UPY-B31026-01MI (F) Installation Manual Binder - 1

PYRO Energy Management System
Installation Manual
(1 of 1)
Yard/Customer : Astilleros Balenciaga
Hull no. : NB448-NB453
Customer reference :
Order No. : 53026-28 & 53031-33
Document name : UPY-B31026-01MI
Revision :F
Author : TB
Date First Issue : 05.02.2014
Comments : Mov exp.tank
Introduction Installation Manual 1
PROJECT SPECIFIC, Piping & Cable Diagram 2
PROJECT SPECIFIC, Declaration 3
PRODUCT, Layout 6
SYSTEM, Harbour Acceptance Test (HAT)

10
SYSTEM, Cable & Piping Specification

11
SYSTEM, Shipment & Handling

12
Revision history manual :
Rev. Description Date Sign.
(A,B,C..) (dd.mm.yyyy)
A First Issue 25.10.2013 TB
B Corrected Circulation pump 31.10.2013 TB
C Corrected layout for pump 06.11.2013 TB
D Included layout FFH 08.11.2013 TB
E Removed Sanitary Pump 13.12.2013 TB
F Mov exp.tank 05.02.2014 TB
Enclosed documents :
Section Document name

1 UPY-D11001-01SX (B) Pyro Energy Management System - Introduction to Installation Manual.pdf
2 UPY-B31026-01OR (A).pdf
2 UPY-B31026-11OR (B).pdf
2 UPY-B31026-11OT (C).pdf
3 UPY-G31026-01OG.pdf
3 UPY-G31026-02OG.pdf
6 UPY-B31026-11OL.pdf
6 UPY-F51007-01PL (C).pdf
6 UPY-F52001-01PL (A).pdf
6 UPY-G12002-01PL (A).pdf
6 UPY-Y31004-01PL (A).pdf
10 UPY-D11001-01SH (-) Pyro Energy Management System - HAT.pdf
11 UPY-D11001-01SC (A) Pyro Energy Management System - Cable Specification.pdf
11 UPY-D11001-01SP (A) Pyro Energy Management System - Piping Specification.pdf
12 UPY-D11001-01ST (A) Pyro Energy Management System -Preservation & Handling.pdf
Index divider: Section 1 N
Document Type: Document Name:
SYSTEM -
Introduction to Installation manual UPY-D11001-01SX
Document Title: Date First Issue: Revision:
Pyro Energy Management System 29.08.2013
Author:
Arne Skotte B
Revision History
Revision: Description: Date: Sign:
A First Issue 29.08.2013 ASK
B Add Installation mechanical equipment 28.01.2014 ASK
Document Summary
The Installation Manual describes issue for installation and commission of the system delivered by
Ulmatec Pyro.
The document includes following information:

• Project Specific, Piping, Cable and Internal Wiring Diagram
• Project Specific, Declaration & Approval
• Product, Technical Specification and Layout
• Product, Operator Guidelines.
• Product, Factory Acceptance Test.
• System, Harbour Acceptance Test.
• System, Cable and Piping Specification
• Ulmatec Pyro contact Information.
ULMATEC PYRO AS
Gamlem, 6280 Søvik, Norway
Tel.: +47 70 20 98 70 Pyro@ulmatec.no www.ulmatec.no Reg. No. 966 300 345
UPY-D11001-01SX (B) Pyro Energy Management System - Introduction To Installation Manual.Docx Page 1 of 8
CONTENTS
1 Abbreviations .................................................................................................................................. 3
2 Ulmatec Pyro ................................................................................................................................... 3
2.1 Office Address ......................................................................................................................... 3
2.2 Mail & Web Address ................................................................................................................ 3
2.3 Telephone & Fax ...................................................................................................................... 3
2.4 VAT Identification Number ...................................................................................................... 3
3 Installation Disciplines ..................................................................................................................... 4
3.1 Installation of the system ........................................................................................................ 4
3.2 Commission ............................................................................................................................. 4
4 Mechanical Mounting ..................................................................................................................... 5
4.1 Environmental Specification.................................................................................................... 5
4.2 Mechanical Mounting ............................................................................................................. 5
4.3 Welding ................................................................................................................................... 5
4.4 Installation mechanical............................................................................................................ 6
4.4.1 Foundation mechanical equipment. ............................................................................... 6
4.4.2 Metric bolt tightening torque.......................................................................................... 6
5 Piping ............................................................................................................................................... 7
5.1 Piping Specification ................................................................................................................. 7
5.2 Air Ventilation Pipes ................................................................................................................ 7
5.3 Pipes from safety valves .......................................................................................................... 7
5.4 Exhaust Pipe. ........................................................................................................................... 7
6 Electric Installation .......................................................................................................................... 8
6.1 Cable types .............................................................................................................................. 8
6.2 Cable entry .............................................................................................................................. 8
6.3 Cable routing ........................................................................................................................... 8
ULMATEC PYRO AS
1 Abbreviations
UPY Ulmatec Pyro AS
2 Ulmatec Pyro
2.1 Office Address
Ulmatec Pyro AS
Gamlem
6280 Søvik
NORWAY
2.2 Mail & Web Address
Mail: pyro@ulmatec.no
Web: www.ulmatec.no
2.3 Telephone & Fax
Telephone : +47 70 20 98 70
Fax : +47 70 20 98 90
2.4 VAT Identification Number
NO 966 300 345 VAT
ULMATEC PYRO AS
3 Installation Disciplines
3.1 Installation of the system
Installation of the system delivered by Ulmatec Pyro is normally arranged by the customer or
the ship yard.
Following disciplines is involved in the installation of the system:

• Mechanical mounting.
• Piping
• Electric Installation.
3.2 Commission
Commission of the system is normally done by a service engineer from Ulmatec.
ULMATEC PYRO AS
4 Mechanical Mounting
4.1 Environmental Specification
The classification societies has requirement regarding IP protection, humidity, vibration and
EMC for different area on the ship. For information on location of the product, see product
layout for each item.
4.2 Mechanical Mounting
Information regarding size, weight and foundation is specified in the product layout drawing.
Note that the control cabinet required at least 10 cm free space on all side to meet the
temperature requirement specified for each item.
4.3 Welding
Note that welding can cause serious injury on the system.
When welding on or near the equipment that includes electric components the welding earth
cable shall be connected directly to the work piece. Make sure that the earth connection has
good electric connection.
ULMATEC PYRO AS
4.4 Installation mechanical
4.4.1 Foundation mechanical equipment.
- The requirement for the foundation for item is specified on the layout drawing.
- The alignment should be checked and if necessary be adjusted by shimming under the
appropriated position.
- To fasten the unit use bolt size according to the holes specified on the layout drawing.
- Use grade 8.8 bolt and nut.
- Use washer.
- Use torque tools
4.4.2 Metric bolt tightening torque
Bolt & Nut size [Nm] Bolt & Nut with grade 8.8
M8 18
M10 35
M12 60
M14 95
M16 150
M18 200
M20 300
M22 390
M24 500
M27 720
M30 980
M33 1320
ULMATEC PYRO AS
5 Piping
5.1 Piping Specification
Piping arrangement is specified in the project specific documentation.

