 023-0
2.1.1920Place of work, working area, danger
20 zone 2
w ww w
iaw machines
xMobile xia xia
w

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.2-1 Example

Stationary machines

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w Example
Fig.2-2 w w
xia xia xia

2-8
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
NO. Designation Explanation

1 Machine operator In normal operation, with the remote control

2 Place of work Hoseman At the end hose in the danger zone
(during
3 Signaller In the machine operator’s range of vision
pumping
4 operations) Auxiliary personnel As manual placing system operators
5 Truck mixer driver At the hopper in the danger zone
Area with a radius of the reach of the placing
6 2 Permitted
3-0 03 -02 + end hose length
boom -02
3- 0 Working area
3- -03
2072 Impermissible 202 023
The end hose must not be moved backwards
2
w ww w boom
beyond the vertical of the placing
xiaw xia x iaw
Risk of injury when pumping is started,
during pumping operations, when removing
8 At the end hose a blockage and during washing out
procedures. The diameter of the danger
zone is twice the end hose length.
Beneath the placing
9 Risk of injury from falling items
boom
Area of the support
Danger of crushing when the machine is set
10 Danger zone legs and feet or area
up and when the supports are retracted
of the base structure

11 3-02 On the machine -02presence on or below the machine when

Any
3 3 -02
02 3-0 023
- 0 the pump is in operation is prohibited
023
- 0
w 2 2 2
w ww Risk of injury during washing outwwprocedures
xia 12 xia
At the hopper and when the hopper is being xia filled using a
truck mixer
Area of the delivery Risk of lines bursting, risk of injury by
13
line systems crushing or shearing e. g. by gate valves
14 Structure or area being concreted Example

3-02 3- 02 3- 02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

2-9
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
3-0 3-0 3-0
202work
Place of
w w 2 02
w 2 02
iaw place of work is the area in which people
xThe xia
w
xia
w
must remain in order to carry out the work.

● Place of work-machine operator

The machine operator’s place of work is with
the remote control when the pump is in
operation. The place of work must be
selected so as to allow visual contact with the
site of concrete placement, and the truck
mixer driver, and so that the working area
c a n b e o b s e-r0v2e d a t t h e s a m e t i m e . A 02 02
3 3- 3-
3-0 otherwise be used.
signaller must
02 023-0 023-0
w 2 w 2 w 2
iaw operator’s
xThe
w
place of work is with iathe
x xia
w
machine when this is being set up or
prepared for driving.

● Place of work-hoseman
The hoseman’s place of work is within the
danger zone of the end hose, but not
beneath the placing boom. This requires a
greater level of caution. The hoseman and
machine operator must have visual contact.
2
-0 truck mixer driver -0 2 02
● Place of work-
0 3 0 3 3-
The truck
-
023mixer driver’s place of work is in 2023
-
023-0
2 2
t haeww w w
i d a n g e r z o n e o f t h e h o p p e r a nxdiawa t
xoperating xia
w
elements for the agitator and truck
m ixe r. This re qui r es a gr eat e r l eve l o f
caution. The truck mixer driver and machine
operator must have visual contact.

Working area
The working area is the area in which work is
carried out with or on the machine. Parts of
the working area
0 3 -02can become danger zones 0 3 -02 3-02
2 - the operation being carried out 2023-
depending3on
0 023-0
and the2
w position of the placing boom. w w 2
w w w
xia xia xia

2-10
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02working area must be secured and 02 3-0 023-0
The2 2 2
ww ww w w
xia clearly identified. Suitable personal protective
xia xia
equipment is required in the working area.
The machine operator is responsible for
safety in the working area of the machine
whilst the machine is in use.

● Impermissible working area

Because of their high manoeuvrability, some
placing booms can also be shifted into
positions for which they are not designed.

3 - 02
This may overload or damage the placing
3 -02 3-02
- 0
boom. 3Placing booms must therefore only be 3- 0 3-0
202 within the permitted working area. 202
moved 2 02
ww ww w w
xia Danger zone
xia xia
The danger zone is the area surrounding the
machine, in which people may be at risk of
injury from movements required by the work.

The danger zone varies within the working

area and depends on the activity being
carried out and the position of the placing
boom. Danger zones must be secured and

3 - 02 The machine operator must 3-02

clearly identified.
3-02
be capable
0 2 3-0 of seeing the danger zone at all023-0 023-0
t i m2e s a n d u n d e r a l l c i r c u m s t a n c e s .2I f 2
w w ww to w w
xia necessary he must appoint a signaller xia xia
supervise the danger zone.

Depending on the working situation,

workplaces may occasionally fall within the
danger zone, especially the workplace of the
hoseman and the truck mixer driver. If a
workplace falls within the danger zone,
increased caution is required and suitable
personal protective equipment is prescribed.
Persons who
3 - 02are authorized to be present in 3-02 3-02
s u c h 3a-0w o r k p l a c e , m us t u s e t h e i r o w n 3-0 3-0
2 02
discretion to assess the hazards of 2
the02 2 02
ww ww w w
xia situation and be able to react accordingly. xia xia

2-11
Safety
SYG5260THB 370C-10
3-02 3- 02 3-02
3-0
02 3-0 3-0
2
The machine operator is responsible for 202 2 02
w ww w
iaw in the danger zone of the machine
xsafety xia xia
w
whilst the machine is in use.

The machine operator must stop work

immediately and press the EMERGENCY
STOP button if an unauthorized person
enters the danger zone.

● Supporting legs and support feet

There is a danger of crushing in the swing-
out and extension zone for the supports.
0 3 -02 0 3 -02 3-02
023
● Placing -boom
023
-
023-0
2
The wdanger zone when working with thew 2 w 2
iaw boom is the zone over whichxiathe
xplacing
w
xia
w
placing boom is slewed. In this area there is
a risk of injury from falling concrete and
delivery line components.

● Machine
All the time the vehicle is in operation, there
is a risk of injury on and below the machine
from moving parts and bursting delivery lines
or hydraulic hoses, as well as a risk of falling
2 02 02
3-0 or steps.
on slippery surfaces 3- 3-
2 3-0 23-0 023-0
● End
w 20 hose w 20 w 2
iaw danger zone when pumping is started,
xThe xia
w
xia
w
during pumping operations, when removing a
blockage and during washing out procedures
is the area around the end hose in which the
hose may swing out. The diameter of the
danger zone is twice the end hose length.

● Hopper
In the area of the hopper, there is a risk of
becoming trapped between the truck mixer
and the hopper02and of being sprayed with
0 3 - 0 3 -02 3-02
0 2 -
concrete. 3There is a risk of being crushed
0 23- 023-0
and w 2
of injury by shearing from the transferw 2 w 2
a w w w
i
xtube. There is a risk of being entrapped xia by xia
the rotating agitator.

2-12
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
● 20Delivery line systems 2 2
ww iaw
w w w
xia In the area around the delivery linexsystems xia
there is a risk of injury from the delivery line
bursting if there is an abrupt rise in pressure.
There is a risk of crushing and injury by
shearing with devices integrated in delivery
line systems.

2.2 Designated use

The machine
3 - 02 must only be operated as 3-02 3-02
intended
0 2 3-0and in technically perfect condition.023-0 023-0
All 2protective and safety-related devices, such
w w w w2 w w 2
xia a s r e m o v a b l e p r o t e c t i v e d e v i xcieas a n d xia
EMERGENCY STOP devices, must be
available and fully functional.

The machine is constructed in accordance

with the conditions laid down in the EU
Machinery Directive (2006/42/EC) and EN
12001. Nevertheless, its use may constitute a
risk to life and limb of the user or of third
parties, or cause damage to the machine and
02
to other property.
3- 3-02 3-02
The 23-0
0machine is designed exclusively for the 02 3-0 023-0
w 2 w 2 w 2
wdelivery awa bulk w
xia xia
and placing of concrete up toi
x
density of 2,400 kg/m3. It must only be used
for pumping operations on construction sites.
The maximum concrete pressure must not
exceed that specified on the rating plate or in
the check book.

Designated use also includes observing the

Operating Instructions and complying with the
intervals and conditions for inspections and
maintenance 2work.
3-0 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

2-13
Safety
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
2
0Inspection 023-0 023-0
2.2.1
w 2 intervals
w 2 w 2
w w w
xAiaf t e r , iat h e
i t i s u s e d f o r t h e f i r s t t i m ex xia
operational safety of the machine must be
checked regularly by a subject expert. The
inspection intervals depend on the age of the
machine. The older the machine, the greater
the probability of damage. This is why a
regular inspection of the machine, appropriate
to its age, is an effective means for the early
detection of damage.

In anticipation -of
3 02the change to the standard 3 -02 3-02
- 0 - 0 3-0
023 023
EN 12001:2003+A1:2009, inspection intervals
2 2 2 02
w established as follows:
will be
w w w w w
xia xia xia
Machines of up to and including 5 years old:
Inspect after every 1,000 operating hours or 1
year, whichever is soonest. The interval is
repeated after every inspection.

Machines more than 5 years old:

Inspect after every 500 operating hours or 1
year, whichever is soonest.The interval is
repeated after every inspection.
2
-0than 10 years old: -0 2 02
Machines more 0 3 0 3 3-
23- every 250 operating hours or 1 2023-
Inspect20after 023-0
w w w 2
iaw whichever is soonest. The interval
year,
xrepeated x iawis xia
w
after every inspection.

The day of initial commissioning in

accordance with the handover report and the
machine’s operating hours meter is definitive
for the intervals. This operating hours meter
records the hours of pumping operations. The
operating hours meter must always be kept in
good working order. It must not be tampered
with. For machines without an operating
0 3 -02 operating hours must be 3-02 3-02
3-0 3-0
hours meter, the
3- recorded in writing.
202
comprehensibly 2 02 2 02
ww w w w w
xia xia xia

2-14
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
The20operator 2
is responsible for commissioning 2
ww ww w w
xia the inspection. The outcome of the inspections
xia xia
must be recorded in the check book and
confirmed by a signature. The check book
must always be kept with the machine and
must be produced upon the request of the
national supervisory bodies.

Notwithstanding national legislation, the

operator can be liable in the event of
damage, if it is proved that the damage has
2
arisen as a 0consequence
-
of a regular repeat 02 02
3 3- 3-
3-0 not being properly carried out.
inspection
02 02 3-0 023-0
w 2 w 2 w 2
w aw w
xia 2.3 xi use
Use contrary to designated xia
Any use of the machine which is not
described in section 2.2, entitled "Designated
use", or which extends beyond the uses
described in this section is deemed to be
contrary to designated use. The manufacturer
accepts no liability for damage resulting from
such use. Some examples of conceivable
uses that are contrary to the designated use
-02
are given 3below. 3-02 3-02
0 2 3-0 02 3-0 023-0
w w2
2.3.1 Transporting goods w 2 w 2
xia aw
T h e m a c h i n e m a y n o t b e u s e dxif o r t h e xia
w
transport of goods, except for carrying the
accessories used for the machine, such as
pipes, hoses, etc. The maximum permissible
gross weight may not be exceeded.

2.3.2 Lifting loads

The placing boom must never be used for
lifting loads.

2.3.3 02
3-
Removing obstacles 3-02 3-02
2 3-0
The0placing boom must not be used under 02 3-0 023-0
2
w circumstances to remove obstacles. w 2 w 2
wany aw This w
xia would overload the placing boom,xicausing xia
damage and endangering people. Fig.2-3

2-15
Safety
SYG5260THB 370C-10
3- 02 3-02 3-02
23-0
0Extending 023-0 023-0
2.3.4
w 2 the reach
w 2 w 2
w w w
xItiais prohibited ia
to attach an extension x(e.g. xia
freely suspended crossbeam) to the end hose
or placing boom tip in order to extend the
reach or to pump at an angle. Since the
boom and the lifting equi pment for the
extension have differing pivot points and
modes of control, it is not possible to
coordinate their movements.

2.3.5 Extensions
2
-0 placing boom and end hose -0 2 02
Extension of the
0 3 0 3 3-
beyond0the23- length specified on the rating 2023- 023-0
2 2
wwis forbidden.
plate ww w w
xia xia xia
2.3.6 Impermissible end hose Fig.2-4

The end hose must not be fitted with any

extension coupling, spout, “swan neck”, outlet
shoes or other dangerous outlet fitting or
similar device.

2.3.7 Impermissible working area

The end hose must not be moved backwards
beyond the vertical of the placing boom.
3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.2-5

2-16
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
20
2.3.8 Climbing the placing boom 2 2
wItwis prohibited to climb the placing boom,
w to w w w
xia xia xia
stand on top of it or to misuse it as a working
platform or aid to climbing.

2.3.9 High-pressure delivery

It is prohibited to deliver concrete at high-
pressure (concrete pressure greater than 85
bar) through the delivery line of the placing
boom. The delivery line and end hose are
only suitable for concrete pressures up to 85
02 condition.
bar in their3-new 3-0 2
Fig.2-6 3-02
02 3-0 02 3-0 023-0
w w2
2.3.10 w2
Accessories and attachments w 2
xia iaw
I t i s p r o h i b i t e d t o f i t a c c e s s o rxi e s a n d xia
w
attachments to the machine if they have not
been expressly approved for use on this
machine by the manufacturer.

2.4 Exclusion of liability

Where the manufacturer’s delivery conditions

are agreed, liability will be as described in the
02 We expressly stipulate that 3-02
provisions3-there. 3-02
3- 0 3-0 3-0
2
the manufacturer
0 is not liable for any damage0 2 02
w w2
caused in the cases specified in w w2
these w w 2
xia conditions. xia xia
Unless the responsibility of the manufacturer,
the warranty will be invalidated in the
following situations in particular:
– use contrary to designated use
– incorrect operation, maintenance and repair
– use of spare parts or accessories other
than original manufacturer’s spare parts
-02
and accessories
3
or their equivalents
3-02 3-02
– 2 3-0
0conversions, alterations or modifications02 3-0 023-0
w 2 2 2
w to the machine ww w w
xia xia xia
– fitting of accessories and attachments not
approved by the manufacturer

2-17
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
02 3-0 3-0 3-0
– 2
adjustment of safety pressures, speeds of 202 2 02
ww ww w w
xia movement, power outputs, speeds xia of xia
rotation and other settings to values other
than those set in the works

2.5 Personnel

The operator must ensure that only persons

who are qualified or have received the
necessary instruction work on or with the
machine. He must
3 - 02 clearly define who is 3 -02 3-02
responsible-for 0 operation and maintenance of - 0 3-0
2
the machine. 023 He must also ensure that only 2023 2 02
ww ww w w
xpiea r s o n s c o m m i s s i o n e d t o w o r k o nxiat h e xia
machine do so.

2.5.1 Requirements
Persons operating or carrying out
maintenance work on the machine must meet
the following requirements:
– They must be aged 18 years or over.
– They must be physically and mentally
capable.
-02 -02 3-02
– They must
2 3 -03 be physiologically capable 23-03 3-0
20 and not under the influence ofw 20
(rested 2 02
w w w w w
xia alcohol, drugs or medication). xia xia
– They must have been instructed in the
operation and maintenance of the
machine.
– They must have demonstrated their
competence to the operator.
– They can be expected to reliably execute
the tasks with which they are charged.
The operating personnel must not wear loose
3 -02
garments or0jewellery, including rings. Long 0 3 -02 3-02
-
023is not tied back must be covered 2023
hair which
-
023-0
2 2
by wawhair net. Injury may result from ihairww w w
xia xa xia
being caught up in the machinery or from
rings catching on moving parts.

2-18
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
w 20
2.5.2 Qualifications
w 2 w 2
wDo w w
xia not allow persons who havexinot a yet xia
completed training or instruction, or persons
taking a general training course, to operate
the machine unless under the constant
supervision of an experienced person.

If you do not have qualified personnel,

suitable workshop equipment etc. available,
you should commission the manufacturer’s
After Sales Department with the maintenance
-02
of your machine.
3 3- 02 3-02
2 3-0 23-0 023-0
20 Responsibility of the machine
2.5.3
w w 20 w 2
w w w
xia operator xia xia
The operator must define the responsibility of
the machine operator (including in respect to
national road traffic regulations) and empower
him to reject instructions from third parties
prejudicial to safety. The machine operator
must be able to reject the site of operations if
he has doubts regarding technical safety.

0 3 -02
2.6 Operating Instructions, operating
0 3 -02 3-02
023-
procedures and other regulations 23- 0 023-0
w w2 w w2 w w 2
xia 2.6.1 Operating Instructions xia xia
Personnel entrusted with work on the
machine must have read the Operating
Instructions, in particular the chapter on
safety, before beginning work. Reading the
instructions after work has begun is too late.
This applies especially to persons working
only occasionally on the machine, e.g. during
setting up or maintenance.
2
-0 Instructions must always be 03-0 2 02
The Operating
0 3 3-
kept0to 23-hand at the site of use of the machine 023
-
023-0
2 2 2
w(wi n t h e t o o l c o m p a r t m e n t o r c o inatwawi n e r w w
xia provided for this purpose). x xia

2-19
Safety
SYG5260THB 370C-10
3- 02 3- 02 3-02
02 3-0 3-0 3-0
As the 2operator, you must always make sure 202 2 02
w ww w
iaw the Operating Instructions are available.
xthat xia xia
w
Have personnel working on the machine
confirm in writing their knowledge,
understanding and application of the
Operating Instructions and Safety
Regulations. At regular intervals of at least
once a year, check t hat per sonnel a r e
conscious of safety and the hazards involved
in their work and are taking account of the
Operating Instructions.
-02 -02 3-02
P e r s o n n e3l-0e3n t r u s t e d w i t h w o r k o n t h e 3 -03 3-0
machine
2
20 must observe all safety notes andw 20 2 2 02
w w
iaw warnings.
xhazard xia
w
xia
w

Personnel entrusted with work on the

machine must be familiar with the machine
itself. You must practice all the operating
procedures described in the Operating
Instructions (extending the supports,
operating the placing boom, shifting the
placing boom into the driving position,
preparing the vehicle for moving, etc.) under
the supervision 0of
0 3 - 2 a subject expert until you 0 3 -02 3-02
2 - can execute them safely. Ask 2023-
are certain3you
0 023-0
questions2
w if there is something you have not 2
a w ww w w
i
xunderstood. Begin operating the machine xia xia
only once you are familiar with the layout and
significance of all the control and monitoring
devices and the functioning of the machine in
general.

2.6.2 Operating procedures

The operator must produce operating
procedures for his personnel in accordance
with national regulations. These operating
procedures must
0 3 -02include instructions covering 0 3 -02 3-02
-
e3s i n v o l v e d i n s u p e r v i s i n g a n d 023
t h e d u t0i 2
-
023-0
2
w special operational features, e.g. w 2 w 2
iaw iaw w
notifying
xorganization of work, working procedures or x xia
the personnel entrusted with the work.

2-20
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
2
Furthermore, reference must be made 2to 2
ww ww w w
xia other generally valid legal and otherwise
xia xia
mandatory regulations relating to accident
prevention and environmental protection.
Such regulations may also deal with handling
hazardous substances, the issuing and
wearing of personal protective equipment or
with national road traffic regulations. You
should familiarise yourself with the site of
operations and with how to use fire
extinguishers. Observe the fire-alarm and fire-
2 02 02
3-0
fighting procedures. 3- 3-
0 23-0 02 3-0 023-0
w w2
2.6.3 Other regulations w 2 w 2
xia The current regulations for concretexidelivery
aw xia
w
and placing machines as issued by:
– the legal authorities in your country
– national supervisory bodies
– the responsible commercial liability insurance
company
are binding on the operator of the machine.

2 protective equipment 02 02
2.7 3-0
Personal 3- 3-
023-0 02 3-0 023-0
n 2o r d e r t o r e d u c e r i s k s t o p e r s o nwn e
Iw 2l , w 2
w w w
xia personal protective equipment mustxibe a used xia
in so far as this is necessary or deemed to
be so by regulations. All personnel working
on or with the machine must wear safety
helmets, protective gloves and safety shoes.

Personal protective equipment must, as a

minimum, comply with the requirements of
the specified standards.

02
Safety helmet
3 - 3 -02 3-02
0 0 3-0
2 0 23- helmet protects your head against,
A safety
2 0 23- 2 02
ww
for instance, falling concrete or parts ofwthe w
a w w
i xia
x delivery line in the event of a hose bursting. xia
(DIN EN 397; Industrial safety helmets)
Fig.2-7 Safety helmet

2-21
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
02 3-0 02 3-0 023-0
Safety2footwear 2 2
w w w
iaw
xSafety xia
footwear protects your feet against
w
xia
w
falling objects and against penetration by
projecting nails.
(EN ISO 20345; Safety footwear for
professional use; Class S3)
Fig.2-8 Safety footwear
Hearing protectors
Hearing protectors protect you against the
noise generated by the machine when you
are standing close to it.
2
-0Hearing -02 02
(DIN EN 352-1;
0 3 protectors – General
0 3 3-
-
023 – Part 1: Earmuffs or DIN EN 2023
requirements -
023-0
3 5w2w
2
- 3 ; H e a r i n g p r o t e c t o r s – G e n e rwaw
l w 2
ia a w
xrequirements – Part 3: Earmuffs on safety x i Fig.2-9 Hearing protectors xia
helmet)

Protective gloves
Protective gloves protect your hands against
aggressive or chemical substances, as well
as against mechanical effects (e.g. impact)
and cutting injuries.
(DIN EN 388; Protective gloves against
Fig.2-10 Protective gloves
mechanical risks; Class 1111)
0 3 -02 0 3 -02 3-02
-
023goggles
Protective
023
-
023-0
w 2 w 2 w 2
iaw iaw w
Protective goggles protect your eyes against
xinjuries x
from concrete spatters or other xia
particles.
(DIN EN 166; Personal eye-protection –
Specifications) Fig.2-11 Protective goggles

Safety harness
When working at height, use the climbing
aids and working platforms provided for
reasons of safety or wear a safety harness.
The relevant national 2 regulations must be
0 3 - 0
0 3 -02 3-02
3-0
complied with.
3-
02361; 3-
2
(DIN EN Personal Protective Equipment 202Fig.2-12 Safety harness 2 02
w Falls from a Height –Full Body ww w
iaw
xAgainst xia xia
w
Harnesses; Category III)

2-22
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
202mask and respiratory protection
Face 2 02 2 02
wAw face w w w w
xia xia
mask and respiratory protection xia
protect you against particles of building
materia ls w hi ch coul d ent er you r b o d y
through your respiratory passages (e.g.
concrete admixtures). Fig.2-13 Face mask and respiratory protection
(DIN EN 149; Respiratory protective devices
– Filtering half masks to protect against
particles-Requirements, testing, marking;
Class FFP1).

0 3 -02 3- 02 3-02
0
-
2.8 23Before starting work
02 3-0 023-0
w 2 w 2 w 2
xiaw xia
2.8.1 Checking that the machine is
w
xia
w
ready for operation
As machine operator, it is your responsibility
to check the machine for external damage
and defects before any use of the machine.
You must immediately report any changes
(including changes in the working
characteristics) to the organization or person
responsible. If necessary, shut the machine
down and secure
2 it against use.
3- 0 3- 02 3-02
2.8.2 3-0
02 Rendering the machine ready02 3-0 023-0
2
w operation 2 2
wfor ww w w
xia xia
As machine operator, you are responsible for
xia
rendering the machine ready for operation.
This also includes topping up the functional
fluids. Do not fill with fuel in enclosed spaces.
Switch off the engine and the heating. Wipe
up spilt fuel immediately. Do not smoke or
use a naked flame when handling fuel.

Set all the control and monitoring devices to

the zero position before you change the
mode of03control-02 (control bl ock , c ontrol 03-
02 3-02
3-
c o 2n0s2o l e o r r e m o t e c o n t r o l ) . P r e s s t 2
h0e2
3- 023-0
2
ww ww w w
xia EMERGENCY STOP button. otherwise xia the xia
machine might execute unintended
movements. Fig.2-14

2-23
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 the remote control down when the 202 3-0 023-0
Never 2put 2
w ww w
iaw
xmachine xia is
is ready for operation. If this xia
w
unavoidable in exceptional cases, you must
press the EMERGENCY STOP button,
disconnect the remote control and lock the
remote control away (see also page 40).

Never leave the machine when the engine is

running or when the engine could be started
by an unauthorized person. If you need to
leave the machine, proceed as follows:
02
– press the EMERGENCY
3 -
STOP button,
3 -02 3-02
- 0 - 0 3-0
2 023 the remote control and lock it 2023
– disconnect
2 02
w
waway, ww w w
i a xia
x– switch off the ignition or the main switch, xia
– lock the control cabinet.

2.9 Danger due to high-voltage

2.9.1 High-voltage lines

Whenever you touch a high-voltage line,
there is a risk of death for all persons either
on the machine
0 3 -02or in its vicinity or who are 0 3 -02 3-02
connected
023
-to it (via the remote control, end 23-
0 023-0
hose,w etc.). A spark can jump across from aw 2
2 w 2
iaw
xhigh-voltage line even if you just approach
w
xia it xia
w
and this will energize the machine and the
surrounding area.

2.9.2 Discharge voltage pattern

In the event of a flash over, what is known as
a “discharge voltage pattern” is formed in the
vicinity of the machine. The voltage
decreases from the inside to the outside in
this discharge voltage pattern. If you step
3 -02 voltage pattern, you will
within this discharge
0 0 3 -02 3-02
023
-
bridge 2different potentials. This will cause a 2023
-
023-0
w 2
voaw
i lta ge corre s pon di ng t o t h e p ot en wwl
iat ia w w
xdifference to flow through your body.
x xia

2-24
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
w 20
2.9.3 Clearances
w 2 w 2
wMaintain w w
xia xia
a minimum clearance from high-voltage
xia
lines in accordance with the following table. The
minimum clearance is measured in the horizontal
when the placing boom is fully extended.

Rated voltage [V] Minimum clearance [m]

up to 1kV 1.0
1kV to 110kV 3.0
110kV to 220 kV 4.0

3-02 220kV to 380kV 3- 02 5.0 3-02

02 3-0 02 3-0 023-0
w 2 unknown rated voltage
w 2 5.0
w 2
w iaw w
xia The specified clearances are
x
minimum
xia
requirements. You must observe any greater
clearances that may be specified in the
country of use.
When you set a minimum clearance, the
possibility of the high- voltage lines and the
placing boom swaying in the wind must also be
taken into consideration. You should further
note that where air humidity is high, clearances
greater than
0 3 -02the minimum clearances shown 03-02 3-02
-
023are always necessary.
above 023
-
023-0
w2
wYou must stand as close as possibleiawto the w2 Fig.2-15 w w 2
xia x xia
unfolded placing boom if you wish to estimate
correctly the movements of the boom and,
above all, the clearance between the placing
boom and obstacles or high-voltage lines.
The same minimum clearances are necessary
when driving under overhead cables.
In the event that this minimum clearance
cannot be maintained under all possible
w o r k i n g p o2s i t i o n s , t h e p o w e r s t a t i o n
0 3 -0must be contacted and you must 03-02 3-02
responsible
3- 3- 3-0
202the high-voltage line switched off. 202
have 2 02
ww ww w w
xia ia
Should you have any doubts, it is xbetter to xia
forego the use of the placing boom and to lay
a separate delivery line, for instance.

2-25
Safety
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
2
0High-voltage 023-0 023-0
2.9.4
w 2 warning devices 2 2
iaw ww w w
xAccording xia
to the current rules of engineering,
xia
high-voltage warning devices do not meet a safety
standard which enables a safe undershooting of
the required minimum clearances to high-voltage
lines. Previous experience has shown that high-
voltage warning devices cannot make all
situations in working procedures safe. Flash overs
and fatal accidents can occur despite the use of a
high-voltage warning device. You must therefore
always maintain the minimum clearances
mentioned above.
3 -02 3-02 3-02
23-0 23-0 023-0
2.9.5 20Procedure in the event of a flash 20 2
w ww w
iaw
xover xia xia
w
Should a flash over occur, despite all
precautions, stay calm, do not move
(potential differential), touch nothing.
If your machine comes into contact with
heavy current lines:
– Warn those outside against approaching
and touching the machine.
– Have the power switched off.
– Only leave the machine once you are
-02 line you have touched or
sure that03the 3-02 3-02
3- 3-0 3-0
202 has been de-energized.
damaged
w w 2 02
w 2 02
iaw
xPower stations are always equippedxiwith aw xia
w
automatic switch-on devices. If a circuit
Fig.2-16
breaker trips, the short-circuited cable will be
switched back on again after a brief interval.
Brief intervals when the voltage is absent
give rise to a false sense of safety.

You should only move and rescue injured

persons once a representative of the power
station has notified you that the cable has
02
been switched off.
3- 3-02 3-02
23-0
A radio20remote control system only protects 202
3-0 023-0
w 2
thewmachine ww w w
xia xia xia
operator if he is standing outside
the discharge voltage pattern.

2-26
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 023-0
w 20 Earthing in the
2.9.6 event
w 2
of
w 2
w w w
xia electrostatic charging xia xia
Faults can be caused in the radio remote
control system and dangerous electrical
charging of the machine can occur when
working in the vicinity of transmitters (radio
transmitter, etc.). Persons who bridge the
cha rge d par t s t o t he e ar t h ar e h e a v ily
charged on contact.

Machines in use in the vicinity of transmitters

0 3 -02 2 Secure the earthing cable 03-02

must be earthed.
3-02
23- 16 mm ) to an extra pre-prepared,
(at least
0 0 23- 023-0
2 2 2
ww ww w
bright metal point of the machine (e.g. not to
a a w
i
x a piston rod) and to a conductive metal i
x rod in xia
the ground (minimum insertion depth of 1.5
m). Thoroughly dampen the earth around the
metal rod to make it more conductive.

Even when the machine is earthed, the safe

clearances to high-voltage lines (see page
25) must be maintained and the instructions
regarding storms and bad weather (see page
36) must be observed.
-02 -02 3-02
If you have
2 3 -03 any further questions about23-03 3-0
20
earthing the machine, please contact the 20 2 02
w w w w w w
xia c o n s t r u c t i o n s i t e m a n a g e m e nxt iao r t h e xia
operating company of the machine.

2.10 Stationary machines

2.10.1 Set-up site

Stationary machines are generally used on a
construction site for a lengthy period. For this
reason, site management should prepare the
2
set-up site-0carefully. The site management -02 02
0 3 0 3 3-
0 3
-
must2deliver the necessary documents in23-
023-0
w 2
good time in order to be able to preparewthe 20 w 2
w w w
xia foundations, base plates or similar onxiatime. xia

2-27
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 3-0 3-0
When 2selecting the set-up site, remember 202 2 02
w w w
iaw the machine must be dismantledxiand
xthat aw xia
w
transported away again at the end of its use
on site. The ambient conditions may change
as construction work progresses.

2.10.2 Stationary booms

When stationary booms are erected on
tubular columns, lattice booms or other base
structures, the base frame of the base
structure must be secured on the foundation
horizontally in
0 3 -02all directions. Check the 0 3 -02 3-02
023
documentation - provided by the manufacturer 23-
0 023-0
w
in this 2
regard and the corresponding notes inw 2 w 2
iawoperating instructions.
xthe xia
w
xia
w

2.10.3 Lifting machines and components

Machines which are transported to the set-up
site in individual parts or not under their own
power must only be lifted with suitable lifting
equipment in accordance with the
specifications in the Operating Instructions.
The lifting gear on the machine must be
capable of accepting the lifting gear and
2
-0No-one -02 02
lifting the load.
0 3 should stand under 0 3 3-
suspended
-
023 loads. Before work is started, a 2023
-
023-0
w 2 w w 2
iaw expert must check that the assembled
subject
xmachine x iaw xia
w
is working properly.

2.10.4 Loading and transporting

Only use suitable means to load and transport
stationary machines. Ensure that no-one can be
injured by the machine tipping over or slipping.

If there are fixtures provided for transport of the

machine or its individual components, only
these sh ould be used. The machine o r
components0must 3 -02 be properly lashed down 0 3 -02 3-02
023
-
during 2transport. The transport vehicle and 2023
-
023-0
w must be marked to conform with the w w 2
iaw
machine
xroad x iaw xia
w
traffic regulations in the country concerned
if they are to use the public highway.

2-28
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 2 3-0 02 3-0 023-0
w w 2 Mobile machines
2.11
w w 2
w w 2
xia xia xia
2.11.1 Set-up site
It is the machine operator who takes
responsibility for setting up the machine
safely. He must inspect the proposed set-up
site and must refuse to set the machine up at
the site of operations if he has any doubts
regarding safety.

As machine operator, you must familiarise

02i t h t h e w o r k i n g a r e a a n d 3-02
y o u r s e l f -w
3 3-02
3-
surroundings0 before work is begun. The23-0 3-0
2 0 2 20 2 02
w w
working area and surroundings include
w w w w
xia obstacles in the work and travelling xiaareas, xia
the loadbearing capacity of the supporting
ground and any barriers separating the
construction site from public roads.

You must also check the approach route to

the site where the machine will be set up. If
you are unsure whether the approach route is
suitable, prepare the route before work is
started. It is especially necessary to walk the
-02 once in darkness and at dusk 03-02
approach 3route
0 3-02
-
023 You should repeat this exercise
or dawn.
023
-
023-0
2
w before leaving the construction site. 2 2
wagain ww w w
xia xia xia
You must always ask for a signaller if you
have to reverse into the site where the
machine will be set up. If necessary, have the
approach route closed off or secured by
signallers. Have any materials or equipment
that hinder your approach removed.

2.11.2 Supporting ground

Ch eck the l o adb ear i ng capa ci t y o f t h e
02
supporting3-ground. The site management will 3 -02 3-02
0
b e a2b3l -e t o s t a t e t h e p e r m i t t e d g r o u n d23-
0 3-0
20 20 2 02
w w
pressure. w w w w
xia xia xia

2-29
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
02 3-0 3-0 3-0
2
The supporting ground must be level and 202 2 02
w ww w
iaw If necessary, set up a level surface
xeven. xia on xia
w
top of the uneven ground. There must be no
voids or other ground irregularities under the
support feet. Asphalt, concrete slabs, etc. may
have been washed out underneath. Never set
the machine up on backfilled ground.

The support area must be enlarged as

required. Support blocks and timber blocks
may be used to increase the support area.
The support timbers
3 - 02 must be undamaged and 3 -02 3-02
- 0
free from 3ice, oil, grease, etc. The support - 0 3-0
02 timber blocks must be laid under 2023
blocks 2and 2 02
w ww w
iawsupport plates such that the load
xthe xia is xia
w
distributed uniformly and the support leg
cannot slip off the side of the support.

Check the stability of the machine regularly

during operation. Interrupt the pumping
operation if the machine becomes unstable. Fig.2-17
Factors which reduce stability include, for
instance:
– modifications to the ground conditions,

0 3 - 2 rain water or the thawing

e.g. caused0by
3-02 3-02
3- ground
of frozen
02 023-0 023-0
w 2 w 2 w 2
– wthe support sinking on one side w w
xia xia xia
– fluid losses through leaks in the support
hydraulics

2.11.3 Corner bearing loads

The corner bearing load is stated on each
support leg. This value must always be legible.

The force transferred to the ground by each

support leg diffuses through the soil in a
conical pattern at an angle of 45°. Safe
0 3 -02 pits and slopes must be 0 3 -02 3-02
3-0
clearance to the
- -
023 and such clearance must be 2023
maintained,
2 2 02
w ww w
iaw
xdetermined xia of
in accordance with the nature
xia
w
the ground. The safe clearance is measured
from the foot of the pit. Fig.2-18

2-30
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02 for undisturbed, compacted ground, 02 3-0 023-0
2
However, 2 2
ww ww w w
xia the safe clearance corresponds to pit
xia depth, xia
but must be a minimum of 2 m.

For loose or back-filled ground, the safe

cleara nce i s t w i ce t he pi t dept h , b u t a
minimum of 2 m.

2.11.4 Supports
The placing boom must not be raised until
the machine has been supported in
accordance with
3 - 02 the Operating Instructions. 3-02 3-02
There is
0 2 3-0 otherwise a risk of the machine023-0 023-0
2
toppling over. 2 2
ww iaw
w w w
xia x
Swing out and telescope the support legs to xia
their end positions in sequence. Intermediate
positions are prohibited to guarantee stability.
Exceptions are machines which have been
equipped by the manufacturer with a device
which allows secure erection with a reduction
in support. Check the corresponding notes in
this regard in the operating instructions.

Lock all supports mechanically, if this is

3
provided0for-02in the design. Close all shut-off 03-02 3-02
-
023in the support hydraulics. Leaks can
valves 023
-
023-0
w 2 w 2 w 2
xiawcause the supports to sink on one side.awxi xia
w
The machine must be made level in all
directions. The maximum permitted deviation
from the horizontal is 3°. Greater deviations
from the horizontal overload the slewing gear
for the placing boom and jeopardize the
stability of the machine.

Check stability regularly during operation. The

elastic distortions to the machine frame
2
-0occurring -02 02
occasionally
0 3 under extreme positions
0 3 3-
0 3
-
of the2placing boom (one support foot lifts from23-
0 023-0
w
the
2 ground) must be compensated w
for
2by w 2
w w w
xia resetting the support cylinders until all
xiasupport xia
Fig.2-19
feet are firmly placed on the ground.

2-31
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
23-0 023-0 023-0
2.11.520Driving 2 2
w w w
iaw preparing the machine for driving,xiayou
xWhen
w
xia
w
must perform the following tasks in particular:
– The placing boom must be folded in fully
and positioned on the placing boom
support provided.
– The support legs and support feet must
be fully retracted and secured.
– Raised or locked axles must be lowered
and released.
– Accessories belonging to the machine must
3 -02 away and secured.
be safely0stowed 0 3 -02 3-02
– The 02 3-
maximum permissible gross weight 023
-
023-0
w 2 w 2 w 2
awmay not be exceeded.
xi aw
xi xia
w
While the vehicle is being driven, the delivery
line, pump and hopper must be empty. If
there are concrete leavings in the hopper, it
must not be possible for the leavings to be
thrown out while the vehicle is in motion,
thereby creating a risk of injury. You must
adapt your driving style to the altered centre
of gravity of the machine. You must not
exceed the maximum permissible gross
02
weight of the3-machine. Observe the road 3 -02 3-02
- 0 0 3-0
023
traffic regulations and specifications of the 023- 02
2 2 2
ww manufacturer.
machine ww w w
xia xia xia
Maintain a clearance of at least 1 m from the
secured edges of construction pits and at
least 2 m from slopes.

Always make sure that there is sufficient

clearance when driving under underpasses,
over bridges and through tunnels or when
passing under overhead cables. The same
minimum clearances apply when driving
under high-voltage
0 3 -02 lines as when working 0 3 -02 3-02
0 23-
with the placing boom. Be aware of the
0 3-
2Fig.2-20 023-0
2 2 2
ww
height of the truck. Only drive over arches,w w
w w
xbridges or other supporting structures xifiathe
i a xia
loadbearing capacity is adequate.

2-32
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
D o20n2o t d r i v e a c r o s s u p h i l l o r d o w n h2i0l l2 2 02
ww aw
w w w
xia gradients. Be aware of the elevatedxiposition xia
of the truck’s centre of gravity when travelling
on a slope and on ascending or descending
routes. Always adapt your travelling speed to
the prevailing conditions on sloping terrain.
Never change to a lower gear on a slope but
always before reaching it.

Observe national road traffic regulations. If

necessary, clean the tyres, lights and number
plate. Before
3 - 02 travelling with the machine, 3-02 3-02
-0 the braking, steering, signalling23-0
check 3that
2 3-0
and2 lighting systems are fully functional. 20
0 2 02
ww iaw
w w w
xia Persons accompanying the
x
driver must be
xia
seated on the passenger seats provided for
this purpose.

Whilst the truck is in motion, the mixer drum

on truck mixer concrete pumps must only be
rotated at the maximum speed of rotation
specified in the Operating Instructions. The
truck is at risk of tipping over, particularly
when travelling round corners.
3- 02 3-02 3-02
3-0
02 Towing
2.11.6 02 3-0 023-0
w2
wThe machine must only be towed, loaded w 2 w 2
xia x iaw and xia
w
transported in accordance with the Operating
Instructions. Only use existing towing hitches
for towing and observe the truck
manufacturer’s regulations.

You must comply with the prescribed driving

position, permitted speed and itinerary when
towing.

2.11.7 Loading
2
-0points fitted to the machine as 03-0 2 02
The lifting
0 3 3-
-
023 are provided for assembly purposes
standard 023
-
023-0
2
w They are not suitable for lifting w 2 w 2
wonly. iaw the w
xia complete machine. The lifting pointsxfor lifting
xia
the entire machine are specially marked. Fig.2-21

2-33
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02appropriate means of transport and 202 3-0 023-0
Use only
w 2 2
iaw equipment of adequate loadbearing ww w w
xlifting xia xia
capacity. Lifting equipment, lifting tackle,
support trestles and other auxiliary equipment
must be reliable and safe in operation.

Use only stable loading ramps of adequate

loadbearing capacity for loading. Ensure that
no-one is at risk from the machine tipping
over or slipping.

Secure the machine against rolling, slipping

2 02 02
3-0 on the transport vehicle.
and toppling 0over 3- 3-
023- 023-0 023-0
w 2 w 2 w 2
iaw Placing booms
x2.12 xia
w
xia
w

2.12.1 Unfolding the placing boom

Only raise a mobile placing boom from the
driving position once the machine has been
supported in accordance with the Operating
Instructions. Stationary booms may only be
raised after the proper set-up has been
checked by a subject expert.

0 2
Only raise the3-placing -0 2 02
0 boom in the sequence
0 3 3-
described
-
023in the Operating Instructions. The 2023
-
023-0
w 2 w w 2
iaw sequence depends on the folding
correct
xsystem x iaw xia
w
(roll-and-fold system, Z-fold system,
etc.).

Always ask the site management to supply

you with an assistant to act as a signaller.
Agree clear hand signals or other signals with
the signaller so that you can communicate
with each other. You should position the
signaller such that he can always observe the
whole of the placing boom. Your primary duty
as the machine 0 3 -02operator is to observe the 3-02 3-02
site of 2
-
023 placement.
concrete 023-0 023-0
w w 2 w 2
iaw slew
xOnly the placing boom over personsxi aw xia
w
when the end hose is empty. There is a risk
of concrete falling out of the end hose.

2-34
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
Pr2e0s2s t h e E M E R G E N C Y S T O P b u t t o
2 0n2 2 02
ww ww w w
xia immediately if the placing boomxiamoves xia
unexpectedly. If this should occur, you must
cease working and have the cause of the
fault rectified by your qualified personnel or
our After Sales Department.

Placing booms with placing boom hinges

which allow considerable flex angles have a
very large potential working area. Because of
this high manoeuvrability, various placing
booms can,02however, also be shifted into
0 3 - 0 3 -02 3-02
23-
positions that are of no interest for the
23- 023-0
p u2m0p i n g o p e r a t i o n . U n d e r c e r t a2i0n 2
ww iaw
w w w
xia circumstances it is even possible toxoverload xia
or cause damage to the placing boom. We Fig.2-22
have indicated such impermissible working
areas by the use of warning signs and
information plates on the machine and
appropriate notes in the Operating Instructions.

2.12.2 End hose

The end hose must hang freely each time you
start pumping, when you start pumping again

0 3 -02
after blockages, and during washing out
0 3 -02 3-02
023
-
procedures. No-one should stand within the23-
023-0
w 2
danger zone of the end hose. The w
diameter
2of0 w 2
w w w
xia the danger zone is twice the end hose xialength. xia
Do not guide the end hose when pumping is
started. There is a risk of injury from the end
hose swinging out or stones being ejected.

There is a risk of injury to the hoseman if the

end hose becomes caught in the Fig.2-23
reinforcement and suddenly jumps out on
further movement of the placing boom.

N e v e r b e n0d2 t h e e n d h o s e o v e r . N e v e r
0 3 - 0 3 -02 3-02
attempt
0 23- to straighten a bent end hose 2by023- 023-0
2
increasing
w the pressure. The end hose must 2
a wnot ww w w
x i be submerged below the surface xia of the xia
concrete being delivered, otherwise the
concrete may spray upwards.

2-35
Safety
SYG5260THB 370C-10
3- 02 3- 02 3-02
023-0 3-0 3-0
2
The concrete may also spray from the end 202 2 02
w w w
iaw d u e to t he pr esence of ai r i nxiat w
xhose he xia
w
delivery line. To prevent this from occurring,
the hopper must always be filled with
concrete as far as the agitator shaft so that
no air can be sucked in.

The end hose must be secured against falling.

2.12.3 Procedure in storms

Return the placing boom to the driving
p o s i t i o n i n t h e2e v e n t o f s t o r m s o r b a d
weather. -03
-0 0 3 -02 3-02
023booms with a vertical reach of 42 m 2023
-
023-0
– Placing 2 2
ww ww w w
xia or more may only be operated in wind forces xia xia
up to 7 (wind speed 61 km/h = 17 m/s).
– Placing booms with a vertical reach of less
than 42 m may only be operated in wind
forces up to 8 (wind speed 74 km/h = 20 m/s).
Wind speeds in accordance with the Beaufort
scale are average wind speeds measured
over a period of 10 minutes. Higher speed
gusts of wind may occur briefly during the
measuring period. Higher wind speeds
3 -02 and safety of the structural
jeopardize stability
0 0 3 -02 3-02
elements.
-
023There is a risk of lightning strike in 2023
-
023-0
2 2
ww
aiathunderstorm. iaw
w w w
x x xia
A lightning strike poses a lethal danger to
persons. The machine and the surrounding
area will be charged with electricity. Earthing
the machine does not reduce this risk. For
this reason, you should fold in the placing
boom if there is a risk of lightning strike.

Tower cranes on construction sites generally have

wind speed measuring equipment, so that you
-02wind speed at any time. If no
can ask about 3the
0 0 3 -02 3-02
-
023 measuring equipment is available, 2023
wind speed -
023-0
2
w ask the nearest meteorological office w w 2
youwcan
ia the wind speed is, or estimate thexwind
xwhat iaw xia
w
speed using the following rule of thumb.

2-36
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
0In2 winds 02 3-0 023-0
–
w 2 of force 7 and greater, green2 2
w ww is w w
xia leaves break from the trees andxiathere xia
perceptible resistance when walking
against the wind.
– In winds of force 8 and greater, small
branches break from trees and walking
outside is significantly impeded.

2.12.4 Concreting in cold weather

The boom must not be used in temperatures
below minus 15°C (+5°F) unless the
manufacturer
0 3 -02 has given express approval. 03-02 3-02
There
-
023is a danger of damage to the steel 023
-
023-0
w 2 2 2
w(brittle ww the
fracture) and the seals throughout w w
xia system at such extreme minus temperatures.
xia xia

In addition, such minus temperatures should

be considered the realistic lower limit for
con c re te pl aceme nt , as i t i s no lo n g e r
possible to prepare concrete such that it can
achieve its strength without the use of special
additives.

2 line systems 02 02
3-0
2.13 Delivery 3- 3-
023-0 02 3-0 023-0
w w2
2.13.1 Suitable delivery lines w 2 w 2
xia iaw
x hoses, xia
w
Use only perfect delivery lines, end
couplings, etc. suitable for the delivery job
and manufactured by the machine
manufacturer. Delivery lines are subject to
wear which varies according to the pressure
and composition of the concrete, the material
from which the delivery line is made, etc.

2.13.2 Securing delivery

Delivery lines,2 delivery hoses, end hoses and
0 3 0
-must 0 3 -02 3-02
couplings
3- be securely fastened and
3- 3-0
202 against spontaneous opening.
secured 202 2 02
ww ww w w
xia xia xia
Fig.2-24

2-37
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 023-0 023-0
2.13.320Tightness and blockages 2 2
w w w
iaw
xRegularly xia
force water through the delivery
w
xia
w
line under operating pressure to check that
the system is watertight.

A properly-cleaned delivery line is the best

insurance against the formation of blockages.
Blockages increase the risk of accidents.
Never attempt to push through a blockage
(e.g. by increasing the delivery pressure,
using compressed air, etc.). There is a risk of
fatal injury from
0 3 -02the delivery line bursting or 0 3 -02 3-02
023
from concrete - being ejected from the end of 23-
0 023-0
w 2
the delivery line. Always try to remove thew 2 w 2
iaw
xblockage by reverse pumping and xthen iaw xia
w
restarting forward pumping. If the blockage is Fig.2-25
not removed, relieve the pressure on the
delivery line before removing the section of
delivery line concerned.

2.13.4 Opening delivery lines

You must not open or tap delivery lines while
these are pressurized. Concrete exiting under
3 - 02 3 -02 3-02
pressure can0 cause injury. The concrete 0 3-0
23- be depressurized by reverse 2023-
column20must 2 02
w ww w
iaw
xpumping xia
before the delivery line is opened. xia
w
Never work bending directly over the coupling.

2.13.5 Clearance to delivery lines

No-one should remain in the vicinity of
separate delivery lines during pumping
operations. Cordon off the danger zone. If it
is not possible to place a large enough
cordon around the danger zone, the delivery
2 02 02
3-0 by suitable means.
line must be covered 3- 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.2-26

2-38
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 023-0
w 20 Fastening delivery lines
2.13.6
w 2 w 2
wDelivery iaw are w
xia lines, in particular riser lines xwhich xia
not laid along placing booms, must be securely
fastened in order to transfer the forces
generated in them into the structure or other
structural members. The lines must be laid so
as to avoid kinks, sharp bends, stresses and
damage during pumping operations.

