(Page 249-391) PARTS MANUAL 4

ELECTRICAL AND STARTING SYSTEM
7C - 1 899 BATTERY GP
S/N: 1TS1 -UP
24 VoLT, 66 AMPERE
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT
sMcs - 1 401 i01 6981 49
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 (PRODUCTLEVET) PAGE
1 1 2V -7397 1 CABLE AS
E 1 sp-o747 CABLE (00GA) (BLACK) (20CM)
2 1 5M-9205 1 TERMINAL AS (NEG)
3 1 5M-9204 1 TERMINAL AS (POS)
(EACH TERMINAL AS INCLUDES)
4 1 1M.6119 1 BOLT-BATTERY TERMINAL (5/16-18X1.375 IN)
1 1M.6120 1 NUT.BATTERY TERMINAL (5/16.18 THD)
5 1 9G-0004 2 COVER-TERMINAL (RED)
6 1 9G-0003 2 COVER-TERMINAL ( BLACK)
7 1 3T-5857 2 BATTERY (12 VOLT)
I 1 5M-9204 1 TERMINAL AS (POS)
I 1 sM-920s 1 TERMINAL AS (NEG)
1O 1 1M.6119 1 BOLT-BATTERY TERMINAL (5/16-18X1.375 IN)
1 1lvl.6120 1 NUT-BATTERY TERMINAL (5/ 16- 18 THD)
:-ORDER BY THE CENTIMETER
GRAPHIC #1 <END> 9001 85831
SEBP2522:10 of ELECTRICAL AND STARTING SYSTEM 249

7C-1900 BATTERY GP
S/N: 1TS1.UP
24 VoLT, 100 AMPERE
FOR USE WITH BATTERY SUPPORT
AN ATTACHMENT
sMcs - 1 401 i01 6981 s0
NOTE NO REF PARTNUMBER QTY 1 2 3 4 s 6 (PRODUCT LEVEL PAGE
1 1 2V -7397 1 CABLE AS
E 1 sP-o747 CABLE (00GA) (BLACK) (20CM)
2 1 5M-9205 1 TERMINAL AS (NEG)
3 1 5M-9204 1 TERMINAL AS (POS)
4 1 1M.6119 1 BOLT-BATTERY TERMINAL (5/16-18X1.375 IN)
1 1M.6120 1 NUT-BATTERY TERMINAL (5/16-18 THD)
5 1 9G-0004 2 COVER.TERMINAL (RED)
.(
b 1 9G-0003 2 COVER -TERMINAL BLACK)
7 1 3T.5760 2 BATTERY (750 AMP) (12 VOLT) (LOW MAINTENANCE)
E-ORDER BY THE CENTIMETER
GRAPHIC #1 <END> 900214497
250 ELECTRICAL AND STARTING SYSTEM of sEBP2s22-10

7C-1977 BATTERY GP
S/N:
1TS1.UP
24 VoLT , 92 AMPERE. LoW MAINTENANCE
FOR USE II'ITH BATTERY SUPPORT
AN ATTACHMENT
sMcs-1401 i01 6981 54
NOTE NO REF PART NUMBER OTY 12345 6 {PRODUCT LEVEL) PAGE
1
'1
2V -7397 1 CABLE AS
E 1 5P-0747 CABLE (00GA) (BLACK) (20CM)
2 1 5M-9205 1 TERMINAL AS.(NEG)
3 '1
5M-9204 1 TERMINAL AS (POS)
4 1 1M-6119 1 BoLT-BATTERY TERMINAL (5/16-18X1.375 IN)
1 1M-6120 1 NUT-BATTERY TERMINAL (5/16-18 THD)
5 1 9G-0004 2 COVER-TERMINAL (RED)
6 1 9G - 0003 2 COVER -TERMINAL ( BLACK)
7 1 9G-4233 2 BATTERY (12 VOLT) (DRY)
(EACH INCLUDES)
1 7N - 0060 6. VENT AS
I 1 8L-8413 4 STRAP - CABLE
E.ORDER BY THE CENTIMETER
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7L-7871 BATTERY GP
S/N: 1TS1.UP
24 VoLT , 172 AMPERE
AN ATTACHMENT
sMcs - 1 401 i01 831 008
NOTE NO REF PART NUMBER OTY 1 2 3 4 .5 6 (PRODUCTLEVEL) PAGE
1 1 2V -7397 1 CABLE AS .l
E 1 5P.0747 CABLE (OOGA) (BLACK) (2OCM) rll
2 1 8T.9757 1 TERMINAL AS-BATTERY (NEGATIVE)

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3 1 8G.5917 1 TERMINAL AS-BATTERY (POSITIVE)

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4 1 1M-6119 2 BoLT (5/16-18X1.375 IN)

Ilrl
1 1M-6120 2 NUT (5/16-18 THD)

5 1 9G-0004 2 COVER.TERMINAL (RED)
b 1 9G-OOO3 2 COVER -TERMINAL ( BLACK)
C 7 1 9X.972O 2 BATTERY GP (12 VOLT)
(EACH INCLUDES)
1 7N - 0060 6 VENT AS (BATTERY)
I 1 8L-8413 2 STRAP - CABLE
C-CHANGE FROM PREVIOUS TYPE
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GRAPHIC #1 <END> 900621 89-
252 ELECTRICAL AND STARTING SYSTEM of SEBP2522.':

I
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ELECTRICAL AND STARTING SYSTEM I
7L-7872 BATTERY GP
S/N: 1TS1 .UP
24 VoLT , 22O AMPERE
FOR USE WITH BATTERY SUPPORT AND DISCONNECT STI'ITCH
AN ATTACHMENT
sMcs - 1 401 i01 831 01 I
REF GRAPHIC PABT NAME SEE
NOTE NO REF PART NUMBER OTY 1234s6(pBoDUcrrEvEL) PAGE
c 1 1 9X-9730 2 BATTERY (12 VoLT)
(EACH INCLUDES)
1 7N - 0060 6 VENT AS (BATTERY)
c 2 1 8L- 841 3 2 STRAP - CABLE
c 3 1 9G-0004 2 COVER-TERMINAL (RED)
c 4 't 2V-7397 1 CABLE AS
E 1 5p-O747 CABLE (00cA) (BLACK) (20CM)
1M-6120 1 NUT (5/16-18 THD)
5 .I
1
8G.5917 1 TERMINAL AS - BATTERY ( POSITIVE )

6 1 8T-9757 1 TERMINAL AS-BATTERY (NEGATIVE)
7 1 1M-6119 1 BoLT (5/16-18X1.375 IN)
C 8 1 gG.OOO3 2 COVER-TERMINAL(BLACK)
].CHANGE FROM PREVIOUS TYPE
H
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TqAPHIC #1 <END> 900622754
:=-8P2522-10 of ELECTRICAL AND STARTING SYSTEM 253

160.5447 BATTERY GP
S/N: 1TS1.UP
24 VoLT, 90 AMPERE. LoW MATNTENANCE
AN ATTAGHMENT
sMcs-1401 i01 790401
REF GRAPHIC SEE
NO REF PART NUMBER OTY 1 2 3 4 5 6 (PRODUCTLEV PAGE
2V-7397 1 CABLE AS
1 5P.O747 CABLE (OOGA) (BLACK) (2OCM
2 1 8T-9757 1 TERMINAL AS-BATTERY (NEGATIVE
3 1 8C-5917 1 TERMINAL AS-BATTERY (POSITIVE
4 1 1M.6119 2 BOLT-BATTERY TERMINAL (5/16.18X1.375 IN
1 1M.6120 2 NUT-BATTERY TERMINAL (5116-18 THD
81.8413 4 STRAP-CABLE
1 9G.OOO3 2 COVER-TERMINAL (BLACK
1 gG.OOO4 2 COVER-TERMINAL (RED
8 1 115.2421 2 BATTERY (LOW MAINTENANCE) (12 VOLT
EACH INCLUDES
123-1373 6 PLUG AS-FILLER (BATTERY
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GRAPHIC #1 <END> 90043661 8
254 ELECTRICAL AND STARTING SYSTEM sEBP2522-10

107 -3058 BOX GP, EXTENSION TERMINAL
S/N: 6DA42OO.UP
AN ATTACHMENT
sMcs - 4460 i0067 1 688
REF GHAPHIC PART NAME SEE
NOTE NO REF PART NUMBER OTY 12345 6 (pRoDUcr LEVEL) PAGE
1 1 7W- 1089 1 BOX AS-EXTENSION
2 1 1 04 - 3045 8 BOLT.FLANGE HEAD
3 1 7W-6594 1 PLATE-BREAKER BOX
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GRAPHIC #1 <END> 900242336
sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 255

2W. 8901 BOX GP.JUNCTION
s/ilr l TSl -UP
PROVIDES BOX GP FOR ELECTRIC SHUT-OFF ON RADIATOR COOLED I'IABINE ENGINES
CANNoT BE USED WrTH 8N-5881-PAGE 383, 8N-6132-PAGE 384
AN ATTACHIIIENT
stitcs-7426 i01382641
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PBODUCTLEVEL) PAGE
Y 7W-8001 1 BOX GP.JUNCTION 260
Y 7W-8051 1 SWITCH GP (SECONDARY STOP) 377
Y- SEPARATE ILLUSTRATION
<END>
2W - 8903 BOX GP - JUNCTION

S/N: 1TS1 -UP
PROVIDES BOX GP FOR ELECTRIC SHUT-OFF ON RADIATOR COOLED ITARINES ENGII{ES
GANNoT BE USED f,irTH 8N-5881-PAGE 383, 8N-613z-PAGE 384
A1{ ATTACHiIENT
s cs-7426 i01515481
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
Y 7W-8003 1 BOX GP-JUNCTION 261
Y 7W-8051 1 SWTTCH GP (SECoNDARY SToP) 377
9G-3186 2 TERMINAL-SPADE (18 GAUGE. 4.17MM)
BD sP-5677 WIRE (18 GA)
B USE AS REQUIRED
D ORDER BY THE METER
Y SEPARATE ILLUSTRATION
<END>
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256 ELECTRICAL AND STARTING SYSTEM SEBP2522-10

4W.9601 BOX GP. JUNCTION
S/N: 1TS1.UP
ENERGIZED TO SHUT OFF ENGINE PROTECTION SYSTEM
PART OF 7W.8OO1 BOX GP-JUNCTION
FOR USE WITH ELECTRIC SII'ITCHGEAR
AN ATTACHMENT
sMcs -7426 i01 834320
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
1 1 2W-8602 2 STRIP - TERMINAL
C 2 1 211 - 0130 16 NUT
C 3 1 5N-5159 5 J UMPER - STR I P
4 1 2N-3480 1 SCREW-MACHINE (10-24X0.75 IN)
5 1 2W-8684 1 STRI P - MARKER
6 1 6r-1862 1 HARNESS AS
c714w-9733-lcoNTRoLAs.GoVERNoR(ELEcTRoNIcsPEED).<
1 1P -7326 6 WASHER (4.32X4. 52X1 . 52MM THK)
8 1 2N-2258 16 RIVET- POP
I 1 2W-8603 4 MOUNT - SHOCK
10 1 4W-3925 1 BOX AS.JUNCTION
1 6V -7192 7 NUT. INSERT
11 1 2rlr-0394 1 CLAMP
12 1 4TI'-.7957 1 PLATE GP-IDENTIFICATION (JUNCTION BOX)
13 1 1 L-6561 1 PLUG
14 1 109.6507 1 SWITCH AS-PUSH BUTTON (SECONDARY STOP)
15 1 111-132s 1 BLOCK-CONTACT (2 POLE)
16 1 2ttr- 8802 4 STRIP - SEAL
17 1 4W-8471 1 RELAY-TIME DELAY
18 1 3L-4566 1 PLUG- BUTTON
19' 1 5T-3644 1 crRcurT BREAKER GP (20 AMP)
( FUEL SHUTOFF SOLENOID)
1 6V - 8376 2 SCREW-MACHINE (8.32X0. 25 IN)
1 98-7233 2 LOCKWASHER
20 1 111-1323 1 BLOCK-CONTACT (1 POLE)
21 1 75-4338 4 SCREW-MACHINE (8-32X.75IN)
22 1 6T.3642 1 CIRCUIT BREAKER AS (10 AMP) (LOGIC)
1 6V - 8376 2 SCREW-MACHINE ( 8-32X0. 25 IN)
23 1 6K-9591 2 PLUG- BUTTON
24 1 8M- 531 2 2 SPACER
25 1 7T-6365 2 HOUSING- RECEPTACLE
c 26 1 1S-9593 1 STRAP - CABLE
BD 27 1 sP-6025 LOCKWIRE
1 8S- 81 58 1 SEAL -WIRE
28 1 3E-6477 1 RELAY AS (24 VoLT) (FUEL SHUT-oFF) tE
29 1 2ttf - 8803 1 STRI P - MARKER
30 1 4F -8711 2 PLUG
31 1 2N - 3479 4 scREW (10-24XO.5 rN)
32 1 4W-3969 2 BRACKET - RETAINER
33 1 8M-3839 2 BUTTON - PLUG
C 34 1 6V-2673 1 CAP - PROTECTION
C 35 1 95-4684 4 PLUG ll
36 1 3J-1907 5 SEAL-o-RING (1 1 .89MM rD) .l
37 1 7L-0688 3 BoLT-SoCKET HEAD (10-24X1.2 IN) I
3B 1 5N-9222 1 MANIFOLD- PRESSURE

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c 39 1 4H - 3001 2 PLUG. BUTTON

C 40 1 7W-6788 2 CLAMP
C 41 1 6T.1546 1 SWITCH AS-PRESSURE (ENGINE OIL)
1 7N-7781 1 HOUSING - RECEPTACLE
1 7N-7779 1 SOCKET- CONNECTOR
7N - 7780 2 PIN - CONNECTOR
-=8P2522-10 of ELECTRICAL AND STARTING SYSTEM 257
4W-9601 BOX GP-JUNCTI0N (contd. ) i01 834320
B-USE AS REQUIRED
D-ORDER BY THE METER

sEBP2522-1C
LECTRICAL AND STARTING SYSTEM
4W- 9601 BOX GP - JUNCTION (contd. ) io18s4s2o
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GRAPHIC #1 <END> 900231 1 85
sEBP2522-10 3of3 ELECTRICAL AND STARTING SYSTEM 259

7W- 8OO1 BOX GP. JUNCTION
S/N: 1TS1.UP
PART OF 21II.8901 BOX GP.JUNCTION
FoR USE WrTH 8N-5881-PAGE 383, 8N-6132-PAGE 384
AN ATTACHMENT
sHcs -7426 i00971 488
SEE
PARTNUMBER OTY 1 2 3 4 s 6 (pRoDUcrLE PAGE
7W-8052 1 DIODE GP 294
4W.9601 1 BOX GP-JUNCTION 257
<END>
ELECTRICAL AND STARTING SYSTEM SEBP2522-10

7W- 8OO3 BOX GP.JUNCTION
S/N: 1TS1 -UP
PART OF 2W.8903 BOX GP-JUNCTION
FoR USE WrTH 8N-5881-PAGE 383, 8N-6132-PAGE 384
AN ATTACHMENT
sMcs -7 426 i01 834782
NOTE NO REF PART NUMBER QTY 1 2 3 4 s 6 (pRoDUCTLEVEL) PAGE
1 1 1S-9593 1 STRAP - CABLE
2 1 2W-8603 4 MOUNT - SHOCK
3 1 2N-2258 16 RIVET- POP
4 1 2W-8803 1 STRI P - MARKER
5 1 2W -8602 2 STRIP-TERMINAL
6 1 2N-3480 1 SCREW-MACHINE (1 0-24X0.75 IN)
7 1 6T-3644 1 CIRCUIT BREAKER Gp (20 AMp)
1 6V-8375 2 SCREW-MACHINE (8-32X0. 25 IN)
8 1 4H - 3001 2 PLUG - BUTTON
'9
1 5N-9222 1 MANIFOLD- PRESSURE
10 1 3J-1907 5 SEAL-o-RING(11.89MMrD)
11 1 95-4684 4 PLUG
12 1 4W-7957 1 PLATE GP-IDENTIFICATION (JUNCTION BOX)
c 13 1 5N-5159 10 JUMPER - STRIP
14 1 4W-3969 2 BRACKET. RETAINER
15 1 8M-3839 2 BUTTON - PLUG
16 1 5N - 4988 1 DIODE AS (5 AMP )
1 5P-1475 2 TERMINAL-SPADE ( 1 4 GAUGE)
17 1 3E - 6477 2 RELAY AS (24 VOLT)
18 . 1 6T.1546 1 SWITCH AS-PRESSURE (ENGINE OIL)
1 7N-7781 1 HOUSING- RECEPTACLE
1 7N-7779 1 SOCKET - CONNECTOR
1 7N-7780 2 PIN. CONNECTOR
19 1 4W - 8471 2 RELAY-TIME DELAY
20 1 6T.3642 1 CIRCUIT BREAKER AS (10 AMP)
1 6V-8376 2 SCREW-MACHINE (8-32X0. 25 IN)
't
98-7233 2 LOCI(1^/ASHER
21 1 3L-4566 1 PLUG- BUTTON
22 1 6K-9591 2 PLUG- BUTTON
23 1 109-6507 1 SWITCH AS-PUSH BUTTON (SECONDARY STOP)
C 1 111-1323 '1 BLOCK-CoNTACT(1 poLE)
24 1 2W-8802 4 STRIP - SEAL
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25 4F -8711 2 PLUG
26 1 1 L-6561 1 PLUG
27 1 6I-1841 1 HARNESS AS
28 1 4tT-3925 1 BOX AS-JUNCTION
29 1 4P - 0396 1 PLATE AS-JUNCTION BOX
30 2 7T-6365 2 HOUSING - RECEPTACLE
31 2 7W-1171 J CLAMP
32 2 2W-8935 1 WIRE AS
33 2 2W-8684 1 STRIP - MARKER
34 2 211 - 0130 1B NUT
35 2 7L-0688 3 BoLT-SoCKET HEAD (10-24X1.2 IN)
36 2 6V-2673 1 CAP - PROTECTION
37 2 2N - 3479 4 scREW (10-24XO.5 IN)
38 2 75-4338 4 SCREW-MACHINE (B -32X.75IN)
39 2 7W-7170 1 CLAMP
40 2 8M-5312 2 SPACER
-CHANGE FROM PREVIOUS TYPE
:=BP2522-10 of ELECTRICAL AND STARTING SYSTEM 261

7W - 8003 BOX GP - JUNCTI ON (contd. ) . i01 834782
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7W - 8OO3 BOX GP - JUNCTION (conrd. ) i01834782
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104-4388 GIRCUIT BREAKER GP
S/N: 6DA42OO.UP
450 AMPERE
FOR USAGE REFER TO CHART 4W.814s-PAGE 5OO
AN ATTACHMENT
SMGS -1420, 4461 i01 834761
1 1 104 - 4365 1 BAR (T1 -600 AMPERE)
2 1 104- 4364 1 BAR AS (T2.600 AMPERE)
3 1 104-4363 1 BAR (T3-600 AMPERE)
4 1 104.7629 1 CIRCUIT BREAKER GP (450 AMPERE)
1 104- 8680 1 SHUNT
5 1 9Y - 4275 1 FILM (TERMINAL STRIP)
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104-4389 CIRCUIT BREAKER GP
S/N:
6DA42OO-UP
5OO AMPERE
AN ATTACHMENT
-1420, 4461
sMcs i01 834880
NOTE NO REF PART NUMBER OTY 12s456(PRoDUCTLEVEL) PAGE
1 1 104-4365 1 BAR (T1 -600 AMPERE)
2 1 104- 4364 1 BAR AS (T2-600 AMPERE)
3 1 104-4363 1 BAR (T3-600 AMPERE)
4 1 104.7630 1 CIRCUIT BREAKER GP (5OO AMPERE)
1 1 04 - 8680 1 SHUNT
5 1 9Y -4275 1 FILM (TERMINAL STRIP)
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:=3P2522-10 of ELECTRICAL AND STARTING SYSTEM 265

S/N: 6DA42OO.UP
600 AMPERE
FOR USAGE REFER TO CHART 4TIU.814s-PAGE 5OO
AN ATTACHMENT
sMcs -1420, 4461 i01 843843
NorE No REF PART NUMBER QTy r z s + s o tpnoDucr LEVEL) PAGE
1 1 1 04-4365 1 BAR (T1 -600 AMPERE)
2 1 104- 4364 1 BAR AS (T2-600 AMPERE)
3 1 104-4363 1 BAR (T3-600 AMPERE)
4 1 104.7631 1 CIRCUIT BREAKER GP (600 AMPERE)
1 1 04 - 8680 1 SHUNT
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266 ELECTRICAL AND STARTING SYSTEM of SEBP2522.':

104.4391 CIRCUIT BREAKER GP
S/N:
6DA42OO.UP
7OO AMPERE
FOR USAGE REFER TO CHART 4IIII-814s-PAGE 5OO
AN ATTACHMENT
SlvlCS -1420, 4461 i01 84461 6
1 1 104-4371 1 BAR (T1 -8OO AMPERE)
2 1 104-4370 1 BAR AS (T2-8OO AMPERE)
3 1 1 04 - 4366 1 BAR (T3-8OO AMPERE)
4 1 104-7632 1 CIRCUIT BREAKER GP (7OO AMP)
1 1 04 - 8680 1 SHUNT
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GRAPHIC #1 <END> 9OO234722