For information regarding flange connection for water or exhaust see enclosed piping
specification.
5.2 Air Ventilation Pipes
Notice that air ventilation pipes from tanks shall be routed without any traps. The pipe should
if possible be mounted in a location where the temperature is above +5 degree.
5.3 Pipes from safety valves
The pipes from safety valves shall be routed to a safe area. The pipe should if possible be
mounted in a location where the temperature is above +5 degree.
5.4 Exhaust Pipe.
We recommend that the spark arrestor is mounted on the upper part of the exhaust pipe.
Note that the spark arrestor must be mounted on a location where maintenance can be easily
done.
The exhaust pipe shall be mounted in such way that the pipe always rises upward.
ULMATEC PYRO AS
6 Electric Installation
6.1 Cable types
Information regarding cable, conductors and wiring types is specified in the project specific
documentation. For more specific cable requirement see cable specification.
6.2 Cable entry
The cable entry on the on the control cabinet is located on the bottom of the cabinet.
Cable glands are normally included in the scope of supply from Ulmatec.
The cables shall be fixed to the dedicated earth rail located inside the cabinet. The project
specific diagram specifies cable screen requirements. Cable screen is to be earthed to the
dedicated earth rail. The cable screen shall in this case be connected to the earth rail with a
360 degree connection. We propose to use cooper patent straps.
For easier connection many cables can be bundled together.
6.3 Cable routing
Note that communication cables (serial, LAN, CAN and IO) shall be routed with a distance of
at least 40 cm from power cables. If a communication cable is crossing a power cable this
shall be done with a 90 degrees angle.
Note that the cable manufacture specified maximum bending radius for each cable types.
This is particular important for LAN cables.
ULMATEC PYRO AS
Index divider: Section 10
SYSTEM –
Harbour Acceptance Test (HAT) UPY-D11001-01SH
HAT – Pyro Energy Management System 14.01.2013
Author:
Arne Skotte -
Ulmatec Pyro AS, Project Information:
Project No:
…………………………………………………………………………….
Yard:
…………………………………………………………………………….
Hull Number:
…………………………………………………………………………….
Customer Reference:
…………………………………………………………………………….
Acceptance of implementation of the Harbour Approval Test: (Representative Name Signature)
Location:
…………………………………………………………………………….
Test Date:
…………………………………………………………………………….
Ulmatec Pyro AS
Service Engineer: …………………………………………………………………………….
Yard / Customer:
(Optional) …………………………………………………………………………….
Classification Society:
(Optional) …………………………………………………………………………….
Ship Owner:
(Optional) …………………………………………………………………………….
ULMATEC PYRO AS
UPY-D11001-01SH (-) Pyro Energy Management System - HAT.Docx Page 1 of 33
CONTENTS
2 ABBREVIATIONS ...................................................................................................................................... 4
3 GENERAL INFORMATION, SYSTEM HAT ......................................................................................... 5
3.1 PURPOSE SYSTEM HAT ............................................................................................................................. 5
3.2 TEST REQUIREMENT................................................................................................................................... 5
3.3 HAT COMMISSION TEST............................................................................................................................ 5
3.4 TEST CONFIGURATION ............................................................................................................................... 5
4 INSTALLATION ........................................................................................................................................ 6
4.1 PRE-COMMISSION ...................................................................................................................................... 6
4.1.1 Arrangement Drawing..................................................................................................................... 6
4.1.2 System Liquid .................................................................................................................................. 6
4.1.3 Comments and signature:................................................................................................................ 6
5 HEAT DISTRIBUTION, CENTRAL HEATING .................................................................................... 7
5.1 PRE-COMMISSION ...................................................................................................................................... 7
5.1.1 Expansion tank no.1 ........................................................................................................................ 7
5.1.4 Circulation pump............................................................................................................................. 8
5.1.5 Flow Control Unit ........................................................................................................................... 9
5.1.6 Control System, Central Heat Distribution. .................................................................................. 10
5.1.7 Comments and signature:.............................................................................................................. 11
5.2 COMMISSION ........................................................................................................................................... 12
5.2.1 Heat Distribution, Central Heating............................................................................................... 12
6 HEAT GENERATOR, FUEL FIRED HEATER ................................................................................... 14
6.1 PRE-COMMISSION .................................................................................................................................... 14
6.1.1 Mounting Fuel Fired Heater ......................................................................................................... 14
6.1.2 Technical Installation Fuel Fired Heater...................................................................................... 14
6.1.3 Circulation pump (Local unit) ...................................................................................................... 14
6.1.4 Control System, Fuel Fired Heater ............................................................................................... 15
6.2 COMMISSION ........................................................................................................................................... 18
6.2.1 Heat Generator, Fuel Fired Heater .............................................................................................. 18
7 HEAT GENERATOR, EXHAUST GAS ECONOMISER .................................................................... 21
7.1 PRE-COMMISSION .................................................................................................................................... 21
7.1.1 Mounting Exhaust Gas Economiser .............................................................................................. 21
7.1.2 Technical Installation Exhaust Gas Economiser........................................................................... 21
7.1.3 Circulation pump (Optional) ......................................................................................................... 21
7.1.4 Dumping pump (Optional) ............................................................................................................ 22
7.1.5 Control System, Exhaust Gas Economiser .................................................................................... 22
7.2 COMMISSION ........................................................................................................................................... 25
7.2.1 Heat Generator, Exhaust Gas Economiser ................................................................................... 25
8 HEAT CONSUMER, TANK HEATING ................................................................................................ 27
8.1 PRE-COMMISSION .................................................................................................................................... 27
8.1.1 Expansion tank .............................................................................................................................. 27
8.1.2 Circulation pump........................................................................................................................... 27
8.1.3 Heat Exchanger ............................................................................................................................. 27
8.1.4 Bypass Valve ................................................................................................................................. 28
ULMATEC PYRO AS
8.1.5 Heating Coil & Valve Unit ............................................................................................................ 28
8.1.6 Control System, Tank Heating System........................................................................................... 29
8.2 COMMISSION ........................................................................................................................................... 31
8.2.1 Heat Consumer, Tank Heating ...................................................................................................... 31
9 SOFTWARE BACKUP ............................................................................................................................ 32
9.1.1 Order Software backup ................................................................................................................. 32
10 PUNCH LIST ............................................................................................................................................. 33
ULMATEC PYRO AS
2 Abbreviations
HAT Harbour Acceptance Test
FAT Factory Acceptance Test
UPY Ulmatec Pyro AS
DNV Det Norske Veritas
HMI Human Machine Interface
S/N Serial Number
ULMATEC PYRO AS
3 General information, System HAT
3.1 Purpose System HAT

