Professional Documents
Culture Documents
Procedure
FDHJV
Al Zour Refinery
Al Zour, Kuwait
TABLE OF CONTENTS
Appendices
A P&ID Markup
B List of Construction Activities
C Equipment General Arrangement Drawing
D Chemistry Table
E Analytical Log
B&W Energy Services Issue Date: November 13, 2021
Amine Cleaning Procedure Revision 1
TR Al Zour Refinery Page 3 of 8
1 GENERAL INFORMATION
1.1 The purpose of this document is to present, in details, a degreasing program that can be
executed to achieve the desired cleanliness levels for the chosen systems and ensure a
successful startup of these systems.
1.2 Analysis
1.2.1 The following analytical items will be performed for this program:
pH, Conductivity
1.3 The estimated Total Circulating Volume (TCV) is 6,800 gallons (25.7 m3).
1.4 The estimated effluent volume
Items Vol. (m3) Vol. (Gallons) Remarks
Degreasing Solution 25.7 6,800 N/A
1st Rinse 25.7 6,800 N/A
2nd Rinse 25.7 6,800 N/A
Total 77.1 20,400 N/A
B&W Energy Services Issue Date: November 13, 2021
Amine Cleaning Procedure Revision 1
TR Al Zour Refinery Page 4 of 8
2 CLEANING OPERATIONS
2.1 General notes
2.1.1 The maximum working pressure (MAWP) of cleaning operation is 150 psig unless
otherwise specified.
2.1.2 During circulation, system pressure shall be monitored and controlled/regulated. When
necessary, bleed the fluid from the circulation system to either waste holding tank(s) or
surge tank to maintain system pressure under 150 psig.
2.1.3 Since the system will be packed (100% full) during the circulation, the system pressure
shall be monitored closely to prevent the overpressure. This can occur due to (but not
limited to) the follows:
▪ The expansion of solution volume due to heating
▪ The expansion of solution volume due to addition of water or chemicals
2.1.4 The system volume shall be verified during the initial filling stage and compared to the
estimated volume. Adjustment of the amount of chemicals being used might be
necessary if over 10% deviation of the volume exists.
2.1.5 Record the readings of flow and volume while filling/draining water to/from system.
2.1.6 During circulation, monitor and record the following parameters hourly as a minimum.
▪ Pressure on supply and return header
▪ Temperature on supply and return header
▪ Pressure and temperature of heating device
▪ Temperatures of all flow paths (checked with infrared thermometer)
▪ Circulation flow rates
▪ Pump driver RPM
▪ Pressure differential across the filter(s) (during filtering)
▪ Pressure differential across the suction strainer(s) of pump(s)
2.1.7 If system circulation needs to be stopped, the power of electric heater shall be shut
down prior to such operation.
2.1.8 During filling and circulation stage, check all nozzles and flanges of the system to
make sure they are not leaking fluid.
2.1.9 In order to maintain flow balance of all lines of circulation circuit, the temporary valves
at tie-in points of the system can be manipulated (regulating the opening of valves).
2.1.10 The filter(s) will be used during initial flush and post rinse stages; they shall be
bypassed during chemical stages.
2.1.11 During filtering stage, once ∆P across the filters and pump suction strainer(s) is over
10 psig, change the filter bags and clean the mesh of pump suction strainer(s).
2.1.12 Liquid chemical injection line has a flow meter which shall be used to control chemical
injection rate based on main circuit flow rate and chemistry requirement.
2.1.13 The injection flow rate of liquid chemicals (surfactant, inhibitor, etc.) should be based
on the system circulating flow rate.
For example: if the system circulating flow rate is 1,000 gpm, then
▪ the max. injection flow rate is 1 gpm for 0.1% scenario
▪ the max. injection flow rate is 2 gpm for 0.2% scenario
▪ the max. injection flow rate is 3 gpm for 0.3% scenario
▪ the max. injection flow rate is 4 gpm for 0.4% scenario
▪ the max. injection flow rate is 5 gpm for 0.5% scenario
Notes:
B&W Energy Services Issue Date: November 13, 2021
Amine Cleaning Procedure Revision 1
TR Al Zour Refinery Page 5 of 8
For 2” diaphragm pump, displacement per stroke: 0.7 Gal. (2.65 L), approx.
For 1” diaphragm pump, displacement per stroke: 0.1 Gal. (0.38 L), approx.
2.1.14 For each liquid chemical injection, once it is complete, rinse the injection line by
pumping 5 to 10 gallons of clean water, and then isolate the injection pump/line.
2.1.15 Antifoam agent shall not be mixed to the fluid which will be circulated back to the
system; this agent is used during the draining of chemical solution to waste holding
tanks.
2.1.16 When bleeding air/gas from high point vents, containers (such as buckets, barrels,
etc.) and chemical resistant hose/tubing shall be used to capture the fluid to prevent
spills.
2.1.17 One (1) tank (clean and lined) shall be designated for storing demineralized water.
Refill the tank whenever it is not full.
2.1.18 The temporary demin water supply line shall be isolated when it is not in use.
2.1.19 Only dry air shall be used to purge liquid during draining stage.
2.1.20 The permanent inline valves shall be stroked (with approx. 50% disk exposure to
solution) several times during the circulation in order to clean the internals.
Initial Filling of System
2.2 Perform initial settings for the temporary valves to allow for loading the system.
2.3 Set “zero” reading for the flow meter on demin water supply.
2.4 Open vents of the system.
2.5 Perform internal flush from every equipment drain to ensure release of any deposits.
2.6 Prime and start a circulation pump to load demineralized water to the system.
2.7 Filling is to be performed in stages
2.7.1 Fill Amine Absorber (04-C-0002) until level gauge reads at the high level of 2750.0mm
venting at permanent vent on top of Amine Absorber (04-C-0002).
2.7.2 Open valve at Amine Absorber (04-C-0002) to Rich Amine Flash Drum (04-V-0006)
and continue filling until at high level of 700.0mm.
2.7.3 Open valve to temporary equipment and fill until water is flowing at the temporary
pumps. Continue filling using temporary pumps until system is full.
2.8 Once the system is full, shut down the pump and secure demineralized water source. High
point vents may remain open throughout the degreasing process.
2.9 Record the filling volume.
Initial Flush
2.10 Line up system to circulate the main loop.
2.11 Input heat to circuit to achieve 122 - 131°F (50 - 55°C).
2.12 Intermittently open drains to Amine Sump Vessel (02-V-0414).
2.13 When the Amine Sump Drum at the high level start submersible pump and flow through Amine
Sump Filter (02-S-0410) to add water back to the main circuit.
2.14 Cleanliness criteria of flush (all to be met):
2.14.1 Water clarity is equivalent to tap water as per naked eye observation (light color is
permissible).
B&W Energy Services Issue Date: November 13, 2021
Amine Cleaning Procedure Revision 1
TR Al Zour Refinery Page 6 of 8
2.14.2 ΔP across the filter(s) stays below 10 psi and doesn’t increase for at least 30 minutes.
2.15 Good quality water can be left inside system for the subsequent cleaning.
2.16 QC CHECK/VERIFICATION:
CLEANLINESS OF SYSTEM VERIFIED AS PER 2.16
2.39 Disassemble/disconnect temporary system with spill trays under each disconnection to catch
any residual water/solution.
2.40 Perform visual inspection for the internals of system.
2.41 Any sediments/sludge found inside the system shall be vacuumed or cleaned manually.
2.42 Perform reinstatement for the system.
2.43 Perform dry-out of the system with dry air and place under 0.5 barG blanket for preservation.
2.44 Ensure the areas used are clear of debris.
2.45 Load out and demobilize temporary equipment/materials.
Appendix A
Marked P&ID's
J 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
J
LEGEND FOR P&ID MARKUP – DEGREASING
I
I
Cleaning Scope TP-## Tie-In Point No.