104-4392 CIRGUIT BREAKER GP
S/N: 6DA42OO.UP
8OO AMPERE
AN ATTACHMENT
sMcs -142O, 4461 i01 84461 8
REF GRAPHIC PART NAME
NOTE NO REF PART NUMBER QTY 1 2 s 4 5 6 (pRoDUcr LEVEL
1 104.4371 1 BAR (T1 -BOO AMPERE
1 1O4.437O 1 BAB AS (T2.8OO AMPERE
1 104-4366 1 BAR (T3-8OO AMPERE
4 1 104-7633 1 CIRCUIT BREAKER GP (8OO AMP
104-8680 1 SHUNT
1 9Y.4275 1 FILM (TERMINAL STRIP
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S/N: 6DA42OO.UP
lOOO AMPERE
FOR USAGE REFER TO CHART 4Ii'.814s-PAGE 5OO
AN ATTACHMENT
sMcs-1420, 4461 i01 84461 9
NOTE NO REF PART NUMBER QTY r z s + s o (pRoDUCr LEVEL) PAGE
1 1 104- 4377 1 BAR AS (T1 -1200 AMPERE)
2 1 104- 4374 1 BAR AS (r2-1200 AMPERE)
3 1 104- 4373 1 BAR AS (T3-1200 AMPERE)
4 1 104.7634 1 CIRCUIT BREAKER GP (IOOO AMP)
1 1 04 - 8680 1 SHUNT
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GRAPHIC #1 <END> 900234722

S/N: 6DA42OO-UP
1 2OO AMPERE
AN ATTACHMENT
sMcs -1420, 4461 i01 844623
NOTE NO REF PARTNUMBER QTY r z s + s o lpnooucrLEvEL) PAGE
1 1 104-4377 1 BAR AS (f1 -1200 AMPERE)
2 1 1O4- 4374 1 BAR Al (T? - 1 200 AMPERE )
3 1 104- 4373 1 BAR AS (T3-1200 AMPERE)
4 1 104.7635 1 CIRCUIT BREAKER GP (1200 AMP)
1 1 04 - 8680 1 .SHUNT
5 1 9Y - 4275 1 EILU {TERMTNAL SrRrP)
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113 - 0836 CIRCUIT BREAKER GP
S/N: 6DA42OO.UP
400 AIYIPERE
AN ATTACHMENT
sMcs -1420, 4461 i01 8438s4
NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
1 113-0857 1 SHUNT - TRI P
2 1 113-0799 1 BAR (TO-630 AMPERE)
3 1 113-0801 1 BAR (T2-630 AMPERE)
4 1 113-O8OO 2 BAR AS (TI,T2-630 AMPERE)
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113 - 0838 CIRCUIT BREAKER GP
S/N: 60A4200-UP
630 AMPERE
FOR USAGE REFER TO CHART 4TU-814s-PAGE 5OO
AN ATTACHMENT
sMcs -1420, 4461 i01 8438ss
GRAPHIC PART NAME SEE
REF PART 123456 PAGE
1 113.0826 1 CIRCUIT BREAKER GP (630 AMPERE
1 13-0857 1 SHUNT-TRIP
113-0799 1 BAR (TO-630 AMPERE
113-0801 1 BAR (T2.630 AMPERE
4 1 113.0800 2 BAR AS (T1 ,T2-630 AMPERE
9Y -4275 1 FILM (TERMINAL STRIP
272' ELECTRICAL AND STARTING SYSTEM sEBP2522-1 0

*1
I

S/N: 6DA42OO.UP
8OO AMPERE
FOR USAGE REFER TO CHART 4W.8145-PAGE 5OO
AN ATTACHMENT
sMcs -1420, 4461 i0 1 843858
NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 (PBODUCTLEVEL) PAGE
1 113-0857 1 SHUNT. TRI P
2 1 113-0802 1 BAR (TO-8OO AMPERE)
3 1 113-0804 1 BAR (T2-8OO AMPERE)
4 1 131 -2831 2 BAR AS (T1.T3-800 AMPERE)
EXTENSION BOX
BRACKEI
GRAPHIC #1 <END> 900254447
/"
ii
lir

3

1 13 -0840 CIRCUIT BREAKER GP
S/N: 6DA42OO.UP
1000 AIvIPERE
AN ATTACHMENT
SMGS -142O, 4461 i01 843859
1 1 113-0828 1 CIRCUTT BREAKER GP (800 AMPERE)
1 113-0857 1 SHUNT - TRI P
2 1 113-0805 1 BAR AS (TO-BOO AMPERE)
3 1 113-0807 1 BAR AS (T2-8OO AMPERE)
4 1 131-2832 2 BAR AS (T1,T3-800 AMPERE)
EXTENSION BOX
BRACKEI
GRAPHIC #1 <END> 900254449

l1
ELECTRICAL AND STARTING SYSTEM li

S/il3 6044200-UP
1250 AiIPERE
CANNOT BE USED WITH GENEBATOR TERiIINAL STRIPS. FOR USAGE REFES TO CHART
4W-8145-PAGE sOO
AN ATTACHIIENT
silcs- 1420, 4461 i01843860
1 1 113-0829 1 CIRCUIT BREAKER GP (1250 AMPERE)
1 113-0857 1 SHUNT- TRIP'
2 1 1 13-0805 1 BAR AS (TO- 1250 AMPERE)
3 1 1 13-0807 1 BAR AS (T2-1250 AMPERE)
4 '1 131-2832 2 BAR AS (T1 ,T3-1250 AMPERE)
EXTENSION BOX
BRACKEI
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GRAPHIC #1 <END> 9oo254449

/
S/N: 6DA42OO.UP
450-600 AMPERE
PART OF 169.1839 GIRCUIT BREAKER GP
AN ATTACHMENT
sMcs -1420, 4461 i01 85021 0
NO REF PART NUMBER 123 4 5 6 PAGE
1 143.6856 1 SHUNT.TRIP
1 168.0345 1 TERMINAL
r rJtr ll
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FRONT VIEW
GRAPHIC #1 <END> 900942445
l,i
276 ELECTRICAL AND STARTING SYSTEM sEBP2522-10 ;,i:i

1 69.1 839 CIRCUIT BREAKER
S/N: 6DA42OO.UP
45O.600 AMPERE
AN ATTACHMENT
sMcs -1420, 4461 i01 8330s5
REF GRAPHIC SEE
NO REF PART NUMBER 4 5 6 (PRODUCTL PAGE
169-1843 2 BAR
1 169-1845 1 BAR AS
Y 3 1 168.0343 1 CIRCUIT BREAKER GP 276
1 9Y-4275 1 FILM (TERMINAL STRIP
Y- SEPARATE I LLUSTRATION
I
//ExTENSIoN
BRACKEI
h- j tQ-r
NEUTRAL o
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RIGHT SIDE VIEW
SRAPHIC #1 <END> 90061 9447
1of1 ELEcTRICAL AND STARTING SYSTEM 277

S/ : 60A4200-UP
320-400 A PERE
FoR USE WrTH 169- 1858-PAGE 311, 7U-1091-PAGE 293, 107-3058-PAGE 255
AN ATTACHiIENT
s cs-1420, 4461 i01833042
NO REF PARTNUMBER QTY i 2 3 4 5 6 (pRoDUoTLEVEL
1 169-1843 1 BAR
1 169-1845 2 BAR AS
Y 3 1 175-1331 1 CIRCUIT BREAKER GP 280
1 9Y.4275 1 FILM (TERMINAL STRIP
1 169-1863 1 BAH
(-i
=^A--.- \- ---
---
--.="/- --
-
GRAPHIC #1 <END> 900648644
278 ELECTRIcAL AND STARTING SYSTEM sEBP2522-10

175.1330 CIRGUIT BREAKER GP
S/N:6D44200-UP
500-630 A PERE
F08 USE WrTH 169- 1858-PAGE 311, 7W-1091-PAGE 293, 107-3058-PAGE 255
AN ATTACHiIENT
smcs-1420, 4461 i01843861
NqtE NO REF PART NUMBER OTY 1 2 3 4 s 6 (pRoDUcr LEVEL) PAGE
1 1 169- 1843 1 BAR
2 1 169- 1845 2 BAR AS
Y 3 1 175-1332 1 CIRCUIT BREAKER GP 281
5 1 169-1863 1 BAR
GRAPHIC #1 <END> 900648644
sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM

175.1 331 CIRCUIT BREAKER GP
S/N: 6DA42OO-UP
32O-4OO AMPERE
PART OF 175.1329 CIRCUIT BREAKER GP
AN ATTACHMENT
sMcs -142O, 4461 i01 71 2541
REF GRAPHIC
NO REF PART NUM 1 2 3 4 5 6 (PRODUCTLEVEL
1 1 143-5853 1 CIRCUIT BREAKER (320-4OO AMPERE, ADJ TRIP
143-6856 1 SHUNT - TRI P
175.1333 1 SHIELD.TERMINAL
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A VIEW A-A
GRAPHIC #1 <END> 900648534

-1

S/N: 6DA42OO.UP
5OO-630 AMPERE
PART OF 175.1330 CIRCUIT BREAKER GP
AN ATTACHMENT
sMcs -1420, 4461 i01 571 066
NOTE NO REF PART NUMBEH OTY 123456(pBoDUcrLEvEL) PAGE
1 143-7610 1 CIRCUIT BREAKER (5OO-630 AMP) (ADJ TRIP)
1
2 1 143-6856 1 SHUNT-TRIP
3 1 175- 1 333 1 SHIELD. TERMINAL
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VIEW A-A
GRAPHIC #1 900648552

4P. 4635 CONNECTION GP. ELECTRICAL
s/ : 6DA4200-UP
600 voLT Ac
FOR USE WITH SIIIALL BRUSHLESS GENERATORS. CAIII{OT BE USED WITH GENERATOR ITOUNTED
CONTROL PANELS
AI{ ATTACHIiIENT
SltlCS - 1 408 i}lz 40972
REF GHAPHIC PABT NAME sEE
NOTE NO REF PART NUMBER OTY 12345 6 (pBoDUcr LEVEL) PAGE
1 1 0s-0s09 1 BoLT (3/8-16X0.75 rN)
2 1 2N-3480 3 SCREW-MACHTNE (r0-24X0.75 IN)
3 1 48 - 2047 3 NUT (10-24 THD)
4 1 4D- 1250 1 STRIP AS-TERMINAL
5 1 4S-4455 1 CLIP
6 1 4W -7662 1 STRIP-MARKER
7 1 5M-2894 2 WASHER.HARD (10.2X18.5X2.sMM THK)
B 1 7W-0922 1 WIRE AS-STRAP
o 1 9F-8125 1 LOCKWASHER
10 1 95-8752 1 NUT-FULL (3/8-16 THD)
B 11 1 8L-8413 10 STRAP - CABLE
B-USE AS REQUIRED
REGULATOR
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GRAPHIC #1 <END> 90021 801 6
282 ELECTRICAL AND STARTING SYSTEM 1 of 1 sEBP2522-10

T

7C -4858 CONNEGTION GP. ELECTRICAL
S/N: 6DA42OO-UP
FOR USE WITH EMCP CONTROL PANEL
AN ATTACHMENT
SlvlCS - 1 408 i00640661
NOTE NO REF PABT NUMBER OTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
1 1 7W -0922 1 WIRE AS-STRAP
2 1 7G-4553 1 STRIP-MARKER
3 1 030-1193 7 SCREW- MACHINE
1 95-5937 7 LOCKNUT
4 1 7C-4551 1 STRI P - MARKER
5 1 4D- 1 260 3 STRIP-TERMINAL
6 1 7C -4552 1 STRIP-MARKER
7 1 9F-8125 1 LOCI(\^/ASHER ( #1 O - EXT.
8 1 5N - 2840 1 CLIP (31.75MM ID)
9 'l
4L-6454 1 BoLT (3/8-16X1.0rN)
1 8T-4896 2 WASHER-HARD (2. sMM THK)
1 6V-8801 1 NUT (3/8-16 THD)
10 1 4S-4455 1 CLIP (31.75MM ID)
B 1 1 1 35.2093 20 STRAP. CABLE ( 1 .75TN DIA)
12 1 8T- 0023 1 BOLT.HEAD LOCKING
1 4224
8T - 1 WASHER.HARD (2MM THK)
1 6V-8189 1 NUT (5/16-18 THD)
13 1 35-8664 1 CLIP (19.05MM ID)
14 1 5N-5159 3 JUMPER - STRI P
B-USE AS REQUIRED
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II !T.I.:.-!J
--L- 1
GENERATOR
| :'--'z
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GRAPHIC #1 <END> 900209705
i
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sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 283 'l
, ilt
1 03 - gg74 CONNECTION GP. ELECTRIGAL
S/N: 6DA42OO.UP
FOR USE WITH EMCP II
AN ATTACHMENT
i006371 71
QTY 12 3 4 5 6 PAGE
7W-O922 1 WIRE AS-STRAP
108-2780 1 STRIP-MARKER
3 1 6V-7978 7 SCREW-MACHTNE (10-32X0.375IN
1 9S-s937 7 LoCKNUT
7C-4551 1 STRIP - MARKER
1 4D.126O 3 STRIP-TERMINAL
7C-4552 1 STRI P - MARKER
9F-8125 1 LOCKWASHER (#10-EXT.
1 5N-2840 2 CLIP (31.75MM ID
10 4L-6454 1 BoLT (3/8-16X1.0rN
1 5P.1075 2 WASHER-HARD (3MM THK
6V-8801 1 NUT (3/8-16 THD
1 5N.5159 4 JUMPER-STRIP
B 14 1 3Slggq , 20 STRAP_CABLE ( 1 .75IN DrA
15 1 _ 7C-43s4 2 CLIP (25.40MM ID
1 8T.OO23 2 BOLT-HEAD LOCKING
1 8T-4224 2 WASHER-HARD (2MM THK
18 1 6V-8189 2 NUT (5/16-18 THD
B.USE AS REQUIRED
2U
i
ELECTRICAL AND STARTING SYSTEM sEBP2522-1C il

'0li
fll
tECTRICAL A ND STARTING
103- 897 4 c ONNECTION GP. ELE CTRI CAL (contd. )
SYSTEM
i006371 71
16-17-18 7
E
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It
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154
16
17
I
18 I
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REAR VIEW
GRAP HIC #1 <END> 900272158
sEBP2522-10 2ot2 ELECTRICAL AND STARTING SYSTEM 285

4W.8OO5 CONTROL GP .AUTO START / STOP
S/N: 6DA42OO-UP
AN ATTACHMENT
sMcs -1426, 4462 LO1735778
NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 (PRODUCTLEVEL'I PAGE
1 1 4tfr,-8735 1 SWITCH -STOP ( SECONDARY )
2 1 3N-s976 1 SWTTCH (PHASE SELECToR)
( ENGINE CONTROL-4 POSITION)
3 1 4W -8744 2 TRACK- MOUNTING
4 1 3N - 5978 2 TIMER AS-ON DELAY
5 1 3N-5714 3 RELAY AS (24 VOLT)
6 1 4W -8743 3 SOCKET- RELAY
7 1 4W-8734 1 BOARD AS-FAULT
B 1 4W -8748 1 BRACKET-AUTO CONTROL
I 1 4W -8747 1 PLATE-AUTO CONTROL
10 1 2W-8683 1 BLOCK- CONTACT
11 1 2trr-4899 3 DIODE AS
ELECTRICAL AND STARTING SYSTEM of SEBP2522-1C

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4W- 8005 CONTR0L GP - AUT0 START / ST0P (contd. ) io1735778
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URING D(AMH-E
DEVICI TERMh{AL TS.
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.4
.3
9
6 BACK_Y!ru
NOTE B: WIRE TO BE I.IO.2O AWG EXCEPT WHERE

MARKED:
@)-aneEr.r
\-z w,rH YELLow srRrPE
r8GA. Awc. (GRoJro)
u-RR{
'-TBA-rr NOTE GOING TO T.B, SHOULD BE
C; WIRES
FORMED INTO A HARNESS
,u -FFB-2
-'-ECS-il NOTE D: ABBREVIATIONSISYMBOLS,AND SCHEMATICS
21.TBA.
5-AR-a
'+b.ENFR.A +7-ENFR.8 AA.FFB bA.ADT
7-TBA7
rlFFS-5
Kil$s,-" t.TBA.8
b8-ADT-2
5-ESPB-
-ENFR-z
39-ECS-3 3b-OCT-l
24-€sPB-l
-tt7
2r+-ECS-n
2'4-ENFR-q
bA.RR-q B-AR-A
GRAPHIC #1 <END> 90021 001 1

,d&
5N-0591 CONTROL GP.MANUAL VOLTAGE
S/N: 1TS1.UP
FOR USE WITH VR3 REGULATOR
AN ATTACHMENT
sMcs - 4467 i01 729493
REF GRAPHI6 PART NAME SEE
NOTE Ng REF PART NUMBER QTY 1 2 3 4 .s 6 (pRoDUcr LEVEL PAGE
1 1 5N - 0605 1 PLATE - SWITCH
2 1 5N - 0603 1 VARISTOR AS
3 1 5N-0610 1 FUSE (12 AMP)
4 1 sN-0512 1 SWTTCH (MANUAL/0FF/AUT0)
5 1 5N - 0606 1 HARNESS-WIRING
6 1 sN-0613 1 TRANSFORMER ( VARIABLE )
C 7 1 5N-9107 1 RECTI FI ER
c I 1 5N - 9095 1 HOLDER - FUSE
C 9 1 7W-7429 1 HARNESS AS (WIRING)
8-2
REAR VIEW
I
GRAPHIC #1 <END> 900888388

.,I
ji
7C.27OO CONTROL GP. MANUAL VOLTAGE
I
FOR USE IJTIITH VR3 REGULATOR I
AN ATTACHIvIENT
SMGS - 4467 j.o1297441
PART NAME SEE
NOTE PAETNUMBER QTY 1 z s 4 5 6 (pBoDUCTLEVEL) PAGE
( NO.SERVICED PARTS )
<END>
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sEBP2522-10 ELECTRICAL AND STARTING SYSTEM 289

4W. 8OO4 CONTROL GP. START /STOP
S/N: 6DA42OO.UP
AN ATTACHMENT
sMcs -7418 i01 809630
NorE No REF pART NUMBER ery r z s+so rpnooucr LEVEL) PAGE
t r +w-azgs r swrrcn_srop (sEcolrtoRRfr
2 1 2tru-4899 3 DIODE AS
3
4 1 4W- 8746 1 LFNS - t AMP r RF',n \
I6 1 3N-s719 1 LAMP (CLEAR)
1 4W-8745 1 HOIISTNG AS-l AIvtP
7 1 4W -8740 1 BRACKET. CONTROL
I 1 4W-8741 1 PLATE-MANUAL CONTROL
I 4W.8743 2 SOCKET-RELAY
10 9Xj5714 2 RELAY AS (24 VoLT)
290 ELECTRIcAL AND SIARTING SYSTEM of SEBP2522-10

I
4tiJ- 8004 C0NTROL GP - START / STOP (contd. ) i01 809630 l
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FRONT VIEW REAR VIEW ;a6

F\!ol,.OU!=
sgs ;;6
usfi r
+Htr!-N
t'"6i B!
( IOCATED ON M,NEL SUB PCN )
NOTE B: WIRE TO BE NO.zO AWG EXCEPT WHERE

MARKED:
END VIEW @- oneer'r w,rH YELLow srRlPE

18 C,A. A!1G (GROIJND)
NOTE C: W]RES GOING TO IB. SI.IOIJLD BE

FORMED INTO A HARNESS
NOTE D: ABBREVIATTONS,SyMBOLS,AND SCHEMATTC
WIRII\G EXA].'PLE
DE\/ICE TERMNAL NO. ESPB
b-oPR- s I+-ENFR.8
b-TBA-b r+-Ecs-7
b8-ECS-l 2b-TBB-2b
s-eat-,rt
5-TBA-5-: 3b -Ecs-u
12-TBA-t2 D-ECS-8 b-ESPB-5
3b.ECS-tl IO-ENFR-5
b7.ENFR.2
3hrESPB-2 -TBA-2I
q5- 24-TtsB-a+
ro-TBA-lo
9:nxryqb-D-B IO-ESPB-I+ u. -TBA-$
-ESPB-3
r+7-TBB-$7
ENFL 2r.l-ENFR-q ru-ENFL-3
'+5-ENFR.7
5.ESPB-8 lq-TBA-rt+ -'-ECS-5
Zt.ENFL-I
35- OPR-A
ENFR
GRAPHIC #1 <END> 900209999

Jrl/
5N -9175 CONTROL GP.VOLTAGE
S/N: 1TS1.UP
32 VOLT DC RELAY
FOR USE VTIITH 2W- 8901-PAGE 256, 21lU- 8903-PAGE 256, 4W- 9601-PAGE 2s7
TUrr-8001-PAGE 260, TtlU'8003-PAGE 261 '
AN ATTACHMENT
sMcs - 4467 i00638681
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRoDUcr LEVEL) PAGE
1 1 6r - 1909 1 RESISTOR AS
2 1 1S-9s93 3 STRAP-CABLE (0.62IN DrA)
D 3 1 sP - 6009 TUBE ( .1M)
D-ORDER BY THE METER
HARNE SS
GRAPHIC #1 <END> 900231 076
292 ELECTRICAL AND STARTTNG SYSTEM 1 of 1 sEBP2s22-1':