2.13.7 Continuation delivery lines

A continuation delivery line connected to the
2 02 02
3-0must not exert a load on the boom.
placing boom 3- 3-
023-0 02 3-0 023-0
w w2
Devices w2
for shutting- off, diverting or cleaning
w w w 2
xia delivery lines xia xia
During operation there is a risk of being
crushed and of injury by shearing.
Hydraulically driven devices are generally
supplied with power by a machine’s hydraulic
system. It must therefore be possible to see
from the devices and the machine with
control unit and vice versa. Observe the
safety regulations for the machine and the
device when
0 3 -02 connecting and operating a 03-02 3-02
023
device. - Make sure that no-one is in the23-
0 023-0
w 2
danger zone before operating devices. w 2 w 2
w w w
xia xia xia
Use only suitable, perfectly functioning
devices to shut-off, divert and clean the
delivery l ine. Defective and unsui table
devices may cause damage to the whole
delivery system and injure persons in the
surrounding area due to a malfunction.

2.14 Pumping operations

2.14.1 Place of work
The machine
0 3 -02operator’s place of work is with 03-02 3-02
023
-
the remote control when the pump is in23-
023-0
w 2
operation. w
If you operate the machine using
20 w 2
w w w
xia the remote control, all operating and xiacontrol xia
devices on the machine must be closed to
prevent unauthorized interventions.

2-39
Safety
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0
02 of stationary placing booms, 202 3-0 023-0
In the 2case 2
w w w
iaw
xplatforms iaw
or similar equipment are xonly xia
w
provided for assembly and maintenance
work. Use of these platforms as a workplace
during operation is prohibited.

It is forbidden to climb onto the machine

during operation. In the case of stationary
placing booms, it is forbidden to climb ladders
during operation.

2.14.2 Safety
-02 -02 3-02
-03 on the machine, you must 23-03
Before switching
2 3 3-0
20 that nobody can be injured by thew 20
make sure 2 02
w w
iaw machine.
xrunning xia
w
xia
w
Refrain from any procedures that may impair
the stability of the machine or are prejudicial
to safety in any other way.

2.14.3 Remote control

You must always carry the remote control on
your person when the machine is ready for
operation. Only in this way can it be
g u a r a n t e e d t h2a t y o u c a n p r e s s t h e
0 3 0
-STOP 0 3 -02 3-02
EMERGENCY - button in the
023 situation. The EMERGENCY 2023
event of -
023-0
2
an emergency
w 2
iaw button may only be unlocked once ww w w
xSTOP xiathe xia
cause/emergency has been remedied (see
also page 23).

You must carry the remote control in such a

way that no control element is actuated
unintentionally.

During breaks in pumping, interruptions,

maintenance work or your absence from the
machine, you must secure the machine
against inadvertently
0 3 -02 rolling away and to 0 3 -02 3-02
p r e v e2n0t 23
-
u n a u t h o r i z e d u s e . P r e s s t h e 2023
-
023-0
w w w 2
iaw
EMERGENCY
xcontrol
STOP button on the remote
x iaw xia
w
and lock the remote control away.

2-40
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 23-0 023-0
20 Moving machine components
2.14.4
w w 20 w 2
w w w
xia and hot surfaces xia xia
Keep all access covers, maintenance flaps,
guards, etc. closed and locked during
operation. This also applies to the grille,
water box cover, and covers on cylinders, for
example. There is otherwise a risk of injury
from moving parts of the machine and a risk
of burning on hot surfaces. In particular, there
is a risk of burns from the engine, attached
parts and the exhaust.
0 3 -02 0 3 -02 3-02
2 - work unless the grille is closed
Never 3start
0 0 23- 023-0
2 2 2
ww
and bolted down or otherwise secured. w w
a w w
x i xia xia
Do not touch moving parts of the machine,
whether the machine is running or switched
off. Always switch off the engine first, and
dump the accumulator pressure where an
accumulator is fitted.

Never poke any objects (e.g. a shovel

handle, trowel or similar) into moving
machine components. Such objects could
b e c o m e t r a2p p e d a n d d r a g g e d i n t o t h e
0 3 -0 might then hit you or be torn 03-02 3-02
machine.
3- They
3- 3-0
202your hands and cause you injury.
from 202 2 02
ww aw
w w w
xia 2.14.5 Constant observation
xiof the
xia
machine
You should be constantly observing the
machine for any damage or faults while it is
in use. In the event of faults or malfunctions
that impair safety at work, shut the machine
down immediately and secure it. Have the
faults rectified im medi atel y. If i t is not
possible to rectify faults which jeopardize the
safe operation
0 3 -02 of the machine, you must 03-02 3-02
023
suspend - operations until the defects are23-
0 023-0
w 2
rectified. w2 w 2
w w w
xia xia xia

2-41
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 023-0 023-0
2.14.620Truck mixer 2 2
w w w
iawthe
xAs machine operator, it is your rolexia to
w
xia
w
instruct the truck mixer drivers delivering the
concrete to you. Only allow the truck mixer
drivers to work alone once you are certain
that they have understood your instructions.

Make sure that no-one stands between the

approaching truck mixer and the machine.
There is a danger of being crushed between
the truck mixer and the machine.

3 -02 3-02 3-02

3-0
2.15 Cleaning
02 023-0 023-0
w 2 w 2 w 2
w General w w
xia xia xia
2.15.1
You must drain the delivery line, pump and
hopper completely. Concrete leavings in the
hopper, in particular, may be thrown out
whilst the truck is moving.

The machine must not be driven with the

placing boom unfolded or the support legs
extended, even over short distances. This
rule also applies when you have to drive the

3 - 02
machine to a different site for cleaning. The
3-02 3-02
placing boom
0 2 3-0 and support legs must be fully 023-0 023-0
2 and secured.
retracted
w w 2 w 2
iaw
xThe xia
w
xia
w
preferred methods for cleaning the
delivery line are reverse pumping or forced
cleaning with water. The agitator must be
switched on during reverse pumping.
Otherwise, the concrete flowing back into the
hopper can bend the agitator shaft. Use a
catch basket, pipe cleaning head and wash- Fig.2-27
out ball for forced cleaning to prevent any
water from flowing into the formwork.
02 02 02
Never spray
3 - 03-remote controls or control 3 - 03- 3-0
3-
cabinets 2 02with barrier agents (mould oil or 202 2 02
wiwl a r ) t o p r o t e c t t h e m a g a iianwswt w w
xia xia
sim
x
contamination. This causes significant
corrosion damage to the electrical system.

2-42
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 023-0
w 20 Cleaning agents
2.15.2
w 2 w 2
wTake w w
xia ia
care when using aggressive xcleaning xia
agents. Aggressive cleaning agents may
attack materials (e.g. rubber) and painted
surfaces. You can use commercially available
paint cleaning and care agents, as long as
these have a pH value of between 4 and 9.
Ask the manufacturer of the cleaning agent to
confirm its suitability. Observe the
manufacturer’s instructions regarding use and
safe handling. Wear protective clothing.
2
-0off 2 02
3
Always rinse
0 cleaning agent thoroughly with 03-0 3-
3- do not allow puddles to form. 023-
02water;
clean 023-0
w w2 w2 w 2
xia aw
D o n o t u s e s e a w a t e r o r o t h exri w a t e r xia
w
containing salt for cleaning purposes.
Fig.2-28
Do not use any highly flammable agent for
cleaning; there is a danger of fire.

2.15.3 Hazards
There is a risk of injury at all points on the
machine from slipping, tripping, bumping into
things, etc. Use the handles and steps to climb
2 the machine. It is forbidden to
into and out-0of -02 02
0 3 0 3 3-
0 3-the grille. Do not jump from the machine.23-
stand2on
0 023-0
w2
wDo not reach into the hopper or any otheriamoving
w w2 w w 2
xia x xia
machine components. This rule must also be
followed when you are opening the outlet on the
bottom of the hopper. Do not remove the grille.

Only point the water jet into the hopper or

other moving machine components. Do not
insert the hose. It could become entangled
with moving machine components.

2.15.4 Cleaning with compressed air

-02 -02 3-02
When the
2 3 -03delivery line is being cleaned with23-03 3-0
20
compressed 0
air, there is an increased risk2of 2 02
w w w w w w
xia accident from explosively escaping compressed
xia xia
air, spurting concrete and flapping delivery or
end hoses if they have not been removed.

2-43
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 3-0 3-0
2
Compressed air should only be used for 202 2 02
w w w
iaw
xcleaning purposes under the supervisionxiofawa xia
w
subject expert. All persons participating in the
cleaning procedure must be instructed in the
safety regulations.

The manufacturer accepts no liability for

damage caused by incorrectly performed
compressed air cleaning. If you blow out the
delivery line with compressed air, you must
observe the following rules without fail:
– Individual pipes
3 - 02 and short pipe runs up to 3 -02 3-02
3- 0 0 3-0
23-
10 m in length must not be blown through
2
with 02compressed air. There is a risk of 20 2 02
ww ww w w
xia accident from rebound. xia xia
– Only blow out delivery lines which have
the same nominal diameter throughout
their length. Reducer pipes must be
drained and flushed out by hand.
– No bends, delivery or end hoses may be
fitted at the end of the delivery line.
– A catch basket must be fastened at the
end of the delivery line and a wash-out
adaptor must
0 3 -02be fitted on the head of the 0 3 -02 3-02
-
023 line. Catch basket and wash-out 2023
delivery -
023-0
w 2 2
wadaptor must fit the delivery line system.ww w w
xia xia xia
– The concrete must be able to flow freely
from the end of the delivery line.
– No persons may be present in an area of
3 m around the delivery line, at the end
of the delivery line and especially in front
of the opening in the catch basket.
– Care must be taken to ensure that any
concrete that might be expelled from the
catch basket2 cannot injure anybody or
3 0
-damage. 3-02 3-02
cause any
- 0 3-0 3-0
2 0 23 2 02 2 02
ww ww w
– The wash-out adaptor must be fitted with
w
xia a separa te , l ar ge dump cock an xiad a xia
pressure gauge.

2-44
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2
0The 02 3-0 023-0
–
w 2 pressure gauge must be kept under
w 2 w 2
w iaw w
xia constant observation during thexcleaning xia
process. The pressure in the delivery line
must be rapidly dumped via the dump
cock in the event of a sudden drop in
pressure (concrete column exiting from
the end of the line) or increase in
pressure (risk of blockage).
– The sponge ball or the plug used to push
the concrete out must be sufficiently
dense that the air does not pass through
it into 3 02 concrete. In addition, the 3-02
-the 3-02
0
3- line must be sealed to the rear 3-0 3-0
0 2
delivery 0 2 02
w w 2when the sponge ball or plug is caught
w w 2in w w 2
xia xia xia
the catch basket.
– Only work on the delivery line (e.g. open
the delivery line) once this has been
depressurized. Make sure that the
compressed air has been dumped
completely.
– The dump cock must be opened in such
a way that no-one can be injured by
concrete 2residue that might be expelled
3-0dump cock. 3-02 3-02
from-0the
023 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
2.15.5 Protection against water
Water spraying on the machine from random
directions has no damaging effect. The
electrical system is protected against spray
water, but is not waterproof.

You must close/seal all openings into which

water/steam/cleaning agent must not
penetrate for safety or functional reasons
before cleaning
3 - 02 the machine with water or a 3-02 3-02
steam3jet
2 -0 (high-pressure cleaner) or other23-0 3-0
2 0
cleaning 20
agents. Electric motors and control 2 02
w w w w w w
xia cabinets are particularly at risk. xia xia

2-45
Safety
SYG5260THB 370C-10
3- 02 3- 02 3-02
2 3-0 02 3-0 023-0
2.15.620Post-cleaning procedure 2 2
w w w
iaw the
xAfter xia
machine is cleaned, the covers/
w
xia
w
tapes must be completely removed and the
machine must be checked to ensure that it is
ready for operation (see also page 23).

Look out for leaks, loose connections, chafe

marks and damage during the cleaning
procedure. Any identified defects must be
rectified immediately. The machine must be
greased after it has been cleaned using a
-02
high-pressure cleaner.
3 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
iaw Maintenance and special work
x2.16 xia
w
xia
w

2.16.1 Requirements for special work

In the capacity of operator, it is your
responsibility to provide all the necessary
information to the personnel concerned
before special work or maintenance work is
carried out. Someone should be nominated
as the person responsible for this.

3 02
Carry out the -maintenance and inspection
3 -02 3-02
0 0 3-0
2 0 2 - comply with intervals specified 2023-
operations3and
2 02
ww
in the Operating Instructions, includingw w
i a iaw
xspecifications for the replacement of xparts xia
w
and equipment. These activities must be
carried out by qualified personnel only.

Workshop equipment appropriate to the task

in hand is absolutely necessary for the
execution of maintenance work.

Secure a wide area around the maintenance

area as far as is necessary.
2
A m a c h i n e 3c-o0m p l e t e l y s h u t d o w n f o r -02 02
0 0 3 3-
-
m a i n t e 0n2a3n c e a n d r e p a i r w o r k m u s t b e 023
-
023-0
2 2 2
ww against being restarted inadvertently:
secured ww w w
x–ia Lock the main control devices xiaand xia
remove the key.

2-46
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 a warning plate to the main switch. 202
0Fix 3-0 023-0
– 2 2
ww ww w w
xia Only carry out maintenance work xia if the xia
machine is parked on level and sufficiently
supporting ground and is secured against
rolling away.

Use specially designed or otherwise safety-

oriented climbing aids and working platforms
when carrying out assembly work above head
height. Never use machine parts as climbing aids.
Keep all handgrips, steps, railings, platforms and
02 dirt, snow and ice.
ladders free -from
3 3-02 3-02
23-0 2 3-0 023-0
w 20
Carefully secure individual parts and large
w 20 w 2
w w w
xia assemblies to lifting gear when carrying
xia out a xia
replacement operation. Use only suitable and
technically perfect lifting gear and suspension
systems with adequate lifting capacity. Never
stand under suspended loads.

The fastening of loads and instruction of

crane operators should be entrusted to
experienced persons only. The signaller must
be within visual range of or in voice contact
02 operator.
with the crane
3- 3-02 3-02
3-0
02 national regulations when working
Observe 02 3-0 023-0
w 2 w 2 w 2
xiawwith lifting gear. iaw x xia
w
Work on chassis, braking and steering
systems must only be carried out by qualified
personnel trained for such work.

Clean the machine, especially connections

and threaded unions, of any traces of oil, fuel
or preservatives before carrying out
maintenance or repair work. Do not use
aggressive cleaning agents.Use lint-free
2 02 02
3-0
cleaning rags. 3- 3-
23-0 2 3-0 023-0
20 connections that you have loosened
Bolted
w w 20 w 2
w w w
xia for carrying out maintenance and repair
xia work xia
must always be retightened to the specified
torque.

2-47
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
2 gas-filled spring elements, as 202 3-0 023-0
Do not20open 2
w w w
iaw on maintenance flaps, for instance.xiThe
xused aw xia
w
spring elements are filled with gas under high
pressure which can escape explosively if you
attempt to open them. Relieve the tension on
systems under mechanical stress.

Be aware of hot functional fluids and surfaces

(hydraulic fluid, hydraulic fluid radiator, etc.).

Ensure that all functional fluids, consumables

and replaced parts are disposed of safely and
with minimum -02
03environmental impact. 3-02 3-02
023- 023-0 023-0
w 2 w 2 w 2
iaw Welding
x2.17 xia
w
xia
w

Only qualified personnel commissioned by

the manufacturer may carry out welding work
on the placing boom, on the supports or on
other components which are important for
safe operation. The work must be inspected
by an authorized inspector.

Always attach the earth cable of the welding

02 component which is being
unit directly to -the
3 3 -02 3-02
- 0 - 0 3-0
2 023 welding current must not flow 2023
welded. The
2 02
ww hinges, cylinders, etc. Significant
through
a ww w w
i
xdamage may be caused by current bridging xia xia
gaps.

Electronic components can be destroyed by

stray voltage during arc welding processes.
For this reason:
– Disconnect the remote control cable from
the control console.
– Disconnect all cables leading to the
receiver of the radio remote control
system. 03-
02 3-02 3-02
23-
0 023-0 023-0
–
w w 2 connector sockets with caps.
Close w 2 w 2
x–ia x
Disconnect the positive and negative
iaw xia
w
leads from the battery.

2-48
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02carry out welding, flame cutting and 02 3-0 023-0
2
Only 2 2
ww ww w w
xia grinding operations on the machinexiifa this is xia
expressly approved by the manufacturer.

Clean the machine and its surroundings of

dust and flammable substances and make
sure that t he pr emi ses ar e adeq u a t e ly
ventilated before carrying out welding, flame-
cutting and grinding operations (danger of
explosion).

Only qualified personnel should carry out welding

work on the 3 02 and oil reservoirs in accordance 3-02
-fuel 3-02
0 -0 3-0
23-manufacturer’s specifications.
with 0the 023 02
w w2 w w2 w w 2
xia xia xia
2.18 Working on the placing boom

Only carry out maintenance and repair work

on the placing boom if the placing boom is
folded or properly supported, the engine is
switched off and the support legs are
secured.

Support the plac ing boom arms before

starting work
0 3 -02 on the valves, cylinders or 03-02 3-02
23- lines on the boom.
hydraulic
0 23-
0 023-0
w2 w2
wThe delivery line was installed withoutiatension
w w w 2
xia x xia
with the placing boom in the driving position
and can only be replaced without difficulty in
this condition. Stresses may be generated on
folding if the delivery line is replaced when
the placing boom is unfolded.

Do not remove the whole delivery line but

exchange the delivery arm, e.g boom arm by
boom arm. Otherwise, the pivot points of the
new delivery02line will have to be redetermined 02 02
3 - 3- 3-
3-0 equipment.
using special
02 02 3-0 023-0
w 2 w 2 w 2
wFollowing substantial changes, placingiabooms
w w
xia x xia
must be inspected by an authorized inspector
before recommissioning.

2-49
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
0 23-0 2 3-0 023-0
2.19w 2Safety-relevant components w 20 w 2
w w w
xia xia xia
Some of the manufacturer’s spare parts, such
as pumps, valves and controller cards are
supplied from the works with a basic setting.
These must be adjusted (set) in accordance
with the information on the circuit diagram or
machine card after installation in the
machine.

Parts relevant to safety and adjustable

d e v i c e s ( p r e02
-02 02
ssure limiting valve,
0 3 - 0 3 3-
potentiometer, - fluid flow limiter, hydraulic
023 etc.) must only be repaired, 2023
-
023-0
cylinders,
w 2 2
iaw ww w w
xreplaced xia
or adjusted by After Sales Service xia
personnel. Seals must only be removed by
the manufacturer’s After Sales Service
personnel. Modifications to the machine
ratings (for example, increasing pressures,
modifying speeds, etc.) are not permitted.

2.20 Software

2
If a machine is 0equipped
- with software, the
-02 02
0 3 0 3 3-
software may3- only be used as is provided for
23- 3-0
202
in thew manufacturer’s Operating Instructions. w 20 w 2 02
w w w
xia xia xia
Only persons authorized by the machine
manufacturer may intervene in the machine’s
software. This also applies to updates.

Unauthorized interventions in the machine’s

software may lead to severe damage and
accidents.

2.21 Protective and safety

0 3 -02 0 3 -02 3-02
-
023devices removed for maintenance 2023
Any safety -
023-0
w 2
purposes must be refitted and checked w w 2
iaw
ximmediately x
upon completion of this work.
i aw xia
w

2-50
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
A l l20e2q u i p m e n t r e q u i r e d f o r s a f e t y a n
2 0d2 2 02
ww ww w w
xia accident prevention (warning signs xia and xia
information plates, grilles, guards, etc.) must
be in place. Such equipment must not be
removed, modified or damaged.

Keep all warning signs and information plates

on the machine complete and in a perfectly
legible condition.

It is your responsibility as operator to ensure

that any warning signs and information plates
-02 damaged or rendered illegible 03-02
that have03been 3-02
are 0 23-
replaced without delay. 023
-
023-0
w w2 w w2 w w 2
xia xia xia
2.22 Electrical power
2.22.1 General
Work on electrical systems or operating
equipment must only be carried out by
qualified personnel. For further information on
machines operated on the site power supply,
see also section 2.22.3, entitled "Power at
the construction site".
-02 -02 3-02
The power
2 3 -03 supply to machine components on23-03 3-0
20 maintenance work is to be carriedwout
which 20 2 02
w w w w w
xia must be isolated, if provided for xia in the xia
regulations.Before starting any work, you
must check the de-energized parts for the
presence of power and earth or short-circuit
them in addition to insulating adjacent live
parts and elements. Disconnect the negative
lead from the battery before starting any work
on the electrical system. When reconnecting,
connect the positive terminal first, and then
the negative terminal.
2 2 02
3-0
B e f o r3e-0s t a r t i n g w o r k o n h i g h - v o l t a g e 3-0
3-0 3-
02 02 023-0
2
assemblies and after cutting the power 2 2
ww aw to
w w w
xia supply, you must connect the supplyxicable xia
earth and short-circuit the components such
as capacitors with a rod-type earth electrode.

2-51
Safety
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0
02to be carried out on live parts, the 202 3-0 023-0
If work2is 2
w w w
iaw
xpresence aw
of a second person is requiredxiwho xia
w
can switch off the power supply to the machine
in the event of an emergency. Secure the
working area with a red-and-white safety chain
and a warning plate. Use insulated tools only.

2.22.2 Electrical components

Control cabinet, motor and control elements
are protected as standard at least to degree
of protection IP 54. IP 54 means:

3 - 02
– Complete protection against contact with
3 -02 3-02
- 0
live components or internal moving parts. - 0 3-0
2 023 against damaging dust deposits. 2023
Protection 2 02
ww iaw
w w w
x–ia Water spraying on the equipment xfrom xia
ra ndom di r ect i ons shal l no t hav e a
damaging effect.
Use only original fuses with the specified
current rating. The electrical system can be
destroyed by overrated fuses or bridging. You
must switch off the machine immediately if a
fault occurs in the power supply.

2.22.3 Power at the construction site

The power on -the
3 02 construction site must be 3 -02 3-02
0
s u p p l i e d23-f r o m a s p e c i a l f e e d p o i n t - 0 3-0
2 0 2 023 2 02
ww
(construction
a
site power distribution point).w
w w w
i
xMachines with an electric motor must not xia be xia
connected to the mains power supply.

Only qualified personnel may work on

electrical systems with an operating voltage
in excess of 25 volts alternating voltage or 60
volts direct current. Only such qualified
personnel may install, connect, disconnect
and open electrical control cabinets.

A n e l e c t r i c s h02
0 3 - ock (possibly with fatal
0 3 -02 3-02
consequences) - may be the result of touching
023with electric motors or contact with 2023
-
023-0
machines2 2
ww w
iawa l w w
xotiaher e le c tric a l cab l es i f t he el ectxric xia
connection has not been made properly or
the supply cable is damaged.

2-52
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 23-0 02 3-0 023-0
w w 2 Hydraulic systems
2.23
w w 2
w w 2
xia xia xia
2.23.1 General
Work on hydraulic systems must only be
carried out by qualified personnel.

Always wear your personal protective

equipment when carrying out work on the
hydraulic system. Escaping fluid is toxic and
can penetrate the skin.

Injection through
3 - 02 the skin is a major medical 3-02 3-02
0 2 3-0 situation. In the event of injuries023-0
emergency
023-0
w2 w2 2
caused by pressurised oil, inform the company
w w w w
xia medical officer and call a medical specialist
xia xia
immediately. This also applies for injuries
which may seem only slight. Hydraulic fluid
which has penetrated underneath the skin
must be removed immediately. Otherwise,
there is a risk of life-endangering impairment
to blood circulation and infections.

Parts of the system and pressure lines which

are to be opened (hydraulic, pneumatic, and
n2e s ) m u s t b e d e p r e s s u r i z e d
-02 02
d el i v e r y l i0
0 3 - 0 3 3-
according3- to assembly descriptions before 3- 3-0
202work is started.
repair 202 2 02
ww iaw
w w w
xia x
Work only on depressurized systems. Switch
xia
the hydraulic pump drive and the engine off,
otherwise there is a risk of injury caused by
functional fluids escaping under pressure.
Where a hydraulic accumulator is fitted, open
the accumulator dump valve to prevent any
movements of the machine as a result of the
residual pressure. Modifications to the
hydraulic accumulator are prohibited.
02 02 02
Be aware
3 - 03-that enclosed hydraulic fluid can 3-03- 3-0
3-
02 under pressure for a certain length2of02
remain
2 2 02
ww ww if w w
xia time. Do not open any hydraulic systems
xia xia
they are under pressure from an external
force (e.g. from a raised placing boom).

2-53
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 install hydraulic lines in accordance 2023-0 023-0
2
Route and
w 2
iaw current engineering standards. Ensure ww w w
xwith xia xia
that connections are not interchanged. The
fittings, lengths and quality of the hoses must
comply with technical requirements.

You must carefully bleed the hydraulic

system after any maintenance work,
otherwise there is a risk of injury caused by
swinging and telescopic support legs
extending rapidly, the placing boom lowering,
etc. Open vent 2valves very carefully until
0 3 0
-starts 0 3 -02 3-02
hydraulic fluid
- to escape. You should
023 open vent valves further than 2023
-
023-0
2
on no account
w 2
iaw ww w w
xnecessary or go so far as to remove them.xia xia
Damaged hydraulic lines must be replaced
rather than repaired. You must replace
damaged or saturated hy draulic hoses
immediately. Spurting hydraulic fluid may
cause injury and fire.
2.23.2 Replacing hydraulic hoses
During the repeat inspections, a subject
expert must check the hydraulic hoses for
external damage.
0 3 -02 The inspection must be 0 3 -02 3-02
recorded 3in- the check book. The operator
0 2 0 23- 023-0
2
mustwhave hydraulic hoses replaced if theyw 2 w 2
iaw signs of external damage.
xshow xia
w
xia
w
2.23.3 Noise emissions
The place of work in normal operation is with
the remote control. For this reason, it is not
possible to specify a particular place of work
for the machine operator. Take the values for
the sound pressure level and sound power
level from the machine Operating Instructions.

Wear suitable personal protective equipment

2 02 02
3-0the machine.
in the vicinity of 3- 3-
023-0 02 3-0 023-0
As the
w w 2 operator, you must instruct your w w2 w w 2
ia
xpersonnel to always wear their personal xiaear xia
protection. You are responsible for ensuring
that your personnel comply with this regulation.

2-54
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
All 2soundproofing 2
equipment must be fitted 2
ww ww w w
xia and in perfect condition. All soundproofing
xia xia
equipment must be closed during operation.
A high sound level can cause permanent
hearing damage.

2.24 Exhaust fumes

Vehicle exhaust gases contain constituents

which can be lethal or carcinogenic. Operate
internal com
3 - 02 b u s t i o n e n g i n e s a n d f u e l - 3-02 3-02
operated
0 2 3-0heating systems only in adequately023-0 023-0
w w2
ventilated premises. Before starting up the
w w2 w w 2
xia engine in enclosed spaces, make xsure ia that xia
there is adequate ventilation and direct the
exhaust gases away from the place of work.

We a r p ers on al pr o tect i ve cl ot hi n g a n d
equipment for all work in which exhaust
gases or particles of building material can
enter the body through the respiratory
passages. Comply with the information issued
by the manufacturer of the building material.

3-02 3-02 3-02

3-0 3-0 3-0
202 Functional fluids
2.25 2 02 2 02
ww iaw
w w w
xia When handling oils, greases
x
and other
xia
functional fluids, observe the safety
regulations applicable to the product
concerned (see the safety data sheet).

Oils, fuel and other functional fluids may be

hazardous to health upon contact with the
skin, etc. You must, therefore, always wear
personal protective clothing and equipment
when you are handling toxic, caustic or other
0 3 -02 that are hazardous to health 03-02 3-02
3-0
functional fluids
and2 23- take note of the manufacturer’s
0always 2 023
-
2 02
w w w
xiawinformation. iaw x xia
w

Fig.2-29

2-55
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 when handling toxic and caustic 202 3-0 023-0
w 2
Take care
w w 2
iaw
xfunctional iaw
fluids (brake fluid, battery xacid, xia
w
water glass, concr et e set accel er a t in g
admixtures, cement, etc.). Building materials
containing cement have a highly alkaline
effect when they react with water (and also
with perspiration). Admixtures are toxic and
caustic.

Cleaning agents, concrete release agents,

preserving agents etc. propelled by
compressed air
3 - 02 can cause very serious 3 -02 3-02
-
damage to3the 0 respiratory tract if a respiratory - 0 3-0
2 02 mask is not worn. Spray mist 2023
protection 2 02
w ww w
iaw the lungs very easily.
xenters xia xia
w

Frequent injuries are eye injuries caused by

concrete spatter, water glass or other
chemical substances.

Take care when handling hot functional fluids

and consumables (risk of burning or
scalding).

Have used operating equipment and

2 as filters, batteries, oil,
-0such -02 02
functional fluids
0 3 0 3 3-
-
023 etc. disposed of properly. Used 2023
brake fluid, -
023-0
2
w rags should also be disposed wofw
cleaning w 2
iaw
xproperly. xia Fig.2-30 xia
w

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

2-56
 Safety
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia PA xia
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

2-57
Safety
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia xia
PA
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

2-58
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

System Functions
3- 02 3- 02 3- 02
02 3-0
3 2System Functions 02 3-0 02 3-0
2 2
ww w w w w
xia xia xia
3.1 General Overview .............................................................................................3-3
3.2 Boom System ...................................................................................................3-7
3.3 Outrigger System ..............................................................................................3-10
3.4 Truck Chassis ...................................................................................................3-13
3.5 Pumping System ...............................................................................................3-15
3.6 Hydraulic System ..............................................................................................3-18
3.7 Electric Control System ....................................................................................3-24
- 02 - 02 - 02
-03 Control System ...........................................................................
3.8 Remote
3 -03 3 -03
.........3-40
3
2 02 2 02 2 02
w w w w w w
xia xia xia

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3-1
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

WARNING

3-02 3
Always read the Safety 0section -0 2
of this 3-02
023-0 manual before attempting
0 2 3 - to operate this 023-0
w 2 2 2
w wwto do this could result
equipment. Failure w w
xia xia
in machine damage, personnel injury or xia
death.

3-2
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
3w 2SYSTEM FUNCTIONS w 2 w 2
w w w
xia xia xia
3.1 General Overview
This section of the manual provides detailed
information regarding the basic description
and overview of all the controls, alerts and
operating systems on your equipment. It is
important to study and become familiar with
all systems before proceeding with any
pumping operations. (Some truck chassis
02 be included here.)
3-may
information 3-02 3- 02
02 3-0 02 3-0 023-0
w 2 Main component locations ww
2 w 2
w3.1.1 w
xia The SANY truck-mounted concretexia pump xia
consists of the following main components,
see Fig. 3-1.

1 2 3 4 5 6 7

3-02 3-02 3- 02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.3-1 General Figure of Truck-mounted Concrete Pump

[1] Chassis [2] Boom [3] Turret [4] Hydraulic system [5] Electrical system

[6] Body understructure [7]Pumping mechanism

3-02 3-02 3- 02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-3
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0
0 characteristics 023-0 023-0
3.1.2 2Main 2 2
w
wLarge w w w w
ia
x(1) output pumping technology xia xia
The maximum pumping output achieves
88 m³/h and the large output upgrades
the pumping efficiency.

(2) Overall power self-adapting energy-

saving technology
The computer control system
automatically controls the reasonable
match of engine,
3 - 02 main oil pump and load 3 -02 3-02
according0 to the load changes, so that 0 3-0
the20 23- can be always working at the 2023-
engine 2 02
ww ww w w
xia optimal fuel consumption level to further
xia xia
reduce engine fuel consumption, reduce
exhaust emission, and fulfill the
objectives of energy-saving and
environmental protection.

(3) Water-proof sealing technology for main

oil cylinder
A high-pressure cushion area set around
the piston rod may prevent the piston rod
from taking
0 3 -02water i nto the hydraulic 0 3 -02 3-02
-
023 and in this way, to effectively 2023
system,
-
023-0
w 2 2
wprevent ww
the emulsification of the hydraulic w w
xia oil, prolong the service life of hydraulic
xia xia
elements and reduce the cost.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-4
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 technology 02 3-0 023-0
(4)20OSS 2 2
ww ww w w
xia The truck-mounted concrete pump xia with xia
X-shaped outriggers can take the
advantage of OSS technology according
to the site requirements to save the
covering area, thereby to reduce the
impact on traffic as well as accommodate
itself in narrow construction environment.

(5) SYMC special control system

The simple wiring increases the overall
reliability
0 3 -02and maintenance convenience. 03-02 3-02
-
0It23has such charac teristics as user- 023
-
023-0
2 2 2
ww friendly control interface, strong iaw
w
anti- w w
xia x
interference ability, high computing xia
speed, adaptability to the operating
temperatures from -30? to +70? and
strong waterproof and dust-proof capacity
with the protection rating up to Ip67.

(6) High-low pressure switch-over technology

Only in one second, the switching
between high and low pressures can be
realized 2
3 - 0by pulling the electrical control 3-02 3-02
-0 without leakage and pollution.
switch
3 3-0 3-0
2 02 2 02 2 02
w
w(7) w w
xia aw
On-site malfunction diagnosis system
xi xia
w
The humanistic user-friendly interface can
display malfunctions and the
troubleshooting measures timely, to make
the personnel be able to deal with
complicated malfunctions by following the
prompts in a short time. The system can

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-5
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02record the historical malfunction 202 3-0 023-0
2
also 2
ww iaw
w w w
xia types, malfunction occurrence xtime, xia
troubleshooting time, so as to facilitate
the inquiry and management of the user.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-6
 System Functions
SYG5260THB 370C-10

3-02 3-02 3-02

0 23-0 02 3-0 023-0
3.2
w 2 Boom System w 2 w 2
w w w
xia xia xia
3.2.1 Boom overview
The boom system is used for concrete output RZ -type
and placing.
By the extension/retraction of boom cylinder
and the rotation of turntable, the concrete can
be directly conveyed to the position ( paving
site) at the end of boom, via the delivery pipe
attached on the boom.
The boom -of
3 02 RZ type is applied, which has 3-02 3-02
compacted
0 2 3- structure, can be rapidly folded023-0Fig.3-2
0
023-0
w w 2 unfolded, and requires for small wspace
and w2 w w 2
xia for folding, see Fig. 3-2. xia xia

3.2.2 Boom components

The boom system is principally made up of
the fol dabl e pl ane four-con n ecting ro d
mechanism formed by articulating the five -
arm boom, connecting rod, oil cylinder and
connecting piece, see Fig. 3-3.

3-02 3-02 16
3-02
023-0 02 3-0 023-0
w 2 w 2 17
w 2
w w w
xia xia6 7 15
xia 18
5 89 10
4

3
14
2 11

12

13
1

Fig.3-3 Boom of Truck-mounted Concrete Pump

02 02 02
3 - 03- of arm (1)
[1] Oil cylinder [7] Oil cylinder of
3 - 3- (3)
0arm [13] Connecting rod (6) -03-
2 02 1
[2] Arm [8] Connecting
2 02 rod (3) [14] Arm 4
2 023
w Oil cylinder of arm(2)
w[3] w
[9] Connecting rod (4) w arm (5)
[15] Oil cylinderwof
xia [4][Connecting rod (1) iaw 3
[10]xArm xia rod (7)
[16] Connecting
[5] Connecting rod (2) [11] Oil cylinder of arm (4) [17] Connecting rod (8)
[6] Arm 2 [12] Connecting rod (5) [18] Arm 5

3-7
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
0 23-0 023-0 023-0
3.2.3 2Boom control 2 2
w w w
iaw are three methods of boom control:
xThere xia
w
xia
w

(1) A remote controller that is physically

carried by the equipment operator and
used during normal pumping operation.
See “Remote Control System” on page
page 3-40 for details.

NOTE:The specific model of remote controller

is subject to the real products.
2 02 02
3-0 remote controller(Fig. 3-4):
The double-rocker 3- 3-
023-0 023-0 023-0
● 2 left joystick (a) controls the up/downw 2
The
w w 2
w w w
xia movement of articulating boom arm xia 3, Fig.3-4 xia
arm 4 and arm 5.
NOTE:See “Boom components” on page 3-7
to identify articulating boom arm 3 and
4.

● The right joystick (b) controls boom

rota tion and up/down movemen t of
articulating boom arm 1 and 2.
NOTE:See “Boom
3 - 02 components” on page 3-7 3-02 3-02
0 2 3-0
to identify articulating boom arms 1
023-0 023-0
2and 2. 2 2
ww iaw
w w w
x●ia x to
The Boom Speed Switch (c) is used xia
select the boom movement speed.
The remote controller of intelligent boom (Fig.
3-5):

● In the manual mode, rocker (a) controls

boom rotation, rocker (d) controls
dumping, and the other five linear
rockers a, b, c, d, and e are respectively
corresponded2 to arms 1~5.
0 3 -0 0 3 -02 3-02
●
023
In the - intelligent mode, the middle five 23-
0 023-0
rockers are used to control the verticalw 2
w 2 a b c d w 2
w w w
xia movement of the end of boom. xia xia
Fig.3-5

3-8
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0
0Under 02 3-0 023-0
2
● the intelligent mode, the switch 2
(c) 2
ww is used to automatically extend/retract
ww w w
xia xia xia
the boom.
● The boom speed switch (b) is used to
select the boom movement speed.
NOTE:See “Boom components” on page 3-7
to identify articulating boom arms 1~5.

(2) A hard-wire connection for direct

communication with the in-cab receiver.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-9
System Functions
SYG5260THB 370C-10
3- 02 3-02 3-02
23-0 023-0 023-0
20
3.3 wOutrigger System w 2 w 2
w w w
xia xia xia
3.3.1 Outrigger overview
The outrigger system is a part of the
r e v o l v i ng t o w er . T he o u t r i g g er s y s t e m
supports, stabilizes and levels the entire
concrete pumping system during pumping
operations.

The X-shaped outrigger configuration

includes rear outriggers that unfold outwards
a w a y f r o m t h-e02t r u c k c h a s s i s an d f r o n t -02 02
0 3 0 3 3-
outriggers
023
- extend (telescope) out from 23-
that
0 023-0
2
w chassis.
the truck w2 w 2
w w w
xia xia xia
3.3.2 Outrigger components

6
4 3

-02 2
02 02
0 3 3- 3-
023 - 1
023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
5
7

Fig.3-6 Components of Outrigger

[1] Turntable [5]Left front outrigger
[2] Slewing mechanism [6]Right rear outrigger
02
[3]Fix -revolving
3
tower
3- 02 outrigger
[7]Left rear
3-02
3-
[4] 0
Right front outrigger 3-0 3-0
2 02 2 02 2 02
w w w w w w
xia xia xia

3-10
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
w 20 Outrigger control
3.3.3
w 2 w 2
wThere aw w
xia are three methods of outriggerxicontrol: xia
(1) A set of four levers (a) and a momentary
safety toggle switch (b) located on the left
side of the machine controls all four
outriggers, see Fig. 3-7.

NOTE:Holding the toggle switch (b) down

activates the levers. The levers (a) will
not function if the toggle switch is
released.
2
3- 0 3-02 3-02
3-0
2 (driver side) outriggers control
Left0side 02 3-0 023-0
w2
wThe w w 2 Fig.3-7
w w 2
xia ia
levers for the left side of the xmachine xia
control the outriggers as indicated in the table
below:

Lever Direction Action

Up Lift the left front outrigger
a
Down Descend left front outrigger
Up Retract left front outrigger
b
-02Down Extend left front outrigger 02 02
0 3 3- 3-
0c23
- Up Fold left rear outrigger
02 3-0 023-0
w 2 w 2 w 2
w Down aw
Unfold left rear outrigger w
xia xi xia
Up Lift left rear outrigger
d
Down Descend left rear outrigger
Fig.3-8

3- 02 3-02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-11
System Functions
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0 3-0 3-0
202(nondriver side) outriggers control
Right side
w w 2 02
w 2 02
iaw
xThe xia
w
xia
w
levers for the right side of the machine
control the outriggers as indicated in the table
below:

Lever Direction Action

Up Lift the right rear outrigger
a
Down Descend right rear outrigger
Up Fold right rear outrigger
b
3- 02
Down Unfold right rear outrigger 3-02 3-02
023-0 Retract right front
3-0
02 Fig.3-9 023-0
w 2 Up w 2 w 2
wc outrigger w w
xia xia xia
Down Extend right front outrigger
Up Lift right front outrigger
d
Down Descend right front outrigger

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3.3.4 Outrigger pads

Outrigger pads (a) are used to support the
outriggers after they are in their extended
positions.
2 2 02
3-0 3-0 3-
The outrigger
0 2 3-0 pads (a) are stowed on each 023-0 023-0
of2the truck when not in use.
side w w2 w 2
w w w
xia xia Fig.3-10
xia

3-12
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 2 3-0 02 3-0 023-0
w w 2 Truck Chassis
3.4
w w 2
w w 2
xia Always keep the truck chassis operator's
xia xia
m a n u a l w i t h t h e tr uc k . A l s o , y o u m u s t
become familiar with all of the truck chassis
operating systems.

Damage to or unauthorized modifications to

the truck chassis may compromise the ability
of the truck chassis to function as originally
designed.

0 2 02 02
03- chassis overview
3.4.1 Truck
3- 3-0
3-
3-0
3-
(1)20 2 chassis of truck-mounted concrete
The 2 02 2 02
ww pump is mainly used to provide power
ww w w
xia xia for xia
traveling and working of the truck-
mounted concrete pump.

(2) The shift fork in transfer case, driven by

the pneumatic device, can drive the
clutch sleeve, so that the power in
vehicle's engine can be switched by
transfer case. The truck-mounted pump
can run if the power is switched to the
rear axle02of vehicle, and can convey and
0 3 - 0 3 -02 3-02
23-
distribute the concrete if the power is 3- 3-0
20switched to the hydraulic pump. 202 2 02
ww iaw
w w w
xia (3) The chassis is composed of
x
the chassis
xia
of car, transfer case, oil pump assembly,
platform and accessories, etc. The
chassis adopted in the truck-mounted
concrete pump should conform to the
requirements of the local traffic rules and
relevant regulations (see Fig. 3-11).

3- 02 3-02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-13
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
0 2 3-0 023-0 023-0
3.4.2 2Truck chassis components 2 2
ww w w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 1
w 2
w w w
xia xia xia
2

Fig.3-11
[1] Vehicle's chassis
[2] Transfer case and oil pump assembly
[3] Platform and accessories

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-14
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 2 3-0 023-0 02 3-0
w w 2 Pumping System
3.5
w w 2
ww 2
xia xia xia
3.5.1 Pumping system overview
The pumping system conveys the concrete
from the hopper at the rear of the truck
chassis through the conveying piping of the
boom and to the point of application.

3.5.2 Pumping system & related components

Pumping system is composed of pumping
system (including 2 main oil cylinder, water
0 3 - 0
0 3 -02 3- 02
3-0
tank, delivery cylinder, concrete piston, etc.),
3- 0g23
-
s w2i 0n2g m e c h a n i s m , S - v a l v e , m i x i n
2 2 02
ww iaw
w ww
xia mechanism, hopper, lubrication xsystem, xia
piping, etc. (see Fig. 3-12).

8 11
3
4 7

-02 1
02 02
0 3 2
3- 3-
02 3 -
023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia 5 xia
6

10
9
12

Fig.3-12 Schematic Diagram of Pumping System

[1]Main oil cylinder A [5]Left conveying tube [9]S-valve

[2]Main oil cylinder B [6]Concrete piston A [10]Agitator
[3]Water2 tank [7]Concrete piston2B [11]Hopper
- 0 0 02
3- 03
[4]Right conveying tube 03-
[8]Swing mechanism
3-
[12]Discharge outlet
3-0
3-
2 02 2 02 2 02
w w w w ww
xia xia xia

3-15
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
0 23-0 023-0 023-0
3.5.3 2Pumping system operation 2 2
w w w
iawfollowing occurs when the pump is energized.
xThe xia
w
xia
w

NOTE:The item numbers used here are the

same as used in Fig. 3-12 on page
3-15.

(1) Hydraulic fluid enters the main oil cylinder

(1), forcing that concrete piston (6)
forward (towards the hopper) while the
other concrete piston (7) retracts (away
from the hopper).
2
0 3 -0 0 3 -02 3-02
(2) The swing
0 23- mechanism (8) positions the 2023- 023-0
2 2
ww
S-valve (9) to align with concrete piston (6).w w
a w w
x i
(3) Suction created by the retracting xia xia
concrete piston (7) pulls concrete from
the hopper (11) to fill that piston’s
conveying tube (4).
(4) When the two pump pistons have
reached the limit of their travel, the swing
mechanism (8) aligns the S-valve (9) with
concrete piston (7). 12
13
(5) Hydraulic fluid enters the other main oil
cylinder (2)3 02
-forcing the concrete piston (7) 3 -02 3-02
- 0 0
Fig.3-13
- 3-0
023 thus forcing the concrete from 2023
forward,
2 2 02
w conveying tube into the S-valve, out
wthe ww ww
xia through the discharge outlet (12) and xia up xia
through the boom-mounted conveying
piping (13) (the number 12 and 13
see Fig. 3-12).
(6) At the same time, the other pump piston
(6) retracts to pull concrete from the
hopper into its conveying tube.
(7) When the two pump pistons have
reached the limit of their travel, the swing
2
-0(8) -02 02
0 3 0 3 3-
3-0
mechanism repositions the S-valve (9)
3-
and202the process repeats to align with 202
3- 02
w w w 2
xiawconcrete piston (7). x iaw xia
w
Fig.3-14

3-16
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 wash tank (3) helps keep the piston
0The 02 3-0 023-0
2 2 2
ww rods clean as the piston rods travelww w w
xia xia within xia
their pumping cylinders.
The agitator (10) keeps the concrete mix
in the hopper (11) stable, thus ensuring
smooth flow from the hopper and into the
conveying tubes (4) and (5).

3.5.4 Pumping controls

There are two methods of pumping control.

-02 -0 2 02
(1) The pumping
0 3 direction toggle switch (4)
0 3 3-
23- the pumping flow speed dial (5) are
0and 023
-
023-0
2 2 2
ww on the remote controller. See"Remote iaw
w w w
xia x
Control System" on page 40 for details. 2 1 xia 3

Fig.3-15

(2) The pump pressure high / low switch (1),

the pumping direction toggle switch (2)
and the pumping flow speed switch (3)
on the control box switch panel (see Fig.
3-15).

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w iaw w
xia x
NOTE:Refer to Charter 4 “Operation” for xia
complete details on pumping control.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-17
System Functions
SYG5260THB 370C-10
3-02 3- 02 3-02
23-0 023-0 023-0
20
3.6 wHydraulic System w 2 w 2
w w w
xia xia xia
3.6.1 Outrigger controls
There are two banks of levers and toggle
switches for controlling all four outriggers.

● A set of four levers and toggle switches

on the left side of the machine.
NOTE:Holding the toggle switch(6) down
activates the levers(1), (2), (3) and
(4). The levers will not function if the
-02 is released. 2 02
1 2 3 4 5 6
toggle 3switch 3 -0 3-
02 3-0 023 - 0
Fig.3-16
023-0
w 2 w 2 w 2
w w w
xia xia xia
No. Name Function
Lifting/descending It is used to control the lifting and descending of left front
1 handle for left front outrigger. By pushing the handle upward, the outrigger is lifted.
outrigger By pushing downward, the outrigger is descended.
Extension/retraction It is used to control the extension and retraction of left front
2 handle for left front outrigger. By pushing the handle upward, the outrigger is
outrigger retracted. By pushing downward, the outrigger is extended.
Folding/unfolding It is used to control the folding and unfolding of left rear outrigger.
3 handle for
3 - 02 left rear By pushing the handle upward,
3 - 02 the outrigger is folded. By 3 -02
23 -0
outrigger pushing downward, the -
23
0 outrigger is unfolded.
23 - 0
2 0Lifting/descending 2
It is used to control
0 2 0
w w w the lifting and descending of left rear
ww
xia 4 handle for left rear iawpushing the handle upward, the outrigger
outrigger. xBy xia is lifted.
outrigger By pushing downward, the outrigger is descended.
When the button is pressed, the concrete pump will stop working
and all operations become ineffective. When the button returns
5 E-STOP button
to its initial position clockwise, the concrete pump will work
normally.
Cooperate with control handles for outrigger to control the
Control switch for
6 extension and retraction of outrigger. Only when the control
outrigger
switch is pressed, can the control handles work.

3-02 3- 02 3-02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-18
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
0A2 set 02 3-0 023-0
●
w 2 of handles and toggle switches 2on
w w 2
w the right side of the machine. xiaw w
xia xia
NOTE:Holding the toggle switch (1) down
activates the handles (3), (4), (5) and
(6). The handles will not function if the
toggle switch (1) is released.