H
H
Isolation Path XX Construction Activity
Jumper
Intermittent Flow Valve Closed Position
G
G
Valve Open Position
Valve Manipulation
F
F
Cleaning Direction
E
## Cleaning Inlet No.
D
DRAIN Draining Location
C
B
B
A
A
REVISION This drawing and all information contained herein is the property of B&W
901 Seaco Ave
REV DATE COMMENTS DRAWN BY REVIEWED BY Deer Park, TX 77536 Energy Services and it shall not wholly or in part be copied, reproduced SHELL FRANKLIN PROJECT
BECHTEL
C Jun 06, 2021 For Review M.M. D.Z. Phone: 281 – 534 – 9300 or used without written permission of MONACA, PENNSYLVANIA APPENDIX C: P&ID MARKUP FOR DEGREASING OF LOOP 1
Fax: 281 – 534 – 9305 B&W Energy Services.
www.bwenergyservices.com Engineering – Consulting- Project Management – Specialized Equipment
1 of 6
SCALE: NOT TO SCALE DWG. NO. 2020031852-DEG-PE-1-DWG-3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
GENERAL NOTES:
A. FOR LEGENDS, TYPICALS, GENERAL NOTES REFER TO DRAWINGS :
04-P-0005A /B P4049ZOR-00-08-1-E-001 TO P4049ZOR-00-08-1-E-086.
P055AZOR-04-08-1-J006-001
20-04FH00-2728-115109-N
P055AZOR-04-08-1-J006 5079 D. THERE ARE TWO IDENTICAL NAPHTHA HYDROTREATER UNITS 04 AND 14.
NO LIQUID POCKETS
LEAN AMINE ALL EQUIPMENT, LINE AND INSTRUMENT TAG NUMBERS SHALL BE PRECEDED
WITH UNIT NUMBER.
25
N 13032K 04
P 61374K PI PI
VC1 50 305 305
B N P
25 B
VC1 50 115109
20 E.G.
20 61374K V
20 E. ALL INSTRUMENT SERIAL NUMBER SHALL BE PRECEDED WITH THE CIRCUIT
NUMBER 00.
50 x 25
20
V-001 25 25
VC1 25 04
PI PI
50 FO ANTI-FOAM POT
VC1 (150 mmID X 250 mmTT) 305 00 305
FF 20 PG
50 x 25 FV
11847
20 20 20 +
298 E.G.
20-04AR00-3519-115125-N 105 V 25-04AL00-3411-61374K-P
AD 20
C C
25-04AL00-3412-61374K-P
FREE DRAINING FC P-001C F. WHENEVER AN EXCHANGER IS ISOLATED FOR MAINTENANCE, IT MUST BE
J012 D 20 105 DRAINED TO PREVENT OVERPRESSURE DUE TO THERMAL EXPANSION.
61374K
115125
P N L
VC1 50 25
FF G. ALL START UP AND SHUTDOWN LINES SHALL BE DRAINED AFTER USE TO
FI 20 ELIMINATE NEED FOR THERMAL RELIEF VALVE.
VC1 50
105 H. HIGH POINT VENT AND LOW POINT DRAINS TO BE PROVIDED. REFER TO
D
61374K 25 SP ISOMETRIC PIPING DRAWING.
READABLE
25-04AL00-3410-61374K-P 31007K 176 I. WHERE REMOVABLE SPOOLS ARE PROVIDED, BLIND FLANGES FOR
50-04AL00-3405-61374K-P
25-04AL00-3413-61374K-P
LEAN AMINE DRAWINGS: P055AZOR-04-08-1-J501.
P N P N
VC1 50
VC1 50 20-04AR00-3561-61374K-N P. FOR LEVELS INFORMATION AND DETAILS REFER TO DRAWINGS:
20 20-04AR00-3563-61374K-N 20
P055AZOR-04-08-1-J504 TO P055AZOR-04-08-1-J504-006.
E E
50-04AL00-3402-61374K-P Q. FOR API PLANS INFORMATION AND DETAILS REFER TO DRAWINGS:
VC1 50 P055AZOR-04-08-1-J505.
VC1 50
11840 11837
20 20 20 20 20 20 20-04AR00-3532-115125-N R. FOR THICKNESS MONITORING LOCATIONS (TMLS) IN PIPING AND STATIC
20-04AR00-3531-115125-N AD EQUIPMENT, REFER TO CORRESPONDING ISOMETRICS AND DRAWINGS
AD
N P FREE DRAINING FREE DRAINING 25 RESPECTIVELY. PHILOSOPHY FOR IDENTIFICATION AND MARKING OF
N P 50
V 20 50 D 20 61374K 115125 J012 V 20 D 20 61374K 115125 J012 TMLS SHALL BE IN COMPLIANCE WITH ANNEXES A AND C OF API RP572
5333 20 5331 & PARAGRAPH 13 AND APPENDIX 26 OF P4049N-0000-DE20-VAR-0005.
20 20 20 20 20
25-04AL00-3415-31007K-P
20-04FH00-2394-115109-N 20-04FH00-2395-115109-N 25 61374K P
FH FH
NO LIQUID POCKETS NO LIQUID POCKETS 115125 N
J016-001 115109 61374K C J016-001 115109 61374K E
F F
PG PG 25-04AR00-3513-115125-N
P-001C P-001C
118 TP-01 120 TP-03
11846
HS HS NOTES:
50-04AL00-3414-61374K-P 50-04AL00-3408-61374K-P AD
105 STOP 106 STOP 1. WATER ACCUMULATED IN SUMP SHOULD BE TESTED PRIOR TO ITS RELEASE
PG UC PG UC J012 TO AOC. IF NOT SUITABLE FOR ROUTING TO AOC, IT WILL BE COLLECTED
04-P-0005A 04-P-0005B
117 119 BY VACUUM TRUCK FOR SAFE DISPOSAL.
M-002 P-001C 25 61374K 115125 P-001C 25 61374K 115125
M-002
NOT RUNNING GBZ 80 x 50 50 NOT RUNNING GBZ 80 x 50 50 2. FOR INTERLOCK DETAILS, REFER TO CAUSE AND EFFECT DIAGRAM
P N P N
P055AZOR-04-30-3-G003.
105 106
G P N
20 VC1 20 20 P N 20 VC1 20 20 G
SP SP 3. SPILL WALL FOR AMINE HANDLING AREA. SPILL WALL INSIDE AREA SHALL BE
C D C SLOPED TO EITHER ARE CONNECTED AOC HEADER WITH BLOCK VALVE. IN
XZS SEAL PLAN 31+53B OH6 25 003 XZS SEAL PLAN 31+53B OH6 25 D 004
D 20 P D 20 CASE OF RAIN, BLOCK VALVE WILL BE OPEN TO MAKE WATER FLOW TO AOC.
105 12686
D P 20-04AR00-3562-115125-N 106 12688
F
20-04AR00-3560-115125-N
IN CASE OF AMINE SPILLAGE, PORTABLE PUMP OR HAND BUCKET CAN BE
FREE DRAINING
FREE DRAINING
12689 B 12690 B N
25 x 20
N
25 x 20
50-04LS00-3938-11042K-N
20-04AL00-3409-61374K-N
50 61374K
50-04LS00-3937-11042K-N
50-04AL00-3401-31007K-P
25 25
61374K 61374K
GRADE GRADE
FREE DRAINING
115125
FREE DRAINING
115125
12721 12720
AD AD
25-04AR00-3506-115125-N NOTE 1 NOTE 1
25-04AR00-3505-115125-N J012 J012 NOTE 1 NOTE 1
11838 AOC AOC
11839
ODS ODS AD
AD
VALVE BOX VALVE BOX
J021 J021 J012
J012
I HZS HZS
RESET
4. DELETED.
I
237 030R
S/D 5. LOCATED AT OPERATOR CONSOLE AS HARDWIRED PUSH BUTTON.
NOTE 5
04-IZ-00030
TRIP OF LEAN AMINE EQUIPMENT ON THIS DRAWING
FROM PZI-551A PUMPS FROM ARU HEADER
50-04AL00-3400-31007K-P 04-P-0005A /B
16351 P055AZOR-04-08-1-J511 NOTE 2 P055AZOR-04-08-1-J904 7079
SIGNAL LEAN AMINE
J J
FROM PZI-551B IZ
16355 P055AZOR-04-08-1-J511-001 040
THIS DOCUMENT CONTAINS TRADE SECRET AND PROPRIETARY INFORMATION. THE PROPERTY OF HALDOR TOPSOE A/S
SIGNAL AND IS ISSUED ON CONDITION THAT IT IS RECEIVED AND HELD IN CONFIDENCE. NEITHER IT NOR THE INFORMATION
HEREIN SHALL BE PRODUCED, SOLD, LENT, DISCLOSED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN AUTHORITY OF HALDOR TOPSOE A/S.
