Version #3 | 9-09-19

Revision #1 | 1-22-19

CAT
3100 HEUI Engine
(8WL, 1WM, 4ES, 2CW)

Engine Wiring Diagram

 How to Read This Diagram

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector

Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Componen t
GN GREEN Component
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represen t Wire Main Color
Lower Case Abbreviation’s Represen t Secondary Color Part 2
Number
Circuit Color
Componen t Gauge
Con nection Number
 Table of Contents

Section Name

Page 1 3100 HEUI Engine HARNESS WIRING DIAGRAM

Page 2 3100 HEUI Engine HARNESS WIRING DIAGRAM (Continued)

Page 3 1WM 3100 HEUI OEM VEHICLE HARNESS WIRING DIAGRAM

Page 4 1WM 3100 HEUI OEM VEHICLE HARNESS WIRING DIAGRAM (Continued)

Page 5 1WM 3100 HEUI OEM VEHICLE HARNESS WIRING DIAGRAM (Continued)

Page 6 8WL 3100 HEUI OEM VEHICLE HARNESS

Page 7 8WL 3100 HEUI OEM VEHICLE HARNESS (Continued)

Page 8 8WL 3100 HEUI OEM VEHICLE HARNESS (Continued)

Page 9 Connectors
 Page 1 of 8

3100 HEUI Engine HARNESS WIRING DIAGRAM

Return To Table
3100 HEUI ECM Connector (J2)

D784-BU
40 VEHICLE SP EED OU T (+)

D810-VT TDC PROBE (+) / VEH SP IN

1 39 (+)
D811-YL
2 4 TDC PROBE (-) / VEH SP IN (-)

D785-GN
10 VEHICLE SP EED OU T (-)

D797-PK INJECTION ACTUATION

Injection Actuation Pressure A 19 PRESSURE CON TROL VALVE
Valve
D798-BK IAP CONTROL VALVE
B 13 COMMON

E963-BK
A 8 ENGINE SP / TMG #1 (-)
(1) Top Speed / Timing
Sensor E964-WH
B 9 ENGINE SP / TMG #1 (+)

E965-BU
A 15 ENGINE SPEED / TMG #2 (-)
(2) Bottom Speed / Timing
Sensor E966-YL
B 3 ENGINE SPEED / TMG #2 (+)

GN A746-PK
C 23 BOOST PRESSURE

YL 993-BR 993-BR
Sensor Boost Pressure B 30 SENSOR COMMON

OR 997-OR 997-OR
A 36 +5V

GN D841-GN INJECTION ACTUATION

C 24 PRESSURE
Sensor Injection Actuation YL 993-BR
Pressure B
OR 997-OR
A

WH 995-BU
C 14 COOLANT TEMP

BK 993-BR
Sensor Coolant Temp B
OR 997-OR
A

WH C967-BU INTAKE MANIFOLD AIR

C 2 TEMP
Sensor Intake Manifold BK 993-BR
Temp B
OR 997-OR
A
 Page 2 of 8

3100 HEUI Engine HARNESS WIRING DIAGRAM

Return To Table
Intake Manifold Grommet 3100 HEUI ECM Con nector (J2)

A701-GY A701-GY
A 6 INJECTOR 1
Cylinder Injector (1)
A721-WH A721-WH
B 5 INJECTOR COMMON 1

A702-VT A702-VT
A 12 INJECTOR 2
Cylinder Injector (2)
A722-YL A722-YL
B 11 INJECTOR COMMON 2

A703-BR A703-BR
A 18 INJECTOR 3
Cylinder Injector (3)
A723-OR A723-OR
B 17 INJECTOR COMMON 3

A704-GN A704-GN
A 22 INJECTOR 4
Cylinder Injector (4)
A724-WH A724-WH
B 21 INJECTOR COMMON 4

A705-BU A705-BU
A 28 INJECTOR 5
Cylinder Injector (5)
A725-YL A725-YL
B 27 INJECTOR COMMON 5