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 Fig.3-17 w 2
w w w
xia xia xia
No. Name Function
Cooperate with control handles for outrigger to control the
Control switch for
1 extension and retraction of outrigger. Only when the control switch
outrigger
is pressed, can the control handles work.
When the button is pressed, the concrete pump will stop working
and all operations become ineffective. When the button returns to
2 E-STOP button
its initial position clockwise, the concrete
pump will work normally.
-0 2 2
-0lifting and descending of right rear 03-0 2
3
Lifting/descending
0 3
It is used to control 0the
3023-handle for right rear -
023 the handle upward, the outrigger is20lifted.
outrigger. By pushing 23- By
w 2 outrigger w 2
pushing downward, the outrigger is descended. w
w w w
xia Folding/unfolding
xia xia
It is used to control the folding and unfolding of right rear
4 handle for right rear outrigger. By pushing the handle upward, the outrigger is folded.
outrigger By pushing downward, the outrigger is unfolded.
Extension/
It is used to control the extension and retraction of right front
retraction handle
5 outrigger. By pushing the handle upward, the outrigger is
for right front
retracted. By pushing downward, the outrigger is extended.
outrigger
Lifting/descending It is used to control the lifting and descending of right front
6 handle for right outrigger. By pushing the handle upward, the outrigger is lifted. By
front outrigger pushing downward, the outrigger is descended.
3-02 3-02 3-02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-19
System Functions
SYG5260THB 370C-10
3-02 3- 02 3-02
0 2 3-0 023-0 023-0
3.6.2 2Outrigger and boom backup hydraulics 2 2
w w w
iaw hydraulic
xThe valve body is located in xiathe
w
xia
w
fixed revolving tower of truck-mounted
concrete pump and used for local control of
boom as well as manual control in case that
the remote control system is not applied.

NOTE:If the system electronics fail, however,

this valve can be manually operated 1 2
to lower the boom and operate the 3 4
5
outriggers. 6

-02
03 operate as listed below: -02
Fig.3-18
3 3-02
The various-levers
02 3 023-0 023-0
w 2 w 2 w 2
aw
xiNo. Name xia
w Function xia
w

It is used to control the actions of arm 5. By pushing the handle

1 Control handle for upward, the boom is unfolded, and by pushing downward, it is
arm 5 folded.

It is used to control the actions of arm 4. By pushing the handle

2 Control handle for upward, the boom is unfolded, and by pushing downward, it is
arm 4 folded.

Control handle for It is used to control the actions of arm 3. By pushing the handle
3 arm 3 2 upward, the boom is unfolded, and by pushing downward, it is
0 2 02
3- folded. 3-0 3-
02 3-0 3-0
02 movement of arm 2. By pushing the handle
It is used to control2the 02 3-0
2
w Control handle for w w 2
w4 upward, the boom aw is unfolded, and by pushing downward,
aw it is
xia arm 2 folded. x i x i

Control handle for It is used to control the movement of arm 1. By pushing the handle
5 upward, the boom is unfolded, and by pushing downward, it is
arm 1
folded.

Control handle for It is used to control the rotation of boom head. pushing the handle
6 boom slewing upward, the boom head will rotate clockwise, and by pusing
downward, it will rotate anticlockwise.

NOTE:Hydraulic valve configurations may

-02
vary, depending
0 3 on the boom system 3- 02 3-02
3 -
on2 your machine.
0 023-0 023-0
w w2 w w 2
w w 2
xia xia xia

3-20
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 02 3-0
w 20 Pump hydraulics
3.6.3
w 2 w 2
wThe w is w
xia xia
heart of the concrete pumping system xia
the main control valve located under a
protective cover (see Fig. 3-19 ) on the
chassis and beneath the boom system.

The main control valve is ported to actuate

and control the two pumping cylinders. See
“Pumping System & Related Components” on
page 3-15. The result is a steady supply of
concrete from the hopper at any chosen
f l o w r a t e -t0h2r o u g h t h e b o o m - m o u n t e d -02
Fig.3-19 -02
0 3 0 3
- pipes and to the end hose at the23- [1] Auxiliary girder - 0 3
023 023
conveying
2 2 0 2
w of delivery. See “Main component
wpoint ww ww
[2] Main valve block protective cover
i a
x locations” on page 3-3 for locations x i a of [3] Handrail xia
[4] Main support of boom
components.

3.6.4 Mixing control valve and mixing

cutoff valve
The mixing valve block is mounted under
the right platform (see Fig. 3-21).

3- 02 3- 02 3- 02
3-0
B y202c o n t r o l l i n g t h e r e v e r s e m i x i n
3-0
0g2 3
02 3-0
w 2 2
wmanual valve, the mixer switches over ww w w
xia xia the xia
two rotary directions: When pushing forward,
the mixer feeds concrete to the delivery cylinder;
when pushing backward, the mixer pushes
concrete off the delivery cylinder. 4 21

Fig.3-21
[1]Mixing valve block
[2]Mixing reversal manual valve
[3]Mixing cutoff valve

3- 02 3- 02 Mixing hydraulic motor

[4]
3- 02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3-21
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 bi-directional electromagnetic 202 3-0 023-0
2
NOTE:The 2
ww c h a n g e v a l v e m o u n t e d o n iat hwew w w
xia x xia
auxiliary valve block which is shielded
by the cover plate as in the figure can
change between the oil circuit and
water pump system or mixing system
over the two directions. Thus, the
water pump system can not work with
mixing system at the same time, that
is, when the water pump is working,
the mixing system is not working, or
when 3the
0 -02mixing system is working, 0 3 -02 3-02
the
0
-
23water pump is not working.
0 23- 023-0
w2 w2 w 2
iaw
x3.6.5 i
Accumulator and UnloadingxBall
aw xia
w
Valve of Accumulator

The accumulator installed at the middle side

of truck-mounted concrete pump is used to
provide auxiliary energy for the change circuit
and reduce the impact over system. The
unloading ball valve of accumulator of truck-
mounted concrete pump is installed at the
position of tank oil return outlet. When the
unloading ball 0 3 -02 is open, the pressure oil
valve 0 3 -02 3-02
023
-
of accumulator will be unloaded, so as to 2023
-
023-0
w 2 w w 2
aw maintenance convenient.
make
xi awxi xia
w

NOTE:When the load of accumulator relieves

but the host still runs, the S-valve and
delivery pipe may continue to run,
which may lead to danger of crushing
or cutting figures when checking the
hopper, S-valve and delivery pipe. So,
the machine must be stopped before
check.If the machine is still running,
do not 0 3 -02 to the hopper from the
access 0 3 -02 3-02
023
-
discharge port at the lower of hopper 202
3- 023-0
2 2
ww or the screen at the upper of hopper ww w w
xia xia xia
and do not throw sundries into the
hopper either.

3-22
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 2 3-0 023-0
20 Cut-off Valve of Main Oil Pump
3.6.6
w w 20 w 2
w aw w
xia Oil Inlet and Gear Pump OilxiSuction xia
Ball Valve
T he o i l s u c t i o n p i pe l i n e o f oi l p u m p i s
equipped with oil circuit sealing devices which
are mainly used to seal the oil suction
pipeline of pump when checking the hydraulic
system so as to prevent the hydraulic oil of
oil tank from leaking.

The oil tank inlet cut-off valve is used for the

main oil pump
0 3 -02 as the oil suction sealing 03-02 3-02
device;3-the ball valves are used for gear pump 3-
02boom pump as the oil suction sealing 02 023-0
2
and 2 2
ww ww w w
xia devices. xia xia
The cut-off valve of oil tank inlet is
installed on the oil tank wall. When the
adjusting threaded rod is tightened, the oil
suction of main pump is smooth; when the
threaded rod is released, the oil suction is
blocked up, and it is not allowed the main
pump to work now to avoid to be
damaged(see Fig. 3-22). Fig.3-22
2 -02 -02
NOTE:The 3-0
-0 oil tank inlet cut-off valve and ball23-03 [1]Cut-off valve -03
2 3 2 3
w 20 valve must be open so as to keepwthe 20 [2]Oil suction pipe of main pump
w 20
w w [3]Handle of cut-off valvexiaw
xia oil suction smooth. Otherwise, xia the
pump might be damaged due to air [4]Oil suction cut-off ball valve of gear pump
suction. [5]Oil suction pipe of gear pump
[6]Hydraulic oil tank
Do remember to open the ball
valve of gear pump, and screw down
the adjusting threaded rod of the oil
tank inlet self-sealing device (the
method is pressing and screwing
down the threaded rod with hands at

3 - 02 time) after checking the

the same
3-02 3-02
-0
3system. 3-0 3-0
2 02 2 02 2 02
w w w w w w
xia xia xia

3-23
System Functions
SYG5260THB 370C-10
3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
3.7w Electric Control System w w
xia xia xia
3.7.1 Electric Control Cabinet
The electric control cabinet of the truck-
mounted concrete pump is installed in the
left side of revolving tower and mainly
consists of operating panel, components &
elements and electric control cabinet body
(see Fig. 3-23, Fig. 3-24 and Fig. 3-25).
Fig.3-23

3- 02 3-02 3-02
023-0 Table 3-1 023-0 023-0
w 2 w 2 w 2
aw
xiNo. Name Function xia
w
xia
w
1 SYCD The display serves to show the
Display various parameters concerning
operation of the concrete pump,
such as the rotation speeds of
engine, pumping time, pumping
output, malfunction data, etc.

2 Functional The buttons F1-F6 can be applied

Buttons according to the specific prompt on
the SYLC display.

Fig.3-24
02 02 02
3- 03- 3-0
3-
3-0
3-
2 02 2 02 2 02
w w w w w w
xia xia xia

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-24
 System Functions
SYG5260THB 370C-8

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
NOTICE
1 2
It is prohibited to wash the electric control
cabinet body and elements with water or
make them sprinkled.

0 3 -02 0 3 -02 3-02

SYCD23-
02 3- Fig.3-25 02 3-0
w 20 w 2 w2
[1] Electrical board of SANY truck-mounted
xiawTh e SYCD is pro v id e d wi t h f unxciatw
io n o f concrete pump xia
w
indicating various working conditions. [2] Central distribution box
[3] SANY motion controller (SYMC)
Homepage

This page contains the following information:

Strokes frequency, flux, rotation angle,

pumping press, temperature of oil, force
pump, force fan, force eddy, rotation speed of
motor and so on(see Fig. 3-26).
-02 3-02 3-02
-03of the buttons are as follows:
Functions
3 3-0 3-0
2 02 2 02 2 02
w●w F1: go to the system function page. w w
xia aw xi xia
w
● F2: choose the language.
● F3: no function in this page. Fig.3-26

● F4: press this button to start counting the

time and the cubic yard, press again to
stop.
● F5: force pump
● F6: to set the parameters.

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-25
System Functions
SYG5260THB 370C-10
3- 02 3-02 3-02
2 3-0 023-0 023-0
w20system
Control function menu
w 2 w 2
iawthe
xOn homepage, press F1 to go to xiathe
w
xia
w
system function page(see Fig. 3-27), this
page contains the following information:

● Realtime Working Info

● Working Statistic Info
● Fuel Consume
● Device Information Query
● I/O State and Feedback Current Fig.3-27

- 02 3-02 3-02
● 03Boom
Intelligent Test
3-0 3-0
23-
20 Faults 2 02 2 02
● Current
w w w
w w w
x●ia History Faults xia xia
Functions of the buttons are as follows:

● F1: return to home page.

● F2 F3: no function in this page.
● F4: choose the up item.
● F5: choose the down item.
● F6: to confirm the item which you
chosen. 02
3 - 3 -02 3-02
- 0 3- 0 3-0
2 023 Working Info.
(1) Realtime
2 02Fig.3- 28 2 02
This
a wwscreen displays the realtime working a ww w w
i i
xinformation about currently flux, stroke times,
x xia
engine RPM, pump time, pump cube, pump
count and so on.

Functions of the buttons are as follows:

● F1: return to home page.

● F2: go to the pre-page.
● F3~F6: no function in this page.

-02
(2)Device Information
3 Query
3-02 3-02
3-0
02 contains the following information 202
This page 3-0 023-0
2
wFig. 3-29 ): Scan the information about 2
(see
iawdevice configuration, such as: SYMC ww w w
xthe xia Fig.3-29 xia
program version, SYCD program version,

3-26
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02 delivery volume, hydraulic system 02 3-0 023-0
2
chassis, 2 2
ww ww w w
xia etc. xia xia
Functions of the buttons are as follows:

● F1: return to home page.

● F2: go to the pre-page.
● F4~F6: no function in this page.
(3)I/O State and Feedback Current
This page displays all of the input and output
port information for the device(SYMC). Show
-02 and Fig. 3-31.
as onFig.033-30 0 3 -02 3-02
023
-
02 3- Fig.3-30 023-0
2
w button F1 to return to the home page2 2
wPress ww . w w
xia xia xia
F2 and F3 have no function in this page.

Press F4 to go to the next page.

Press F5 to go to IO-OUT/IN menu.

NOTE:This display is mainly used for service

engineers when eliminating the fault
codes.

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 Fig.3-31 w 2
w w w
xia xia xia

(4)Current Faults
This display will display current fault codes
which have occurred. If there is no fault
currently, it will display the contents as Fig.

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.3-32

3-27
System Functions
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0 3-0 3-0
202 Faults
(5)History 2 02 2 02
ww w w w w
xTiha i s d i s p l a y
s h o w s a r e c o r d f o rxiat h e xia
preveninet fault for the device,and the
engineers just need to follow the prompts to
carry out the appropriate troubleshooting.

Fig.3-33

3- 02 3- 02 3-02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 -02
Fig.3-34
3 3-02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Force pump
Press F5 button on the home page to go to
the page shown as Fig.3-34. On this page
the display has some notices that pertain to
force pump, force fan and force rotate.

3- 02 3- 02 3-02
02 3-0 3-0
02Fig.3-35 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-28
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202SET
PAR
w 2 02
w 2 02
wThis w w
xia xia
page contains the following information xia
(see Fig. 3-36):
● Pump Parameter Set
● Boom Damping Parameter Set
● Boom Parameter Set
● Assistant Function
● Device Info Configure
● Turn on Confirm Fig.3-36
0 3 -02 Diagnose System 3- 02 3-02
3-0 3-0
● Intelligent
3-
●w 202
Black Casket w 2 02
w 2 02
w iaw w
xia x
Functions of the buttons are as follows: xia
● F1: return to home page.
● F2: go to the pre-page.
● F3: no function in this page.
● F4: choose the up item.
● F5: choose the down item.
● F6: to confirm the item which you
chosen.
2 2 02
3-0
0 c c e s s i n g t h i s i t e m r e q u i r e s a 3-03-0 3-
N O T E3:-A
0 2 02 023-0
w 2 password. w 2 w 2
w w w
xia xia xia
(1) Boom Damping Parameter Set
Modify the parameters in this page to start
the function of boom shock-absorbing.
Functions of the buttons are as follows:
● F1: return to home page.
● F2: go to the pre-page.
● F3: no function in this page.
● F4: perform.2
0 3 -0 0 3 -02
Fig.3-37 3-02
0 3
● F5:2no- function in this page.
023
-
023-0
2 2 2
w●wF6: to confirm the item which you chosen.
ww w w
xia xia xia

3-29
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
0 2 3-0 023-0 023-0
3.7.5 2Electromagnetic valve of boom 2 2
w w 6 w
aw ele c t ro m ag n e t ic
xTihis valv e o f bo oxm
w
ia i s 5
4 3 xia
w
2 1
installed in the fixed revolving tower of the
truck-mounted concrete pump (see Fig. 3-38).

NOTE:The electromagnetic valve of boom is

electrohydraulic proportion control
valve, which is featured by speed
control in accordance with current and
stable starting.

The normal
3 - 02 operations are of remote -02 3-02
3-0 mode while the handle only
control
2 -03
Fig.3-38
3 3-0
0
2serves for emergent operation. 2 02[1]Electromagnetic valve for boom head2 02
ww ww iaw
w
xia xia slewing x
[2]Electromagnetic valve of arm 1
[3]Electromagnetic valve of arm 2
3.7.6 System gauges & indicators
[4]Electromagnetic valve of arm 3
The system gauges enable the equipment [5]Electromagnetic valve of arm 4
operator to monitor the hydraulic system [6]Electromagnetic valve of arm 5
performance, temperature and fluid level.

In addition to these system gauges, a water

level gauge is located on each outrigger to
provide a visual indication of the water level
remaining in the
0 3 -02water supply system built 3-02 3-02
3- outrigger.
into each rear
02 023-0 023-0
w 2 w 2 w 2
w w w
xia NOTICE xia xia
1
Know the location and function of these
monitoring systems before beginning 2
operation. Failure to do so may result in
3
damage to the machine or a system
malfunction.

3-02 3-02 3-02

023-0 3-0
2
0Fig.3-39 023-0
w 2 w 2 w 2
w w w
xia xia [1]Main system pressure
[2]Changeover pressure
xia
[3]Agitator pressure

3-30
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 System (Pump) Pressure (see Fig.02 3-0 023-0
(1)20
Main 2 2
ww 3-40) ww w w
xia xia Oil Pressure of main system
xia
It activates for 2 minutes each time the Oil
Pressure toggle switch (see item 1, on
20

3000 30

page 3-3 0 Fig.3- 39 ) on the quick-check 10

1000
2000 S 4000

5000

panel on the rear boom support pedestal MPs 6000

40

is used and the concrete pump is running.

NOTE:Main system (pump) hydraulic pressure
is set to relieve at approximately 34 Fig.3-40
MPa (4,931.3 psi).
2
0 Pressure (see Fig. 3-41) 02 02
03-
(3) Change-over
- 3-0
3-
3-0
3-
2 023 2 02 2 02
ww It displays the S-tube shift cylinder w
hydraulic
aw w w
xia operating pressure during operation.xi xia
Change-over pressure

The change-over pressure is the accumulator

pressure and it is always active. 20

3000
10 2000 4000 30
S

NOTE:This gauge will pulsate between 152- 1000

5000

MPs
6000

117 bar (2,200-1,700 psi) each time 0 40

the accumulator fires.

Fig.3-41
(4) Agitator Pressure (see Fig. 3-42)
-02 -02 3-02
-03 the agitator circuit hydraulic 23-03
It displays
2 3 3-0
0
2pressure. 20
Agitating oil pressure
2 02
ww iaw
w w w
xia NOTE:Agitator hydraulic
x
pressure is set to
xia
1500 2000
relieve at approximately 12 MPa 1000
S 2500

3000
500

(1,741 psi). MPs

3500

Fig.3-42

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-31
System Functions
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0
02 Fluid Levels & Temps (a) and 202 3-0 023-0
2
(5) Hydraulic 2
ww ww w w
xia (b) (see Fig. 3-43) xia xia
It indicates the hydraulic oil level and its
temperature in the main hydraulic tank.
● (a) is used when the outriggers and a
boom are in their travel (storage)
b
positions (outriggers folded/retracted into
chassis, boom fully collapsed).
● (b) is used when the outriggers are fully
extended and in the operating mode, but
2 fully collapsed.
-0still
the boom is 02 02
3 3- 3-
02 3-0 02 3-0 023-0
w 2 NOTICE w 2 w 2
iaw
xAlways check the hydraulic oil levelsx iaw Fig.3- 43 xia
w
before you travel to the job site and after
the outriggers have been extended. Use
(AW46) hydraulic oil. Failure to do so
could result in equipment damage if there
is a leak in the hydraulic oil circuit.

(6) Liquid level sensor of water box (c) ( see

Fig. 3-44) c
I t i n d i c a t e0s2 l e v e l o f w a t e r a n d i t s
0 3 - 0 3 -02 3-02
0 23-
temperature in the built-in water-wash
0 23- 023-0
2
system
w for cleaning the machine afterw 2 w 2
a wpumping aw w
x i operations are completed.xiUse xia
tap water for refilling.

WARNING
Never use toxic or flammable fluids in the Fig.3-44
wash system; use only fresh, clean tap
water. Using toxic or flammable fluids in
this system could cause injury or an
02 in death.
explosion resulting
3- 3- 02 3-02
2 3-0 23-0 023-0
20 operation in cold climate conditions,w 20
NOTE:For
w w 2
w mixing a nontoxic antifreeze withiathew w
xia x xia
water keeps it from freezing.

3-32
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
(7)20
Main System (Boom & outrigger) 2 2
ww Hydraulic Pressure (see Fig. 3-45)iaww w w
xia x xia
It is behind the right valve body boom
control door, this gauge is normally off
but activates for 2 minutes each time the
Oil Pressure toggle switch (see item 1,
on page 3-32 Fig.3-46) on the quick- 7
check panel on the rear boom support
pedestal is used.
Fig.3-45
NOTE:Boom system hydraulic pressure is set
-02 at approximately 34 MPa 03-02
to03relieve 3-02
3- 3- 3-0
202 (4,931.3 psi). 202 2 02
ww ww w w
xia (8)
xia
Filter Flow Indicator (see Fig. 3-46)
xia
8
It is on the left side of the deck and in
front of the hydraulic cooler on top of the
filter near the valve body, this device
monitors the hydraulic flow within the
filter.

● GREEN indicator in window – Normal

● RED indicator in window –Blocked filter
02 required) 02 02
03-
(replacement
3- 3-0
3-
3-0
3-
2 02 2 02 Fig.3-46 2 02
w w w w w w
xia xia xia

3- 02 3-02 3-02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-33
System Functions
SYG5260THB 370C-10
3- 02 3- 02 3-02
02 3-0 3-0 3-0
2
(10) Auto-Grease Pressure Gauge (see Fig. 202 2 02
ww ww w w
xia 3-47) xia 10 xia
It is located on the auto-grease unit near
the hopper, this gauge displays the
grease pumping system pressure. This 10

gauge pulsates between 0.035 and 0.103 0

40
MPa (5 and 15 psi) during normal
pumping operations.

NOTE:It is normal to see fresh grease around

the hopper during pumping operations.
-02 02
Fig.3-47 02
0 3 3- 3-
023
3.7.7 2Light
-
02 3-0 023-0
w w 2 w 2
iaw lamps
xThe xia
w
and switches of truck-mounted
xia
w
concrete pump:

(1) The side marker lamp is at side of

platform (see Fig. 3-48).

3- 02 3 -02 3-02
023-0 3- 0
Fig.3-48 3-0
w 2 202 2 02
w ww w w
xia xia xia
(2) The number plate lamp is at the hopper
of truck-mounted concrete pump (See
Fig. 3-49).

3- 02 3- 02 3-02
023-0 3-0
02Fig.3-49 023-0
w 2 w 2 w 2
w w w
xia xia xia
(3) The operation lamp is on the operation
valve of outriggers at both sides of truck-

3-34
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 3-0 3-0
2 0mounted concrete pump (see Fig. 3-50 ).202 2 02
ww ww w w
xia xia xia

2
-0 lamp is at the side of -02 50 02
(4) The 3width
0 0 3 3-
23- Parts of turret. (see Fig. 3-51).
0covering 02 3- Fig.3-
023-0
w w2 w w 2
w w 2
xia xia xia

width lamp

3-02 3- 02 3- 02
023-0 02 3-0 Fig.3-51 023-0
w 2 w 2 w 2
w w w
xia xia xia
(5) The working lamp is at the platform at the
rear of truck-mounted concrete pump
(see Fig. 3-52 ).

3-02 3- 02 3- 02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w Fig.3-52 w
xia xia xia

3-35
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
2 fog lamp is at the hopper at the 202 3-0 023-0
(6) The20rear 2
ww iaw
w ww
xia rear of truck-mounted concrete xpump xia
(see Fig. 3-53).

Fig.3-53

3-02 3-02 3-02

3-0
2 response reflector is at front
(7) The 0side 023-0 023-0
w2
woutrigger w
of the truck-mounted concrete w 2 Side Response reflector
ww 2
xia pump (see Fig. 3-54 ). xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.3-54 xia

(8) The tail lamp is at rear of the hopper of

the truck-mounted concrete pump (see
Fig. 3-55).

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.3-55

3-36
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 working lamp switch is behind the02 3-0 023-0
(9)20
The 2 2
ww working lamp (see Fig. 3-56). iaww w w
xia x xia

3-02 3 -02 3-02

023-0 02 3- 0Fig.3-56
023-0
w 2 w 2 w 2
w aw w
xia (10) The warning lamp switch isxi on the xia
operating panel in the cab (see Fig. 3-
57).

3-02 3-02 Warning lamp switch 3-02

023-0 02 3-0 023-0
w 2 w 2 Fig.3-57 w 2
w w w
xia xia xia
(11) The common switch of lamps is at the
side of steering wheel (see Fig. 3-58).

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.3-58

3-37
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
0 23-0 023-0 023-0
3.7.8 2E-STOP buttons 2 2
ww w w w w
xTiha e r e
a r e E - S T O P b u t t o n s a t v a rxiioau s xia
locations on the SANY concrete pumping
equipment, plus one more on the portable
remote controller. Use any of these E-STOP
buttons to immediately stop all concrete
pump systems (except for the truck engine).
Production changes may result in additional
E-STOP locations on your machine not
shown here. When pressed, the E-STOP
button locks in the pressed position until it is
rotated clockwise
0 3 -02and allowed to spring back 3-02 3-02
3- 3-0 3-0
202 position.
to its normal 2 02 2 02
ww w w w w
xia xia xia
WARNING
All personnel involved with the job — no
matter what their duties — must be aware
of all E-STOP button locations before any
concrete pumping operations are begun.
Failure to do so may result in damage,
injury or possibly loss of life.

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-38
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 w 2 w 2
w(1) iaw rod
E-STOP button nearby the operating w
xia of left outrigger.
x xia

3-02 3 -02 3-02

023-0 023- 0Fig.3-59
023-0
w 2 w 2 w 2
w(2) w w
xia xia rod
E-STOP button nearby the operating
xia
of right outrigger.

3-02 F3 -ig0.23-60 3-02

023-0 023- 0
023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-39
System Functions
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0
02 button on the bottom of right 202 3-0 02 3-0
2
(3) E-STOP 2
ww ww w w
xia side of the remote controller. xia xia

2
3.8 Remote-0Control System 02 02
3 3- 3-
3-0
02 control system is consisted of in- 202 3-0 02 3-0
The remote
2 2
w w Fig.3-61 w
iawreceiver and remote controller.
cab
x iawx xia
w

3.8.1 In-Cab receiver

The in-cab receiver (see Fig. 3-62 ) assembly
consists of the following components: 2

(1) Antenna (mounted on cab exterior during

normal operation) 3
1
(2) Receiver (remains inside cab during
normal operation)
0 3 -02 3- 02 3-02
0 3
-
(3) Main 2electrical connector
023-0 02 3-0
2 2 2
ww w w w w
xia xia xia
Fig.3-62

NOTE:Equipped with a magnetic base so that

it can be conveniently placed on metal
surfaces where desired. For maximum
reception, it i s best to pl ace the
antenna on the roof of the truck cab.

3- 02 3- 02 3-02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.3-
Fig.3-63

3-40
 System Functions
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 023-0 023-0
w 20 Remote controller
3.8.2
w 2 w 2
wThe w w
xia xiaby the
remote controller is carried xia
equipment operator.

Below are descriptions of the control

functions on the remote controller (see Fig. 3-
64) . Study and become familiar with all
functions on this unit before operating the
controller.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.3-64
[1]latched toggle switch R-0-R
[2]latched toggle switch 0-R or R-R
[3]unlatched toggle switch T-0-T
[5]iLOG Key
[6]E.stop pushbutton
[8]push button
[9]rotary potentiometer
02
[101]Z-axis joystick
3-‘green/red’ 3-02 3-02
0
[12]LED -with
3 antenna lens
3-0 3-0
0
[14]SMA
2 2 2 02 2 02
ww w w w w
xia xia xia

3-41
System Functions
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia xia
PA
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-42
 Operations
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

Operations
3- 02 3- 02 3- 02
02 3-0
4 2Operation 02 3-0 02 3-0
2 2
ww w w w w
xia xia xia
4.1 Pre-operational Checks ....................................................................................4-3
4.2 Set-up Site ........................................................................................................4-5
4.3 Starting Up ........................................................................................................4-7
4.4 Outrigger Set-Up ...............................................................................................4-10
4.5 Function Checks ...............................................................................................4-18
4.6 Boom Movements .............................................................................................4-23
4.7 Hand Signals for Boom and Pump Operations .................................................4-28
- 02 - 02 - 02
-03
4.8 Extending
23 -03 -03
the Boom .........................................................................................4-34
23 23
4.92 0 2 0 2 0
w Equipment Clean-up .........................................................................................4-54
w w
xiaw x iaw x iaw
4.10 Retracting the Boom & Outriggers ...................................................................4-62
4.11 Driving, Towing and Loading ...........................................................................4-63
4.12 Machine Decals .............................................................................................4-68

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

4-1
Operations
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 3-0 3-0
w 2 202
wWARNING w 2 02
w iaw w
xia Always
x
read the Safety section of this
xia
manual before attempting to operate this
equipment. Failure to do this could result
in machine damage, personnel injury or
death.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-2
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
4w 2OPERATION w 2 w 2
w w w
xia xia xia
4.1 Pre-operational Checks

Before starting your work operations, it is

important to perform a pre-operational check
to be sure your equipment is in safe
operating condition. If any problems are
found during your pre-operational check,
have them repaired immediately. Never

0 3 -02
operate a machine that is unsafe, damaged
0 3 -02 3-02
or in 2
0 3- of repair.
need 23-
0 023-0
w w2 w w2 w w 2
xia WARNING xia Fig.4-1 xia
Never operate a machine that is unsafe,
damaged or in need of repair. Using
inappropriate equipment can cause
accidents or possibly death. Always check
the maintenance record for this equipment
before operating.

Before operating this equipment read and

2 following:
understand the
0 02 02
3- 3- 3-
● 2 3-0
0Lookfor any obviously missing 02
or 3-0 023-0
w 2 w 2 w 2
w damaged marks. w w
xia xia xia
● Inspect the outrigger system for damage
or missing components. Be sure the
outrigger locks are functional and that
the outriggers are properly retracted and
locked in place before you travel.

● Inspect the hopper area for loose,

missing or damaged items. Be sure this
area is clean and functional.
02
3- all safety and work-related -03-
Be -0sure
02 3-02
3-0
●
2 3
0equipment 023
necessary for the job is 2in 02
w 2 w w 2
xiaw place and properly secured for travel.
iaw x xia
w

4-3
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 the condition of all visible 202 3-0 023-0
● 2
Check 2
ww ww w w
xia hydraulic hoses. Look for worn or leaking
xia xia
fittings and cuts, scuffed or cracked hose
surfaces. Have worn, cracked or leaking
hoses repaired or replaced immediately.

● Inspect the boom system for damage,

loose or missing parts. Immediately
replace any missing or damaged parts
and repair or replace loose components
that could fall or break during operations.

● 2
Inspect the-0conveying piping for damage, -02 02
0 3 0 3 3-
23- wear, dents, loose clamps or 2023-
excessive
0 023-0
2
mountings. Inspect gaskets and hoses,w 2
ww w w w
x blow-out adapter, sponge (clean-out)xiaball
i a xia
catchers and any related items. Never
use a worn hose or damaged piping.

● Inspect the hydraulic cylinders for

damage or leaks. Have damaged or
leaking hydraulic cylinders repaired
immediately.

● Be sure all safety decals are in place

and are not damaged. Be sure they are
-02 for all personnel to see.
clean and3visible 3-02 3-02
02 3-0 023-0 023-0
● Be2 sure the steps, walkways and otherw 2
w w 2
w aw w
xia areas are clean and not coveredxiwith xia
mud, concrete or debris.

● Check the hydraulic tank and cooler. Be

sure they are not damaged, loose,
leaking or blocked with debris.

NOTE: When at the first time to start the new

machine, check the piston rod of
swing cylinder and oil cylinder of
boom (4).2 If protective sleeves are
0 3 -0take off the protective sleeves 0 3 -02 3-02
3-0
applied,
- -
2 023prevent the protective sleeves 2023
to 2 02
ww being entangled into oil cylinder ww w w
xia xia xia
during cylinder working. Failure to do
so may causing faults.

4-4
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 23-0 02 3-0 023-0
w w 2 Set-up Site
4.2
ww 2
w w 2
xia xia xia
Awareness of these three basic items
displayed in Fig. 4-9 are critical to safe
operation when performing concrete
thoroughly to be sure it will accommodate
your equipment and work operations. Review
all set up, pumping and safety rules with the
crew before starting.

WARNING
2 02 02
3t o-0 o b s e r v e
0 a n d f o l l o w t h e s e -03- 3-
3-0
Failure -
d i r2e02
3
c t i v e s m a y r e s u l t i n e q u i p m e2n0t2
3 02
w w w 2
wdamage, property damage, personal winjury w
xia or even death. xia xia

Overhead power lines

Working clearances
02 02 02
3- 03- 3-03- 3-0
3-
2 02 2 02 2 02
w w w w
xia awpoured
Slab to be
xi xia
w

Working clearances

Surface conditions Building

3- 02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2
Fig.4-2 w 2 w 2
xiaw xia
w
xia
w

4-5
Operation
SYG5260THB 370C-10
3-02 3- 02 3-02
2 3-0 023-0 023-0
20conditions
Surface
w w 2 w 2
iaw
xAlways xia
w
xia
w
check in with the contractor and talk
with the superintendant or foreman regarding
where to set up safely. The contractor needs
to supply a safe set-up area where the soil
and surface are capable of supporting your
equipment.

Always check for hidden dangers such as

voids, pipes or any underground conditions
that could cause your machine to tip. Never Fig.4-3
set up in an area
0 3 -02 where recent excavations 3- 02 3-02
have taken3-place.
02 023-0 023-0
w 2 w 2 w 2
iaw
xWorking clearances xia
w
xia
w

It is essential to maintain a safe distance

between the boom and obstructions such as
cranes, scaffolding, buildings or any objects.

CAUTION
Always study the area thoroughly before
unfolding the boom. Never allow yourself
to get into a situation where equipment or
property could
0 3 -02be damaged or personnel 3- 02 3-02
3-
could be injured.
02 3-0
02Fig.4-4 023-0
w 2 w 2 w 2
w w w
xia xia xia
Overhead power lines

Always assume that all power lines are live.

Never take the word of someone on the job
site that it has been de-energized.

DANGER
Only a qualified representative of the
responsible power
0 3 -02 company can verify 0 3 -02 3-02
0 23-
that all electrical systems have been de-
0 23- 023-0
w 2
energized. Failure to follow this alert willw 2 w 2
a w w w
i
xresult in serious injury or death. xia Fig.4-5 xia

4-6
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 23-0 02 3-0 02 3-0
w w 2 Starting Up
4.3
w w 2
w w 2
xia xia xia
CAUTION
Never use starting aids to start the engine.
Starting aids are explosive and will
damage the engine or possible injury may
result.

When you take over the machine, you must

become so familiar with the equipment that
-02accidents cannot occur.
damage and
3 3- 02 3-02
23-0 2 3-0 02 3-0
20 time you use the machine, you take
Every
w w 2on0 w 2
w aw w
xia full responsibility for the safety ofxianyone xia
located in the machine's danger zone. You
are therefore under an obligation to ensure
that the mac hine is c om pletely s afe i n
operation.

4.3.1 Test run

You must have a test run and function

checks before starting work on the
construction site.
2
3- 0 3- 02 3-02
3-0
2 run should be made before operation.02
The 0test 3-0 02 3-0
w2
w(1) w2 w 2
xia aw the
After the handle brake is applied iwith
x xia
w
light on, do not move the pump truck
(see Fig. 4-6).

(2) Put the chassis at the neutral position

and turn off the engine. Confirm there is
no foreign material in the hopper and
clean off. Then, start the engine.

-02 -02 02
Releasing position
0 3 0 3 3-
of hand brake

023 -
02 3 -
02
Indicator lamp is on when 3-0
w 2 w 2 P w 2
the hand brake is pulled on
w w w
xia xia xia
Fig.4-6

4-7
Operation
SYG5260THB 370C-10
3-02 3- 02 3-02
3-0
02 the air pressure for more than 202 3-0 023-0
w 2
(3) Check
w w 2
xiaw700kPa (see Fig. 4-7). iaw
x xia
w
H
10
5 15

0 20 5

F
Barometer

3-02 -02 3-02

3-0 -03
Fig.4-7
3 3-0
2 02 2 02 2 02
w w w w w w
xia xia xia
(4) Press down the power button and wait for
10sec, to finish SYMC programme
initialization (see Fig. 4-8).

-02 -02 3-02

(5) Press down
2 3 -03 the oil pump position button 23-03 3-0
0
to 2exchange the driving to pumping 20 Fig.4-8 2 02
w w ww w w
xia position of the transfer case, withxiathe xia
indicator on (see Fig. 4-9).

NOTE: Press down the oil pump button and

remain until the indicator beeping.

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.4-9 xia

4-8
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 down the clutch to swift the gear per 02 3-0 023-0
(6)20
Step 2 2
w w w
xiaw the instructions of the sign in the cab.
iaw
x xia
w
(7) After stepping down the clutch (at 1:1
gear position with the transfer case),
release the clutch slowly, and the pump is
in pumping.
NOTE: In normal operation of the generator
and oil pump, the pumping is made
with the hopper screen closed. If the
hydraulic fluid temperature is below
15°C, preheating should be made for
02
the -system.
3 3- 02 3-02
(8) 0 3-0
2 pumping, shift empty gear, turn 2off02
After 3-0 023-0
2 2
ww the engine, press the travelingiabutton,
ww ww
xia x
check if the lamp of traveling position is xia
light, if not press the traveling button
again till it is light, and then start the
engine again and drive with shifting gear
(see Fig. 4-10).

4.3.2 Start02the machine and engaging Fig.4-10

2
3- 3- 0 3-02
3-0 gearbox power take- off
the transfer
02 02 3-0 023-0
w 2 w 2 w 2
w w w
xia CAUTION xia xia
Be sure the truck chassis is sitting on a
firm and level surface. Failure to follow
this alert could result in loss of control or
possible injury.

(1) Set the parking brake on the truck

chassis to the park Position. A
TO P
PL
LL Y
PU

PARKING
02 02 02
03- 03- 3-
BRAKE

023- 02 3- P
U
Bendin
AS
E
023-0
w 2 w 2 SH
TO
R
EL
E
w 2
w w w
xia xia xia
Fig.4-11

4-9
Operation
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
02 all wheels on the truck. The wheel 202 3-0 023-0
2
(2) Chock 2
ww ww w w
xia chocks are stored below the chassis xia xia
toward the front of the truck.

(3) The transfer gearbox is installed after the

truck gearbox in the Cardan shaft line.

NOTE: The following notes must be abided in

order to prevent damage when using
the transfer gearbox:

● When the transfer gearbox is engaged

and disengaged, the engine must be Fig.4-12
0 2
- and the Cardan shaft should -02 02
0 3 0 3 3-
3-0
stopped
- -
2 023be turned. Furthermore, no gear 2023
not 2 02
w w w
xiaw may be selected. aw
xi xia
w
● The engine may only be restarted
after it has been shut down during
pumping operations if the concrete
pump is switched off and the pumping
rate has been turned down to 0".

NOTE: Refer to truck chassis operator’s

manual for details on starting the
engine.

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4.4 Outrigger Set-Up

You must have read the safety section and
have completed the operations for starting up
the machine before you begin setting out the
machine supports.

-02area
4.4.1 Working
3 3-02 3-02
3-0
2 on page 4-5 for the working area. 023-0 023-0
204-2
See Fig. 2 2
ww ww w w
xia xia xia

4-10
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
w 2 WARNING w 2 w 2
w iaw w
xia x
People who remain in the working range
xia
without authorization can be injured. You
should therefore secure the working
range. Keep the working range under
constant observation. You must cease
working immediately and press the E-
STOP button if unauthorized person enter
the working range.

-02 zone
4.4.2 Danger
3 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 WARNING
w 2 w 2
w w w
xia ia area
There is a danger of crushing in xthe xia
through which the supports may be
swung out or extended. You should
secure the danger zone. Keep the danger
zone under observation. If anyone enters
the danger zone, you must halt work
immediately and press the E-STOP button.

When the rear outrigger is unfolded or folded,

the whole revolving area of the outrigger is
d a n g e r o u-s02f o r p e o p l e m a y b e h u r t b y -02 02
0 3 0 3 3-
23- (see Fig. 4-13).
clamping
0 0 23- 023-0
w w2 w w2 w w 2
xia xia xia

Fig.4-13

3- 02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-11
Operation
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
02 outrigger is put down, check if 202 3-0 023-0
When 2the 2
w ww w
iaw is anything under it to avoid being
xthere xia xia
w
pressed by the outrigger. The foreign
substances under the outrigger must be
cleared away (see Fig. 4-14).

3- 02 3-0
Fig.4-14
2
3-02
02 3-0 023-0 023-0
4.4.3w 2Operation of outriggers w 2 w 2
w w w
xia xia xia
(1) Unlock the rear outriggers (see Fig. 4-
15).

NOTICE
Failure to unlock the rear outriggers as
directed here may result in machine
damage as the control system attempts to
unfold the rear outriggers as described
later in this procedure.
3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 2
w Fig.4-15 w 2
w w w
xia xia xia
(2) Unlock the front outriggers (see Fig. 4-
16).

NOTICE
Failure to unlock the front outriggers as
directed here may result in machine
damage as the control system attempts to
extend the front outriggers as described
-02
later in this procedure.
3 3-02 3-02
023-0 023-0 3-0
02 a
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-16

4-12
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 the switch (a) on small operation box 02 3-0 023-0
(3)20Set 2 2
ww to the local position to activate ww w w
xia xia the xia
electrical system for the outriggers. See
“Main component locations” on page 3-3
for the location of the small operation box.

3- 02 3-02 a 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w Fig.4-17 w
xia xia xia
(4) Operation of left outriggers:

There is a group of (four) outrigger control

handles on both sides of the truck-mounted
concrete pump, and the left ones are in
charge of the actions of outrigger as follows:
1. lifting/descending of left front outrigger; 2.
extension/retraction of left front outrigger; 3.
Folding/unfolding of left rear outrigger; 4.
lifting/descending of left rear outrigger
-02
(see Fig. 4-18).
3 3-02 3-02
3-0
02 the operation, turn on the control
During 02 3-0 023-0
w 2 2 2
wswitch of outrigger 5 (see Fig. 4-18), andwwthen w w
xia pull the corresponding control handle xia to
xia
1 2 3 4 5
operate the outrigger. The order for unfolding
outrigger is: 2-3-1-4;The order for folding Fig.4-18
outrigger is: 4-1-3-2.
For supporting, it is necessary to support to
the proper positions by two times: the first
supporting distance is about 30cm; for the
second time it has not supported to the
proper position until the tyre of truck-mounted
concrete pump
3 - 02 is lifted above the ground 3-02 3-02
(see Fig.-04-19).
023 02 3-0 023-0
w 2 w 2 w 2
w w w
30cm

xia xia xia

Fig.4-19

4-13
Operation
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0 3-0 3-0
202 of the right outriggers
(5) Operation
w w 2 02
w 2 02
iaw control handles at the right side are
xThe
w
xia in xia
w
charge of the actions of outrigger as follows:
1. lifting/descending of right rear outrigger; 2.
folding/unfolding of right rear outrigger; 3.
extension/retraction of right front outrigger; 4.
lifting/descending of right front outrigger. The
order for unfolding right outriggers is: 3-2-4-1;
the order for folding right outriggers is: 1-4-2-
3.
1 2 3 4
02 -02 02
3- 03- 0 3
Fig.4-20
3- 3-0
3-
2 02 202 2 02
w w ww w w
xia xia xia
(6) Ensure that outriggers are fully extended
or unfolded; the arrow decals markings on
both front and rear outrigger mountings
must align, indicating they are fully
extended and in the proper operating
position. See Fig.4-21.

WARNING
Never operate the equipment with the
-02 extended or partially
outriggers partially
0 3 0 3 -02 3-02
unfolded.
0
-
23Loss of control, serious injury
0 23- 023-0
2
w may result.
or death w 2 w 2
w w w
xia xia xia

Fig.4-21
2 02 02
3-0 3- 3-
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-14
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 023-0 023-0
20 OSS(Optional)
4.4.4 2 2
ww w w w w
xia xia xia
NOTE: OSS is the abbreviation of One-Side-
Support which is a type of support for
supporting the machine in narrow
spaces.

(1) OSS function is optional for this

truck-mounted concrete pump.

(2) When the OSS function is used, the

placing scope of boom should be strictly
controlled02 to prevent the truck-mounted 02 02
3- 3- 3-
3-0 pump from overturning.
concrete
02 023-0 023-0
w 2 w 2 w 2
wNOTE: The machine can be set up ifor
w safe w
xia xa
use with outrigger placement on the
xia
right or left side only if necessary.
Once the boom is elevated and
extended, it can then be positioned
above the placing area. This operation
requires careful planning and
continued monitoring of the outriggers.

WARNING
2
-0 the outriggers until the 03-0 2 02
Never retract
0 3 3-
boom23is
0
- folded into the transport position,23-
023-0
w 2
even if you will be moving the truck onlyw 20a w 2
w w w
xia short distance. If the truck must be xiamoved xia
for any reason, always retract the boom
back to the travel position and lock it
securely before retracting the outriggers.
Failure to do so may result in loss of
control, rollover, personal injury or death.

(3) When the OSS function is used, the

operation area is as follows:

a. With left 2 outriggers retracted and right

0 3 -0 fully extended, and taking the 03-02 3-02
3-0
outriggers
2 23- axial line as the origin, rotate the
0central 2 023
-
2 02
ww boom rightward from 0° to 120°(see w
iaw Fig. w w
xia 4-22);
x xia
Fig.4-22

4-15
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02right outriggers retracted and left 202 3-0 023-0
b. With2 2
ww ww w w
xia outriggers fully extended, and takingxiathe xia
central axial line as the origin, rotate the
boom leftward from 0° to 120° (see Fig.
4-23).

(4) The working area of the truck-concrete

pump depends on the length and rotation
angle of boom. Anyone is forbidden to
enlarge the working scope by means of
addition of spare parts.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
iaw
x4.4.5 Levelling the machine xia
w
xia
w
Fig.4-23
Once the outriggers are unfolded and
extended in the proper operating position, it is
important to level the chassis.

(1) Be sure there is solid, stable ground

beneath where the outrigger levelling
cylinders will sit. See table 2-2 on page 2-
32 for details on surface conditions.

3-02 3-02 3-02

023-0 3-0
02Fig.4-24 023-0
w 2 w 2 w 2
w w w
xia xia xia
(2) Place the approved factory-approved
cribbing pads (1) that came with the
pumping unit beneath where the outrigger
1
leveling cylinders will sit.

3-02 3-02 3-02

023-0 3-0
02Fig.4-25 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-16
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 switch (6) in the down position 2to02 3-0 023-0
(3)20Hold 2
ww operate the outriggers hydrauliciaw w w w
xia x control xia
levers (1 and 4).

NOTE: Switch (6) is a safety feature to

prevent accidental activation once the
outriggers are in place during the
pumping or boom movement
operations. If switch (6) is not held
down, the control levers (b and c) will
not function (see Fig. 4-26).
NOTE: See “Outrigger controls” on page 3-16
for 3 02 functions of control levers(1) 3-02 1
-the 4 6
3-02
- 0 -0 3-0
023and (4). 023 Fig.4-26 02
w w2 w w2 w w 2
xia xia xia
(4) Use the levelling gauges to determine
when the machine is level (see Fig. 4-27).

NOTE: All truck chassis wheels must be

slightly off the ground with full weight
of the machine resting on the
outriggers.

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w Fig.4-27 w
xia xia xia

CAUTION
Always stand clear from the outrigger
levelling cylinders during set-up. Failure
to do so could result in serious injury.

Monitor the cribbing support under the

3 - 02
outrigger cylinder foot to be sure it remains
3 -02 3-02
central in
- 0 place and will support the weight of
3- 0 3-0
023 truck chassis.
the2pump 202 2 02
ww ww w w
xia xia Fig.4-28 xia

4-17
Operation
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
02 each outrigger levelling cylinder 202 3-0 023-0
2
(5) Extend 2
ww ww w w
xia the same amount. Never exceed the xia 3° xia
range indicated on the levelling gauge
(see Fig. 4-29).

CAUTION
Operation outside the 3° operating range
may cause loss of control, a rollover and
serious injury.
Fig.4-29

3- 02 WARNING
3-02 3-02
3-0
02 any personnel to crawl under 202
Never 2allow
3-0 023-0
w w w 2
iaw part of the pump truck unit while
any
xraising x iaw xia
w
the truck chassis. Serious injury or
even death will result if the truck moves
or shifts.

4.5 Function Checks

You should check the following functions

before you begin using the machine on the
-02
construction site.
3 3-02 3-02
203-0 023-0 023-0
4.5.1w 2Pump functions w 2 w 2
w w w
xia xia xia
The fundamental prerequisite for problem-
free use is a fully functional pump.

Switch over
Check for an unimpeded switch over function
of the delivery pistons and the S-valve at
various engine speeds.

Magnetic switches
Check that the drive cylinders switch over
-02 the hydraulic pistons are
automatically 3once
0 0 3 -02 3-02
3- magnetic switches. When the 023-
close to02the 023-0
piston
w w approaches the magnetic switch wtow 2
2
w w 2
ia
xchange xia
direction, the mark colour of changing xia
direction in the page of SYCD will change for
one time.

4-18
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202 time
Stroke
w 2 02
w 2 02
wMeasure iaw no w
xia the machine stroke time xunder xia
load, i.e. without concrete.
● Set the engine to maximum speed.
● Set the maximum pumping rate.
● Start the measurement at the first switch
over of the S-valve.
● The first single stroke is complete with
the next S-valve switch over.
● Measure
3 - 02the stroke time in a minute for 3-02 3-02
0 2 3-0 times, get the average. The value023-0
three
023-0
w 2 pumping times in the test reading. ww 2 2
must match the data of maximal
w w w
xia xia xia
NOTE: Due to differences in reaction times
when using the stopwatch, the value
determined may vary from the value
stated by approximately 5%. You may
have to take the measurement several
times and calculate the mean of the
values measured.

4.5.2 Filter functions

-02 -02 3-02
-03
The hydraulic
2 3 system of truck-mounted 3-03 3-0
2 0
concrete pump has one high pressure 2oil02 2 02
ww ww w w
xia filter, Which shall be subject to the xia same xia
requirements on use and maintenance. The
oil filfer for boom system is mounted on the
left side of revolving tower (see Fig. 4-30),

The checking processes of the filter is as

.
following:

● Bring the hydraulic fluid up to operating

temperature (122 F (50° C)).