CONFIDENTIAL INFORMATION
K NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED AND IS THE SOLE PROPERTY OF KIPIC AND IS LENT TO THE BORROWER K
FOR HIS CONFIDENTIAL USE ONLY, AND IN CONSIDERATION OF THE LOAN OF THIS DRAWING, THE BORROWER PROMISES
AND AGREES TO RETURN IT UPON REQUEST AND AGREES THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT OR OTHERWISE
DISPOSED OF DIRECTLY OR INDIRECTLY, NOR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS FURNISHED.
DESIGN CAPACITY : 0.7 m^3/hr DESIGN CAPACITY: 500 kg/hr ID x LENGTH (T/T): 500.0 mm x 2800.0 mm ID x LENGTH (T/T): 575.0 mm x 13970.0 mm B. FOR PFS REFERENCE REFER TO DRAWINGS : P055AZOR-04-08-1-I-001 TO
A DT : 360 °C / -10 °C DT: 400 °C / -10 °C DP: 30.2 bar(ga) / FV @ 160 °C DP: 30.2 bar(ga) / FV @ 160 °C P055AZOR-04-08-1-I-032. A
DP : 3.5 bar(ga) DP: 34.5 bar(ga) DT: 90 °C / -10 °C DT: 100 °C / -10 °C
TRIM : 04P00-1872-11076K-N TRIM: 04P00-1871-11076K-N MATERIAL: CS SHELL MATERIAL: KCS SHELL, SS316L TRAY J501 C. FOR PIPE SPECIFICATION REFER TO PIPING MATERIAL SPECIFICATION
INSULATION THICKNESS: N INSULATION THICKNESS: P P055AZOR.00.10.40.003.
TRIM: 04P00-1869-615125-N TRIM: 04P00-1870-31076K-P FH
04AR00-1873-315125-P D. THERE ARE TWO IDENTICAL NAPHTHA HYDROTREATER UNITS 04 AND 14.
J501 11593 J501
40-04P00-2102-31076K-N ALL EQUIPMENT, LINE AND INSTRUMENT TAG NUMBERS SHALL BE PRECEDED
WITH UNIT NUMBER.
CWS CWR
H 11594 C 11595
PI TI FI 04
PI PI
092 092 G 092 305 305
B NOTE 19
L SC H FZI B
4A 091 LL E.G.
FF FF 04-SC-0007 FF
04-A-0001 VENT PT TT FT 2oo3 E. ALL INSTRUMENT SERIAL NUMBER SHALL BE PRECEDED WITH THE CIRCUIT
A
092 092 092 NUMBER 00.
40 VC3 20 25
50-04CL00-2614-11076K-P 31076K TO 04-V-0014
11076K P-001B 100-04P00-2100-31076K-N TC VM 04
PI PI
11076K 6507 P055AZOR-04-08-1-J005-002
V 50 RS 20-04FH00-2725-115109-N 305 00 305
100% H2 PURGE GAS
NOTE 6 20 VC3 H 13051
AI AT AI AT 20 20
V 20 E.G.
D 50 11076K 04-J-0001 FH
V 091 091 090 090 NO LIQUID POCKETS
C 31076K FC N 61374K 115109
J016-001 H
F. WHENEVER AN EXCHANGER IS ISOLATED FOR MAINTENANCE, IT MUST BE C
100 VPPM FF DRAINED TO PREVENT OVERPRESSURE DUE TO THERMAL EXPANSION.
091 P FZT PT PI
NOTE 4 H2S XZV
40 L 20 +
091 091
XZV 092 A 091 G. ALL START UP AND SHUTDOWN LINES SHALL BE DRAINED AFTER USE TO
PG L
FVVC1 +
P-001C ELIMINATE NEED FOR THERMAL RELIEF VALVE.
101
31007K 61374K 092 B TSO (VI/VI) NOTE 5 (A/B/C)
+
50-04AL00-3402-61374K-P
04-C-0002 50-04AL00-3404-31007K-P 091 VC1 F-001C
100 XV-002 XV-002 DP FROM 04-P-0005A/B H. HIGH POINT VENT AND LOW POINT DRAINS TO BE PROVIDED. REFER TO
50 80 x 50 50 50 50 x 25 25 FF 50 50 50 FC 50 FC
100 x 40 40-04P00-2113-11076K-N ISOMETRIC PIPING DRAWING.
P055AZOR-04-08-1-J006-001 6508
ODS DP
P-001B FREE DRAINING 04-NRV-009 TC 80 x 50 VC1 VC1 FO 50 x 25 VC1 VC1 TSO (VI/VI) FF
20 LEAN AMINE I. WHERE REMOVABLE SPOOLS ARE PROVIDED, BLIND FLANGES FOR
31076K FF 20 V-001 VC1 FT
J021 #600 40 P BLINDING OFF PIPING SHALL BE PROVIDED AS WAREHOUSE ITEMS.
H FF TT 50 091
PDI PDT N
11604 F-001C J. INSTALL 40MESH TEMPORARY SCREEN / SLEEVE ON PUMP SUCTION
D 093 093 091 VC1 I
O STRAINER FOR START UP.
D
READABLE P-003C B AP O O
40 ZS ZL
ZS
J501 092A 092A XZY K. ALL BURIED CARBON STEEL MATERIAL SHALL BE EXTERNALLY COATED.
TI 092B C C +
25 25 25 25 C 092 A
SC A M. ERGONOMIC CATEGORY OF ALL MANUAL VALVES IS AT LEAST VC2 BY
40 091 6A DEFAULT. VALVES WITH OTHER CATEGORY WILL BE IDENTIFIED IN PEFS.
20 11601 AI
04-SC-0008
FREE DRAINING 40 F 11602
20 31076K N O XZY (NE) O. FOR SAMPLE CONNECTIONS INFORMATION AND DETAILS REFER TO
V G
CWS ZL +
DRAWINGS: P055AZOR-04-08-1-J501.
092 B
D J501 092B
NOTE 7 C P. FOR LEVELS INFORMATION AND DETAILS REFER TO DRAWINGS:
H 11596 J501
40 FF PV C P055AZOR-04-08-1-J504 TO P055AZOR-04-08-1-J504-006.
PDI AI
E 5202
40-04SM00-2403-315107-H H
PDT
PV
FH E
SM TI 090 090 TDI (NE)
20 11603 Q. FOR API PLANS INFORMATION AND DETAILS REFER TO DRAWINGS:
090 093 J501
PST
P-003C H P055AZOR-04-08-1-J505.
J013 L CWR
FREE DRAINING 40 D IZ
31076K 20 R. FOR THICKNESS MONITORING LOCATIONS (TMLS) IN PIPING AND STATIC
J501 04-IZ-00060 030
PST EQUIPMENT, REFER TO CORRESPONDING ISOMETRICS AND DRAWINGS
NO LEAN AMINE RESPECTIVELY. PHILOSOPHY FOR IDENTIFICATION AND MARKING OF
20
61374K NOTE 14 TO AMINE ABSORBER TMLS SHALL BE IN COMPLIANCE WITH ANNEXES A AND C OF API RP572
80 HZS
FF FF NOTE 9 & PARAGRAPH 13 AND APPENDIX 26 OF P4049N-0000-DE20-VAR-0005.
TT PG HHLL 2750.0 mm LT LC H 115125
11855
233
090 100 HLL 2300.0 mm 091 091 20-04AR00-3510-115125-N S/D
DP L AD HZS HZS
VC3 20 SLOPE 1: 500 L-004A RESET NOTES:
F TC NOTE 15 100-04P00-1153-315125-N FREE DRAINING F
80 092AR 092B 1. DELETED.
