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Abstract— Compaction is a critical step in asphalt roadway voids or density of the asphalt pavement, especially during
construction to determine the pavement’s quality and service life. compaction. Current approaches to determine the pavement’s
Current field compactions are mainly based on test strips and compaction are mainly based on the engineers’ experience
engineers’ experiences. Such empirical-based approaches some-
times cause compaction problems especially when new materials and density measurement devices (e.g., nuclear or non-nuclear
are implemented. Intelligent compaction (IC) technology was density gauge) at selected spots. The test sections need to be
invented to improve compaction quality. The real-time collection constructed beforehand to establish the correlations between
and visualization of the pavement responses and temperature the pavement density and the compaction patterns (passes,
can greatly improve compaction uniformity. However, the mate- speed, vibration amplitude, mode, etc.). The correlation can
rial viscoelastic property and the complex pavement structure
still hinder the establishment of the correlation between the hardly be adjusted once the compaction pattern is fixed; the
Intelligent Compaction Measurement Value (ICMV) and the compaction quality of the entire pavement construction thus
compactability of asphalt pavement. This paper aims to establish cannot be guaranteed.
compaction prediction models based on machine learning (ML) Intelligent Compaction (IC) technology was developed to
algorithms and sensing technology. Given the strong correlation collect real-time compaction data to improve compaction
between the mixture’s compactability and the particle compaction
characteristics, a particle-size wireless sensor, SmartRock, was quality and uniformity. IC technology is a vibratory roller
used to collect the particle kinematic behaviors during com- equipped with a high-accurate Global Positioning System
paction. 11 asphalt mixtures were compacted with an embedded (GPS), accelerometers, onboard computers, and infrared ther-
SmartRock sensor. Three ML models and three dataset scenarios mometers for compacted material feedback control [3]. It
were applied to predict the compaction condition, and a higher can monitor the real-time pavement condition to guide the
than 98% prediction accuracy was achieved. The results revealed
that combining the ML approach and sensing data is appropriate compaction and improve uniformity. However, the response
and practical for predicting the compaction condition of the data collected by the IC system are from the entire structure
asphalt mixture. Future studies shall further evaluate the algo- instead of the asphalt layer, which is mainly attributed to the
rithm based on field compaction data so that intelligent sensing inconsistent correlations between the Intelligent Compaction
technology can be implemented to improve compaction quality. Measurement Value (ICMV) and the compactability of the
Index Terms— Asphalt mixture, compaction prediction, asphalt pavement [4]. The complicated interaction between
machine learning, particle characteristics, sensing technology. the viscoelastic material and the roller drums also hinders the
I. I NTRODUCTION establishment of this correlation [4], [5].
In recent decades, many sensors and devices were applied
C OMPACTION is one of the most critical steps in asphalt
roadway construction, which ultimately determines the
quality and service life of the pavement [1]. An asphalt mixture
to assess pavement conditions. For example, the image
acquisition system was often used to collect the surface
damages and assist the decision-making for pavement
with a desirable design could perform poorly if it has not
management [6]. Ground Penetrating Radar (GPR) can check
acquired proper compaction. Research pointed out that a 1%
the inside pavement distress according to the propagation and
increase in air voids can lead to about a 10% loss of its service
reflection of the electromagnetic wave [7]. The smartphone
life if using 7% as the target air voids, while 3% or fewer air
could collect the external acceleration of the moving vehicle
voids could be more likely to have thermal expansion and
on the detective pavement to assess the surface roughness
unstable issues [2]. However, it is tricky to measure the air
of the pavement [8]. These tools successfully evaluated the
Manuscript received 8 April 2022; revised 19 July 2022; accepted conditions of the existing pavements by analyzing the related
13 October 2022. Date of publication 11 November 2022; date of cur- image or kinematic data at the intermediate temperature. How-
rent version 26 January 2023. This work was supported in part by the
Center for Integrated Asset Management for Multi-Modal Transportation ever, the high-temperature working condition still impeded
Infrastructure Systems (CIAMTIS) University Transportation Center (UTC) the application of many devices/sensors in the compaction
and in part by Ingevity Company. The Associate Editor for this article was research. Comparably, the SmartRock, as a prototype wireless
J. Sanchez-Medina. (Corresponding author: Shihui Shen.)
Shuai Yu is with the Department of Civil and Environmental Engineering, Micro-Electro-Mechanical System (MEMS) sensor, is found
The Pennsylvania State University, University Park, PA 16802 USA (e-mail: to have a high survival rate in a high-temperature environment.
