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RMC Price BreakUp

Aggregate 20 Aggregate Chemical


Cement M sand Pumping
Cement
mm 12mm Admixture Transportation
OH &
Charges
Description UOM Content Charges @5%
Profit Sutotal
upto 10th
GST@18% Total
@15%
Floor
Rate/kg Rate Rate Rate Rate

1 RMC - M15 Cum 280 1736 451 308 649 80 74 495 3793 150 709.739 4653

2 RMC - M20 Cum 320 1984 515 352 741 80 84 564 4321 150 804.789 5276

3 RMC - M25 Cum 340 2108 547 375 630 80 82 573 4395 150 818.076 5363

4 RMC - M30 Cum 375 2325 604 413 695 95 90 633 4855 150 900.981 5906

5 RMC - M35 Cum 380 2356 612 419 704 105 92 643 4931 150 914.532 5995

6 RMC - M40 Cum 410 2542 625 452 760 115 98 689 5280 150 977.421 6408

7 RMC - M45 Cum 450 2790 648 496 834 130 105 750 5754 150 1062.68 6966

Note:

Cement Rate: 310/ Bag 6.2 KG

Aggregate 1130/cum 0.807/kg

Msand 1412/cum 0.882/kg

Admixtures 50/kg 50/kg

Cement: Msand 1:02

Cement: Aggregate 01:03-4

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A1 - Stipulations for Proportioning A2 - Test Data for Materials

Grade designation M25 Cement used

M25
Type of Cement OPC 53 Specific gravity
of cement

Maximum nominal 20mm Chemical admixt


size of Aggregate

Minimum Cement 300 Kg/m3 Specific gravity


content of :
Maximum water 0.5 Coarse aggregate
cement ratio 20mm

Workability 100-120mm slump Fine aggregate

Exposure condition Moderate GGBS

Method of concrete Pumping Water absorption :


placing
Degree of Good Coarse aggregate
supervision
Type of Aggregate Crushed angular Fine aggregate
aggregates

Maximum cement 340 Kg/ m3 Free (Surface)


content moisture :
Super plasticizer Coarse aggregate
ECMAS HP 890
Chemical
admixture type
Fine aggregate

Sieve analysis
Coarse aggregate

Fine aggregate
A3 - Target strength for Mix
A2 - Test Data for Materials proportioning A4 - Slection of Water cement Ratio

OPC 53 Grade Adopted maximum water cement ratio = 0.4

f' ck = fck+1.65 s
3.15 From Table 5 of IS 456 for severe exposure
maximum water cement ratio is 0.5

f'ck - target average


compressive strength at 28 days
Super plasticizer 0.47 > 0.5 hence ok
confirming IS9103
(ECMAS HP 890) fck - charecteristic compressive
strength at 28 days

s - standard deviation
2.67
From table 1 of IS 10262 :2009,
Standard deviation , s=4 N/mm2
2.65
Target strength = 25+1.65*4 =
31.6 N /mm2
2.84 (JSW)

absorption :

0.50%

2.50%

Nil

Nil

confirming to all in
aggregates of Table 2
IS 383

confirming to grading
zone II of Table 4 IS
383
A7 - Proportion of Volume of coarse agg
A5 - Selection of water content A6- Calculation of Cement content
aggregate
From table 2 of IS 10262:2009, From Table 3 of (IS 10262:2009) Volume of c
Maximum water content for 20mm corresponding to 20 mm size aggregate and
aggregate = 186 litre (for 25-50mm slump) II) for water-cement ratio of 0.50 =0.62 .
W/C Ratio = 0.47
Estimated water content for 100mm slump In the present case water-cement ratio is 0.
= 186+(186/16) = 197 litre volume of coarse aggregate is required to be
decrease the fine aggregate content. As the
is lower by 0.06. The proportion of volume o
Cement content = 158/0.47 = increased by 0.02 (at the rate of -/+ 0.01 fo
336 kg/m3 change in water-cement ratio).
(Note : If super plastisizer is used, the Therefore corrected water cement ratio of 0
water content reduction can be 20%)
From table 5 , for very severe
exposure conditions 300 kg/m3
Hence the arrived water content = 197- 336 Kg /m3 > 300 Kg/m3 For pumpable concrete these values should
(197*(20/100))= 158 litre therefore ok. 10%.
Therefore volume of coarse aggregate is = 0