80 J012 HZS HZS
V
50 RS SP READABLE P-001C K 80 HZS RESET 060R 092A PST
VC3 25 ENABLE 2. SPRING RESISTED HAND VALVE.
50 80 L-004A
460 LZT LZI HH 092BR RESET PST
LG NLL 1625.0 mm 3. DELETED.
#600 25 ENABLE
615125 04-SC-0006 40-04AR00-3500-315125-N L-001A DP 095 095
80 2oo3
A
40-04AR00-3502-115125-N MAG 101 (A/B/C) 4. LOCATE NEAR 04-J-0001.
SC 14563 40 80
3A FREE DRAINING 40 NOTE 2 40
TRIP
AD 80 HS
04-I-00023 5. ORIFICE FLANGES TO ALLOW TAPPINGS FOR FOUR (4) FLOW TRANSMITTERS.
40 80 FF
115125
315125
FROM 04-E-0009 LT LI TRIP OF RICH AMINE FROM 235
100-04P00-1159-315125-N TWO PHASE FLOW 150 x 100 C J012 D 20 D 20 50 6. LOCATE AT GRADE.
6506 P055AZOR-04-08-1-J004-002 #600 094 094 AMINE ABSORBER RESET
G ANCHOR SECURELY 04-V-0012 H P DP LL HS G
MIN. L-004A NOTE 9 7. COMMON TAP FOR PDI-093 AND PDI-090 SHALL BE MANIFOLDED TO
SOUR GAS LLL 950.0 mm
11609 80 236R PROVIDE SEPARATE ISOLATION VALVES FOR THE TWO TRANSMITTERS.
50 50 50 VC3 50 50
H FF 80 50 FH LLLL 500.0 mm
LC LT XY
VC3 VC3 VC3 + 8. DELETED.
80 50 093
50-04P00-2553-315125-H
1900 mm
HHLL 1000.0 mm 100 VC3 VC3
090 MAG VC3 093 AI 094 315125 115109
090 DP C J016-001
50-04AR00-2554-315125-H
80 SL
RESET 50 11. DELETED.
HS LLL 360.0 mm O 20 FF 50-04AR00-3450-33032K-N
04-I-00022 80 N H FF
H 232R TRIP OF H/C LIQUID LLLL 260.0 mm MIN.
J013
G.L ZS TT LV
+ 12. DELETED. H
50 093 V 091 NOTE 18 33032K 13032K 50-04AR00-3452-13032K-N
TRIP FROM SOUR GAS KO DRUM 50 50 50 C FREE 094
HS #600 20 TWO PHASE 13. DELETED.
NOTE 9 AI XY DRAINING TO 04-V-0006
+ VC3 VC3 VC3 VC3 XV-001 TC 50 50 25 50 50 FLOW
231 090 MIN.
11261K 315125
40-04AR00-3501-315125-N
D VC3 VC3 50-04AR00-3451-315125-N
090 C 090 VC1 VC1
(NE)
C XV
FF
+
50 16. DELETED.
FI 093
FT
1530 mm
+
090 5194
I 093
UC 20 40 MIN.
404 18. VALVE 04-LV-091 TRIM / BYPASS VALVE SIZE AFFECTS REFLIEF I
TO 04-E-0003 SL 315125 20 20 VALVE 04-RV-105A/B LOAD. Cv VALUE FOR 04-SP-404 SHALL NOT EXCEED
40 40 40 x 25 25 40 40 VM #600
P055AZOR-04-08-1-J007-001 6502 MAXIMUM 2.
J013 33032K
FC FC 50 x 40 50 40
40 x 25
FREE DRAINING
J 315125 NC 40 J
FH 315125
115125 NO LIQUID POCKETS 115109
40-04P00-1163-115125-N 115125
20 315125 115109 J016-001 40-04FH00-2385-115109-N
5233
ODS
TO 04-V-0005 FH
D NO LIQUID POCKETS THIS DOCUMENT CONTAINS TRADE SECRET AND PROPRIETARY INFORMATION. THE PROPERTY OF HALDOR TOPSOE A/S
P055AZOR-04-08-1-J011 6503 J021 11854
AND IS ISSUED ON CONDITION THAT IT IS RECEIVED AND HELD IN CONFIDENCE. NEITHER IT NOR THE INFORMATION
ODS J016-001 HEREIN SHALL BE PRODUCED, SOLD, LENT, DISCLOSED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN AUTHORITY OF HALDOR TOPSOE A/S.
SOUR WATER AD
J021
TO AMINE DRAIN HEADER
J012 40-04AR00-3566-115125-N
6633 P055AZOR-04-08-1-J012 CONFIDENTIAL INFORMATION
AMINE DRAIN
K NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED AND IS THE SOLE PROPERTY OF KIPIC AND IS LENT TO THE BORROWER K
FOR HIS CONFIDENTIAL USE ONLY, AND IN CONSIDERATION OF THE LOAN OF THIS DRAWING, THE BORROWER PROMISES
AND AGREES TO RETURN IT UPON REQUEST AND AGREES THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT OR OTHERWISE
DISPOSED OF DIRECTLY OR INDIRECTLY, NOR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS FURNISHED.
NO LIQUID POCKETS
NO LIQUID POCKETS
80-04FH00-2320-115109-N RV 12.0 RV 12.0 40
+ +
04
105B 25E50 105A 25E50 20 PI PI
SLOPE 1: 200 V 20 SLOPE 1: 200 V 20 305 305
00
#300 #300 D
115109 115109 40 E.G.
MIN.
115125 115125 20 FI PC
C 80 x 25 80 x 25 106 105
F. WHENEVER AN EXCHANGER IS ISOLATED FOR MAINTENANCE, IT MUST BE C
DRAINED TO PREVENT OVERPRESSURE DUE TO THERMAL EXPANSION.
MIN.
MIN.
V 20 V 20 D
115109 40
25 25 25 25 G. ALL START UP AND SHUTDOWN LINES SHALL BE DRAINED AFTER USE TO
115125 40-04P00-2107-115125-StTr FF FF ELIMINATE NEED FOR THERMAL RELIEF VALVE.
NC 50
20 LC 80 LO FT PT
FP NOTE 15 FF
FP NOTE 15 80 106 105 PV H. HIGH POINT VENT AND LOW POINT DRAINS TO BE PROVIDED. REFER TO
LC 80 NOTE 4 80 LO UC 20 +
ISOMETRIC PIPING DRAWING.
V NOTE 15 105 TO LP OFF-GAS HEADER
NC 50 FP NOTE 15 FP 40-04P00-2105-115125-StTr FREE DRAINING TM 40 40 40 x 25 25 40 40 FREE DRAINING
6715 P055AZOR-04-08-1-J008-001 I. WHERE REMOVABLE SPOOLS ARE PROVIDED, BLIND FLANGES FOR
BLINDING OFF PIPING SHALL BE PROVIDED AS WAREHOUSE ITEMS.
50-04AR00-3459-115125-N 80-04AR00-3456-115125-N FREE DRAINING 50 x 40 50 x 40 P-001C VC1 VC1 FC 40 x 25 VC1 VC1 OFF-GAS
20 V-001 20
StTr J. INSTALL 40MESH TEMPORARY SCREEN / SLEEVE ON PUMP SUCTION
D MIN.
VC1
STRAINER FOR START UP.
D
25 N 40 25 40-04P00-2106-11042K-StTr
FROM 04-C-0002
50-04AR00-3452-13032K-N TWO PHASE FLOW K. ALL BURIED CARBON STEEL MATERIAL SHALL BE EXTERNALLY COATED.
25 25
FREE DRAINING
6509 P055AZOR-04-08-1-J005-001 VC1
80-04AR00-3455-115125-N
RICH AMINE 115125 11042K M. ERGONOMIC CATEGORY OF ALL MANUAL VALVES IS AT LEAST VC2 BY
5302 20 20
20-04FH00-2347-115109-N DEFAULT. VALVES WITH OTHER CATEGORY WILL BE IDENTIFIED IN PEFS.
B
FH
NO LIQUID POCKETS O. FOR SAMPLE CONNECTIONS INFORMATION AND DETAILS REFER TO
J016-001 115109 115125 D 20 11610 DRAWINGS: P055AZOR-04-08-1-J501.
