CPI.Canada Ine Installation Instruction INSTALLATION INSTRUCTION AEC BOARD KITS CONTENTS: 4.0 INTRODUCTION 2 20 INSTALLATION PROCEDURE 2 3.0_ INSTALLATION PROCEDURE — CABINET VERSION LC 6 PROPRIETARY AND CONFIDENTIAL The design and information contained in this document is proprietary to Communications & Power Industries Canada Inc. (CPI), has been designed and developed at private expense, and is the exclusive property of CPI The information contained herein is loaned in confidence solely for the installation, operation, and maintenance of CPI equipment. This document may not be duplicated in whole or in part, or be used for re-engineering, reverse engineering, or otherwise reproducing in any form or creating or attempting to create or permitting, allowing or assisting others to create or manufacture CPI's product or products derived therefrom, without the express written permission of CPI Copyright © 2007 by Communications & Power Industries Canada Inc. All rights reserved Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Installation instruction # 74608700 RevB PagetCPI Canada Inc Installation Instruction 10 20 INTRODUCTION These instructions describe the procedure for installing an AEC board in Indico X-ray generators that were originally shipped without the AEC option ‘The AEC installation kit includes the following items: + AN AEC board, ‘+ Nylon standoffs - required to mount the AEC board to the panel in generator ‘+ Aribbon cable assembly - to connect the AEC board to the generator interface board. WARNING; OBSERVE HIGH VOLTAGE PRECAUTIONS. SWITCH OFF AND DISCONNECT] MAINS POWER TO THE GENERATOR, AND WAIT A MINIMUM OF 5 MINUTES FOR CAPACITORS TO DISCHARGE BEFORE REMOVING ANY COVERS. WARNING: ALL HIGH VOLTAGE AND X - RADIATION PRECAUTIONS IN THE GENERATOR] SERVICE MANUAL MUST BE FOLLOWED AT ALL TIMES DURING INSTALLATION, ‘SETUP, AND CALIBRATION OF THE AEC BOARD. INSTALLATION PROCEDURE MANY COMPONENTS ON THE AEC BOARD ARE ELECTROSTATICALLY| SENSITIVE, TAKE ALL NORMAL ESD PRECAUTIONS WHEN HANDLING AND INSTALLING THIS BOARD. Switch off the AC line voltage at the main disconnect switch. Allow sufficient time for all capacitors in the generator to discharge. Remove the generator control (top) cover and disconnect the intemal grounding wire Open the flip top panel by first pulling up on the two nylon fastener plungers Refer to figure 2. Next slowly push up on the flip panel while pulling on the metal side-locking plunger until the fip panel is in a vertical position Release the locking plunger ensuring that the fip panel is now locked into position Refer to figure 3 Locate and loosen the generator interface board (using a flat screwdriver or a Smin nut driver) by turning the nylon standoff plunger heads (x8) counter-clockwise % turn Also, remove the E1 grounding screw and washers (next to JB) using a 3 mm hex screwdriver (Some versions uso a Keps Nut for grounding and can be removed with a 6 mm nut driver ) Refer to figure 3 Carefully lift up the generator interface hoard and insert the ribbon cable into the cable trough below. Refer to figure 4. Insert the one end of the flat ribbon cable (observe the connector key — pin 1 is on the left side in conjunction with the red stripe on the cable} into the generator interface board J10 connector. Carefully insert the generator interface board back down and secure the board by turning the nylon standoff plunger heads clockwise % turn. It is important that the E1 grounding fastener and washers be installed back on the generator interface board (do not over tighten) Install the nylon standoffs in the four AEC board-mounting holes on the Control Cabinet assembly. Refer to figure 4 Press the end of the standoff, shown in figure 1, into the holes on the Control Cabinet assembly and then fully press down the plunger head to secure the nylon standoffs Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Installation instruction # 74608700 RevB Page 2CPI Canada Inc installation instruction 7 10 1" 12 13, Mount the AEC board to the nylon standoffs that were installed in the previous step. The end of the AEC board with the 20-pin connector must be positioned on the left side (pin 1 at the bottom) When the AEC board is properly positioned on the nylon standoffs, tun the head of each plunger approximately % turn clockwise to secure the board. Connect the 20-conductor ribbon cable to the AEC board. Observe orientation of the cable and ensure that the cable assembly is fully seated in both of the two mating connectors (J10 on the generator interface board and the 20-pin connector on the AEC board). Refer to figure 4. Push down on the top of the cable connectors allowing the latches, on the sides of the board connectors, to snap into place Lower the flip pane! while pulling on the metal side-locking plunger (to release) until the flip panel is back inits horizontal position. Secure the ‘lip top panel by pushing down on the two nylon fastener plungers. Figure 4 shows an AEC board mounted and connected to the generator controller assembly, Refer to 740904-05 (section 3C) in the indico Service manual for generator and console setup. Refer to 740904-06 (section 3D) in the Indico Service manual for wiring, setup and calibration of the AEC board. Replace the generator control top cover and reconnect the covers internal grounding wire INSERT THIS END INTO HOLES IN CONTROL CABINET NYLON ‘STANDOFF PLUNGER Figure 1: Nylon standoff Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Installation instruction # 74608700 RevB Page3CPI Canada Inc Installation Instruction Metal Side-locking Plunger Nylon fastener plungers Figure 2: Location of two nylon fastener plungers and metal side-locking plunger E1 grounding screw Al Figure 3: Opened flip top panel - Location of standoffs and E1 grounding screw Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Installation instruction # 74608700 RevB ‘Page 4CPI Canada Ine Installation Instruction plat eau 20 pin connector ) Figure 4: Installed AEC board ul_C2ble