This document is a guideline for the system HAT implementation for the Pyro Energy Management System.
The HAT is divided into following main issues:

Heat Distribution (consisting of different Ulmatec Pyro product).
Heat Consumers (consisting of different Ulmatec Pyro product).
Heat Generators (consisting of different Ulmatec Pyro product).
For each product the HAT is divided into a Pre-commission (assisted by Ulmatec service engineer) and a
Quayside test.
3.2 Test requirement

Before the HAT test following have to be performed:
• FAT test for each product delivered by Ulmatec PYRO AS.
• The System is installed according to the installation guidelines from Ulmatec Pyro AS.
• The system shall be filled up with water.
• Fuel shall be available.
• Power shall be available to all units.
3.3 HAT Commission Test

Before the quayside test is started the Ulmatec service engineer shall finish all pre-commission.
The HAT (quayside) test shall be verified by the Ulmatec service engineer and the customer for each test:
• If a test is not valid it shall be marked “NA” (Not Applicable).
• Any other comments shall be marked in the “Comment Field”.
• If a comment requires any correction it shall be noted on the “punch list”.
After completing the HAT test:

• All representatives shall sign the front page of the HAT for verification.
• The signed document shall be stored in the folder:
(M;)\PYRO Released Documentation\UPY-B11……\UPY-B11……-01OH (A) Signed HAT.pdf
3.4 Test Configuration

The unit included in the test is shown on the order arrangement drawing.
Interface to external system is listed on the order cable routing diagram.
Installed software version is listed on the order related FAT.

If the software is updated during commission this will be noted in this document.
ULMATEC PYRO AS
4 Installation
4.1 Pre-Commission
This chapter describe the main installation.
4.1.1 Arrangement Drawing

Checkpoints:
Description Verified √,
Not Applicable NA
Check all units for visual damage.
Observe that all units are mounted according to the system arrangement drawing.
Check that the piping is connected according to the arrangement drawing.
Check that the piping size is according to the arrangement drawing.
4.1.2 System Liquid

Checkpoints:
Not Applicable NA
Manually open all valves and control that the system is filled up with water.
Measure the antifreeze point of the liquid: Degrees Celsius.
----------------
4.1.3 Comments and signature:

Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
Location and date: …………………………………………………………………….……………………….
Service Engineer : …………………………………………………………………….……………………….
ULMATEC PYRO AS
5 Heat Distribution, Central Heating
This chapter describes all activities specified for Heat Distribution, Central Heating.
5.1 Pre-Commission
5.1.1 Expansion tank no.1
Checkpoints:
Not Applicable NA
Specify location:
----------------------------------------------------------------------------
Check for visual damage.
Mounted so that service is possible.
Unit mounted according to specification.
Measure system pressure at the location of the expansion tank : Bar
Note: Open system to atmosphere. ---------------
Add air pressure to the expansion tank (system pressure + 0,2Bar): Bar
---------------

Checkpoints:
Not Applicable NA
Specify location:
----------------------------------------------------------------------------
---------------

Checkpoints:
Not Applicable NA
Specify location:
----------------------------------------------------------------------------
---------------
ULMATEC PYRO AS
5.1.4 Circulation pump
Checkpoints:
Not Applicable NA
Specify location:
----------------------------------------------------------------------------
Unit fasten to the foundation according to specification.
Bled the pump before operating.
Observe that there is no leakage from the unit or the piping.
Verify that the pump runs in the correct direction.
Verify the pressure before the pump is correct : Bar
------------------
Verify the pressure after the pump is correct : Bar
------------------
When circulation pump 1 running : Bar
Verify that the flow through the pump is correct according to the specific pump curve. ------------
Note: that the differential pressure through the non-return valve is typical 0.1-0.3 Bar.
When circulation pump 1 and 2 running : Bar
When circulation pump 1,2 and 3 running : Bar
ULMATEC PYRO AS
5.1.5 Flow Control Unit
Checkpoints:
Not Applicable NA
Observe that the temperature sensor for flow to consumer number 1 is mounted.
Observe that the temperature sensor for flow from recovery number 1 is mounted.
ULMATEC PYRO AS
5.1.6 Control System, Central Heat Distribution.
5.1.6.1 Visual Inspection:

Checkpoints:
Not Applicable NA
Cabinet not mounted close to warm sources.
Cabinet earth screw earthed connected to ship chassis.
Cable mounted according to specification.
Cable screen earthed according to the cable diagram.
Cabinet mounted according to environmental specification
(temperature, humidity and IP protection)
Power supply according to specification and from specified source.
5.1.6.2 Software Updates:

Following software updated during commission:
Description SW Updated during commission
Beijer IX Developer (HMI)
Beijer GX-IEC Developer (PLC)
Pyro order related (HMI)
Pyro order related (PLC)
5.1.6.3 System operation, Emergency Control

Checkpoints:
Not Applicable NA
Power up the system.
Operate and verify all valves manually from the emergency control panel.
5.1.6.4 Sensor interface and system setting.

Checkpoints:
Not Applicable NA
Verify connection between the temperature sensor for the return flow by disconnecting
the wiring and observe that the correct unit have been disconnected on the HMI.
Adjust the value (setting menu) according to the arrangement drawing.
Verify connection between the pressure sensor for the return flow by disconnecting the
wiring and observe that the correct unit have been disconnected on the HMI.
Verify connection between the temperature sensor for all consumers by disconnecting
the wiring and observe that the correct unit have been disconnected on the HMI.
Verify connection between the temperature sensor for all heat recovery by
disconnecting the wiring and observe that the correct unit have been disconnected on
the HMI. Adjust the value (setting menu) according to the arrangement drawing.
Verify circulation pump pressure sensors by disconnecting the wiring and observe that
the correct unit have been disconnected on the HMI.
Verify dumping pump pressure sensors by disconnecting the wiring and observe that
ULMATEC PYRO AS
5.1.6.5 System operation, Manual operation
Checkpoints:
Not Applicable NA
Operate and verify all valves manually from the HMI.
Operate and verify all circulations pumps from the HMI
Operate and verify all dumping pumps from the HMI
5.1.6.6 System operation, Auto Control.

