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Clin Oral Invest

DOI 10.1007/s00784-015-1576-3

ORIGINAL ARTICLE

Short fibre-reinforced composite for extensive direct restorations:


a laboratory and computational assessment
Bruno Castro Ferreira Barreto 1,2 & Annelies Van Ende 1 & Diogo Pedrollo Lise 1 &
Pedro Yoshito Noritomi 3 & Siegfried Jaecques 2 & Jos Vander Sloten 2 & Jan De Munck 1 &
Bart Van Meerbeek 1

Received: 7 July 2015 / Accepted: 18 August 2015


# Springer-Verlag Berlin Heidelberg 2015

Abstract (p = 0.000). Failure mode analysis revealed more repairable


Objectives The objective of the study was to evaluate the fractures upon 0° loading, versus more root fractures
effectiveness of a short fibre-reinforced composite (FRC) ap- (unrepairable) upon 45° loading. FE revealed a higher amount
plied in combination with a conventional filler composite of stress upon 45° loading, with tensile stress being imposed
(CFC) on the fatigue resistance, fracture strength, failure mode to the lingual cervical area.
and stress distribution, for restorations of premolars under two Conclusion The fracture strength was not increased using the
loading angles. FRC. Loading at a 45° decreased significantly the fracture
Material and methods Thirty-two inferior premolars received resistance.
extensive cavities with removal of the lingual cusp. Teeth Clinical relevance The restoration of extensive cavities in
were restored directly using ‘FRC (EverX Posterior, GC) + posterior tooth is a challenge for the clinicians and the choice
CFC (G-aenial, GC)’ or ‘CFC only’ and received two fatigue/ of the material that increases the fracture strength of tooth-
fracture loadings at two different angles (0°/45°) (n = 8). Data restoration complex is required.
were submitted to two-way ANOVA (α = 5 %) and Tukey
test. Failure mode was analysed using SEM. Four 3D finite Keywords Fatigue resistance . Finite element analysis .
element (FE) models were constructed and static, linear and Fracture strength . Loading angle . Short fibre-reinforced
elastic analyses were performed. Maximum principal and von composites
Mises stresses were evaluated.
Results All specimens survived the mechanical fatigue simu-
lation. No statistical difference in fracture resistance was re- Introduction
corded between FRC + CFC and CFC only, considering both
loading angles (p = 0.115). However, the 0° loading showed a Loss of tooth structure as result of caries, trauma or restorative
statistical significant higher strength than the 45° loading and endodontic procedures increases the risk of cusp fracture
of posterior teeth. In order to restore severely damaged teeth,
especially when requiring cusp replacement, indirect (or semi-
* Bart Van Meerbeek
direct) restorative techniques are employed, thereby signifi-
bart.vanmeerbeek@med.kuleuven.be cantly increasing the treatment cost [1]. Moreover, the least
invasive and most tooth tissue-preserving approach should be
1
followed at all times, this to postpone more invasive restor-
BIOMAT, Department of Oral Health Sciences, KU Leuven
(University of Leuven) & Dentistry, University Hospitals Leuven,
ative techniques, such as ‘post & core’, as long as possible in
Leuven, Belgium light of the long-term tooth survival [1–3]. Intending to pro-
2
BMGO, Biomechanics Section (BMe), Department of Mechanical
vide dentists restorative means that are more affordable for
Engineering, KU Leuven (University of Leuven), Leuven, Belgium patients, a tendency today exists to also apply direct compos-
3
Division of Tridimensional Technologies, Center for Information
ites to restore large cavities, including build-up of one or more
Technology Renato Archer (DT3D/CTI), Campinas, São Paulo, missing cusps [1]. Despite today’s composites presenting ap-
Brazil propriate physico-mechanical properties (along with aesthetic
Clin Oral Invest