VENT
C
FH P. FOR LEVELS INFORMATION AND DETAILS REFER TO DRAWINGS:
VC3 20 P055AZOR-04-08-1-J504 TO P055AZOR-04-08-1-J504-006.
E FROM 04-P-0005A/B
PG
04-SC-0010 J501 E
50-04AL00-3406-13032K-N A SC
5079 P055AZOR-04-08-1-J006-001 V 4B Q. FOR API PLANS INFORMATION AND DETAILS REFER TO DRAWINGS:
115 50 P055AZOR-04-08-1-J505.
LEAN AMINE VC3 11612 11611
750 H G
40 CWR CWS R. FOR THICKNESS MONITORING LOCATIONS (TMLS) IN PIPING AND STATIC
P-001C EQUIPMENT, REFER TO CORRESPONDING ISOMETRICS AND DRAWINGS
50 #300 #300 315125 #300
J501 J501 RESPECTIVELY. PHILOSOPHY FOR IDENTIFICATION AND MARKING OF
315125 50
50 315125 50 TMLS SHALL BE IN COMPLIANCE WITH ANNEXES A AND C OF API RP572
HHLL 700.0 mm 80 & PARAGRAPH 13 AND APPENDIX 26 OF P4049N-0000-DE20-VAR-0005.
04-V-0006
HLL 600.0 mm 80
50 DP FF LC H
LG LG NLL 550.0 mm LT
500 500 NOTES:
F 115 116
MAG
LLL 500.0 mm 105 LG
105 L HH
04-IZ-00030 F
50 80 LZT LZI H 1. WATER ACCUMULATED IN SUMP SHOULD BE TESTED PRIOR TO ITS RELEASE
MAG L-001A L-001A LLLL 260.0 mm L-004A MAG TRIP OF LEAN AMINE PUMP
MIN. 117 TO AOC. IF NOT SUITABLE FOR ROUTING TO AOC, IT WILL BE COLLECTED
L-001A 106 DP 106
L
5205 50 80 L-004A BY VACUUM TRUCK FOR SAFE DISPOSAL.
50-04SL00-2513-11261K-H 50 50 50 50 50 5206 NOTE 16
#300 50 50 50 50
SL #300 #300 50-04SL00-2514-11261K-H 2. DELETED.
#300 #300 SL
VC3 VC3 VC3 VC3 VC3
D 20 D D 50 50 VC3 VC3 VC3
J013 20 20 H N VC3 VC3 3. DELETED.
1175 mm
VC3 20 D 20
11261K
D D J013
115125
115125
11261K
VC3 VC3 20
N H VC3 VC3 VC3
D 50 D 4. VALVES TO BE KEY INTERLOCKED PER DEP 80.46.30.11 SECTION 3.2.1.
D MIN.
50 50
READABLE G.L 5. MINIMUM 3000 MM.
50-04AR00-2557-115125-H
G 50-04AR00-2556-115125-H 50 50 6. DELETED.
G
50
50 D 50 50 D 50 7. DELETED.
8. DELETED.
50-04AR00-3512-115125-N
50-04AR00-3504-115125-N
FREE DRAINING
FREE DRAINING
9. SPILL WALL FOR AMINE HANDLING AREA. SPILL WALL INSIDE AREA SHALL BE
SLOPED TO EITHER ARE CONNECTED AOC HEADER WITH BLOCK VALVE. IN
CASE OF RAIN, BLOCK VALVE WILL BE OPEN TO MAKE WATER FLOW TO AOC.
IN CASE OF AMINE SPILLAGE, PORTABLE PUMP OR HAND BUCKET CAN BE
USED FOR AMINE COLLECTION.
ODS ODS
H VALVE TO BE VALVE TO BE H
J021 J021 OPERABLE SPILL WALL FOR AMINE HANDLING AREA OPERABLE
11850 11848 FROM GRADE (NOTE 9) FROM GRADE
TRENCH GRATING
AD AD
GRADE GRADE
J012 J012
V 20
13053
20 20 20-04FH00-2727-115109-N
FH NOTE 1 NOTE 1
NO LIQUID POCKETS
115125 115109 J016-001 NOTE 1 NOTE 1
AOC AOC
I 50-04AR00-3458-135101-N I
20 FF
FF FI FF PI LV VALVE BOX VALVE BOX
FT PT
+
115125
135101
25
VC1
J 11641 A 115125 J
FH
C 115125
20 135101 20
25
11644 115125 11631 135101
J501 I SC 11201K
AP 6A CWS 25 THIS DOCUMENT CONTAINS TRADE SECRET AND PROPRIETARY INFORMATION. THE PROPERTY OF HALDOR TOPSOE A/S
G
04-SC-0009 11852 AND IS ISSUED ON CONDITION THAT IT IS RECEIVED AND HELD IN CONFIDENCE. NEITHER IT NOR THE INFORMATION
11647 11640 20 20 20-04AR00-3520-115125-N HEREIN SHALL BE PRODUCED, SOLD, LENT, DISCLOSED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR
J501 J501 WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN AUTHORITY OF HALDOR TOPSOE A/S.
F H AD
N CWR FREE DRAINING
135101 115125
20 J012
J501 B J501 CONFIDENTIAL INFORMATION
TO AMINE DRAIN HEADER
K 50-04AR00-3503-115125-N NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED AND IS THE SOLE PROPERTY OF KIPIC AND IS LENT TO THE BORROWER K
6632 P055AZOR-04-08-1-J012 FOR HIS CONFIDENTIAL USE ONLY, AND IN CONSIDERATION OF THE LOAN OF THIS DRAWING, THE BORROWER PROMISES
AND AGREES TO RETURN IT UPON REQUEST AND AGREES THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT OR OTHERWISE
AMINE DRAIN DISPOSED OF DIRECTLY OR INDIRECTLY, NOR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS FURNISHED.
A 06-05-16 ISSUE FOR HAZOP HKL CKJ SUH - - - PMK PMH 30-10-17 AMINE PREPARATION / SEPARATION (1/2)
01/11/2017 3:11:59 PM
MP CONDENSATE P055AZOR-04-08-1-I-032.
TO LEAN AMINE PUMPS C. FOR PIPE SPECIFICATION REFER TO PIPING MATERIAL SPECIFICATION
04-P-0005A/B P055AZOR.00.10.40.003.
50-04AL00-3400-31007K-P
P055AZOR-04-08-1-J006-001 7079 D. THERE ARE TWO IDENTICAL NAPHTHA HYDROTREATER UNITS 04 AND 14.
LEAN AMINE ALL EQUIPMENT, LINE AND INSTRUMENT TAG NUMBERS SHALL BE PRECEDED
WITH UNIT NUMBER.
FROM AMINE SUMP PUMP 04-P-0008
80-04AR00-3514-115125-N 80 04
5068 P055AZOR-04-08-1-J022 PI PI
MIN.
AMINE VC1 305 305
B B
FROM RICH AMINE FLASH DRUM
04-V-0006 E.G.
50-04AR00-3454-115125-N NO GAS POCKETS E. ALL INSTRUMENT SERIAL NUMBER SHALL BE PRECEDED WITH THE CIRCUIT
7075 P055AZOR-04-08-1-J006
NUMBER 00.
NO POCKETS
80 x 50
RICH AMINE
04
TO ISBL RG HEADER PI PI
80-04RG00-2000-11003K-N NO LIQUID POCKETS 305 305
P055AZOR-04-08-1-J015 6638 00
NO POCKETS
FI FY 226B
226 226 Q. FOR API PLANS INFORMATION AND DETAILS REFER TO DRAWINGS:
P055AZOR-04-08-1-J505.
COMP
TO ISBL MP STEAM HEADER FF R. FOR THICKNESS MONITORING LOCATIONS (TMLS) IN PIPING AND STATIC
150-04SM00-2400-315107-H FY FT DP MIN. EQUIPMENT, REFER TO CORRESPONDING ISOMETRICS AND DRAWINGS
P055AZOR-04-08-1-J013 6773 226B F-001B RESPECTIVELY. PHILOSOPHY FOR IDENTIFICATION AND MARKING OF
226A
MP STEAM V TMLS SHALL BE IN COMPLIANCE WITH ANNEXES A AND C OF API RP572
FF VC1 31007K & PARAGRAPH 13 AND APPENDIX 26 OF P4049N-0000-DE20-VAR-0005.