Checkpoints:
Not Applicable NA
Adjust manually the By-Pass valve to open position from the HMI.
All valves are set to AUTO control.
Start only one of the circulation pumps from the HMI.
Set the By-Pass valve to AUTO and observe that the valve is regulated according to the
pressure and temperature set point.
Observe that manual flow counter indicate identical with the HMI.

Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
ULMATEC PYRO AS
5.2 Commission
5.2.1 Heat Distribution, Central Heating
5.2.1.1 System demonstration, Emergency Control

Checkpoints:
Not Applicable NA
Switch off the power and manually operate some of the valves.
5.2.1.2 System demonstration, System Setting

Checkpoints:
Not Applicable NA
Adjusting differential pressure setting for the heat recovery return flow.
Adjusting temperature setting for the consumer.
Adjusting temperature setting for the heat recovery.
Adjusting temperature setting for the heat recovery preheating.
Adjusting maximum and minimum differential pressure setting for the circulation
pump.
5.2.1.3 System demonstration, Manual operation

Checkpoints:
Not Applicable NA
Operate some of the valves manually from the HMI.
Operate the circulation pumps from the HMI
Operate the dumping pumps from the HMI
5.2.1.4 System demonstration, Auto Control.

Checkpoints:
Not Applicable NA
Set all valves to AUTO and observe that the valves are regulated according to the
pressure and temperature set point.
ULMATEC PYRO AS
5.2.1.5 System demonstration, Failure modes – Control system
Checkpoints:
Not Applicable NA
Disconnect the power supply to the control voltage and observe that the system shut
down and external alarm is activated.
Disconnect the power supply to the main voltage and observe that the system shut
Disconnect LAN interface to the HMI and observe that the external alarm is activated.
Disconnect CAN interface to the consumer flow control unit and observe that the
internal and external alarm is activated.
Disconnect CAN interface to the recovery flow control unit and observe that the

Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
Location and date : ……………………………………………………………….……………………….
Service Engineer : ……………………………………………………………….……………………….
Yard & Customer : ……………………………………………………………….………………………

(Optional)
Classification Society: …………………………………..………………………….……………………….
Ship Owner : ………………………………..…………………………….……………………….

(Optional)
ULMATEC PYRO AS
6 Heat Generator, Fuel Fired Heater
This chapter is a guideline for the system HAT implementation for Fuel Fired Heater.
6.1 Pre-Commission
6.1.1 Mounting Fuel Fired Heater
Checkpoints:
Not Applicable NA
Service space, possible to disassemble sanitary heat water coil.
Service space, possible to disassemble electric heating element.
Service space, possible to disassemble steam coil.
6.1.2 Technical Installation Fuel Fired Heater.

Checkpoints:
Not Applicable NA
Oil filter mounted (enclosed by Ulmatec Pyro AS)
Oil supply connected.
Oil day tank is not located more than 3m lower than the fuel fired heater or fuel
transfer pump if included in the scope of supply.
Observe that the fuel valves (in & out) are open and no oil leakage is detected.
Safety valve no. 1 and 2 is mounted with drain (pre-set to 3 Bar).
(enclosed by Ulmatec Pyro AS)
Safety valve sanitary hot water is mounted with drain (pre-set to 9 Bar).
Observe that the water pressure is approx. equal to the height of the water column
(open system to atmosphere) to the highest point of the installation plus 0.2 Bar
(expansion tank).
6.1.3 Circulation pump (Local unit)

Checkpoints:
Not Applicable NA
Specify location:
----------------------------------------------------------------------------
------------------
------------------
ULMATEC PYRO AS
6.1.4 Control System, Fuel Fired Heater

Checkpoints:
Not Applicable NA

6.1.4.3 Supply Burner Motor and Circulation Pump

Checkpoints:
Not Applicable NA
Adjust the setting for the frequency inverter according to the order related
documentation.
Verify that the motor frequency is constant when the input frequency is alternated.
6.1.4.4 Electric Heating Coil

Checkpoints:
Not Applicable NA
Operate the Electric Heating coil and observe the functionality is correct.
6.1.4.5 Circulating pump

Checkpoints:
Not Applicable NA
Operate the pump and observe that the rotation direction is correct.
6.1.4.6 Sanitary hot water circulation pump

Checkpoints:
Not Applicable NA
ULMATEC PYRO AS
6.1.4.7 Fuel transfer pump
Checkpoints:
Not Applicable NA
6.1.4.8 Fuel Heating

Checkpoints:
Not Applicable NA
Operate the heating element and observe the functionality.
6.1.4.9 Burner motor

Checkpoints:
Not Applicable NA
6.1.4.10 System Operation – Start Oil Burner

Checkpoints:
Not Applicable NA
Start the Fuel Burner from the HMI,
“Fuel burning” Auto -and “High Temp Mode” On.
Burner start cycle for approx. 60 second.
Burner fan starts for burning chamber ventilation (approx. 25 sec.)
Ignition transformer is activated, fuel oil solenoid open and flame occurs.
Can be observed from the inspecting opening.
The photo cell activates and surveys the flame.
On two-step burner nozzle 2 will open after 15 sec. if thermostat nozzle 2 is closed.
Air flap will open to nozzle 2 set point.
The fuel fired heater will operate automatically on the thermostat
setting for “High Temp Mode”.
Change the temperature to “Low Temp Mode” and observe that the fuel fired heater
operate automatically on the thermostat setting for “Low Temp Mode”.
Use an external pressure gauge to measure the nozzle pressure: Bar
_________
Use an external vacuum gauge to measure the nozzle vacuum: Bar
_________
6.1.4.11 System Operation – Setting Menu

Checkpoints:
Not Applicable NA
For mode “Low Temp Mode” and “High Temp Mode” adjust following:
- Stop Heating: ____ Degrees
- Start Burner Step No. 1: ____ Degrees
- Start Burner Step No. 2: ____ Degrees
- Connect Electric heating Section No.: ____ Degrees
Water Level pressure switch adjusted to 0.2 – 0.3 Bar.
High Temp safety switch adjusted to 95 degrees.
ULMATEC PYRO AS
6.1.4.12 System Operation – Pump Menu
Checkpoints:
Not Applicable NA
Valid for system with flow control unit.
For each circulation pump adjust following:
- Start requirement, differential pressure in Bar.
See order documentation (lowest pressure pump curve): ________Bar
- Stop requirement,
Default value equal 10%.
Adjusted during commission to: _____ %
Position of by-pass valve on flow control unit _____ %
-
Valid for system without flow control unit.
- Stop requirement, differential pressure in Bar.