potential) [4], not much laboratory data and hardly any clinical file number S57622) were stored in 0.5 % chloramine in water
data are available on the performance and longevity of cusp- at 4 °C and used within 3 months after extraction. The teeth
replacing composite restorations [5]. were selected to have an inter-cuspal width within a maximum
Furthermore, a major clinical problem remains fracture, deviation of not more than 10 % of the determined mean. The
varying from small chipping at proximal margins to large bulk measured inter-cuspal width varied between 6.3 and 7.7 mm.
fractures of posterior composite restorations [6]. This inferior The periodontal ligaments were imitated using an elastic self-
fracture resistance should be ascribed to its composition of a hardening material (Erkoskin, Erkodent, Wembley, Australia).
resin matrix highly loaded with filler [7]. As a result, a rela- After that, the teeth were embedded in acrylic resin (Clarocit,
tively high brittleness and low fracture toughness of current Struers, Ballerup, Denmark) up to 2 mm below the cementum-
conventional filler composites (CFCs) still limit their use in enamel junction to simulate the alveolar bone, and impres-
large stress-bearing restorations [8]. In addition, the polymer- sions of all tooth crowns were taken using a transparent poly-
ization shrinkage that is inherent of dental composites can vinyl siloxane impression material (Memosil, Heraeus Kulzer,
generate stress within the restored tooth and in particular at Hanau, Germany) to facilitate the reconstruction of the origi-
their mutual interface [9]. This stress has been associated with nal proximal anatomy of each tooth.
several clinical symptoms, such as cusp deflection, micro- Mesial-occlusal-distal (MOD) class-II cavities were pre-
fractures in enamel, marginal leakage and post-operative sen- pared using a custom-adapted MicroSpecimen Former (The
sitivity [10]. University of Iowa, Iowa city, IA, USA), equipped with a
In order to overcome this shortcoming, a short fibre- cylindrical diamond bur (842.314.014, Komet, Lemgo, Ger-
reinforced composite (FRC) (EverX Posterior, GC, Tokyo, many). The width of the cavity was determined as the inter-
Japan) has been introduced as a dental restorative composite cuspal distance, the occlusal preparation was 4 mm deep and
with the goal to enlarge the indication of direct composites to there were no proximal boxes. Next, the lingual cusp was
extensive posterior cavities, as well as to mimic the stress- removed up to the same depth as the cavity bottom. The buc-
absorbing properties of dentin and the dentin-enamel junction cal cusp was approximately 2 mm thick at the cervical area. In
(DEJ) [11]. The FRC is intended to be used in high stress- addition, the pulp chamber was accessed using a cylindrical
bearing areas [2], thanks to an improved load-bearing capac- bur up to a 2-mm depth, leaving a shoulder with a 1-mm
ity, a higher flexural strength and fracture toughness as com- thickness (Fig. 1). The root canals were irrigated with 1 %
pared to those of a CFC [12–14]. Furthermore, the FRC has of NaOCl and a zinc-phosphate cement (Dentsply,
also been claimed to control polymerization-shrinkage stress Addlestone, Surrey, UK) was placed in the canal orifice up
more favourably within the restoration, this based on aniso- to the level of the cavity floor.
tropic fibre orientation [6, 15].
The aim of this study was to assess the effect of using FRC
as dentin base replacement in combination with CFC as outer
enamel replacement (‘FRC + CFC’) versus ‘CFC only’ on the
fatigue resistance, fracture strength and failure mode of direct-
ly restored premolars, including a cusp build-up, and when
tested under two loading angles (0° and 45°). The stress dis-
tribution of FRC + CFC and CFC only restored premolars,
when subjected to the two angle loadings (0° and 45°), was
assessed by mathematical models in a computational simula-
tion using finite element analysis (FEA). The first null hypoth-
eses tested were that both FRC + CFC and CFC only restored
premolars have similar mechanical behaviour, and the second
one is that there is no difference in mechanical characteristics
upon loading following the 0° and 45° loading angle.