trough NOTE: The AEC board shown in Figure 4 may be different from the board supplied with the upgrade kit Use and disclosure is subject to the restrictions on the tite page of this CPI document Indico 100 Installation Instruction # 74608700 Rev B oH Page 5CPI Canada Inc Installation Instruction 30 INSTALLATION PROCEDURE - CABINET. VERSION LC-1 ‘CAUTION: MANY COMPONENTS ON THE AEC BOARD ARE ELECTROSTATICALLY| SENSITIVE. TAKE ALL NORMAL ESD PRECAUTIONS WHEN HANDLING AND] INSTALLING THIS BOARD. ‘Switch off the AC line voltage at the main disconnect switch. Allow sufficient time for all capacitors in the generator to discharge Remove the generator contro! top cover and disconnect the cover's internal grounding wire Remove a screw (only on some versions) on the top panel using a 3 mm hex screwdriver. Refer to Figure 5. Placing both hands under the top panel close to each metal standoff, grasp the top panel and pull up quickly. The metal standoffs will pull out from the holes in the top panel. Open flip top panel by pushing it up until the top panel is in a vertical position. Refer to figure 3. Secure the panel so that it will not drop back down, Metat Standofis Soe (Only ops shown) AEC mounting panel tab Bottom plate Cable hole: Figure 5: Location of top plate screw and two metal standoffs Locate and loosen the generator interface board (using a flat screwdriver or a 5 Sfnm nut driver) by turning the nylon standoff plunger heads (x8) counter-clockwise % turn Also, remove the 1 grounding screw and washers (next to J5) using a 3 mm hex screwdriver. Some versions use a Keps Nut for grounding and can be removed with a 6 mm nut driver. Refer to Figure 6 Use and disclosure is subject to the restrictions on the title page of this CPI document. Indico 100 Installation Instruction # 74608700 RevB Page 6CPI Canada Inc Installation Instruction Figure 6: Opened flip top - Location of standoffs and E1 grounding screw AEC mounting panel pin inserted into AEC bracket mounting hole Bottom plate Cable holes Metal Side-locking Plunger Figure 7: Bottom plate cable holes (do not remove boards, for reference only) Use and disclosure is subject to the restrictions on the title page of this CPI document Indico 100 Installation instruction # 74608700 RevB Page7CPI Canada Inc Installation Instruction 5 Carefully lift up the generator interface board and insert the flat cable through the bottom plate cable holes. Refer to Figures 6 and 7. insert the one end of the flat ribbon cable (observe the connector key ~ pin 1 is on the left side in conjunction with the red stripe on the cable) into the generator interface board J10 connector Refer to Figure 4. Carefully insert the generator interface board back down and secure the board by turning the nylon standoff plunger heads clockwise % turn, It is important that the E7 grounding fastener and washers be installed back on the generator interface board (do nat over tighten). 6 Install the nylon standoffs in the four AEC board mounting holes on the AEC mounting plate Refer to Figure 8. Press the end of the standoff, shown in Figure 4, into the holes on the AEC mounting plate and then fully press down the plunger head to secure the nylon standoffs, | AEC mounting pane! pin Figure 8: Installed standoffs on AEC mounting plate Fa (OTE: The AEC mounting plate above may not be the same as supplied with the upgrade kit. Mount the AEC board to the nylon standoffs that wore installed in the previous step The end of the AEC. board with the 20 pin connector must be positioned on the left side (pin 1 atthe bottom). 8 When the AEC board is properly positioned on the nylon standotts, turn the head of each plunger approximately % turn clockwise to secure the board 9 Install the AEC mounting panel into the control cabinet’s AEC bracket. Refer to Figures 6 and 7. First insert AEC mounting panel pin into the mounting hole on the AEC bracket. Next pull on the metal side- locking plunger (on the AEC bracket) while positioning the mounting hole on the AEC mounting panel unt it ines up with the locking piunger's pin, Release the locking plunger ensuring that the AEC mounting panel is now locked into position, Refer to figure 7 10. Connect the 20 conductor ribbon cable to the AEC board Observe orientation of the cable and ensure that the cable assembly is fully seated in both of the two mating connectors ( J10 on the generator interface board and the 20 pin connector on the AEC board). Refer to Figure 6. Push down on the top of the cable connectors allowing the lock latches, on the sides of the board connectors, to snap into place. 11. Hold the AEC mounting panel in a vertical position while lowering the fip top panel until it is back in its horizontal position. Secure the flip top panel by pushing down over the two metal standoffs until the flip panel snaps into place. On some versions there is an additional screw which needs to be put baok and lightened Use and disclosure is subject to the restrictions on the tile page of this CPI document ‘Indico 100 installation Instruction # 74608700 RevB Page 6CPI Canada Inc Installation Instruction 12. Lower the AEC mounting panel aligning the AEC mounting panel tab so that its spring loaded screw can be tightened (use a flat screwdriver) on top of the tab from the flip top panel. . Refer to Figures 5 and 9 13. Figure 9 shows an AEC board mounted and connected to the generator controller assembly, 14, Refer to 740904-05 (section 3C) in the Indico Service manual for generator and console setup 15 Refer to 740904-06 (section 3D) in the Indico Service manual for wiring, setup and calibration of the AEC board 16. Replace the generator control top cover and reconnect cover internal grounding wire Figure 9: Installed AEC board and mounting plate Nott The AEC board shown in Figure 9 may be different from the board supplied with the upgrade kit. Use and disclosure is subject to the restrictions on the tlle page of this CPI document Indico 100 Installation instruction # 74608700 RevB Page 9