See order documentation (highest pressure pump curve): ________Bar

Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
ULMATEC PYRO AS
6.2 Commission
6.2.1 Heat Generator, Fuel Fired Heater
6.2.1.1 System demonstration, HMI pump control

Checkpoints:
Not Applicable NA
Verify local start stop of the circulation pumps
Verify local start stop of the sanitary hot water circulation pumps
Verify local start stop of the fuel oil transfer pumps
6.2.1.2 System demonstration, HMI heating element control

Checkpoints:
Not Applicable NA
Verify local control of the electric heating element.
Verify local control of the fuel heating element.

Checkpoints:
Not Applicable NA
Adjusting setting for “Low Temp Mode” and “High Temp Mode”
Adjust setting start requirement for the circulation pump.
Adjust setting stop requirement for the circulation pump
Only if we delivered flow control unit.
6.2.1.4 System demonstration, Fuel Burner

Checkpoints:
Not Applicable NA
Start the Oil Burner from the HMI, “Low Temp Mode”
Change the temperature to “High Temp Mode” and observe that the fuel fired heater
operate automatically on the thermostat setting for “High Temp Mode”.
6.2.1.5 Safety Function – Safety temperature switch

Checkpoints:
Not Applicable NA
Set point for the safety temperature switch shall be adjusted to a value below the set
point of the working thermostat switch.
The safety temperature switch will stop the fuel fired heater and the electric heating
element.
The set point of safety temperature switch shall be adjusted to 95 degrees.
Restart is not possible before the water temperature is 15 degrees below the set points
for the safety temperature switch and the sensor is manual reset.
ULMATEC PYRO AS
6.2.1.6 Safety Function – Flame Control - when starting
Checkpoints:
Not Applicable NA
Before starting up, withdraw the photocell from socket (false flame failure). Photocell
shall be kept in dark. Activate electric heating.
Start the oil burner.
Flame ignites.
Power supply shall be cut after a delay of 5 sec.
The "FLAME FAILURE", lights up.
External and internal alarm is issued.
Note: The electric heating element shall still be on.
Refit the photocell in socket and fuel fired heater is restarted by pushing
“Reset Burner Control”.
6.2.1.7 Safety Function – Flame Control - when running

Checkpoints:
Not Applicable NA
The heater plant is running at normal working temperature.
Withdraw the photocell from socket (false flame failure).
Photocell shall be kept in dark.
The power supply to the burner shall be cut after a time delay of 5 sec.
The burner tries one restart after a time delay of approx. 2 min
The "FLAME FAILURE", lights up.
External and internal alarm is issued.
Note: The electric heating element shall still be on.
Refit the photocell in socket and fuel fired heater is restarted by pushing
“Reset Burner Control”.
6.2.1.8 Safety Function – Water low level safety switch

Checkpoints:
Not Applicable NA
The heater plant is running at normal working temperature.
The set-point of the pressure switch is set 0.2-0.3bar. Water shall be drained off until
the water low level safety switch is tripping the burner.
Alternatively the water level pressure switch could be checked with a pressure pump
on the test- flange connection.
External alarm is issued.
Remove the water low level alarm level to normal value, and the heater restarts.
ULMATEC PYRO AS
Checkpoints:
Not Applicable NA
Activate the emergency stop and observe fuel oil burner shutdown and external alarm
is activated.
Switch off the protection circuit to the electric heating element and observe that the
Switch off the protection circuit to the burner motor and observe fuel oil burner
shutdown (burner will try to restart) and external alarm is activated.
Switch off the protection circuit to each circulation pump and observe that the internal
and external alarm is activated.
Switch off the protection circuit to the sanitary hot water circulation pump and observe
that the internal and external alarm is activated.
Switch off the protection circuit to each fuel transfer pump and observe that the
Switch off the protection circuit to each fuel heating and observe that the internal and
external alarm is activated.

Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
Yard & Customer : ……………………………………………………………….………………………

(Optional)
Classification Society : …………………………………..………………………….……………………….
Ship Owner : ………………………………..…………………………….……………………….

(Optional)
ULMATEC PYRO AS
7 Heat Generator, Exhaust Gas Economiser
This chapter is a guideline for the system HAT implementation for Exhaust Gas Economiser
7.1 Pre-Commission
7.1.1 Mounting Exhaust Gas Economiser
Checkpoints:
Not Applicable NA
Service space, possible to access the exhaust gas damper air valve or CAN motor
Service space, possible to access inspection holes for cleaning and inspection.
7.1.2 Technical Installation Exhaust Gas Economiser.

Checkpoints:
Not Applicable NA
Safety valve no. 1 and 2 is mounted with drain (pre-set to 3 Bar).
Observe that the water pressure is approx. equal to the height of the water column
(open system to atmosphere) to the highest point of the installation plus 0.2 Bar
(expansion tank).
7.1.3 Circulation pump (Optional)

Checkpoints:
Not Applicable NA
Specify location:
----------------------------------------------------------------------------
------------------
------------------
ULMATEC PYRO AS
7.1.4 Dumping pump (Optional)
Checkpoints:
Not Applicable NA
Specify location:
----------------------------------------------------------------------------
------------------
------------------
7.1.5 Control System, Exhaust Gas Economiser

Checkpoints:
Not Applicable NA

7.1.5.3 Circulating pump (Optional)

Checkpoints:
Not Applicable NA
ULMATEC PYRO AS
7.1.5.4 Supply Circulation Pump (Optional)
Checkpoints:
Not Applicable NA
Adjust the setting for the frequency inverter according to the order related
documentation.
Verify that the motor frequency is constant when the input frequency is alternated.
7.1.5.5 Dumping pump (Optional)

Checkpoints:
Not Applicable NA
7.1.5.6 Exhaust Damper

Checkpoints:
Not Applicable NA
Verify the zero position of the damper
7.1.5.7 System Operation – Setting Menu

Checkpoints:
Not Applicable NA
Water Level pressure switch adjusted to 0.2 – 0.3 Bar.
High Temp safety switch adjusted to 95 degrees.
7.1.5.8 System Operation – Pump Menu

Checkpoints:
Not Applicable NA
Valid for system with flow control unit.
- Stop requirement,
Default value equal 10%.
Adjusted during commission to: _____ %
Position of by-pass valve on flow control unit _____ %
Valid for system without flow control unit.

- Stop requirement, differential pressure in Bar.

