ZXDU58 S151

DC Power System
Installation Manual

Version 4.1R01M01

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
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DOCUMENT INFORMATION
Serial No. SJ-20100726164139-001

Revision No. 1.0

Revision Date: 2010–08–02

 Safety Precautions

Safety Precautions

Read the safety instructions before any operation of the equipment. The safety pre-
cautions mentioned in this manual only serve as a supplement to the local safety
codes.
Only trained professionals are allowed to install, operate and maintain the equip-
ment. ZTE bears no liability to the consequences incurred by violation of the gen-
eral safety operation requirements, or violation of the safety standards for designing,
manufacturing and using the equipment.
Safety Signs
describes the safety signs in this manual.
Safety Signs

Safety Signs Meaning

Danger: Indicates an imminently hazardous situation, which if not avoided, will

result in death or serious injury. This signal word should be limited to only
extreme situations.

Warning: Indicates a potentially hazardous situation, which if not avoided,

could result in death or serious injury.

Caution: Indicates a potentially hazardous situation, which if not avoided,

could result in minor or moderate injury. It may also be used to alert against
unsafe practices.

Electric shock: There is a risk of electric shock.

Electrostatic: The device may be sensitive to static electricity.

Precautions

Dangerous High Voltage!

l Observe the local safety codes during the equipment installation. The installa-
tion personnel must be qualified for high voltage and AC power operations.
l Never wear any conductive object, such as watch, hand chain, bracelet or ring
during the operation on the equipment.
l Prevent any moisture from entering the equipment during operations.

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 Safety Precautions

Avoid DC Short Circuit!

l Avoid short circuit during operation. The ZXDU58 S151 system is a power sup-
ply product with constant DC voltage.
l Do not connect any positive terminal to negative terminal. Do not connect any
non-grounding terminal to the ground.

Do Not Connect or Disconnect any Power Cable with Power On!

Performing power cable operation with power ON will cause fatal danger to operation
personnel and damage to the equipment.
l Turn OFF all the breakers and switches before connecting or disconnecting a
power cable.
l Before connecting a cable, make sure that the cable and its label are in accor-
dance with the requirement.

Fully Insulate Tools!

Before operation, fully insulate the tools to avoid short circuit. For example, wrap
exposed metal parts with insulation tape.

Avoid Electrostatic Damage!

Static electricity generated by human body may damage PCB components. Before
touching a circuit board or an IC chip, always wear an antistatic wrist strap with the
other end well grounded.

Observe Safety Rules for Battery Operation!

l Before performing any operation on battery, read the safety precautions in the
battery manual
l Connect the battery cables according to the instructions. Avoid short circuit and
electrolyte leakage.

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Contents
Safety Precautions .................................................................. 3
Part I Overview ........................................................................ 7
1 Overall System Structure ....................................................... 7
2 Environment Requirements .................................................... 8
3 Installation and Commissioning Flow ...................................... 8
4 Tools Preparation.................................................................. 10
Part II Hardware Installation ...................................................... 11
5 Installing Cabinet .................................................................. 11
Cabinet Installation Position .................................................. 11
Installing Cabinet in Position .................................................. 12
6 Installing Battery Pack ........................................................... 13
Checking and Cleaning Batteries ............................................ 13
Installing Batteries into Cabinet .............................................. 14
7 Connecting Electrical Cables.................................................. 16
Precautions in Electrical Connection ....................................... 16
Connecting Grounding Cable ................................................. 17
Connecting AC Input Cables.................................................. 18
Connecting Battery Cables .................................................... 19
Connecting DC Output Cables ............................................... 20
8 Connecting Sampling Cables ................................................. 22
Connecting Battery Temperature Sampling Cable ...................... 22
Connecting Relay Sampling Cables ........................................ 24
Part III System Commissioning ................................................. 26
9 Performing Electrical Check ................................................... 26
Checking for Short Circuit ..................................................... 26
Checking AC Input Voltage.................................................... 29
Checking Battery Voltage ...................................................... 31
10 Starting Rectifiers and Monitoring Unit .................................. 32
Slots Configuration .............................................................. 32
Starting and Checking Rectifiers............................................. 32
Starting and Checking Monitoring Unit ..................................... 34
11 Setting Parameters in Monitoring Unit.................................... 36
Operation Interface .............................................................. 36
Entering Ctrl Main Menu ....................................................... 36
Setting System and Battery Parameters ................................... 37
Parameters to be Set in System Commissioning .................. 37
Modifying Parameter Value.............................................. 39
Setting Output Relay ............................................................ 40
12 Charging Batteries .............................................................. 41