25-04AR00-3547-115125-N P N 115125
FT FF
FI FY FT VC3 20
5287 40 40 10856 20 10854 NOTES:
226C 40 25 25 25 FREE DRAINING 20 20
225 225 225 VM
N AD AD 1. DELETED.
F COMP NOTE 7 RS NOTE 6
11011K 11003K VC3 VC3 VC3 VC3 VC3 VC3 VC3 FREE DRAINING
F
RS NOTE 6
PG J017 VC3 20 J012 D 20 J012 2. ALL INSTRUMENTS IN THIS DRAWING ARE LOCATED AT BATTERY LIMITS
PG 40-04RG00-2009-11003K-N
231 AND SHALL BE READBLE.
230 P-001B D VC3
P-001B 20-04AR00-3545-115125-N
V V 3. DELETED.
TG 40-04N00-2203-11011K-N
TG 20-04FH00-2475-115109-N
231 VC3 20 VC3 20 4. FT 226A/C : NHT TO OSBL.
230 TC 10871 25 25 25 10870 20
FF 25-04FH00-2476-115109-N 20 20 FT 226B : OSBL TO NHT.
PI PT FH FH
PI FF
MIN.
PT 226 226 NO LIQUID POCKETS VC3 VC3 VC3 NO LIQUID POCKETS VC3 VC3 VC3 5. FT-226B IS SELECTED NORMALLY. IF ONE OF THE SIGNAL FROM SZI-500 OR
225 225 P-001B J016-003 J016-003 N P SI-540 IS SENT TO HY-226, FT-226A/C WILL BE SELECTED AUTOMATICALLY.
P-001B FF P-001B P-001B 115109 115125 115109 31007K
G TI TT
PG PG 20 D 6. SPOOL PIECE TO BE REPLACED WITH TEMPORARY SACRIFICIAL VALVE FOR G
FF
MIN.
MIN.
TI TT 226 226 25 STEAM BLOWING DURING PRE-COMMISSIONING PERIOD.
271 243
225 25 D 20 VC3
225 TC 25 25 D 25 P N 7. SELECTED VALUE BASED ON RANGE ABILITY WILL BE SHOWN
25 V VC3 V
25 D D D 31007K 115125 ON DCS BY FY-226B.
VC3 25-04AR00-3548-115125-N VC3 EPC #4 EPC #3
V VC3 25 VC3 25 VC3 25 VC3 VC1 80 VC1 50
UNIT 86
UNIT 98
UNIT 93
EPC #2
UNIT 75
MIN.
VC3 V V V EPC #3
20 25 10857 10855
20 25 FREE DRAINING 20 20 FREE DRAINING
D VC3 VC3 VC3 UNIT 67
MIN.
MIN.
MIN.
MIN.
AD AD
MIN.
D UNIT 98
VC3 VC3 20 VC3 VC3 VC3
VC3 20 UNIT 75
UNIT 84
EPC #1
P D
J012
Q
VC1 50
VC3
J012
UNIT 43
EPC #3
EPC #5
VC3 EPC #2 UNIT 96
H H
VC1
VC1
VC1
VC1
EPC #4
EPC #1
SP IP-04-018 31007K IP-04-017 EPC #2
IP-04-023-001 IP-04-022-001 IP-04-021 IP-04-020 IP-04-019
IP-04-023-002 IP-04-022-002 P 11374K H 31374K IP-04-016 UNIT 31
310
UNIT 32
EPC #2
UNIT 67 EPC #1
UNIT 06 UNIT 22
150-74SM11-1294-315107-H
200-74SL11-1296-11261K-H
80-74WU11-1808-11031K-N
80-74RG11-1795-11003K-N
50-74CM11-1300-31011K-H
80-74AR11-1802-11374K-P
ANCHOR SECURELY
80-74CL11-1298-11011K-P
50-74AL11-1800-31374K-H
I I
TWO PHASE FLOW
UNIT 23 UNIT 21
NO LIQUID POCKETS
UNIT 25 UNIT 12
KEY PLAN
UNIT 14 UNIT 11
UNIT 13 UNIT 02
UNIT 05 UNIT 01
THIS DWG.
UNIT 04
UNIT 34
EPC #1 UNIT 03 EPC #1
EPC #3 EPC #3
UNIT 63
UNIT 61
UNIT 60
UNIT 62
UNIT 76
HEADER
NON-PUMPED LP CLEAN
TO MP COND. HEADER
TO NON PUMPED LP CONDENSATE
MP CONDENSATE
RICH AMINE
7271
7262
7258
LP STEAM
J J
P055AZOR-74-08-1-J702
P055AZOR-74-08-1-J602
P055AZOR-74-08-1-J602
P055AZOR-74-08-1-J602
FROM ARU LEAN AMINE HEADER
FROM UTILITY WATER HEADER
P055AZOR-74-08-1-J602
P055AZOR-74-08-1-J602
P055AZOR-74-08-1-J602
P055AZOR-74-08-1-J702
FROM MP STEAM HEADER
THIS DOCUMENT CONTAINS TRADE SECRET AND PROPRIETARY INFORMATION. THE PROPERTY OF HALDOR TOPSOE A/S
REFINERY FUEL GAS
AND IS ISSUED ON CONDITION THAT IT IS RECEIVED AND HELD IN CONFIDENCE. NEITHER IT NOR THE INFORMATION
HEREIN SHALL BE PRODUCED, SOLD, LENT, DISCLOSED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN AUTHORITY OF HALDOR TOPSOE A/S.
UTILITY WATER
CONFIDENTIAL INFORMATION
LEAN AMINE
MP STEAM
7327
7270
7269
7259
K NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED AND IS THE SOLE PROPERTY OF KIPIC AND IS LENT TO THE BORROWER K
FOR HIS CONFIDENTIAL USE ONLY, AND IN CONSIDERATION OF THE LOAN OF THIS DRAWING, THE BORROWER PROMISES
AND AGREES TO RETURN IT UPON REQUEST AND AGREES THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT OR OTHERWISE
DISPOSED OF DIRECTLY OR INDIRECTLY, NOR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS FURNISHED.
A 06-05-16 ISSUE FOR HAZOP HKL CKJ SUH - - - PMK PMH 30-10-17 UTILITY SYSTEMS BATTERY LIMIT (1/2)
01/11/2017 2:59:49 PM
KTM NORTH
P4049ZOR-00-08-1-E-001 TO P4049ZOR-00-08-1-E-086.
P055AZOR-04-08-1-I-032.
P055AZOR.00.10.40.003.
IN LIN
KK
D
MA
G
D. THERE ARE TWO IDENTICAL NAPHTHA HYDROTREATER UNITS 04 AND 14.
ALL EQUIPMENT, LINE AND INSTRUMENT TAG NUMBERS SHALL BE PRECEDED
WITH UNIT NUMBER.
04
PI PI
305 305
B FROM DEMINERALIZED WATER B
HEADER E.G.
40-04WD00-2750-13021K-N
P055AZOR-04-08-1-J905 6639 E. ALL INSTRUMENT SERIAL NUMBER SHALL BE PRECEDED WITH THE CIRCUIT
DEMINERALIZED WATER
NUMBER 00.
04
J005-002 J005-001 J504-001 J006-001 J006-001 J006-001 J006-001 J006-001 J006-001 J006-001 J904 J904 J904 J904 J022 J022 J022 J501 PI PI
305 00 305
AD AD AD AD AD AD AD AD AD AD AD AD AD AD AD AD AD AD
11853 11855 10910 11846 11837 11838 12720 11840 11839 12721 10857 10855 10856 10854 10774 10773 17138 15021 E.G.