sqy5325@psu.edu). Wang et al. [9] first introduced the SmartRock in the laboratory
Shihui Shen is with the Department of Engineering, The Pennsylvania State
University, Altoona, PA 16601 USA (e-mail: szs20@psu.edu). compaction and found that the internal particle behavior during
Digital Object Identifier 10.1109/TITS.2022.3218692 compaction presented a clear correlation with the density of
1558-0016 © 2022 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
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YU AND SHEN: COMPACTION PREDICTION FOR ASPHALT MIXTURES USING WIRELESS SENSOR 779
⎡ ⎤
1 − 2 q32 + q42 −
2 (q2q3 q1q4) 2 (q2q4 + q1q3)
R = ⎣ 2 (q2q3 + q1q4) 1 − 2 q2 + q42
2
−
2 (q3q4 q1q2)⎦ (1)
2 (q2q4 − q1q3) 2 (q3q4 + q1q2) 1 − 2 q2 + q32
2
z = Rz (2)
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780 IEEE TRANSACTIONS ON INTELLIGENT TRANSPORTATION SYSTEMS, VOL. 24, NO. 1, JANUARY 2023
TABLE I
D ESIGN PARAMETERS FOR THE A SPHALT M IXTURES
Fig. 2. (a) Support vector machine (b) Logistic regression (c) K-nearest
neighbor.
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YU AND SHEN: COMPACTION PREDICTION FOR ASPHALT MIXTURES USING WIRELESS SENSOR 781
TABLE II
P RE -M ODEL R ESULTS FOR I NPUT S ELECTION
h end G mb
%G mm @i t h = × (4)
hi G mm
where h end is the height of the specimen when compaction
ended. h i is the specimen height at i t h gyration. G mb is the
bulk specific gravity of the specimen when compaction ends.
G mm is the maximum specific gravity of the asphalt mixture.
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782 IEEE TRANSACTIONS ON INTELLIGENT TRANSPORTATION SYSTEMS, VOL. 24, NO. 1, JANUARY 2023
TABLE III
PARTIAL D ATA OF THE ML P REDICTION
B. Input Selection used to preprocess the data and remove the drifting for its
simplicity and good data processing quality.
1) Kinematic Variable: Compaction is a process of par-
The relative rotation curve, as shown in Figure 5, depicts the
ticulate material rearranging and consolidating in response
different stages of the compaction process. The particle rotates
to external mechanical forces (energy). The kinematic and
considerably under the compaction loads at the beginning
mechanical behaviors of the compacted material are change-
of the compaction. A dramatic decrease then occurs, which
able at different stages of compaction. Based on the findings
could be related to the enhanced particle contacts among
of previous works, the external responses from the entire
coarse aggregates and the gradual formation of a skeleton
pavement structure are hardly related to the compactability of
structure. The aggregates rearrange under continuous com-
the asphalt layer. Comparably, the internal particle responses
paction and eventually enter a stable status. At the end of the
were the only representative of the asphalt layer. By mon-
compaction, the relative rotation value stabilizes at an almost
itoring the particle rotation during compaction, the mixture
constant value, suggesting the particles are interlocked and can
particles were found to rotate at a consistent period in the
only rotate following the gyratory compactor. Also plotted in
SGC compactor [9]. The amplitude of the Euler angle curve
Figure 5 is the height curve of the same mixture during
attenuated as the compaction proceeded as shown in Figure 4.
compaction. The consistent trend between these two curves
The relative rotation was then defined as the difference
indicates that the relative rotation is highly related to the
between the peak and the valley value in a single cycle. Due
density and compactability of the asphalt mixture and could
to the high-temperature compaction environment, drifting can
be used in the compaction prediction.