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 Connecting Batteries to System ............................................. 41
Starting Equalized (Boost) Charge .......................................... 43
13 Connecting Loads to System ................................................ 44
14 System Shutdown and Restarting ......................................... 46
System Shutdown ............................................................... 46
System Startup ................................................................... 46
Appendix ................................................................................ 48
15 Weight and Dimensions ....................................................... 48
16 Interface Description ........................................................... 50
Electrical Connection Terminals.............................................. 50
SIB Interfaces Description ..................................................... 51
IP Board Interfaces Description .............................................. 55
17 Alarm List........................................................................... 57

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 Part I Overview

Part I Overview
Ÿ Overall System Structure ........................................ 7
Ÿ Environment Requirements ..................................... 8
Ÿ Installation and Commissioning Flow ......................... 8
Ÿ Tools Preparation .................................................. 10

1 Overall System Structure

The ZXDU58 S151 system is mainly composed of the rectifiers, monitoring unit, AC
and DC distribution units and battery packs. Refer to Figure 1-1.
Figure 1-1 ZXDU58 S151 Internal Structure

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 Part I Overview

2 Environment Requirements
The ZXDU58 S151 is applied indoors. The requirements for the environment are as
follows:
1. No conductive dusts or corrosive gases; no explosion hazard, no shake or jolt.
2. In the AC power distribution box, a breaker should be available to power the
ZXDU58 S151 system.
The AC input breaker of the power distribution box that powers the ZXDU58
S151 system should meet the requirements: The AC input mode of the ZXDU58
S151 system is: three-phase five-wire (L1/L2/L3/N/PE). The rated phase voltage
is 220 V. The maximum AC input phase current is 25 A.
3. The grounding busbar is available for the ZXDU58 S151 system and the ground-
ing resistance meets the requirements in the engineering specifications.
4. In the equipment room, the temperature, humidity and air pressure meet the
requirements stated in Table 2-1.
Table 2-1 Requirements for Temperature, Humidity and Air Pressure

Item Requirement

Operating –5 °C to +45 °C; +15 °C to +25 °C recommended

temperature l A high temperature over 40 ℃ affects the system operation and shortens
the service life of the system.
l A low temperature affects the performance and charging efficiency of the
batteries; a high temperature shortens the service life of the batteries.
l An air conditioner is required to control the temperature in the equipment
room. In the case of over-temperature, improve the condition for heat dissi-
pation and turn on an air conditioner to lower the temperature.

Relative 10% to 90% (non-condensing); 40% to 60% recommended

humidity

Air pressure 70 kPa to 106 kPa

3 Installation and Commissioning

Flow
Perform the procedure below during the installation and commissioning of the
ZXDU58 S151 system.

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 Part I Overview

1. Install the system.

a. Install the cabinet.
b. Install the battery packs.
c. Connect the electrical cables.
d. Connect the signal cables.
2. Perform the system commissioning.
a. Perform electrical check.

Caution:
Perform electrical check to avoid any accident. Make sure that all the elec-
trical cables are correctly connected.
b. Start the rectifiers and monitoring unit.
c. Set the parameters in the monitoring unit.

Caution:
Set the parameters according to the situation of the installation site. Cor-
rect parameter settings are very important to ensure that the monitoring unit
functions as expected.
d. Charge the batteries.
Charge the batteries before they are put into use for the first time.
e. Connect the loads to the ZXDU58 S151 system.
3. Shut down and start up the ZXDU58 S151 system.
a. Shut down the system.
Applicable scenario: The ZXDU58 S151 system can be shut down when the
system debugging is finished, but not put into use.

Warning:
The ZXDU58 S151 system shutdown will cause the loads power-off. Once
the ZXDU58 S151 system is put into use, do not shut down the system with-
out permission!
b. Start up the system.
Applicable scenario: The ZXDU58 S151 system need be started up after it
is shut down.

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 Part I Overview

4 Tools Preparation
During the operations, such as equipment installation, uninstallation and mainte-
nance, users should prepare the recommended tools and instruments listed in Table
4-1.
Table 4-1 Tools and Instruments

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