Volume of fine aggregate content = 1-0.57 =


Proportion of Volume of coarse aggregate and fine
A8 - Mix calculations A9 - Mix proportions
aggregate
e 3 of (IS 10262:2009) Volume of coarse aggregate The mix calculations per unit volume of Cement = 269 Kg /m3
ding to 20 mm size aggregate and fine aggregate (Zone concrete shall be as follows :
er-cement ratio of 0.50 =0.62 .

sent case water-cement ratio is 0.44. Therefore, a) Volume of concrete = 1 m3 GGBS = 67 Kg /m3 (20% by total w
coarse aggregate is required to be increased to Cement)
he fine aggregate content. As the water-cement ratio
y 0.06. The proportion of volume of coarse aggregate is
by 0.02 (at the rate of -/+ 0.01 for every ± 0.05
water-cement ratio).
corrected water cement ratio of 0.47 = 0.63 Volume of cement = mass of cement / Water = 158 ltr /m3
specific gravity of cement * 1000

able concrete these values should be reduced up to b) 336/(3.15 * 1000) = 0.106 m3 Fine aggregate = 834 Kg/m3

volume of coarse aggregate is = 0.63 x 0.9 = 0.57 Volume of water = (mass of Coarse aggregate 20mm = 891 Kg
water)/(specific gravity of water * 1000)

fine aggregate content = 1-0.57 = 0.43 c) 158/(1* 1000) = 0.158


12mm = 223 Kg/m3 (20% by total
coarse aggregate)
d) Volume of Chemical admixture = 1.75 Chemical admixture = 1.34 Kg/ m
litres/ m3 ( by trial & error method 0.4% by weight of cement)
by weight of cement)

e) Volume of all aggregates = {a-(b+c+d)} Density of Concrete is = 2443 Kg/

> (1-(0.106+0.158+0.004) = 0.732 m3 Water cement ratio = 0.47

f) Mass of coarse aggregates = e x volume Mix proportion by weight = 1:2.48


of fine aggregates x specific gravity of fine
aggregate x 1000)
> 0.732 x 0.576 x 2.67 x 1000 = 1114 kg /m3

g) Mass of fine aggregate = e x volume of


fine aggregate x (specific gravity of fine
aggregate x 1000)

> 0.732 x 0.424 x 2.65 x 1000 = 834 kg /m3


A9 - Mix proportions

Cement = 269 Kg /m3

336 67 269
GGBS = 67 Kg /m3 (20% by total weight of
Cement)

67.2
Water = 158 ltr /m3

Fine aggregate = 834 Kg/m3

Coarse aggregate 20mm = 891 Kg /m3

222.8 891

12mm = 223 Kg/m3 (20% by total weight of


coarse aggregate)
Chemical admixture = 1.34 Kg/ m3 (0.4%
by weight of cement)

1.344
Density of Concrete is = 2443 Kg/m3
2443.34
Water cement ratio = 0.47

Mix proportion by weight = 1:2.48: 3.31


General calculations M25 M30
f' ck = fck+1.65 s
Target strength = 25+1.65*4 = 31.6 N /mm2 38.250 Mpa
Adopted maximum water cement ratio = 0.47 0.450
Reduce by 20% if super plastisizers are used
Hence the arrived water content = 197-(197*(20/100))= 158 litre 158.000
Cement content = 158/0.47 = 336 kg/m3 359.091
a) Volume of concrete = 1 m3 1.000
b) Volume of Cement - 336/(3.15 * 1000) = 0.106 m3 0.114
c) Volume of Water - 158/(1* 1000) = 0.158 0.158
d) Volume of Chemical admixture - 1.75 ltr/m3 1.344
Volume of coarse aggregates = 0.64(w.c ratio) &
for pumpable rcc reduce by 10% = 0.64*.9 = 0.576 0.576
Volume of fine aggregates = 1-0.576 = 0.424 0.424
e) Volume of all aggregates = {a-(b+c+d)}
> (1-(0.106+0.158+0.004) = 0.732 m3 0.724
f) Mass of coarse aggregates = e x volume of fine
aggregates x specific gravity of fine aggregate x 1000)
> 0.732 x 0.576 x 2.67 x 1000 = 1114 kg /m3 1,113.454
g) Mass of fine aggregate = e x volume of fine aggregate x
(specific gravity of fine aggregate x 1000)
> 0.732 x 0.424 x 2.65 x 1000 = 834 kg /m3 798.138