See order documentation (highest pressure pump curve): ________Bar
ULMATEC PYRO AS
Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
ULMATEC PYRO AS
7.2 Commission
7.2.1 Heat Generator, Exhaust Gas Economiser
7.2.1.1 System demonstration, HMI pump control

Checkpoints:
Not Applicable NA
Verify local start stop of the circulation pumps
Verify local start stop of the dumping pump

Checkpoints:
Not Applicable NA
Adjust setting start requirement for the circulation pump.
Adjust setting stop requirement for the circulation pump
7.2.1.3 Safety Function – Safety temperature switch

Checkpoints:
Not Applicable NA
Set point for the safety temperature switch shall be adjusted to a value below the set
point of the working thermostat switch.
The safety temperature switch will set the exhaust gas economiser to bypass position.
The set point of safety temperature switch shall be adjusted to 95 degrees.
7.2.1.4 Safety Function – Water low level safety switch

Checkpoints:
Not Applicable NA
The exhaust gas economiser is running at normal working temperature.
The set-point of the pressure switch is set 0.2-0.3bar. Water shall be drained off until
the water low level safety switch is activated and the exhaust gas economiser is set to
bypass position.
Alternatively the water level pressure switch could be checked with a pressure pump
on the test- flange connection.
External alarm is issued.
Remove the water low level alarm level to normal value, and the exhaust gas
economiser start operate as normal.
ULMATEC PYRO AS
Checkpoints:
Not Applicable NA
Activate the emergency stop and observe that the exhaust economiser is set to bypass
position.
Switch off the protection circuit to each circulation pump and observe that the internal
Switch off the protection circuit to each dumping pump and observe that the internal
7.2.1.6 System demonstration, Failure modes –Control system (Air Valve)

Checkpoints:
Not Applicable NA
Disconnect air supply to the exhaust damper and observe that the exhaust damper shall
move to bypass position.
7.2.1.7 System demonstration, Failure modes –Control system(CAN Valve)

Checkpoints:
Not Applicable NA
Disconnect CAN interface to the exhaust damper and observe that the external alarm is
activated. The exhaust damper shall move to bypass position.
Disconnect the power to the CAN operated motor on the exhaust Damper and observe
that the external alarm is activated. The exhaust damper shall move to bypass position.

Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
Yard & Customer : ……………………………………………………………….………………………

(Optional)
Classification Society : …………………………………..………………………….……………………….
Ship Owner : ………………………………..…………………………….……………………….

(Optional)
ULMATEC PYRO AS
8 Heat Consumer, Tank Heating
This chapter describes all activities specified for Heat Consumer, Tank Heating.
8.1 Pre-Commission
8.1.1 Expansion tank
Checkpoints:
Not Applicable NA
---------------
8.1.2 Circulation pump

Checkpoints:
Not Applicable NA
------------------
------------------
When circulation pump running : Bar
8.1.3 Heat Exchanger

Checkpoints:
Not Applicable NA
Verify that the temperature sensor is correct mounted
ULMATEC PYRO AS
8.1.4 Bypass Valve
Checkpoints:
Not Applicable NA
Verify that the bypass valve is correct mounted.
8.1.5 Heating Coil & Valve Unit

Checkpoints:
Not Applicable NA
For each tank check that the valve unit is correct mounted.
For each tank check that the temperature sensor is correct mounted.
For each tank check that the heating coil storage unit is mounted.
ULMATEC PYRO AS
8.1.6 Control System, Tank Heating System.

Checkpoints:
Not Applicable NA
Cabinet not mounted close to warm sources.

8.1.6.3 Sensor interface and system setting.

Checkpoints:
Not Applicable NA
Verify connection between the temperature sensors for the heat exchanger by
disconnecting the wiring and observe that the correct unit have been disconnected on
the HMI.
Verify connection between the temperature sensors for each tank by disconnecting the
wiring and observe that the correct unit have been disconnected on the HMI.
Verify circulation pump pressure sensors by disconnecting the wiring and observe that
8.1.6.4 System operation, Manual operation

Checkpoints:
Not Applicable NA
Operate and verify the valve unit for each tank from the HMI.
Operate and verify the ring circulations pumps for each tank from the HMI
Operate and verify all circulations pumps from the HMI
Verify the bypass valve (shall be open when all tanks valve are closed)
ULMATEC PYRO AS
8.1.6.5 System operation, Auto Control.
Checkpoints:
Not Applicable NA
One tank is set to AUTO control.
Observe that the corresponding valve is operating according to the temperature set
point.

Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
ULMATEC PYRO AS
8.2 Commission
8.2.1 Heat Consumer, Tank Heating

Checkpoints:
Not Applicable NA
Adjusting temperature setting for the tanks.
8.2.1.2 System demonstration, Manual operation

Checkpoints:
Not Applicable NA
Operate some of the tanks valves manually from the HMI.
Operate the circulation pumps from the HMI
Operate a ring circulation pumps from the HMI
8.2.1.3 System demonstration, Auto Control.

Checkpoints:
Not Applicable NA
Set a few valves to AUTO and observe that the valves are operating according to the
temperature set point.

Checkpoints:
Not Applicable NA
Disconnect the power supply to the control voltage and observe that the system shut
Disconnect the power supply to the main voltage and observe that the system shut
Disconnect LAN interface to the HMI and observe that the external alarm is activated.
ULMATEC PYRO AS
Comments:
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
………………………………………………………………………………………………………………….
Signature:
Yard & Customer : ……………………………………………………………….………………………

(Optional)
Classification Society: …………………………………..………………………….……………………….
Ship Owner : ………………………………..…………………………….……………………….

(Optional)
9 Software backup
9.1.1 Order Software backup
Checkpoints:
Not Applicable NA
Create a backup of all software that has been changed during commission.
Create a backup of all SW configuration files.
The SW backup shall be returned to technical department.
ULMATEC PYRO AS
10 PUNCH LIST
All action that required correction shall be noted in the punch list
Punch Punch Description:
Number
10
ULMATEC PYRO AS
SYSTEM -
Cable Specification UPY-D11001-01SC
Author:
Arne Skotte A
Revision History
Document Summary
The document specified the cable types that are delivered by the customer.
For each cable types the specification includes:

- Cable technical specification.
- Cable label used on cable diagram for the specified cable.
- Example of cable with type approval.
- Maximum cable length
For information regarding cable screen termination and wiring see order specified cable diagram.
ULMATEC PYRO AS
Gamlem NO-6280 Søvik
Tel.: +47 70 20 98 70 pyro@ulmatec.no www.ulmatec.no
UPY-D11001-01SC (A) Pyro Energy Management System - Cable Specification.Docx Page 1 of 6
CONTENTS
1 ABBREVIATIONS............................................................................................................................................ 3
2 GENERAL CABLE REQUIREMENT ........................................................................................................... 3
3 ETHERNET INTERFACE CABLES.............................................................................................................. 4
4 CAN FIELDBUS CABLES............................................................................................................................... 4
5 SERIAL INTERFACE CABLES. .................................................................................................................... 5
6 ANALOGUE INTERFACE CABLES . ........................................................................................................... 5
7 DIGITAL INTERFACE CABLES. ................................................................................................................. 5
8 POWER CABLES. ............................................................................................................................................ 6
9 POWER CABLES FEED FROM FREQUENCY INVERTER. ................................................................... 6
ULMATEC PYRO AS
1 Abbreviations
UPY Ulmatec Pyro AS
2 General Cable requirement

Topology
- Designed for fixed installation.
Temperature requirement
- Operation: -25 degrees to + 70degrees.
Environmental requirement
The cable shall meet the requirement from the classification Societies regarding:
- Flame retardant
- UV resistant
- Halogen free
- Smoke density of burning cables.
Approval
- The cable shall meet the requirement from one of the member in
IACS (International Association Classification Societies LTD)
ULMATEC PYRO AS
3 Ethernet interface cables.
Cable Technical Specification:
- Bandwidth: 100MHz
- Shielding: Overall 360 degrees + individual continuous shielding.
- Transmission performance: Class F
- Impedance: 100Ohm
Cable label used on cable diagram for the specified cable:
- LAN Ethernet Interface Cables
Maximum cable length:
- Maximum cable length: 90m
Example of cable with type approval:
- Manufacture: Nexan Cable Solutions
- Type designation: LANmark-7, Maritime
- Approval: Det Norske Veritas
Other requirement:
- Cable colour specification: TIA/EIA 568B
4 CAN fieldbus cables.

- Shielding: Overall 360 degrees
- Bandwidth: 125Kbit/s
- Impedance: 120Ohm
- Nominal Capacitance: <40pF/m
- Resistance: < 40 Ohm/km
- CAN CAN Field Bus Cables
- Manufacture: Nek Kabel AS (Technikabel S.p.A)
- Type designation: CANbus Marine FE3 ((2x0,75)H+1x0,75)H2/SHF2
- Manufacture: Lapp Muller (Miltronic AS)

- Type designation: MARINEBUS M-O2Y(ST) CHX2Y 1x2x0.75mm2 ++.75mm2
Other requirement:
ULMATEC PYRO AS
5 Serial Interface cables.
- Nominal Capacitance: <42 pF/m
- Resistance: < 100Ohm
- Cable Type: STP (Shielded Twisted Pair)
- SIF Serial Interface Cables
- Manufacture: No recommendation.
- Type designation: TCX….., TFOU……
- Approval: One of the member in IACS (International Association Classification Societies LTD)
Other requirement:
6 Analogue interface cables .

- Shielding: Overall 360 degrees + individual continuous shielding.
- Rated Voltage: 60V
- AIO Analogue Interface Cables
- Maximum cable length: Recommended maximum 100m.
- Type designation: TCX….., TFOU……, RFOU
Other requirement:
7 Digital interface cables.

- Rated Voltage: 250V
- DIO Digital Interface Cables
- Maximum cable length: Recommended maximum 100m.
- Type designation: TCX….., RCOP….., TFOU……, RFOU
Other requirement:
ULMATEC PYRO AS
8 Power cables.
- Rated Voltage: See order specified cable diagram
- PWR Power Cables
- Maximum cable length: To be calculated by the customer
- Manufacture: Draka
- Type designation: TXOI…..
Other requirement:
9 Power cables feed from frequency inverter.

- Shielding: Overall 360 degrees (Special EMC protection)
- Rated Voltage: See order specified cable diagram
- PWRF Power Cables from frequency Inverter
- Manufacture: Draka
- Type designation: MCCMK (NK Cables)
ULMATEC PYRO AS
SYSTEM -
Piping Specification UPY-D11001-01SP
Author:
Arne Skotte A
Revision History
Document Summary
The document specified the flange standard used where the customer shall connect an external pipe to
the products delivered by Ulmatec Pyro.
Standard used by Ulmatec Pyro:

- For water flange connection Norwegian Standard NS2527 PN16.
- For Exhaust flange connection Norwegian Standard NS2548 (Modified by UPY)
For information regarding piping see order specified piping diagram.
ULMATEC PYRO AS
UPY-D11001-01SP (A) Pyro Energy Management System - Piping Specification.Docx Page 1 of 6
CONTENTS
1 Abbreviations .................................................................................................................................. 3
2 Norwegian Standard NS2527 PN16 (Water Connection) ................................................................ 3
2.1 Flange Size: DN15, DN20, DN25, DN32, DN40, DN50, DN65 .................................................. 3
2.2 Flange Size: DN80, DN100, DN125, DN150 ............................................................................. 4
2.3 Flange Size: DN200, DN250, DN300 ........................................................................................ 4
3 Norwegian Standard NS2548 (Exhaust Connection) ....................................................................... 5
3.1 Flange Size: DN200, DN250, DN300 ........................................................................................ 5
3.2 Flange Size: DN350, DN400 ..................................................................................................... 5
3.3 Flange Size: DN500, DN600 ..................................................................................................... 6
3.4 Flange Size: DN700, DN800 ..................................................................................................... 6
ULMATEC PYRO AS
1 Abbreviations
UPY Ulmatec Pyro AS
2 Norwegian Standard NS2527 PN16 (Water Connection)
2.1 Flange Size: DN15, DN20, DN25, DN32, DN40, DN50, DN65
Flange specification (NS2527)

DN øA øB øC øD E Bolt Size
15 22 65 95 14 12 M12
20 27,5 75 105 14 14 M12
25 34,5 85 115 14 14 M12
32 43 100 140 18 16 M16

40 49 110 150 18 16 M16
50 61 125 165 18 18 M16
65 77 145 185 18 18 M16
ULMATEC PYRO AS
2.2 Flange Size: DN80, DN100, DN125, DN150

80 90 160 200 18 20 M16
100 115,5 180 220 18 22 M16
125 141,5 210 250 18 24 M16
150 170,5 240 285 22 24 M20
2.3 Flange Size: DN200, DN250, DN300

200 221,5 295 340 22 26 M20
250 276 355 405 26 32 M24

300 327 410 460 26 32 M24
ULMATEC PYRO AS
3 Norwegian Standard NS2548 (Exhaust Connection)
3.1 Flange Size: DN200, DN250, DN300
Flange specification (NS2548) Note: Underlined text is values modified by UPY

200 222 280 322 18 15 M16
250 276 333 376 18 15 M16
300 327 384 427 18 15 M16
3.2 Flange Size: DN350, DN400