Materials and methods

Sample preparation

Thirty-two non-carious and non-restored human mandibular


premolars (gathered following informed consent approved by
the Commission for Medical Ethics of KU Leuven under the Fig. 1 The dimensions of the cavity prepared in each premolar
Clin Oral Invest

The prepared teeth were randomly divided into four groups an antagonist ceramic ball with a 6-mm diameter (Steatite,
(n = 8), following combinations of the two study factors. Di- Hoechst CeramTec, Wunsiedel, Germany) directed towards
rect composite cusp build-ups were fabricated using a short the floor of the cavity for the 0°-angle loading and towards
fibre-reinforced composite (FRC, EverX Posterior, GC) to the remaining cusp for the 45°-angle loading (Fig. 2). The
replace dentin; this base was then covered with a 2-mm layer specimens were kept humid throughout the dynamic loading
of conventional filler composite (CFC, G-aenial, GC). This in the chewing simulator.
experimental group is further being referred to as FRC + The specimens that survived the chewing simulation were
CFC. As control, only CFC is used and being referred to as mounted in a fracture-test setup loaded in compression until
CFC only. All specimens were submitted to fatigue and frac- fracture (Instron 5848 microtester, Norwood, MA, USA) and
ture testing following two loading directions (0° and 45°). this following the same loading angles as applied in the
The enamel margins were selectively etched using chewing fatigue test. As antagonist structure, a steel ball with
phosphoric acid (Scotchbond Etchant Gel 35 %, 3M a 6-mm diameter was employed. The loading was applied on
ESPE, Seefeld, Germany) for 15 s, rinsed with water for the niche foreseen at the occlusal surface using a 0.5-
15 s and gently dried with air. The transparent impressions mm min−1 cross-head speed.
were cut at the top to remove the occlusal part and were The force needed to fracture each tooth was recorded in
subsequently positioned on the corresponding tooth. The Newton (N). The mean and the corresponding 95 % confi-
one-step self-etch adhesive G-aenial Bond (GC) was ap- dence interval of the fracture loading for each group were
plied following the IFU of the manufacturer and then calculated and statistically compared using a Tukey test.
light-cured for 5 s using the light-curing unit G-light
(GC), which has a light-curing output of 1200 mW/cm2. Failure mode analysis using SEM
The proximal walls were reconstructed with three incre-
ments of CFC with a 1-mm thickness each, this consecu- After fracture, all specimens were fixed in 2.5 % glutaralde-
tively to restore the mesial, distal and lingual wall; each hyde in cacodylate buffer solution, dehydrated in ascending
increment was light-cured for 20 s (G-light, GC). concentrations of ethanol and chemically dried using
For the FRC + CFC group, a bulk increment with a 4-mm hexamethyldisilazane (HMDS). After they were mounted on
base of FRC was inserted and condensed inside the cavity, aluminium stubs and gold sputter-coated using a gold-
before being light-cured for 10 s. A 2-mm cover layer of sputtering device (Sputtering Device 07 120, Balzers Union,
CFC was put on the FRC, after which a ceramic ball with a Balzers, Liechtenstein), the fractured specimens were exam-
6-mm diameter was pressed on the last increment to create a ined with a field-emission-gun scanning electron microscope
niche for loading in the fatigue resistance and fracture strength (Feg-SEM XL30, Philips, Eindhoven, Netherlands). Fractures
test. This niche is expected to distribute the loading forces in were identified as either ‘repairable’, ‘root fracture’ or ‘cusp
all directions, independent of the height of the cusps. The CFC de-bonding’.
increment was light-cured twice for 20 s (G-light, GC), before
and after the removal of the ceramic ball.
For the CFC only group, the remaining class-I cavity was Stress distribution—FEA
restored using two 2-mm increments of CFC that were light-
cured for 20 s each (G-light, GC). A final 2-mm cover layer of A sound human premolar with the average size was selected.
CFC was applied, in which the abovementioned ceramic ball The tooth was subjected to contact scanning readings
was pressed and light-cured twice for 20 s (G-light, GC).
After 24-h water storage at 4 °C, the restorations were
finished with ultra-fine diamond burs (8882.314.014, Komet,
Lemgo, Germany) and finally polished with soft-lex discs
(3M ESPE).