● Set 0the
02
3- maximum pumping rate. 3-02 3-02
02 3- 02 3-0Fig.4-30 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-19
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 in the red button on the filter if it is 202 3-0 023-0
●
w 2
Press
w w 2
xiaw sticking out. iawx xia
w
NOTE: If the indicator at the top of oil filter
turns green, it indicates that the oil
filter is in good condition, without any
blockage; if it turns red, in indicates
that the filter core is seriously blocked
and the operation is stopped, and the
filter core must be replaced.

Environmental protection
02
3- waste disposal regulations in 02 02
Comply with 0the
3 - 3 - 03- 3-0
3-
force for
2 02your area when changing the fluid 202 2 02
w w w
aw
filter.
xi aw xi xia
w

4.5.3 E-STOP function

It is only possible to intervene rapidly in the

event of danger if all the E-STOP buttons are
functioning.

The machine is no longer safe in operation if

one of the E-STOP buttons is defective, as
you will no longer be able to switch the
2
m a c h i n e o f f3-q0u i c k l y e n o u g h i f d a n g e r -02 02
0 0 3 3-
threatens.
-
023 You must therefore inspect the 2023
-
023-0
2
w of the E-STOP buttons and the lever 2
function
iaw for the boom valves before starting ww w w
xposition xia xia
work each time.

The machine is only switched off electrically

when one of the E-STOP buttons is pressed.
Although this causes all the electrically
actuated hydraulic valves to be switched off,
an uncontrolled sinking of the boom caused
by leakages in the hydraulic system, for
instance, cannot be prevented in this way.
02
3- 02 02
In no event-0should
3
you first press the E-
3 - 03- 3-0
3-
02 if the boom starts uncontrolled 202
STOP 2button 2 02
ww
movements. ww
Should you do this you will have w w
xnoia ability to counteract the movement. xia xia

4-20
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
2
Furthermore, the E-STOP circuit has 2 no 2
ww w
aw the w w
xia influence on the accumulator pumpxiand xia
agitator pump, i.e. the accumulator is filled
and the agitator continues to rotate, despite
the E-STOP button having been pressed.

The way of checking the function of E-STOP

buttons is as following:

● Switch the pump on.

● Operate a boom function.
● Press one
3 - 02 of the E-STOP buttons. The 3-02 3-02
0 2 3-0 and the boom must come to a halt023-0
pump
023-0
2 immediately. 2 2
ww aw
w w w
xia ● Check all E-STOP buttons xion the xia
machine and on the remote control in the
same way.

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-21
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
0 23-0 2 3-0 023-0
4.5.4
w 2Function check on the boom w 20 w 2
iaw
xcontrol block xia
w
xia
w
You may only operate the machine if the
boom control block is fully functional.

● Switch on remote control.

● Operate the boom control levers briefly
several times while observing the levers
on the boom control block.
● The lever for the boom valve operated

0 3 -02 for the operating mode

and the lever
3-02 3-02
02 3-
selector valve must move each time.
02 3-0 023-0
2 2 2
ww As soon as you release the boom
NOTE: ww w w
xia xia
control levers on the remote control xia
unit, the levers for the boom arm
valves previously actuated and for the
operating mode selector valve must
return to the central position (zero
position). The reactions of the
operating mode selector valve on the
boom control block are delayed by
some 3 seconds if you use the cable
remote control.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-22
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 023-0 023-0
w 2 Boom Movements
w4.6 w w 2
w w 2
xia xia xia
Prohibited activities
You must have read the safety section and
completed the operations to set up the
machine before you unfold the placing boom.
Only unfolding the placing boom once you
have set the machine up properly.

WARNING
Avoid the following2 actions. They overload
the placing 3 - 0boom and may lead to damage 03-
02 3-02
- 0 - 3-0
023
or 2endanger persons: 2 023 2 02
w●wAllowing the placing boom to strike ww an w w
xia obstacle, see Fig. 4-32; xia xia
● Pushing with the placing boom, in order
to m ove an o b st acl e o u t o f t he w a y , Fig.4-32
see Fig. 4-33;
● Tearing away a trapped end hose by
force.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-33
02 02 02
03-
4.6.1 Restrictions
- on use
3-0
3-
3-0
3-
2 023 2 02 2 02
ww
Extreme weather conditions, such as
ww
gales,
w w
xia storms or low temperatures restrict the
xia use of xia
the boom, or can even make its use
impossible.

4-23
Operation
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0 3-0 3-0
202 and storms
Bad weather
w w 2 02
w 2 02
iaw the placing boom to the rest position
xShift
w
xia in xia
w
the event of storms and bad weather,
see Fig. 4-34.
● Booms with a vertical reach of 42 m or
more (M 42 and larger) may only be
operated in wind forces up to 7 (wind
speed 61 km/h = 17 m/s).
● Booms with a vertical reach of less than
42 m (< M 42) may only be operated in
wind forces up 2 to 8 (wind speed 74 km/h
- 0 02 02
03
= 20 m/s). 03-
Fig.4-34
3-0
3-
23-
20 speeds in accordance with thew 20 23- 2 02
Wind
w w
w w w
xia Beaufort scale are average wind speeds xia xia
measured over a period of 10 minutes.
Higher speed gusts of wind may occur
briefly during the measuring period.
Higher wind speeds jeopardize stability
and safety of the structural elements.
There is a risk of lightning strike in a
thunderstorm. Tower cranes on
construction sites generally have wind
speed measuring equipment, so that you
can ask about
02 the wind speed at any -02 02
f 3n-o w i n d s p e e d m e a s u r i n g
t i m e . -I 0 0 3 3-
023
equipment is available, you can ask the 202
3- 023-0
2 2
ww ww w w
xia wind speed is, or estimate the xwind
nearest meteorological office whatiathe
xia
speed using the following rule of thumb.
● In winds of force 7 and greater, green
leaves break from trees and
inconvenience is felt when walking
against the wind.
● In winds of force 8 and greater, small
branches break from trees and progress
is impeded.
2 02 02
3-0 3- 3-
3-0
Cold weather 3-0 3-0
The w
202 202 2 02
a w boom must not be used in temperaturesww w w
i
xbelow minus 15°C. There is a danger xia of xia
damage to the steel (brittle fracture) and the
seals throughout the system at such extreme

4-24
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02 temperatures. In addition, such minus 02 3-0 023-0
2
minus 2 2
ww ww w w
xia temperatures should be considered xia the xia
realistic lower limit for concrete placement, as
it is no longer possible to prepare concrete
such that it can achieve its strength without
the use of special additives.

4.6.2 Danger zone

CAUTION
There is a risk of injury from parts of the
delivery line
0 3 -02 falling beneath the slewing 03-02 3-02
0 2 -
circle 3of the placing boom. There is a risk 3-
02 023-0
of 2injury from falling concrete beneath the 2 2
ww ww w w
xia end hose. You should therefore secure xia the xia
danger zone. Keep the danger zone under
constant observation. You must halt work
immediately and press the E-STOP button
if anyone enters the danger zone.
Fig.4-35

High-voltage lines
A spark can jump across from high-voltage
lines even if0you
- 2 just approach them and this -02 02
w i l l e n-0e r g i z e t h e m a c h i n e a n d t h e -03
3 3-
023 023 023-0
w 2
surrounding area. You must therefore always
w 2 w 2
xiawmaintain the specified safe clearance.iaw x xia
w
Minimum Safety Distance Between the
Boom and Electric Wire
Voltage (KV) Minimum Distance (m)
0~1 1.5
1~100 3.5
100~200 4.5
200~300 5.5
>300 0.01(U-50)+3

3- 02 3 -02
Fig.4-36 3-02
023-0 023- 0
023-0
w 2 w 2 w 2
w w w
xia xia xia

4-25
Operation
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0 3-0 3-0
202 working ranges
Overlapping
w w 2 02
w 2 02
iaw note
xTake of the working ranges of x ia
other
w
xia
w
construction plant (e.g. cranes, other concrete
placing booms, etc.).

Signal boom movements

Move the placing boom with cautious
operation of the controls. Maintain visual
c o n ta c t w i th t h e p l a c i n g s i t e . W a r n b y
sounding the horn before you move the
boom.
-02 -02 3-02
-03
Hand signals
23 3- 0 3
3-0
202 02
Fig.4-37
Move 2 0
the placing boom only if you can seew 2
a wofw the working range. If this is notiathe
w w w
x i
all x xia
case, you must only move the placing boom
in response to signals from a signaller. Agree
unambiguous hand signals with the signallers
giving directions.

4.6.3 Spontaneous retraction of the

boom and support cylinders

The hydraulic fluid heats up to an average

temperature of 60°-70°C during operation
because of the 3 02
-friction in the lines. When the 3 -02 3-02
- 0 - 0 3-0
hydraulic
2 023fluid cools, its volume reduces as 2023 2 02
cold whydraulic fluid has a smaller volume than ww w
iaw hot hydraulic fluid. This causesxiathe
xdoes xia
w
cylinders on the boom, swing-out legs and
supports to retract a little and the boom and
the outrigger to sink.

NOTE: The boom can sink during lengthy

pauses in work due to cooling of the
hydraulic fluid. For this reason you
should never leave the boom in the
unfolded position during breaks in
working.02
3 - In addition, you must keep
3 -02 3-02
t h e3-0s u p p o r t s u n d e r c o n s t a n t 0 3-0
2 02
observation whilst the machine is in 20
23- 2 02
ww operation. You may have to readjust ww w w
xia xia xia
the swing-out cylinders and support
cylinders.

4-26
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202of volume
Loss
w 2 02
w 2 02
wThe iawtruck w
xia extent to which the boom and xthe xia
sink depends on the extent to which the
various boom and support cylinders have
been extended and the magnitude of the
temperature difference in the hydraulic fluid.

4.6.4 Uncontrolled boom movements

The following defects may be the cause of
uncontrolled boom movements:
● Malfunction in the remote control circuit
0 2 02 02
● 03-
Malfunctions on the boom control block
3-0
3-
3-0
3-
●
2 23- threaded unions or boom cylinders
0Lines, 2 02 2 02
ww leaking ww w w
xia xia xia
● Defective mono-isolator on the boom
cylinder
● Hydraulic system not carefully bled
● Insufficient hydraulic fluid in the reservoir
● Cooling of the hydraulic fluid

In this case, the boom may move as soon as

the remote control is switched on. Halt work
immediately. You can continue working only
after the causes
3 - 02 have been remedied and 3-02 3-02
-0
perfect functioning
23
of the machine is ensured.
3-0 3-0
N 2
O
0
T E : W h a t e v e r t h e r e a s o n f o r t 2
h
0e2 2 02
ww ww w w
xia uncontrolled movements of the xia boom, xia
you must halt the work on site and
have the cause for the breakdown
determined and rectified by qualified
personnel.

DANGER
In no event should you first press the E-
STOP button if the boom starts
uncontrolled movements. Should you do
this you will
0 3 -02have no ability to counteract 3-02 3-02
3-
the movement.
02 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-27
Operation
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0 3-0 3-0
202
Countermeasures
w w 2 02
w 2 02
iaw must
xYou xia
proceed as follows if the boom
w
xia
w
starts uncontrolled movement:
● under the uncontrolled movement
immediately and attempt to steer the
boom out of the danger zone and bring it
to rest under control. If the uncontrolled
boom movement continues, despite
counter-measures:
● Press the E-STOP button.

NOTE: Repeated
3 - 02 practice is required to 3 -02 3-02
- 0 0 3-0
23-
ensure that it will be possible to
2 023
implement the measures described 20 2 02
ww above in an emergency. ww w w
xia xia xia
4.7 Hand Signals for Boom and
Pump Operations
4.7.1 Standard boom hand signals

Clear communications are a means for

avoiding accidents. In addition to voice
communication systems, hand signals are an
excellent method for communications
between the signal
0 3 -02 person and the operator 0 3 -02 3-02
-
0 3 controlling boom extension and 2023
(who will 2be -
023-0
2
boomw positioning). w w 2
w w w
xia xia xia
A set of one-hand and two-hand signals is
presented by the CPMA (Concrete Pumping
Manufactures Association). Never begin
o p er a t i o n s u nt i l a l l s i g n al s a r e c l e a r l y
understood. If nonstandard signals are used,
be sure the operator and signal person agree
on them before operations are to begin.

The operator shall respond to operating

signals from the proper signal person only,
but shall obey3-a02
stop signal at any time from 3 -02 3-02
anybody.23The
0
- signal person shall be in a 23- 0 3-0
2 0 20 2 02
w
clearly visible or lighted location. If signalw w
iaw
xcommunications iaw
are interrupted at any xtime, xia
w
the operator will stop all movement of the
equipment immediately.

4-28
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 023-0 023-0
w 2 CAUTION w 2 w 2
w iaw w
xia Always operate the boom
x
slowly and
xia
cautiously. Rapid, jerky movements could
result in loss of control and possible
injury to nearby personnel.

OPEN OR EXTEND THE BOOM:

Use both right and left hands with the thumbs
pointing away from each other.

3 02
This is the -standard signal used by the signal
3 -02 3-02
- 0 - 0 3-0
2 023 to indicate to the operator to open 2or023
person
2 02
extend
w the boom system (see Fig. 4-38). w w
w w w
xia xia xia

Fig.4-38

MOVE BOOM UP:

Use the right or left hand with a thumb-up
signal.
02 02 02
This is the
3 - 03-standard signal used by the signal 3-03- 3-0
3-
02 to indicate to the operator to raise the
person
2 2 02 2 02
w w w
xiawboom (see Fig. 4-39). iaw
x xia
w

Fig.4-39

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-29
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
02 3-0 023-0 023-0
MOVE 2BOOM DOWN: 2 2
w w w
iaw the right or left hand with a thumb-down
xUse xia
w
xia
w
signal.

This is the standard signal used by the signal

person to indicate to the operator to lower the
boom (see Fig. 4-40).

Fig.4-40
02 02 02
3- 03- 3-0
3-
3-0
3-
2 02 2 02 2 02
w w w
iaw BOOM TO LEFT:
xMOVE xia
w
xia
w
Use the right hand with a thumb pointing in
the direction as viewed by the operator you
are trying to signal.

This is the standard signal used by the signal

person to indicate to the operator to move the
boom to the left (see Fig. 4-41).

3-02 3 -02 3-02

023-0 023- 0 Fig.4-41
023-0
w 2 w 2 w 2
w w w
xia xia xia
MOVE BOOM TO RIGHT:
Use the right hand with a thumb pointing in
the direction as viewed by the operator.

This is the standard signal used by the signal

person to indicate to the operator to move the
boom to the right (see Fig. 4-42).

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 Fig.4-42 w 2
w w w
xia xia xia

4-30
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202 THE BOOM A LITTLE BIT:
MOVE
w 2 02
w 2 02
wUsing w w
xia xia and
the right or left hand and opening xia
closing the thumb and index finger indicates
to the operator to move the boom in short or
slight movements.

This is the standard signal used by the signal

person to indicate to the operator to move the
boom slightly (see Fig. 4-43).

Fig.4-43
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202 BOOM MOVEMENT:
STOP
w 2 02
w 2 02
wUse w w
xia xia fist to
the right or left hand with a closed xia
indicate to the operator to stop all boom
movements.

This is the standard signal used by the signal

person to indicate to the operator to stop all
boom movements immediately (see Fig. 4-
44).

Fig.4-44

0 3 -02 0 3 -02 3-02

023
RETRACT - OR CLOSE THE BOOM:
023
-
023-0
2
w both right and left hands with the thumbs2 2
wUse ww w w
xia pointing inward towards each other. xia xia
This is the standard signal used by the signal
person to indicate to the operator to retract or
close the boom system (see Fig. 4-45).

Fig.4-45
4.7.2 Pump2operation hand signals
-0 -02 3-02
These3one-
2 -03 and two-hand signals presented23-03 3-0
b y 20t h e C P M A ( C o n c r e t e P u m p i n
20g 2 02
w w w w
xia Manufactures Association) are xrequired iaw xia
w
during pumping operations by OSHA
(Occupational Safety and Health Association).

4-31
Operation
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
02 operations until all signals are 202 3-0 023-0
Never 2begin 2
w ww w
iaw understood. If nonstandard signals
xclearly xiaare xia
w
used, be sure the operator and signal person
agree on them before operations are to
begin. The operator shall respond to
operating signals from the proper signal
person only, but shall obey a stop signal at
any time from anybody. The signal person
shall be in a clearly visible or lighted location.

If signal communications are interrupted at

any time, the operator will stop all movement
-02immediately.
of the equipment
3 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
iaw OR SPEED UP PUMPING:
xSTART xia
w
xia
w
Using the right or left hand at waist level,
make a fist and move the forearm in and out
to indicate to the operator to start pumping
operations.

Move the forearm in and out at a faster pace

to indicate an increase in pumping speed.

This is the standard signal used by the signal

person to indicate 2 to the operator to start or
speed up the03 - 0
0 3 -02 3-02
3-0
pumping speed (see Fig. 4-46). Fig.4-46
023- 023- 02
w 2 w 2 w 2
w w w
xia xia xia
SLOW DOWN PUMPING:
Using both hands with the palms facing down
at waist level, move the forearms up and
down to indicate to the operator to slow
pumping operations down.

This is the standard signal used by the signal

person to indicate to the operator to slow
pumping operations down (see Fig. 4-47).

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 Fig.4-47
w 2
w w w
xia xia xia

4-32
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202 PUMPING SPEED SLIGHTLY:
CHANGE
w 2 02
w 2 02
wUsing w w
xia xia and
the right or left hand and opening xia
closing the thumb and index finger, indicates
to the operator to increase or decrease
pumping speed (flow).

This is the standard signal used by the signal

person to increase or decrease pumping
speed (flow) by a small amount (see Fig. 4-
48).

Fig.4-48
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202 PRESSURE IN PUMP SYSTEM:202
RELIEVE
w w 2 02
wUse iawtwice w
xia the right hand or left hand to xtap xia
on your hard hat to indicate to put the
pumping system in the reverse mode to
relieve pressure on the piping system.
This is the standard signal used by the signal
person to put the pumping system in the
reverse mode (see Fig. 4-49).

CAUTION
Stop pumping in the forward mode and Fig.4-49
0 2 0 2 02
place the
3 - 03- system in the reverse mode 3-03- 3-0
3-
02
immediately
2
if the signal person uses this2
2so0 2 02
w w
signal during operations. Failure to w w
do w w
xia may result in a sudden rupture xiain the xia
piping system or hose end-swing and
personal injury.

ADD WATER TO HOPPER:

Using the right hand and thumb pointing
toward your mouth, lift the right hand and tilt
the head as to indicate drinking. At the same
time, hold up the left hand and use your
fingers to indicate the amount in gallons
3 - 02 to be added to the mix. 3-02 3-02
-0
(liters) of
3
water
3-0 3-0
2 02 2 02 2 02
w
wThis is the standard signal used by the w w
xia x i awsignal xia
w
person to indicate the concrete mix is too
thick and needs to be thinned out for better
flow (see Fig. 4-50). Fig.4-50

4-33
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 PUMP: 023-0 023-0
STOP 2
THE 2 2
w w w
iaw the right or left hand with a closed
xUse
w
xiafist xia
w
and extended index finger moving the hand
across the base of the throat (slashing
motion) to signal the operator to stop all
pumping operations.
This is the standard signal used by the signal
person to indicate to the operator to stop all
pumping operations immediately (see Fig. 4-
51).
Fig.4-51
2 02 02
3-0 NOTICE
3- 3-
3-0
T h i s s0i 2g n a l m a y b e u s e d b y o t h e r 023-0 023-0
w w 2 in an emergency. The operator
personnel w w2 w w 2
ia
xshall ia xia
obey a STOP signal at any time xfrom
anybody.

DONE, CLEAN UP:

Using both hands with thumbs up motion
indicates to the operator that all pumping
operations are done and it is time to clean
up.
This is the standard signal used by the signal
person to indicate
0 3 -02 to the operator that all 0 3 -02 3-02
0 3
-
pumping 2operations are completed (see Fig.
023
-
023-0
w
4-52). 2 w 2 w 2
w w w
xia xia xia
Fig.4-52
4.8 Extending the Boom

Before extending the boom:

● See “Outrigger Set-Up” on page 4-10.
● Be sure your working radius, danger
zones and clearances are clear to raise
the boom. See “Set-up Site” on page 4-
5.
-0 2 -02 02
0 3 0 3 3-
● Be sure - all personnel involved in
023 operations understand all boom 2023
-
023-0
2
pumping 2
ww iaw
w w w
xia hand signals. See “Pump operation xhand xia
signals” on page 4-31.

4-34
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2
0Be 3-0 02 3-0 023-0
●
w 2 2
sure all unauthorized personnel are
w w 2
w iaw w
xia clear of the work area.
x xia
4.8.1 Preparing the Remote Controller

(1) Be sure the receiver antenna (a) is

positioned on the cab roof of the truck for
clear communication between the remote
controller and in-cab receiver.

NOTE: The remote controller system

equipment is found inside the truck
cab. 02 02
Fig.4-53 02
- 3- 3-
-03
N O T2E3: I f s i g n a l i n t e r f e r e n c e w i l l b e a23-0 3-0
20 problem, you may want to usewthe 20 2 02
w w w w w
xia hard-wire connector. xia xia

(2) Set switch (a) on small operation box to

the REMOTE position to activate the in-
cab receiver. See “Main component
locations” on page 3-3 item 12.

3- 02 3-02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 a w 2
w w w
xia xia xia
Fig.4-54

b
(3) The controller unit (a) is equipped with
straps (b) that must be worn around the
neck of the operator during normal
operating procedures. See “Remote
-02
control system”
3 on page 3-48.
3-02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 a w 2
w w w
xia xia xia
Fig.4-55

4-35
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
0 23-0 023-0 023-0
4.8.2 2Unfolding the boom 2 2
w w w
iaw details
xFor xia
on remote controller joystick
w
xia
w
functions, see “Remote Control System” .

NOTE: See “Outrigger and boom backup

h y d r a u l i c s ” i f t he electronic control
system fails while unfolding the boom.

NOTICE
Fig.4-56
Lowering the boom with the hopper in the
open position 3 02 result in damage to the
-will 3-02 3-02
- 0 3-0 3-0
023 and hopper cover.
boom, hopper 02 02
w w2 w w 2
w w 2
xia xia xia
(1) Firstly unfold the boom 1 to about 90°
position (see Fig. 4-56 and 4-57) or when
unfolding the boom 2, it may cause the
boom, end base structure and other
components to bump.

3-02 3-0
Fig.4-57
2
3-02
(2) After
3-0
02unfolding the boom 2 to over 70° 202 3-0 023-0
w 2 2
wposition, the boom 3 can be unfolded ww w w
xia (see Fig. 4-57). xia xia

(3) After unfolding the boom 3 to over 45°

position, the boom 4 can be unfolded
(see Fig. 4-58).

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.4-58 xia

4-36
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 2 3-0 023-0
(4)20Firstly unfold the boom 5 to over 15°
20 2
w w
w position, and the boom 4 can be unfolded.
w w w
xia xia xia
which avoid arm5 head and tie rods (tie
rod 5,6) between arm3 and arm4 to bump
(see Fig. 4-59).

(5) Unfold the boom 4 and boom 5(see Fig.

4-60).

The sequence of folding the boom is the

opposition sequence of unfolding the boom.
Fig.4-59
2 02 02
3-0 NOTICE 3- 3-
When
3-0
02 unfolding or folding each boom,20it2 3-0 023-0
2
w provide enough height and space 2
wmust ww for w w
xia b o o m m o v e m e n t i n o r d e r t xoiaa v o i d xia
b um p . Wh e n tu r n i n g b o o m o p er at i o n
handle, don't turn to the dead position
once and move slowly to the maximal
opposition.

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.4-60 xia

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-37
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
WARNING
When concrete putting in boom delivery
pipe, the total weight of boom increase
sharply, and the weight distortion of boom
increase, and the distortion is most at the
whole boom horizontal placing state,
a n d t h e b oo m e nd d e sc e n d s h a r pl y ,
which may cause personnel and
equipment damage.Therefore, the
minimum distance 2 is over 3 meter from
boom and end 3 - 0hose to ground or obstacle 3-02 3-02
2 3 -0 3-0 3-0
0
before placing. 02 02
w w2 w w 2
w w 2
xia xia xia

C A U T IO N

Fig.4-61

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
20 Unlocking the end hose
4.8.3 2 2
ww w w w w
xia xia xia
Hold the end hose upward and pull the
locking bar (a) downward to release the hose
for operation. See Fig. 4-62.

NOTE: Don’t unlock the end hose until the

boom is in place and ready for
pumping operation. a
Fig.4-62
4.8.4 Checking outrigger stability

02 unit is very important and must 3-02

Stability of3-the 3-02
0 0 3-0
23- after the boom is fully extended. 23-
be ensured
0 0 02
w2
wFollow the steps below before beginning
w w2 w w 2
xia xia any xia
pumping operations.

NOTICE
Lowering the boom with the hopper in the
Fig.4-63
open position will result in damage to the
boom, hopper and hopper cover.

(1) Slowly slew the extended boom over

-02
each outrigger.
3 3-02 3-02
3-0 3-0 3-0
(2)20If2 you see an outrigger jack sinking 2or 02 2 02
ww unstable, immediately slew the boom ww w w
xia xia back xia
to its original transport position.

(3) Adjust the amount of dunnage under the

cribbing pads until you have enough soil
contact to hold the unit without sinking.

(4) Repeat the procedure for each outrigger.

CAUTION
Failure to observe and follow these
02 result in machine tipover, 3-02
directives3-could 3-02
3- 0 3-0 3-0
2
equipment
0 damage or personal injury. 0 2 02
w2
wPumping Operations ww
2
w w 2
xia xia xia

4-39
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 3-0 3-0
Normal20pumping operation can begin only 202 2 02
w ww w
iaw the boom is positioned in the desired
xafter xia xia
w
location.

4.8.5 Safety precautions

NOTICE
The pumping system can be started, only
after making sure that the change valve of
the auxiliary valve group is set at the
mixing position, the mixing shaft runs
-02
properly, the3engine,
0 transfer case and oil
0 3 -02 3-02
pump run
-
023 normally, the outriggers are 2023
-
023-0
2 2
ww
supported well and the boom is unfoldedww w w
xasia required, and all the examinationsxiaare xia
carried out. Failure to do so may result in
serious damage to the pumping system,
or personal injury.

(1) Once the forward/reverse pumping switch

is turned to the forward position, the
piston will begin to work. Carefully
observe whether the main oil cylinder and
the swing valve
3 - 02 oil cylinder change
3 -02 3-02
direction-0 normally, whether the tube 0
023 are loose, and whether adaptors 2023
-
023-0
w 2
clamps
w w 2
xiaware leaky. iaw
x xia
w
(2) Press reverse pumping button in case of
jamming in tube. However, never conduct
reverse pumping excessively. Or else, the
jamming in tube will become aggravated.

(3) In case of emergency, directly press E-

STOP button to stop the machine, so that
each part of truck-mounted concrete
pump stops.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-40
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 023-0
(4)20When starting the 2
truck-mounted 2
ww concrete pump, accident may beiacaused
ww w w
xia x xia
by sudden swing of end hose, thus people
should be away from the dangerous area
of end hose (that may be covered by end
hose) during the starting course. The
diameter of this area is two times of the
length of end hose. If the maximum length
of end hose (1) is 4m, the diameter of this
area(2) is 8m (see Fig. 4-64).

3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-64

(5) During the operation, you should choose

a safe place to stand, and use the
appropriate support tools to guide the end
hose. Standing on the edge of the
building and holding the end hose is
forbidden, otherwise, the swing of hose or
boom may lead to the fall of operator
(see Fig. 4-65).
3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3-02 3-02
023-0
Fig.4-65 02 3-0 023-0
w w2 w w 2
w w 2
xia xia xia

4-41
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 allow the rubber hose from 202 3-0 023-0
2
(6) Never 2
ww iaw
w w w
xia bending or jamming, and the end xhose xia
cannot be immersed into the concrete.
Otherwise, it is easy to cause burst and
personnel injury due to the increase of
pipeline pressure (see Fig. 4-66).

3-02 -02 3-02

3-0 -03
Fig.4-66
3 3-0
2 02 2 02 2 02
w w w w w w
xia xia xia
(7) The end hose should be hanged down
safely and reliably (see Fig. 4-67).

3-02 3-02 3-02

023-0 023-0
Fig.4-67 023-0
w 2 w 2 w 2
w w w
xia xia xia
(8) The hopper screen should be closed
when the pumping system is running, and
it is strictly prohibited to stretch the hands
into the hopper or water tank and touch
the swing mechanism (see Fig. 4-68, Fig.
4-69 and Fig. 4-70).

3-02 3-02 3-02

023-0 3-0
02Fig.4-68 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-42
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-69
2 02 02
3-0 3- 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-70

0 3 -02 0 3 -02 3-02

23- the pressure is applied, it 2is023-
(9) When
0 023-0
2 2
ww pipes, and it is necessary to decompress
ww w
prohibited to open or remove the delivery
a w
x i xia xia
the concrete inside the pipe by the
reverse pumping. Beware of the wounding
by the instant ejection of concrete
(see Fig. 4-71).

3-02 3-02 3-02

023-0 023-0Fig.4-71 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-43
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 CAUTION w 2 w 2
iaw
xDo x iaw xia
w
not to use the concrete pump at high
pressure (concrete pressure greater than
85 bar) when connected to a pipe suitable
only for lower pressure (concrete pressure
less than 85 bar). The operator has to
make sure that he is using a suitable pipe
before switching on the high pressure.
SANY does not take any liability for wrong
use.

0 3 -02 0 3 -02 3-02

(10) Always
0 23- check weather conditions. Wind 2023- 023-0
w 2
speeds in excess of CPMA (Concretew w 2
a wPump w w
x i Manufacturers xia
Assn.) and ACPA xia
(American Concrete Pumping Assn.)
standard ratings and electrical storms
could cause injury or even death.

Lower the boom system immediately and

take shelter if high winds or an electrical
storm should occur during pumping
operations.

3-02 3-02 3-02

023-0 3-0
02Fig.4-72 023-0
w 2 w 2 w 2
w w w
xia xia xia
(11) Never allow personnel to stand between
the mix truck and pumping equipment
when positioning the mix truck with the
hopper. Always stand at a safe distance
when positioning the equipment.

3-02 3-02 3-02

023-0 3-0
02Fig.4-73 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-44
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02Be sure all pumping material has 02 3-0 023-0
2
(12) 2 2
ww stopped discharging from the end ww w w
xia xia hose xia
before moving or retracting the boom.

Be sure there is no material residue that

could fall from the end hose onto the
equipment, work site or personnel below.
Stop or reverse pumping operations
before moving or retracting the boom.

4.8.6 Notes on correct pumping

02
Bouncing -boom
3 3-02 3-02
If the 3-0
02boom bounces very heavily in pumping 02 3-0Fig.4-74 023-0
w 2 2 2
woperations, ww it
check the support and correct w w
xia as required. If the support is correct,
xiareduce xia
the pump speed or change the boom
position.

The boom can also bounce if air is taken in

and compressed in the delivery line. You
should therefore always make sure that the
agitator hopper is always filled with concrete
to the mixer shaft and that no air is sucked
in.

3- 02 3-02 3-02
23-0 02 3-0 023-0
20
Favourable boom position 2 2
ww aw
w w w
xia A horizontal position of the last xi arm is xia
favourable for pumping (see Fig. 4-75). Last arm horizontal

If the last arm is lower than the horizontal,

the concrete in this part of the delivery line
will flow more quickly as a result of its self-
weight. The flow velocity is lower if the arm
position is horizontal, and thus the wear on
the delivery pipes and the end hose is less.

When the pump is stopped, only the content

of the end 3 02 flows out if the arm position 3-02
-hose 3-02
3- 0 3-0 3-0
0 2
is horizontal; the content of the delivery line0 2 02
w w 2 flow out if the arm position is below
can w
2
wthe Fig.4-75
w w 2
xia horizontal. xia xia

4-45
Operation
SYG5260THB 370C-10
3-02 3- 02 3-02
3-0
02 of the pump cause forces to act 202 3-0 023-0
2
The strokes
w 2
iaw the delivery line and thus alongxiatheww w w
xalong xia
boom. If the last arm is vertical, the forces
also act vertically on the boom end and move
the boom up and down. If the arm position is
horizontal, the boom is moved forwards and
backwards, which causes a light rocking
motion.

Damping valve
You must close the damping valve when you
are pumping soft
3 - 02consistence concrete (snail 3 -02 3-02
symbol) as-0 0
23
otherwise the S-valve switches
3- 3-0
over too2 0harshly. You must open the damping 202 2 02
w ww w
iaw (hare symbol) when you are pumping
xvalve xia xia
w
stiff consistence concrete as the concrete has
a damping effect.

4.8.7 Pre-operational checks

Before starting any pumping operations,

confirm that:

● All personnel involved are ready for the

concrete placing process and that they
2 rules and procedures and
-0all -02 02
understand
0 3 0 3 3-
know -
023where all E-STOP buttons are 2023
-
023-0
2 2
a ww
located. See “E-STOP buttons” on pagew
w w w
i
x 3-46. xia xia
● All personnel have an unobstructed view
and are able to communicate with the
boom operator.

● All hand signals are understood.

● The end hose safety chain (a) is in place

and will support the end hose during
operations (see Fig. 4-76). Fig.4-76
2 02 02
3-0
0 remove this safety chain during 03- 3-
NOTE: Never
02 3 -
02 3 -
023-0
2 2 2
ww ww w
pumping operations.
w
xia xia xia

4-46
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 CAUTION w 2 w 2
w iaw w
xia x
Do not use the safety chain to position the
xia
end hose. Do not hang onto the end hose
or boom during pumping operations.
Failure to observe and follow this directive
may result in equipment damage or
possible injury.

● The auto-grease system is full and

operating. It is important that the
operator
0 3 -02 monitor this system during 3-02 3-02
3-
operation.
02 023-0 023-0
w 2 w 2 w 2
wNOTE: w w
xia Grease build-up under the iahopper
x xia
indicates the system is operating
normally.

NOTICE
Failure to monitor this system may result
in component damage or lock-up.

4.8.8 Pumping
2
3- 0 3-02 3-02
3-0 3-0 3-0
202 the system
Priming 2 02 2 02
ww w w w w
xia xia xia
NOTE: If the boom must be lowered for any
reason, be sure to close the hopper
cover first.

NOTICE
Lowering the boom with the hopper in the
open position will result in damage to the
boom, hopper and hopper cover.
3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-47
Operation
SYG5260THB 370C-10
3-02 3- 02 3-02
3-0
02 hopper with fresh water and add 202 3-0 023-0
(1) Fill2the 2
ww ww w w
xia either a pump priming agent or grout
xia to xia
lubricate the conveying piping.

NOTE: Follow the instructions on the priming

agent/grout packaging for the amount
and mix time.

(2) Operate the auxiliary valve hand shank

material with the water.

(3) Once the priming agent/grout and water

- 0 2 - 0 2a 02
are mixed, 3signal the personnel at the end 03 3-
3-0 engaging the pump. See 023-Fig.4-77
hose02before 023-0
w w 2 operation hand signals” on page w4-w 2
“Pump w w 2
xia 31 for details. xia xia

Using the remote controller

(1) Set switch (a) on the rear chassis switch

panel to the REMOTE position and
prepare the remote controller for operation
(see Fig. 4-77).

(2) Move switch

0 3 -02(a) to the forward pumping 0 3 -02 3-02
23-(turn upward) while regulating the 2023Fig.4-78
position
0
-
023-0
2
flow
w with dial (b) (see Fig. 4-78/Fig.4-79). w w 2
w w w
xia xia xia

Fig.4-79

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-48
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 02 3-0
w 2 w 2 w 2
wUsing the rear chassis switch paneliaw w
xia x xia
(1) Set switch (a) to the LOCAL position
(turn rightward), see Fig. 4-80.

(2) Move switch (b) to the FORWARD

position while regulating the flow with
switch (c).

NOTE: Always sound the horn with switch (d)

before
2 you start the pump.
3- 0 3- 02 3-02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w T h e p u m p i n g c y l i n d e r s w i l l wb e g i n w
xia operation and the mixed primingxagent will
ia a b xica d

start moving through the conveying piping. Fig.4-80

3- 02 3- 02 3-02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3-02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

4-49
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia4.8.9 Possible faults xia xia
Faults may occur even if you have observed
all the notes on correct pumping. This section
lists the faults occurring most frequently, and
indicates how to rectify them.

Blockages
0 3 -02 0 3 -02 1 3-02
3-0
2
- faults can lead to blockages: 23-
2 023
The following
20 2 02
w
● w delivery line insufficiently wetted; w w w w
xia● S-tube leaking; xia xia
● lines leaking;
● concrete leavings in the S-tube and 3
delivery pipes;
Fig.4-84
● unfavourable concrete composition;
● segregated concrete;
● set concrete.
NOTE: In the event of blockages, pump the

0 3 -02 immediately back into the 03-02

concrete
3-02
3-
agitator
02can
hopper and mix it up. You 3-
02 023-0
2 switch over to forwards pumping2 2
ww when the delivery cylinders andiathe
wwS- w w
xia x xia
valve are switching over automatically
again without problem. Begin pumping
again with care.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-50
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202
Overheating w 2 02
w 2 02
w w w
xia xia
Continuous operation under high loading can
xia
lead to overheating of the hydraulic fluid. All
pumps have a thermo-electrical cut-out. The
pump is automatically shut down if the fluid
heats up to over 90 ℃ . Proceed as follows to
prevent this: Check that the hydraulic fluid
radiator is operating correctly. If not, you can
switch it on using the toggle switch on the
control cabinet.
● Reduce the
2 output.
-0
3 water box with fresh water as -03 -02 3-02
● Fill3-0the 3-0
2 2
0soon as the fluid temperature rises 2 023 2 02
ww above 80 ℃ . ww w w
xia xia xia
Cooling
● Change the water continuously if the
temperature continues to rise.
● Look for the cause of fluid overheating
and rectify it.

Fig.4-85

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-51
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0 3-0 3-0
202 cooling
Additional 2 02 2 02
ww w w w w
x●ia If you xia
absolutely must supply additional xia
cooling, direct the water jet onto the
drive cylinders and the piston rods of the
drive cylinders.

NOTICE
Never spray water on the hydraulic fluid
reservoir. Damage may be caused to the
hydraulic pump.
Never use sea water or water containing
3
salt for cooling.
0 -02 Otherwise the chrome Fig.4-86
0 3 -02 3-02
layer on
-
023the delivery piston rods and 2023
-
023-0
2 2
ww cylinders will be destroyed.
delivery ww w w
xia xia xia
Restarting after overheating
Should the pump have, nevertheless, been
switched off because of overheating, you
should proceed as follows:

● Switch the pump off.

● Never switch the engine off, as the
hydraulic fluid radiator must remain in
operation.3-0
2 02 02
3- 3-
3-0 3-0 3-0
● 202 the water in the water box.
Refresh 2 02 2 02
ww w w w w
x●ia xia if
Wait until the hydraulic fluid has cooled xia
you are not able to find the fault
immediately.
● Once the red indicator lamp has
extinguished, switch the pump back on
and continue pumping slowly at reduced
output.
● Determine the cause of the fluid
overheating once pumping operations
have been 2 completed and rectify the
fault. -03-
0 3-02 3-02
02 3 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-52
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 023-0 023-0
20
4.8.10Special cases 2 2
ww w w w w
xia xia xia
On some construction sites, it may be the
case that the net reach of the boom is not
adequate. You then have the option of
connecting a continuation delivery line to the
boom tip or, if your machine is equipped with
a lateral outlet, connecting a delivery line
there.

Continuation delivery line

No forces must 2 be transferred from the fixed
- 0 3-02 3-02
03 to the boom or vice versa.
delivery line
3- 3-0 3-0
2 02 2 02 2 02
w
wThe stationary delivery line may notwplace w w w
xia additional loading on the boom. xThis will
ia xia
prejudice the stability of the machine. The
delivery hose may not be bend, nor may be it
be stretched. Blockages can occur if it is
bent. If it is stretched out, forces may be
transmitted which can lead to damage to the
structure, delivery hose or boom. The boom
can sink during pumping operations and
place the delivery hose under tension as a
consequence of cooling of the hydraulic fluid
in the boom 2
-0cylinders. This can cause forces -02 02
0 3 0 3 3-
23-
to be transferred
0
or the delivery hose to tear. 3-
02 023-0
You2 should therefore keep the delivery 2
hose 2
ww ww w w
xia under constant observation. xia xia
● Extend the boom to bring the last arm
approximately 1.5-2 m from the
stationary delivery line.

● Dismantle the end hose.

● Mount a 3 m long delivery hose in place

of the end hose.

Connect02the delivery hose and the fixed

●
0 3 - 0 3 -02 3-02
23-
delivery line using a SKH attachment
23- 023-0
20coupling. Use an A seal as the seal. 20 2
ww ww w w
xia xia xia
● Fasten the SKH attachment coupling
securely to the structure.

4-53
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
23-0 023-0 023-0
20
4.9 w Equipment Clean-up w 2 w 2
w w w
xia xia xia
After all pumping operations are completed, it
is important to remove and clean all concrete
material residue from the machine before
folding the boom.

NOTICE
Failure to thoroughly clean the pumping
system at the completion of pumping
operations will result in equipment
2 02 02
damage. 3-0 3- 3-
023-0 023-0 023-0
w 2 w 2 w 2
iaw
x4.9.1 Cleaning the Boom Piping xia
w
xia
w
Clean the conveying piping before cleaning
any other parts of the concrete pump unit.

Timing is very important during this operation

because concrete can set up and harden
very quickly.

(1) Fully extend the boom vertically using the

joystick controls on the remote controller.
This position will aid in the extraction of
any concrete
0 3 -02 within the boom piping 3-02 3-02
23- 4-87).
(see 0Fig. 023-0 023-0
w w2 w w 2
w w 2
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-87

4-54
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 the Remote/Local switch (a) on the 02 3-0 023-0
(2)20Set 2 2
ww rear chassis switch panel to the iaLOCAL
ww w w
xia x xia
position (turn rightward) and Pumping
Forward/Backward switch (b) to the
BACKWARD position to empty the
conveying piping as much as possible
(see Fig. 4-88). See “Main component
locations” .

NOTICE
Use only the rear chassis switch panel

0 3 -02
when performing cleaning operations to
3-02 b 3-02
3-0 3-0
-
avoid 3damage to the remote controller. a
2 02 2 02 2 02
w w w w Fig.4-88
w w
xia xia xia
When no additional concrete exits the
boom piping, move the Pumping Forward
/ Backward switch (b) to the central
position to stop the reverse pumping
operation.

(3) Lower the boom to access the end hose.

Then soak the sponge ball in water and
insert it into the end hose (see Fig. 4-89).

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-89

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-55
Operation
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0
02the saturated sponge ball inserted 202 3-0 023-0
(4) With2 2
ww iaw
w w w
xia into the end hose, fully extend the xboom xia
vertically once more to extract any
residual concrete from the boom
conveying piping.

3- 02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-90

(5) Set the Pumping Forward / Backward

switch (b) to
3 - 02 the BACKWARD position 3 -02 3-02
once more- 0 to begin reverse pumping flow, - 0 3-0
2
draw 023the sponge ball through the 2023 2 02
ww ww w w
xia conveying piping and extract any residual
xia xia
concrete from the boom conveying piping.

Residual concrete will empty into the

hopper and the sponge ball will follow
(see Fig. 4-91).

NOTE: As the sponge ball gets closer to the

hopper, use a wooden mallet to gently
b
tap on the piping to determine the
location of the sponge ball. A dull Fig.4-91
sound indicates
- 0 2 the conveying piping
-02 02
0 3 0 3 3-
23-
is still full. A hollow, ringing sound
23- 023-0
2i0n d i c a t e s t h e p i p i n g i s c l e a r o f 20 2
ww concrete and the ball is closer toiathe ww w w
xia x xia
end.

4-56
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 3-0
(6)20When 2
the sponge ball is close to the 202
ww elbow near the hopper, set the Pumping
ww a b w wa
xia xia xia
Forward / Backward switch to the center
position to stop pumping action; then
remove the lock pins (a) and the elbow
(b) (see Fig. 4-92).

Fig.4-92
2 02 02
3-0 3- 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w(7) Move the lever (a) at the bottom w
a of the w
xia x i
hopper to open the hopper bottom door xia
and allow the hopper to drain (see Fig. 4-
93).

When the hopper is empty, retract the

boom for additional cleaning if necessary.
a
Retrieve the sponge ball and wash out the
remaining conveying piping by hand, then
reinstall the elbow and lock pins that
Fig.4-93
secure the2 elbow to the hopper.
3-0 3-02 3-02
3-0
02 It may be necessary to repeat steps2042
NOTE: 3-0 02 3-0
2 2
ww w
for 10 several times to ensure that
aw all w w
xia x i
concrete residue is removed from the xia
boom piping.

NOTICE
Be sure all conveying piping sections are
clean and clear of any concrete residue
before performing the final wash of the
pump and exterior. Failure to do so may
result in equipment damage when the
pump is next used.
3-02 3-02 3-02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

4-57
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 the lever (a) at the bottom of the 2023-0 023-0
(8) Move2 2
ww iaw
w w w
xia hopper to close the hopper bottomxdoor xia
after all residual concrete has been
cleaned from the boom conveying piping,
then retract and lower the boom into place
for travel (see Fig. 4-94).

CAUTION a
If required, using compressed air to clean
the boom piping or a separate pipeline
should be done only under the Fig.4-94
supervision of a2 trained expert. All hoses
0 3 -0 and a ball catcher must 0 3 -02 3-02
3-0
must be removed
- -
2 023 to the discharge end. Failure 2023
be attached 2 02
toiaw w these procedures could result winw w w
xia xia
follow
xserious injury.

4.9.2 Hopper, delivery cylinder and S-tube

One possible method of cleaning the hopper,
the delivery cylinder and the S-valve is
described below.
NOTE: This machine is equipped with an
agitator safety cutout. As soon as you
open the02grille, the agitator is halted
0 3-pressure is dumped from the 0 3 -02 3-02
and -the
023 23- 023-0
2accumulator. This means that the S- 20 2
ww valve will no longer be able to switch ww w w
xia xia xia
over. In addition, the delivery pistons
return to the end position and the
concrete pump halts. You must switch
the concrete pump off and back on
again to restart it.

WARNING
In no event should you insert the water
hose, the spray gun or other objects
through the grille into the hopper to spray
2
-0cylinders. -02 02
out the delivery
0 3 Such objects may
0 3 3-
-
023 by the S-valve as it switches 2023
be trapped
-
023-0
2
wand become damaged. The objects 2
over
iaw be caused to fly about, thereby causing ww w w
xmay xia xia
an injury to you or other persons.

4-58
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
202off the leavings
Drain 2 02 2 02
w●w w w w w
xia xia
Place a sheet beneath the hopper. xia
● Open the hopper flap beneath the
hopper and let the leavings flow out of
the hopper.

● Switch the pump over to reverse

pumping.

● This pumps the leavings out of the

delivery cylinders into the hopper and
2 -02 02
3-0 of the hopper opening.
thus out 3 3-
02 3-0 023- 0Fig.4-95
023-0
w 2 w 2 w 2
w w w
xia xia xia
Spray out delivery cylinder
● Open the two cross pins on the hinged
elbow to take out the sponge ball, open
the hinged elbow.

● Allow the concrete pump to run slowly in

reverse.

● Spray the S-valve out carefully

downwards
3 - 02 from the hinged elbow. 3-02 3-02
0 2 3-0 insert the hose up to the marking023-0
Slowly
023-0
2 as you do this. 2 Fig.4-96 2
ww ww w w
xia xia xia
● Hold the water hose in this position,
introduced as far as the marking, for
several minutes, until only clean water
runs out.

This will flush out the two delivery

cylinders alternately.

● Carefully spray out the hopper using a

hose.3-0
2 02 02
3- 3-
023-0 02 3-0 023-0
●w 2 Hose down all components that w 2
have w 2
w w w
xia come into contact with concrete.xia Fig.4-97 xia

4-59
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
0 2 3-0 2 3-0 023-0
4.9.3 2Truck superstructure and post- 20 2
w ww w
iaw
xcleaning procedure xia xia
w

Once the delivery line, hopper, delivery

cylinders and S-tube have been washed out,
you must then rinse down thoroughly all parts
of the machine that have come into contact
with concrete. Concrete that is not washed off
immediately can attack the paint, especially if
aggressive concrete additives have been
used.
2
-0pressure -02 02
Use the built-in
0 3 washing system to
0 3 3-
023
- concrete from the exterior of 23-
remove residual
023-0
w 2
the boom parts, hopper and other areas afterw
20 w 2
iawboom conveying piping is clear. Water
xthe
w
xiafor xia
w
the pressure-washing system is located in the
rear outriggers.

(1) Set switch (a) from close to washing,

see Fig. 4-98.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-98
(2) When the pressure of pressure gage(b)
reach to 3-4 bar, turn on the valve (c),then
turn on the valve (d) to wash.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-60
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 2 3-0 023-0
(3)20
Use either of the following two methods20 2
w
w to prevent the possibility of freeze-up
w w a w w
xia xia xia
during cold weather:

● Drain any water residue from the rear

outrigger tanks after all pressure-washing
operations are complete. Each rear
outrigger has a drain cock (a) on the
bottom center of the frame (see Fig.4-
94).