7Iu-1091 CoVER-EXTENSToN BoX
S/N 3 60A4200-UP
CIRCUIT BREAKER. 580 FR
FOR USE WITH 71Y-1021-PAGE 303. FOR USAGE REFER TO CHART 4UI.8145-PAGE 5OO
AN ATTACHIIIENT
s1{cs-4460 io1310346
PART NAME SEE
NOTE PAETNUMBER QTY r z s + s 6 (eBoDUoTLEVEL) PAGE
(NO SERVICED PARTS)
<END>
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7W-8052 DIODE GP
S/N: 1TS1 -UP
PART OF 7UI.8OO1 BOX GP.JUNCTION
AN ATTACHMENT
sMcs - 1 408 i01 702639
NOTE NO REF PART NUMBER QTY 1234 5 6 (PRODUCT LEVEL) PAGE
1 1 5N - 4988 2 DIODE AS (5 AMP)
2 1 5N-5159 1 JUMPER - STRIP
JUNCIION BOX
TERMINAL STRIP
GRAPHIC #1 <END> 90069828C
,:.:
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ELECTRICAL AND STARTING SYSTEM iI

;
4W. 8379 FASTENER GP -CIRCUIT BREAKER

I
S/l,l:60A4200-UP
LOW VOLTAGE
FOR USE WITH TIOUiITING GP. FOR USAGE REFER TO GHART 4W-814s-PAGE 5OO
AN ATTACH]IIENT
sitcs-1420, 4461 i01790286
1 1 55- 7383 5 BoLT (3/8-16X1.75 rN)
2 1 5P-1075 10 WASHER-HARD (1O.2X22.5X3MM THK)
3 1 8L-7395 5 NUT- FULL
t-2-3
GRAPHIC #1 <END> 9001 70287

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1 06 - 1771 FASTENER GP.EXTENSION BOX
FoRU.AGEr.rtr'J;r1''i^t'itoorlt,ou-rouruoo
AN ATTA.HIIENT
s rcs-4460 i00637176
NOTE NO REF PART NUMBER QTY 1 2 s 4 5 6 (pRoDUCr LEVELI PAGF
1 1 104.3045 14 BOLT.FLANGE HEAD
F,_-u-___rr___r-,,fr
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RIGHT SIDE VIE W
<END>
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900234681

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ELECTRICAL AND STARTING SYSTEM E
{
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7C. 9969 FASTENER GP.WIRING HARNESS t;
S/N: 1TS1.UP
PART OF 103.1958 UTIIRING GP
AN ATTACHMENT
SMGS - 1 408 i00991 854
FEF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER OTY 1234s 6 FqoDucrLEvELr PAGE
1 1 9G- 91 51 2 clrP (10.20MM rD)
2 1 5M- 3062 1 BoLT (3/8-16X.75rN)
3 1 8T-4896 2 WASHER- HARD (2. 5MM THK)
4 1 8M-2773 3 CLIP (17.46MM ID)
B 5 1 9G-9151 1 CLIP(10.20MMrD)
6 1 8C-3121 3 BoLT (5/ 1 6- 1 8X1 .50rN)
B 7 1 8in-2773 3 CLIP(17.46MMID)
WASHER-HARD (2.sMM THK
3-10-2
HIGH WATER TEMP

ALARM CONTACTOR
9-7-8
18-4-6
TOP VIEW 16-13-15
GRAPHIC #1
90049821 2
:):
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ELECTRICAL AND STARTING SYSTEM 2of3 SEBP2522-1;

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ELECTRICAL AND STARTING SYSTEM 'il
,; fl{
7C - 9969 FASTENER GP -WIRING HARNESS (contd. ) i00991 8s4 rd
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MAGNEIIC
I PICKUP
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ENLARGED VIEW OF AREA A
I
J_
AIR SHUIOFF
SOLENOID
MAGNETIC
PICKUP
30-32-38
GRAPHIC #2 <END> 90049821 3

137 - 7 707 GUARD GP.ALTERNATOR
S/N: 1TS1.UP
FoR USE U,ITH 137- 17os-pAGE 63, 137 -1706-PAGE 65
AN ATTACHMENT
sMcs-7168 io1 834803
NOTE IIO BEL PART NUMBER OTY 1 2 s 4 5 6 (pRoDUCr LEVEL) PAGE
1 1 8T-9043 5 BoLT (5/16-18X.875 rN)
2 1 8T.4224 5 WASHER.HARD (8.8X16X2MM THK)
3 1 7E - 9805 1 PLATE AS
4 1 7E - 9804 1 PLATE
5 1 137 - 1 708 1 COVER AS.ALTERNATOR
6 1 7E - 9806 1 BRACKET AS
7 1 5S - 7379 3 BoLT (3/8-16X0.875 rN)
8 1 8T-4896 3 WASHER-HARD (10.2X18.5X2.sMM THK)
E I 1 Tttr-9991 SEAL (7 CM)
Br
SECTION B-B
VIETY A-A vIEtI C-C
1-2
flilt .*l C
7-8 I
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LEFT SIDE VIEW
GRAPHIC #1 <END> 900271 01 0
i,
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3OO ELECTRICAL AND STARTING SYSTEM SEBP2522-10
&
-i1
I
128-0830 HARNESS AS
S/il:60A4200-uP
PROVIDES A POUER IYIRING HARNESS OF BATTERY POWER TO THE DIGITAL VOLTAGE REGULATOB
AN ATTACH]IIEI,IT
S[,|CS- 1408 i00929770
PART NAME SEE
NOTE PARTNUMBER QTY 1 2 a 4 5 6 (pRoDUCTLEVEL) PAGE
( INDIVIDUAL PARTS ARE NOT SERVICED SEPARATELY)
<END>
SEBP2522-10 ELECTRICAL AND STARTING SYSTEM 301

172.0208 LUBRICATOR GP.AIR MOTOR
S/N: 1TS1.UP
PART 0F 8N-0575, 8N -0577 STARTING illoToR Gp-ArR
AN ATTAGHMENT
SMGS - 1 451 i01 602926
BEF GBAPHIG NAME PART sEE
NOTE Nq BEF PART NUMBER OTY 1234s 6 (pBoDUcr LEVELI PAGE
AVAILABLE REPAIR KIT(S)

1 86-41 80 1 KIT-SEAL (AIR MOTOR LUBRICATOR)
( KrT INCLUDES SEAL -0- RTNGS, FILTER, SEAL-U-CUP
AND SPRING)
GRAPHIC #1 <END> 900673434
3O2 ELECTRIcAL AND STARTING SYSTEM of sEBP2522-'!i

7W. 1 021 MOUNTING GP.CIRCUIT BREAKER
S/N:6DA4200-UP
CAI'INOT BE USED WITH TEBiIINAL STRIP COI{NECTION. FOR USAGE REFER TO CHART
4W-8145-PAGE s00
AN ATTACHI'TENT
sitcs- 1420, 4461 i01864438
REF GRAPHIC SEE
NO REF 1 2 3 4 5 6 (PRODUCTLEVEL PAGE
106.4973 1 BRACKET
1 sM-3062 4 BoLT (3/8-16X0.75 IN
3N-6734 4 NUT.SPRING (3/8-16 THD
C 3 1 5P-1075 29 WASHER-HARD (1O.2X22.5X3MM THK
1 8T.5409 3 STUD:TAPERLOCK
1 81.7395 14 NUT-FULL
1 4W.7142 3 INSULATOR
c 7 1 5p-8167 3 BoLT (3/8-16X0.625 IN
B I .1 5S-7382 4 BoLT(3t8-16X1 .375rN
9 1 . 98-7237 3 BoLT (3/B-16X1.25 IN)
B 10 1 5S-7383 4 BoLT (3/8-16X1.75 IN
11 7W.O9O8 1 BRACKET-MOUNTING
12 1 8T.2872 4 BOLT-FLANGE HEAD (3/8-16X1 IN
13 4W-7157 1 FILM-TERMINAL STRIP
14 1 8T-0192 1 BoLr (318- 16X2.25 IN
15 1 4tt,-7334 2 CABLE AS
16 25.1647 1 GROMMET
17 5P-2566 1 BoLT (1 t2-13X1 -5 rN
1 6V-8188 1 NUT (1 12- 13 THD
1 5P.1076 2 WASHER.HARD (13.5X3OX4MM THK
18 4trr- 1 FILM-TERMINAL STRIP
7t'tl- 7027 MOUNTING GP-GIRCUIT BREAKER (contd.) i01 864438
ql 9-5:5
ro-s-8-J. 9-5-5
10-5-8-3 I
1 3-5-12\
jF\;l --, futr

\
i- t*-\;---1
r=--=-\--]
rr+tffi
=:-'-\--'-'='\
\
( '+jl@i ,,-l-iil[o=-;ctu-]ili
7-3
/%;
,,
---HE ''l liH

i - r,,6.
'o-s-a-s/ lii
Fffi==frfl',,
L /4 /-4 /V16rs1u
\
14-3
lLHl:
L-lL-
GRAPHIC i1
#1 <END>
<END> goo236s5c
304 ELECTRICAL AND STARTING SYSTEM 2of2 SEBP2522-1:

"lx
,'l
7W. 351 7 MOUNTING GP.CIRCUIT BREAKER ;l

S/N: 6044200-UP 'ii
FOR USE WITH GENERATORS WITH OVER 3OO AIIPERE AND UP TO 600 AITPERE CIRCUIT BREAKERS
AI{ ATTACHIIE],IT
SlrlCS- 1420, 4461 i01864439
7W - 35 7 Z M0UNTING GP - CIRCUIT BREAKER (contd. ) io18644se
3-5-12
10
12-5-3
I
I
17
1g
l,)
rli
i{lr
GRAPHIC #1 <END> 900262666

iil
iii
;ii
li
,]
ii

'lt'
I
'!

1 13 -0851 MOUNTING GP.CIRCUIT BREAKER
S/N: 6DA42OO.UP
FOR USE WITH 4OO AMPERE & ABOVE CIRCUIT BREAKERS
AN ATTACHMENT
sMcs -1420, 4461 i01 864440
B 1 1 7X-O288 4 BoLT (3/8-16X1.625 rN)
2 1 5P-1075 20 WASHER-HARD (10.2X22.5X3MM THK)
3 1 6V-8801 10 NUT (3/8- 16 THD)
B 4 1 7K- 1 181 6 STRAP - CABLE
B 5 1 55-7382 6 BoLT (3/B-16X1.375 rN)
6 1 3N-6734 4 NUT-SPRTNG (3/8- 1 6 THD)
7 1 5M-3062 4 BoLT (3/B-16x0.75 rN)
B B 1 4L-64s4 3 BoLT (3/8-16X1 IN)
I 1 1 13-0830 1 BRACKET
10 1 1 13-0845 1 BRACKET
11 1 4W-9449 1 FILM-GENERATOR WIRING
12 1 5P-8167 3 BoLT (3/8-16X0.625 rN)
13 1 4W -7142 3 INSULATOR
B 14 1 55-7383 6 BOLT (3/8-16X1.75 rN)
15 1 8T-5409 3 STUD - TAPERLOCK
16 1 7W-0908 1 BRACKET- MOUNTING
17 1 7Ur-0909 1 BRACKET - MOUNTI NG
18 1 8T-2872 4 BoLT-FLANGE HEAD (3/8-16X1 rN)

B 19 1 5p-1075 26 WASHER-HARD (10.2X22.5X3MM THK)
B 20 1 6V-8801 13 NUT (3/8-16 THD)
21 1 4L-6454 3 BoLT (3/8-16X1 rN)
B-USE AS REQUIRED
sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 3O7

& , .Jr
ELECTRICAL A ND STARTING SYSTEM
7 73.0857 MOUNTING GP.CIRCU IT BREAKER (contd. ) i0186aaao
-. 't3.2-5-ls
d/);-
* r-re-2o
Jrt^I.r'TJrl*rtffi'ol,
s-1e-20-r4
!
,,,
TBNreflq-W8_1e_20
i ii il-ii i E/
;-;-.
,IEIYB-B
lt\ '21-2-3
=:\:l
C vIEw E
j'
C
'-'
v
i
il lll
---H
---Llu-l \ur rr :EE "l :Plv*,-,
--{_n_'_""_
.[IT
iillillll
I
lii
r-- tr---l-] o
\
t'l---J
/\
\JL{ li ,___
ill I
,,r __t _ (l.ll_lll
REAR vrEW ffi:-_ffi\,,
GRAP HIC #1 <END> goo25436s
/
i

1 69. 1 846 IvIOUNTING GP.CIRCUIT BREAKER
S/N: 6044200-UP
450-600 AIiPERE CIRCUIT BREAKERS
PROVIDES IIOUNTII{G FOR
FOR USE WITH 580 FRATE. CANNOT BE USED WITH TER]IIINAL STRIP cONNEcTIoN GP
AN ATTACHIIEI{T
sucs-1420, 4461 i01864441
8T-0192 3/8-16X2.25 rN
ELECTRICAL AN STARTING SYSTEM
EAKER (contd. ) i01 864441
8-4-13
I I
hNl,\
\\_\\\
- - \'-:t
(
--\-fr
tl
B
9-4-8
C J
r1 I
I
5-4-
10-4-8
17
2A-
22
16
VIEW B-B
/
GRAPHIC #1 900651 896

rl
1 69.1 858 MOUNTING GP.CIRCUIT BREAKER

S/N: 6DA42OO.UP
580 FRAME
AN ATTACHMENT
sMcs -1420, 4461 LO1864442
NOTE NO REF PART NUMBER OTY 123456{pqoDUcrLEvEL) PAGE
1 1 169-1856 1 BRACKET
2 1 7Ur-0909 1 BRACKET-MOUNTING (LH)
3 1 3N - 6734 4 NUT-SPRING (3/8- 16 THD)
4 1 5P.1075 28 WASHER.HARD (10.2X22.5X3MM THK)
5 1 sM-3062 4 BoLT (3/8-16X0.75 rN)
B 6 1 7K- 1 181 6 STRAP - CABLE
7 1 6V-8801 14 NUT ( 318- 16 THD)
8 1 8T-0192 4 BoLT (318-16X2.25 IN)
I 1 98 -7237 .3 BoLT (3/8- 16X1 .25 rN)
10 1 8T-5409 3 STUD.TAPERLOCK
11 1 4W-7142 3 INSULATOR
1'2 1 5P-8167 3 BoLT (3/B-16X0.625 IN)
13 1 4Ur-9449 1 FILM-GENERATOR WIRING ,t
14 1 Ttrr-0908 1 BRACKET-MOUNTING (RH) rl
15 1 8T-2872 4 BOLT-FLANGE HEAD (3/8-16X1 IN) (LOCKING)

iI
B-USE AS REOUIRED rl
il
12-4
7-4-10
VIEW A-A
15-4-7
6
I
I
I
]
8-4-7
8-4-7
\ 13
9-4-7
liiii
ll
\
)
iiii
l!
| jL-__i_
lu-
-/
::_-__-_--::f
RIGHT SIDE V IEW

5-4-3
GRAPHIC #1 <END> 900641 074

ELECTBICAL AND STARTING SYSTEM
4W. 9580 MOUNTING GP. CONTACTOR
S/ ! 1TS1 -UP
JUNcTroN Eox, PRovrDEs lltoutlTll{c cP
FoR ELEcrRrc SHUT-oFF oN RADTAToR cooLED
IIIARINE ENGINES
GANNoT BE USED WrTH LH lltoUl'ITED orL FTLTERS (STANDARD OR DUPLEX), LH titOUl{TED
COOLANT CONDITIONER OR HIGH CAPACITY OIL PAN
AN ATTACHiIENT
SIICS-7400 i00643874
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL PAGE
I 1
't
7N -2539 1 HOSE AS
? 1 2N- 1287 1 ELBOW- FLARED
3 1 38-7721 1 BUSHING - REDUCt R-
c 4 5M-6214 1 pLUG_prpE (1 lB_27 THD)

C515P-34221TEE-PIPE
6 1 0s- 1618 2 BoLT (5 / 1€X1 8X1 rN )
1 9M- 1974 4 WASHER-HARD (2MM THK)
1 55 - 0003 2 NUT-FULL (5/16-18 THD)
7 l 0s-1594 4 BoLT (3/8- 16X1 rN)
l '95-8752 4 NUT-FULL (3/8-16 THD)
q l 5M-2894 10 WASHER (2.sMM THK)
9 1 0s-1s91 2 BoLT (3/B-16X1.srN)
c 10 1 7Ur-6662 1 SUPPORT AS
1 1 r su-zgsz r coNNecron (z/ro-20 srR THp)
. 1 3J-73s4 1 SEAL-o_RING (8.92MM Ip)
c 12 sP:Q5gZ s WASHER (2MM THK)
13
I 6V-8185
-7544
I NUT (1/4-'20 THp)
I 4W 1 PLATE
c14 1 2W-8604 4 WASHER
B . 15 1 1A-4273 1 BoLT (5/8-18X1.25rN)
c 16 1 7Ur-6663 1 PLATE
c17 1 1H-6936 1 WIRE AS
C 18 1 6K-6967 1 ADAPTER - PIPE
19 1 78-8167 4 BoLT (1 l4-20X1.62rN)
820 1 2A-OO47 l WASHER (17.sMM THK)
821 1 7X-3192 1 BoLT (5/8-18X2rN)
22 1 5?-8247 1 WASHER-HARD (3.5MM THK)
B USE AS REQUIRED
C CHANGE FROM PREVIOUS TYPE
I SEE HOSE FABRICATION GUIDE
ffi
312 ELECTRICAL AND STAFITING SYSTEM of SEBP252.-'i

4W - 9580 M0UNTI NG GP - CONTACTOR (contd. ) . i00643874
15-20-21-22
ll -16
CYLTNDER 1g 4 2
lll rffi-Tl
. BLOCK
. JUNCIION
'
%Y A
u
-
I, tt I I
l__,Box
1
8-7- /;//lll I I I
iKii
17
/ilF L]
14
t2
GRAPHIC #1 <END> 900277809

8I'. 5626 MOUNTING GP. CONTACTOR
S/N:1TS1-UP
PROVIDES LOCATIO]{ FOR WATER TEITPERATUBE CONTACT0R 0N RADIATOR COOLED ITIARINE
EI{GINES
CANNOT BE USED WITH EXPANSION TANK
AN ATTACTI'IENT
SMGS.74OO ioo933137
NOTE NO REF PART NUMBER OTY 123456(pFoDUfiLEvEL) PAGE
1 1 0s- 1591 2 BoLT (3/8-16X1.5IN)
1 5M-2894 2 WASHER (2.sMM THK)
2 1 4J-0523 1 SEAL-O-RING (44.04MM ID)
3 1 4J.O522 1 SEAL-O-RING (37.69MM ID)
4 1 8N- 4244 1 ADAPTER - CONTACTOR
F
L. MOUNIED ON
CYLINDER HEAD
]I
GRAPHIC #1 <END> 9004755;:
314 ELECTRICAL AND STARTING SYSTEM of sEBP2522-'"

7W-3870 MOUNTING GP.JACKET WTR HEATER
S/N: 1TS1.UP
CANNOT BE USED WITH LH FUEL FILTER LINES
AN ATTACHMENT
sMcs - 1 383 i00645420
NOTE NO REF PART NUMBER OTY 1 2,3 4 5 6 (PBODI.JCTLEVEI) PAGE
1 1 38.0551 1 PLUG-PIPE(1-111/2NPTFTHD)
2 1 1 L-5987 2 CONNECTOR - PIPE
I 3 1 5N,6092 1 HOSE AS
1 007 - 0950 1 ADAPTER. PI PE
4 1 4N - 0864 1 GASKET
5 1 6N-1782 1 COVER
6 1 1 A- 2029 5 BoLT (3/B-16X1.125rN)
1 sM-2894 5 WASHER (2.SMM THK)
I 7 1 7D-6093 1 HOSE AS
I 1 48-7770 1 TEE (1 IN PIPE THD)
C 9 1 8N.2171 1 SUPPORT-AIRCLEANER
10 1 8T - 6726 2 CLAMP,- HOSE
1 1 1 18-5174 1 PLUG- PIPE (314- 14 NPTF)
12 1 38-6491 1 COUPLING - PI PE
13 1 os- 1589 4 BoLT (5/8-11X1.75rN)
'l 4D-3704 8 WASHER.HARD (sMM THK)
14 1 6N - 4265 1 BRACKET AS.MOUNTING
I.SEE HOSE FABRICATION GUIDE
SIDE VIEW
I/,/ /t
l-.J (
*=.,
\)
r/
rl
\/ ro
\-
t
)
)
CYLINDER
BLOCK
I
l
I l',,1
l,'tl
ltl:
\i
\r\r lll
T0
I
OIL COOLER
BOIJNET
\l \ lll'
i(
ll
Li_
VIEW A.A
GRAPHIC #1 <END> 9001 86549

4W-8216 NEUTRAL BUS BAR AS
S/N: 6DA42OO.UP
8OO AMPERE
AN ATTACHMENT
sMcs - 4458 i01 83541 1

NorE No REF PART NUMBER ery r z s q s o tpnooucr LeveLl PAGE
2 1 38 - 4506 4 LOCKWASHER
3 1 8T-4896 4 WASHER-HARDfroZxW
4 1 sM-3062 4 BoLT (3/8-16X0.75 rN)
5 1 4W-6393 1 FILM-TERMINAL STRIP
6 1 204-6608 1 BAR AS
A A
2-3-4
GRAPHIC #1 <END> 900897549
of
l
316 ELECTRICAL AND STARTING SYSTEM SEBP2522.1: iii