A706-GY A706-GY
A 34 INJECTOR 6
Cylinder Injector (6)
A726-OR A726-OR
B 33 INJECTOR COMMON 6

To Inlet Air Heater Circuit

Protection
85 D796-OR
87 2 31 INLET AIR HEATER

1
30 86

GND Strap to ECM

Mounting Bolt
To Engine Cylinder Head (Not
Cylinder Head Ground Stud)

(See P age 3) A

A
Inlet Air Heater Lamp
B
 Page 3 of 8

1WM 3100 HEUI OEM VEHICLE HARNESS WIRING DIAGRAM

Return To Table
3100 HEUI ECM Connector (J1)

L905-PK
34 FAST IDLE ENABLED LAMP
Fast Idle Enable Lamp

D799-GN
Check Engine Lamp
22 CHECK ENG INE LAMP

C974-VT
- 10 SPEEDOMETER (-)
Speedometer
C973-GN
+ 16 SPEEDOMETER (+)

450-YL
+ 17 TACHOMETER (+)
Tachometer
451-BR
- 11 TACHOMETER (-)

Deutsch 6-Pin (Continued from Page 2) A

Cab Data Link

+
Battery + Battery (+)

Battery - E
B792-BU
ATA - B 1 ATA DATA LINK - (J1587)

B793-YL
ATA + A 7 ATA DATA LINK + (J1587)

Battery -

C987-RD
Battery + 6 BATTERY (+)

C988-BK
Battery - 5 BATTERY (-)
C987-RD
Battery + 28 BATTERY (+)

C988-BK
Battery - 4 BATTERY (-)

Battery -

D784-BU
2 18 VEHICLE SP EED IN (+)
Passive Magnetic
Vehicle Speed Sensor D785-GN
1 12 VEHICLE SP EED IN (-)

(For Allison XMSN Control Connection Refer to Vehicle (OEM Installed)

Speed Proced ure)
 Page 4 of 8

1WM 3100 HEUI OEM VEHICLE HARNESS WIRING DIAGRAM

Return To Table
3100 HEUI ECM Connector (J1)

C992-VT
(Pedal Released 14 SERVICE BRAKE SWITCH #1
Position)
Service Brake #1 N/C C993-BR

C977-BU
24 CLUTCH SW ITCH
(Clutch Released P osition)
Clutch N/C C993-BR

C978-BR
25 SET

C979-OR
Set/Resume Switch 15 RESUME

C993-BR

C975-WH CRUISE CONT ON/OFF

20 SWITCH
Cruise On / Off
C993-BR

409-OR
38 XMSN NEUTRAL SWITCH
(XMSN In Gear)
Neutral N/O Switch C993-BR

L902-GN
2 FAST IDLE ENABLE SWITCH
Fast Idle Enable Switch
C993-BR

Caterpillar Provided Sensor Common BK C993-BR C993-BR

B 29 SENSOR COMMON

Throttle Pos ition +8V RD C985-BU C985-BU

Sensor A 35 +8V

Throttle Pos ition WH C986-BR C986-BR

C 37 THROTTLE P OSITION

Engine Cylinder
To Battery (-)
Head

L900-VT
Service Brake #2 N/O 23 SERVICE BRAKE SWITCH #2
(Pedal Released
Position)
+

To Battery (+)
(OEM Installed)
 Page 5 of 8
1WM 3100 HEUI OEM VEHICLE HARNESS WIRING DIAGRAM
Return To Table

3100 HEUI ECM Connector (J1)

+
To Battery (+)

85 C981-GN
87 40 EXHAUST BRAKE
Exh au st Brake Relay

30 86

Exh au st Brake On / Off

Switch

Exhaust Brake Solenoid

Flyback Diode

To Allison AT/MT Shift

Modulator for Mechanical
Transmission
85 L903-VT
87 21 XMSN INTERFACE

Transmission Relay
+

To Battery (+)
30 86
(OEM Installed)
 Page 6 of 8

8WL 3100 HEUI OEM VEHICLE HARNESS

Return To Table
A (Con tinu ed from Page 2)