Fatigue resistance and fracture strength test

Specimens of the four experimental groups were submitted to


1,200,000 cycles with a frequency of 2 Hz and 50-N loading
using a chewing simulation machine (SD Mechatronik
GmbH, Chewing Simulator, Willytec, Feldkirchen-
Westerham, Germany). Two sets of specimens were loaded
following a 0° angle (parallel to the long axis of the tooth)
or a 45° angle (oblique to the long axis of the tooth), this using Fig. 2 The loading angles of 0° in a and of 45° in b
Clin Oral Invest

(MDX-40, Roland Models, Cotia, SP, Brazil) in order to Results


register the outer enamel contour in STL-format file. The
root surface was next protected using wax and the crown All specimens survived the mechanical fatigue simulation.
immersed in 10 % hydrochloric acid solution for 10 min The fracture resistance results are shown in Table 2 for the
to completely dissolve enamel. After enamel dissolution, four experimental groups. No statistical difference in fracture
the coronal portion was scanned again to determine the resistance was recorded between the FRC + CFC and CFC
outer dentin contour. The files were exported to a model- only experimental groups, considering both loading angles
ling software (Rhinoceros 4.0, McNeel, USA), and a Bio- (p = 0.115). The 45° loading angle significantly decreased
CAD protocol was used to generate the 3D model [16]. the fracture resistance of the restored teeth, but this is irrespec-
The preparation cavity and the composite cusp build-up tive of whether the fibre-reinforced composite was used or not
restoration were derived from the standard model, gener- (p = 0.000).
ating four models, considering FRC + CFC and CFC only The failure mode analysis revealed a predominance of re-
groups upon two different loading angles (0° and 45°). pairable fractures for the 0° angle loading; for the 45° angle
The adhesive interface was not modelled separately but loading, unrepairable root fracture and cusp de-bonding oc-
represented by glued contacts between composite and curred more often (Fig. 3a–e).
tooth structure. The periodontal ligament was simulated For the FRC + CFC models, FEA disclosed a higher
using polyether properties and a cylinder support with amount of von Mises stress concentrated at the cervical
polystyrene resin properties was also modelled. These area of the buccal surface, with a stress peak of 900 MPa
models were mounted and exported to FEA software de- at the dentin-enamel junction (DEJ) for the 0° angle load-
veloped for stress analysis (Ansys Workbench 15, PA, ing model (Fig. 4a), and a stress peak of 1104 MPa at the
USA). The meshes were generated for each structure with DEJ for the 45° angle loading model (Fig. 4b). For the
manual control to ensure proper refinement at the areas of CFC only models, FEA disclosed the same pattern of
interest, focusing on homogeneity, congruency and ade- stress distribution as for the FRC + CFC models, with a
quate connectivity between the structures. Solid quadratic stress peak of 959 MPa at the DEJ for the 0° angle
tetrahedral elements with ten nodes were used. The me- loading model (Fig. 4c) and a stress peak of 1185 MPa
chanical properties used are described in Table 1; all struc- at the DEJ for the 45° angle loading model (Fig. 4d).
tures were considered isotropic, linear and homogeneous. When maximum principal stress was analysed, the 0° an-
The boundary conditions, restrictions of the model, load- gle loading models showed a high concentration of stress
ing application and stresses were also defined at this stage. at the cavo-surface angle of the niche on the occlusal area
To simulate the 0° loading, a constant force of 50 N was of the composite restoration, which absorbed the stress
applied to the total area of the niche, as a pressure parallel and did not transmit it to the tooth structure. For those
to the long axis of the tooth model (Fig. 2). To simulate models that received 45° loading, the peak of tensile stress
the 45° loading, a constant force of 50 N was applied as a was concentrated at DEJ of the lingual surface area. In the
pressure perpendicular to the facial area of the niche at the FRC + CFC model, the peak of tensile stress was
buccal cusp and directed to the buccal cusp (Fig. 2). The 298 MPa for 0° angle loading model (Fig. 5a) and
restrictions of the model were performed at both the base 485 MPa for the 45° angle loading model (Fig. 5b). In
and lateral surface of the cylinder in 6 degrees of freedom the CFC only model, the peak of tensile stress was
(X-, Y- and Z-axis). Maximum principal and von Mises 318 MPa in the model for 0° angle loading model
stresses were used for data analysis and comparison (Fig. 5c) and 539 MPa for 45° angle loading model
among the different models. (Fig. 5d).