.J&
4W - 8217 NEUTRAL BUS BAR AS
S/N: 6DA42OO.UP
12OO AMPERE
AN ATTACHMENT
sMcs - 445B i01 83s41 2
REF GRAPHIc PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 z s 4 s 6 (pRoDUCr LEVEL) PAGE
2 1 204- 6609 1 BAR AS
3 1 4UI-6393 1 FILM.TERMINAL STRIP
4 1 3B - 4506 4 LOCKWASHER
5 1 8T.4896 4 WASHER-HARD (10.2X18.5X2.5MM THK)
6 1 5M-3062 2 BoLT (3/8-16X0.75 IN)
7 1 4L-6454 2 BoLT (3/8- 16X1 rN)
4-5-7
00
GRAPHIC #1 <END> 900897553

ri
ii
;

134-7757 RELAY GP
S/N: 6DA42OO.UP
ENGINE FAILURE RELAY
AN ATTACHMENT
sMcs -1422, 4493 io1 7481 1 6
PART NAME SEE
NOTE PART NUMBER OTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
CY 158-6181 1 RELAY GP 318
Y - SEPARATE I LLUSTRATION
<END>
158-6181 RELAY GP
S/N: 6DA4200-UP
PART OF 134.1157 RELAY GP
AN ATTACHMENT
sMcs -1422, 4493 i01 83s431
PART NAME SEE
179-9956 1 DIODE (SURGE SUPPRESSOR)
211'- 0640 1 SPRING (RELAY)
223-6470 1 RELAY (CONTROL) (10 AMPERE. 24 VOLT)
223 - 647 1 1 BASE - RELAY
<END>
128.3326 RELAY GP .AUXI LIARY

S/N: 6DA42OO.UP
PART OF 134.1157 RELAY GP
AN ATTACH]YIENT
sMcs -1422, 4493 i01 83s430
PART NAME SEE
NOTE PARTNUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
126-3s15 1 RELAY-CONTROL (10 AMPERE. 24 VOLT)
1 15-7941 1 SOCKET. RELAY
105-7541 1 SPRI NG. RELAY
<END>
1 31 . 7 976 RELAY GP.OVERCURRENT

S/N: 6DA42OO.UP
FOR USE WITH GENERATOR MOUNTED EMCP II CONTROL PANEL
AN ATTACHMENT
sMcs -1422, 4493 i01 71 2800
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
112- 7959 1 (3 PHASE, TIME
RELAY DELAY)
<END>
318 ELECTRICAL AND STARTING SYSTEM sEBP2522-1 C

1 40- 6390 RELAY GP. VOLTAGE
S/N: 60A4200-UP
208 VOLT OVERVOLTAGE
AN ATTACHMENT
sMcs -1422, i01 71 2807
PART NAME SEE
NOTE PARTNUMBER QTY 1 2 g 4 5 6 (PRODUCTLEVEL) PAGE
123-4944 1 RELAY
(3 PHASE oVERVoLTAGE, 2QB VoLTS. TrME DELAY)
<END>
1 40- 6397 RELAY GP.VOLTAGE

S/N: 6DA42OO.UP
AN ATTACHMENT
SMGS -1422, 4493 i01 71 2857
PART NAME SEE
NOTE PARTNUMBER QTY 1 2 3 4 s 6 (PRODUCTLEVEL) PAGE
123 - 4945 1 RELAY
(3 PHASE OVERVOLTAGE, 240 VOLT, TIME DEL4Y]
<END>
1 40 - 6392 RELAY GP . VOLTAGE

S/N: 6DA42OO.UP
AN ATTACHIVIENT
sMcs -1422, 4493 i01 71 28s9
PART NAME SEE
NOTE PARTNUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEI-) PAGE
,i,
123-4946 1 RELAY
(3 PHASE oVERVoLTAGE, 416 VoLTS, TrME DELAY)
dXi
all
<END>
1 40- 6393 RELAY GP.VOLTAGE

S/N: 6DA42OO.UP
AN ATTACHMENT
sMcs -1422, 4493 i01 71 287 4
PART NAME SEE
NOTE PARTNUMBER QTY 1 2 3 4 s 6 (PRoDUcTLEVEL) PAGE
'123- 4947 1 RELAY
(3 PHASE OVERVOLTAGE, 480 VOLTS. TIME DELAY)
<END>
i,,
!i
!,,
rliii sEBP2522-10 ELECTRICAL AND STARTING SYSTEM 319

,Iffi
1 40. 6394 RELAY GP. VOLTAGE
S/ N:
60A4200 - Up
600 VOLT OVERVOLTAGE RELAY TO BE II{STALLED IN EIIGPII CONTROL PAilEL
AN ATTACH]IIENT
SlrlCS- 1422, 4493 iO1712A7A
PART NAME SEE
NOTE PARTNUMBER QTY 1 2 3 4 s 6 (eRoDUCTLEVEL) PAGE
126- 0558 1 RELAY
(3 PHASE oVERV0LTAGE , 575 VoLTS, TIME DELAY)
<END>
32O ELECTRICAL AND STARTING SYSTEM SEBP2522-1C

3E- 7886 SENSOR GP-SPEED-r-ow ourpur
S/N:1TS1 -UP
PART OF 7U-3355 SEI{SOR GP.SPEED
FIELD REPLACE EI{T oBDER 189-5746-pAcE 325, 1-155-2270 KIT-C0NI{ECTING pLUc,
2-
. 3736 SoCKET - C0NNECToR
185-
AN ATTACH ENT
S]'/ICS- 1907 701616242
BEF GRAPHIC PART NAME sEE
NOTE NO REF PART NUMBER OTY .i 2 3 4 5 6 (pRoDUcrLEVELr PAGE
1 1 171-5349 1 STRAP - MARKER
2 '1
7N - 9738 1 HOUSING - RECEPTACLE
3 1 7N-7780 1 PIN.CONNECTOR (BLADE)
4 1 7N-7779 1 SOCKET. CONNECTOR
E 5 1 9X- 1386 SLEEVE (14CM)
A-A
A 1
GRAPHIC #1 <END> 9008371 48

I

4P -7670 SENSOR GP.SPEED
S/N: 1TS1.UP
FOR USE WITH ELECTRONIC MODULAR CONTROL PANEL
AN ATTACHMENT
siltcs- 1907 i01 694402
GRAPHIC PART NAME
REF SEE
12 3 4'5 6 PAGE
SENSOR GP-SPEED (ENGINE
171.5349 1 STRAP.MARKER
186-3735 2 PIN-CoNNECTOR
1 9X-1386 SLEEVE
1O2.88A2 1 KIT-RECEPTACLE (2 PIN
INCLUDES RECEPTACLE AS & WEDGE
2 1 8T-4122 1 WASHER-HARD f tzXS2XS.SNrrl| rHr
B-USE AS REQUIRED
GRAPHIC #1 <END>
90072262=
322 ELECTRICAL AND STARTING SYSTEM

SEBP2522--L
5N - 8757 SENSOR GP. SPEED
S/N: 1TS1 -UP
FOR USE $JITH TACHOMETER. CANNOT BE USED WITH DUAL SPEED STIIIITCH
AN ATTACHMENT
sMcs - 1 907 i01 793854
BEF GRAPHIC PABT NAME
NOTE NO BEF PART NUMBER OTy 1r3456(PFoDUoTLEVEL) SEE
PAGE
1 5N-67s3 1 MAGNETIC pICKUp AS (ENGINE SPEED)
1
2 1 6L-3483 1 COVER - TERMI NAL

3 1 9G.3186 1 TERMINAL-SPADE (22.18 AWG)
+ r ae-+zer r wnsHrn (ro.axssxe.5MM THK)
5 1 9X-3402 2 SoCKET-CONNECTOR (16-18 GAUGE Wrnrt
6 t tss-zitq 1 Krr-coNNECTrr'rO pr-Ue ro pilrrr
(INCLUDES PLUG AS AND WEDGE)
7 1 1s5-2253 1 WEpGE_pLUG LOCK (6 prN)
B 1 8T -8737 .4 PLUG - SEAL
VIETY
FL YIYHEEL
JRAPHIC #1 <END> 90091 7923
sEBP2522-1 0 of ELECTRICAL AND STARTING SYSTEM 323

u
I
'lr
ELECTRICAL AND STARTING SYSTEM il
7W - 3355 SENSOR GP - SPE ED-eucrNE tl
S/N: 1TS1 -UP

,1i
FOR USE WITH ENGINE IvI0UNTED INSTRUIvIENT PANEL i
AN ATTACHMENT
silcs - 1907 i01 61 61 95
NOTE NO REF PART NUMBEB OTY 12o45 6 rpBoDucr LEVELT PAGE
B 1 1 48-4281 1 WASHER (16.8X33X2.5MM THK)
Y 2 1 3E.7886 1 SENSOR GP.SPEED (ENGINE) 321
B.USE AS REQUIRED
GRAPHIC #1 <END> 900065532
324 ELECTRICAL AND STARTING SYSTEM of SEBP2522-': SEBP25

Ef-ECTRICAL AND ST
1 89' 5746 SENSoR GP - SPEED-rvracNErrc
(Lol,l| ourpur)
S/N: 1TS1.UP
PART OF 7UI.3355 SENSOR GP-SPEED
FIELD REPLACE]v|ENT FOR 3E-7886_PAGE g21
i01 7s7804
REF GRAPHIC
QTY1234
171-5349 1 STRAP. MARKER
KIT.RECEPTACLE (2 PIN
INCLUDES RECEPTACLE AS & VI/EDGE
186-3735 2 PrN_CONNECTOR
SLEEVE (14CM
E-oRpER By rHE cenrruErE
GRAPHIC #1 <END>
900837278
r ..fl
;il
,f
sEBP2s22-10 , l: tr
ELECTRICAL AND STARTING SYSTEM 325 !f

2W - 6665 SHUTOFF GP. E LECTRICAL
S/N: 1TS1.UP
24-32 VoLT
FOR USE IJI'ITH 39" GOVERNOR
AN ATTAGHMENT
sMcs -7 418 io17027 40
1 1 2tt,-8934 1 WIRE AS
2 1 9X- 1413 1 SOLENOID AS (SHUT OFF)
1 6V -8377 2 NUT ( 8-32 THD)
1 98-7233 2 LOCI$/ASHER
3 1 8L - 3873 1 GASKET
4 1 7N - 9845 1 SPRING
5 1 58-9079 1 NUT-JAM (3/8.24 THD)
6 1 6N -4241 1 SHAFT - SHUTOFF
7 1 1W-9070 1 DIODE AS
(BIPOLAR VOLTAGE TRANSIENT SUPPRESSOR )
1 9G-3186 2 TERMINAL - SPADE (22- 18 AWG)
GRAPHIC #1 <END> 9001914:E
i.
il
ilI
326 ELECTRICAL AND STARTING SYSTEM of SEBP252.-'i

&,
5N -8293 SHUTOFF GP. ELECTRICAL
S/N: 1TS1 -UP
24-32 V0LT
AN ATTACHMENT
SIYICS -7 418 LO17027 47
NOTE NO REF PART NUMBER OTY 1 2,3 4 5 6 (PRODUCTLEVEL) PAGE
1 1 sL-8983 1 SPRING - SOLENOID
C 2 1 8L - 3873 1 GASKET
3 1 58 - 9079 1 NUT-JAM (3/8-24 THD)
C 4 1 4ttr- 6739 1 SHAFT- SOLENOID
5 1 5D-4697 1 B0Lr-12 PoINT HEAD (1 l4-20X1.orN)
c 6 1 5L-4041 1 B0LT-12 PorNT HEAD (1 t4-20X1.5 IN)
C 7 1 ltir-9070 1 DIODE AS
( BIPOLAR VOLTAGE TRANSIENT SUPPRESSOR )
C 8 1 2W-8934 1 WIRE AS
C 9 1 8C.6099 1 SOLENOIDGP.SHUTOFF
10 1 6V -8377 2 NUT ( B-32 THD)
1 98-7233 2 LOCK\'VASHER
11 1 108-2515 2 COVER - TERMINAL
GRAPHIC #1 <END> 900249343

ruI - 7787 SHUTOFF GP . E LEGTRICAL
S/N:1TS1.UP
24 VoLT
FOR USE WITH 39" HYDRAMECHANICAL GOVERNOR
AN ATTACHIvIENT
sMcs -7418 iol 1 43121
REF GBAPHIC PART NAME sEE
NOTE NO REF PABT NUMBER OTY .i 2 3 4 5 6 (pFoDUcrLEvEL) PAGE
1 1 173- 6996 1 SOLENOID AS (24 VOLT)
2 1 6V - 8377 2 NUT ( 8-32 THD)
1 98-7233 2 LOCIOVASHER (NO.8)
3 1 1Ur- 9070 1 DIODE AS
1 7N-9194 2 TERMINAL
4 1 7C-6124 1 WIRE AS
5 1 8L - 3873 2 GASKET
6 1 9Y -1776 1 PLATE
7 1 38-8695 2 BoLT (1 l4-20X3.5IN)
8 1 108-.2515 2 COVER - TERMI NAL
SOLENOID MOUNTED
ON TOP OF GOVERNOR
GRAPHIC #1 <END> 90024758t
iI
fl
328 ELECTRICAL AND STARTING SYSTEM of SE8P2522.1 C

3T.5051 SOLENOID AS.STARTING MOTOR
S/N: 1TS1.UP
32 VoLT
PART OF 6V-0501 STARTING ]vIOTOR GP.ELEGTRIG
AN ATTACHMENT
sMcs - 1 467 i01 1 88848
NOTE NO REF PARTNUMBER QTY r z s + s o tpnooucrlEvEl) PAGE
1 1 9c-6770 1 CoNTACT AS
2 1 4M-1815
s14M-s2743scRiwm
c 4 1 7T -9123 1 GASKET - PLATE
5 1 045-4065 4 SCREW-MACHINE (10{2X.75rN)
1 48- 4274 8 WASHER (1.2MM THK)
1 48-2049 4 NUT (10-32 THD)
6 1 6T- 1 120 1 BUSHING - TERMINAL
07 .1
6T -1124 1 TERMINAL AS
B 1 3H - 3680 3 NUT-JAM (1 l2- 13 THD)
1 48-4280 3 WASHER (2.5MM THK)
1 9F-4976 2 LOCKWASHER
I 1 48-2049 3 NUT (10_32 THD)
1 48-4274 3 WASHER (1.2MM THK)
1 38-4502 2 LoCKWASHER (1.19MM THK)
1016T-03621INSULATOR
C.CHANGE FROM PREVIOUS TYPE
sEBP2522-10 of ELECIRICAL AND STARTING SYSTEM 329

3T-5051 SOLENOID AS-STARTING MOTOR (contd. ) iol 188848
GRAPHIC #1 <END> 900636436
/
I
I
8N-0621 STARTING AID GP.ETHER
S/N: 1TS1.UP
24 VOLT. SPRAY ATOMIZER
AN ATTACHMENT
SMGS - 1 456 i0 1 835684
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 tr 6 (PRODUCTLEVEL) PAGE
6N-7672 1 ATOMIZER AS-ETHER
7N -20s9 1 CLAMP AS.CYLINDER
6N - 9587 2 CONNECTOR
5P-2948 1 CONNECTOR GP
4K-9821 1 SLEEVE
4K-9822 1 NUT (5/ 16 -24 rHDl
5P-5391 1 FILM- INSTRUCTION (DIRECT ELECTRIC STARTING)
5N - 5899 1 SWITCH AS-TEMPERATURE (ETHER AID ARMING)
6V - 8379 1 NUT-JAM
98 - 7233 1 LOCKWASHER
3T-0306 1 SWITCH AS (ETHER AID ON/OFF)
38-4501 1 LOCKWASHER
5L - 7200 1 scREW (8-32X0.375 rN)
6V-8376 2 SCREW-MACHINE (8-32X0. 25 IN)
6V-8832 2 NUT
7T -9517 1 KNOB
8F-1434 2 LOCKWASHER
2V -1713 1 TAG- NOTICE ( STARTING AID)
2L - 807s 4 TERMINAL
7N-0140 1 TUBE AS-COIL
8N - 3536 1 TUBE. STEEL
6N - 7674 1 VALVE AS
BE 5P.0640 WIRE-ELECTRICAL (16 GAUGE)
A 7N.0296 1 CYLINDER AS-ETHER

(MUST BE PROCURED LOCALLY FROM YOUR CATERPILLAR
DEALER )
A NOT PART OF THIS GROUP
B USE AS REQUIRED
E ORDER BY THE CENTIMETER
<END>
I
,lr
sEBP2522-'10 ELECTRICAL AND STARTING SYSTEM 331 .t

Lt{
, 8N.0575 STARTING MOTOR GP.AIR
S/N:1TS1 -UP
FOR USE WITH STAI{DARD SAE N0. 0 FLYWHEEL H0USING. CAI'|NOT BE USED WITH LH ttl0UNTED
DUPLEX FUEL FILTERS
AN ATTACHiIENT
SlrtCS- 1451 i01432o40
c 1 1 0s2-Os72 1 TEE (SWIVEL-37 DEGREE FLARED)
2 1 2N- 1287 2 ELBOW- FLARED
3 1 4N.3410 1 VALVE AS-CONTROL (STARTER)
C 4 1 8L-6557 2 CONNECTOR
I 5 1 5T-4375 1 HOSE AS
CI b 1 3P - 6049 2 HOSE AS
7 1 0s- 1571 2 BoLT (3/8-16X1.75 rN)
c 8 1 5M-2894 3 WASHER-HARD (10.2X18.5X2.5MM THK)
9 1 4V.6698 2 SPACER (1OMM ID X 16MM THK)
10 1 9F -2947 4 CLIP (14.30MM ID)
11 1 7J-8902 1 BOLT-12 PorNT HEAD (s/B-1 lX1 .50rN)
12 1 2S.5658 1 . WASHER-HARD (17X29X3MM THK)
13 1 38-7257 1 BUSHING. REDUCER
14 1 6N - 3899 1 SPACEH
15 1 100-6648 1 BRACKET AS
C 16 1 107-0019 1 ELBOW
17 1 68-8128 1 NIPPLE-PIPE
18 1 38.7280 1 NIPPLE.PIPE (1 -11 1 /2 NPT THD)
C 19 1 38 - 6498 2 ELBOW
c 20 1 6K- 1972 2 ELBOW- FLARED
21 1 85-2332 2 B0LT-12 PoINT HEAD (518-11X1.75IN)
c 22 1 6D-3479 2 CLIP
cr 23 1 3V-6153 1 HOSE AS
c24 1 1L-2279 1 ELBOW
C 25 1 78-9008 1 NIPPLE-PIPE
26 1 7M-9544 1 VALVE (AIR STARTER)
I 27 1 9L-4652 1 HOSE AS
CY 28 1 105.5080 1 STARTING MOTOR GP-AIR 335
29 1 9S-s828 1 BoLT-UPPER (1 14 IN NC THD X 2 7 t16)
1 5P-0537. 2 WASHER - HARD (7 .2X14.5X2MM THK)
1 95-8750 2 NUT. FULL (1 1,4 - 20 THD)
30 1 78-7169 1 NIPPLE:CLoSE(1-11-1lzNpT)
c 31 1 38 - 6555 1 ELBOW
c 32 1 4H - 7869 1 GASKET
BCJ 33 1 4H-7869 1 GASKET
C 34 1 4S.6399 1 CONNECTOR-FLARED (37 DEGREE)
CY 35 1 172.O2O8 1 LUBRICATOR GP-AIR MOTOR 302
B-USE AS REOUIRED
C.CHANGE FROM PREVIOUS TYPE
I.SEE HOSE FABRICATION GUIDE
J-REQUIRED WHEN COVER IS MOVED TO LH SIDE
332 ELECTRICAL AND STARTING SYSTEM of SEBP2522- itr

,ii
,ilil
8N - 0575 STARTING M0T0R GP -AIR (contd. ) io14s2o4o
BB
--:t_
VIETY B.B
*lc
J
t
AI
r*
23
2A
19
W
./
/,,
/
,/\.---\
,f--.-
\
\
\
I\
I
I
AIR
CLEANER
SUPPORI
18
ri
rl \
2
((
,) )
16
\ \----/ - ,,/
15
\-
14
A; 17
31/ tJ 12-11 7-8-9-10
L \l 7-8-9-10
D
\r,,
D
E_ _-___u
50
8-22, FRoNT VIEW
19
[_ t_-
L_ __ l
VIEW C-C
35
24
--J \l
\___
vIEw A-A 27 '26 VIEW D-D
GRAPHIC #1 <END> 900248255