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
FROM 04-P-0005B
FROM 04-P-0005B
FROM 04-P-0005B
FROM 04-P-0005A
FROM 04-P-0005A
FROM 04-P-0005A
DISCHARGE LINE
DISCHARGE LINE
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
AMINE HEADER
AMINE DRAIN
AMINE HEADER
AMINE DRAIN
AMINE HEADER
AMINE DRAIN
AMINE HEADER
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
COLLECTOR
AMINE DRAIN
FROM 04-V-0014
FROM FV-091
FROM LG-102
FROM 04-S-0002
FROM 04-S-0002
FROM 04-S-0002
04-SC-0020
FROM RICH
FROM LEAN
FROM RICH
FROM LEAN
DRAIN
OUTLET LINE
INLET LINE
FROM SAMPLE
C F. WHENEVER AN EXCHANGER IS ISOLATED FOR MAINTENANCE, IT MUST BE C
SUCTION LINE
SUCTION LINE
SUCTION LINE
SUCTION LINE
DRAINED TO PREVENT OVERPRESSURE DUE TO THERMAL EXPANSION.
20-04AR00-3510-115125-N
20-04AR00-3549-115125-N
20-04AR00-3532-115125-N
25-04AR00-3506-115125-N
20-04AR00-3560-115125-N
20-04AR00-3531-115125-N
25-04AR00-3505-115125-N
20-04AR00-3562-115125-N
25-04AR00-3548-115125-N
20-04AR00-3546-115125-N
25-04AR00-3547-115125-N
20-04AR00-3545-115125-N
25-04AR00-3544-115125-N
25-04AR00-3543-115125-N
50-04AR00-3524-115125-N
25-04AR00-2905-115125-N
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
BLINDING OFF PIPING SHALL BE PROVIDED AS WAREHOUSE ITEMS.
F 40
D F
NOTES:
TO AMINE SUMP VESSEL 04-V-0016 1. LINES IN AMINE DRAIN SYSTEM LOCATED BELOW GROUND LEVEL
NOTE 1 100-04AR00-3507-115125-N
6510 P055AZOR-04-08-1-J022 WILL BE LAID IN A COVERED CONCRETE TRENCH. LINES LOCATED
IN COVERED TRENCH WILL NOT BE INSULATED.
AMINE DRAIN
80-04AR00-3565-115125-N
H H
40-04AR00-3502-115125-N
50-04AR00-3512-115125-N
50-04AR00-3504-115125-N
25-04AR00-3550-115125-N
20-04AR00-3520-115125-N
20-04AR00-3519-115125-N
20-04AR00-3511-115125-N
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
FREE DRAINING
I I
FROM 04-C-0002
FROM 04-V-0006
FROM 04-V-0006
LT-105, LG-117,
LG-115, LG-116
FROM LZT106,
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
FROM LV-105
FROM LV-091
AMINE DRAIN
AMINE DRAIN
AMINE DRAIN
FROM FV-105
J J
14563 11850 11848 10912 11852 11847 11854
AD AD AD AD AD AD AD
THIS DOCUMENT CONTAINS TRADE SECRET AND PROPRIETARY INFORMATION. THE PROPERTY OF HALDOR TOPSOE A/S
AND IS ISSUED ON CONDITION THAT IT IS RECEIVED AND HELD IN CONFIDENCE. NEITHER IT NOR THE INFORMATION
J005-001 J006 J006 J504-003 J006 J006-001 J005-001 HEREIN SHALL BE PRODUCED, SOLD, LENT, DISCLOSED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN AUTHORITY OF HALDOR TOPSOE A/S.
CONFIDENTIAL INFORMATION
K NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED AND IS THE SOLE PROPERTY OF KIPIC AND IS LENT TO THE BORROWER K
FOR HIS CONFIDENTIAL USE ONLY, AND IN CONSIDERATION OF THE LOAN OF THIS DRAWING, THE BORROWER PROMISES
AND AGREES TO RETURN IT UPON REQUEST AND AGREES THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT OR OTHERWISE
DISPOSED OF DIRECTLY OR INDIRECTLY, NOR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS FURNISHED.
A 06-05-16 ISSUE FOR HAZOP HKL CKJ SUH - - - PMK PMH 30-10-17 AMINE DRAIN HEADER
27/10/2017 8:01:07 PM
CONNECTION. P055AZOR-04-08-1-I-032.
DP: 15.1 bar(ga) / FV @ 160 °C DP: 3.5 bar(ga) / FV @ 160 °C DISCHARGE PRESSURE: 9.7 bar(ga)
TRIM: 04AR00-1920-315125-P DT: 100 °C / -10 °C DRIVER POWER: 30.00 kW 20. LINES IN AMINE DRAIN SYSTEM LOCATED BELOW GROUND LEVEL C. FOR PIPE SPECIFICATION REFER TO PIPING MATERIAL SPECIFICATION
MATERIAL: CS SHELL WILL BE LAID IN A COVERED CONCRETE TRENCH. LINES LOCATED P055AZOR.00.10.40.003.
INSULATION THICKNESS: N IN COVERED TRENCH WILL NOT BE INSULATED.
TRIM: 04AR00-1915-315125-N D. THERE ARE TWO IDENTICAL NAPHTHA HYDROTREATER UNITS 04 AND 14.
04AR00-1916-31374K-N ALL EQUIPMENT, LINE AND INSTRUMENT TAG NUMBERS SHALL BE PRECEDED
WITH UNIT NUMBER.
15.1 RV
+
25D50 247 V 04
5278 PI PI
80 x 50 80 FREE DRAINING 80-04FH00-3530-115109-N
#300 305 305
B NOTE 16 LO
FH B
NO LIQUID POCKETS
115109 FP J016-001 E.G.
50 x 25
115125 E. ALL INSTRUMENT SERIAL NUMBER SHALL BE PRECEDED WITH THE CIRCUIT
NUMBER 00.
V
115125 115109 04
MIN. 20 PI PI
50 50 305 00 305
50-04FH00-3536-115109-N
FREE DRAINING
NC NC E.G.
50-04AR00-3535-115125-N
C F. WHENEVER AN EXCHANGER IS ISOLATED FOR MAINTENANCE, IT MUST BE C
50-04AR00-3529-115125-N DRAINED TO PREVENT OVERPRESSURE DUE TO THERMAL EXPANSION.
50-04WD00-2751-13021K-N
G. ALL START UP AND SHUTDOWN LINES SHALL BE DRAINED AFTER USE TO
FROM DEMINERALIZED WATER MIN. ELIMINATE NEED FOR THERMAL RELIEF VALVE.
HEADER
50 50
9698 P055AZOR-04-08-1-J905 H H. HIGH POINT VENT AND LOW POINT DRAINS TO BE PROVIDED. REFER TO
VC3 PDI ISOMETRIC PIPING DRAWING.
13021K 115125 20 050
50 I. WHERE REMOVABLE SPOOLS ARE PROVIDED, BLIND FLANGES FOR
20 BLINDING OFF PIPING SHALL BE PROVIDED AS WAREHOUSE ITEMS.
50-04AR00-3515-115125-N
FF
D PDT J. INSTALL 40MESH TEMPORARY SCREEN / SLEEVE ON PUMP SUCTION
D STRAINER FOR START UP.
D
050 NOTE 3
04-S-0002
P-003C K. ALL BURIED CARBON STEEL MATERIAL SHALL BE EXTERNALLY COATED.
50
315125
M. ERGONOMIC CATEGORY OF ALL MANUAL VALVES IS AT LEAST VC2 BY
V DEFAULT. VALVES WITH OTHER CATEGORY WILL BE IDENTIFIED IN PEFS.
50 READABLE
NC 50 PG PG O. FOR SAMPLE CONNECTIONS INFORMATION AND DETAILS REFER TO
305 304 DRAWINGS: P055AZOR-04-08-1-J501.
P-001C
TO ARU HEADER P-001C
80 80 80 80 80 80-04AR00-3528-115125-N P. FOR LEVELS INFORMATION AND DETAILS REFER TO DRAWINGS:
P055AZOR-04-08-1-J904 5068 P055AZOR-04-08-1-J504 TO P055AZOR-04-08-1-J504-006.