350 359 416 459 18 15 M16
400 410 466 509 18 15 M16
ULMATEC PYRO AS

500 511 568 611 18 15 M16
600 613 670 713 18 15 M16

700 714 771 814 18 15 M16
800 816 873 916 18 15 M16
ULMATEC PYRO AS
SYSTEM -
Preservation & Handling & Installation UPY-D11001-01ST
Author:
Arne Skotte A
Revision History
Document Summary
This document includes following information:
• Preservation & Storage

• Handling and transportation
• Lifting procedure
ULMATEC PYRO AS
UPY-D11001-01ST (A) Pyro Energy Management System -Preservation_Handling_Installation.Docx Page 1 of 5
CONTENTS
1 Abbreviations .................................................................................................................................. 3
2 Preservation and storage ................................................................................................................ 3
2.1 Visual inspections .................................................................................................................... 3
2.2 Preservation ............................................................................................................................ 3
3 Handling and Transportation .......................................................................................................... 4
3.1 Packing..................................................................................................................................... 4
3.2 Transportation ......................................................................................................................... 4
3.3 Inspection ................................................................................................................................ 4
3.4 Storing ..................................................................................................................................... 4
4 Lifting Procedure ............................................................................................................................. 5
4.1 Lifting Checklist........................................................................................................................ 5
4.2 Lifting procedure, mechanical item......................................................................................... 5
4.3 Lifting procedure, control cabinet. .......................................................................................... 5
ULMATEC PYRO AS
1 Abbreviations
UPY Ulmatec Pyro AS
2 Preservation and storage
2.1 Visual inspections
A visual inspection should be performed before storage. The inspection will reveal damage
and/or irregularities of the control system and the main mechanical components which should
be taken in consideration before storage.
2.2 Preservation
Make sure that the control units and junction boxes are dry. Any visible moisture or fluids
shall be removed. All units shall be clean before storage. Any leakage or other reason for
liquid inside the cabinet shall be investigated and repaired.
If the units shall be stored for more than 3 mounts we recommend add silica gel inside the
control cabinet and the junction boxes. The silica gel shall be replaced with new one every
third mounts.
Cabinet doors and hatches shall be closed and secured before storage.
As an additional protection we recommend to protect the unit with cardboard and foil wish is
fixed with tape.
ULMATEC PYRO AS
3 Handling and Transportation
3.1 Packing
The equipment is packed in wooden case cover with plastic foiled or in cartons. The packing is
designed for long distance transportation with truck, sea and air.
3.2 Transportation
The equipment shall remain packed until installation. Shock and vibration shall be avoided.
Mechanical equipment shall be fastening to the floor by suitable straps attached to the unit
foundation. Control cabinet shall either be secured to the floor/deck by suitable straps or placed in
basket or a container for transportation.
3.3 Inspection
When receiving the equipment it is important to check for visual damage.

Necessary action to prevent further damage shall be done. Inspection report shall be issued and sent
to the Ulmatec Pyro AS and to the transport insurance company.
3.4 Storing
The equipment shall be stored indoors:

- Temperature fluctuation < 1 Degree/minutes
- Temperature +5 degree to +45 degree.
- Relative humidity: 90%
The equipment shall not be:

- Stacked on top of each other.
The equipment shall be protected against:

- Water, dust and smoke.
ULMATEC PYRO AS
4 Lifting Procedure
4.1 Lifting Checklist
Area and equipment checklist:

- Check lifting equipment for valid certification.
- Secure the lifting area.
- No loose items located inside or on top of the equipment.
4.2 Lifting procedure, mechanical item.
- Attach the legged sling to the lifting points (see layout drawing).
- Make sure that the sling angle is 45 degrees or greater.
- Alternatively fork lift or a basket can be used.
4.3 Lifting procedure, control cabinet.
- Attach the legged sling to the lifting points (see layout drawing).
- All front doors must be closed and locked.
- Make sure that the sling angle is 45 degrees or greater.
- Alternatively fork lift or a basket can be used.
ULMATEC PYRO AS

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PYRO Energy Management System

PROJECT SPECIFIC, Piping & Cable Diagram 2

PROJECT SPECIFIC, Declaration 3

SYSTEM, Harbour Acceptance Test (HAT)

SYSTEM, Cable & Piping Specification

SYSTEM, Shipment & Handling

Section Document name

The document includes following information:

2.1 Office Address

2.2 Mail & Web Address

2.3 Telephone & Fax

2.4 VAT Identification Number

NO 966 300 345 VAT

3.1 Installation of the system

Following disciplines is involved in the installation of the system:

Commission of the system is normally done by a service engineer from Ulmatec.

4.1 Environmental Specification

4.2 Mechanical Mounting

Note that welding can cause serious injury on the system.

4.4.1 Foundation mechanical equipment.

4.4.2 Metric bolt tightening torque

5.1 Piping Specification

Piping arrangement is specified in the project specific documentation.

5.2 Air Ventilation Pipes

5.3 Pipes from safety valves

5.4 Exhaust Pipe.

6.1 Cable types

6.2 Cable entry

6.3 Cable routing

Acceptance of implementation of the Harbour Approval Test: (Representative Name Signature)

3.1 Purpose System HAT

The HAT is divided into following main issues:

3.2 Test requirement

3.3 HAT Commission Test

After completing the HAT test:

3.4 Test Configuration

Installed software version is listed on the order related FAT.

This chapter describe the main installation.

4.1.1 Arrangement Drawing

4.1.2 System Liquid

4.1.3 Comments and signature:

Location and date: …………………………………………………………………….……………………….

Service Engineer : …………………………………………………………………….……………………….

5.1.2 Expansion tank no.2

5.1.3 Expansion tank no.3

5.1.6.1 Visual Inspection:

5.1.6.2 Software Updates:

5.1.6.3 System operation, Emergency Control

5.1.6.4 Sensor interface and system setting.

5.1.6.6 System operation, Auto Control.

5.1.7 Comments and signature:

Location and date: …………………………………………………………………….……………………….

Service Engineer : …………………………………………………………………….……………………….

5.2.1 Heat Distribution, Central Heating

5.2.1.1 System demonstration, Emergency Control

5.2.1.2 System demonstration, System Setting

5.2.1.3 System demonstration, Manual operation

5.2.1.4 System demonstration, Auto Control.

5.2.2 Comments and signature:

Location and date : ……………………………………………………………….……………………….

Service Engineer : ……………………………………………………………….……………………….

Yard & Customer : ……………………………………………………………….………………………

Classification Society: …………………………………..………………………….……………………….