sometimes occur during the data collection of the particle
rotation, which would considerably affect the quality of the 2) Mechanical Variable: The mineral aggregates consist of
quaternion and relative rotation. The detrending method was about 95% mass of the asphalt mixture, the compaction of
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YU AND SHEN: COMPACTION PREDICTION FOR ASPHALT MIXTURES USING WIRELESS SENSOR 783
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784 IEEE TRANSACTIONS ON INTELLIGENT TRANSPORTATION SYSTEMS, VOL. 24, NO. 1, JANUARY 2023
TABLE VI
C OMPACTION P REDICTION OF A SPHALT M IXTURE U SING T HREE A LGORITHMS
the rest of the 30% of data points serve as the test dataset compaction condition. Conclusively, the NSI, temperature, and
to examine the prediction quality. particle rotation functioned as the most critical variables for
(3) Scenario III: 8 mixture compaction data points serve as the compaction prediction of the asphalt mixture.
the training dataset, and the rest of the 3 mixtures’ data
points serve as the test dataset to verify the quality of B. Model Quality Evaluation
the model. To evaluate the prediction quality of the three ML algo-
rithms under different dataset scenarios, and also considering
V. R ESULTS AND A NALYSIS the imbalanced property of the compaction dataset, three
A. Critical Variable Identification metrics, sensitivity, specificity, and accuracy, were jointly used
to assess the prediction quality. The calculation is shown in
Backward elimination was performed to identify the signif-
equations (7)-(9). The corresponding four parameters (i.e., true
icance of each predictor variable and construct the desirable
positive, false positive, false negative, and true negative) used
prediction model. This procedure was performed for all three
to determine these metrics are specified in Table V. Generally,
ML algorithms, including SVM, LR, and KNN, and the same
sensitivity, specificity, and accuracy can inspect whether or not
significant variables were identified. Considering the length of
the model can correctly predict the target “0”, target “1”, and
the paper, only the SVM classifier results of the scenarios I
the overall dataset.
was presented here.
After trials and errors, the linear kernel function was Sensi ti vi t y = T P/(T P + F N) (7)
selected for the SVM model, and the results are presented Speci f i ci t y = T N/(T N + F P) (8)
in Table IV. The original input of the model based on the
Accur acy = (T P + T N)/(T P + F P + T N + F N) (9)
SVM algorithm includes 8 variables: mixture type, additive
dosage, NMAS, binder type, lateral relative rotation, tem- In the model establishment, the linear kernel function was
perature, and NSI. The prediction accuracy of the original selected for the SVM model after trials and errors. K = 5 was
formula is 98.82%. The first column of accuracy in Table eventually determined for the KNN algorithm by the cross-
IV specifies the prediction results when a single parameter validation method to achieve the most accurate prediction
is removed from the original formula. It is clear that the least quality. The prediction results of three ML models under three
accurate prediction occurred when the NSI (normalized shear different dataset scenarios are shown in Table VI.
index) was removed from the input, indicating that the shear It is worth noticing that all the prediction results using
resistance is the most critical variable for the compaction pre- various ML models are higher than 95%. The prediction errors
diction. This finding is consistent with many literature findings were considerably reduced for scenarios II and III because the
regarding the effects of shearing stress on the compaction size of the test dataset of these two scenarios is only about
of asphalt pavement [27], [28]. The second column shows 1/3 of the size of Scenario I. However, the test dataset of
the prediction quality without the NSI and another variable scenarios II and III is different from their training dataset.
(shown in the corresponding row). The results indicate the The high prediction accuracy for these two scenarios verified
significance of the temperature for the compaction predic- the high robustness of the ML algorithm for the compaction
tion. The same elimination approach continued and confirmed prediction. In addition, the KNN model presented more errors
the effect of the internal particle rotation on estimating the than the other two models for scenario III whether or not the
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YU AND SHEN: COMPACTION PREDICTION FOR ASPHALT MIXTURES USING WIRELESS SENSOR 785
buffer zone was set. The test dataset for scenario III used dif- Richard Steger from Ingevity, Mark Moyer from New Enter-
ferent mixtures from the training mixtures. The slightly higher prise Stone and Lime Company, and Jeff Austin from Brooks
error rate of the KNN algorithm indicated its weakness in Construction Company Inc., for their assistance and support.
controlling the out-of-sample errors. Compared with the KNN
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786 IEEE TRANSACTIONS ON INTELLIGENT TRANSPORTATION SYSTEMS, VOL. 24, NO. 1, JANUARY 2023
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access, Oct. 26, 2021, doi: 10.1109/TITS.2021.3115792. suing the Ph.D. degree with The Pennsylvania
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