8N.0577 STARTING MOTOR GP.AIR
S/N:1TS1 -Up
FOR USE WITH SAE NO. O FLYWIIEEL HOUSINGS & RH FUEL FILTERS. CANI{OT BE
USED WITH
JACKET WATER HEATER IIIOUNTII{G
AN ATTACHtTtENT
sitcs - 1451 701472017
vErl PAGE
11 4N-3410 1 VALVE AS_C0NTRoL (STARTER)
1 2U'.0629 1 KNOB-ENGINE START
218L-65572CONNECTOR
I 3 I .t21-3954 1 HOSE AS
I417v-107i3t
512N-12872ELBOW-FLARED
z
9
I qu-eagl g wesneR_xnRo (r o. exrt.Exz. suu trx)
819F-29474CLIP
?
l0
1 cY-g
1 zJ-89o2 1 BoLr-12 portr
nerolETatiillso rfl-
tt t
_ 12 1 ?8-7257. .t BUSHING_BEOUCEn ----------
13 1 38-6SSS
1 6t{-3899 1 SPACER
15 1 68-8128 .t 1
I 16 1 9L-4652 HOSE AS
't7 1 to7-o019
18
19 I .tot -3998
1 BRACKET AS
., 1 ?g-59s8 2
?orgg-sgzareoLr-uppen(U+rNNm
2'I 1 6K.1972 3 ELBOW-FLABED
I22 1
_zg
7 24 1 3P-6049 1 HOSE AS
25 1 052-0572 r rp
Y 26 1 172.O2O8 1 LUBRICATOR GP-AIR MOTOR 302
27 't 1L-2279 .t ELBoI,V
YB 2A
J 29 1 7M-9s44 1 VALVE (ArR STARiER)
30 1 85-2332 2 BOLT-12 POTNT.HEAD (5/8-11X1.75 rN)
3,1 1 5P.0537 2 WASHER-HARD (7.2X14.5X2MM THK)
32 1 9S-8750 2 NUT_FULL (1./4_20 THD)
33138-64981ELBOW
3412N-19311ELBOW-PIPE
B 35 1 4H.7869 1 GASKET
3614H.78691GASKET
B USE AS REQUIRED
I SEE HOSE FABRICATION GUIDE
J PILOT-ACTUATED MAIN CONTROL VALVE ;lhl
F REMFG PART MAY BE AVAILABLE L1
SEPARATE ILLUSTRATION tii

iN
iil
i[i
334 ELECTRICAL AND STARTING SYSTEM of SE8P2522.1:

lffi
|
I
I ===-=--f
C C ,! H
i t' s-=-r-+''
@
,IEYB-B
),
trdfiA{ffit+qr
li /'/\,r-,u<->r oroV-fl ii
i
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l .\6 ---)
,.
ffix,,
?"*'-'
A!.-Y, .,'K,r' l_ $.--QA "
:ffi:g1', 'rffii,",,,Hffi,
, 5s
u----g "flS)
FRONT VIEW vIEU D-o
GRAPHIC #1 <E D> s00767666
sEBP2522-10 2ot2 ELEcTRICAL AND STARTING SYSTEM 335

105.5080 STARTING MOTOR GP.AIR
S/N: 1TS1 -UP
PART OF 8N.0575 STARTING MOTOR GP.AIR
AN ATTACHMENT
sMcs-1451 i01 844044
1 1 4N-4371 1 COVER AS-HOUSING
1 7lt -7410 3 PLUG
2 1 4N - 4375 1 BALL BEARING
3 1 4N- 4377 1 PLATE-REAR END
4 1 4N -4383 1 HOUSING - MOTOR
5 1 4N -4390 1 WASHER - THRUST

6 1 4N - 4391 1 KEY - GEAR
7 1 4N - 4387 1 CASE AS-GEAR
1 4N - 4388 1 WASHER - EJECTION
1 009- 1436 1 BEARING
8 1 4N - 4394 1 GEAR-DRIVE (45 TEETH)
9 1 sF - 8651 1 BALL BEARING
10 1 .105-5136 4 WASHER
11 1 4N - 4397 1 COLLAR-DRIVE SHAFT
12 1 3P - 0653 1 SEAL-O-RING
13 1 4N - 4403 1 SPRING-RING
14 1 105-5138 1 HOUSING
15 1 4N - 4405 1 CLUTCH AS.DRIVE
16 1 4N-4421 1 SHAFT- DRIVE
17 1 105-5137 1 PISTON
18 1 4N - 4400 1 RING - SHI FT
19 1 4N- 4402 1 SPACER
20 1 052.0512
'4N
1 RING-RETAINING (INTERNAL)
21 1 4386
- 1 RETAINER.PINION
22 1 4N-4413 1 PINION - ROTOR
23 1 98-9774 1 BALL BEARING
24 1 4N -4384 1 GASKET-GEAR CASE
25 1 4N -4382 1 PLATE-FRONT END
26 1 4N -4381 'l ROTOR
27 1 4N - 4376 1 GASKET-HOUSING COVER
28 1 51.4035 1 RING-RETAINING (EXTERNAL)
29 1 8F - 8544 4 BoLT (3/8-16X6.25 rN)
30 1 78-2742 12 BoLT (1 l4-20X1 .25 rN)
31 1 5P.0537 12 WASHER-HARD (7.2X14.5X2MM THK)
32 1 4N - 4409 1 DEFLECTOR AS
33 1 8T-6763 2 PLUG - PIPE
34 1 qN - +0zg 1 CYLINDER
35 1 6D-3787 1 BEARING- ROLLER
Jb 1 4N - 4392 1 COVER AS-CASE
1 4N - 4393 1 SEAL -GREASE ( LIP-TYPE )
1 6J -2244 1 SEAL-O-RING (66. 27MM ID)
1 6V- 1179 1 SEAL-O-RING (72. 62MM ID)
37 1 4N -4379 1 DOWEL - CYLINDER
r" 38 1 4N - 4380 1 KIT - VANE
336 ELECTRICAL AND STARTING SYSTEM of SEBP2522-1:

105 - 5080 STARTING M0T0R GP -AIR (contd. ) . io1844044
31-30
Br* A
,{\,
\
)
89
't4
28
,i.IJ,
/
10-29
GRAPHIC #1 <END>
9O0248256
sEBP2522-10 2ot2 ELECTRICAL AND STARTING SYSTEM 337

105 - 5081 STARTING M0T0R GP -AIR*n
S/N: 1TS1 -UP
PART OF 8N.0577 STARTING MOTOR GP-AIR
AN ATTACHMENT
sMcs- 1 4s1 i01 836083
HEF GRAPHIC PABT NAME sEE
NOTE NO FEF PARI'NUMBEB Ory 1 2 3 4.s 6 (pBooucr LEVEL) PAGE
1 1 4N -4375 1 BALL BEARING
2 1 4N- 4377 1 PLATE.REAR END
3 1 4N - 4383 1 HOUSING - MOTOR
4 1 4N - 4379 1 DOWEL - CYLINDER
5 1 4N - 4390 1 WASHER -THRUST
6 1 4N - 4391 1 KEY - GEAR
7 1 4N 4387
- 1 CASE AS-GEAR
1 4N - 4388 1 WASHER. EJECTION
1 009- 1436 1 BEARING
8 1 4N - 4394 1 GEAR-DRIVE (45 TEETH)
I 1 5F - 8651 1 BALL BEARING
10 1 4N - 4392 1 COVER AS.GASE
1OA 1 4N.4393 1 SEAL-GREASE (41.35MM OD)
1OB 1 6J-2244 1 SEAL-O-RING (66.27MM ID)
10c 1 6V-1179 1 SEAL-o-RING (72.62MM rD)
11 1 4N -4397 1 COLLAR-DRIVE SHAFT
12 1 105-5136 4 WASHER
13 1 3P - 0653 1 SEAL -O- RING
14 1 4N - 4403 1 SPRING. RING
15 1 105-5138 1 HOUSING
16 1 4N - 4405 1 CLUTCH AS-DRIVE
17 1 4N- 4421 1 SHAFT- DRIVE
18 1 105-5137 1 PISTON
19 1 4N -4400 1 RING. SHI FT
20 1 4N- 4402 1 SPACER
21 1 052.0512 1 RING-RETAINING (INTERNAL)
22 1 4N - 4386 1 RETAINER. PINION
23 1 4N-4413 1 PINION - ROTOR
24 1 98-9774 1 BALL BEARING
25 1 4N - 4384 1 GASKET-GEAR CASE
26 1 4N - 4382 1 PLATE-FRONT END
't
27 4N - 4378 1 CYLINDER
28 1 4N-4381 1 ROTOR
29 1 4N-4376 1 GASKET.HOUSING COVER
30 1 51.4035 1 RING-RETAINING (EXTERNAL)
31 1 8F - 8544 4 BoLT (3/8-16X6.25 rN)
32 1 78-2742 12 BoLT (1 l4-20X1.25 rN)
33 1 5P.0537 12 WASHER-HARD O.2X14.5X2MM THK)
34 1 4N -4409 1 DEFLECTOR AS
35 1 8T-6763 2 PLUG- PIPE
36 1 6D-3787 1 BEARING- ROLLER
+ 37 1 4N.4380 1 KIT-VANE (STARTING MOTOR)
38 1 4N-4371 1 COVER AS-HOUSING
1 7tt-7410 1 PLUG
338 ELECTRICAL AND STARTING SYSTEM of SEBP2522-',rl

1 05 - 5081 STARTING M0T0R GP - AI R (contd. ) io1 836083
*
437
12-31
1
50
1g
Aj
25
SECTION
GRAPHIC #1 <END> 900889367
sEBP2522-10 2of2 ELECTRICAL AND STARTING SYSTEM

25.7227 STARTING MOTOR GP. ELECTRIC
S/N: 1TS1.UP
24 VOLT. RH TIIOUNTED
AN ATTACHMENT
sMcs- 1 4s3 i0140731 1
REF GRAPIIIC PART NAME SEE

NOTE NO REF PABT NUMBEH OTy r23456{pFooucrLEVEL) PAGE
1 8S-2332 3 BoLT-12 porNT HEAD (5/8-1 1X1 .75IN)
1
Y 2 1 6V-0927 1 STARTING MOTOR GP-ELECTRIC 352

3 1 4N-1059 1 GASKET
4 1 9F - 4337 1 WIRE AS
UOUNIED ON
FL YWHE E L
HOUSING
GRAPHIC #1 <END> 900741 549
340 ELECTRIcAL AND STARTING SYSTEM of sEBP2522-1 C

4N. 1 061 STARTING MOTOR GP. ELECTRIC
S/N:1TS1 -UP
24 VOLT, LH IIOUNTED
CANNOT BE USED WITH MARINE PROPULSION, I{ABIT{E AUXILIARY, OR IITARINE GEN SET ENGIiIES
( INSULATED Urr Rrr{c SYSTEi|S)
AN ATTACHIiIENT
sllcs-14s3 i01378088
NOTE NO REF PART NUMBER QTY12345 6 (PRODUCT LEVEL) PAGE
1 1 8S-2332 3 BoLT-12 porNT HEAD (5/8-11X1.75rN)
2 1 4N-1059 1 GASKET
YCR 3 1 6V-0890 1 STARTING MOTOR GP-ELECTRIC 349
4 1 9F-4337 1 WIRE AS
c CHANGE FROM PREVIOUS TYPE
R REMFG PART MAY BE AVAILABLE
MOUNIED ON
FLYIYHEEL
HOUSING
@ @
@ @
GRAPHIC #1 <END> 90066727B
sEBP2s22-10 of ELECTRICAL AND STARTING SYSTEM 341

4N. 1 062 STARTING MOTOR GP. ELECTRIG
S/N: 1TS1-705
24 VoLT
AN ATTACHMENT
sMcs - 1 4s3 ioo1 s931 4
REF GRAPHIC NAME PART SEE
NOTE NO REF PART NUMBER OTY 120456(pRoDUcrrEvEL) PAGE
c 1 1 85-2332 3 B0LT-12 POINT HEAD (518-11X1 .75IN)
2 1 4N-1059 1 GASKET
3 1 9F - 4337 1 WIRE AS
CYR 4 1 6N-1889 1 STARTING MOTOR GP-ELECTRIC 344
R REMFG PART MAY BE AVAILABLE
i
1
i
II
I
I !
i
I
I
GRAPHIC #1 <END> 9001 1 31 55
Y
I
I
I
I 342 ELECTRICAL AND STARTING SYSTEM of SEBP2522-1C
,I
4N - 1 062 STARTING MOTOR GP. ELECTRIC
S/N: 1T5706-UP
24 VoLT
AN ATTACHMENT
sMcs - 1 453 i01 s73982
NOTE NO REF PART NUMBER QTY 123 4 5 6 (PBODUCT LEVEL) PAGE
1 1 85-2332 3 BoLT- 1 2 PoINT HEAD (5/8- 11 X1 .75 IN)
CY 2 1 207-1564 1 STARTING MOTOR GP:ELECTRIC 371
C 3 1 4H-7869 1 GASKET
4 1 9F - 4337 1 WIRE AS
IO
U
GROUND
GRAPHIC #1 <END> 90081 8932

6N - 1 889 STARTING M0T0R GP - ELECTRIG*n
S/N: 1TS1 -705
24 VoLT
PART OF 4N.1062 STARTING IYIOTOR GP.ELECTRIC
FIELD REPLACEMENT ORDER 6V.5539-PAGE 355
AN ATTACHMENT
sMcs- 1 453 i01 068440
PART NAME SEE
NOTE PART NUMBER QTY12345 6 (PRODUCT LEVEL) PAGE
Y 8C-3644 1 STARTING MOTOR GP-ELECTRIC 361
-oR-
Y 7T-0794 1 STARTING MOTOR GP-ELECTRIC 359
-0R-
Y 9X.4452 1 STARTING MOTOR GP-ELECTRIC 364
<END>
344 ELECTRICAL AND STARTING SYSTEM SEBP25Z.1T

6N.3229 STARTING MOTOR GP. ELEGTRIC
S/N: 1TS1.UP
32 VOLT. LH MOUNTED
AN ATTACHMENT
sMcs - 1 4s3 i00644533
NorE No REF PARTNUMBER ary r z e+s6 (pRopucrLEVEL) PAGE
1 8S-2332 3 BoLT-12 POINT HEAp (5/8-1 1X1 .75rN)
cY3 aaR
4 1 9F-4337 1 WIRE AS
Y-SEPARATE ILLUSTRATION
MOUNIED ON
FLYTVHEEL
HOUSING
@ @
@ @,
GRAPHIC #1 <END>
9002481 31
3E8P2522-10 of ELECTRICAL AND STARTING SYSTEM 345

6V.O5O1 STARTING MOTOR GP. ELEGTRIC
S/N: 1TS1.UP
PART OF 6N -3229 STARTING MOTOR GP-ELEGTRIC
AN ATTACHIYIENT
srucs- 1453 io1 8361 46
1 1 036-9823 13 BOLT
2 1 3L - 3380 1 BUSHING - TERMINAL
3 1 3T-3418 1 FRAME AS-END
4 1 3T-3423 1 CUP
5 1 9G -41 01 1 BUSHING. END
6 1 3T -3424 1 PLUG - FELT
7 1 7Nt-O327 1 WASHER-THRUST (17.40X25.4X1.6MM THK)
8 1 7M-8651 1 ARMATURE AS
o 1 7M-0324 1 COIL AS-FIELD
10 1 9H-3757 2 WASHER (0.516X1X0.094 IN THK)
11 1 7X-0562 6 WASHER-HARD (13.5X19X0.8MM THK)
12 1 6V-8188 6 NUT (1 l2-13 THD)
13 1 7M-0326 1 CONNECTOR
14 1 8T-4205, 4 WASHER-HARD (7.2X14.5X2MM THK)
Y 15 1 3T.5051 1 SOLENOID AS-STARTING MOTOR 329
16 1 6V -1322 4 BoLT (114-20X0.375 IN)
17 1 4M- 1831 4 PLUG-LEVER HOUSING
1B 1 7L-2894 4 GASKET
19 1 3F.0379 12 SCREW-POLE SHOE (3/8-24 THD)
20 1 7M-0325 1 INSULATOR
21 1 7F -3488 6 SHOE - POLE
22 1 15-7446 3 SCREW-MACHINE (8-32X0.437 THD)
23 1 3T.9524 6 BRUSHAS (STARTING MOTOR)
24 1 95-2544 6 SCREW-HEX HEAD (8-32X1 1 .13MM)
25 1 3T-9525 1 PLATE AS-BRUSH
26 1 6T - 0371 1 INSULATOR
27 1 3T -4711 12 SCREW AS
1 9F - 5599 12 LOCKWASHER
28 1 7F.3525 6 WASHER-BUSHING (.209X.39X.09MM THK)
29 1 6T -0372 1 PLATE
30 1 3T-4709 3 PLATE
31 1 2L-6679 3 PLATE. INSULATOR
32 1 3T -4710 3 PLATE
33 1 6T.0363 6 HOLDER AS-BRUSH (STARTING MOTOR)
(EACH INCLUDES)
34 't
3T-9494 1 SPRING
35 1 2D-6392 1 SEAL-O-RING
36 1 2J-8163 2 SEAL-O-RING
37 1 7F-3491 2 WASHER (0.516X1X0.094 IN THK)
38 1 3R - 8801 1 CLAMP
39 1 3826
6N - 1 DRIVE AS-MOTOR
40 1 1H-2629 3 STRIP- INSULATION
41 1 3T -3422 1 WIRE AS
42 1 9M-7606 1 PLUNGER AS
43 1 036-9821 1 WASHER
44 1 4M- 1829 1 BOOT- RUBBER
45 1 4M.1828 1 RETAINER-SPRING (EXTERNAL)
46 1 9M-7609 1 SPRING
47 1 1H-1023 1 SEAL-O.RING
4B 1 3E-7771 1 HOUSING AS
49 1 3T -3424 2 PLUG- FELT
50 1 3T - 3423 2 CUP
51 1 1M-9968 1 BUSHING
52 1 2F -6678 1 SEAL-LIP
53 AI .'72q 1 WASHFR TO P'/l,4Y1 qYN 1RR TN TI.IK\
.346 ELECTRICAL AND STARTING SYSTEM of sEBP2522-10
6V - 0501 STARTING M0T0R GP - ELECTRIC (contd. ) i01 8361 45
BEF GRAPHIC PART NAME sEE
NOTE NO REF PAFT NLiMBER OTY 12315 6 (PBoDUCT LEVEL) PAGE
54 1 4M- 1854 1 SHAFT- LEVER
55 1 2H-3429 2 RING - RETAINING
56 1 4M- 1853 1 LEVER AS-SHIFT
57 1 5M- 3034 1 LOCKNUT (5/16-24 THD)
58 1 1M-9971 1 SPACER (.840X1 .72X1.88 IN THK)
59 1 4Na-1827 1 RETAINER - SPRING
60 1 8C-3089 1 SEAL-O-RING
61 1 7T -3974 1 HOUSING AS-DRIVE
62 1 4M- 1896 1 BUSHING - TERMINAL
63 1 8C-9660 3 WASHER (4.6X7.9X0.8MM THK)
64 1 3T-9494 b SPRING
65 1 5J-5314 5 BoLT (5i 16-18X1.5 IN)
J 66 1 3N.3763 1 KIT-TERMINAL (STARTING MOTOR)
JZ 67 1 1 BUSHING
JZ 68 1 1 BUSHING
JZ 69 1 1 WASHER
70 1 7X-3373 1 BoLT (5/16-18X0.88 rN)
71 1 6N - 3279 1 INSULATOR
72 1 48-2049 2 NUT (10-32 THD)
73 1 8T.0328 2 WASHER.HARD (5.5X1OX1MM THK)
74 1 8F-1434 2 LOCI(WASHER
B 75 1 3T-3434 6 PLUG
B USE AS REQUIRED
J KIT MARKED J INCLUDES PARTS MARKED J
Z NOT SERVICED SEPARATELY
sEBP2522-10 of ELECTRTcAL AND STARTTNG sysrEM 347.

r
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l,'
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iti
llilr
il[i
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ELECTRICAL AND STARTING SYSTEM 3of3 sEBP2522-10

'lI
6v'0890 STARTTNG M0T0R Gp- ELEGTRTG*n
S/N: 1TS1.UP
pARr oF
4N - 1061 rr'^lJrlTMoroR Gp - ELEcrRrc
FIELD REPLACEMENT FOR 6V-O927_PAGE 352: FOR 6V.5539-PAGE 355
AN ATTACHMENT
sMcs - 1 453 i01 836s75
NOTE NO BEF PARTNUMBER QTy r z s + s o (pRoDUCTLEVEL) PAGE
1
l 7M-0326 1 CoNNECToR 1
2 l sH-
3 1 1s-7446 3 scRFW-ruacsrffi {
4 1 8C-9660 3 WASHER t+. OX7. gXO. etvlM THK)
5 1 9S-2544 9 SCREW-HEXHEAD(8-32X11.13Mtv1) 'i
6 1 7M'O327 1 WASHER-THRUST (17 4ox25 4Y1 6rlr,l rl{K\

3T- 341 I 1 FRAME AS.END
3T -3423 1 CUP
9G-4101 1 BUSHING- END
3T-3424 1 PLUG - FELT
3T-952s 1 PLATE AS.BRUSH
6T-0371 1 INSULA
5P - 6298 12 SCREW
9F - 5599 12 LOCKWASHER
7F -3525 6 WASHER - EU
'l
5T-0363 6 HoLpER AS-BRUSH (STARTING MOTOR)
I 1 7F-3491 2 WASHER (0.s16X1X0.094 IN THK)