● Add non-toxic antifreeze to the water to

prevent 2
-0freezing and reduce cold climate 02
Fig.4-101 02
0 3 3- 3-
3-
freeze-up.
02 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-61
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 2 3-0 023-0
4.10w 20Retracting the Boom &w 20 w 2
iaw
xOutriggers xia
w
xia
w

WARNING
Clear the work area of all personnel and
equipment before proceeding. Never
retract the outriggers with the boom
raised. Always be sure the boom is fully
collapsed and secured in place before
retracting the outriggers. Loss of control
or a rollover may occur, resulting in
equipment damage,
0 3 -02 personal injury or 3-02 3-02
death. 2 30
-
02 3-0 023-0
w w2 w 2 w 2
ia
x(1) iaw
x are
Ensure that all clean-up operations xia
w
complete.
(2) Confirm that the parking brake on the
truck chassis is set to the PARK position
and that all wheels are chocked.
(3) Retract the boom to its fully collapsed
position and secure it in place. See
“Extending the Boom” on page 4-34 for
details.
(4) Standing clear
3 - 02 of the outriggers, retract 3 -02 3-02
3- 0 0 3-0
23-
each outrigger jack the same amount until
2
each 02outrigger is fully lowered, never 20 2 02
ww ww w w
xia exceeding the 3° range shown onxiathe xia
level indicator during the process. If
necessary, use a spotter to help guide
you.
(5) With all personnel still clear of the work
area, retract the front outriggers into the
truck chassis, then fold the rear outriggers
in place against the exterior of the truck
chassis. Fig.4-102

(6) Ensure that all outriggers are properly

locked and 0 2
-secured in place before you 02 02
travel. 3-03 3- 3-
02 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-62
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 23-0 0 2 3-0 023-0
w w 2 Driving, Towing and Loading
4.11 w2 w w w 2
xia xia xia
4.11.1Driving

General travel precautions

Before traveling, be sure the boom is properly
seated in its cradle, resting in the approved
location and locked in place.
Never travel with an incorrectly placed boom.
Loss of control may result (see Fig. 4-103).

3- 02 3-02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-103

Before traveling, ensure that all outriggers

and other equipment are secured in place
and all road safety devices are present and
secured (see 2Fig. 4-104).
3- 0 3-02 3-02
02 3-0
Double-check 02
these items before you travel 3-0 023-0
2
w time. 2 2
weach ww w w
xia xia xia

Fig.4-104

Always be aware of your travel height.

Bridges, power lines and overhanging objects
pose a hazard when traveling with your
equipment (see
2 Fig. 4-105).
3- 0 3-02 3-02
Check 3-0
02 your equipment dimensions in the 023-0 023-0
w 2 2 2
wspecifications section of this manual and ww be w w
xia s u r e y o u r r o u t e w i l l a c c o m m o dxiaat e t h e xia
equipment.
Fig.4-105

4-63
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 3-0 3-0
Always20travel at a safe, controllable speed. 202 2 02
w w w
iaw sudden stops or high speed xturns
xAvoid iaw xia
w
which coul d cause loss of control or a
possible rollover (see Fig. 4-106).

Keep in mind, the larger the equipment on

the truck body, the higher the center of
gravity.

Driving on slopes
Driving on slopes may pose a hazard. In Fig.4-106
order to prevent 2tipping or losing control of
3 0
it- is important to follow some 3-02 3-02
the machine,
3- 0 3-0 3-0
w 202 rules.
basic simple
w 2 02
w 2 02
iaw drive straight up or straight down
xAlways
w
xiathe xia
w
slope (see Fig. 4-107).

Keep the boom equipment fully retracted and

properly locked down.

You may have to back the machine up the

slope if the slope grade is too steep.

Never turn the ignition switch OFF when

driving on a slope.
0 3 -02 0 3 -02 3-02
-
0 3 gear
Drive in 2low 3-
Fig.4-107 3-0
202 02
at a slow, controllable
2 2
ww
speed.
ww w w
xia xia xia
Never turn or maneuver the truck on a slope.
Due to the high center of gravity in the
concrete pumping equipment, loss of control,
tipping or a rollover may result (see Fig. 4-
108).

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.4-108 xia

4-64
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
202 in reverse
Driving 2 02 2 02
ww iaw
w w w
xia Driving in reverse may pose severalxhazards. xia
Below is a list of some basic rules to follow
when driving in reverse:
● Be sure the area behind you is clear of
people or objects that might be in the
way.
● Sound the horn before moving your
machine to warn others in your area you
are moving.
● Designate a person to direct your
3 -02 when backing in areas that 03-02
movements
0 3-02
23- pose a hazard or where there2is023-
0may 023-0
w 2 w w 2
xiaw poor visibility. aw xi xia
w
● Do not rely totally on your truck's mirrors;
keep in mind there are blind spots when
using mirrors.
● Always use a spotter or guide when
backing this machine.

Parking and securing the equipment

When parking or securing your equipment, it

is important to follow several basic safety
rules. Keep 0in
0 3 - 2 mind, you are responsible for 03-02 3-02
0 2 3-
the security of your equipment when it is 3-
02 023-0
2
parked 2
or shut down. Below is a list of some 2
ww ww w w
xia basic rules to follow when parking xia your xia
equipment:
● Never leave a machine running and
unattended, even for a moment.
● Always park the machine in a flat, stable
level location away from moving
equipment, pedestrians or traffic.
● Retract all boom work equipment down
onto its supports, neutralize all controls
and secure boom equipment in place.

3 - 02 outriggers and secure them in 3-02

Retract all
3-02
0
place.
3-0 3-0
23- the wheels.
● 20Chock 2 0 2 2 02
w●w w all w w w
xia Remove the ignition key andxialock xia
areas on the machine equipped with a
locking security feature.

4-65
Operation
SYG5260THB 370C-10
3-02 3- 02 3-02
3-0
2 the parking brake is set to the 202 3-0 023-0
● Be20sure 2
ww ww w w
xia PARK position. xia xia
● Lock and secure access panels, truck
driver's cab, fuel and oil tanks to prevent
tampering while the equipment is
unattended.
● If necessary, cordon off the area with
security alerts to warn others of the
equipment's presence.

4.11.2Towing
Observe the02stipulations of manufacturer
●
0 3 - 0 3 -02 3-02
3-
of chassis
02other
when towing the Pump Truck
023
-
023-0
2
with towing machines 2 2
ww ww w w
x●ia Do not use the pumping parts (for example,
xia xia
hopper) to tow the Pump Truck, but only
the towing eye can be used to. The
towing eye is at the forepart of the Pump
Truck, and it is used to tow the Pump
Truck when the later is broken down.
● In addition, you may also use the
outrigger drag loop to tow the Pump
Truck. But the outriggers shall be
retracted and put at the axle of towing
dire ction. W 2 hen you t ow t he P u m p
3
Truck, if0the - 0
0 3 -02 3-02
3-0
outrigger swings out or is at
an20 23- to the towing direction, it may 2023-
angle 2 02
ww
cause a serious consequence (see Fig. ww w w
xia 4-109). xia xia

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-109

4-66
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 023-0 023-0
20
4.11.3Loading 2 2
ww w w w w
xia xia xia
● Only use the special lifting holes on the
outriggers and on the securing turret can
you lift the Pump Truck.

● Strictly perform operation specifications

and safety regulations of lifting rigs, tools
and other devices when lifting.

● Confirm the nameplate of the Pump

Truck to make sure the lifting capacity of

0 3 -02 rig is more than 1.2 times of

the lifting
3- 02 3-02
3- of the Pump Truck.
weight
02 023-0 023-0
w 2 w 2 w 2
w● w w
xia You may use traveling crane, hoist,xia front- xia
face lifter etc. to lift the Pump Truck. The
lifting tool may be the anti-cut nylon
sling, D-type shackle or arc-type shackle.
You may use shackles to connect the
lifting hole and the nylon sling, and lock
the lifting tool and adjust the length of
sling to guarantee the leveling of the Fig.4-110
Pump Truck (see Fig. 4-110).

● Do not use sling to lift the Pump Truck

0 3 -02 0 3 -02 3-02
● Do 23-not use at discretion a lifting point2to023-
0lift 023-0
2 the Pump Truck (see Fig. 4-111). w 2
a ww w w w
x i xia xia

Fig.4-111

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-67
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 023-0 023-0
20
4.12w Machine Decals w 2 w 2
w w w
xItiais
important that all safety, alert and
xia xia
warning decals are in place, not damaged,
covered or removed. It is also important for
the operator and all personnel involved to be
aware of the decal content and locations on
the equipment.

NOTE:our SANY dealer can supply you with

new replacement decals if the ones
o n th e m achi ne ar e dama ge d o r
missing.
0 3 -02Never modify or change 0 3 -02 3-02
023
-
existing decal information unless 202
3- 023-0
w 2 w w 2
xiaw authorized by your SANY distributor.
iaw
x xia
w
When replacing damaged or missing
decals, be sure they are placed in the
proper locations.

NOTE:Additional safety or warning decals

may be added to your machine if
necessary.

NOTE:The following images are typical

0 3 -02
representations and will differ from
0 3 -02 3-02
23- machine, dependi ng on the 2023-
your
0 023-0
2 2
ww
model in exact locations of placement,w w
a w w
x i etc. xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-68
 Operation
SYG5260THB 370C-8

3-02 3-02 3-02

2 3-0 2 3-0 023-0
20 Locations of safety marksw on
4.12.1
w 20 w 2
w w w
xia the complete vehicle xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Fig.4-112

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
3

B C49 0C8 EN.8-3

22 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

3-02 3-02 3-02

02 3-0 023-0 023-0
w w2
Fig.4-113
w w 2
w w 2
xia xia xia

4-69
Operation
SYG5260THB 370C-8
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

51 52

0 3 -02 48 49 50 3-02 3-02

- 47
452346
0 02 3-0 023-0
w 2 w 2 53 w 2
w w w
xia xia xia 54

55
57

39 40 41 42 43 44 56
58

3-02 3-02 3-02

60 023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia 59
xia

Fig.4-114

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-70
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 023-0 02 3-0
20 Mark descriptions
4.12.2 2 2
ww ww ww
xia xia Table 4-1 xia
NO. Mark Callout NO. Mark Callout

1 Warning Mark for Hand Scald 25 Mark of Pros and Cons Stirring

2 Information Mark about Outrigger 26 Mark about Main-system Oil Pressure

Pressure
3 Mark on Outrigger Lock 27 Mark about Swing Valve System
Oil Pressure
4 Mark for Warning of Anti-falling 28 Mark about Agitating Oil Pressure

0 3 -02 0 3 -02 3- 02
5
02 3- Directive Mark 1
023- 29 Warning Mark on Stair
02 3-0
w 2 w 2 w 2
w 6 Identification Mark on Water Pump
w 30 Mark for right One-sidedwsupport
xia xia xia
7 Mark for lubrication points 31 Instruction Mark for Outriggers

8 Mark for left One-sided support 32 Information Mark about Placing Range

9 Warning Mark for Cleaning and

33 Instructions Mark for Use
Knocking of Delivery Tube
10 Mark for Warning of Electrical injury 34 Mark for Switchover of Outriggers

11 Mark of Protection of Operation 35 Marks for Boom Operation

Identification Mark of Operation 36

12 02 on
of3-Getting 3 -02 Directive Mark 2
3- 02
12302
3-0Warning Mark for Accumulator 023 - 0
37 Smoking Prohibition 02 3-0
2 2
ww 14 ww w w
xia Mark of Grease Cup xia 38 xia
Name Mark of Truck-mounted
Concrete Pump
15 Prohibition for Hopper 39 Mark 1 on Oil Tank
16 Caution mark for safety helmet 40 Mark 2 on Oil Tank
17 Warning Mark for Outrigger Activation 41 Instruction Mark for Sealing Oil Tank

18 Identification Mark of Waste gas 42 Identification Mark of Hydraulic Oil Tank

19 Warning Mark for Preventing Boom 43 Mark for Warning of Breakage of

against Electric Shockt Oil Tube
20 Mark of Caution about Boom Using 44 Mark for Change of Filter Element
21 -02 Mark for Delivery Pipe Breakage
Caution
3 45 02 Mark for Switchover of Driving and Pumping
3- -02 03
3-0
2 2 2 Warning Mark for Delivery tube 3-0 023
-
202
46 Mark for Speed Set and Brake
2 0 2
w w23 w w
xia aw
Mark for Caution to Splashing Concrete
xi
47 Identification Mark of Benzaw
xi
Cigarette Lighter

24 Protective Mark on Swing Mechanism 48 Piston protection mark

4-71
Operation
SYG5260THB 370C-8
SYG5260THB 370C-10
3-02 -02 3-02
Table 4-1-03
02 3-0 023 02 3-0
w 2 w 2 w 2
NO.
w Mark Callout w NO. Mark Callout w
xia xia xia
49 Mark for Checking Piston Head 55 Marks for Body Reflecting

50 Mark for Concrete Piston Operation 56 Marks for Body Reflecting

51 Warning Mark for Stepping on 57 Mark for butter Filler on Turret

the Covering Parts
52 Mark at Gear Oil Filler 58 Mark for Gear Oil Draining Outlet
53 Mark for Arrow 59 Warning Mark for Filler of Urea
Warning Mark for Hand Injury Due
54 Marks for Hook Assembly 60
to Tyre Pressing

3-02 3- 02 3-02
02 3-0 023-0 02 3-0
w 2 w 2 w 2
iaw
x4.12.3 xia
Detailed explanation to safety
w
xia
w
marks
Notice
(1) Warning Mark for Hand Injury Due to
Tyre Pressing (see Fig. 4-115)

● It calls attention to potential hand injury

caused by tyre crush.

Fig.4-115

3-02 3- 02 3-02
02 3-0 023-0 02 3-0
w 2 w 2 w 2
(2)awName Mark of Truck-mounted Concrete
w w
xi Pump (see Fig. 4-116) xia xia
Truck Mounted Concrete
Pump
WMI LFC VIN

● It shows the basic technical parameters Product Model Product Brand SANY
of the truck-mounted concrete pump,
Max. Theoretical Output m3 /h Max.Vertical m
including model , product brand , Reach

Max. Theoretical
MPa Max. Horizontal
max. theoretical output, max. theoretical Output Pressure
Reach
m

pressure , max . vertical reach , Engine Model Gross Weight kg

max. horizontal reach, engine model, Engine

Max.Net kW/ r/min Curb Weight kg
Power/Speed
max. net power of engine , gross mass ,
Dimension(L×W×H)

kerb mass , dimension , date of prodution

2 2 02
3-0. -0 03-
Date of Production Serial Number
and number 3
02 3-0 023 - 0 中国制造 / Made in China3-
02
w 2 w 2 2
w w ww
xia xia Fig.4-116 xia

4-72
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 for Warning of Breakage of Oil 02 3-0 02 3-0
(3)20
Mark 2 2
w w w
xiaw Tube (see Fig. 4-117) iaw x iaw
xWARNING
● It warns personnel not to touch the
Do not touch
leaking hydraulic oil. Get medical hydraulic oil leaks.
examination immediately if oil splashing Get immediate
medical attention if
on skin. oil penetrates skin.

Fig.4-117

-02 -02 3-02

(4) Mark
2 3 -03for working on equipment (see Fig.23-03 3-0
204-118) 20 2 02
ww aw
w w w
xia ● x i
It warns personnel to stop engine before xia
working on equipment in order to prevent
any injury on the vehicle.

● Manual controls on the machine must

not be used for standard operation, but
only in emergency and for assembling,
dismantling cleaning, maintenance and
servicing.

3-02 3- 02 3-02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-118

3-02 3- 02 3-02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

4-73
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 Mark for Cleaning and 02 3-0 023-0
2
(5) Warning
w w 2 w 2
xiawKnocking of Delivery Tube (see Fig. 4-119)
iawx xia
w
● For cleaning blockages, delivery line must
be disassembled with protective ring.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-119

(6) Mark for Warning of Electrical injury (see

Fig. 4-120)
-02 -02 3-02
●
2 3 -03
It indicates that the personnel is
2 3 -03 3-0
20
forbidden to operate this equipment 20 2 02
w w ww w w
xia within 5 meters of power lines. xia xia
● Death or serious injury can result from
contacting with any part of this machine
or vehicle if they become electrically
charged.

3-02 3-02 3-02

023-0 3-0
02 Fig.4-120 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-74
 Operation
SYG5260THB 370C-8

3-02 3-02 3-02

3-0 3-0
2 for protection of operation (see Fig.24-121)
02 023-0
(7)20
Mark 2
ww aw
w w w
xia ● x i
Please ensure all protection covers are in xia
position before any operation.
Nobody is allowed to stand in danger area.
● Outriggers must be fully extended and
supported on solid foundation
before Booms movements.
Wheels must not touch the ground
when the Booms are moving.

(8) Instructions Mark for Use (see Fig. 4-122)

● -02 instructions for general use 03-02

It provides
0 3 3-02
23- warns personnel to comply with
0and 023
-
023-0
2 2 Fig.4-121 2
ww what indicated in the manual. ww w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
wFig.4-122 w w
xia xia xia

4-75
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0 3-0 3-0
202on Outrigger Lock (see Fig. 4-123)
(9) Mark 2 02 2 02
ww iaw
w w w
x●ia x be
It indicates that the outrigger must xia
unlocked before telescoping or extending
outriggers.

● It indicates that the outrigger must be

locked before moving vehicle.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.4-123 xia
(10) Mark about Swing Valve System Oil
Pressure (see Fig. 4-124)

● It indicates the data displayed by

corresponding gauge is of change-over
oil pressure.

Fig.4-124

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

(11) Mark about Agitating Oil Pressure (see

Fig. 4-125)

● It indicates the data displayed by

corresponding gauge is of agitating oil
pressure.
Fig.4-125

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-76
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02Mark about Main-system Oil Pressure02 3-0 023-0
2
(12)
w w 2 w 2
xiaw (see Fig. 4-126) iawx xia
w
● It indicates the data displayed by
corresponding gauge is of main-system
oil pressure.
Fig.4-126

0 3 -02 0 3 -02 3-02

- for Hook Assembly (see Fig. 4-127)23-
(13) Marks
023 023-0
w 2 w 20 w 2
w● It‘ s the hold of Hook Assembly. iaw w
xia x xia

Fig.4-127

2 02 02
3-0 Mark on Stair (see Fig. 4-128)
(14) Warning 3- 3-
0It23-0 23-0 023-0
●
w 2 asks personnel to stay off machine
w 20 w 2
w w w
xia while it is in operation. xia xia

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-128

4-77
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-129

3-02 3-02 3-02

3-0 3-0 3-0
202
(15) Prohibition for Hopper (see Fig. 4-129) 2 02 2 02
ww aw
w w w
x●ia It is used to prohibit personnelxi from xia
opening the screen during pumping,
there is a risk of injury during concrete
agitation.

● It is used to prevent personnel from

stepping on the hopper.

(16)Mark for Caution2 to Splashing Concrete

3 - 0
(see Fig.04-130) 3-02 3-02
023
- 3-0 3-0
● w
2
It asks personnel to beware of splashingw
202 w 2 02
w w w
xia concrete during pumping. xia xia

Fig.4-130

(17)Instruction Mark for Sealing Oil Tank (see

Fig. 4-131)
2
-0how to seal the hydraulic oil -0 2 02
● It instructs
0 3 0 3 3-
-
023 overhauling the truck-mounted 2023
during
-
023-0
w 2 w w 2
xi aw concrete pump and how to keep it clean.
xi aw xia
w

Fig.4-131

4-78
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 for Warning of Anti-falling (see Fig.
0Mark 02 3-0 023-0
2
(18)
w w 2 w 2
xiaw 4-132) iaw
x xia
w
● It prohibits climbing the revolving tower
during pumping, or the person may slide
and fall off.

Fig.4-132
2 02 02
3-0 3- 3-
0 2 3-0
(19) Warning Mark for Outrigger Activation
02 3-0 023-0
w 2 (see Fig. 4-133) w 2 w 2
xiaw x iaw xia
w
● It warns the personnel to clear area
when activating outriggers and take
caution to crushing hazard.

Fig.4-133

2 02 02
3-0 Prohibition (see Fig. 4-134)
(20) Smoking 3- 3-
3-0
0It2 is 2 3-0 023-0
●
w 2 20
used to prohibit smoking near the
w w 2
w w w
xia machine. xia xia

Fig.4-134

(21) Mark 1 on Oil Tank (see Fig. 4-135)

● It gives the lowest oil level allowable

when -the
3 02 boom is extended. If oil falls 3-02 3-02
0 3- this oil level, stop operating the023-0
below
2
0
023-0
w w 2 boom, and fill oil above this oilwlevel
w2 w w 2
xia before extending the boom. xia xia

Fig.4-135
4-79
 Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0 3-0 3-0
2022 on Oil Tank (see Fig. 4-136)
(22) Mark 2 02 2 02
ww iaw
w w w
x●ia It gives the lowest allowable oil xlevel xia
when the truck-mounted concrete pump
is pumping. If oil falls below this oil level,
stop operating the boom, and fill oil
above this oil level before pumping
concrete.

Fig.4-136

3-02 3-02 3-02

3-0
2 Grease Cup (see Fig. 4-137) 023-0 023-0
20of
(23) Mark
w w 2 w 2
x i aw xia
w
xia
w
● ItAdd grease every week until
fresh grease overflows.

Fig.4-137

2 02 02
3-0 Oil Filler (see Fig. 4-138)
(24) Mark at Gear 3- 3-
0 23-0 2 3-0 023-0
● It 2indicates
w the corresponding part is aw 20 w 2
w w w
xia gear oil filler. xia xia

Fig.4-138

(25) Mark at Water Inlet (see Fig. 4-139)

● It indicates in the corresponding position

02
is a water3-inlet. 3-02 3-02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-139
4-80
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02Protective Mark on Swing Mechanism 02 3-0 023-0
2
(26)
w w 2 w 2
xiaw (see Fig. 4-140) iaw x xia
w
● It prohibits personnel to touch the swing
mechanism when pumping.

Fig.4-140

02 Mark of Waste gas(see Fig.4-141)

(27) Identification
3- 3-02 3-02
●
3-0
0It2 indicates that cement dust is toxic, and023-0 023-0
2 2 2
ww the lung protection should be used w
wwhen w w
xia xia xia
exposed to the dust.

3-02 3-02 3-02

2 3-0
(28)0Caution Mark for Delivery Pipe Breakage02 3-0 023-0
2 2 2
ww (see Fig. 4-142) ww Fig.4-141 w w
xia xia xia
● It instructs personnel to only use pipes
bearable for the max. delivery pressure
of the concrete pump, there is a risk of
injury from cracked pipes under a
pressure too high.

3-02 3 -02
Fig.4-142 3-02
023-0 023- 0
023-0
w 2 w 2 w 2
w w w
xia xia xia

4-81
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
23-0 023-0 023-0
20 for No Trample (see Fig. 4-143)
(29)Mark 2 2
ww iaw
w w w
xia● The symbol indicates 'No
x
Trample' on
xia
covering parts of revolving tower.
Directive Mark 2 (see Fig. 4-143)

Fig.4-143

0 3 -02 0 3 -02 3-02

(30) Piston3-protection mark (see Fig. 4-144)
02 023
-
023-0
2 2 2
● ww It prohibits personnel to touch iathe ww w w
xia x xia
moving piston.

Fig.4-144
(31) Information Mark about Outrigger
Pressure (see Fig. 4-145)
-02
3 information about the loads -02 3-02
● It gives-0the
2 3 2 3 -03 3-0
20
imposed by the working truck-mounted 20 2 02
w w ww w w
xia concrete pump with the outriggers laid.
xia xia

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-145

4-82
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0
0Warning 02 3-0 023-0
w 2
(32) 2
Mark for Hand Scald (see Fig.
w w 2
xiaw 4-146) iaw x xia
w
● It warns personnel to beware of scald
caused by engine, oil tank or others.

3-02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-146

(33) Caution mark for safety helmet (see Fig.

4-147)

● It is used to remind personnel to wear

safety helmet.

3-02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-147
(34) Mark for Hydraulic Oil Filler (see Fig. 4-
148)

● It indicates the corresponding part is a

hydraulic filler.

3-02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-148

4-83
Operation
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0
02 Mark for Accumulator (see Fig. 202 3-0 023-0
w 2
(35) Warning
w w 2
xiaw4-149) iaw x xia
w
● It indicates this accumulator can only be
inflated with nitrogen rather than any
other gas and the nitrogen inflation
pressure should range from 7 MPa to 8
MPa.

3- 02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.4-149
(36) Mark oft Caution about Boom Using
(see Fig. 4-150)

● It is shown to avoid the truck-mounted

concrete pump being used to lift loads
and prohibit persons standing below the
boom.

3- 02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w Fig.4-150 w
xia xia xia

(37) Warning Mark for Preventing Boom

against Electric Shock (see Fig. 4-151)

● It requests personnel to make sure the

truck-mounted
0 3 -02 concrete pump is away 0 3 -02 3-02
-
023e l e c t r i c w i r e s . W h e n p a s s i n g 2023
f r o2m
-
023-0
2
ww
through a high-voltage wire areaaw orw w w
xia working nearby such area, the machine xi Fig.4-151 xia

4-84
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0
0should 02 3-0 023-0
w 2 keep a certain distance away2 2
w ww w w
xia from the high-voltage wire. xia xia
(38) Mark of Pros and Cons Stirring
(see Fig. 4-152)
● Pros and Cons Stirring.

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-152

(39) Information Mark about Placing Range

(see Fig. 4-153)
02 02 02
● 03- the working range of the truck- 3-03-
It shows
3 - 3-0
3-
2 2
0mounted concrete pump, which should2 02 2 02
w w w
xiaw not be changed by any means. iaw x xia
w

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.4-153 xia

4-85
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 for End Hose Warning (see Fig. 4- 202 3-0 023-0
w 2
(40) Mark
w w 2
xiaw154) iaw x xia
w
● It warns that concrete delivery pipe is not
allowed to be mounted on the end hose.

Fig.4-154
2 for Outriggers (see Fig.
(41) Instruction 0Mark 02 02
4-155)3-0
3- 3- 3-
02 023-0 023-0
w 2 w 2 w 2
● w It iaw
suggests that outrigger should be fully w
xia x
extended when the boom will be used,
xia
and the forces transmitted to the
outriggers should be absorbed by the
outrigger reinforcements.

● Never extend the boom over retracted

outriggers.

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-155

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-86
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 for Switchover of Outriggers (see 202
0Mark 3-0 023-0
w 2
(42)
w w 2
xiaw Fig. 4-156) iaw x xia
w
● Boom / Outriggers Switch Ball Valve

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia Fig.4-156
xia

(43) Mark for right One-sided support (see

Fig. 4-157)

● When the truck-mounted pump is

supported only on its right side, i.e. with
only the front and rear outriggers spread
(fully and properly, as required), it is
forbidden to turn the boom to the place

0 3 -02
as shadowed in the figure below. Its
0 3 -02 3-02
0 23- scope is confined as regulated. 23-
placing
0 023-0
w w2 w w2 w w 2
xia xia xia

3-02 02
3-
Fig.4-157 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-87
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 for left One-sided support (see Fig. 202 3-0 023-0
w 2
(44) Mark
w w 2
xiaw4-158) iaw
x xia
w
● When the truck-mounted pump is
supported only on its left side, i.e. with
only the front and rear outriggers spread
(fully and properly, as required), it is
forbidden to turn the boom to the place
as shadowed in the figure below. Its
placing scope is confined as regulated.

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.4-158

(45) Mark for lubrication points (see Fig. 4-

159) 2
0 3 -0 0 3 -02 3-02
023
- the points where should be 23-
● It indicates
023-0
w 2
added lubrication on the boom and thew 20 w 2
w w w
xia swing machine. And it also indicates
xiathe xia
regulation of adding lubrication.

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 2
w Fig.4-159 w 2
w w w
xia xia xia

4-88
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0
0Warning 02 3-0 023-0
w 2
(46) 2
Mark for Filler of Urea (see Fig.
w w 2
xiaw 4-160) iaw x xia
w
● It's forbidden to fill fuel, water or
other liquids into AdBlue® tank.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 Fig.4-160 w 2
w w w
xia xia xia

(47)Mark for Switchover of Driving and

Pumping (see Fig. 4-161)

● It requests personnel to stop engine

before swichover of driving and pumping.

Fig.4-161

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

(48) Warning mark for water pump usage

(see Fig. 4-162)

● It is prohibited using alkaline detergent

instead of clean water.

● When the temperature is below 0°C,

0 3 -02 water residue after operations 03-02

drain the
3-02
are-complete to prevent frost crack which23-
023 0 023-0
w w may happen to the water pump. w 2
2
w w w 2
xia xia xia
Fig.4-162

4-89
Operation
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0 3-0 3-0
202for Arrow (see Fig. 4-163)
(49) Mark 2 02 2 02
ww iaw
w w w
x●ia It requests personnel to extend or retractx xia
t he f ou r ou t ri g ge rs t o t h e re qu ire d
positions, setting where the arrows of
outriggers and lug, and the arrows of
front outrigger boom and front outrigger
boom well aligned.

Fig.4-163

3- 02 3-02 3-02
(50) Mark 3-0
02 for Speed Set and Brake (see Fig. 202 3-0 023-0
w 2 w w 2
xiaw4-164) aw xi xia
w
● The symbols indicate setting on 11 th
speed at oil pump place and stopping
and parking at driving position.
Fig.4-164

(51)Mark for Change of Filter Element

-02
(see Fig. 4-165)
3 3-02 3-02
3-0
02element replacement instruction: 02 3-0 023-0
● filter
2 2 2
ww
initial replacement period is 500h, ww w w
xia the following regular replacement xia xia
period is 1000h;
attention: replace it immediately
when indicator Fig.4-165
is red.

(52) Directive Mark 1 (see Fig. 4-166)

● It indicates the operation of the handle

below is for controlling the retraction or
extension of02outriggers. 02 02
3- 3- 3-
02 3-0 3-0
02Fig.4-166 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-90
 Operation
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 023-0
20Directive
(53) Mark 2 (see Fig. 4-167) 2 2
ww iaw
w w w
xia ● x handle
It indicates the operation of the xia
below is for controlling the retraction or
extension of outriggers.

Fig.4-167

(54) Marks for Boom Operation (see Fig. 4-

168) 2
3- 0 3-02 3-02
● 3-0
2 marks indicate the control actions2of02
0The 3-0 023-0
2 2
ww pump boom and turntable. ww w w
xia xia xia

Fig.4-168

3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
(55) Mark for Benz Cigarette (see Fig. 4-169)

● It indicates the special interface for

cigarette lighter should not be connected
with other electric equipment.

Fig.4-169

3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-91
Operation
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia xia
PA
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

4-92
 Troubleshooting
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

Troubleshooting
3- 02 3- 02 3- 02
02 3-0
5 2Troubleshooting 02 3-0 02 3-0
2 2
ww w w w w
xia xia xia
5.1 General .............................................................................................................5-3
5.2 Troubleshooting Mechanical System ................................................................5-3
5.3 Troubleshooting Hydraulic System ...................................................................5-6
5.4 Troubleshooting Lubrication System ................................................................5-10
5.5 Troubleshooting Electric System ......................................................................5-11

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

5-1
Troubleshooting
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

WARNING

3-02 3 -0 2
3-02
3-0
Always read the Safety 0section
3-0
of this
3 - to operate
2 02 0
manual before attempting
2 2 this
2 02
w w wwto do this could result
equipment. Failure w w
xia xia
in machine damage, personnel injury or xia
death.

5-2
 Troubleshooting
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 23-0 02 3-0 02 3-0
5w 2TROUBLESHOOTING w 2 w 2
w w w
xia xia xia
5.1 General
SANY truck-mounted concrete pumps are
designed for continuous pumping and
dispensing of liquid concrete to locations
within reach of the placement boom
configured to the pump at various elevations,
both above and below the location of the
pump itself.

0 3 -02 0 3 -02 3- 02
0
-
5.2 23Troubleshooting
0 3
-
Mechanical 2System
02 3-0
2 2 2
ww ww w w
xia xia xia
No. Malfunction Cause Troubleshooting

Check lubrication at the

connection of axis pin and
Insufficient lubrication at the bearing. If there is slight abrasion,
connection of axis pin and bearing coat lubricating oil; if there is
Abnormal sound of serious abrasion, replace the axis
1
boom and turntable pin or bearing.

Abrasion between end faces of

Replace it with a delivery pipe with
delivery pipe after the boom is
02 -02 2
standard length.
3-
properly extended or retracted.
3 3- 0
3-0
02 Abnormal sound 3-0
02 assembly
Abrasion of bimetallic bearing 02
Replace the bearing or add 3-0
w 2 w 2
shell of contact roller lubricating grease. w 2
w during extension/
iaw iaw
xia 2
retraction of front x resistance between
Big sliding Add lubricatingxgrease between
outriggers telescopic booms telescopic booms.

Improper extension of Incorrect position of drive chain

Re-install the drive chain.
front outriggers (the joint in the chain drive system
3
outriggers are driven
by chain) Powerless drive motor Replace the drive motor.

Check, clean and unblock the

Insufficient lubrication
lubricating pipeline and holes.

The concrete piston is worn out at Adjust the axiality of oil cylinder
one side. and delivery cylinder.
2
Short-0service life of -0 2 -0 2
4
- 0 3 0 3
Polluted water in the washing
- replacing
Check the washing room
0 3
02 3 piston room as a result of3not 3-
202 202
frequently and fill clean water
w 2 the water in time.
w timely.
w
w aw iaw
xia Corrodedxi concrete seal body x
Replace it with a new concrete
resulting in pyrohydrolysis of
seal body.
piston

5-3
Troubleshooting
SYG5260THB 370C-10
3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
No.w
2 2 2
w Malfunction
ww
Cause
ww
Troubleshooting
xia xia xia
The cutting ring itself has quality
Replace it with a new cutting ring.
problem.

Quick abrasion of Serious abrasion of the spectacle Replace it with a new spectacle
5
cutting ring wear plate wear plate.

The cutting ring is not of good Replace the cutting ring or

assembly quality. spectacle wear plate.

Abrasion of spectacle wear plate Replace it with a new spectacle

itself wear plate.

Replace the transitional bushing or

Too long transitional bushing
3- 02 3 -02
grind it on-site.
3- 02
023-0 Too big processed bottom 3-
02wear
0
02 3-0
w 2
Distortion of spectacle diameter of spectacle 2
win distortionplate w 2
6w w w
xia xia plate due to loose
thread, resulting of Replace it with a newiaspectacle
wear plate
spectacle wear wear plate. x
threaded connection when
ramming material

Grind the transitional bushing on-

Improperly assembled hopper and
site or replace the spectacle wear
transitional bushing
plate.

Improper reversing of hydraulic Ask hydraulic service engineer for

valve onsite adjustment.
Disalignment between
Serious abrasion of the small shaft
7 cutting ring and Replace the S-valve.
spline teeth of S-valve
spectacle wear plate
3- 02 -02
Serious abrasion of lower ball 3bearing Replace the lower ball bearing 3 -0 2
023-0 02 3- 0
seat of swing cylinder mechanism seat of swing cylinder. 3-
02
0
w 2 w 2 w 2
w w
The slump or formula of concrete
iaw of
xia xia with the
is in no conformity x
Adjust the slump or formula
concrete
requirement.

Large clearance between the Check the clearance between the

spectacle wear plate and cutting spectacle wear plate and cutting
ring resulting in large pressure ring, if it is too large, screw down
loss the locking nut of S-valve.

Conduct reverse pumping and

8 Tube blocked
then forward pumping to get it
Concrete solidified in the S-valve
through. If it doesn’t work, knock
or delivery pipe
and get it through after finding out
the blockage location.

3- 02 3 -0 2 -02
-03
Insufficient pressure or constant
3-0 0
3- of truck-
Ask electrical service engineer for
02 3
202 2
power in the main system
2 mounted concrete pump
onsite adjustment. 02
w w w
xiaw iaw
x of pipeline by using
No lubrication x iaw
It is necessary to lubricate the
water or mortar before concrete
pipeline before concrete pumping.
pumping

5-4
 Troubleshooting
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 02 3-0
2
wNo. 2
wCause 2
w Malfunction
w ww
Troubleshooting
xia xia xia
Check the piston seal of the
Malfunction of cylinder and
cylinder for damage. If any,
pneumatic change valve
replace the seal ring.

Take off the electrical plug of the

pneumatic change valve and
conduct reversing by hand. If the
Difficult switchover of
9 result shows that it is normal, then
the transfer case Malfunction of electrical appliance
it proves that the electrical
appliance has malfunction. Ask
electrical service engineer for
onsite troubleshooting.

3- 02 -02 -0 2
3-0 03chassis
Insufficient pressure-of
3 3- 0 3
Increase the pressure of chassis

02 02 02
to over 700 kPa before switchover.
w 2 w 2 w 2
w w of dynamic balance
Big tolerance
aw
xia xia
of the transmission shaft and big xi
Replace the transmission shaft
radial run-out

Damaged gear in the transfer case Replace the gear.

Severe jutter and large
10 Damaged bearing in the transfer
noise of transfer case Replace the bearing.
case

Damaged spline of connecting Replace the connecting disc

disc spline.

Damaged shock pad Replace the shock pad.

Big tolerance of dynamic balance

2
Huge-0vibration 02 big
of the transmission shaft and
-
Replace the transmission shaft.
02
3-
of
0 3 0 3
3-0
11 radial run-out
3 -
complete machine
23-
2 02 20 joint
Damaged universal 20 2
Replace the universal joint.
w w ww ww
xia xia xia

3- 02 3-02 3-02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

5-5
Troubleshooting
SYG5260THB 370C-10
3- 02 3-02 3-02
0 2 3-0 0 2 3-0 02 3-0
5.3 w 2Troubleshooting w2
Hydraulic System w 2
w w w
xia xia xia
No. Malfunction Cause Troubleshooting

Valve core of insertion valve of

Clean or replace the insertion
main overflow valve jammed at
valve of main overflow valve.
upper location

The main system without Abrasion of valve core of main Replace the insertion valve of
pressure or with the overflow valve main overflow valve.
1
pressure not up to the Abrasion of valve core of DT1 Replace DT1 electromagnetic
setting 31.5MPa electromagnetic change valve change valve.

Loose plug of proportional valve

02 -02of
Screw down the plug or replace
02
03- 3 03-
of main oil pump or abrasion
3- 0
3- core
constant pressure valve
the constant pressure valve.
3-
2 02 2 02 2 02
w w w Check circuit or replacew
aw electrified or get w
The control electromagnets
xia DT2~DT5xinot DT2~DT5 control xia
blocked electromagnets.
No reversing of the
pumping system (with The main four-way valve or Clean or replace the main four-
2
normal pressure of main swing cylinder four-way valve way valve or swing cylinder four-
system) blocked or damaged way valve.

Seizure of small oil controlled Clean the small oil controlled

valve valve.

Abrasion between the cones of

valve cores of insertion valves
22.1 and 22.2 leads to hydraulic
oil of main system leaking into Replace insertion valves 22.1
02 -02 02
03- 3 3-
rodless connecting chamber and 22.2.
- 0
- which 3-0
023 pumping at low 0of23hydraulic oil
from cone of valve core,
2When
2
results in increase 2 02
w w pressure, concrete w w
xia piston reverses more aw
of rodless connecting
xi
chamber.
xia
w
and more frequently Abrasion between valve core
3
before backing to the set and valve sleeve for insertion
stroke closed to the valves 22.10 and 22.11 leads to Replace insertion valves 22.10
washing room of delivery hydraulic oil of accumulator and 22.11.
cylinder leaking into rodless connecting
chamber at idle speed.

Damage of piston seal that has

Replace the sealing element of
retracted out of oil cylinder leads
piston that has retracted out of oil
to hydraulic oil leaking into
cylinder.
rodless connecting chamber.

3- 02 3-02 3-02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

5-6
 Troubleshooting
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 02 3-0
2
wNo. 2
w Cause 2
w Malfunction
w ww
Troubleshooting
xia xia xia
Abrasion between valve core
and valve sleeve of insertion
valve of rod-side connecting
chamber of main oil cylinder
(insertion valve 22.9) leads to
Replace insertion valve 22.9.
hydraulic oil of rod-side
When pumping at high connecting chamber leaking into
pressure, concrete oil tank, which results in
piston steers more and diminishment of hydraulic oil of
4 more frequently before rod-side connecting chamber.
backing to the set stroke
closed to the washing Blockage of damping holes of
2 delivery cylinder
room0of
-02
cover plates of high pressure
-02
3- 3 3
3-0 0 0
change insertion valves

2 02 22.1~22.4 leads
2 0 23to- abnormal oil- holes of cover plates 2
3-
Check or replace the damping
of02
insertion
w w ww which
adding during reversing of main
ww
xia a xia
valves 22.1~22.4.
x i
oil cylinder, results in
diminishment of hydraulic oil of
rod-side connecting chamber.

Insufficient nitrogen pressure of

Check it and fill nitrogen.
accumulator

The plug of the main four-way

valve or swing cylinder four-way Check it and mount the plug.
valve broken off

The shuttle valve in the main oil

Check and clean or replace the
pump blocked, resulting in the
shuttle valve in the main oil
Weak reversing of the pressure in the accumulator fled
2 to the main system -02
pump.
02
3-0 cylinder
5
swing 3 3-
023-0 The one-way 0valve3-0
2 at the oil inlet 3-0
02 the
w 2 2 2
Check and clean or replace
w ww
of the accumulator blocked, w oil inlet of
wthe
xia a a
one-way valve at
x i
resulting in no pressure x i
the accumulator.
preservation

Damaged dual-gear pump Replace the dual-gear pump.

Internal leakage of swing Replace the swing cylinder seal

cylinder or the swing cylinder.

Blockage of the damping hole in

Get it through with airflow.
the oil-drain valve
Random reversing of the
6 The valve core of small oil Check or replace the small oil
pumping system
controlled valve of the swing controlled valve of the swing
cylinder blocked cylinder.

3- 02 3
2
-0 with -02
3-0
The main overflow valve
overflow during 3 - 0 03
Replace the main overflow-valve.
3
02 02 02
pumping
w 2 The hydraulic oil
w 2 w 2
w w of the air-cooled
No rotation
iaw
xia xiaor with low rotation speed
7 temperature rising
abnormally motor x
Replace the air-cooled motor.
due to decline of volume
efficiency

5-7
Troubleshooting
SYG5260THB 370C-10
3- 02 3- 02 3-02
02 3-0 02 3-0 02 3-0
No.w
2 w 2 2
w Malfunction
iaw
Cause
ww
Troubleshooting
xia x xia
The slewing limit Check or replace the slewing
electromagnetic valve coil limit electromagnetic valve coil or
The boom only rotates burned out or the core blocked the whole electromagnetic valve.
8
leftward or rightward
The slewing balance valve core Replace the slewing balance
blocked or damaged valve.

Check the lines, if it is the

harness causes the problem,
replace the harness; if it is the
The by-pass valve of the multi-
blocked valve core, then
way valve not electrified
dismount it for cleaning or
replace the electromagnetic
3- 02 3- 02 valve. 3-02
023-0 3-0
02valve of the 02 3-0
w 2 2
The three-way flow
w blocked or the w 2
Clean or replace the three-way
w iaw broken off
multi-way valve w
xia dampingxadaptor
flow valve. ia
x
No action of boom and
9 For the truck-mounted concrete
outrigger
pump with boom switchover Check and replace the boom
valve, possibly it is the coil switchover valve coil or the
burned out or the valve core whole electromagnetic valve.
blocked

For the truck-mounted concrete

pump with variable boom pump,
Check, clean and replace the
possibly it is the load sensitive
control valve of the variable
valve, constant-pressure valve or
boom pump.
constant-power valve of the

3- 02 boom pump blocked

3- 0 2
3-02
023-0 23-0 Check the lines, if it is the
023-0
w 2 w 20 valve sheet
The reversing slide harness causes the problem,
w 2
w iaw valve with iaifwit is the
xia
of the multi-way replace the harness;
electricalxmalfunction, and the x
blocked valve core, then
The boom cannot act or correspondent electrical dismount it for cleaning or
rotate, or one outrigger proportional valve not electrified replace the electromagnetic
10
cannot move, while the valve.
remaining work normally
The two-way flow valve of the
reversing slide valve sheet of the Check and replace the two-way
multi-way valve blocked or its flow valve.
damping adaptor broke off

The reversing slide valve sheet

Replace the single sheet valve.
of the multi-way valve damaged

The boom 2extends or The pressure of the boom 2

0 -0
Lower the pressure of the boom
02
03-slowly balance valve is set too03 03-
11
retracts high. balance valve.
023- 23- 02 3-
w 2 20of the boom
The damping hole
w 2
w iaw blocked ww
Clean and get it through.
xia xia
balance valve
x

5-8
 Troubleshooting
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 02 3-0
2
wNo. 2
w Cause 2
w Malfunction
w ww
Troubleshooting
xia xia xia
The pressure of the boom
Increase the pressure of the
multiway valve main overflow
boom multi-way valve main
valve is set too low, resulting in
overflow valve.
overflow when the boom acts

Check and replace the three-way

The hydraulic oil flow valve (the method: check
temperature abnormally the unloading pressure when the
12 rises, although the boom is not acting under local
pumping and air cooling control state. If there is no
systems work normally. Abrasion of the three-way flow indication basically on the
valve of boom multi-way valve pressure gauge, then the three-

3- 02 3- 02 way flow valve is in normal

3 -02
3-0 3-0 0
conditions; if the indication on
02 02 the pressure gauge is 3 0 3- or
2MPa
w 2 w 2 2
w w wwconditions.)
above, then the three-way flow
xia xia x i a
valve is in abnormal

3- 02 3- 02 3- 02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3- 02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

5-9
Troubleshooting
SYG5260THB 370C-10
3- 02 3-02 3- 02
0 2 3-0 23-0 02 3-0
5.4 w 2Troubleshooting 20
LubricationwSystem w 2
w w w
xia xia xia

No. Malfunction Cause Troubleshooting

Check the pressure gauge of

lubricating grease pump. If the
pressure is abnormal (over 10
Pipeline malfunction
MPa), it indicates pipeline
malfunction. Clean the pipeline
for troubleshooting.

In case of seizure, clean and

2 02
Blockage of lubricating grease
-02
-03-0 distribution valve 03-
unblock the lubricating grease
0 3
3 3- distribution valve. 3-
202 2 02 02
w 2 of
ww iaw
w Check the pressure gauge
w
xia x of hydraulic
Malfunction
ia If the
lubricating greasexpump.
hand fails to move, remove the
synchronizing lubrication pump
lubricating grease pump plunger
and clean it with kerosene.
The lubricating grease
Check the pressure gauge of Check the pressure gauge of
distribution valve doesn’t
lubricating grease pump. If the lubricating grease pump. If the
1 act and each part is
hand fails to move, remove the hand fails to move, remove the
subject to poor
lubricating grease pump plunger lubricating grease pump plunger
lubrication.
and clean it with kerosene. and clean it with kerosene.

Remove the lubricating grease

pipe at each lubricating point on
Blockage of one or more
2 -02 of
the seats of big and small
-02
3-0
lubricating points on the seats
-0 0 3 bearing and mixing bearing in
0 3
3 3-
big and small bearings and
023
-
202 mixing bearing 02
turn to locate the malfunction.
w w 2 Clean and unblock the oil 2duct
w
xiaw x iaw and pipeline.
x iaw
Blockage or damage of sheet oil Clean or replace the sheet oil
separator separator; clean the grease filter.

Unclear lubricating grease or Clean the lubricating grease

foreign substances in the pump, pump, pipeline and valve;
leading to blockage of pipeline replace the lubricating grease
and valve with new lubricating grease.

3- 02 3-02 3- 02
023-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

5-10
 Troubleshooting
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 23-0 23-0 02 3-0
w 2 Troubleshooting Electric w
5.5 20
System w 2
w w w
xia xia xia

No. Malfunction Cause Troubleshooting

Poor contact of signal wire Re-lay wires.

Check and treat it in line with the

Low base resistance
drawings.
The display screen with
1
abnormal speed The dynatron works abnormally Replace the dynatron.

Poor contact of ground wire Re-lay the wires.

3- 02 02
Malfunction of speed -sensor
3 Replace the sensor.
3-02
02 3-0 02 3-0
Improper connection of display 02screw
Re-connect the plug and 3-0
w 2 w
screen and 2
SYMC down the screw w 2
w w w
xia 2
The display screen not
indicating the relevant
xia
Damage of display screen
xia
Replace the display screen.
information
Re-connect the power line of
Poor contact of power line
display.

The emergency stopping button Check and release the

pressed emergency stopping button.

Poor contact of intermediate

The display screen relay KA18, and the normally
Check the relay and its wiring.
3 indicating “Emergency closed contact not really
stop” disconnected

02 2 -02
Check the power of remote

-03- 3-0controller
Malfunction of remote
-0 3
controller and replace the remote
0
202
3
202
3 controller. 23-
20
ww ww case is not at the wwcase to oil
xia xia of oil pump actually. xia
The transfer Switch the transfer
The display screen position pump position.
4 indicating idle speed but Adjust the installation position of
no response after acting Malfunction of proximity switch of
proximity switch or replace the
transfer case
proximity switch.

Adjust the installation position of

The display screen Malfunction of proximity switch of
proximity switch or replace the
5 indicating “Incorrect turntable encoder
proximity switch.
rotation angle”
Incorrect zero Reset the zero.