E VC1 #300 #300 VC1 VC1 E
AMINE
80-04AR00-3514-115125-N 25 25 Q. FOR API PLANS INFORMATION AND DETAILS REFER TO DRAWINGS:
#300 P055AZOR-04-08-1-J505.
20 20
VC1 80
50
R. FOR THICKNESS MONITORING LOCATIONS (TMLS) IN PIPING AND STATIC
D D 11774 WITH 11770 04-I-00030
SAMPLE COOLER EQUIPMENT, REFER TO CORRESPONDING ISOMETRICS AND DRAWINGS
25 AMINE SUMP PUMP RESPECTIVELY. PHILOSOPHY FOR IDENTIFICATION AND MARKING OF
25 20 CWR FH
H 25 PROTECTION SYSTEM TMLS SHALL BE IN COMPLIANCE WITH ANNEXES A AND C OF API RP572
C
25-04AR00-3544-115125-N
FREE DRAINING
271
50-04AR00-3524-115125-N
FREE DRAINING
80-04FH00-2384-115109-N 80-04AR00-3534-11374K-N
VENT VC1
AD ODS FH R D 20 J015
NO LIQUID POCKETS LO 5208 5. PUMP STARTS ON HIGH LEVEL. PUMP STOPS ON LOW LEVEL.
FF FF 50 50 50
J012 J021 J016-001 115109 11374K D 25 VC3 20 M-001 LT PT LG 50-04AR00-2565-11374K-H 50-04SL00-2519-11261K-H
TP-05 SL 6. STEEL PLATE.
P-001C 271 294 272
80 H 11374K 11261K
G 17138
V
50 LO 80 PG
GWR
L-007A P-001C L-007A DIS N 50
20 D 20 J013-001 7. PROVIDED SUFFICIENT CLEARANCE AROUND THE VESSEL FOR OPERATION / G
VC3 D
NOTE 10 MAINTENANCE OF THE VALVES, ETC. VESEEL BLINDING DETAILS TO BE
AD ACCESS OPENING NOTE 11 293 NOTE 18
NOTE 6 PROVIDED ON INDIVIDUAL PEFS.
J012 80 x 50 NOTE 11 G.L 8. DELETED.
(2 REQUIRED)
G.L 100
MIN. 9. FOR INTERLOCK DETAILS, REFER TO CAUSE AND EFFECT DIAGRAM
MH P055AZOR-04-30-3-G003.
NOTE 10 100 40 100
NOTE 10 315125 31374K #300 315125
FROM AMINE DRAIN HEADER 31374K #300 600 750 10. THE LO VALVES SHALL BE EQUIPPED WITH EXTENDED STEAM TO ALLOW
100-04AR00-3507-115125-N NOTE 20 100 100 NOTE 7
EASY OPERATION WITHOUT ENTRY INTO SUMP PIT.
6510 P055AZOR-04-08-1-J012
FREE DRAINING #300
H AMINE DRAIN
LO
D 25
LO 04-P-0008 11. THE VENTILATION NOZZLE SHALL BE LOCATED SO THAT THERE IS ADEQUATE H
HHLL 1400.0 mm NOTE 4, 5 04-V-0016 CROSS-VENTILATION.
NOTE 19 S THIS DOCUMENT CONTAINS TRADE SECRET AND PROPRIETARY INFORMATION. THE PROPERTY OF HALDOR TOPSOE A/S
AND IS ISSUED ON CONDITION THAT IT IS RECEIVED AND HELD IN CONFIDENCE. NEITHER IT NOR THE INFORMATION
HEREIN SHALL BE PRODUCED, SOLD, LENT, DISCLOSED OR USED FOR ANY PURPOSE OTHER THAN THAT FOR
WHICH IT HAS BEEN ISSUED WITHOUT WRITTEN AUTHORITY OF HALDOR TOPSOE A/S.
CONFIDENTIAL INFORMATION
K NOTICE: THIS DRAWING HAS NOT BEEN PUBLISHED AND IS THE SOLE PROPERTY OF KIPIC AND IS LENT TO THE BORROWER K
FOR HIS CONFIDENTIAL USE ONLY, AND IN CONSIDERATION OF THE LOAN OF THIS DRAWING, THE BORROWER PROMISES
AND AGREES TO RETURN IT UPON REQUEST AND AGREES THAT IT SHALL NOT BE REPRODUCED, COPIED, LENT OR OTHERWISE
DISPOSED OF DIRECTLY OR INDIRECTLY, NOR USED FOR ANY PURPOSE OTHER THAN THAT FOR WHICH IT IS FURNISHED.
A 06-05-16 ISSUE FOR HAZOP HKL CKJ SUH - - - PMK PMH 30-10-17 AMINE SUMP SYSTEM
01/11/2017 3:19:34 PM
3 TP-01 INLET 1 C Remove check valve and spool. Connect temporary equipment.
5 TP-03 INLET 1 E Remove check valve and spool. Connect temporary equipment.
18 TP-05 INLET 6 R Utilize sump pump to add back to system circulation as required.
App.B_CA_DEG_NHT_Rev_A 1 OF 1 www.bwenergyservices.com
Appendix C
Equipment General Arrangement Drawing
F 1 2 3 4 5 6 7 8 9 10 11
F
E
E
D
D
4"x2"
TP-02
4"x2"
TP-04
C
4"x2"
C
Skid Boundry
TP-01
4"x2"
Mixing Tank LG
TP-03
6" 1060 Gallons
Inlet
(4010 Liters) PG
2"
3"
PG PG
6"
Outlet
6"
Skid Boundry
B
B
A
A
REVISION HISTORY
TR Al Zour Refinery
REV DATE COMMENTS DRAWN BY ISSUED BY Degreasing Chemical Mixing and Injection Setup
0 10/18/2021 Issued For Review M. Mccorkle M. Mccorkle
DWG. JOB
NO. NO. N/A REV. 0
Engineering – Consulting- Project Management – Specialized
Equipment
SCALE None Not Drawn to Scale SHT. # 1 of 1
Standard Centrifugal
Pioneer Prime
SC64C17L71
Typical Pump Configuration
SC64C17
4" [100] CLASS 150 DISCHARGE FLANGE
Performance Curve
475
20
140
0H
75
P
2000 RPM
425
Head- Meters
Head - Feet
120
15
375 70
0H
P
1800 RPM
75
10
HP
0H
100
12
325
P
5H
P
65
275 20
NPSHR - FEET
80
15
60 5
NPSHR @ 1800 RPM
175
0 200 400 600 800 1000 1200 1400 1600 1800 2000 usgpm
Corporate +1 (503) 266-4115 EMEA +44 (0)1449 736777 South Africa +27 (0) 118240085 Australia +61 3 9988 1650
www.pioneerpump.com
Appendix D
Chemical Table
PROJECT: Al Zour Refinery Project
LOCATION: Al Zour, Kuwait
EQUIPMENT: 04 NHT Amine System
CLIENT: TR
Degreasing
Stage 1 - Degreasing: 2% Methyl Miethanolamine
Stage 2 - Rinse: Demineralized water
STAGE 1
Soda Ash Solid Na2CO3 3% w/w 1,699 Lbs NA
DEGREASING
Antifoam
OTHERS Liquid N/A N/A 5 Gal. To suppress foaming in waste tank.
(FG10 or WC0810)
Appendix E
Analytical Logs
10/18/2021
Year/Month/Date
Project:
Chemical Analysis
Time Notes/Chemical Dosage
pH Conductivity
App.E_AnalyticalLog_R0 1 OF 2 www.bwenergyservices.com
10/18/2021
Year/Month/Date
Project:
Chemical Analysis
Time Notes/Chemical Dosage
pH Conductivity
App.E_AnalyticalLog_R0 2 OF 2 www.bwenergyservices.com
Appendix F
Operational Logs
10/18/2021
Year/Month/Date
Project:
/ /
Flow Rate,
Temp, °F Pressure, psig Pump Engine
GPM
Time Notes
FE-01
Disch Hdr Return Hdr Disch Hdr Return Hdr XFS Inlet P Diff-Filter RPM
Pump Disch
App.F_OpLog_R0 1 OF 1 www.bwenergyservices.com