M25 M30

GGBS (20% BY TOTAL WEIGHT OF CEMENT ) 67.2 71.800


SAY 67 kg/m3 72.000 kg/m3
CEMENT CONTENT 269 kg/m3 287.000 kg/m3
WATER 158 litre/ m3 158.000 litre/ m3
COARSE AGGREGATES 20MM 891 kg/m3 890.760 kg/m3
COARSE AGGREGATES 12MM (20% BY WEIGHT OF C. 223 kg/m3 222.690 kg/m3
FINE AGGREGATES 834 kg/m3 798.140 kg/m3
ADMIXTURE 1.34 kg/m3 1.340 kg/m3
DENSITY OF CONCRETE 2443.34 kg/m3 2,429.930 kg/m3
W.C RATIO 0.47 0.470
MIX PROPORTION BY WEIGHT 1: 2.48: 3.31 1: 2.21: 3.09
M35 M40 M45 M50 M55

43.250 Mpa 48.250 Mpa 53.250 Mpa 58.250 Mpa 63.250


0.410 0.360 0.350 0.350 0.350

158.000 151.690 144.000 144.000 144.000


385.366 419.444 411.429 412.000 411.429
1.000 1.000 1.000 1.000 1.000
0.122 0.133 0.131 0.131 0.131
0.158 0.151 0.144 0.144 0.144
1.540 1.680 1.644 0.004 0.004

0.576 0.585 0.585 0.585 0.585


0.424 0.415 0.415 0.483 0.483

0.716 0.712 0.721 0.721 0.721

1,101.151 1,112.108 1,126.166 1,282.365 1,289.610

804.498 783.022 792.920 620.919 630.435

M35 M40 M45 M50 M55

77.080 84.000 82.286 84.400 82.400


77.000 kg/m3 84.000 kg/m3 82.000 kg/m3 82.000 kg/m3 82.000
308.000 kg/m3 336.000 kg/m3 411.000 kg/m3 422.300 kg/m3 422.300
158.000 litre/ m3 151.000 litre/ m3 144.000 litre/ m3 147.600 litre/ m3 147.600
880.920 kg/m3 889.600 kg/m3 900.800 kg/m3 706.000 kg/m3 1,032.000
220.230 kg/m3 222.400 kg/m3 225.200 kg/m3 578.000 kg/m3 258.000
804.500 kg/m3 783.000 kg/m3 793.000 kg/m3 621.000 kg/m3 630.000
1.540 kg/m3 1.680 kg/m3 1.644 kg/m3 5.064 kg/m3 5.064
2,450.190 kg/m3 2,551.680 kg/m3 2,639.930 kg/m3 2,646.364 kg/m3 2,659.364
0.410 0.410 0.350 0.350 0.350
1: 2.04: 2.86 1: 1.86: 2.65
M60

Mpa 68.250 Mpa


0.350

144.000
411.429
1.000
0.131
0.144
0.004

0.585
0.483

0.721

1,289.610

631.625

M60

82.400
kg/m3 82.000 kg/m3
kg/m3 422.300 kg/m3
litre/ m3 147.600 litre/ m3
kg/m3 1,032.000 kg/m3
kg/m3 258.000 kg/m3
kg/m3 630.000 kg/m3
kg/m3 5.064 kg/m3
kg/m3 2,659.364 kg/m3
0.350

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