10 ,1 3T-3422 1 WIR.EAS
11 '1 2J-8163 2 SEAL-
12 1 7X-W3 1 BoLT [5/16-18X0.88 rN)
13 l 3T-3434 6 PLUG
14 1 5J-5314 5 BOLT (5116-18X1.s rN)
15 l 3L-3380 1 BUSHING -TERMINAL
16 1 036-9821 l WASHER
17 1 4M- 1828 1 RETAINER - SPRTNG
1B 1 4M- 1829 1 BOOT- RUBBER
2t) 1 9M-7609 1 SPRING
21 1 4Nl-1827 1 RETAINER - SPRING
22 1 8C-3089 1 SEAL-O-RING
24 1 5M-3034 1 LoCKNUT (5/16-24 THD)
25
26
1 7L-2894 t4 GASKET
1 4M- 1831 PLUG - leVe n nOttSf I'te
27 1 4M- 1854 1 SHAFT. LEVER
28 l 1H-1023 1 SEAL-O-RING
29 1 2D-6392 1 SEAL-O-RING
30 I 7T -3974 1 HOUSING AS-DRIVE
31 l 6N - 3826 1 DRIVE AS-MOTOR
32 1 2H-3429 2 RING - RETAINING ( EXTERNAL )
93 1 6v-1922 4 BoLT (r /+_zoxo.gzs rN)
34 t R-HARD (7 2x14 sx2r\rrul rFtK\
35 1 6N -3279 1 INSULATOR -
36 1 036-9823 13 BOLT
37 1 _ 1M-9971 1 SPACER (.840X1 .72X1.88 IN THK)
38 1 1H-2629 3 STRIP. INSULATION
39 1 7M.0324 1 COIL AS-FIELD
i
41 1 7F - 3488 6 SHOE - POLE
il
:iti
42 1 7M-8651 1 ARMATURE AS
il 43 7M-0325 INSULATOR
s=8P2522:10 of ELEcTRICAL AND STARTING SYSTEM 349
6V -0890 STARTING M0T0R GP- ELECTRIC (contd. ) i01 836575
NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGF
44 1 3T-9s24 6 BRUSH AS (STARTTNG MOTOR)
45 1 125-6537 1 INSULATOR
46 1 8F-1434 ? LOCKWASHER
47 1 6V- 81 88 6 NUT ( 112-13 THD)
49 1 48-2049 6 NUI (10-32 rHD)
50 1 _ 8T-0328 10 WASHER-HARD (5.5X1OX1MM THK)
51 1 3T-9494 6 SPRING
52 1 3E-7771 1 HOUSING AS
53 1 9G-4101 1 BUSHING- END
54 1 3T -3424 3 PLUG- FELT
55 1 3T -3423 3 CUP
56 1 1M-9968 1 BUSHING
57 1 2F -6678 1 SEAL - LIP
58 1 4L-2729 1 WASHER (0.844X1.9X0.188 rN THK)
59 1 4M- 1 896 1 BUSHING- TERMINAL
60 1 045-4065 4 SCREW-MACHTNE (10_32X0.75 rN)
61 1 '6V-8373 3 SCREW-MACHTNE (6-32X0.187 IN)
62 1 9G-6770 l CONTACT AS
63 1 6T- 1 120 1 BUSHI NG - TERMINAL
64 1 4M-1815 '1
SPRING - CONTACT
65 1 125- 6535 1 COVER.STARTING MOTOR
66 1 7T -9123 1 GASKET. PLATE
67 1 12s-6533 1 SoLENoID AS (24 VoLT) (STARTTNG MOTOR)
1 3R - 8801 1 CTAMP
68 1 12s- 6536 1 TERMINAL AS
AVAILABLE REPAIR KIT (S)
'3N - 3763 1 KIT-TERMINAL (STARTING MOTOR )
(INCLUDES BUSHINGS & WASHER)
350 ELECTRICAL AND STARTING SYSTEM 2 of 3 sEBP2522-rc

6V-0890 STARTING MOTOR GP - ELECTRIC (contd. ) i0 1 836575
49-50-60 67 64 63fi 20 21
66-68 62
33-34
2-48-15-47
11' 11 16
23
*lB
Af 24
25-26
I
48-9-47
l* 27-29-28-32
30-59-54-55
trrl
@@
55-54-53-7
37
39-38 22
40
58-57-55-54-56-52
49-46-50
VIEW A-A
VIEIY B-B
JRAPHIC #1 <END> 900066598
==8P2522-10
of ELECTRICAL AND STARTING SYSTEM 351
6V. 0927 STARTING MOTOR GP. ELECTRIC
S/ N: 1TS1 -UP
24 VoLT
PART OF 25.7227 STARTI].IG IiIOTOR GP - ELECTRIC
FIELD REPLACE ENT ORDER 6V.O89O-PAGE 349
AN ATTACHIIENT
silcs-1453 io1849761
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (pHoDUCr LEVEL) PAGE
1 1 7M - 0326 1 CONNECTOR
2 1 9H-3757 2 WASHER (0.516X1X0.094 IN THK)
3 1 15-7446 3 SCREW-MACHINE (8-32X0.437 THD)
4 1 . 8C-9660 3 WASHER (4.6X7.9X0.8MM THK)
5 1 9S-2544 I SCREW-HEX HEAD (8-32X11.13MM)
6 1 7M-O327 1 WASHER-THRUST (17.4OX25.4X1.6MM THK)
7 1 3T-341I 1 FRAME AS-END
1 3T -3423 1 CUP
1 9G-4101 1 BUSHING. END
1 3T-3424 1 PLUG - FELT
8 1 3T-9525 1 PLATE AS-BRUSH
8A 1 6T- 0371 1 INSULATOR
88 1 5p-6298 12 SCREW-MACHINE (10-32X0.5 IN)
1 9F - s599 12 LOCIOVASHER
8C 1 7F.3525 6 WASHER-BUSHING (.209X.39X.09MM THK)
8D 1 6T -0372 1 PLATE
8E 1 3T-4709 3 PLATE
8F 1 2L - 6679 3 PLATE - INSULATOR
8G 1 3T -4710 3 PLATE
8H 1 6T.0363 .6 HOLDER AS-BRUSH (STARTING MOTOR)
(EACH INCLUDES)
8J 1 3T-9494 1 SPRING
9 1 7F-3491 2 WASHER (0.516X1X0.094 IN THK)
10 1 3T -3422 1 WIRE AS
11 1 2J-8163 2 SEAL-O-RING
12 1 7X-3373 1 BoLT (5/16-18X0.88 rN)
B 13 1 3T-3434 6 'PLUG
14 1 5J-5314 5 BoLT (5/16-18X1 .5IN)
15 1 3L-3380 1 BUSHING- TERMINAL
16 1 035- 9821 1 WASHER
17 1 4M- 1828 1 RETAINEB. SPRING
18 1 4|ta-18.29 1 BOOT- RUBBER
20 1 9M-7609 1 SPRING
2',| 1 4tt-1827 1 RETAINER - SPRI NG
22 1 8C-3089 1 SEAL.O-RING
24 1 5M-3034 1 LOCKNUT (5/16-24 THD)
25 1 7L-2894 4 GASKET
26 1 4M- 1 831 4 PLUG-LEVER HOUSING
27 1 4M- 1854 1 SHAFT- LEVER
28 1 1H-1023 1 SEAL-O.RING
29 1 20-6392 1 SEAL-O.RING
31 1 6N - 3826 1 DRIVE AS-MOTOR
32 1 2H-3429 2 RING.RETAINING (EXTERNAL)
33 1 6V - 1322 4 BoLT (114-20X0.375 rN)
34 1 8T-42O5 4 WASHER-HARD (7.2X14.5X2MM THK)
35 1 6N - 3279 1 INSULATOR
( 36 1 036-9823 13 BOLT
37 1 1M:9971 1 SPACER (.840X1 .72X1.88 IN THK)
38 1 1H-2629 3 STRIP- INSULATION
39 7tt-0324 1 COIL AS-FIELD
352 ELECTRICAL AND STARTING SYSTEM of SEBP2522-1:
6V - 0927 STARTING M0T0R GP - ELECTRIC (contd. ) i01 849761
NOTE NO REF PART NUMBER QTY1z34s 6 (PRODUCT LEVEL) PAGE
40 't 3F-0379 12 SCREW- poLE SHoE (3 t8-24 THD)
41 1 7F - 3488 6 SHOE - POLE
42 1 71vl - 8651 1 ARMATURE AS
43 1 7M- 0325 1 INSULATOR
44 1 3T-9524 6 BRUSH AS (STARTING MoTOR)
45 1 3N-3763 1 KIT.TERMINAL (STARTING MOTOR)
IKIT INCLUDES INSULATOR, BUSHINGS AND WASHER)
46 1 125-6537 1 INSULATOR
,l
47 3R - 8801 1 CLAMP
4B 1 8F-1434 2 LOCKWASHER
49 1 6V-8188 6 NUT(112-13THD)
51 1 48-2049 6 NUT (10-32 THD)
53 1 3T-9494 b SPRING
55 1 9G-4101 1 BUSHING - END
56 1 3T -3424 3 PLUG- FELT
57 1 3T -3423 3 CUP
58 1 1M-9968 1 BUSHING
59 1 2F -6678 1 SEAL - LI P
60 1 4L-2729 1 WASHER (0.844X1.9X0.188 IN THK)
.61 1 4M- 1896 1 BUSHING- TERMINAL
62 1 045-4065 4 SCREW-MACHINE 110-32X0.75 IN)
63 1 6V-8373 3 SCREW-MACHINE (6-32X0.187 rN)
64 1 9G-6770 1 CONTACT AS
65 1 6T- 1 120 1 BUSHI NG. TERMI NAL
66 1 4M-1815 1 SPRING - CONTACT
67 1 125- 6535 1 COVER-STARTING MOTOR
68 1 7T -9123 1 GASKET - PLATE
69 125-6536 TERMINAL AS
70 .I
1
125.6533 1
1
SOLENOID AS (24 VOLT) (STARTING MOTOR)

1 3R - 8801 1 CLAMP
B-USE AS REOUIRED
3i8P2522-10 of ELECTRICAL AND STARTING SYSTEM 353

6V - A927 STARTING M0T0R GP - ELECTR IC (contd. ) i0184e761
WM; 10 Af
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GRAPHIC #1 <END>
900597432
354 ELECTRICAL AND STARTING SYSTEM of SEBP2522-,,: 3E

6Y. 5539 STARTING MOTOR GP - ELECTRIC
S/N: 1TS1 -70s
24 VoLT
FIELD REPLACE ENT oRDER 207- 1556-PAGE 368. oPTIoNAL FIELD REPLACEIIEI{T oRDER
6V-0890-PAGE 349. FIELD REPLACE ENT FOR 6N - 1889-PAGE 344: FOR 8C-3644-PAGE 361 3
FoB 7T-0794-PAGE 359: FoR 9X - 4452-PAGE 354

sitcs-1453 io162s397
PART NAME SEE
Y 6V-5582 1 STARTING MOTOR GP-ELECTRIC 357
-0R-
YR 106-8554 1 STARTING MOTOR GP-ELECTRIC 366
-0R-
R-REMFG PART MAY BE AVAILABLE
Y. SEPARATE I LLUSTRATION
<END>

lt
6V -5540 STARTING MOTOR GP. ELECTRIC
S/N: lTSl -705
24 VoLT
PART OF 6V.5539 STARTING IvIOTOR GP.ELECTRIC
sMcs - 1 453 i001 1 2093
1 1 7X-0562 5 WASHER-HARD (0. 8MM THK)
M 2 1 8T-4244 5 NUT (M12X1 .75 THD)
M 3 1 5C-2874 2 NUT (M5X.8 THD)
4 1 8F-1434 2 LOCI(WASHER (sMM ID)
5 1 8T-0328 2 WASHER-HARD (1MM THK)
M-METRIC PART
V;l"E
VIE}Y A-A
*l A
1-2 I
J A
GRAPHIC #1 <END> 90008451 4
V
I
356 ELECTRICAL AND STARTING SYSTEM of SEBP2522-':

6V - 5582 STARTING MOTOR GP. ELECTRIG
S/N: 1TS1.UP
24 VoLT
PART OF 2O7 -1556, 6V-5s39 STARTING M0T0R GP-ELECTRTC
sMcs - 1 453 i01 836s64
NOTE NO REF PART NUMBER OTY 1 2 a 4 s 6 (PRoDUCTLEVEL) PAGE
1 1 6V-8188 3 NUT (1 l2-13 THD)
2 1 7X.0562 3 WASHER-HARD (13.5X19X0.8MM THK)
3 1 48 -2049 1 NUT (10-32 THD)
4 1 8F-1434 1 LOCl$/ASHER
M 6 1 8T-4133 1 NUT (M10X1.5 THD)
7 1 8T-4121 1 WASHER-HARD (1 1X21X2.5MM THK)
8 1 3E-0142 1 HOUSING AS (DRIVE)
9 1 3E-0141 1 STOP.STARTING MOTOR
10 1 4N-7521 1 RING - LOCK
1 1 1 3E.0146 1 DRIVE AS-STARTING MOTOR
12 1 3E-0144 1 HOUSING AS (STARTER)
13 1 3E-0140 1 LEVER AS.STARTER
14 1 3E-0138 1 ARMATURE AS (24 VOLT)
15 1 3E-0137 1 HOLDER AS (STARTING MOTOR)
16 1 3E..0135 1 SOLENOID AS (24 VOLT) (STARTING MOTOR)
17 1 3E.0125 1 COVER AS-STARTING MOTOR
18 1 3E-0139 1 HOUSING AS (STARTER)
19 1 3E -01 36 1 HOUSING AS (STARTER)
20 1 3E-0132 1 CONNECTOR
21 1 3E-0133 1 WIRE AS.STARTING MOTOR
22 1 3E-0134 1 COVER. PLUNGER
3E-0127 1 KIT-BEARING (STARTING MOTOR)
(INCLUDES BEARINGS. SEAL AND BUSHING)
3E -01 28 1 KIT- BRUSH (STARTING MOTOR)
INCLUDES O-RINGS, SCREW, SPRING, AND BRUSH)
3E-0129 1 KIT - HARDWARE ( STARTING MOTOR )
( INCLUDES WASHERS, BOLTS, LOCKITIIASHERS, NUTS,
BUSHINGS. AND PLATE)
3E -01 45 1 KIT-STARTING MOTOR PIN
(INCLUDES O.RINGS, SHAFT, AND RING)
3E-0130 1 KIT. STARTING MOTOR SEAL
(INCLUDES SEAL AND O.RINGS)
3E-0131 1 KIT-WASHER ( STARTING MOTOR )
( INCLUDES WASHERS)
i.I- METRIC PART

6V - 5582 STARTING MOTOR GP - ELECTRIC (contd. ) i01 836s64
2-1
6-7
,1-2 *l A
?----
I iiii
I
,- r:1
ffi
iiltl
itlll
L \\ llt-
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19
\J
14
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15
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GRAPHIC #1. <END> 900084s'E
358 ELECTRICAL AND STARTING SYSTEM 2of2 SEBP2522-',:

7T -0794 STARTING MOTOR GP. ELECTRIC
S/N: 1TS1 -705
24 VOLT
PART OF 6N-1889 STARTING MOTOR GP-ELECTRIC
FIELD REPLACEMENT ORDER 6V-5539-PAGE 355
AN ATTACHMENT
sMcs - 1 453 i01 8291 80
NOTE NO REF PART NUMBER OTY 1 2 3 4 s 6 (PRODUCTLEVEL) PAGE
2 1 8T.42O5 4 WASHER-HARD (7.2X14.5X2MM THK)
3 1 3T-0863 1 LEVER - SHIFT
4 1 3T- 0864 1 HOUSING AS- LEVER
1 3T-0842 1 BEABING AS
5 1 9X.0332 1 KIT-SOLENOID (STARTING MOTOR)
(INCLUDES SOLENOID AS, WIRE, BAR, NUT &
LOCKWASHERS )
M 6 't 8T -4244 4 NUT ( M12X1 . 75 THD)
7 1 3T- 471 6 1 WIRE AS
I 1 3T -7020 1 WASHER
I 1 3T- 0847 4 SCREW
10 1 3T-0867 1 ARMATURE AS
11 1 3T-086s 1 COIL AS.FIELD
12 1 3T -7021 1 PLATE - BRAKE
M 13 1 3T-08s0 8 SCREW
M 14 1 3T.0849 12 BOLT.SOCKET HEAD (M6X1X25MM)
M 15 1 5C-2874 6 NUT (M5X.8 THD)
16 1 3T-0858 4 SPRING
M 17 1 6V.9673 4 SCREW-MACHINE (M5XO.BX12MM)
1B 1 3T-0862 1 PLATE AS-BRUSH
19 1 8F- 1434 2 LOCI$/ASHER
20 1 8T.0328 6 WASHER-HARD (5.5X1OX1MM THK)
21 1 4N-4405 1 CLUTCH AS-DRIVE
M 22 1 8T-4970 4 BoLT (M6X1X14MM)
23 1 3T -7025 1 COVER - END
AVAILABLE REPAIR KIT( S)
3T-0844 1 KIT- BRUSH ( STARTING MOTOR )
(INCLUDES BRUSHES)
3T-2768 1 KIT- SEAL. ( STARTING MOTOR )
(INCLUDES SEALS & RINGS)
3T-2769 1 KIT- HAHDWARE ( STARTING MOTOR )
( INCLUDES WIRE AS, NUTS, WASHERS, LOCI$/ASHERS,
BUSHING & BAR)
3T-7017 1 KIT- BEARING (STARTING MOTOR )
(INCLUDES BEARINGS. SEAL. & SPACERS)
7T -2339 1 KIT. LEVER (STARTING MOTOR)
(INCLUDES LEVER. CLIP & SEALS)
I,I-METRIC PART
j
sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 35e til
,Ilii ,Lll
7T - 0794 STARTING M0T0R GP - ELECTRIC (contd. ) i01 8291 80
6-24
15-1F20
2H9-15
18
2-22
nr5\
2ffi VIEW A-A
*r A
3
J4
21 rrttt,r
1214 13 11 10
GRAPHIC #1 <END> 9001 1 4670
{
l
I 360 ELECTRICAL AND STAFITING SYSTEM 2 of 2 sEBP2522-10

I
8C - 3644 STARTING MOTOR GP. ELECTRIC
S/N: 1TS1-70s
24 VOLT
PART OF6N.1889 STARTING MOTOR GP.ELECTRIC
AN ATTACHMENT
sMcs - 1 453 io1 8291 7s
NOTE NO REF PART NUMBER QTY 1 2 3 4 s 6 (pBoDUcr rEVEL) PAGE
1 l 5S - 7349 4 BOLT (1 /4-20X0.s IN)
2 1 7L-2894 1 GASKET
3 1 2H-3429 1 RING-RETAINING
4 1 48 -2049 2 NUT (10-32 THD)
5 1 8F -1434 2 LOCKWASHER
b 1 7T -3271 1 CONNECTOR
7 1 8T.42O5 .4 WASHER-HARD (7.2X14.5X2MM THK)
B 1 036-9823 5 BOLT
I 1 7T -3277 1 COIL AS-FIELD
11 1 7T -3276 1 ARMATURE AS (24 VOLT)
12 1 8H-1141 4 SHOE - POLE
13 1 7T -3454 1 INSULATOR
14 1 7T -3279 1 HOUSING AS
15 1 7T.3278 1 HOI-DER AS.BRUSH (STARTING MOTOR)
16 1 3T -3422 1 WIRE AS
17 1 8T-8566 1 TERMINAL AS
18 1 3T-3434 6 PLUG
19 1 6V-8188 4 NUT (112.13THD)
20 .1 7X.0562 4 WASHER-HARD (13.5X19X0.8MM THK)
21 1 8T-0328 2 WASHER.HARD (5.5X1OX1MM THK)
22 1 7T -3451 1 INSULATOR. TERMINAL
23 1 8T-8569 1 INSULATOR - TERMINAL
24 1 9X.9511 1 SOLENOID AS (24 VOLT) (STARTING MOTOR)
'l
25 036-9821 1 WASHER
't
26 7T -3269 1 BOOT
27 1 7T -3270 1 PLUNGER AS
28 1 9M- 7609 '1
SPR I NG
29 1 4M- 1 828 1 RETAINER - SPRING
30 1 4tt-1827 1 RETAINER - SPRING
31 1 4M- 1 831 1 PLUG-LEVER HOUSING
32 1 7T-3973 1 HOUSING AS-LEVER
33 1 7T -3974 1 HOUSING AS.DRIVE
34 1 7X-3373 6 BoLT (5/16-18X0.88 IN)
't
Z 36 1 HOUSING
JZ 37 1 4 SPRING
JZ 3B 1 4 BRUSH
JZ 39 1 4 SCREW
JPZ 40 1 6 SCHEW AS
JPZ 41 1 1 SEAL (O- RING )
LZ 42 1 3 INSULATOR
LZ 1 1 BUSHING
NZ 43 1 1 LEVER AS
NZ 44 1 1 LEVER AS
NPZ 45 1 1 NUT
NPZ 46 1 1 SEAL (O-RING)
PZ 47 1 1 SEAL (O-RING)
NZ 48 1 1 RETAINER
/,r'l
rit
P2491
PZ 50 1
1
1
GASKET (WASHER)
BUSHING
PZ 51 1 2 CUP ( PLUG ).
ii
P7 52 CI'P ( PLIJG )