3- 02 3- 02 3-02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

5-11
Troubleshooting
SYG5260THB 370C-10
3- 02 3- 02 3-02
02 3-0 02 3-0 02 3-0
No.w
2 w 2 2
w Malfunction
iaw
Cause
ww
Troubleshooting
xia x xia
Check the toggle switch and
No signal detected by SYMC
wiring.

The transfer case not at the Switch the transfer case to oil
position of oil pump pump position.

Adjust the installation position of

Malfunction of proximity switch of
proximity switch or replace the
transfer case
proximity switch.

No startup of the engine or the Start the engine or check the

engine with malfunction in speed speed sensor and the relevant
measurement wiring.

0 3 -02 down
After pressing the
03-
02 3-02
3-0
Wrong gear engagement Engage a correct gear.
-
forward/reverse pumping -
023 the engine 023 2
6
2button,
w cannot accelerate. 2 20
Check the emergency stopping
w ww stop” state
Under “Emergency
switch and wiring. iaw
w
xia xia x
Poor contact of connectors on
the vehicle control modules Check, treat the wiring or replace
(applicable to BENZ chassis and it.
VOLVO chassis)

Check if the voltage value is

within the normal range (when
Abnormal output signal of circuit
idling, the voltage for wire 82 to
board (applicable to ISUZU
80 is 0.8V, and when
chassis)
accelerating, it will rise to 3V
slowly).

-02 -0 2 Check if the voltage value is

02
0 3 0 3 within the normal range (when 03-
3 - -
3 to the 2to3-
2 02 The speed doesn’t02rise
2 0
idling, the voltage for wire 82
2
w w w
specified value.
w 80 is 0.8V, and when w
xia xia iawto 3V
accelerating, it willxrise
After pressing down the slowly).
7 forward/reverse pumping
button, no pumping No output from SYMC Check and replace the SYMC

Central distribution box relay

Check the relay and its wiring.
burned out

Fuse of central distribution box

Replace the fuse or reset it.
damaged or ejected

The proximity switch at the

location of oil pump not well Adjust the proximity switch.
The odometer with installed
8
2 pumping
indication when
0 -0 2 02
3- 3
Poor contact of intermediate 3-
3-0 3- 0 3-0
Check or replace the relay.
02 02 02
relay tripping the odometer
w 2 w 2 w 2
w w w
xia xia xia

5-12
 Troubleshooting
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 02 3-0
2
wNo. 2
w Cause 2
w Malfunction
w ww
Troubleshooting
xia xia xia
No action of cooling Replace the temperature sensor
Temperature sensor damaged
blower or display screen or relay wires.
9
indicating “Too high/low Malfunction of air-cooled
temperature” Clean or replace it.
electromagnetic valve

No water in the water tank or Fill water into water tank or

damage of float switch replace the float switch.
10 Water pump not working
No input signal of water pump
Replace the wiring.
control

Q0.0 damaged Replace the SYMC.

02 2 02
The
0 3 -output cannot be 3-0
Malfunction of electromagnet Replace the electromagnet. 3-
3-adjusted when pumping 3-0 3-0
11
2 02 2 02pressure sensor
The differential 2
Replace the differential 2
0pressure
w w wwall the time
with signal sensor. ww
xia xia xia
No reversing for the
truck-mounted concrete
pump provided with Damage of SQ1-SQ4 proximity Replace the proximity switch or
12
electric control reversing switches or malfunction of wiring re-lay wires.
due to pressure
suppression

3- 02 3-02 3- 02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3-02 3- 02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

5-13
Troubleshooting
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia xia
PA
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

5-14
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

Maintenance
3- 02 3- 02 3- 02
02 3-0
6 2Maintenance 02 3-0 02 3-0
2 2
ww w w w w
xia xia
6.1 Routine Maintenance & Mandatory xia
Overhaul ...................................................6-3
6.2 General Tightening Torques .............................................................................6-8
6.3 Lubrication ........................................................................................................6-11
6.4 Visual Checks ...................................................................................................6-20
6.5 Pumping System ...............................................................................................6-25
6.6 Slewing Mechanism ..........................................................................................6-62
6.7 Transfer Case and Drive Shaft .........................................................................6-67
- 02 - 02 - 02
-03
6.8 Hydraulic
23 -03 -03
System ..............................................................................................6-71
23 23
2 0 2 0 2 0
6.9 Accumulator ......................................................................................................6-76
a ww ww ww
i xia xia
x 6.10 Oil Filter ...........................................................................................................6-79
6.11 Metal Breather ................................................................................................6-80
6.12 Hoses ...............................................................................................................6-80
6.13 Electrical System .............................................................................................6-83

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

6-1
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

WARNING

3-02 3
Always read the Safety 0section -0 2
of this 3-02
023-0 manual before attempting
0 2 3 - to operate this 023-0
w 2 2 2
w wwto do this could result
equipment. Failure w w
xia xia
in machine damage, personnel injury or xia
death.

6-2
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
6w 2MAINTENANCE w 2 w 2
w w w
xia xia xia
In order to guarantee normal operation of the
machine and avoid malfunctions affecting
construction, all inspection and maintenance
work should be earnestly carried out. Only in
this way, can the failure rate of product be
decreased, the service life of the machine be
prolonged, and the repair cost be reduced,
thus greater profits be achieved.

0 3 -02
Fill the inspection card for future reference,
0 3 -02 3-02
0 3-
when2carrying out maintenance work.
023- 023-0
w w2 w2 w 2
xia 6.1 Routine x
Maintenance
iaw & xia
w
Mandatory Overhaul
The routine maintenance and inspection is of
great importance for the normal operation of
the pump. Follow the Safety Inspection
Intervals (Table. 6-1), Maintenance Intervals
(Table. 6-2) and Mandatory Overhaul (Table.
6-3) during the maintenance process.

3-02 WARNING 3-02 3-02

2 3-0 2 3-0 023-0
You
w 20 must follow the Safety Inspection w 20 w 2
w iaw w
xia Intervals (Table 6-1), Maintenance xIntervals xia
(Table 6-2) and Mandatory Overhaul (Table
6-3) during the maintenance process. The
Manufacturer accepts no liability for any
safety accident arising from the failure to
perform due mandatory overhaul.

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-3
Maintenance
SYG5260THB 370C-10
3-02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w iaw w
xia x
Table 6-1 Safety Inspection Intervals xia
Every … Hours of Operation
Assembly Action
Daily 50 100 250 500 1000

Check outrigger for stuck rotation and abnormal

●
noise

Check outrigger chain or its protection function ●

Check limiting function of rotary encoder ●

Check slewing bearing bolts for looseness and

●
02 break 02 02
Revolving3- 03- 3-for
Check slewing mechanism idler pin-shaft
03- 3-0
3-
202
tower 202
axial play and abnormal noise
●
2 02
ww aw
w w w
xia xi
Check spread cylinder, telescopic cylinder
●
xia
connecting axis pin for looseness and break off

Check outrigger cylinder bolts for looseness ●

Check slewing head, fixed revolving tower,

●
outrigger for abnormal deformation and break

Check main shaft of reducer for axial play ●

Check boom for stuck slewing and abnormal

●
noise

Check boom for interference ●

0 3 -02 fixed bolt for conveying pipe end hose

Check
0 3 -02 3-02
0 23- clamp and safety chain for looseness 2023-
●
023-0
2
Boom 2
a ww Check bolts at boom end for w w
looseness ● w w
x i xia xia
Check boom axis pin for wear and tear ●

Check delivery pipe for thickness ●

Check boom, linkage for abnormal deformation

●
and break

Check main system pressure (28~32MPa) ●

Hydraulic
Check switching pressure (8~16MPa) ●
system
Check agitator overflowing pressure (12Mpa) ●

Functional check on E-STOP button,

2 2 ●
02
Electrical
0 3-0 warning lamp and horn
0 3 -0 3-
system23- Check boom limit switch, outrigger limit 2switch
0 0 3
-
023-0
w 2 w 2
and hopper grill limit switch for abnormity
●
w 2
w w w
xia xia xia

6-4
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 02 3-0
w 2 w 2
Table 6-2wMaintenance Intervals w 2
w w
xia xia xia
Every … Hours of Operation
Assembly Action
Daily 50 100 250 500 1000
In accordance with the maintenance
Chassis
specifications specified by chassis manufacturer
Drive shaft Check bolts for looseness ●
Check transfer switch for abnormity ●
Transfer
Check oil level ●
case
Change gear oil ●first ●
Clean out sundries for rotary bearing and gear surface,
Revolving -02 -02 ● 02
0 3 and baste lubricating grease
0 3 3-
tower3-
02 Change reducer gear oil 02
3- ●first 0●2 3-0
w w2 w2
w dustproof ring w w 2
xia
Wear check of concrete pistoniaand
xia
●
x
Check water tank for water level, mortar leakage,
hardness eyewinker, excessive hydraulic oil in ●
water
Check agitator motor for oil leakage, agitator
shaft for mortar leakage and agitator paddle for ●
wear
Pumping Check swing position for swing cylinder ●
system Wear check of spectacle wear plate and cutting
●
ring
Check clearance between cutting ring and end
- 02 face 02 ● 02
3- 0 3 of S-valve (≤ 4mm) 03-
3- 3-0
3-
2 02 202wear
Check delivery cylinder for abnormal ● 2 02
w w w w
xia Wear check of transitional x iaw (not lower
bushing xia●
w
than delivery cylinder)
Check grease level in lubricating grease pump ●
Check oil distributor and lubrication point for
●
abnormity
Check delivery cylinder lubrication for abnormity ●
●or
Fill grease to boom shaft
weekly
Lubrication Fill grease to slewing bearing? pinion and slewing ●or
system mechanism idler axis pin weekly
Fill grease to outrigger shaft, outrigger bearing ●or
2 outrigger lock, oil cylinder joint bearing-02
-0roller, 02
0 3 -03
weekly 3-
2 3 - 2 3 02 3-0
w 20 Fill grease to 66/72M front outrigger 0
mechanism connecting axis pin and w 2 linkage
joint bearing
●or
weekly w 2
w w w
xia xiaof drive shaft,
Fill grease to extension part ●or xia
and cross bearing weekly

6-5
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3- 02
02 3-0 3-0 3-0
w 2 202 Intervals
Table 6-2 Maintenance 2 02
w ww aw
w
xia xia xi
Every … Hours of Operation
Assembly Action
Daily 50 100 250 500 1000
Check hydraulic oil level, oiliness ●
Check indicator on hydraulic oil filter ●
Check hydraulic elements for oil leakage ●
Drain off accumulated water in water pump ●
Drain off condensed water in hydraulic oil tank ●
Triple rubber hose ●
Check and clean radiator blade ●
3
Clean
0 -02filter of water pump 03-
02 ● 3- 02
023- 02 3- 02 3-0
w2
In case of Shenlong water pump, check 2water 2
w ● w
w level in pump
iaw w
xiaHydraulic x
system In case of Shenlong water pump, change water xia
●
pump oil
●or
red
Change hydraulic oil filter core
indica
tor
Clean oil suction filter core (new oil tank) ●
Change oil suction filter core (new oil tank) ●
Change oil return filter core (new oil tank) ●first ●
Change all hydraulic oil ●first ●
Clean
0 3 -02oil tank 0 3 -02 ● 3- 02
-
023 keep transmitter panel clean and check 2023
-
02 3-0
2 ● 2
a ww transmitter rocker casing for damage w
iaw w w
x i Check such threaded connectorsx as toggle switch xia
for looseness ●
Check such connectors as fuse and relay for
●
Electrical looseness
system
Check water tightness of small control box,
maintenance control box and outrigger control box ●
Check wiring for damage ●
Check mechanical encoder sensor mounting bolts
●
for looseness
Check electromagnetic valve for abnormity ●
Check
0 3 -02the socket of oil cylinder proximity switch
0 3 -02 ● 3- 02
02 3-
for looseness 3-
02 02 3-0
w 2 Check the socket of boom obliquity sensor
w 2 ● w 2
w for looseness w w
xia xia xia

6-6
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0
Table 6-3 Mandatory Overhaul 023-0
w 2 w2 w 2
w iaw Every … HoursiaofwOperation
xia Assembly x
Action x
1 year 2 years 5 years
In accordance with the maintenance
Chassis specifications specified by chassis
manufacturer
Check gear clearance of slewing
●
mechanism
Check pre-tightening torque of slewing
●
bearing bolts
Revolving
2 02n g e
tower 3-0 O v e r h a u l o f r o t a r y r e d u c e r , c3h-a 02
3-
3-0 3-0 parts 3-0
●
bearing of output shaft and sealing
2 02 0 2 02
w w Defect detect or overhaulw w 2 of welds on w w 2
xia xia
turntable, fixed revolving tower and xia ●
outrigger
Defect detect or overhaul of boom, linkage
Boom ●
and axis pin
Pumping Replace seals of main oil cylinder ●
mechanism
Check and adjust balance valve, multi-way
●
valve pressure
Check and adjust main oil pump, boom
●
02 pump pressure -02 02
-03- 3-0
3
3-0
3-
2 023
Hydraulic Check accumulator pressure02and charge
2 ● 2 02
w w system nitrogen ww w w
xia xia xia
Replace seals of all oil cylinders (main oil
●
cylinder excluded)
Replace all hoses ●
Replace all O-rings ●
Electrical
Check wiring ●
system

Replace all harness of complete vehicle ●

NOTE: The actions in Mandatory Overhaul

s h a l l b e -c0a2r r i e d o u t b y p r o f e s s i o n a l -02 02
0 3 0 3 3-
23-
maintenance
0
personnel in workshops or 6S 3-
02 023-0
2 2 2
ww ww w
shops authorized by SANY Heavy Industry
w
xia Co., Ltd. xia xia

6-7
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
2 3-0 2 3-0 023-0
20
6.2 wGeneral Tightening Torques w 20 w 2
w w w
xia xia xia
NOTICE
Looseness or breakage could occur if
fasteners, hose or line couplings are not
torqued to the specified value. If you will
be doing any repairs or service
procedures on this machine, always refer
to this chart if the tightening torque value
is not listed or specified in the procedure.
F a i l u r e t o d o 2s o c o u l d d a m a g e t h e
3 -0 machine life or cause 3-02 3-02
3-
machine, shorten 0 3-0 3-0
premature 202 system failure. 2 02 2 02
ww ww w w
xia xia xia
(1) Table. 6-4 gives the pre-tightening
torques of bolts with lubrication.

Table 6-4 Pre-tightening Torques of Bolts (with lubrication)

Strength Grade(8.8) Strength Grade(10.9) Strength Grade (12.9)

Thread
Specification Pretightening torque T Pretightening torque T Pretightening torque
(N·m) (N·m) T(N·m)

M8 23±2 34±2 39±2

M10
3- 02 45±5 02
3-
67±5 78±5
3-02
02
M123-0 85±5 02 3-0 118±8 137±8 023-0
w 2 w 2 w 2
w w iaw
xia M16 210±10
xia 290±10 339±15
x
M20 408±15 568±18 666±18

M24 710±18 984±20 1147±25

M30 1410±25 1956±25 2280±25

M36 2470±30 3412±30 3988±30

(2) Table. 6-5 gives the pre-tightening

torques of bolts without lubrication.
NOTE: One bolt should be replaced with a
new one of 2 the same size and grade.
0 3 -0 0 3 -02 3-02
The above
0 23- pre-tightening torques for bolt 2023- 023-0
2
connection are not applicable to hydraulicw 2
a ww w w w
i
xpipe connectors. xia xia

6-8
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 023-0 02 3-0
w 2 w 2 w 2
w iaw Torques of Bolts (without lubrication)
iaw
xia Table 6-5 Pre-tightening
x x
Strength Grade(8.8) Strength Grade(10.9) Strength Grade (12.9)
Thread
Specification Pretightening torque T Pretightening torque T Pretightening torque T
(N·m) (N·m) (N·m)
M8×1 27±2 39±2 46±5
M10×1.25 52±5 76±5 90±5
M12×1.25 93±5 135±8 160±10
M12×1.5 89±5 130±8 155±10
M14×1.5 215±15 215±15 255±15
M16×1.5 225±15 330±18 390±18
0 3 -02 02
03- 485±18 3-02
3-0
M18×1.5 340±18 570±20
0 23- 023-
790±2520
2
w2 2
M20×1.5 475±20 680±25
w ww w
xia M22×1.5 630±20 xia 900±25 iaw
x1050±30
M24×2 800±25 1150±30 1350±30
M27×2 1150±30 1650±30 1950±30
M30×2 1650±30 2350±30 2750±30

(3) Don't apply excessive force when

disassembling pipe connectors. When
tightening pipe connector, the pre-tightening
torques should be moderate, and just
ensure there is no leakage.
2
0 the pre-tightening torques of 3-0
Table. 6-63-gives
2 02
3-
0
common2 3- pipe connectors (rubber hose and023-0
0
02 3-0
w w 2 pipe).
steel w w2 w w 2
xia a xi xia
Table 6-6 Pre-tightening Torques of Pipe Connectors

Preheating Preheating
No Metric Thread No Metric Thread
Torque(N.m) Torque(N.m)

1 M12×1.5 15~25 8 M26×1.5 85~125

2 M14×1.5 30~45 9 M30×2 115~155

3 M16×1.5 38~52 10 M36×2 140~192

4 M18×1.5 43~85 11 M42×2 210~270

5
3- 02 M20×1.5 50~65
3-02
12 M45×2 255~325
3-02
02 3-0
6 M22×1.5 60~88
023-0 13 M52×2 2
280~380
0 3-0
w 2 w 2 2
w aw ww
xia xia
7 M24×1.5 60~88
xi

6-9
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
02 gives the pre-tightening torques of 202 3-0 02 3-0
Table. 26-7 2
w ww w
iaw
xcommon pipe connectors (oil port). xia xia
w
Table 6-7 Pretightening Torques of Pipe Connectors (close to oil port)

Type A Seal Type B Seal Type E Seal Type F Seal

(Metal Washer) (Metal Plain Washer) (Elastic-ED) (O-ring)
Series Thread G
Pretightening Pretightening Pretightening Pretightening
Torque (N·m) Torque (N·m) Torque (N·m) Torque (N·m)

M10×1.0 9 18 18 15

M12×1.5 20 30 25 25

-02
M14×1.5
3 35 45
3-02 45 35
3-02
3-0
02 M16×1.5 45 3-0
0265 55 40 02 3-0
w 2 w 2 w452
xiaw L
M18×1.5 55
xiaw 80 70
xia w
M20×1.5 65 140 125 60

M27×2 90 190 180 100

M33×2 150 340 310 160

M42×2 240 500 450 210

M48×2 290 630 540 260

M12×1.5 20 35 35 35

M14×1.5 35 55 55 45

-02
M16×1.5
3 45 70
3-02 70 55
3-02
3-0
02 M18×1.5 55 3-0
02110 90 90 02 3-0
w 2 w 2 w802
xiaw S
M20×1.5 55
xiaw 150 125
xia w
M22×1.5 65 170 135 100

M27×2 90 270 180 170

M33×2 150 410 310 310

M42×2 240 540 450 330

M48×2 290 700 540 420

NOTE: The allowable tolerance for the pre

tightening torques in the two tables
2
above is-0±10%. 02 02
3 3- 3-
3-0
2 light low-pressure pipe connector; 202
L refers0to 3-0 02 3-0
2
wS refers to heavy high-pressure pipe 2
iaw
and ww w w
xconnector. xia xia

6-10
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 2 3-0 02 3-0 02 3-0
w w 2 Lubrication
6.3
w w 2
ww 2
xia xia xia
6.3.1 Lubrication Method

The correct lubrication method should be

adopted during operation in order to reduce
the machine depreciation.

The lubrication system comprises automatic

and manual lubrication.

Automatic lubrication
T h r o u g h3-t0h2e h y d r a u l i c s y n c h r o n i z i n g 3 -02 3-02
- 0 - 0 3-0
023 pump, the automatic lubrication
lubrication
2 2 023 2 02
w
wsystem can realize the lubrication of mixing ww ww
xia bearing and the large and small bearing xia of s- xia
tube. At the same time, the lubrication center
can realize the lubrication of concrete seal in
the delivery cylinder. This system is
characterized by simple structure and good
lubrication efficiency.

The key diagram of automatic lubrication

system is shown in Fig. 6-1.

3- 02 3-02 3-02
02 3-0 02 3-0 02 3-0
w 2 Pressure oil
w 2 Pressure oil
w 2
w w w
xia xia xia
Hydraulic synchronizing lubrication pump Double-line distribution valve

Sheet oil separator

Big bearing seat Mixing bearing Small bearing Mixing bearing Big bearing seat Concrete
of S-valve seat seat of S-valve seat of S-valve piston

Fig.6-1

Before every restarting machine, check and

add grease
0 3 -0in2 the tank of automatic grease 03-02 3-02
3- 3- 3-0
202
pump. 202 2 02
ww aw
w ww
xia xi
If the grease pressure is too low, clean the xia
overflow valve for pressure adjustment, check
valve at the outlet or discharge air.

6-11
Maintenance
SYG5260THB 370C-10
3- 02 3- 02 3- 02
023-0 023-0 02 3-0
w 2 CAUTION w 2 w 2
iaw
xThe x iaw xia
w
hydraulic synchronizing lubrication
pump should be always clean and free of
dust and other foreign matters. In
addition, it should not contact acid or
alkali substances.The adopted grease
Pressure regulating
should comply with specification and overflow valve
must be clean and free of foreign matter.
Failure to do so may result in instability in
Drive oil port II
operating positions or serious damage to
the machine.
3- 02 3- 02 3- 02
3-0 3-0 3-0
Drive oil port I
2
20 air in the hydraulic synchronizingw 20 2 2 02
Circular lubricating
Discharge
w w
grease port
iaw pump, as shown in Fig. 6-2.
xgrease xia
w Synchronizing lubricating grease port
xia
w
Air release valve

When the hydraulic synchronizing grease

pump can not pump grease for a long time Fig.6-2
due to the air absorbed caused by the initial
use of grease pump, the depletion of grease
or other reasons, unlock two exhaust valves
by half turn anti-clockwise until air is
discharged completely, the grease flows out
continuously and no air pocket is found. Then
-02
lock them again.
3 3- 02 3- 02
02 3-0
Manual2lubrication 023-0 02 3-0
w w 2 w 2
iaw manual lubrication system has two types.
xThe xia
w
xia
w
The first is adopting the forced filling grease
cup, wherein the grease is manually pressed
on the friction surface with the grease gun,
e.g. the pin shaft between booms has a
grease cup; the second is adopting the
grease cup with screw cover, wherein the
sufficient grease should be filled in the
grease cup first, and then press the grease
on the friction surface through the pressure
generated by -the
3 02 screw cover, e.g. each 3 -02 3- 02
- 0 - 0 3-0
023 oil cylinder seat has a grease 2023
swing valve
2 2 02
w screw cover, as shown in Fig. 6-3.ww
cupwwith w w
xia xia Fig.6-3 xia
(1) Swing valve oil cylinder seat

6-12
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02swing valve oil cylinder seat respectively
02 3-0 023-0
Both2 2 2
ww ww w w
xia has a lubricating grease cup. Before xia the xia
pumping work, the grease cup must be fully
filled with grease. Then rotate the cup cover
and add grease for lubrication.

During pumping operation, the screw cover

should be lubricated every four hours so that
the ball friction surface of swing valve oil
cylinder can be in good lubrication status.

(2) Boom, rotary table and outrigger

0 3 -02 0 3 -02 3-02
23-
The hinged
0
adaptors on various booms of 3-
02 023-0
2 2 2
ww ww w
this pump truck, connecting shaft between oil
w
xia cylinder with four outriggers and base, xia the xia
slewing bearing of rotary table, the gear shaft
of reducer, etc., should be manually
lubricated.

Lubricating points of boom, rotary table and

outrigger, as shown in Table 6-8, Fig. 6-4 and
Fig. 6-5.

The maintenance work of this part requires

the grease gun
3 - 02 and lithium-based grease. 3-02 3-02
0 2 30
Unless -different time is specified, grease -0
023 023-0
2
should 2
be refilled in various lubricating points 2
ww ww w w
xia every week or every 50 hours of operation.
xia xia
Add grease in lubricating point until grease
flows out or grease can not be added.

NOTE: The calcium-based grease/butter is

not preferred to the lubrication system
because it is easily stuck and blocks
the lubrication line.

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-13
Maintenance
SYG5260THB 370C-10
3- 02 3- 02 3- 02
023-0 023-0 02 3-0
w 2 w 2 w 2
w iaw w
xia x Cup of Swing Valve Oil Cylinder
Table 6-8 The Grease xia
No Part to Be Lubricated Quantity of Lubricating Point Lubricating Grease
1 Each articulated joint of boom 27
2 Outrigger cylinder seat 4
Articulated shaft of rear “00” lithium-based
3 4 lubrication grease
outrigger and revolving tower
when the temperature
Articulated shaft of outrigger is higher than 10℃
4 4
spread cylinder
Contact roller of front outrigger
5 8
telescopic
2 boom
3-0 3- 02 -02
6
3-0 Slewing bearing
3-01
“000” lithium-based
lubrication grease 023
-03
2 02 2 02
7
w Rotary reducer and gear
w 2
w2
when the temperature
xiaw8 Drive shaft xiaw 8 is lower than
w
xia10℃
9 Swing-valve cylinder seat 2

3- 02 3- 02 3- 02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3- 02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.6-4

6-14
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-5

6.3.2 Lubricant Recommendation

Gear oil
The rotary reducer adopts the APIG14 gear
02 02 02
03-viscosity grade of SAE 85W90.
oil with the
- 3-0
3-
3-0
3-
2 023 2 02 2 02
w transfer case adopts the Shell 150wwgear
wThe w w
xia oil or Mobil 629 gear oil. xia xia
Grease

6-15
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
02 3-0 3-0 3-0
2
Lithium-based lubricating grease is adopted 202 2 02
w ww w
iawboth the automatic lubrication systemxiaand
xfor xia
w
manual lubricating points.

It is recommended to use “00” lithium-based

lubricating grease when the working ambient
temperature is higher than 10° C; to use
“000” lithium-based lubricating grease when
the working ambient temperature is lower
than 10° C.

-02 CAUTION 02 02
0 3 3- 3-
-
023 grease mixed with foreign 202
Do not use 3-0 023-0
w 2
matters; otherwise the valve core w ofw w 2
iaw
xdistribution a
valve will be easily stuckxiand xia
w
lead to faults in the lubrication system.
Thus the abrasion of parts of pumping
system will be aggravated. Failure to do
so may result in instability in operating
positions or serious damage to the
machine.

The special lithium-based grease for SANY is

preferred, as shown in Fig. 6-6.

3- 02 3-02 3-02
3-0 3-0 3-0
Engine oil
2
U n d e r20m o s t c l i m a t i c c o n d i t i o n s , t h e 20
2 2 02
w ww w
iaw
xSAE15W40 engine oil is preferred to water xia xia
w
SANYSPECIAL
pump. GREASENO.00
GENUINEPARTS

(1) Quality level

The quality of engine oil has different

standards:
Fig.6-6 Special Lubricating Grease of SANY
According to the API (American Petroleum Heavy Industry Co., Ltd.
Institute) grading standards, common engine
oils include: CF-4, CG-4,CH-4.
-02
A c c o r d i n g-0t 3
-02 3-02
2 3
o ACEA grading standards
2 3 -03 3-0
(European20 engine oil sequence), commonw 20 2 02
w w
iaw oils include: E1-E3-96+E4-98. iaw
engine
x x xia
w

6-16
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 023-0 023-0
(2)20
Viscosity 2 2
ww iaw
w w w
xia The selection on the viscosity x grade of xia
engine oil is shown in Fig. 6-7. The ambient
temperature determines the viscosity grade of
engine oil.

3- 02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-7
Hydraulic fluid
The recommended hydraulic fluid types for
different ambient temperatures (see Table. 6-
9).

Table 6-9 Recommended Hydraulic Oil

2
-0special
-40 -30
02
-20 -10 0 10 20 30 40 50
02
0 3
3- wear hydraulic
32# SANY high-grade anti-
3- 03- 3-0
3-
0 2 02 02
w2 2 2
oil
w w w w w
xia Equivis ZS 46S
xia xia
68# SANY special high-grade anti-
wear hydraulic oil

(1) The hydraulic fluid used in the hydraulic

system is mineral hydraulic fluid (HLP46) or
biologically degradable hydraulic fluid (HLP-
E46) or non-readily flammable hydraulic fluid
(HFC46). The original hydraulic fluid used in
this pump truck is the special top grade anti-
wear hydraulic fluid Equivis ZS 46S..
-02
03 the places in hot weather (the 3-03 -02 3-02
(2) As3-to
0 2 02 023-0
2
temperature is higher than 35°C), the 2 2
ww ww w w
xia special top grade anti-wear hydraulic
xiafluid 68 xia
for SANY Heavy Industry is preferred.

6-17
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0 3-0 3-0
(3) As 20to2 the places in cold weather (the 202 2 02
w ww w
aw
xitemperature xia
is lower than 10°C),before
xia
w
pumping concrete, pre-heat the hydraulic
fluid and adopt the special top grade anti-
wear hydraulic fluid 32 for SANY Heavy
Industry is preferred.

(4) Do not mix hydraulic fluid with different

characteristics.

(5) Preheating of hydraulic fluid

(6) The temperature of hydraulic fluid is

-02 therefore it should be
lower than0320°C; 0 3 -02 3-02
-
023 so as to ensure the safety of 2023
preheated
-
023-0
2 2
ww
hydraulic system. ww w w
xia xia xia
Start the engine and let it run idly for 5-10
minutes without load, turn the preheating
switch on the maintenance operation box to
the "preheating" position, increase the speed
of engine to 1700rpm and let it run for 10 or
more minutes, and raise the temperature of
hydraulic fluid to above 20°C.

The preheating time should be appropriately

2 condition.
adjusted as per-0local 02 02
3 3- 3-
3-0
02 the preheating of hydraulic fluid is 202 3-0 023-0
w 2
Only after
w w 2
iaw
xcompleted, the pumping operation caniaw
x be xia
w
carried out.

NOTE: If the hydraulic fluid temperature is

lower than 20°C, the display will
show: As the hydraulic fluid
temperature is too low, preheat or
operate with small capacity.

3- 02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-18
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
w 2
Recommended 2
capacities of lubricating oil/
w w 2
xiawgrease aw xi xia
w
Table 6-10 Recommended Capacities of Lubricating Oil / Grease

Adding
No Part to Be Lubricated Lubricating Oil / Grease
Capacity (L)

1 Rotary reducer 8 SAE85W90 gear oil

2 Transfer case 8 SHELL 150 gear oil or MOBIL 629 gear oil

3 Water pump 0.5 SAE 15W-40 engine oil

4 Hydraulic oil tank 650 Equivis ZS 46S

5 02 lubricating grease pump

Automatic
-
4
-02 “00” lithium-based lubricating grease
3- 02
3-03 3 - 0 3
3-0
2 02 Capacities in table are for reference.
NOTE: 2 02 2 02
ww n tw o f
D u r i n g e v e r y r e p l a c e mieaw w w
xia x xia
lubricating oil and grease, the oil level
must be checked at specified
checking points and with inspection
plug, oil ruler and oil level meter.
Storage of lubricants
Do not store oils and greases in the open air.
Water may be absorbed through the bung
hole in the event of changes in the exposure
to the weather.
0 3 -02 0 3 -02 3- 02
23- store the barrels lying on their side
Only ever
0 0 23- 023-0
2 2 2
ww
and supported on timber blocks, withwthe w
a w w
i
x bung hole facing upwards. xia xia

3-02 3- 02 3- 02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-19
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
2 3-0 023-0 023-0
20
6.4 wVisual Checks w 2 w 2
iaw
xBefore xia
w
xia
w
you commence any maintenance
work, you must carry out visual checks that
this maintenance card describes. The service
intervals can be find in the maintenance
summary. The check should be carried out by
qualified personnel and the results should be
carefully recorded and kept. The potential risk
of equipment found in checking process
should be handled.

3- 02 3-02 3-02
02 3-0 DANGER
023-0 023-0
w 2 w 2 w 2
Y owu s h o u l d p a r t i c u l a r l y c l o s e l y a nwd w
ia
xcarefully check the electrical cables. There xia xia
is a danger of overvoltages from defective
cables, especially in high air or ambient
humidity. There is a danger of fire and
explosion through the formation of sparks
in a potentially explosive atmosphere.

6.4.1 General check

3- 02 WARNING
3-02 3-02
Be sure
3-0
02the truck parking brake is in the 202 3-0 023-0
2 2
PARKww position and all wheels are chocked ww w w
xia xia xia
be fore pro ceedi ng with any serv i ce.
Failure to do so may result in unexpected
a
movement of the truck causing injury or
possibly death.

The followings items must always be checked

before operation of this machine.
Hydraulic tank oil level b
(1) Locate the oil level gauges on the front of
2
-0side. -02 02
the tank, each0 3 0 3 3-
(2) Check
-
023the hydraulic oil level. 023
-
023-0
w 2 2 2
a. wOutriggers and boom in travel position. ww w w
xb.ia Outriggers are fully extended and inxiathe xia
operating mode. (Boom is not Fig.6-8
extended).(see Fig. 6-8)

6-20
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
202
Lubricating oil level in transfer case 2 02 2 02
ww aw
w w w
xia i level
(1) Position the truck chassis on axflat xia
surface.

(2) Remove plug (a) and visually check to

see if the oil level reaches within 10 mm
(0.4 in) of the bottom of the plug hole.

(3) If necessary, add the correct amount of

oil as needed, see Table. 6-10, on page 6-
19 for the type of oil.

-02plug (a) and torque to 68 N.m

(4) Reinstall 02
Fig.6-9
3- 3-02
3 -03 3-0 3-0
2 02 2 02 2 02
w
w (50 lbf.ft). w w w w
xia xia xia
NOTE: See Fig. 6-9 for the location of plug (a).

Rotary reducer oil level

Min
(1) Position the truck chassis on a flat level
surface.

(2) Visually checking if the oil level reaches

the Min level of the oil cup.

0 3 -02 the correct oil as needed, see 03-02

(3) If it is, add
3-02
Table.
0
- on page 6-17 for the type of oil. 23-
236-9, 0 023-0
w w2 w w2 w w 2
xiaNOTE: See Fig. 6-10 for the location of plug
xia (a). Fig.6-10 xia

Pressure washer pump oil level

Remove plug (a) and insert your index finger
tip into the fill port to check the washer pump
oil level.

If oil is found on your finger tip, then the

a
washer pump2oil level is correct.
0 3 -0 to be added, see table6-9 on 03-02 3-02
If oil needs
3- 3- 3-0
2026-17 for the type of oil.
page 202 2 02
ww iaw
w w w
xia x
NOTE: See Fig. 6-11 for the location of plug
xia
(a).
Fig.6-11

6-21
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0 3-0 3-0
202 amount in the lubricating device
The grease
w w 2 02
w 2 02
iaw the auto-grease hopper to see ifxiaitwis
xCheck xia
w
full to the top with grease. If grease needs to
be added, unscrew lid (1) and add grease to
t he h op per (2 ) . ( S ee F i g . 6- 12 f o r t h e
locations of lid(1) and hopper (2)).

● Use "00" lubricating grease in the

summer;
● Use "000" lubricating grease in the
Fig.6-12
winter.

3-02 3-02 3-02

3-0
02 wash box 023-0 023-0
Check 2
the 2 2
iaww aw
w w w
x(1) xi
The wash box is located on the chassis xia
deck in the center between the pumping
cylinders and the hydraulic cylinders.

(2) Unscrew knobs (a) and open cover (b) to

check the water condition. If water level is
low, add water.

NOTE: See Fig. 6-13 for the locations of

knobs (a) and cover (b).

2
(3) If wash box 0needs
-
to be cleaned, remove 02 02
3 3- 3-
0 2 3-0 screws (d) and lift off safety
safety guard
3-0
02Fig.6-13 023-0
guard2(c) (if equipped with a safety guard). 2 2
w w w
iaw
xNOTE: x of
See Fig. 6-14 for the locations
iaw xia
w
knobs (a) and cover (b).

NOTE: If excessive amounts of concrete,

grout or sand are found in the wash
box, this is an indication that the
pumping cylinder piston is near the
end of its
3 - 02 life cycle and additional 3 -02 3-02
-
service0 is required. For details on - 0 3-0
2 023
replacing the pumping cylinder piston, 2 023 2 02
ww see “Pumping cylinder piston seal ww w w
xia xia xia
service” on page 6-27.
Fig.6-14

6-22
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 and clean the wash box. 023-0 023-0
(4)20
Drain 2 2
ww iaw
w w w
xia ● x in the
The wash box drain is located xia
wash box on the right side.

● Rotate the drain valve knob (e) to the left

to open the drain port (f).(See Fig. 6-15
for the locations of knob (e) and the
drain port (f).

(5) After cleaning, close drain (f), install

safety guard (c) and fill with fresh water. Fig.6-15
Install cover2 (b). See Fig. 6-13, Fig. 6-14,
0 3 -0 for the locations of (b), (c) and 03-02 3-02
and Fig.
3- 6-15
3- 3-0
202
(f). 202 2 02
ww ww w w
xia xia xia
CAUTION
If your machine is equipped with a safety
guard, be sure this safety guard is
reinstalled before operating the pumping
system. Failure to install the safety guard
could result in possible injury to persons.

Rear outrigger tanks

-02 -02 3-02
-03 the water level gauges on the23-03
(1) Locate
2 3 3-0
20 part of each rear outrigger.
front 20 2 02
ww ww w w
xia (2) Check the water level xia xia

NOTICE
If you will be operating in a cold climate,
you may -want
3 02 use an environmentally 3-02 3-02
approved
0 2 3- antifreeze solution to prevent023-0
0
023-0
w w 2 water from freezing. Failure to wdow 2so
the
w w 2
xia may cause damage to your machine. xia xia
Fig.6-16

6-23
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
02 3-0 3-0 3-0
2
(3) If required, remove cap (c) and add water 202 2 02
w w w
aw the outrigger water tank is full toxlevel
xiuntil iaw xia
w
gauge (a).(See Fig. 6-16 and Fig. 6-17 for
the locations of gauge (a) and remove cap
(c).)

Check all safety equipments

Check if all safety equipments are available
and in fully functioning condition.

(1) Check if all warning signs are sound.

Fig.6-17
(2) Check if all 2safety auxiliary devices are
0 3 -0if the safety chain of the hose 0 3 -02 3-02
complete (e.g.
3- 3- 3-0
at the202
end is correctly connected, if the 202 2 02
w w w
aw of hopper can be continuously xused,
xiscreen iaw xia
w
if the cover of water tank is good, if the
outrigger is extending to the desired position
and supported by the bearing plate as
required, etc.)

6.4.2 Check the hydraulic system

(1) Check all hydraulic rubber hoses for

leakage.

0 3 -02
(2) Check all hydraulic adaptors secured by
3-02 3-02
screws for3-tightness or leakage
02 023-0 023-0
w 2 w 2 w 2
iawCheck w
if the oil filter is blocked. Startiathe w
x(3) x xia
machine, allow the hydraulic system to run
without load, and observe the indicator of oil
filter. When the indicator is pointing to red,
the oil filter has been blocked, and it should
be immediately replaced.

(4) Check the oil cooler for contamination

and deposits.

(5) Check all hydraulic threaded unions for

2
tightness and leaks.
0 02 02
3- 3- 3-
3-0
02 all hydraulic hoses for leaks.
(6) Check 023-0 023-0
w w2 w w 2
w w 2
xia xia xia

6-24
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 023-0
20 Check the electrical system
6.4.3 2 2
ww w w w w
xia xia xia
(1) Check all electrical adaptors for tightness
and rust.

(2) Check electrical cables for open circuit.

(3) Check the insulator on electrical cables

for aging and peeling.

6.5 Pumping System

Before every 2pumping operation, check if the 2
3-0foreign matter and put down the -03-0 3-02
hopper -has 0 3-0
2 023 fill sufficient clean tap water in the
screen; 2 023 2 02
ww ww w w
xia c l e a n i n g r o o m , w h e n t h e xaima b i e n t xia
temperature is lower than 10°C, it is
practicable to add hydraulic fluid of about 1/3
capacity to improve the lubrication efficiency.

After every pumping operation, open the

water drain plug to completely drain off water
in the cleaning room and draw out the piston
head to conduct cleaning and checking. The
cleaning room should be clean and no

02
deposit is allowed
-
on the piston rod of oil
-02 3-02
cylinder.-0During forward pumping or reverse -03
3
023 if water in the cleaning room2is023 023-0
2
pumping, 2
ww ww w w
xia muddy, immediately stop the machine xia and xia
check the concrete seal. During pumping, if
the water temperature in the cleaning room is
too high, timely replace with fresh water.

For construction in cold weather, e.g. winter,

completely drain off water in the cleaning
room to avoid icing. Do not add lithium-based
grease in the cleaning room; otherwise the
hydraulic system is easily be polluted and

3- 02
faults will frequently occurs.
3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-25
Maintenance
SYG5260THB 370C-10
3- 02 3- 02 3-02
0 2 3-0 02 3-0 023-0
6.5.1 2Pumping cylinder piston 2 2
w w w
iaw
xOverview xia
w
xia
w
connecting rod, bayonet adaptor and various
seals, as shown in Fig. 6-18

2 2
3 -0 3- 02 3-02
3- 0 3-0 3-0
2 02 2 02 2 02
w w w w w w
xia 5
xia xia

1 6
7

Fig.6-18 Structural
2 of Piston Head
3- 0 3- 02 3-02
02 3-0 [1] Pressure plate 0 3-0
[5]2 Connecting rod
023-0
w 2 [2] O-ring
2
w [6] Bolt w 2
w iaw w
xia [3] Concrete seal body x [7] Washer xia
[4] Guide ring

3- 02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-26
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
w 202 cylinder piston seal service
Pumping
w 2 02
w 2 02
wPre-inspection w w
xia procedures xia xia
Remove the wash box cover and safety
guard (if equipped). For details on accessing
the wash box and cleaning, see “Check the
wash box” on page 6-22.

NOTE: Do not fill the wash box after

cleaning.

(1) Firstly, remove the short connecting rod

manually, and then pull out the piston.
N O T E :-0
-02
3 piston auto-reverse function is -03 -02 3-02
2 3 NO
3 3-0
20 available 202 2 02
ww iaw
w w w
xia (2) Inspect the condition of the x
piston seals xia
(b) for extensive wear or damage. If
extensive wear or damage to the piston
seals (b) are found, the piston assembly
needs to be replaced. Follow the
replacement procedures listed below. (See
Fig. 6-20 for the location of (b).)

NOTE: When inspecting piston seals, always

keep in mind both pumping cylinder

0 3 -02 must be inspected. Follow the 03-02

pistons
3-02
023
-procedures outlined underlying for23-
0 023-0
w 2 each pumping cylinder piston. w2 w 2
w w w
xia xia xia
Fig.6-20

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-27
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0 3-0 3-0
202 procedures
Replacement 2 02 2 02
iaww w w w w
x(1) Shut the truck engine OFF. xia xia
(2) Remove the hydraulic control system
housing cover.

(3) Locate the circuit dump valve (c) as

shown in the illustration. See Fig. 6-21 for
the location of (c).

(4) The circuit dump valve will be in the

CLOSED position for normal operation.
Move the circuit
0 3 -02 dump valve to the OPEN 0 3 -02 3-02
position 3as- shown in the illustration to
02 any excess pressure in the 2023
-
023-0
2
relieve
w 2
aw ww w w
xiaccumulator circuit. xia xia
WARNING
Failure to set the circuit dump valve in the Fig.6-21
OPEN position could result in unexpected
movement of the pumping cylinder piston
during service procedures. Unexpected
movement of a component could result in
serious injury.

0 3 -02 0 3 -02 3-02

(5) Loosen -
023 the pumping cylinder piston 2023
-
023-0
2 2
ww collar fasteners (d) and removeiathe
locking
a ww w w
i
x top section of the locking collar (e), seex Fig. xia
6-22.

d d

Fig.6-22
2 02 02
3-0 3- 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-28
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 the worn or damaged pumping 02 3-0 023-0
(6)20
Lift 2 2
ww ww w w
xia cylinder piston assembly out of the
xia wash xia
box. See Fig. 6-23.

(7) Install a SANY approved new or

refurbished pumping cylinder piston
assembly.

(8) Reinstall the pumping cylinder piston

locking collar top section (e) and fasteners
(d). Torque all fasteners using the torque
values listed on page 6-8.
2
-0 wash box drain valve and fill 03-0 2 02
(9) Close
0 3the 3-
23- box with fresh clean water. Rotate
the0wash 023
-
023-0
2 2 2
wwthe circuit dump valve to the CLOSEDww Fig.6-23 w w
xia position as shown in Fig. 6-21. xia xia
(10) Note: NO piston auto-reverse function
is available.
(11) Firstly , push the piston directly into the
pumping cylinder , and then install the
short connecting rod.

(12) Fill the wash box with fresh clean water.

(13) Reinstall the wash box safety guard (if

02 cover, see “Check the wash
equipped)3-and 3 -02 3-02
0
3- page 6-22 for details. 0 3-0
box” 2on
0 23-0 02
w w2 w w2 w w 2
xia If necessary, contact your SANY distributor
xia xia
for repair procedures.

3-02 3-02 3-02

02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-29
Maintenance
SYG5260THB 370C-10
3-02 3- 02 3-02
0 2 3-0 023-0 023-0
6.5.2 2Agitator shaft and leaf 2 2
ww w w w w
xia xia xia
Check the agitator shaft for tightness daily
through the viewport on the agitator motor 7 3
seat. Check the abrasion of agitator blade, 6
2 5
which will result in the unsatisfied material
absorption efficiency and increment in deposit
at the bottom of hopper. Replace the agitator
blade (see Fig. 6-25) timely or reinforce it. 1
3
NOTE: For overlaying welding of agitator 5
blade, the2distance between the blade 4
and-0any 3-0 position on hopper wall 0 3 -02 2 3-02
2 3 2 3 -
02 3-0
w 2s0h o u l d n o t b e l e s s t h a n 5 c mw; 20 Fig.6-25 agitator shaft 2
and agitator wblade
w otherwise the hopper will be worn iout. w w
xia xa xia
During installation of left and right
[1] Agitator shaft [6] Flat washer
agitator blades, pay attention to the
[2] Left agitator blade [7] Nut
correct installation direction of agitator
[3] Right agitator blade
blades.
[4] Bolt
[5] Spring pad

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-30
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 023-0 023-0
w 20 S-valve Assembly
6.5.3
w 2 w 2
wOverview w w
xia xia xia

2
3
4

3- 02 3- 02 5
3-02
023-0 023-0 023-0
w 2 w 2 6 w 2
w w w
xia xia 7 xia
8

Fig.6-26 S-valve Assembly (I)

[1] Transitional bushing [3] Screw [5] Spectacle wear plate [7] Rubber spring
[2] O-ring [4] Washer [6] Cutting ring [8] S-tube

Checking the 2S-tube and wear ring

-0
03 S-tube and wear ring for signs of 3-03 -02 3-02
Inspect -the
0 2 3 02 2 1 023-0
2
looseness, wear, damage or any abnormal 2 2
ww ww w w
xia conditions. xia xia
The S-tube and wear ring assembly should
be replaced if the following conditions are
found:

(1) Excess wear or damaged to the surface

(1) or swing mechanism (2) are found.

(2) The thickness of S-tube surface (1) is

less than 10 mm (0.4 in). Fig.6-27
2
-0Fig. 6-27 for the items (1) and 03-0 2 02
NOTE: See
0 3 3-
3- 3- 3-0
202 (2). 202 2 02
ww ww w w
xia xia xia

6-31
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 ex cessive wear, damage or 202 3-0 023-0
If you 2find 2
w ww w
iaw
xabnormal xia
surface conditions on the S-tube, xia
w
contact your SANY distributor for repairs. If
concrete flow is weak at the end hose outlet
or abnormal concrete leakage is found in the
hopper during pumping operations, check the
clearance between the spectacle wear plate
(3) and S-tube (4). If the clearance (1) is less
than 4 mm (0.2 in) the wear ring (2) is at the
end of its service life and should be replaced.
Contact your SANY distributor for repairs. If
the clearance 3(1)
0 -02between the spectacle wear 0 3 -02 3-02
plate (3) 2 3- S-tube (4) is greater than 4 mm 023-
0and 023-0
(0.2
2
win) adjust the clearance until 4 mm (0.2 w2 w 2
w
ia is achieved between the spectacle xwear ia w w
xin) xia
plate (3) and S-tube (4).

NOTE: See Fig. 6-28 for the items (1),(2), (3) Fig.6-28
and (4).

Adjustment
If concrete flow is weak at the end hose
outlet or abnormal concrete leakage is found
in the hopper during pumping operations,
3 -02 between the spectacle
check the clearance
0 3-02 3-02
3- 3-0 3-0
202 (3) and S-tube (4).
wear plate 2 02 2 02
ww w w w w
xIfiathe clearance (1) is less than 4 mm (0.2
xia in) xia
the wear ring (2) is at the end of its service
life and should be replaced. Contact your
SANY distributor for repairs.

If the clearance (1) between the spectacle

wear plate (3) and S-tube (4) is greater than
4 mm (0.2 in) adjust the clearance until 4 mm
(0.2 in) is achieved between the spectacle
wear plate (3) and S-tube (4). Follow
2 02 02
3-0
adjustment procedures be-low. 3- 3-
23-0 23-0 023-0
20 the clearance (1), rotate nut (5)w 20 Fig.6-29
To adjust
w w 2
iaw
xclock-wise or counterclockwise. xia
w
xia
w

6-32
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02 - decreases the clearance between 02 3-0 023-0
2
Clockwise 2 2
ww ww w w
xia the spectacle wear plate (3) and S-tube
xia (4). xia
Counterclockwise - increases the clearance
between the spectacle wear plate (3) and S-
tube (4).