Table 1 Substrate and material properties extracted out of literature

Substrate/Material Elastic modulus (E) (GPa) Poisson’s ratio (ϑ) References

Enamel 46.8 0.3 Wright and Yettram, [17]


Dentin 18.0 0.31 Rees et al., 1994 [18]
G-aenial Posterior 8.2a 0.24 Versluis et al., 2004 [10]
a
EverX Posterior 12.3 0.24 Versluis et al., 2004 [10]
Polyether 0.05 0.45 Farah et al., 1981 [19]
Polystyrene resin 13.5 0.31 Stafford et al., 2004 [20]

a
Data provided by the manufacturer (GC, Tokyo, Japan)
Clin Oral Invest

Table 2 Fracture resistance in Newton (N)

Loading angle ‘CFC only’ ‘FRC + CFC’


(G-aenial Posterior, GC) (EverX Posterior + G-aenial Posterior, GC)

0° 1222.0 (±251.9) Aa 1329.2 (±185.4) Aa


45° 628.3 (±163.9) Ab 765.8 (±236.4) Ab

Different capital letters and lower case letters represent statistical differences in the rows and in the columns, respectively (two-way ANOVA with 5 % as
level of significance and Tukey test)

Discussion matrix contains conventional methacrylate monomers like


Bis-GMA and TEGDMA, to which PMMA is added to form
In accordance with the results of the present study, the con- a matrix that has been referred to as a ‘semi-interpenetrating
ventional composite restoration showed a similar mechanical polymer network’ (semi-IPN net-poly(methylmethacrylate)-
resistance as that of the short fibre-reinforced composite res- inter-net-poly(bis-glycidyl-A-dimethacrylate) [21]. This
toration, by which the first null hypothesis was accepted. The semi-IPN has been claimed to provide good bonding and wet-
values of the fracture strength test were influenced by the ting properties to the tooth substrate as well as to improve the
different loading angles, with lower data being recorded for fracture toughness of the polymer matrix [21]. Previous stud-
the 45° loading, this irrespective of the composite used. There- ies showed an improvement in mechanical and
fore, the second null hypothesis was rejected. polymerization-stress properties as compared to conventional
The fibre-reinforced composite has been developed with composite [15, 22, 23]. The presence of fibres results in an
the intention to enhance the longevity of medium-to-large- anisotropic characteristic [15] that has been suggested to re-
sized composite restorations in posterior teeth [11]. Its resin lieve stress and prevent crack propagation, thereby increasing

Fig. 3 Failure mode for the 0° loading in a and the 45° loading in b; the failures were categorized as ‘repairable’ (black arrows) in c or root fracture
(black arrows) in d. Cusp de-bonding (black arrows) is shown in e
Clin Oral Invest

Fig. 4 Distribution of von Mises


stress (MPa) for the ‘FRC + CFC’
models upon 0° loading in a and
upon 45° loading in b. The ‘CFC
only’ model upon 0° loading is
shown in c and upon 45° loading
in d

the load-bearing capacity of the restoration itself [5]. The re- [25], which is thought to comply more with clinical findings
inforcing effect of the fibres is based on stress transfer from than a test involving a single episode of high occlusal stress
the polymer matrix to the fibres but also on behaviour of [26]. It is known that teeth are subjected to repetitive occlusal
individual fibres as crack stoppers [24]. loading during normal function; the chewing loading is esti-
Nevertheless, our results showed that no restored tooth has mated to reach peaks of 50–60 N and approximately 1,200,
broken during the fatigue test in the chewing simulator. This 000 chewing cycles were suggested to correspond to a time
finding suggests a good performance of both the FRC and period of 5 years [27, 28].
CFC composite restoration. This study tested the fatigue re- Since the restorations did not fail in this study upon
sistance as a dynamic laboratory assessment of restored teeth chewing, the fatigue simulation served as artificial ageing of