&
8C - 3644 STARTING MOTOR GP - ELECTRIC (contd.
) i01 8291 7s
REF GBAPHIC PART NAME SEE
NOTE NO REF PART NUMBER OTY 1234s 6 {pRoDUcrLEvELl PAGE
PZ 53 1 1 PLUG
PZ 54 1 1 PLUG
PZ 55 1 1 PLUG
PZ 56 1 1 BUSHING
PZ 57 1 1 WASHER
NZ 58 1 1 SEAL (O-RING)
NZ 59 'l
1 SEAL (O-RING)
PZ601 1 RETAINER (SEAL)
PZ 61 't
1 SPACER
PZ 62 1 1 BUSHING
J 8G-3655 1 KIT-BRUSH (STARTING MOTOR)
P 7T.3267 1 KIT-BUSHING (STARTING MOTOR)
N 7T.3268 1 KIT.LEVER (STARTING MOTOR)
L 8T-9884 1 KIT-INSULATOR (STARTING MOTOR)
J KIT MARKED J INCI-UDES PART(S) MARKED J
L. KIT MARKED L INCLUDES PART(S) MARKED L
N KIT MARKED N INCLUDES PART(S) MARKED N
P KIT MARKED P INCLUDES PART(S) MARKED P
Z NOT SERVICED SEPARATELY
iri
ril
ilil,
iffi
q]l
I 362 ELECTRICAL AND STARTING SYSTEM of SEBP2522-10

ii
8C-3644 STARTING MOTOR GP - ELECTRTC (contd. ) i01 8291 7s
20 19-20
,il
tl:
I
43
-&
rI
45
44
Vsg
16
I.l
,'--
\
\
\-
\--
\-/''-
W -/-/-
37
o
42 5l
#
P- e
9{ Yl4 fl
GRAPHIC #1 9001 1 4671
sEBP2522-10 3of3 ELECTRICAL AND STARTING SYSTEM 363

9X.4452 STARTING MOTOR GP. ELECTRIC
S/N: 1TS1 -70s
24 VoLT
PART OF6N.1889 STARTING MOTOR GP.ELECTRIC
AN ATTACHIVIENT
sMcs- 1 453 io18447 49
NOTE NO REF PARTNUMBER QTY r z g + s o (pnooucrlevrl) PAGE
1 1 6V-8188 3 NUT (1 /2-13 THD)
2 1 7X-0s62 3 WASHE!-[A!Q_{13.5X19X0.8MM THK)
3 1 48-2049 1 NUr ( 1g:!?l-HD)
4 1 8F-1434 1 LOCKWASHER
518T.03281WASHE
M 6 1 8T-4133 1 NUT (M10X1.5 THD)
7 1 8T.4121 WASHE
8 1 3E.0142 1 HOUSING AS (DRIVE)
9 1 3E.0141 1 STOP-STARTING MOTOR
1014N-75211RING-LoCK.
11 1 3E.0146 1 DRIVE AS.STARTING MOTOR
12 1 3E-O144 1 HOTJSTNG AS
13 1 3E-0140 1 LEVER AS-STARTER
14 1_ 3E-0139 1 HOUSING AS
15 1_ 3E-0138 1 ARMATURE AS (24 voLT)
16 1 3E-0137 1 HOLDER AS-BRUSH (srARirNG MOTOR)
18 1 3E-0133 1 WIRE AS-STARTING MOTOR
19
20 1 3E-0132 1 CONNECTOR
21 1 3E.0134 1 COVER-PLUNGER
3E.0127 1 KIT-BEABING (STARTING MOTOR )
3E-0128 1 KrT-BRUSH (STARTTNG MOTOR)

(INCLUDES O-RINGS, SCREWS, SPRINGS, & BRUSHES)
3E-0129 1 KIT. HARDWARE ( STARTINIG MOTOR )
(INCLUDES BOLTS, NUTS, WASHERS, BUSHINGS
& PLATE)
3E-0130 'l
KIT-STARTING MOTOR SEAL
(rNcLUpES SEAL & 0-RINGS)
3E-0131 1 KILI!'ASXER (STARTTNG MOTOR)
(INCLUDES WASHERS)
3E-0145 1 KIT-STARTING MOTOR PIN
(INCLUDES SHAFT, RING AND O-RINGS)
M-METRIC PART
364 ELECTRIcAL AND STARTING SYSTEM of SEBP2522-1 C

LO1844749
34--5
2A
6-7
1-2 *r A
1-2
Jn
<END> 9001 1 4331
a=BP2522j10 2ot2 ELECTRICAL AND STARTING SYSTEM 365

106-8554 STARTING M0T0R cP-ELECTRIG*n .
S/N!1TS1 -705
24 VoLr
PART OF 6V-5539 STARTIT{G I{OTOR GP.ELECTRIC
S CS-1453 iO1829202
REF GRAPHIc PART NAME SEE
NOTE NO REF PART NUMBER QTY t 2 s 4 5 6 (pRoDUcr LEVEL) PAGE
1 1 8F-1434 2 LOCKWASHER
2 1 5V-8188 4 NUT (112-13THD)
'l
3 1 8T-8566 TERMINAL AS
5 1 3T -3422 1 WIRE AS
6 1 7T.3278 1 HOLDER AS:BRUSH (STARTING MOTOR)
7 1 5S-7349 4 BoLT (1 l4-20X0.5 IN)
8 1 8T-4205 4 WASHER-HARD (7.2X14.5X2MM THK)
11 1 7L-2894 1 GASKET
12 1 9X-9511 1 SOLENOID AS (24 VOLT) (STARTING MOTOR)
13 1 035-9821 1 WASHER
14 1 7T -3269 1 BOOT
15 1 4M- 1828 1 RETAINER - SPRING
16 1 9M-7609 1 SPRING
17 1 4lt-1827 1 RETAINER - SPRING
18 1 2H-3429 1 RI.NG - RETAINING
19 1 48-2049 3 NUT (10-32 THD)
20 1 6N-3826 1 DRIVE AS-MOTOR
21 1 9X-48.24 1 COVER.STARTING MOTOR
22 1 8T.0328 3 WASHER-HARD (5.5X1OX1MM THK)
23 1 7T -3277 1 COIL AS.FIELD
24 1 7T -3454 1 INSULATOR
25 1 8H-1141 4 SHOE - POLE
26 1 3F-0379 I SCREW-PoLE SHoE (3/8-24 THD)
27 1 7T -3271 1 CONNECTOR
28 1 8T-8569 1 I NSULATOR - TERMI NAL
29 1 7T -3451 1 . I NSULATOR - TERMI NAL
31 1 036-9823 5 BOLT
33 1 3T-3434 6 PLUG
34 1 7X-3373 6 BoLT (5/16-18X0.88 rN)
35 1 7T -3270 1 PLUNGER AS
36 1 7T -3279 1 HOUSING AS
AVAILABLE REPAIR KIT ( S)
8C-36s5 1 KIT- BRUSH ( STARTING MOTOR )
(INCLUDES SPRINGS, BRUSH ASSEMBLIES, & SCREWS)
7T -3267 1 KIT- BUSHING ( STARTING MOTOR )
(INCLUDES NUT, SPACER, GASKET, BUSHINGS, WICKS,
CUPS, SEALS & SCREW ASSEMBLIES)
7T -3268 1 KIT- LEVER (STARTING MOTOR)
(INCLUDES RETAINER, LEVER ASSEMBLIES, NUT
& SEALS)
8T-9884 1 KIT- INSULATOR (STARTING MOTOR)
(INCLUDES BUSHING & INSULATORS)
i;iii
366 ELECTRICAL AND STARTING SYSTEM of SEBP2522-':

ELECTR!CAL AND STARTING SYSTEM
1 06 - 8554 STARTING MOTOR GP - ELECTRIC (contd. ) 1o1829202
A;* 15-t6 14 fi *lB

19-22-21 I
26 23-24
J
B
19-1-22
28-29
VIEVT B.B
GRAPHIC #1 <END> 90008451 8

207 - 1 556 STARTING MOTOR GP. ELECTRIC
S/N: 1TS1 -UP
24 VOLT
FIELD REPLACETilENT FOR 207.1557-PAGE 369: FOR 2O7.1564-PAGE 371 : FOR
6V - 5539-PAGE 35s
sMcs - 1 4s3 i01 s92733
PART NAME SEE
NOTE PARTNUMBEB QTY 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
-oR-
Y 207-1557 1 STARTING MOTOR GP-ELECTRIC 369
Y. SEPARATE ILLUSTRATION
<END>
ifli
,ffi
368 ELECTRICAL AND STARTING SYSTEM SEBP2522-::

I
&
TLECTRICAL AND STARTING SYSTEM
S/N: 1TS1.UP
24 VOLT
PART OF 2O7.1556 STARTING MOTOR GP.ELEGTRIC
FIELD REPLACEMENT ORDER 2O7-1556.PAGE 368
sMcs - 1 453 i0 1 829205
1 1 3T-3434 6 PLUG
2 1 7T -3279 1 HOUSING AS
4 1 6V-8188 4 NUT (1 l2- 13 THD)
5 1 7X-0s62 4 . WASHER-HARD (13.5X19X0.8MM THK)
6 1 3T -3422 1 WIRE AS
7 1 7T-3278 1 HOLDER AS.BRUSH (STARTING MOTOR)
'l
8 7T -3277 1 COIL AS-FIELD
I 1 7T -3454 1 INSULATOR
11 1 7T-3451 1 INSULATOR - TERMINAL
12 1 8T - 8569 1 I NSULATOR - TERMI NAL
13 1 5S-7349 4 BoLT (1 I 4-20X0.5 rN)
14 1 8T-4205 4 WASHER-HARD (7.2X14.5X2MM THK)
15 1 8H -.1 141 4 SHOE - POLE
16 1 3F-0379 8 SCBEW-POLE SHoE (3/8-24 THD)
19 'l
4M- 1831 1 PLUG-LEVER HOUSING
20 'l 7L-2894 1 GASKET
21 1 036- 9823 5 BOLT
24 1 7X-3373 6 BoLT (5/16-18X0.88 rN)
25 1 193-8570 1 SOLENOID AS (24 VOLT) (STARTING MOTOR)
26 1 6V-8378 3' NUT (10-32 THD)
27 1 8F- 1434 2 LOCI$/ASHER
28 1 8T-0328 3 WASHER.HARD (5.5X1OX1MM THK)
29 1 9X- 4824 1 COVER-STARTING MOTOR
7T -3268 KIT- LEVER (STARTING MOTOR)
(INCLUDES LEVER ASSEMBLIES, SEALS, NUT, GASKET &
RETAINER )
7T -3267 KIT- BUSHING (STARTING MOTOR )
( INCLUDES BUSHINGS, WICKS, CUPS, SEALS, GASKET,
SCREW ASSEMBLIES. WASHERS. SPACER & NUT)
8C-36ss KIT-BRUSH (STARTING MOTOR)
( INCLUDES BRUSHES, SPRINGS, SCREWS, SCREW
ASSEMBLIES & SEAL)
8T-9884 KIT. INSULATOR (STARTING MOTOR )
(INCLUDES INSULATORS AND BUSHING)

207 - 1552 STARTING M0T0R GP - ELECTRIC (contd. ) i01 82920s
12-11-14-13
o
28-27 -26
26-27-28
D)
a
-\ z/2...---._ F
v\\
o rud
@
)
l)
10
@
\LY..,% /
l/t
VIEW A-A
r/
A 24
VIEW B-B
GRAPHIC #1. <END> 900826:
ELECTRICAL AND STARTING SYSTEM SEBP25U-1!r

S/N: 1T5706-UP
pARr oF 4N - 1062 t#t'rt-TmoroR GP - ELEcrRrc

rELD REPLACE*:y oRDER 2O7- 1ss6-PAGE 368
AN ATTACHMENT
sMcs - 1 4s3 LO1844754
1 1 3T-3434 6 PLUG
2 1 7T -3279 1 HOUSING AS
4 1 6V-8188 4 NUT (112-13 THD)
5 1 7x-0562 4 WASHEB-HARD(13.9XleXQ.tUl{l$Q
6 1 3T -3422 1 WIRE AS
7 1 7T-3278 1 HoLDER AS-BRUSH (STAETIXG MQI9U
8 1 7T -3277 1 COIL AS-FIELD
I 1 7T -3454 1 INSULATOR
11 1 7T-3451 1 INSULATOR -TERMINAL
12 1 8T-8569 1 INSULATOR. TERMINAL
13 1 ss- 7349 4 BoLT (1 l4-20X0.5 rN)
14 1 8T-42O5 4 WASHER-HARD (7.2X14.5X2MM THK)
1518H-11414SHoE-PoLE
16 1 3F-0379 I SCREW-PoLE SHoE (3/8-24 THD)
17 1 7T -3276 1 ARMATURE AS (24 VoLT)
18 1 7T -3973 1 HOUSING AS-LEVER
20 1 7L-2894 1 GASKET
21 1 036-9823 5 BOLT
23 .1 7T -3974 1 HOUSING AS-DRIVE
24 1 7X-3373 6 BoLT (5/16-18X0.88 rN)
25 1 193-8s70 1 SoLENoID AS (24 VoLT) (STARTTNG MoTOR)
26 1 6V - 8378 2 NUT (10 - 32 TLr!)
27 1 8F -1434 2 LOCKWASHER
28 1 8T-0328 2 WASHER-HARD (5.5X10X1MM THK)
29 1 8T-9884 1 KILIXS.UIATo8 (STARTTNG MoTOR)
(INCLUDES INSULATORS & BUSHING)
30 1 8C-3655 1 KrT-BRUSH (STARTTNG M0T0R)
(INCLUDES SEAL, BRUSHES, SPRINGS, SCREWS &
SCREW ASSEMBLIES)
31 1 7T-3268 1 Krr-LEVER (STARTTNG M0T0R)
(INCLUDES NUT, GASKET, RETAINER, SEALS & LEVER
ASSEMBLIES )
AVAILABLE REPAIR KIT (S)

7T -3267 1 KIT. BUSHING ( STARTING MOTOR )
( INCLUDES BUSHINGS, WICKS, CUP, SEALS, GASKET,
SCREWS, WASHERS & NUT)

207 - 1564 STARTING M0T0R GP - ELECTRIC (contd. ) j.o1844754
12-11-14-13
'tB
Jg
zA .l
lil
26-27-28
(m) rfll
ifl
\v/
illl,
il
. VIETY B.B
GRAPHIC #1 <END> 90081 908'
ELECTRICAL AND STARTING SYSTEM of SEBP2522-1:

3N.7056 SUPPORT GP. BATTERY
S/N: 1TS1 -UP
FLOOR TYPE, WILL HOLD 2 BATTERIES
AN ATTACHMENT
sMcs -7257 i01 3809s1
REF GRAPHIC PART NAME
NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 (PRoDUCT LEVET
1 3N-7055 1 BoARD
3N.7054 1 SUPPORT AS.BATTERY
I
I
r!
GRAPHIC #1 <END> 900729953
sEBP2522-10 ELECTRICAL AND STARTING SYSTEM 373 .,

ty 'l
1 05. 7931 SUIITCH AS.AUXILIARY
S/ilr 6044200-UP
RATES AIIIPERES AT 480 VOLTS AC AND 3 AIIPERES AT 600 VOLTS AC.
6
PROVIDES RE]IIOTE INFORIIIATION OF THE BREAKER STATUS
FOB USE WITH 8OO, 1OOO, 12OO AIIIPERE CIRCUIT BREAKERS, 3 POLE, UL CIRCUIT BREAKER,
RATED 7OO TO 1250 ATIIPERES. FOR USAGE REFER TO CHART 4W-814s-PAGE 5OO
AiI ATTACHIIENT
slilcs-4450 i01023655
\OTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PBODUCTLEVEL) PAGE
(NO SERVICED PARTS)
*l
I
J VIETV A-A
GRAPHIC #1 <END> 9Oo527862

11 3. 0860 SWITCH AS.AUXI LIARY
S/N: 6044200-UP
CIRCUIT BREAKER OPENING/CLOSING AND FAULT INDIGATOR INFOR ATIOT{.
II{STALL ON RH SIDE OF BREAKEB UNDER FRO}IT COVER
AN ATTACHMENT
stilcs-4450 i01280107
PART NAME SEE
(NO SERVICED PARTS)
<END>

2W.8956 SWITCH GP
S/ l'l: 1Ts1 -UP
24 VOLT DC. PROVIDES A TIEANS FOR ACTUATING THE AIB ITILET SHUTOFF,
PRoVIDES SUIITCH GP FoR ELECTRIC SHUT-oFF 0N RADIAToR CooLED iIARINE ENGINES
FoR USE WITH JU]{CTIoN BoX, RADIAToR CooLED ARINE ENGIIES
AN ATTA.HI"IENT
srrrcs- 1400 i01318839
NOTE NO REF PART NUMBER OTY 1 2 3 4 5 6 (PRODUCTLEVEL PAGE
1 1 3E- 6477 1 RELAY AS (24 VOLT)
2 1 6T-3644 1 CTRCUIT BREAKER AS (20 AMP)
3 1 6V-8376 2 SCREW-MACHINE (8 -32X.25 rN)
4 1 98-7233 2 LOCI(WASHER (N0.8)
5 1 7S.4338 2 SCREW.MACHINE (B -32X.75IN)
GRAPHIC #1 <END> 9006982r-
376 ELECTRICAL AND STARTING SYSTEM of t=ttrU22-'ttI

7W.8051 SWITGH GP
S/N: 1TS1.UP
SECONDARY STOP
,
PART OF 2TII'.8901 2W-8903 BOX GP-JUNCTION
AN ATTACHMENT
sMcs - 1 400 i01 31 883s
NOTE NO REF PART NUMBER QTY r z s + s o (pRoDUCr LEVEL) PAGE
1
.I
5N.0364 1 SWITCH AS-TOGGLE (START.STOP)
2 1 5N-0361 1 GUARD
3 1 5N-5159 1 JUMPER - STRIP
D00R (oPEN) D00R (cLosED)
JUNCIION BOX
IERUINAL SIRIP
GRAPHIC #1 <END> 900698260

131 - 7 977 SWITCH GP-srARrrNc ArD
S/N: 6DA42OO.UP
AN ATTACHMENT
srilcs- 1400 i01 1 34049
PART NAME SEE
NOTE PART NUMBER OTY 123 4 5 6 (PRODUCT LEVEL\ PAGE
8C-9812 1 SWITCH AS-TOGGLE (STARTING AID)
(FOR USE WITH AUTOMATIC ETHER AID ONLY)
9D-3721 1 SWITCH.TOGGLE (STARTING AID)
(FOR USE WITH MANUAL ETHER AID ONLY)
< END>
169 - 1864 SWITCH GP-crRcurr BREAKER posrrroN

S/N: 6DA42OO.UP
FOR USE II'ITH 169.1839-PAGE 277
AN ATTACHMENT
sMcs - 1 400 i01 850677
PART NAME SEE
NOTE PART NUMBER OTY 1 2 3 4 5 6 (PRODLJCTLEVEL\ PAGE
143.7886 2 SWITCH AS-AUXILIARY (BREAKER POSITION INDICATOR)
(INSTALL IN POSITIONS 1 AND 2 OF NS CIRCUIT
BREAKER )
<END>
169 - 1866 SWITCH GP-crncurr BREAKER posrrroN

S/N z 6DA42O0-UP
FoR USE lirrTH 175-1329-PAGE 278r 175-1330-PAGE 279
AN ATTACHIIENT
sMcs - 1 400 LO1577041
PART NAME SEE
NOTE PARTNUMBER QTY . 1 2 3 4 5 6 (PRODUCTLEVEL) PAGE
143-7886 1 SWITCH AS.AUXILIARY (CIRCUIT BREAKER POSITION)
(swITcH IS T0 BE INSTALLED INTO PoSITI0N OF1
OF THE NS CIRCUIT BREAKER TO PROVIDE BREAKER
POSITION INDICATION)
143.7886 1 SWITCH AS-AUXILIARY (CIRCUIT BREAKER ALARM)
(SWITCH IS TO BE INSTALLED INTO POSITION SD OF THE
NS CIRCUIT BREAKER TO PROVIDE ALARM INDICATION)
<END>
l:: l-
378 ELECTRICAL AND STARTING SYSTEM SEBP25%1fi (

4W.81 81 SWITGH GP. GOVERNOR
S/N: 6DA42OO-UP
AN ATTACHIvIENT
sMcs -1264 i007 1 6329
.
HEF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER OTY 123456{pFooucrLEVEL) PAGE
1 1 7N.8OO8 1 SWITCH AS.TOGGLE (GOVERNOR)
WIRE CHART
,VIRE NC TYPE AND SIZE LENGTH IN MILLIMETERS
b WHITE .2O AWG t240
t5 20 AlrlIG 1346
tb $rHlTE '20 AV'\13 t3l4
28 MEEN WITH YELLOW STRIPETAI\'G 9?7
GRAPHIC #1 <END> 900205830
SEBP2522-10 1 0f 1 ELECTRICAL AND STARTING SYSTEM 379

4W. 8182 SWITCH GP. GOVERNOR
S/N: 6DA42OO.UP
STARTING AID
AN ATTAGHMENT
sMcs - 1264 i01 61 2707
NOTE NO REF PART NUMBEB OTY 12345 6 rpBoDucr LEVELT pAGE
1 9D-3721 1 SWTTCH-ToGGLE (STNGLE poLE) (GoVERNoR)
1
GRAPHIC #1 900205831
380 ELECTRICAL AND STARTING SYSTEM of SE8P2522.1:

8N . 6670 SWITCH GP.GOVERNOR
S/N: 1TS1.UP
FOR USE WITH PSG ISOCHRONOUS GOVERNOR
AN ATTAGHMENT
stv|cs -1264 i01 833240
NOTE NO HEF PART NUMEER OTY .i 2 ? j 5 6 (pBoDUcrLEvEL) PAGE
1 31.4576 1 PLATE-IDENTIFICATION (GOVERNOR SWITCH)
'1
2 1 7N-8008 1 SWITCLGP.TOGGLE (2 POLE) (GOVERNOR RAISE/LOWER)

1 8N - 6669 1 DIAGRAM -WIR I NG
GRAPHIC #1 9OO917497
|{
il
lr
*
ii
tli

J
1 31 . 1967 SWITCH GP.GOVERNOR
S/N: 6044200-UP
SPEED
FoR USE UIITH GoVERNoR CoNTRoL trtoToR 0R PSG GoVER oR, GENERAToR ttoUl{TED CoNTB0L
PANEL
AN ATTACHiIENT
s cs-1264 i0139s199
PART NAME SEE
NOTE PARTNUMBER QTY 1 2 3 4 5 6 (pRoDUCTLEVEL) PAGE
7N - 8008 1 SWITCH GP.TOGGLE (2 POLE) (GOVERNOR)
6T-3632 1 LOCKWASHER (1 1 .96X15.08X.53MM THK)
3L-8187 6 LOCKWASHER (#6)
6T-3631 2 . NUT-HEX ( 15
I 32-32 THD)
6V-8374 6 SCREW.MACHINE (6-32X. 25 IN)
6T-3633 1 LOCK RING (12.3MM ID)
<END>
382 ELECTRICAL AND STARTING SYSTEM SEBP2522.T:

8'U.588' SWITCH GP.HEAT STABT
S/li: 1TS1 -UP
FOR USE WITH INSTRUIIENT PANEL. CANNOT BE USED WITH AUTOiIATIC START.STOP
AN ATTACHiIENT
SlrlCS- 1416 i01835282
NOTE NO REF PART NUMBER QTY 1 z 3 4 s 6 (PRoDUCTLEVEL) PAGE
YC 1 1 9W.1077 1 SWITCH GP-START (HEAT-START) 386
C 2 1 8J.4785 1 PLATE-INSTRUCTION (HEAT START)
Y-SEPARATE ILLUSTRATION
GRAPHIC #1 <END> 9001 95691
lii
,i
,l
JII
fl1
t[!
ffi
f,
8N.6132 SII'ITCH GP.HEAT START
S/N:1TS1 -UP
FOR USE UIITH PREIIIIUIII INSTRUIIIENT PANEL. CANNOT BE USED WITH AUTOiIATIC STAFT-STOP
AII ATTACHI{ENT
sitcs- 1416 i01834906
NOTE NO REF PART NUMBER OTY 1 2 3 4. 5 6 (PRODUCTLEVEL) PAGE
YC 1 1 9U'.1077 1 SWITCH GP-STABT (HEAT-START) 386
2 1 4J-4102 2 SPACER
C 3 1 8J-4785 1 PLATE-INSTRUCTION (HEAT START)
4 1 8S- 91 91 2 BoLT (318-16X4 IN)
1 1D-4717 2 NUT (3/B-16 THD)
1 5M.2894 4 WASHER-HARD (10.2X18.5X2.5MM THK)
5 1 8N-6142 1 BRACKET
TO PREUIUM
I
1
PANEL BRACKEI ,,1.
GRAPHIC #1 <END> 900768533
ELECTRICAL AND STARTING SYSTEM of SEBP2522-':

,r1

3N - 8782 SUIIITGH GP . REMOTE STARTI NG
S/N: 1TS1.UP
FOR USE II'ITH DIRECT INJECTION ENGINE
AN ATTACHMENT
sMcs-1416 i01 83501 8
FEF GRAPHIC PART NAME SEE
NOTE No REF PABT NUMBER OTY i234s6{pFroDUcrLEvELr PAGE
Y 1 1 9W-1077 1 SWITCH GP-START (REMOTE ENGINE) 386
2 1 8J-4785 1 PLATE-INSTRUCTION (REMOTE START)
n*orr'\ n., <END> 900742147

9W.'I 077 SWITCH GP.START
S/N: 1TS1 -UP
PART 0F 8l{-5881 , 8N-6132 SUTTTCH GP-HEAT START, 3N-8782 SWTTCH cp-REitoTE STARTING
AN ATTACHiIENT
sircs-1416 i00638694
REF GRAPHIC SEE
NO REF PART N PAGE
1 8F.3437 1 LEVER-SWITCH
1 5L-7200 1 SCREW (8 -32X.375IN
1 38.4501 1 LOCKWASHER (N0.8
1 8C-6808 1 NUT
1 7}T-O327 1 WASHER-THRUST
1 6V-8364 4 SCREW-MACHINE
1 8F.1434 4 LOCKWASHER (sMM ID
GRAPHIC #1 <END> 9001 84487
386 ELECTRICAL AND STARTING SYSTEM sEBP2522-1C

7C - 9365 SWITGH GP. TEMPERATURE
S/N: 1TS1 -UP
AN ATTACHMENT
sMcs -7400 i01 31 8896
1 1 7N-7781 1 HOUSING - RECEPTACLE
2 1 7N-7779 1 SOCKET- CONNECTOR
3 1 7N-7780 2 PIN-CONNECTOR (BLADE)
-rA
- lA
VIEI{ A-A
GRAPHIC #1 <END> 900698224
SEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 387

V

1 03 - 1 958 WIRING GP
S/N: 1TS1.UP
FOR USE Ii'ITH EMCP II
AN ATTACHMENT
sMcs - 1 408 i00645982
PART NAME SEE
NOTE EAEINUMBER QTY 1 2 s 4.5 6 (eFIoDUCTLEVEL) PAGE
Y 7C-9969 .I FASTENER GP -WIRING 297 i,
102-9794 1 HARNESS AS-WIRING iii
iii
<END> lil
li
i,l
fil
Ili
flt
'lll'
'lli
iri
lii
388 ELECTRICAL AND STARTING SYSTEM SEBP2522-10

1 0 5 -JI u GP
=',f,][,',,T
I,]
SHUNT TRIP
AN ATTACHMENT
sMcs - 1 408 i01 373468
REF GFAPHIC PART NAME SEE
NOTE NO REF PART NUMBER OTY i23456(pRooucrLEvEL) PAGE
1 1 1 09 - 3038 2 END-WIRE (.16 AWG)
E 2 1 5P.0651 WIRE-ELECTRICAL (19OCM)
BE 3 1 5P - 5623 WIRE (16 GA)
4 1 8N,-2771 1 CLIP
5 1 49-4274 1 WASHER (5.5X13X1.2MM THK)
6 1 6J - 4762 1 SCREW
7 1 9S - 5937 1 LOCKNUT
B 8 1 81.8413 6 STRAP-CABLE(1.12INDIA)
I 1 5P -1476 2 TERMINAL (BLADE)
B-USE AS REQUIRED
7-6-5-4
t ll
ll
\
o ll
ll
\ ll
o
,-_7--/ )
ll
ll
CF25O FRAME BREAKER

1
-==
F-l ll
ii iil-- ll
il
SHUNI
I RIP
CK8 OO / 12OO FRAME BREAKER
CJ4 AO / 600 FRAME BREAKER

GRAPHIC #1
' <END>
900234686

1 45. 51 38 IIIIRING GP- ELEGTRONIC CONTROL
S/N: 6044200-UP
DIGITAL VOLTAGE REGULATOR POWER
FOR USE SIITH SR4 AiID SR4B GEiIERATORS
AN ATTACHI{ENT
SIICS- 1408, 1900 701743170
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCTLEVEL'I PAGE
BJ 128-0830 1 HARNESS AS
B-USE AS REQUIRED
J-FOR USE WITH EMCP
<END>
/
j
l: 390 ELECTRICAL AND STARTING SYSTEM SEBP2522-1 -

rl
OPERATOR STATION
3N -9012 AMMETER AS
S/N: 1TS1 -UP
FOR USE TII,ITH PREMIUM INSTRUMENT PANEL
AN ATTACHMENT
sMcs -7467 i01 83s20s
NOTE NO REF PART NUMBER OTY 12345 6 (PRODUCT LEVEL) PAGE
1 1 3N - 5992 1 AMMETER
1 6V - 8378 5 NUT ( 10-32 THD)
1 8F-1434 3 LOCKWASHER
2 1 3N-5990 1 FILM.GAUGE IDENTIFICATION (AMMETER)
GRAPHIC #1 <END> 900781 783
sEBP2522-10 of OPERATOR STATION 391

7C - 9969 FASTENER GP.WIRING HARNESS
S/N: 1TS1.UP
PART OF 103.1958 WIRING GP
AN ATTACHMENT
sMcs - 1 408 i00991 854
1 1 9G-91s1 2 CLIP (1O.2OMM ID)
2 1 5M-3062 1 BOLT (3/8-16X.75rN)
3 1 8T-4896 2 WASHER-HARD (2. 5MM THK)
4 1 8M-2773 3 cLrP (17.46MM rD)
B 5 1 9c-91s1 1 CLIP (10.20MM ID)
6 1 8C-3121 3 BoLT (5/16-18X1.50IN)
B 7 1 8M-2773 3 CLrP (17.46MM rD)
B 8 1 8T-4896 B WASHER.HARD (2.5MM THK)
B I 1 8T-7008 1 BoLT(318-16X3IN)
10 1 7C-4354 2 CLIP (25.40MM ID)
11 1 4L-9337 1 BoLT (3lB - 16X1 . 5rN )
B 12 1 4L-9337 3 BoLT (3/8-16X1.srN)
B 13 1 7c-4354 4 CLIP (25.40MM ID)
B 't4 1 2W-0619 1 WIRE AS
B 15 1 5P-4116 1 WASHER (2MM THK)
B 16 1 8C-6876 1 BoLT (5/16-18X1.625)
B 17 1 3S-2093 8 STRAP-CABLE (1.75IN DIA)
18 1 5P-4115 3 WASHER (2MM THK)
19 1 3S.2093 1 STRAP-CABLE (1.75IN DIA)
B 20 1 5M-3062 1 BoLT (3t8-16X.75rN)
B 21 1 5S-7379 1 BoLT (318-16X.875rN)
B 22 1 6V-8801 1 NUT (3/8-16 THD)
B 23 1 8T-2501 1 BoLT (3 t8- 16X2.0rN)
B 24 1 35-7189 1 BRACKET
B 25 2 9G-9151 1 CLIP (10.20MM ID)
26 2 45-4455 5 CLIP (31.75MM ID)
B 27 2 7C-4353 1 CLIP(',l7.53MMID)
28 2 98-7237 2 BoLT (3/8-16X1 .25rN)
B 29 2 8T.4896 1 WASHER-HARD (2.5MM THK)
30 2 8T.4896 7 WASHER-HARD (2.5MM THK)
B 31 2 6V-8801 1 NUT (3/8-16 THD)
32 2 6V - 8801 2 NUT (3/8-16 THD)
33 2 3S.2093 2 STRAP-CABLE (1.75IN DIA)
34 2 Btf|-2773 3 CLIP (17.46MM ID)
B 35 2 8M-2773 3 CLIP ( 17.46MM rD)
B 36 2 5M-3062 1 BoLT (3t8-16X.75rN)
B 37 2 4L-9337 1 BoLT (3/8-16X1.srN)
38 2 8T -2502 2 BoLT (3/B-16X1.13rN)
39 2 3S- 71 89 1 BRACKET
B 40 2 81.8413 2 STRAP-CABLE (1 .12IN DIA)
:.USE AS REOUIRED
(
Cac TRAi\6 Di r*J'*l, ?d
ScTy^*q LA,j
21 T; 3ob,t 3o9q
,
3e?
:=3P2522-10 of ELECTRICAL AND STARTING SYSTEM 297
S/t{: 60A4200-UP
GANNOT BE USED WITH TER!'IINAL STRIP CONNECTION. FOR USAGE REFER T0 CHART
4W-8145-PAGE 500
AN ATTACHIIENT
sllcs-1420, 4461 i01864438
NOTE NO REF PART NUMBER QTY 123 4 5 6 (PRODUCT LEVEL) PAGE
c 1 1 1 06- 4973 1 BRACKET
2 1 5M-3062 4 BoLT (3/8-16X0.75 rN)
1 3N - 6734 4 NUT-SPRING (3/8- 16 THD)
C 3 1 5P.1075 29 WASHER-HARD (10.2X22.5X3MM THK)
4 1 8T-s409 3 STUD: TAPERLOCK
5 1 8L - 7395 14 NUT - FULL
c 7 1 5P-8167 3 BoLT (3/8-16X0.625 rN)
B I .1 sS-7382 4 BoLT (3/8- 16X1 .375 rN)
I 1 98-7237 3 BoLT (3t8-16X1.25 rN)
B 10 1 sS-7383 4 BoLT (3/8-16X1.75 rN)
11 1 7W-0908 1 BRACKET - MOUNTING
12 1 8T.2872 4 BOLT.FLANGE HEAD (318-16X1 IN)
14 1 8T- 01 92 1 BOLT (3/8-16X2.25 rN)
15 1 4w -7334 2 CABLE AS
16 1 23-1647 1 GROMMET
17 1 5P - 2556 1 BoLT (1 I 2- 1 3X1 .5 rN )
1 6V-8188 1 NUT (1 l2-13 THD)
1 5P-1076 2 WASHER-HARD ( 1 3. 5X3OX4MM THK)
19 1 71tI- 0909 1 BRACKET - MOUNTING
BF 1 7K- 1 181 6 STRAP. CABLE
B USE AS REQUIRED
F NOT SHOWN
L
I
i
It.
I

S/N: 60A4200 - UP
FOR USE WITH GENERATORS WITH OVER 3OO ATIIPERE At{D UP TO 600 A]iPEBE CIRCUIT BREAKERS
AN ATTACHMENT
stitcs- 1420, 4461 i01864439
I 1 1 106- 4971 1 BRACKET
2 1 5M-3062 4 BoLT (3/8-16X0.75 IN)
1 3N - 6734 4 NUT.SPRING (3/B- 16 THD)
c 3 1 5p-1075 29 WASHER-HARD (10.2X22.5X3MM THK)
5 1 8L - 739s 14 NUT- FULL
7 1 5P-8167 5 (3/8-16X0.625 rN)
BOLT
B 1 55-7382 4 (3/8-16X1.375 IN)
BOLT
I 1 98-7237 3 BoLT (3/8-16X1.25 rN)
12 1 8T-2872 4 BOLT-FLANGE HEAD (3/8-16X1 IN)
1.4 1 8T-0192 1 BoLT (3/8-16X2.25 rN)
15 1 4W-7334 2 CABLE AS
16 1 25-1647 1 GROMMET
17 1 5P-2566 1 BOLT (1 12-13X1.5 rN)
1 6V- 81 88 1 NUT (112- 13 THD)
1 5P-1076 2 WASHER-HARD ( 1 3. 5X3OX4MM THK)
BF 1 7K- 1 181 6 STRAP - CABLE
B USE AS REQUIRED
CHANGE FROM PREVIOUS TYPE
F NOT SHOWN
:=_8P2522-10 of ELECTRICAL AND STARTING SYSTEM 305

1 69. 1 846 MOUNTING GP.CIRCUIT BREAKER
s/ N: 60A4200 - UP
PROVIDES I{OUNTING FOR 45O.5OO A PERE CIRCUIT BREAKERS
FOR USE WITH 580 FBAIIIE. CANTIOT BE USED WITH TERiIIIAL STRIP COiITIECTION GP
AN ATTAGHiIENT
stitcs- 1420, 4461 i01864441
NOTE No REF PARTNUMBER ery r z g + s o TpRoDUCTLEVEL) PAGE
11169-18561BRACKET
z t zw-ogog
313N-67344NUT-ffi
4 1 5P-1075 29 WASHER-HARD (10.2X22.5X3MM THK)
5 1 5M-3062 4 BoLT (3/8-16X0.75 IN) fl
B 6 1 7K- 1 181 6 STRAP - CABLE
7 1 4W -7334 2 CABLE AS
8 1 6V-8801 14 NUT (3/8- 16 THD)
I 1 8T-0192 4 EqLJ {g/8-16x2.25 rN)
10 1 98 -7237 3 BOLT (3/8-16X1 -25 TN)
11 1 4ttr- 6393 1 FILM-TERMINAL STRIP
12 1 2S-1647 1 GBOMMET
14 I 4W -7142 I INSULATOR
15 1 5P-8167 3 BOLT (318 - 16XO F,25 TN'I
16 1 4W-7157 l FILM-TERMINAL STRIP
17 1 0908
7rT- 1 BRACKET - MOUNTI NG
18 1 5P - 2s66 1 BOLT (1 t2-13X1.5 IN)
19 1 2 WASHER-HARD (13.5X3OX4MM THK)
20 1 6V-8188 1 NUT (1 /2-13 THD)
21 1 5S-7382 1 BOLT (SlA-roxr.375 rN)
zz -5P-1076 /8-16X1 rN)
B-USE AS REOUIRED
r il#
t'd
:
1{,
;
, iii
sEBP2522-10 of it,r
ELECTRICAL AND STARTING SYSTEM 309
.-d

(Page 249-391) PARTS MANUAL 4

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(Page 249-391) PARTS MANUAL 4

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ELECTRICAL AND STARTING SYSTEM

GRAPHIC #1 <END> 9001 85831

SEBP2522:10 of ELECTRICAL AND STARTING SYSTEM 249

GRAPHIC #1 <END> 900214497

250 ELECTRICAL AND STARTING SYSTEM of sEBP2s22-10

==-3P2522-10 of ELECTRICAL AND STARTING SYSTEM 251

ELECTRICAL AND STARTING SYSTEM

E 1 5P.0747 CABLE (OOGA) (BLACK) (2OCM) rll

2 1 8T.9757 1 TERMINAL AS-BATTERY (NEGATIVE)

3 1 8G.5917 1 TERMINAL AS-BATTERY (POSITIVE)

4 1 1M-6119 2 BoLT (5/16-18X1.375 IN)

1 1M-6120 2 NUT (5/16-18 THD)

GRAPHIC #1 <END> 900621 89-

252 ELECTRICAL AND STARTING SYSTEM of SEBP2522.':

ELECTRICAL AND STARTING SYSTEM I

8G.5917 1 TERMINAL AS - BATTERY ( POSITIVE )

:=-8P2522-10 of ELECTRICAL AND STARTING SYSTEM 253

GRAPHIC #1 <END> 90043661 8

254 ELECTRICAL AND STARTING SYSTEM sEBP2522-10

GRAPHIC #1 <END> 900242336

sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 255

2W - 8903 BOX GP - JUNCTION

256 ELECTRICAL AND STARTING SYSTEM SEBP2522-10

37 1 7L-0688 3 BoLT-SoCKET HEAD (10-24X1.2 IN) I

3B 1 5N-9222 1 MANIFOLD- PRESSURE

c 39 1 4H - 3001 2 PLUG. BUTTON

ELECTRICAL AND STARTING SYSTEM

GRAPHIC #1 <END> 900231 1 85

sEBP2522-10 3of3 ELECTRICAL AND STARTING SYSTEM 259

ELECTRICAL AND STARTING SYSTEM SEBP2522-10

:=BP2522-10 of ELECTRICAL AND STARTING SYSTEM 261

GRAPHIC #1 90041 6231

262 ELECTRICAL AND STARTING SYSTEM sEBP2522-10 1il

d@ @o " h ffi'.A A-A vIEw B-B

sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 263

GRAPHIC #1 <END> 90023471 9

264 ELECTRICAL AND STARTING SYSTEM of sEBP2522-10

]IAPHIC #1 <END> 9OO234719

:=3P2522-10 of ELECTRICAL AND STARTING SYSTEM 265

GRAPHIC #1 <END> 9OO23471?

266 ELECTRICAL AND STARTING SYSTEM of SEBP2522.':

sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 267

GRAPHIC #1 <END> 9OO234722

268 ELECTRICAL AND STARTING SYSTEM sEBP2522-10

ELECTRICAL AND STARTING SYSTEM

sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 269

27O ELECTRICAL AND STARTING SYSTEM lof 1 sEE

GRAPHIC #1 <END> 9OO254443

272' ELECTRICAL AND STARTING SYSTEM sEBP2522-1 0

ELECTRICAL AND STARTING SYSTEM

GRAPHIC #1 <END> 900254447

sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 273

ELECTRICAL AND STARTING SYSTEM

GRAPHIC #1 <END> 900254449

274 ELECTRICAL AND STARTING SYSTEM of sEBP2522-10

113.0841 CIRCUIT BREAKER GP

GRAPHIC #1 <END> 9oo254449

sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM 275

276 ELECTRICAL AND STARTING SYSTEM sEBP2522-10 ;,i:i

1of1 ELEcTRICAL AND STARTING SYSTEM 277

278 ELECTRIcAL AND STARTING SYSTEM sEBP2522-10

GRAPHIC #1 <END> 900648644

sEBP2522-10 of ELECTRICAL AND STARTING SYSTEM