NOTE: See Fig. 6-28 and Fig. 6-29 for the

items (1),(2), (3),(4) and (5).
Removing spectacle wear plate and wear ring

(1) Unloading, stop and switch off the power

supply Open
0 3 -02 the unloading ball valve of 03-02 3-02
23-
accumulator
0
to unload the pressure oil of23-
023-0
w 2 20
accumulator. Close the engine, take outw the w 2
w iaw to w
xia start key, and switch off the power xsupply xia
avoid the unauthorized starting.

(2) Remove the limit screw of rocker arm

and abnormal nut as shown in Fig. 6-30,
unlock the abnormal nut but do not loosen it
completely, wherein 2-3 turns of threads
should be left.

(3) Remove the coupling which connects the

delivery line with the hinge elbow; take out Fig.6-30 Abnormity Nuts and Limiting Screws
the split pin
0 3 -02 on the axle pin of the hinge 03-02 [1] Abnormity Nuts
0 3 -02
elbow.
2 0 23- Take out the axle pin, and then 2 0 23- [2] Limiting Screws 023
2
-
ww31 ww ww
remove the hinge elbow as shown in Fig. 6-
x i a x i a xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-33
Maintenance
SYG5260THB 370C-10
3- 02 3- 02 3-02
023-0 023-0 023-0
.
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-31 Hinge Elbow and Discharge Outlet

[1] Axis pin [5] Supporting bolt [9] O-ring
[2] Pin [6] Protective sleeve [10] Locknut
[3] Plug-in board [7] Nut [11] Cross pin stud
[4] Hinge elbow [8] Discharge outlet

0 3 -02 3- 02 3-02
0 23-
(4) Disassemble the material outlet by
02 3-0 023-0
w 2
loosening connecting screw betweenw 2 w 2
a w w w
i
x material outlet and bearing seat. xia xia
(5) Hoist the S-tube with crow bar to move
the S-tube towards the material outlet about
30mm. At this time, there will be about
30mm clearance between the spectacle
wear plate and wear ring.

(6) For replacement of wear ring, knock the

flange edge of wear ring with a brass rod,
take out the wear ring and then take out the
2 replacement of spectacle
rubber spring.-0For -02 02
0 3 0 3 3-
wear plate,
0 23- remove the fastening screw of 2023- 023-0
w 2
spectacle wear plate and hopper, and take outw w 2
a w w w
i
x the spectacle wear plate. xia xia

6-34
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
(7)20
Clean 2
and care the installation positions 2
w w w
xiaw of spectacle wear plate and wear ring.
iaw x xia
w

NOTICE
When loosening the abnormal nut, do not
remove it completely so that the hoist
stroke of S-tube can be limited. If the S-
tube removes unlimitedly when hoisting,
and drops in the hopper, the installation
position of S-tube can be recovered after
disassembling the front and rear bearing
02 02 02
03-swing cylinder system.
seats and
3- 3-0
3-
3-0
3-
2 02 2 02 2 02
w w w w w w
xia ia
NOTE: Pay special attention to thexcleaning xia
of concrete at the installation position
of rubber spring.

Fitting the spectacle wear plate and wear ring

3- 02 3- 02 3-02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-32 Spectacle wear plate and wear ring (I)

[1] Bolt [3] Spectacle wear plate [5] Rubber spring
[2] 02
Washer [4] Cutting ring 2 [6] S-tube 02
- -0 3-
3 -03 3 - 0 3
3-0
2 02 2 02 2 02
w w w w w w
xia xia xia

6-35
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
02 the lubricated spectacle wear plate 202 3-0 023-0
2
(1) Install 2
ww ww w w
xiina the corresponding positions of hopper.
xia xia
Note that the spectacle wear plate must be
flat, and the clearance between the
spectacle wear plate and the fitting surface
of hopper should not be more than 0.1mm.

(2) Check the O-rings in the intermediate

rings on which the spectacle wear plate is
placed.

(3) Clean the mounting surfaces and grease

them. 023- 3-02 3-02
023-0 023-0 023-0
w 2 CAUTION
w 2 w 2
w iaw w
xTiha e
s p e c t a c l e w e a r p l a t e r e s t s xo n l y xia
against the O-rings of the intermediate
rings. There is a small clearance between
the spectacle wear plate and the hopper
wall. The outer fastening bolts should
therefore initially only be tightened finger-
tight, as otherwise the spectacle wear
plate may be broken.

2
(4) Fit the new spectacle
0 wear plate.
02 02
3- 3- 3-
(5) Put 0the 3-0
2 new spectacle wear plate in place 202 3-0 023-0
and w 2 w w 2
aw fasten it with the outer fastening xbolts.
xiTighten i aw xia
w
these only to finger-tightness
initially.

(6) Bolt down the spectacle wear plate with

the top and bottom and tighten them to the
appropriate tightening torque.

(7) Tighten the outer fastening bolts to the

tightening torques given in the
accompanying spare parts sheet. The
spectacle wear plate may only be distorted
by a maximum
0 3 -0of2 0.5mm when the bolts are 3-02 3-02
023
tightened.
-
023-0 023-0
w w2 w w 2
w w 2
xia xia xia

6-36
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
202 the wear ring
Replacing
w w 2 02
w 2 02
wReplace iawheavy w
xia the wear ring in the event xof xia
visible wear, if concrete is leaking or if there
is inadequate pressure buildup in the delivery
line.

(1) Remove the old wear ring and the thrust

ring.

(2) Fit a new thrust ring and a new wear ring

in the S-tube.

0 3 -02 0 3 -02 3-02

23- the agitator motor
Checking
0 0 23- 023-0
2 2
Check the agitator motor mounting for loose 2
a ww ww w w
i xia
x or missing fasteners (a), leaking hydraulic xia
lines (b) or concrete leakage between the
motor and hopper mounting. If missing
fasteners are found, replace then with SANY
factory approved fasteners. See Fig. 6-33 for
a
the locations of (a) and (b).
b
If loose fasteners or hydraulic lines are found,
torque the fasteners or hydraulic lines using
the torque values in Table. 6-4,Table. 6-5 and
Table. 6-6on
0 3 -02 page 6-9. If any damage, 03-02 3-02
023
excessive - wear or abnormality is found,23-
023-0
w 2
contact your SANY distributor for repairs.w
20 w 2
w w w
xia xia Fig.6-33 xia

Removing the agitator motor

(1) Stop, switch off the power supply and

unloading. Open the unloading ball valve of
accumulator to unload the pressure oil of
accumulator. Close the engine, take out the
start key, and switch off the power supply to
avoid the unauthorized starting.
02 02 02
(2) Remove
3 - 03- the screen, unlock the 3-03- 3-0
3-
2 02
installation screw of agitator blade and
2 02 2 02
w w w
xiaw remove the agitator blade. aw xi xia
w
(3) Disassemble three oil pipe adaptors and
lubrication pipe (see Fig. 6-34) connecting to

6-37
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 motor. Seal the oil pipe and 202 3-0 023-0
2
the agitator
w 2
aw ww w w
xiadaptor xa
with plug to prevent the idust
xia
entering the hydraulic system.

(4) Loosen the fastening screw between the

agitator motor seat and hopper, remove the
motor seat and motor, and then remove the
waterproof plate (see Fig. 6-35, Fig. 6-36).

(5) Loosen the fastening screw of end cover

at both ends outside hopper and remove the
end cover.
2
-0 screw at both ends inside -0 2 -0 2
(6) Loosen 0M5 3 0 3 0 3
3-
hopper,02remove 3-
the pressure ring and allow 02Fig.6-34 Mixing Motor and Oil Tube
023
-
w 2 2 2
aw seal retainer ring to contact withxiathe
the ww ww
xishoulder. xia
(7) Loosen the fastening screw of seal cover
and hopper at both ends outside hopper.

(8) On the side of motor, knock the agitator

shaft with a brass rod to move the agitator
shaft towards another end. With the force of
shoulder, push the seal cover at another
end out from hopper hole and remove the
seal cover.
0 3 -02 3-02 3-02
(9) Push 2out
0 3- the seal cover with the same
023-0 023-0
2 2 2
ww w w
method at the another end.
a w w
x i xia xia
(10) Push the agitator shaft towards one end
and take out the agitator shaft from the top
of hopper.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-38
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3 18
28 17
14 16
15
27
13 4

1 22
12 2 3
11
10 8
3- 02 9
3- 02 3-02
023-0 5
02 3-0 023-0
w 2 6 7 w 2 w 2
w w 21 w
xia xia 24 xia
26
25

23

19
20

Fig.6-35 agitator device (1)

2
-0
[1]Bearing seat [10]Washer 8 -02 [19]O-ring -02
- 0 3 - 0 3 [20]Shaft sleeve - 0 3
3
02 [2] Blot M12 023
[11]Rolling bearing
023
2 [12]Base ring2 2
[21]Left Mixer shaft paddle
i a ww [3] Washer 12 w
iawring
[13]Seal [22]Mixer shaft iaw
w
x [4 ] O-ring 150 x 3.55 x
[14]Bolt M8 [23]Screw M5 x
[5]Seal pad [15]Oil seal B [24]Screw M5
[6] Bolt M8 [25] Seal retainer ring
[16]Seal cover
[7]End cover [26] Pressure ring
[17]Seal pad
[8]End pressure plate [27]Right Mixer shaft paddle
[9] Bolt M8 [18]J-type dust-proof ring
[28]Bolt M12

3- 02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-39
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
15 11
10 8
12
14
13
26

20

17 27
02 18 02 02
3- 03- 16 3-03- 3-0
3-
2 02 28
2 02 2 02
w w 2 30
w w
xia x iaw 25 2 21 xia
w
31
23
24 5
22 4
6 19

7 1 29
2
9 3

2 02 02
3-0device (2)
Fig.6-36 Agitator 3- 3-
02 3-0 02 3-0 023-0
2
w [1]Bearing seat w 2 [21]Bolt w 2
w [11]Seal pad w
xia ia iaw
[2]Washer 12 [12]J-type xdust-proof ring [22]Retainer ring x
[3]O-ring [13]O-ring [23]Felt ring
[4]Seal pad [14]Shaft sleeve [24]Seal end cover
[5]Screw [15]Screw [25]Spline housing
[16]Screw [26]Motor
[6]Washer ring
[17]Seal retainer ring [27]Screw
[7]Seal ring
[18]Pressure ring [28]Nut
[8]Bolt
[19]Rolling bearing [29]Screw
[9]Oil seal B
[20]Motor seat [30]Screw
[10]Seal cover
[31]Waterproof disc
3-02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-40
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02 the coupling which connects the 02 3-0 023-0
2
Remove 2 2
ww w
iaw out w w
xia delivery line with the hinge elbow;xtake xia
the split pin on the axle pin of the hinge
elbow. Take out the axle pin, and then
remove the hinge elbow as shown in Fig. 6-
31 on page 6-33.

Disassemble the material outlet

Disassemble the material outlet by loosening
connecting screw between material outlet and
bearing seat.
02 02 02
03- seal set
S-tube bearing
3- 3-0
3-
3-0
3-
2 02 2 02 2 02
w w w w w w
xia xia xia

3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-37 S-valve Assembly (II)

[1] Screw M8×20 [7] Bearing seat

[2] Pressure ring [8] Nylon bearing
[3] Rubber pad [9] O-ring
[4] Wearing sleeve [10] Discharge outlet
[5] J-type dust-proof ring [11] Bolt
02 02 02
3- 03- [6] YX-type seal ring
3-0
3-
3-0
3-
2 02 2 02 2 02
w w w w w w
xia xia xia

6-41
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 two grease pipes on the bearing 202 3-0 023-0
w 2
(1) Remove
w w 2
x aw
iseat. iaw x xia
w
(2) Loosen the screw of pressure ring in
hopper and remove the pressure ring.

(3) Hoist the S-tube with crane and flexible

cable.

(4) Push the bearing seat out with two long

bolts and remove the bearing seat.

Removing the rocker

2 arm and small bearing
3-0 3-02 3-02
3-0 3-0 3-0
seat
2 02 2 02 2 02
w w ww w w
xia xia xia

11

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.6-38 Swing Mechanism

[1] Bearing plate [7] Limit baffle

[2] Lower ball bearing [8] Upper ball bearing
[3] Left swing valve cylinder [9] Screw M6
[4] Rocker arm [10] Ball head baffle
[5] Right swing valve cylinder [11] Oil cup
[6] Bolt M8

3-02 3-02 3-02

2 3-0 2 3-0 023-0
20
(1) Remove
w the ball head baffle and limit 20 2
aw Take out the piston rod of swing ww w w
xibaffle. xia xia
valve oil cylinder from the spherical bearing.

6-42
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
(2)20
Loosen 2
the limit screw of rocker arm and 2
w w w
xiaw abnormal nut and remove the abnormaliaw nut.
x xia
w
(3) Remove the ball head baffle which
connects the rocker arm and swing valve oil
cylinder.

(4) Remove two grease pipes on the bearing

seat.

(5) Loosen the screw connecting the bearing

seat at the end of rocker arm and hopper,
push out the bearing seat with two bolts and
2 02 02
3-0bearing seat.
remove0the 3- 3-
023- 02 3-0 023-0
w 2 w 2 w 2
wChecking other wear parts w w
xia xia xia

3- 02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-39 S-valve Assembly (III)

[1] Screw M8 [8] Bearing seat
[2] Special-shaped nut [9] O-ring 132X3.5
[3] O-ring 95X3.55 [10] Seal ring
3
[4] Bearing
0 -02sleeve 02
03- ring
[11] Dust-proof 3-02
3-
02O-ring 3-
2 023-0
[5]
2 88.49X3.53 [12]20
Rubber pad 2
w w w
w[13] w w
xia [6] Bearing Cutting ring
xia Pressure ring
xia
[7] Screw M12 [14] Screw M5

6-43
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 the S-tube toward the material 202 3-0 023-0
(1) Move
w 2 2
aw with a crow bar until the small shaftww w w
xioutlet xia is xia
detached from the hopper.

(2) If necessary, unlock the bolt of scraper at

the bottom of S-tube and remove the
scraper.

(3) Adjust the position of S-tube at the small

end and hoist S-tube from the hopper.

(4) Knock the flange edge of wear ring with a

brass rod, remove the wear ring and then
2 02 02
3-0 spring.
take out the0rubber 3- 3-
0 23- 02 3-0 023-0
w 2
(5) Unlock the fastening bolt of w
spectacle 2 w 2
aw plate and remove the spectacle xwear
xiwear iaw xia
w
plate.

(6) Check the reducing bushing connecting

to the delivery cylinder and replace as per
abrasion degree.

(7) Check the wear sleeve at the material

outlet end of S-tube and replace as per
abrasion degree.

2 sleeve 2 02
3-0 3-0
Replacing the wear
3-
0 2 3-0 can be replaced without the 023-0
The wear sleeve
023-0
w w2
requirement to replace the S-tube if the wearw 2
w w w 2
ia
xsleeve is heavily worn. The S-tube must xia be xia
removed to do this.

(1) Carefully cut the wear sleeve at two

opposing points using an angle grinder and
remove the two parts.

NOTICE Fig.6-40 S-valve and Wearing Sleeve

Do not damage S-tube when cutting the [1] S-tube
wear sleeve. [2] Wearing sleeve
2 2 02
3-0 3-0 3-
23-0 23-0 023-0
(2) Heat
w 20 the wear sleeve with heater andw 20 w 2
aw the heating temperature at 200-210°C
xikeep xia
w
xia
w
for about 10 minutes.

6-44
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 the heated wear sleeve over the 02 3-0 023-0
(3)20
Place 2 2
ww ww to w w
xia tube outlet and allow the wear sleeve
xia xia
cool.

(4) Replace the S-tube.

NOTE: When heating the wear sleeve, the

temperature can not be too high.
If no heater is provided, the wear sleeve can
be put into an appropriate vessel and heated
after diesel oil is added. The oil level should
exceed the wear sleeve. The heating
temperate 0 3 -is02kept at 200-210°C for about 10 03-02 3-02
3- 3- 3-0
202
minutes. 202 2 02
ww aw
w w w
xia xi
Note that the heating temperature should not xia
be too high and firing should be avoided.
Never directly use flame to ignite the wear
sleeve.

NOTE: When assembling the wear sleeve,

note that the inner bevel of the wear
sleeve should face towards the large
end of S-tube and the outer bevel
should face towards the small end of
2 02 02
3-0
S-tube. 3- 3-
023-0 02 3-0 023-0
w w 2 the S-tube
Fitting
w w 2
w w 2
xia xia xia
(1) Install the wear sleeve into the straight
pipe position of S-tube.

(2) Hoist the S-tube with crane and flexible

cable, put rubber pads on both ends, set the
S-tube to the inclined position, put the outlet
port of S-tube in the installation hole for
material outlet of hopper, push it into the
end position and put the small end of S-tube
in the installation hole of hopper. Apply
2 rubber spring and wear ring
grease on-0the 02 02
0 3 3- 3-
3- them on S-tube.
and install
02 02 3-0 023-0
w 2 w 2 w 2
w(3) Replace the Yx-type seal ring,iawJ-type w
xia x xia
dust ring, dust ring and seal ring with new
one, apply grease on the inner and outer of

6-45
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
02 3-0 3-0 3-0
seal, 2bearing and bearing seat; install the 202 2 02
w w w
aw bearing, Yx-seal ring and J-typexidust
xinylon aw xia
w
ring onto the large bearing seat at the outlet.
Install the bearing, dust ring and seal ring
onto the small bearing seat.

NOTICE
During installation, pay attention to the
correct installation direction of seal ring
and dust ring. Failure to do so may result
in oil leaking and the dust crushing into
2 02 02
3-0or pipes.
the containers 3- 3-
02 3-0 023-0 023-0
w 2 w 2 w 2
iawInstall aw w
x(4) the large bearing seat of xiseal xia
between the hopper hole and S-tube, set
both grease inlets at 15°included angle to
the horizontal surface, and then install the
lubricating oil pipe and adaptor.

(5) Install the small bearing seat of seal in

the hopper hole; install the lubricated O-ring
in the end bearing sleeve, then install the
spline teeth, and then install the end bearing
sleeve at the small shaft end into the
02 from outside of hopper
bearing seat3-hole 3-02 3-02
- 0 3-0 3-0
023 rod.
with a brass 02 02
w2
wInstall w 2 w 2
ia
x(6) iawS-
rocker arm on the shaft end xof xia
w
tube.

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-46
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 023-0
w 2 NOTICE w 2 w 2
w iaw w
xia x
When installing the rocker arm, allow the
xia
S-tube to hang down freely. The center
lines of gravity of S-tube and rocker arm
must be overlapped when viewed from the
right behind the hopper (see Fig. 6-41).
Or fit the key way, which is located on
rocker arm and symmetrically coincides
with the center line, on the spline teeth
located on the shaft end of S-tube and has
a center line
0 3 -02symmetrically coincides with 03-02 3-02
that of3-S-tube.
0 2 0 23- 023-0
2 2 2
ww
If the installation positions of S-tubewand w
a
x rocker arm is not correct, S-tubexican
i aw not xia
w
swing to the desired position.

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-41 Assembly Requirements for Rocker Arm and S-valve

[1] S-valve [2] Rocker arm

(7) Install the swing valve oil cylinder and

then install
0 3 -02the ball head baffle and limit 3-02 3-02
plate.3-
02 02 3-0 023-0
w 2 w 2 w 2
w(8) iawat the w
xia xia
Install the O-ring into the key way
end face of abnormal nut, screw the
x
abnormal nut in the spline shaft of S-tube

6-47
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
02 distance between the end face of 202 3-0 023-0
2
until the
w and the wear ring is about 4mm, 2
aw ww w w
xiS-tube xia xia
align the notch on the abnormal nut with the
thread hole on the rocker arm and install the
limit screw.

(9) Install the pressure ring in the hopper,

tighten the screw of pressure ring and press
the rubber pad tightly.

(10) At last, secure the material outlet from

outside of hopper with screw M24×160 and
spring pad, and
3 - 02 the tightening torque is 3-02 3-02
650±18N.m.-03 3-0 3-0
2 02 2 02 2 02
w w w
aw Install
(11)
xipin iaw
the hinge elbow, insert the cross
xia
w
and split pin and then installx the
coupling.

Fitting the agitator

(1) Apply the grease on O-ring, insert two O-

rings into the key way at both ends of
agitator shaft, install seal retainer ring on the
shaft shoulders at both ends, and put the
agitator shaft in the related hole of hopper.

0 3 -02
(2) Install the lubricated lip-Like seal ring with
0 3 -02 3-02
inner frame
23- and dust ring in the seal cover, 2023-
0the 023-0
install
w 2 assembled seal cover into thew w 2
w
a of hopper and secure it withxiabolt w w
xihole xia
M8×16 on the hopper.

(3) Install two shaft sleeves on the shaft,

align the notch with screw hole M5 on the
shaft and secure it with screw M5×8
(applied with sealant).

(4) Install the O-rings, seal ring and base

ring applied with grease on both bearing
seats, and secure the bearing seat on the
end face of -shaft
3 02 hole with bolt M12×35 3 -02 3-02
applied 3with 0
- sealant and washer. The - 0 3-0
2 02 oil hole of bearing seat should be 2023
lubricating 2 02
w w w
aw
xiInstalled towards the lower-rear section.xiaw xia
w

6-48
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 the roller bearing into the left and02 3-0 023-0
(5)20
Install 2 2
ww ww w w
xia right bearing seats with the assembling
xia tools xia
for bearing.

(6) At the end without motor, secure the

pressure plate at the shaft end with screw
and then install the end cover; at the end
with motor, apply grease on the seal ring
and then install the seal end cover, then
install the seal end cover and waterproof
plate on the agitator shaft.

(7) Install the

3 - 02 motor seat: install the motor 3-02 3-02
seat on
0 2 3-0 the dome of the right plate for023-0 023-0
2
hopper,
winlet
set the installation groove of grease 2
wside, w 2
w w w
xia pipe towards the
xia
lower-right
xia
secure it with bolt M12×40 and spring pad,
and tighten bolt in strict accordance with the
tightening sequence.

(8) Measure the run out: measure the run

out of installation hole and end face of motor
seat to the center line of agitator shaft,
wherein the maximum permissible radial run
out is 0.32mm, and the maximum
permissible end run out is 0.16mm. This can
2
-0through 02 02
be ensured
3 adjustment.
3- 3-
2 3-0 02 3-0 023-0
(9)20
Install the hydraulic motor and 2its 2
ww ww w w
xia hydraulic fluid pipe align the hydraulic
xia motor xia
with the spline, then install it on the motor
seat, and secure it on motor with screw
M10×90. Tighten bolt in strict accordance
with the tightening sequence.

(10) At last, install the agitator blade. Secure

the screw blade on the agitator shaft with
bolt M16×65, spring pad and nut, where in
the threads of said bolt should be cleaned,
dried and applied with sealant.
3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-49
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
2 3-0 3-0 3-0
NOTE:20 During replacement of said parts, all 202 2 02
ww r e l a t e d r u b b e r s e a l s s h o u l diabwew w w
xia x xia
replaced. The clearance between the
spectacle wear plate and wear ring
should not be too large or small, and
the clearance between the wear ring
and the end face of S-tube should be
4mm.

6.5.4 Hopper

Frequent inspection
3 - 02 and maintenance of the 3 -02 3-02
0
hopper and-related parts (see Fig. 6-42) can - 0 3-0
2 023 avoid the abnormal abrasion of 2023
effectively 2 02
w ww w
iaw
xhopper. xia xia
w
(1) After pumping, clean the hopper and no
deposit is allowed; otherwise the lower
section of S-tube will be easily worn and
even out of service.

(2) After every pumping, the recession in the Fig.6-42 Hopper

S-tube must be cleaned to avoid blockage in
next pumping.

(3) The transition 2 section between the

spectacle wear
0 3 - 0plate and delivery cylinder is 0 3 -02 3-02
-
023with transition sleeve and should 2023
furnished
-
023-0
w 2 w w 2
aw frequently checked. In the event
be
xisevere x iawof xia
w
abrasion, when its height is lower
than delivery cylinder, the transition sleeve
should be timely replaced; otherwise the
service life of delivery cylinder will be
influenced.

(4) The agitator motor must not be packed.

Check if there is slurry leakage via the
observation hole on the agitator motor seat
every day. When conducting the inner

0 3 -02 and maintenance work of Fig.6-43

cleaning, checking
0 3 -02Agitator control valve and agitator 03-02
-
hopper, close the agitator shutoff valve (see 3- valve -
2 023 and press the E-STOP button 202shutoff
Fig. 6-43) 2 023
w w ww
aw
xisynchronously; iaw
otherwise there will be xinjury xia
[1] Auxiliary valve block
to person. [2] Agitator shutoff valve
[3] Agitator motor

6-50
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 02 3-0 023-0
w 20 Delivery cylinder
6.5.5
w 2 w 2
wBecause aw w
xia the working conditions ofxidelivery xia
cylinder (see Fig. 6-44) are adverse and
there is long-term friction between the
concrete and delivery cylinder, if slurry
leakage not caused by the damage of
concrete seal is found, check if the delivery
cylinder is damaged or broken during pulling.
The broken position and damage degree of
delivery cylinder must be inspected with light
when the engine and agitator shutoff valve
02 -02 02
3- 03-
are closed.
3- 0 3
Fig.6-44 Delivery Cylinder 3-0
3-
2 02 2 02 2 02
w
w6.5.6 w w w w
xia xia xia
Delivery line
All metal pipes and pipeline components
should be checked for wall thickness and
condition at frequent intervals and all results
of such inspections must be recorded. Any
used components in storage should be tested
before being returned to service. Delivery
pipe that has a wall thickness less than the
recommended thickness for the pump’s
designed maximum concrete pressure should
not be used.
0 3 -02Hoses that are used to pump 03-02 3-02
-
023 should be visually inspected before
concrete
023
-
023-0
w 2 2 2
a wconcrete pumping operations. Damaged
a ww or w w
i
x worn hoses shall not be used. x i xia
Overview
The delivery line is composed of tube
assembly and boom tube. The tube assembly
comprises the tube from the hinge elbow to
the slewing center of rotary tower. Boom pipe
comprises the tube from the slewing center to
the top of boom. The delivery line mainly
comprises straight tube, elbow, tapered tube,
2 02 02
3-0 support, etc.
coupling, tube 3- 3-
02 3-0 02 3-0 023-0
w w 2 straight tube mainly comprises
The
w
2
wthe w w 2
xia standard 3m straight tube and matching
xia xia
straight tube with customized length. The
delivery line of boom is attached at outside

6-51
Maintenance
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0
02boom, and its length matches with 202 3-0 023-0
2
place of
w 2
iaw boom length through adjustingxiatheww w w
xthe xia
matching straight tube.

(1) Clearance

There must be 3mm clearance between

various tubes (see Fig. 6-45) of delivery line.
This clearance can be automatically gained
through installation a seal ring.

(2) Matching straight tube

02
3- matching straight tubes for 02 02
The lengths0of
3 - 3 - 03- 3-0
3-
platform 2 02and boom are different. Before 202 2 02
ww ww w w
xr eiap l a c i n g t h e m a t c h i n g s t r a i g h t txuiab e , xia
according to the related information on
matching tube assembly and matching tubes
of boom in the Spare Parts Drawing Volume,
confirm the positions and lengths of all
matching tubes.
Fig.6-45 Mounting Clearance of Pipeline
The related dimensions of pipelines produced
by SANY Heavy Industry Co., LTD can be [1] Pipe clamp
gained from the specifications. [2] Seal ring
2 2 [3] Delivery pipe
3 -0 3 -0 3-02
- 0 - 0 3-0
2 0 23 2 02 3
2 02
ww w w
Use of delivery line
a w w
i
xProper use of delivery xia
line can effectively xia
prolong the service life of delivery line.

(1) Straight tube

Turning the straight tube by 120o or 180 o

every pumping 5000 cubic meters can lead to
even distribution of abrasion and increment in
service life of straight tube. Especially to the
delivery line with longer service life (generally
the service life2is not less than 2 cubic
3-0 3- 02 3-02
meters), the-0efficiency
02 3 is more obvious.
02 3-0 023-0
w 2 w 2 w 2
(2)wElbow w w
xia xia xia
a. Turning the elbow by 180 o every
pumping 5000 cubic meters can lead to Fig.6-46 Elbow

6-52
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2
0even 02 3-0 023-0
w 2 distribution of abrasion (see Fig. 26-
w w 2
w aw is w
xia 46). The outside abrasion of an ielbow
x
larger than the inside abrasion or the
xia
abrasion of straight tube.
Therefore, when measuring the wall thickness
of an elbow, special attention should be paid
to the wall thickness at the side of external
arc.

b. As to the same type of elbow, since they

are installed at different positions of
boom, their service lives are also
3 -02Generally, the service life of the 03-02
different.
0 3-02
23- last elbow is the shortest. 2In023-
0second 023-0
2 2
ww addition to the general flow friction w
awwear, w w
xia x i
the elbow at this place also is subjected xia
to the impact of the gravity of concrete
when working, which increases the
abrasion of pipeline (see Fig. 6-47)

In order to uniform the service lives of the

whole set of delivery pipeline, SANY Heavy
Industry Co., LTD has specially produced
thickened elbow for this place. The detailed
specifications for this elbow refer to the Spare
-02 Volume.
Parts Drawing
3 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-53
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
2 replacement of the whole set of 202 3-0 023-0
NOTE:20 The 2
ww p i p e l i n e i s m o r e e c o n o m i c tihaawnw w w
xia x xia
replacement of the worn tube

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-47 Delivery Pipe

[1] Elbow [6] End hose
[2] Matching straight tube [7] Seal ring
[3] 3m standard straight tube [8] Clamp
2
-0Boom 2 02
[4]
0 3 (5) 3-0 clamp
[9] Fixing 3-
023- [5] Elbow (thickened) 02 3-0
[10] Rubber pad 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-54
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
w2 2 2
.

w
Measuring the wall thickness
w w w w
xia xia using
Wall thickness testing should be tested xia
an ultrasonic test instrument or other suitable
approved methods. All testing shall be carried
out by competent authorized personnel. The
test equipment shall be calibrated regularly
and maintained according to the
manufacturer's requirements.

Pipe must not be used if the wall thickness is

less than that recommended by the pipe
manufacturer
0 3 -02 for the maximum concrete 03-02 3-02
-
023 of the pump. The suppliers of pipes
pressure
023
-
023-0
2
w concrete pumps should be able to provide2 2
a wfor ww w w
i
x data on the minimum pipe wall thickness xia for xia
differing pump pressures. The minimum wall
thickness of single wall pipe is dependent on
the grade of pipe, the maximum working
concrete pressure of the pump and the
diameter of the pipe.

Where the supplier's information is not

available, minimum wall thickness shall be
calculated using the formula in AS 4041. The
table below
0 3 -0is2 calculated using the formula in 03-02 3-02
23- which provides default minimum
AS 04041 023
-
023-0
2
w wall thicknesses for 108 mm & 133 2 2
wpipe wwmm w w
xia (4.3 in. & 5.2 in.) outside diameter seamless
xia xia
steel pipes at different concrete pressures.

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-55
Maintenance
SYG5260THB 370C-10
3- 02 3- 02 3-02
02 3-0 3-0 3-0
These 2minimum thickness values cannot be 202 2 02
w w w
iaw for pipe with diameters greaterxthan
xused iaw xia
w
those specified, nor can the table be
extrapolated for other grades of pipe.

Table 6-11 Minimum Pipe Wall Thickness

Minimum Pipe Wall Thickness/mm (in.)

Outside Diameter Of Pipe

Max.Pressure
Grade 200 Grade 250 Grade 350/ST-52

KPa psi 108mm(in) 133mm(in) 108mm(in) 133mm(in) 108mm(in) 133mm(in)

2
0653 -02 02
4.500
3- 2.2(0.1) 2.7(0.11) 1.7(0.06)
3 2.1(0.88) 1.3(0.05) 1.6(0.06)
3-
6.00002
3-0 870 2.9(0.2) 3.5(0.14)
3-0
022.3(0.1) 2.8(0.11) 1.7(0.06) 023-0
2.1(0.08)
w2 w 2 w2
xiaw8.000 1.160 3.8(0.15) xia
N/A w 3.0(0.12) 3.7(0.15) 2.3(0.10) w
xia 2.8(0.11)
10.000 1.451 N/A N/A 3.8(0.15) N/A 2.9(0.12) 3.5(0.14)

12.000 1.741 N/A N/A N/A N/A 3.4(0.13) N/A

The min. wall thickness of delivery line (see

Fig. 6-48).

(1) Follow the Operating Instructions

supplied with the test instruments when
carrying out measurements. Do not measure
the wall thickness
3 - 02 of the delivery line at just 3 -02 3-02
one -
point,0 but around the entire
3- 0 3-0
2 023
circumference of the delivery pipes. The 202 2 02
w ww w
aw
ximinimum wall thickness is shown in iathe
x xia
w
graph below.

(2) When the wall thickness of delivery tube

reaches the min. value, immediately replace it.
Especially before pumping concrete with large
cubic meters, the pipelines with wall
thicknesses approaching the min. value must
be replaced. Otherwise, explosion may occur Fig.6-48 Minimum Wall Thickness
during construction, the progress of
engineering will be influenced, and even the
-02
life will be threatened.
3 3- 02 3-02
02 3-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

6-56
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 NOTICE w 2 w 2
w iaw w
xia Pipes and bends must be
x
replaced as
xia
soon as the wall thickness has declined to
the value for the minimum wall thickness.
It should be specially noted that the
influence on delivery line caused by the
impact of dynamic load during pumping
can not be accurately calculated. It
depends on many factors in the procedure
of pumping; therefore, the delivery line
may break 0 2 if the working pressure is
-even -02 02
0 3 0 3 3-
2 - permissible range. In the event
within3the
0 0 23- 023-0
2 2 2
ww
of blockage, the working pressure w also w
a a w w
i i
x will fluctuate. If the wall thicknessx can not xia
reach requirements, the delivery line will
also break.

(3) If no test instrument is available, a hard

wood hammer or rubber hammer can be
used to knock the delivery line when the line
is empty, and judge the wall thickness
through the sound (see Fig. 6-49). The
method has2 large error and requires rich
3 -0 3-02 3-02
practical
3 - 0 experience.
3-0 3-0
2 02 2 02 2 02
w w w w w w
xia NOTICE
xia xia
No not use metal substances to knock the
delivery line; otherwise dent will occur
and lead to acceleration in abrasion as
well as the inner peeling of the reinforced
Fig.6-49 Check of Delivery Pipe Wall
layer on the high-strength compound Thickness by Knocking
wear-resistance tube.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-57
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
02 3-0 023-0 023-0
w 2 CAUTION w 2 w 2
iaw
xNever x iaw xia
w
increase the wall thickness, outer
diameter and length of delivery line;
otherwise the service life of boom will be
reduced, influencing the stability of this
pump truck and potentially leading to
breaking of boom and tilting of pump.

Checking the pipe coupling

Check the concrete pipe couplings for signs
-02 loose fasteners, wear or
of leakage, damage,
0 3 3-02 3-02
23- condition.
any abnormal
0 023-0 023-0
ww2 w w 2
w w 2
xIfiaa coupling is found to be damaged, worn
xia or xia
in an abnormal condition, replace it with a
new SANY approved coupling.

If a coupling is leaking or has loose fasteners,

torque the fasteners using the torque values
Fig.6-50
in “Pre-tightening Torques of Bolts (without
lubrication)” on page 6-8.

Replacing the delivery line

The delivery line is2 subdivided into two sections:
3 -0 pump-boom delivery line. 3-02 3-02
boom delivery
- 0line;
3-0 3-0
2 023 2 02 2 02
wthickness w w
iaw iaw w
Wall
xThe x
starting points for laying the pipe on the xia
boom are the hinge pivot points. The straight
delivery line run from pivot point to pivot
point. They are no more than 3 m long. The
delivery line is matched to the arm length
concerned by means of the adapter pipes.

The length of the pump-boom delivery line is

also adapted by means of adapter pipes.

3-02 3-02 3-02

02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-58
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 023-0
w 2 NOTICE w 2 w 2
w iaw w
xia Do n ot e xceed t h e d el i ver y
x
l i ne w a l l
xia
thickness specified on the rating plate and
in the machine card. The machine’s
stability can be impaired by additional
weight.

NOTICE
Should you wish to re-equip your machine
to a delivery2line of greater wall thickness,
0 3 -0 stability will have to be 03-02 3-02
- - 3-0
the machine’s
2 023
recalculated and checked and approved 2 023 2 02
w w w
xiawby an authorized inspector. iaw
x xia
w

Untensioned assembly
The boom delivery line must be fully fitted
with the arm assembly relieved of tension:
the arm assembly is not under tension in the
transport position if each arm is lying freely
on the rest provided for this purpose; when
unfolded if each arm is supported, the arm
assembly is not under tension.

3- 02 3-02 3-02
023-0 CAUTION
02 3-0 023-0
w 2 w 2 w 2
wIf the tension on the arm packageiawis not w
xia x
fully relieved during assembly, stresses
xia
may occur in the delivery line on
movement of the placing boom and
consequential damage may be caused to
the pipe brackets and to the placing
boom. Furthermore, the boom may swing
up and down causing the end hose to
swing and strike out during pumping
operations.

-02 3-02 3-02

23-03
Clearance
3-0 3-0
2 0
Aw clearance of 4 mm must be maintained 2 02 2 02
w w w
iaw of
xia between the delivery pipes over thexwhole xia
w
the delivery line, so that the welding neck

6-59
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 butt against the couplings without 202 3-0 023-0
w 2
rings can
w w 2
iaw This clearance is achieved either: xiaw
xplay. xia
w
● automatically, through the use of a C
seal (triple-lip seal), or

● manually, by adjustment, using a feeler

gauge. seal C seals (triple-lip seals) are
used where the delivery line runs in a
straight line and there is no rotational
movement. The 4 mm clearance is
created automatically.
-02 -02 3-02
2 -03
NOTE: No3triple-lip seals may be used in the
2 3 -03 3-0
0 joints in the pipe bends. A seals 20
2pivot 2 02
w
w are used: ww w w
xia xia xia
● if the delivery line does not run in a
straight line;

● in the pivot joints; and at the assembly

coupling at the tip of the boom. The
spacing of 4 mm must be set using
the feeler gauge.

Coupling
Couplings with a 2threaded closure are closed
0 3 -0 nuts. These nuts may not 0 3 -02 3-02
using self-locking
-
023 but must be replaced each time 2023
-
023-0
2
be re-used,
w 2
iawcoupling is fitted. ww w w
xthe xia xia
Fitting an A seal
● Push the A seal over the fixed delivery
line pipe.

● Lay the pipe to be attached in the pipe

bracket and push it up to the fixed pipe.

● Set the clearance of 4mm between the

pipes using a feeler gauge.

● Fix the pipe

0 3 -02to be attached in the pipe 3-02 3-02
23-
brackets.
0 023-0 023-0
w2
w Push w 2 w 2
x●ia iaw
the A seal over the two weld-on
x xia
w
rings.

● Fit the coupling and secure it.

6-60
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0 3-0 3-0
202 a triple-lip seals
Fitting 2 02 2 02
w●w w w w w
xia Push the triple-lip seals over thexiawelded- xia
on ring of the fixed delivery line pipe.

● Lay the pipe to be attached in the pipe

bracket and push it up to the fixed pipe.

● Push the pipe to be attached as far as

the stop in the ring seal.

● Fix the pipe to be attached in the pipe

brackets.

● 02
Fit the -coupling
3
and secure it.
3-02 3-02
3-0 3-0 3-0
202delivery line
Boom
w starting points for laying the pipe w w 2 02
w 2 02
wThe w
xia xia on the xia
boom are the pivot points.

● Grease all couplings and seals well

internally before assembly.

NOTE: Use a multipurpose grease based on

lithium soap marked K2K. Install the
bends in the fitting couplings at the
pivot points.
● Align the2 bends such that the straight
3 -0 be connected without tension. 3-02 3-02
pipes
3- 0 can
3-0 3-0
2 02 2 02 2 02
w
wFix the bends. w w w w
xia ●
xia
Install the fixed length delivery pipes.
xia

● Install the adapter pipes last.

Pump boom delivery line

The pressure pipe is the starting point for
assembly.

NOTE: You should use only high-pressure

pipes when replacing these delivery

0 3 - 2
line 0pipes. Only C seals (triple-lip
0 3 -02 3-02
- are used throughout the pump- 3-
023boom delivery line.
seals)
02 023-0
w 2 w 2 w 2
w iaw w
xia ● x
Grease all couplings and seals well xia
internally before assembly.

6-61
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 a multipurpose grease based on 202 3-0 023-0
NOTE:2Use 2
ww lithium soap marked K2K. ww w w
xia xia xia
● Fit the reducer pipe to the pressure pipe
with a coupling. The coupling must be
capable of rotating with the pressure
pipe. The reducer pipe, which must be
located in a vibration absorber, may not
turn either.

● Fit the boom connection pipes as far as

the bend on the riserpipe.

3- 02 02 02
NOTE: The 0delivery
3 - pipe for the end boom
3 - 03- 3-0
3-
2 02
should be installed from the front (big 202 2 02
ww end) to the end (small end) ofiathe ww w w
xia x xia
boom. Then fix the clamp and U bolt.
Other boom delivery pipe should be
installed form both end to the middle,
and fix the clamp and U bolt from
both end to the middle as well
All the clamp on the boom should be
installed vertically (the bolt of the
clamp should be vertically installed to
the side plate of the boom).
02
3- the end elbow, do not first 02 02
When-0install
3 3 - 03- 3-0
3-
2 02
screw down the nut of the clamp. 202 2 02
ww After finishing install the end delivery
ww w w
xia xia xia
pipe, insert adjusting plates according
to the actual clearance, and then
screw down the nut of the clamp.

6.6 Slewing Mechanism

6.6.1 Overview
The slewing mechanism is a transmission
mechanism composed of the ball-bearing
-02 gear transmission and
slewing ring, 3Slewing
0 3-02 3-02
23- in Fig. 6-51.
gear, as0shown 023-0 023-0
w w2 w w 2
w w 2
xia xia xia

6-62
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 023-0
.

w 2 w 2 w 2
w w w
xia xia xia
14
17 12 27
13 24 28

16
11
24 28
21 26 27
13 15 20
18
19
02 02 02
3- 03- 3-03- 3-0
3-
2 02 2 02 2 02
w w ww w w
xia xia xia
10
25 9 8
22 7
23 13
18 6

4
5 3

1
02 02 2
02
3- 03- 3-03- 3-0
3-
2 02 2 02 2 02
w
w Fig.6-51Slewing Mechanism ww w w
xia xia xia
[1]Motor [15]Pipe connector
[2]Bolt [16]Annular plate
[3]Reducer [17]Bolt
[18]Nut
[4]Washer [19]Screw pulg
[5]Bolt [20]Oil cup
[6]Eccentric disc [21]Gasket
[7]Washer [22]Washer
[8]Screw [23]Bolt
[24]Washer
3 - 02
[9]Dust-proof ring
[25]Gasket 03-
02 3-02
0 2 3-0[10]Cooper pad [26]Oil 2 023
pipe
-
023-0
w2 2
[11]Gear
w w w
xia
[12] Slewing bearing iaw
[27]Bolt
x[28]Washer xia
w
[13]Washer
[14]Bolt

6-63
Maintenance
SYG5260THB 370C-10
3-02 3- 02 3-02
0 2 3-0 02 3-0 023-0
6.6.2 2Slewing gear transmission 2 2
ww w w w w
xia xia xia
Overview
The structure of Slewing gear transmission
(see Fig. 6-52), check and maintenance
intervals.

Checking slewing gear transmission brake

function
Below is the procedure outlining how to test
the performance 2of the braking function for
3 -0 3- 02 3-02
0
the slewing gear
- transmission.
3 3-0 3-0
2 02 2 02 2 02
w
(1)awSet up the machine in a clear area afor w w
i
xnormal iw xia
w
concrete pumping operations. x 8

(2) Extend the boom as shown in the 9

11
illustration. See “Extending the Boom” on
page 4-34 for details on operating the boom
system. 10 12

(3) Carefully slew the boom in both

directions while monitoring the brake
function stopping distance. Fig.6-52 Structure of Slewi n g gear
transmission
● If the stopping
0 3 -02 distance is unusually long 0 3 -02 3-02
0
- t o s t o p , t h e s l e w i n g g e a r 23-
o r s l2o3w
0 [1] Output Shaft
023-0
2 2 [2] oil cup 2
a ww
transmission braking system may be
a ww
at
w w
i
x the end of its life cycle. x i [3]
[4]
vent plug
vent elbow
xia
[5] Reducer
● If the stopping distance is normal the [6] vent plug
[7] Nameplate
slewing gear transmission braking
[8] Oil drain
system is functioning properly. [9] Rubber hose for brake
[10] Brake
(4) After testing procedures are complete, [11] Oil drain
[12] Fender cover
retract the boom and outriggers and shut the
truck engine OFF.

3-02 3- 02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-64
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 2 3-0 023-0
(5) w 20
Remove the drain plug (a) from the w 20 w 2
w w w
xiaslewing gear transmission and inspect xia the xia
drained fluid condition.(see Fig. 6-53)

● Dark colored fluid with a strong, unusual

odor indicates the fluid is probably
burned. As a result, the braking system
has been overheated and should be
a
replaced.

● Chunks or small fragments of braking

material in the fluid indicates that the

0 3 -02
braking material is failing or the brakes
3 -02
Fig.6-53
0 3-02
3-
are 2simply
0
worn out and in need of 23-
0 023-0
2
wreplacement. w2 w 2
w w w
xia xia xia
● Contact your SANY distributor if the
braking system needs repair.

Changing the slewing gear transmission oil

(1) Position the truck chassis on a flat level

b
surface.

(2) Place a suitable container under the drain

Min
plug to catch the oil. Remove plugs (a)
2 02 02
3-0 case to properly drain.
to allow reducer 3- 3-
23-0 2 3-0 023-0
20 drained, install plug (a) and fill case
(3) Once
w w 20 w 2
w w w
xiathrough oil cup (b) until oil level reaches
xiaMin xia
level of the oil cup. a

(4) For correct oil and amount. See Table 6-

9 on page 6-17 for the type of oil.

(5) Torque plugs (a) to 15 N.m.

-02 02
Fig.6-54 02
0 3 3- 3-
02 3 -
023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-65
 Maintenance
SYG5260THB 370C-10
3-02 3- 02 3-02
23-0 02 3-0 023-0
20 Ball-Bearing Slewing Ring
6.6.3 2 2
ww w w w w
xia xia xia
Overview
The structure of ball-bearing slewing ring (see
Fig. 6-55), maintenance interval (see Table.
6-1 on page 6-4, Table. 6-2 on page 6-5 and
Table. 6-3 on page 6-7 ).

2
3 4

3-02 6
3- 02 3-02
023-0 2 3-0 5
023-0
2 70
2 2
w w w w w w
xia xia 8 xia
9
8

10

12 11

14
15
13
16

3-02 3 -02 3-02

3-0 0 3-0
17

02 02 3- 18 02
w 2 w 2
19
w 2
w w w
xia xia xia
Fig.6-55 Structure of Ball-bearing Slewing ring
[1]Bolt M10 [6] Turntable [11]Bolt M6 [16] Eccentric wheel
[2]Baffle [7] Slewing bearing [12]Sealing plate [17] Screw M6
[3]Pin [8] Idle pulley [13]Fixed revolving tower [18] Reducer
[9] Gear [19] Bolt M16
[4]Axis pin [14]Copper mat (II)
[5]Copper mat(I) [10]Oil cup [15]Dust-proof ring

Checking the ball-bearing slewing ring

(1) Grease the ball-bearing slewing ring

through the
0 3 -02 filling seat of ball-bearing 03-02 3-02
slewing
0 2 3- ring every 50 hours of operation or 3-
02 023-0
2
every week. As to the lubrication of ball-2 2
ww ww w w
xia bearing slewing ring, apply grease xia on xia
various lubricating points of bearing through
the delivery line of grease.

6-66
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
(2)20
Check 2
if foreign matter exists between 2
w w w
xiaw gears. If any, immediately remove them.
iaw
x xia
w
(3) Check the gear surface of reducer for
abrasion every three months and apply
grease on the gear surface.

NOTE: After long-term stop of pump, apply

sufficient grease on the ball-bearing
slewing ring.
Checking the connecting bolts on the ball-
bearing slewing ring
-02 -02 3-02
(1) Check
2 3 -03 the torque condition for the23-03 3-0
20
fasteners (a) on the rotary tower system20 2 02
w w w
xiaw every 1000 hours of operation or every
iawyear.
x xia
w
(2) The tightening torque for the slewing
bearing fasteners is 1,210 N.m (892 lbf.ft).
Visually inspect all connecting bolts on the
ball-bearing slewing ring for looseness, ware
or damage. Any missing bolts should be
replaced.

NOTE: The loosened connecting bolt of ball-

bearing slewing ring should not be

3 - 02 tightened. Replace it with new 3-02

directly
3-02
2 -0
3high-strength bolt of the same size. 3-0 3-0
2 0 Oil the thread and the head 2
bearing02 2 02
ww ww w w
xia xia
surface and tighten the replacement xia
bolts.

6.7 Transfer Case and Drive Shaft

The transfer case is used to switch the power
output, and transfer power to the chassis
during traveling as well as the oil pump
during concrete pumping.