Power Bus for Lamp 3100 HEUI ECM Connector (J1)

Cluster (Engine Sheet)
Service Engine So on Lamp
D799-GN SERVICE EN GINE SOON
22 LAMP

To Battery +
Fast Idle Enable Lamp
L905-PK
34 FAST IDLE ENABLE LAMP

450-YL
17 TACHOMETER +
Tachometer
To Starter Case Ground

D784-BU
18 VEHICLE SP EED IN +

Passive Magnetic Vehicle Speed Sensor

(For Allison Xmsn Control Connections
GM DRAB refer to Vehicle Speed Procedure)

Speedometer
To Ground Block

Assembly Line Data Link (ALDL)

Battery - 5

Battery + 16
+

Battery +

Battery - 4 To Starter Case Ground

Diagnostic L906-YL
Enable 6 19 DIAGNOSTIC ENABLE

B793-YL
ATA + 7 7 ATA DATA LINK + (J1587)

B792-BU
ATA - 15 1 ATA DATA LINK – (J1587)

To Allison X msn Control

(Optional)
 Page 7 of 8

8WL 3100 HEUI OEM VEHICLE HARNESS

Return To Table
3100 HEUI ECM Connector (J1)

L900-VT SERVICE BRAKE SWITCH #2 /

23
Trailer Brake TRAILER BRAKE
(Brake not applied)

+
To Battery +

Service Brake #2 N/O

(Pedal Released
Position)

C992-VT
14 SERVICE BRAKE SWITCH #1
Service Brake #1 N/C

C977-BU
24 CLUTCH SW ITCH
Clutch N/C

409-OR
38 XMSN NEUTRAL SWITCH
Neutral N/O Switch

C978-BR
25 SET
Cruise Switch
C979-OR
15 RESUME

C975-WH CRUISE CONTROL ON / OFF

20 SWITCH

N/O Momentary Switch

L902-GN
2 FAST IDLE ENABLE SWITCH

Componen ts within this area are

Caterpillar provided Sensor Common
BK C993-BR C993-BR
B 29 SENSOR COMMON

Throttle Pos ition +8V RD C985-BU C985-BU

Sensor A 35 +8V
Throttle Pos ition WH C986-BR
C986-BR
C 37 THROTTLE P OSITION

For P TO On / Off Switch

Con nection K999-GN
8 MULTI-FUNCTION IN PUT 1
 Page 8 of 8

8WL 3100 HEUI OEM VEHICLE HARNESS

Return To Table

Typical Vehicle Chass is Wiring

(See OEM vehicle schematic for more info)
3100 HEUI ECM Connector (J1)

C981-GN
40 EXHAUST BRAKE

Exhaust Brake On / Off

Switch

Flyback Diode

L903-VT
21 XMSN INTERFACE

85 To Allison AT/MT Shift

87 Modulator for Mechanical
Transmission Relay Transmission

30 86
+

To Battery +

To Battery -

C987-RD
To Battery + 6
+

BATTERY +

C988-BK
To Battery - 5 BATTERY -

C987-RD
28 BATTERY +

C988-BK
4 BATTERY -

OEM Installed
CONNECTORS
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In the interest of continuing product development, Diesel Laptops reserves the right to change specifications within this document at any time without prior notice.
If you require additional reference materials or information, please contact Diesel Laptops.

WARNING: Diesel Laptops will not be held liable for any consequential or incidental damages including, but not limited to: Engine/vehicle downtime; loss of income or profits; damage potentially caused
to other engines, vehicles, or property and any attorney fees. Diesel Laptops will not be responsible for any liability you may have in respect to yourself, another person, or entity. Diesel Laptops urges
users to carefully follow all proper safety procedures before and during the application of this manual as a reference. Improper safety precautions can result in severe injury or death.
Diesel Laptops will not be held accountable for any inappropriate safety measures or faults made by the user while performing diagnostics.