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-67
Maintenance
SYG5260THB 370C-10
3-02 3- 02 3-02
0 2 3-0 023-0 023-0
6.7.1 2Transfer case 2 2
ww w w w w
xia xia xia
The structure of transfer case is as shown in
Fig. 6-56.

3-02 3- 02 3-02
023-0 2
023-0 023-0
w 2 w 2 w 2
w w w
xia 3
xia xia

Fig.6-56 Transfer Case

[1] Oil filler connector
[2] Plug at oil level checking port
[3] Plug at oil-drain outlet

Daily inspection and maintenance of transfer

case

0 3 -02 oil for transfer case and

Check the lubricating
0 3 -02 3-02
023
-
the pre-tightening torque for the bolts for
023
-
023-0
2 2 2
ww
connecting
a
the drive shaft and transfer casew
iaw w w
i
xas well as the bolts of the transfer xcase xia
hanger, and fill lubricating grease to the
extension section of drive shaft once every
week or every 50 working hours.

(1) After the pump is placed horizontally,

close the engine and cut off the power
supply to avoid unauthorized starting.

(2) Check two stroke switches and cables on

the transfer case2 for readiness, water
- 0 3- 02 3-02
03 insulation.
resistance and
- 3-0 3-0
2 023 2 02 2 02
w
(3) Check the tightening torques of w
bolts w
aw
xiconnecting iaw
the drive shaft and transferxcase xia
w
and transfer hanger bolt for looseness. If
any, tighten them.

6-68
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
w 2 CAUTION w 2 w 2
w iaw w
xia When the lubricating oil
x
level in
the
xia
transfer case exceeds the required
position, the transfer case will easily
generate heat when working, so as to
make the lubricating oil easily get bad,
affecting the lubrication of inner gear and
bearing of the transfer case. In case of
serious situation, the bearing and tooth
surface of gear will be burnt out due to
bad lubrication.
3-02 3-02 3- 02
23-0 02 3-0 023-0
20 2 2
ww w w
Changing the transfer case oil
w w
xia xia case
Change the lubricating oil of transfer xia
every 500 hours of operation or every half
year and clean the transfer case. Remove dirt
and hazardous substance to ensure the
reliable operation of transfer case.

(1) Park the truck-mounted concrete pump

flatly, shut down the engine and cut off the
power to avoid unauthorized startup.

(2) Screw off the plug at oil-drain outlet to

-02
03lubricating
drain the oil in the transfer case. 3-02 3- 02
0 23- 02 3-0 023-0
2
w Screw
(3) off the breathing cover and w 2fill w 2
xiaw w
a the
appropriate volume of diesel oil xiinto xia
w
transfer case to remove the deposits and
dirt inside. The breathing cover of transfer
case filler pipe is at the inner side of the Breathing
cover
revolving tower (see Fig. 6-57).

(4) Collect the drained lubricating oil with a

proper container, and then dispose it
according to the relevant environmental
protection regulations.
Fig.6-57 Schematic Diagram of Breathing
(5) Mount the
0 3 -02 plug at the oil-drain outlet. 0 3 -02 of Transfer Case Filler Pipe
Cover
0 3 -02
(6)20
23-
Fill gear oil of the appropriate grade from 2 023
-
2 023
-
ww ww ww
xia the oil filler at the breathing cover xia till it xia
reaches the bottom of oil level checking port
of the transfer case and some oil overflows.

6-69
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
02 the plug at oil level checking port 202 3-0 02 3-0
w 2
(7) Mount
w w 2
x aw the breathing cover.
iand iaw
x xia
w
(8) Start the truck-mounted concrete pump
and check if the transfer case works
normally.

6.7.2 Drive shaft

3- 02 3-02 3-02
02 3-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

Connecting to transmission Connecting to rear axle

Fig.6-58 Drive Shaft

Use a grease gun to apply lubricating grease

to the extension section of the front/rear drive
shaft and the cross bearing of the transfer
case once a week (See Fig. 6-58).

0 3 -02 0 3 -02 3-02

Check the
0 23- pre-tightening torque for the 2023- 02 3-0
2
connecting bolts of drive shaft and transferw 2
a ww w w w
i
xcase, gearbox and differential, etc. Check xia if xia
the seal rings of cross bearings at both ends
of drive shaft are in good condition.

3- 02 3-02 3-02
02 3-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

6-70
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
0 23-0 02 3-0 023-0
6.8
w 2 Hydraulic System w 2 w 2
w w w
xia xia
The hydraulic system is composed of the
xia
hydraulic pump, valve bank, accumulator,
hydraulic motor, oil cylinder, line, etc. When
pumping, carefully observe the working status
of hydraulic system, e.g. if the hydraulic fluid
temperature is normal, the operation of
radiator is normal and if the oil pump and
motor have abnormal noise, etc.

02
6.8.1 Overview
3- 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.6-59 Structural Drawing of Hydraulic Oil Tank

[1] Air filter

[2] Oil level gauge
[3] Hydraulic oil tank
3-02 [4] Oil-drain valve 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-71
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
0 23-0 023-0 023-0
6.8.2 2Changing the hydraulic fluid 2 2
ww w w w w
xia xia xia
NOTE: Cleanliness is of the greatest possible
importance in the maintenance of
hydraulic systems. You must make it
impossible for dirt or other impurities
to enter the system. Even small
particles may cause valves to be
scored, pumps to seize and choke
and control bores to become blocked.
Hydraulic fluid drums must stand for
some time
0 3 -02 before the fluid is taken 0 3 -02 3-02
023
from - them. Never roll the barrels to 23-
0 023-0
w 2where you will be drawing off the fluid.w 2 w 2
w iaw w
xia Clean bungs, filler caps and xtheir xia
surroundings before opening them. If
possible, you should use a filler unit to
fill up the hydraulic system. Never
leave the tank lid open longer than
necessary.
Preparation
The following work must be completed before
starting the full fluid change:
02
- remote control. 3-02 3-02
03the
(1) Switch off
- 3-0 3-0
2 023 2 02 2 02
a ww
(2) Switch the hydraulic pumps off.
w w w w
x i xia xia
(3) Reduce fluid pressure completely.

(4) Check the contamination indicator on the

vent filter of the fluid reservoir. When the red
check ring is visible in the inspection glass,
you must replace the filter element for the
vent filter .Close the engine.

(5) Switch the drive engine off.

(6) Secure the system

2 against unauthorized
- 0 3-02 3-02
starting. 03 - 3-0 3-0
2 023 2 02 2 02
ww
(7) Secure your working area and fix
ww
notices
w w
xitoa the blocked controls and setting devices.
xia xia

6-72
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
w 2 WARNING w 2 w 2
w iaw w
xia x
The accumulator pressure in pressurized
xia
systems must be released. Failure to do
so may result in a sudden rupture in the
accumulator or even endanger persons.

Changing the fluid

NOTICE
You must make sure you collect the old
2
i c-0f l u i d a n d d i s p o s e o f i t i n -02 02
h y d r a u l3
0 0 3 3-
-
a c c0o2r3d a n c e w i t h t h e r e g u l a t i o n s0.23
-
023-0
w 2 w 2 w 2
wBiologically degradable hydraulic w fluids w
xia must also be disposed of separately xia from xia
other waste, just like mineral hydraulic
fluids. Failure to do so will result in
pollution to the environment.

(1) Remove a hose from the hydraulic

system tank and drain off the fluid. Position
of the drain valve.

2
(2) hen disconnect
0 all hoses from the tank.
02 02
3- 3- 3-
(3) 0Wipe3-0
2 out all the openings with a lint-free02 3-0 023-0
2 2 2
wwcloth. Wipe as far into the tank as ipossible
ww w w
xia when doing this. You should also remember
xa xia
that there may also be separate apertures
intended for tank cleaning.

(4) Remove all filter inserts.

(5) Change all filters and refit the filter

elements.

3- 02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-73
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
023-0 023-0 023-0
w 2 NOTICE w 2 w 2
iaw
xOnly x iaw xia
w
fill the tank through the mesh in the
filler inlet. Fill up the tank up to the
Maximum" marking after bleeding and a test
run. Use only the hydraulic fluids specified in
the lubrication recommendations. Failure to
do so may result in instability in operating
positions or serious damage to the machine.

(6) Replace any defective hoses.

0 2 02 02
03- with new fluid.
(7) Fill the tank
3-0
3-
3-0
3-
2 0 23- 02 02
(8) Remove
w the dirt deposits from the oilw 2 w 2
aw
xicooler. xia
w
xia
w

(9) Check all screwed joints and tighten

where necessary. Check all flared screwed
joints.

(10) Check the electrical connections.

(11) Carry out all function checks.

(12) Bleed hydraulic system.

f
-02 test runs.
(13) Carry out several
3 03-
02 3-02
3-0
02 all the safety equipment, markings 202 3- 023-0
w 2
(14) Refit
w Fig.6-60 w 2
x aw notices you have removed.
iand iaw
x xia
w
Draining the hydraulic oil tank

(1) Locate the fill ports (a) for the hydraulic

system on the upper chassis. There is one
location; on the left side of the chassis
below the boom tower, see Fig. 6-60 for the
position (a).

(2) Remove the fill vent filters (b) and

discard the filters. See Fig. 6-61for the
2 02 02
3-0
position of (b). 3- 3-
2 3-0 23-0 023-0
20 the drain locations (c) below thew 20
(3) Locate
w w 2
aw chassis hydraulic tank on the leftxiside
xipump aw xia
w
of the unit, see Fig. 6-62 for the position of
(c). Fig.6-61

6-74
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
2 an appropriate container under the 02 3-0 023-0
(4)20
Place 2 2
ww ww w w
xia drain port, remove plug (d) and open xia valve c xia
(e) to drain the hydraulic oil from the tank,
see Fig. 6-62 for the position of (d) and (e).

NOTE: For proper container size, see Table.

6-10 on page 6-19 for details.

Cleaning and inspecting the hydraulic tank

(1) Remove covers (f) to inspect or clean the

e d
inside of the tank sections after it has been
02 0 2 02
03- 3- 3-
emptied. Fig.6-62
023- 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
NOTICE
Never use water or toxic liquids to clean
the inside of the tank. These chemicals
could damage the system.

(2) If you will be cleaning the tank, it is

recommended to use mineral spirits to wash
the inside of the tank.

(3) Once the tank is clean and dry, reinstall

2 02 02
3-0 (f).
access covers 3- 3-
23-0 2 3-0 023-0
(4)20 20
Close valve (e) and reinstall plug (d). See 2
w w w w w w
xia Fig.6-61 for the location of e and d.xia xia
(5) Refill hydraulic tank with fresh oil through
the vent fill ports on the top of the tank.

NOTE: For fluid type and amount, see table

6-9 on page 6-17 and table 6-10 on page 6-
19.

(6) Install the vent filter and resume normal

operation.

3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-75
Maintenance
SYG5260THB 370C-10
3- 02 3- 02 3-02
23-0 02 3-0 02 3-0
20
6.9 wAccumulator w 2 w 2
w w w
xia xia xia
6.9.1 Overview
The accumulator is composed of housing,
1
capsule, oil valve, gas valve, etc. (see Fig. 6-
63). Common sense about the use of
2
accumulator:

-02 -02 4
02
0 3 0 3 3-
023 -
02 3-
02 3-0
w 2 w 2 w 2
iawThe w w
x(1) xia in
rubber capsule storing nitrogen xia
the accumulator has slight gas permeability.
Fig.6-63 Structure of accumulator
After using for a certain time, the gas
pressure will decrease; therefore the [1] Gas valve
working pressure of accumulator should be
[2] Capsule
checked at least once every year. When the
[3] Housing of accumulator
oil temperature is 50°С, its pressure is
7MPa (68.6bar). The permissible pressure [4] Oil valve
range of accumulator (see Fig. 6-64).

(2) If the actual value is 75% or less than

specified value,
0 3 -02 the accumulator must be 0 3 -02 3-02
-
023gas.(3) The accumulator can only 2023
filled with -
02 3-0
2
be wfilled with nitrogen. Never use otherw w 2
i aw
x gases.(4) iaw
The working pressure, gas xfilling
Air pressure
xia
w
bar (MPa)
pressure and capacity (See Table. 6-12). 78.4 (8)

Table 6-12 Charging Pressure and Capacity Upper limit

68.6 (7)
Working Charging
Capacity 63.7 (6.5) Allowable
Pressure Pressure pressure
58.8 (6) range
16MPa 7-8 MPa 10L
53.9 (5.5)

49 (5) Lower limit

NOTICE 44.1 (4.5)

T h e c h e ck i n-g02a n d o i l f i l li n g w o r k o f -02 0 10 -02
0 3 0 3 30 50 70
0 3
a c c u m u2l3a-t o r m u s t b e p e r f o r m e d b y 23- 23-
oil temperature (°C)

2 0 2 0 2 0
ww
professional
a
person to avoid nonstandardw
w ww
Fig.6-64 Allowable Pressure of Accumulator
i
xoperation. xia xia

6-76
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 023-0
w 2 DANGER w 2 w 2
w iaw w
xia The accumulator should be
x
filled with
xia
nitrogen. Never use other gases. If it is
filled with air, nitrogen, etc., explosion
may occur.

6.9.2 Checking the nitrogen pressure

2
of accumulator
0 02 02
3- 3- 3-
How
3-0
02to test the nitrogen pressure of the 02 3-0 023-0
w 2 2 2
waccumulator ww is w w
xia xia xia
when no gas filling equipment
available:

(1) Start the machine to build the pressure in

accumulator until it reaches 10MPa.

(2) Press E-STOP button.

(3) Slightly open the unloading ball valve of

accumulator to slowly relieve pressure in the
accumulator. With the gradually relieving
pressure in accumulator, the pointer on the
pressure 3 02 will move slowly. As soon 3-02
-gauge 3-02
2
as 0the3- pre-filled pressure of accumulator is023-0
0
023-0
2
wreached, 2
w will w 2
w the reading on pressure w
gauge w
xia suddenly decrease, that is, the indication
xia at xia
this time is the nitrogen pressure in the
accumulator.

(4) If the nitrogen pressure in the

accumulator is not between 7-8MPa, adjust
it to 7-8MPa.

6.9.3 Nitrogen filling and pressure

adjustment of accumulator
-02 3-02 3-02
-03
(1) Preparation
3 work before nitrogen filling:
3-0 3-0
2 02 2 02 2 02
w● w w w
remove the gas filling gap and protective w w
xia hood from the accumulator; xia xia

6-77
Maintenance
SYG5260THB 370C-10
3- 02 3- 02 3-02
3-0
02the handle of gas filling tool anti- 202 3-0 023-0
● 2
turn 2
ww iaw
w w w
xia clockwise to the end position andxthen xia
connect it to the gas filling valve on the
accumulator;

● Connect the joint at another end of hose

to the nitrogen bottle.

(2) Gas filling or gas supplement: screw in

the handle of gas filling equipment clockwise
until the pressure gauge on the gas filling
equipment displays pressure; then slowly
open the cut-off
0 3 -02 valve on nitrogen bottle to 0 3 -02 3-02
gradually 3-fill nitrogen in the capsule, and
0 2 0 23- 023-0
2
thenw close the cut-off valve on the nitrogenw 2 w 2
i aw Observe the pressure gauge onxiathe
x bottle.
w
xia
w
gas filling equipment and repeat above
procedure until the reading reaches the
upper limit in figure; unlock the vent valve
on the gas filling equipment to discharge the
remained nitrogen; disassemble the gas
filling equipment; check the gas filling valve
for leakage; if not, install gas filling cap and
protective hood.

(3) Gas discharging or adjustment: open the

vent valve; 3turn
0 -02 the handle clockwise to 0 3 -02 3-02
allow the
-
023crown bar to open the vent valve 2023
-
023-0
core w 2 w w 2
aw downwards for discharging gas; xwhen
xithe i aw xia
w
gas discharging is completed, turn the
handle back to the original position; remove
the gas filling equipment; check the gas
filling valve for leakage; if not, install the gas
filling cap and protective hood.

The method of pressure adjustment is similar

to that of gas filling. If the pressure is high,
operate as per gas discharging procedure; if
the pressure is low, operate as per gas
-02
supplement procedure.
3 3- 02 3-02
023-0 3-0 3-0
2
(4) Temperature compensation of nitrogen: 202 2 02
w ww w
aw gas pressure changes with xiathe
xithe xia
w
temperature. The gas pressure of

6-78
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
w 2
accumulator at 50 ℃ is set as 7MPa
w 2 w 2
xiaw (68.6bar). iaw x xia
w
For gas filling at normal temperature, adjust
in accordance with figure; for general
inspection, observe the hydraulic fluid
temperature, e.g. if pressure is lower than the
lower limit, refill gas.

6.10 Oil Filter

-02
6.10.1 Replacing
3
hydraulic oil filters
3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
wBoom hydraulic filter w w
xia xia xia
The boom hydraulic filter is located on the
pump chassis near the hydraulic cooler.

(1) Place a suitable container under the filter

to catch any hydraulic oil, remove bolt (c)
and remove can-ister (d) and replace the
hydraulic filter element. (See Fig. 6-66).

(2) Reinstall canister (d) with new filter

element and install and tighten bolt (c). c
2 2 02
3-0
-0 system and check for leaks. 3-0 3-
(3) Operate
023 02 3-0 d
023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.6-66

3- 02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-79
Maintenance
SYG5260THB 370C-10
3- 02 3-02 3-02
3-0
2 installing the filter cartridge, if 202 3-0 023-0
NOTE:20When 2
w ww w
iawthreads are not aligned, the screwing
xthe xia of xia
w
filter cartridge will immediately be subjected to
large resistance. Do not apply excessive force
and the installation threads of filter cartridge
should not be damaged. Draw back the filter
cartridge, realign the tread and screw it to
install it. When the filter cartridge is tightened
to the end position, it should be unscrewed by
1/4-1/2 turn.

6.11 Metal -Breather

02 02 02
03 3- 3-
3-
T h e m2e02t a l b r e a t h e r i s l o c a t e d o n t h e 202
3-0 023-0
2
ww fluid tank of revolving tower (see
hydraulic ww w w
xia xia xia
Fig. 6-67). Since the construction site has
plenty of dust, the air filter should be replaced
every year. The air filter is integrated with its
filter element. For replacement, remove the
old filter and just install a new one.

NOTICE
Treat the old filter in accordance with the
local regulation to avoid the pollution to
02 02 02
03-
the environment.
3- 3-0
3-
3-0
3-
2 02 2 02Fig.6-67 Metal Breather 2 02
6.12 w
w Hoses w w w w
xia xia xia
WARNING
Check all hoses (including hose fittings)
with the machine running. The hoses at
the slightest sign of damage or even mere
indications of threatened damage must be
replaced. Know the maximum pressur that
your machine can exert on the concrete,
and be sure that the hoses, pipes and
c l a m p s a r e3-c0a2p a b l e o f h a n d l i n g t h e 3 -02 3-02
- 0 - 0 3-0
pressure.
2 023Failure to do so may result in a 2023 2 02
suddenw rupture in the hose or piping ww w
iaw or hose end-swing and personal
xsystem xia xia
w
injury.

6-80
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 023-0 023-0
20
6.12.1Checking the hoses 2 2
ww w w w w
xia (1) Hydraulic hose (see Fig. 6-68) xia xia
Check the hydraulic hose: Dark and moist
patches on the fitting are external signs of
incipient damage, and carefully check:

a. The hose for any defect, break or porous

surface.

b. The coupling of hose for tightness.

Fig.6-68 Rubber Hose
c. The middle
- 0 2 part of hose is nonmetal. The
-02 02
0 3 0 3 3-
hose- should be prevented from aging
0to23 strong sunlight, thermal effect and
due
023
-
023-0
2 2 2
ww chemical action. ww w w
xia xia xia
NOTE: Hoses should not be more than six
years old, including a storage time of
two years. Take note of the date of
manufacture on the hoses.
(2) hose joints

a. Check the house joint for tightness.

b. The hose joints with leakage only can be

tightened
0 3 -02with the permissible torque. If 03-02 3-02
2 -
no3torque
0joint
wrench is available, tighten the 3-
02 023-0
2 until hand feels obvious increment 2of 2
ww force. If the leakage can not be stopped, ww w w
xia xia xia
replace these hose joints.

6.12.2Replacing the hoses

The procedure for replacing hoses is as
follows:

(1) Close the engine.

(2) Completely relieve the residual pressure

in the hydraulic system.
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-81
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
02 disassembling the hose joints, 202 3-0 023-0
(3) When
w 2 2
aw open it to allow the hydraulic fluid ww w w
xislightly xia to xia
flow out. After relieving the residual pressure
of hydraulic fluid in hose, continuously
disassemble the hose.

(4) Take care when undoing the joints.

(5) Close the connection points with a plug

immediately you have removed the old
hoses. No dirt may enter the hydraulic circuit
and the hydraulic circuit must not run empty.

3 - 02
Collect the overflowed oil with a vessel and
3-02 3-02
0 2 30
treat it in -accordance with the environment
023-0 023-0
2 requirements.
protection 2 2
iaww w w w w
x(6) Keep the hoses free from dirt. xia xia
(7) Fit the hoses to be free from bends or
points of abrasion.

(8) Bleed the hydraulic system.

(9) Carry out a test run and inspect all hoses

again after fitting new hoses.

CAUTION
2 02 02
3-0
0 line can not work without 03- 3-
- - 3-0
The hydraulic
3
02inner of new house should be 202 3 02
w 2
oil. The
w w 2
awan an d f r ee o f d us t . T he c r ooxike
cile
xhydraulic awd xia
w
hose is subjected to mechanical
pre-stressing force; therefore, the hose
will rebound when disassembling and lead
to injury.

6.12.3Identifying the hoses

The hose is composed of the hydraulic hose
in the middle and joints at both ends
0 2 02 02
03-
(1) Type of hose
3-0
3-
3-0
3-
0 23- 02 02
1SB w—- hydraulic rubber hose wrapped withw 2
2 w 2
w w w
xaialayer of steel wire. xia xia

6-82
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
3-0
02 hydraulic rubber hose wrapped with02 3-0 02 3-0
2
2SN—- 2 2
ww ww w w
xia two layers of steel wire. xia xia
4SP —- hydraulic rubber hose wrapped with
four layers of steel wire (medium pressure).

4SH —- hydraulic rubber hose wrapped with

four layers of steel wire (high pressure)

(2) Identification of hose

The related specifications of hose produced

by Sany Heavy 2 Industry Co., LTD can be
0 3 - 0
0 3 -02 3-02
3-0
obtained from the name of material. Take
3-
024SP20-DKOS-DKOS90-1000- 023
-
02
w 2
hose V90-XXX
w 2 w 2
xiawfor example: iaw x xia
w

Rubber hose 4SP20-DKOS-DKOS90-1000-V90-XXX

Rubber hose type Type of accessory

Type of connector at one side Mounting angle

Type of connector at the other side Assembly length

02
6.13 Electrical
3-
System
3-02 3-02
2 3-0
The0electrical system is composed of the 02 3-0 02 3-0
w 2 2 2
wcontrol cabinet, remote control, controlwwbox, w w
xia harness, etc. Periodically check the cables
xia on xia
the plug of electromagnetic valve, joint of
sensor, terminal row, toggle switch,
instrument, etc. for tightness.

WARNING
The electrical cables can not connect
other unauthorized electrical elements.
Failure to do so may result serious
2 elements or even personal
-0the -02 02
damage to
0 3 0 3 3-
023
injury. -
023
-
02 3-0
w w2 w w2 w w 2
xia xia xia

6-83
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 023-0 023-0
w20
6.13.1Electric control cabinet
w 2 w 2
iaw electric control cabinet is the key part
xThe
w
xia of xia
w
pump truck control system and composed of
the electrical control cabinet body, SANY
motion controller assembly (SYMC), Central
Power Distribution Box, SANY communicat-
ion display (SYCD), etc. (see Fig.6-69).Check
and maintenance interval (see table 6-1 on
page 6-4).

3-02 1 2 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

0 3 -02 3-02 3-02

02 3- 3
023-0 023-0
w
Fig.6-69
2 w 2 w 2
aw
xi[1] x iaw iaw
x (SYMC)
Electrical board [2] Central distribution box [3] SANY motion controller

CAUTION
Do not put other items in the electric
control cabinet, e.g. tool, gloves to avoid
disrepair to the items inherent in the
electric control cabinet. The door of
el e ct r i c c on t r ol c ab in e t i s g e ne r al l y
closed. Do not open it casually. In
2
-0inner -02 02
addition, the 0 3 of cabinet should also 0 3 3-
be dry02and 3- protected from rain water and 023- 023-0
w 2 2 2
washing.
w Failure to do so may resultww in w w
a
xithe xia xia
circuitry or connection in the electric
control cabinet to be affected with damp.

6-84
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 023-0
w 2 CAUTION w 2 w 2
w w w
xia xia xia
When repairing other components, if
welding work is required, the general
switch of power supply for chassis should
be closed, and the ground wire of welder
should be directly connected to the part to
be welded so as to avoid damage to the
electrical elements in the electric control
cabinet.

0 3 -02 check the connection of relay 03-02

(1) Periodically
3-02
- for tightness. If the relay is23-
and 23box
0 023-0
w 2
damaged, replace it with new one ofw the 20 w 2
w w w
xia same specification. xia xia
(2) If trip occurs in the circuit breaker, timely
check the circuit to find the reason. When
short-circuit or other faults of circuit are
eliminated, replace it with new circuit
breaker of the same specification. If you
have any question about the specification of
circuit breaker and in the event of circuit
fault, connect the after-sale service engineer
in time.
0 3 -02 3- 02 3-02
23-
(3) Periodically check the connections23-0 3-0
2 0
between plug board and central power 20 2 02
ww w w w w
xia distribution xia SANY
box, electric circuit board, xia
motion controller (SYMC), SANY communica-
tion display (SYCD) and aviation plug for
tightness. If any, tighten it timely.

WARNING
When replacing the circuit breaker, only
the circuit breaker of the same
specification can be adopted. Never use
product with2 current larger than specified
3-0
value.-0Failure to do so may result in -03
-02 3-02
023 damage to the circuitry or even 023 023-0
2
serious 2 2
ww ww w w
xia injury to persons. xia xia

6-85
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
02 3-0 023-0 023-0
2 2 2
ww
6.13.4Outrigger
ia
operation box w w w w
xThe xia to
outrigger operation box is mainly used xia
3
conduct related operation on outrigger
through cooperating with the multi-way valve
of outrigger (see Fig. 6-72). In the event of 2

emergency, the E-STOP button on panel can

be used to ensure the safety of equipment.
Check and maintenance intervals (see Table
1
6-2 on page 6-5)

(1) Periodically check the installation screw

3 -02 leg for tightness. If any,
of support operation
0 0 3 -02 3-02
-
023 tighten the screw to ensure it is 2023
immediately
-
023-0
2 2
ww secured.
reliably ww w w
xia xia xia
(2) Waterproof seal is used between the Fig.6-72 Control Box for Outriggers
operation box panel and box. If the fixing
screw of panel is loosened, check the seal. [1] E-STOP button
If necessary, replace it and then tighten the [2] Toggle switch
installation screw of panel. [3] Control box

(3) Periodically check the E-STOP button of

operation box, toggle switch, and aviation
plug for tightness. If any, tighten it in time.

3-02 CAUTION 3-02 3-02

2 3-0 2 3-0 023-0
After
w 20
every construction, the operationw 20 w 2
iaw panel should be timely cleaned;
xbox xia
w
xia
w
otherwise the concrete will cure at the
acting position of E-STOP button or push-
button switch and result in malfunction of
switch.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-86
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2 3-0 02 3-0 023-0
w 20
6.13.5Mechanical encoder
w 2 w 2
wThe iaw w
xia mechanical encoder is used toxmeasure xia
and limit the rotation control angle of boom
(see Fig. 6-73). Check and maintenance
intervals (see Table 6-2 on page 6-5) 1
(1) Apply grease on the slewing part of
2
mechanical encoder every 50 hours of
operation or every week.
3
(2) Periodically check the working condition
of two sensors on the mechanical encoder
and the sensing distance of sensor (less
3 - 02 3 -02 3-02
- 0
than 5mm); if the installation nut of sensor is - 0 3-0
023 re-adjust the measuring distance
loosened,
2 2 023 2 02
w w w
xiaw of sensor and tighten it. x iaw xia
w
(3) Periodically check the tightening condition
Fig.6-73 Mechanical Encoder
of plug board of mechanical encoder and
harness for tightness. If not, tighten it timely; [1] Sensor
the plug board should be fixed with the [2] Mechanical encoder
harness to prevent the wire from [3] Rotary reducer
disconnecting.
(4) After every maintenance operation of
mechanical encoder, re-fix the wire to avoid
damage caused by gear.

0 3 -02 0 3 -02 3-02

023
-
6.13.6Temperature sensor
023
-
023-0
2
w temperature sensor is used to measure 2 2
wThe ww w w
xia the hydraulic fluid temperature. Its measuring
xia xia
range is -30°C~90°C(see Fig. 6-74. In the
event of fault in temperature sensor, timely
check the connection between sensor and
plug board of harness for tightness. In the
event of fault in sensor itself, replace it timely.

NOTE: The pump truck is furnished with 2

temperature sensor. When the display
Fig.6-74Temperature Sensor
shows the temperature sensor 1 has
fault,
0 3 -02switch the default setting of 0[1]3 -02Temperature sensor 0 3 -02
- - -
2 023control system to the temperature 2 023 [2] Hydraulic oil tank 2 023
ww sensor 2 through the operation w
iaw of iaw
w
xia x
display to ensure the normal operation
x
of construction.

6-87
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
23-0 023-0 023-0
w20
6.13.7Liquid level sensor
w 2 w 2
iaw liquid
xThe sensor is used to measure
w
xiathe xia
w
water level in the water tank. If the water
level is too low, the water pump will stop (see
Fig. 6-75).

(1) Periodically check the connection

between the liquid level sensor and plug
board for tightness. If not, secure it timely.

(2) If the water tank is fully filled with water

but the liquid level sensor is not active, it
may be stuck3-in02the water tank or has been 3-02 3-02
- 0 3-0 3-0
damaged.023 Adjust or replace it in time. 02 02
w w2 w w 2
w w 2
xia xia xia
Fig.6-75 Liquid Level Sensor

[1] Water tank [3] Water drain ball valve

[2] Liquid level gauge

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-8 8
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 02 3-0 023-0
w w2
6.13.9Proximity switch of w2
transfer
w w w 2
xia case xia xia
The proximity switch of transfer case is used
to switch the pumping and travelling status. If
this switch has fault, the pumping may not be
conducted (see Fig. 6-78）.

(1) Periodically check the plug of transfer

case switch for tightness. If not, secure it
timely.

(2) If the transfer case switch can not be

- 02 -02 -02
turned -0to desired position or has damage, -03
3 - 0 3
023 or replace timely.
adjust
2 2 023 2 023
ww ww ww Case
Fig.6-77 Proximity Switch of Transfer
xia xia xia

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-8 9
Maintenance
SYG5260THB 370C-10
3-02 3- 02 3-02
23-0 023-0 02 3-0
20
6.13.10Rocker switch 2 2
ww w w w w
xia xia xia
The rocker switch is located in cab (see Fig.
6-78).

Periodically check the performances of rocker

switches for general power supply, pumping,
traveling, etc. If some plug board for switch is
loosened, secure it timely.

NOTE: When switching the pumping and

traveling status, the chassis gearbox
must be 3 - 02in neutral position. Never 3 - 02 1 2 3
3 -02
0
- forced switching under when 23- 0 - 0
2 023
conduct
2 0 2 023
ww putting into gear. ww Fig.6-78 Rocker Switches in Cabiaww
xia xia x
[1] Switch for power supply of electric control cabinet
[2] Switch for pumping
[3] Switch for traveling

6.13.11Electromagnetic valve and its 6 5

plug 4 3
2
1

Periodically 0 3 -02 the electromagnetic valve

repair 0 3 -02 3-02
to ensure
-
023the normal operation of equipment 2023
-
02 3-0
2 2
(seewwFig. 6-79). ww w w
xia xia xia
(1) The plug of electromagnetic valve has its
own working indicator. When the power
supply is switched on, the indicator will be
on, by which the following reasons for
malfunction of electromagnetic valve can be Fig.6-79 Boom Multi-way Valve
confirmed: circuit fault or electromagnetic [1] Electromagnetic valve for boom head
valve fault. slewing
[2] Electromagnetic valve of arm 1
(2) In order to prevent the installation screw
[3] Electromagnetic valve of arm 2
for plug of electromagnetic
2 valve, the
0
3- is filled with silica gel. When 02
[4]3-Electromagnetic valve of arm 3 3 -02
0
installation-hole - 0 - 0
the plug
2 02of3 electromagnetic valve is removed 2023[5] Electromagnetic valve of arm 42023
w ww ww5
aw maintenance, re-fill the silica gel and
xifor xiare-
[6] Electromagnetic valve of arm
xia
tighten the screw.

6-90
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0 2 3-0 023-0
20
6.13.12Electrical 20
leveling gauge(Optional) 2
ww ww w w
xia xia xia
The electrical leveling gauge is used to
measure the leveling status of pump truck
when the outrigger is in place (see Fig. 6-80).

Periodically check the connection between

the electrical leveling gauge and plug board
of harness for tightness. If not, secure it
timely.

Fig.6-80 Electronic Leveling Device

2 WARNING
3-0 02 02
During 3 - 0
construction, if warning is given 3 - 03- 3-0
3-
2 02 2 02 2 02
ww
because the pump truck can not
ww
meet
w w
xia leveling requirements, adjust outriggers
xia xia
timely. Never directly disconnect the plug
of electrical leveling gauge. Otherwise,
there will be risk of tilting.

6.13.13Wire
The wire is used to connect different
electrical elements (see Fig. 6-81).
2
-0 check the plug board of wire 03-0 2 02
(1) Periodically
0 3 3-
3- seal of three-way and corrugated023-
and02the 023-0
2
wtube outside the wire. If one of them w 2is w 2
w w w
xia loosened, secure it timely. xia xia
(2) Remove concrete and foreign matters on
wire timely to avoid prevent circuit from
damage.

(3) During construction and maintenance, Fig.6-81 Wire

carefully protect the circuit from the damage
of circuit or failure in seal structure caused
by external force.

2 02 02
3-0
6.13.14Wireless remote control system 3- 3-
3-0
T h2e02m a i nt e n a n c e , c ar e a n d s e r v i c e 2o0f2
3-0 023-0
w 2
wwireless remote control system are conducted ww w w
xia xia xia
as per the maintenance manual supplied by
the manufacturer of this remote control

6-91
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
3-0
2 addition, the safety operation is 202
0In 3-0 023-0
system.
w 2 2
iaw ww w w
xconducted xia of
as required by the manufacturer xia
remote control system.

Plug to completely drain off water in the

cleaning room and draw out the piston head
to conduct cleaning and checking.

The cleaning room should be clean and no

deposit is allowed on the piston rod of oil
cylinder.

3 02
During forward-pumping or reverse pumping,
3 -02 3-02
0
- the cleaning room is muddy, 23- 0 3-0
0 3
if water 2in
2 0 02
w
immediately stop the machine and check thew 2 w 2
iaw
xconcrete seal. xia
w
xia
w

During pumping, if the water temperature in

the cleaning room is too high, timely replace
with fresh water.

CAUTION
For construction in cold weather, e.g.
winter, completely drain off water in the
cleaning room to avoid icing to damage to
2 02 02
machine. 03-0 3- 3-
023- 023-0 023-0
w 2 w 2 w 2
w w w
xia CAUTION
xia xia
Do not add lithium-based grease in the
cleaning room; otherwise the hydraulic
system is easily be polluted and faults will
frequently occurs.

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-92
 Maintenance
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0
2 2 2

G
w w w w w w
xia xia PA xia
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-93
Maintenance
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0
2 2 2

G
w w w w w w
xia xia xia
PA
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

6-94
 Specifications
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

Specifications
3- 02 3- 02 3- 02
02 3-0
7 2Specifications 02 3-0 02 3-0
2 2
ww w w w w
xia xia xia
7.1 Technical Data ..................................................................................................7-3
7.2 Dimension .........................................................................................................7-5
7.3 Boom Operating Range ....................................................................................7-6

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

7-1
Specifications
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

WARNING

3-02 3
Always read the Safety 0section -0 2
of this 3-02
023-0 manual before attempting
0 2 3 - to operate this 023-0
w 2 2 2
w wwto do this could result
equipment. Failure w w
xia xia
in machine damage, personnel injury or xia
death.

7-2
 Specifications
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
2
0 3-0 023-0 023-0
7w 2SPECIFICATIONS w 2 w 2
w w w
xia xia xia
7.1 Technical Data

Overall Parameters

Length 11250mm

Width 2550mm

Height 3850mm

complete vechicl gross mass 26500 kg

02 02 02
3- 03- 3- 03- 3-0
3-
2 02 2 02 2 02
w w w w
xia iaw
Boomxand Outrigger Specifications xia
w

Vertical reach 36.5 m

Horizontal reach 31.8 m

Reach depth 20.9 m

Minimum unfolding reach 7.5 m

Length 7550 mm
1st section
Articulat ion 89°

Length 6025 mm
0nd2 02 02
3- 03-2 section 03-
u-lation
Artic3 18 0 ° 3-0
3-
2 02 2 02 02
w w Length 5835 mwm2
w w w
xia 3rd section xia Articulation
x1ia80°
Length 6660 mm
4th section
Articulation 230°
Length 6355 mm
5th section
Articulation 180°

Rotation ±360°

Outrigger spread L-R-front 6110mm

3- 02 Outrigger spread L-R-rear

3- 02 7200 mm
3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

7-3
Specifications
SYG5260THB 370C-10
3-02 3- 02 3-02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia
Pump Specifications

Low pressure 160 m3/h

Output
High pressure 100 m3/h
Low pressure 8 Mpa
Delivery pressure
High pressure 13 Mpa

Delivery cylinder diameter 230 mm

3-02 Stroke length 3- 02 1900 mm 3-02

023-0 023-0 02 3-0
w 2 Hydraulic system
w 2 Open loop
w 2
w w aw
xia System oil pressurexia xi
32 MPa
Fuel tank capacity 320 L

Water tank capacity 350 L

Pipeline size 125 mm

End hose length 3m

End hose diameter 125 mm

Chassis brand SANY
Chassis model SYM5350THB1E-3RST
2 2 02
3-0 Engine type 3-0 P11C-WE 3-
023-0 Engine maximum net power 023-0 309kW/1900rpm02 3-0
w 2 w 2 w 2
xiaw Emission standard
xiaw aw V
China stage
xi
Capacity of fuel tank 600L
Displacement 10.5
Max.speed 90km/h

3-02 3- 02 3-02
023-0 023-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

7-4
 Specifications
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 023-0 023-0
7.2
w 2 Dimension w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
wFig.7-1 w w
xia xia xia

7-5
Specifications
SYG5260THB 370C-10
3-02 3-02 3-02
2 3-0 023-0 023-0
20
7.3 wBoom Operating Range w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

3-0 3-0 3-0
Fig.7-2202 2 02 2 02
ww w w w w
xia xia xia

7-6
 Specifications
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia PA xia
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

7-7
Specifications
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia xia
PA
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

7-8
 Appendix
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

Appendix
3- 02 3- 02 3- 02
02 3-0
8 2Appendix 02 3-0 02 3-0
2 2
ww w w w w
xia xia xia
8.1 Hydraulic Basic Diagram ..................................................................................8-3
8.2 Electrical Basic Diagram ...................................................................................8-5
8.3 Specifications of twin pipes ........................... .................................................... 8-11

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3- 02
02 3-0 02 3-0 02 3-0
w 2 w 2 w 2
w w w
xia xia xia

8-1
Appendix
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

WARNING
2 -02 02
3-0 3 3-
023-0 Always read the Safety-0section
0 2 3 of this
023-0
w 2 w 2
manual before attempting to operate this
w 2
w w to do this could result w
xia xia xia
equipment. Failure
in machine damage, personnel injury or
death.

8-2
 Appendix
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 02 3-0 023-0
8w 2APPENDIX w 2 w 2
w w w
xia xia xia
8.1 Hydraulic Basic Diagram

02 02 02
SQ1 SQ2 SQ3

3-03- 3-0
3-
3-0
3-
2 02 2 02 2 02
w w w w w w
xia A
B
xia xia

A B

DT2
P T
A B
NG32
B
P T
A
DT8 A B DT9

P T

A B

A B
P T DT7
DT3 DT4
P T

DT1
A B
A B
16MPa
A B
P T
DT5 DT6
P T

32MPa

3- 02 3-02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3-02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
wFig.8-1 Basic Diagram of Pumping Hydraulic
w System w
xia xia xia

8-3
Appendix
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
x iaw x iaw xia
w
Fig.8-2 Basic Diagram of Boom Hydraulic System

8-4
 xia
xia
xia
xia

w
w
w
w

w
w
w
w

2
2
2
8.2

02
02
02
2

3-0
3-0
3-0
3-0

3-
3-
3-
3-0

02
02
02
2

remote control remote control vicinity control chassis odograph pump position
storage battery reflectoscope side mark lamp uper equipment horn chassis horn control power start emergency stop control overflow valve emergency stop control power hand lamp standby application standby application engine flameout engine start
power emergency stop emergency stop signal switch indicate

Fig.8-3 Electrical basic diagram 1

xia
xia
xia
xia

w
w
w
w

w
w
w

2
2
2
20 Electrical Basic Diagram w 20

02
02
02
2

3-0
3-0
3-0
3-0

3-
3-
3-
3-0

02
02
02
2

xia
xia
xia
xia

w
w
w
w

w
w
w
w

2
2
2
2

02
02
02
02

3-0
3-0
3-0
3-0

3-
3-
3-
3-

02
02
02
02
SYG5260THB 370C-10

8-5
Appendix
 xia
xia
xia
xia

8-6
w
w
w
w

w
w
w
w

2
2
2
2

02
02
02
02
Appendix

3-0
3-0
3-0
3-0
pump proximity switch emergency stop dynamic switching detection outringger position detection pressure sensor outringger boom
eectric control cabinet panel hydraulic oil

swing cylinder swing cylinder main cylinder main cylinder

3-
3-
3-
3-
SQ1 SQ2 vicinity control remote control pressure output output remote
SQ3 SQ4 pump running left rear right front right rear pump farward pump backard horn move rightward move leftward move leftward move rightward main system agitate lreverse oil level temperature operation limit
high/low increase decrease control
left front

02
02
02
02
SYG5260THB 370C-10

Fig.8-4 Electrical basic diagram 2

xia
xia
xia
xia

w
w
w
w

w
w
w
w

2
2
2
2

02
02
02
02

3-0
3-0
3-0
3-0

3-
3-
3-
3-

02
02
02
02

to chassis control interface circuit

running pump pump position engine speed

gear box PTO flameout left right left right left right
governing remote
boom pressure energy air cooling boom 1 boom 1 boom 2 boom 2 boom 3 boom 3 boom 4 boom 4 boom 5 boom 5
main pump overflow valve horn control left rotate right rotate
valve high/low switch accumulator valve extension retraction extension retraction extension retraction extension retraction extension retraction
main cylinder reversing power main cylinder reversing
position switch indicate speed detection swing cylinder
HOWO SANY valve (low pressure) valve (high pressure)
reversing

xia
xia
xia
xia

w
w
w
w

w
w
w
w

2
2
2
2

02
02
02
02

3-0
3-0
3-0
3-0

3-
3-
3-
3-

02
02
02
02
 Appendix
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

program download & debug use

CAN communication interface

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
SYMC controller power & communication

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.8-5 Electrical basic diagram 3

8-7
Appendix
SYG5260THB 370C-10
3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

remote control
3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
chassis
xia xia xia
ECM displayer

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3- 02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.8-6 Electrical basic diagram 4

8-8
 Appendix
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

to A1 MOD interface circuit

3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

chassis interface circuit

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
to SYMC MOD interface circuit
engine ECM

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

Fig.8-7 Electrical basic diagram 5

8-9
Appendix
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

to A1 MOD interface circuit

motor velocity
odometer

mileage sensor

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w

SANY chassis interface circuit

xia xia xia

to SYMC MOD interface circuit

3-02 3-02 3-02

engine ECM

023-0 02 3-0 023-0

w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
Fig.8-8 Electrical basic diagram 6

8-10
 Appendix
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
23-0
8.320Specifications of twin pipes 202 3-0 023-0
2
ww ww w w
xia xia xia
To regulate the use of twin pipes, bring down
the cost for customers and avoid misoperation
which lead to premature failure,warranty period
fault and the reduction of service life, specially
designed the specification.

Must ensure that the weight of the conveying

pipe which is installed or increased is in acco-
rdance with the requirements of equipment
manufacturers of concrete pump. Cannot
2 02 02
3-0weight limit.
exceed the 3- 3-
023-0 023-0 023-0
w 2 w 2 w 2
w If it is not in accordance withthe instructions
iawwithin w
xia to install, the consequences will be xnot xia
the scope of the warranty of Hunan SANY
Zhongyang Machinery Co., Ltd.

8.3.1Installation Instructions

(1) During the installation and operation of the

individual pipeline components,make sure
that the axes of the joint collars. Thereby
the pipes are not axially offset or at angle
with each
0 3 -02other.If this is not the case, the 03-02 3-02
- and flanges will be unequally stressed.
023 Fig.
joints
0 23- 023-0
2
w (see 8 -9 ) w 2 w 2
w w w
xia xia xia

angle offset

3- 02 3-02 3-02
3-0
02 8-9
Fig. 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

8-11
Appendix
SYG5260THB 370C-10
3- 02 3-02 3-02
023-0 023-0 023-0
w 2 WARNING w 2 w 2
w w w
xia xia xia
The centre lines of the respective compone-
nts must be aligned and centred with each
other.If this is not the case, the joints and
flanges will be unequally stressed and
single-sidedly overloaded in the event of
high internal pressure.

(2) During transportation or for assembly and

2
disassembly work,the conveying pipe should
-02 02
3-0 with care. It is prohibited
be properly-0handled 0 3 3-
to throw
3 pipe to the ground or other hard 023-
02the 023-0
2
w The direct impact on conveying pipe w2 w 2
w
objects.
a ia w w
xiby the forks of the forklift truck should bex av- xia
oided. During transportation, wood or other
soft package should be used between pipes.
(see Fig. 8-10
(

Fig.8-10

(3) It is forbidden to use the hard objects (such

as stone,hammer,levering tools,etc.) knock on
the surface of the2delivery pipe. If it is needed
3 -0knocking the conveying pipe 3-02 3-02
to positioned
- 0by
3-0 3-0
0 23
during 2assembly, must use soft tools, and 20
2 2 02
w ww w
iaw
xgradually xia
tapping in order to reduce the impact
xia
w
on the conveying pipe. (see Fig. 8-11)

Fig.8-11

WARNING

Do not use hard objects (such as stone,

hammer, levering tools ,etc.) konck the
delivery pipe, otherwise
2 it will lead to dam-
3 -0 3-02 3-02
3 0 the inner tube.
nification -of
02 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

8-12
 Appendix
SYG5260THB 370C-10
2 2 02
3-0 3-0 3-
02 3-0 023-0 023-0
w 2 w 2 w 2
w If there is a blockage, it is not recommen-
iaw w
xia xia
(4)
x
ded to dismantle the front pipe to remove
the blockage with quite some force.If must
adopt this method,please install the block-
age protection ring.(see Fig. 8-12)

Fig. 8-12

3-02 3- 02 3-02
02 3-0 WARNING
023-0 023-0
w 2 w 2 w 2
wIf blockage protection ring is not installed,
aw w
xia the inner tube and wearing sleevexiof the
xia
bloc kage pipe may be in the risk of being
rushed out when dismantle the front pipe
to remove the blockage with quite some
force.

(5) The pipe may be wearied unequally in

turn around
pumping process. It is suggested to rotate
the pipe by 180° or change its direction in
-02 the lifetime of the pipe.
order to increase
0 3 3- 02 3-02
3- 8-13)
(see2Fig.
0 023-0 023-0
w w2 w w 2
w w 2
xia NOTICE xia turn xia
When installed conveying pipe, if there is a
direction tab on the conveying pipe, you
should be strictly in accordance with the
direction for installation. Ensure the cleann-
ess of the connection head and the mounted
Fig. 8-13
surface of the flange. There should not be
any sundries caused wear.

3-02 3- 02 3-02
02 3-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

8-13
 Appendix
SYG5260THB 370C-10
3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

E
3-02 3-02 3-02
023-0 023-0 023-0

G
w 2 w 2 w 2
w w w
xia xia
PA xia
K
AN

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
BL

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

8-14
 3-02 3-02 3-02
023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3-02 3-02 3-02

023-0 023-0 023-0
w 2 w 2 w 2
w w w
xia xia xia
www.sanygroup.com
3- 02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

3- 02 3- 02 3-02
02 3-0 02 3-0 023-0
w 2 w 2 w 2
w w w
xia xia xia

SANY AUTOMOBILE MANUFACTURING CO., LTD.

SANY Industry Town, Economic and Technological Development Zone, Changsha,

Hunan China 410100
Tel: 0731-84031888 Fax: 20731-84031999
3 -02
Email: Sanyservice@sany.com.cn
0 3- 0 3-02
23- 02 3-0 2 3-0
Service20Hotline: 4008 87 8318 2 Complaint Hotline: 4008 87 931820
ww w w ww
xia xia xia
Materials and specifications are subject to change without notice in accordance with our continuous technical innovations.
Featured machines in photos may include additional equipment.

Copyright SANY HEAVY INDUSTRY CO., LTD.

No copy or reproduction without the written permission from SANY HEAVY INDUSTRY CO., LTD.