Fig. 5 Distribution of the


maximum principal stress (MPa)
for the ‘FRC + CFC’ models
upon 0° loading in a and upon 45°
loading in b. The ‘CFC only’
model upon 0° loading is shown
in c and upon 45° loading in d
Clin Oral Invest

the restored teeth for the subsequent fracture strength test. most vulnerable to fracture when eccentric forces are applied,
Although not intended and thus not executed in this study, while the failure point is also reached at a lower load for a
additional thermo-cycling of the restored teeth might have larger loading angle [31, 32]. These findings were supported
accelerated the fatigue process and possibly led to fatigue by FEA that revealed significantly higher von Mises stress
failures. Another experiment is needed to test this hypothesis. (1104 and 1185 MPa, respectively) at the buccal DEJ area
Measuring the fracture strength is a static test used to pre- for both the FRC + CFC and CFC only models upon 45°
dict the failure of restored teeth under compression [25]. As loading (Fig. 4b, d), this as opposed to a lower stress concen-
for the chewing fatigue, no difference in fracture strength was tration (900 and 959 MPa, respectively) at the buccal DEJ area
recorded between the FRC + CFC and CFC only restored for the FRC + CFC and CFC only models upon 0° loading
premolars. Some studies have shown that FRC failed to im- angle (Fig. 4a, c).
prove the fracture resistance of restored teeth but decreased In most cases, the bond failed before the composite frac-
the number of fractures below the cementum-enamel junction tured, once again proving that the adhesive interface remains
that should be regarded as unfavourable and thus unrepairable the weakest part of the restoration. In the case of this study, the
fractures [5, 29]. In the present study, failure was initiated at adhesive selected was a one-step self-etch adhesive G-aenial
the adhesive interface where the stress concentrated. After Bond (GC) for the same manufacture of composite. The kind
cusp de-bonding, the stress pathway followed the adhesive of adhesive used and its adhesive potential might have influ-
interface until some irregularity inside the cavity was reached, enced the study outcome. To test this hypothesis, further re-
where stress concentrated; further on, a pathway preferentially search is warranted, for instance using a ‘gold standard’ three-
in enamel or dentin was followed, by which stress was spread step etch-and-rinse adhesive.
until the restored tooth completely failed. The bond failure
remains a major concern with resin composite restoration
[25]. The number of root fractures and cusp de-bonding in- Conclusion
creased substantially when the restored teeth were loaded fol-
lowing a 45° angle (Fig. 3a, b). For the 45° loading angle The fatigue resistance and fracture strength of extensively
models, a high tensile stress peak of 485 MPa was detected restored premolars with a missing cusp were not increased
at the DEJ of the lingual area of the FRC + CFC model using the fibre-reinforced composite. The loading angle de-
(Fig. 5b). A corresponding high tensile stress peak of creased significantly the fracture resistance of the restored
539 MPa was revealed at the DEJ of the lingual area of the teeth. FEA revealed that the zones with the highest von Mises
CFC only model (Fig. 5d). Dissipation of stress towards the stress were located at the buccal DEJ area. Analysis of the
gingival wall initiated the failure at the adhesive interface. At maximum principal stress disclosed tensile stress at the DEJ
this failure origin, stress was concentrated and triggered the lingual area for the 45° loading angle models. These stress
fracture to propagate along the adhesive interface. The frac- concentrations correspond well with the failure mode ob-
ture then continued in an oblique direction, due the anisotropy served in the experiments.
of dentin, and eventually resulted in an unrepairable fracture.
This failure pattern is suggestive for a relationship between
cusp de-bonding and root fracture (Fig. 3a, b) and is supported
by the maximum principal tensile stress concentration at the Acknowledgments The CAPES ‘Science without borders’ Program
from the Brazilian Government awarded a Post-Doc scholarship to Bruno
lingual DEJ area found in the 45° loading angle FE models
de Castro Ferreira Barreto. GC Europe is gratefully acknowledged for
(Fig. 5b, d). providing the materials needed for this research.
There is no consensus in the literature regarding the angu-
lation of cyclic fatigue and static fracture strength loading Compliance with ethical standards
being most relevant for clinical chewing; the loading angles
of 0°, 30° and 45° have been applied in different studies [25, Funding This study was funded in part by the CAPES ‘Science without
27, 30]. In our study, the data significantly differed following borders’ Program from the Brazilian Government, who awarded a Post-
the loading angle, with a significantly higher fracture resis- Doc scholarship to Bruno de Castro Ferreira Barreto.
tance for the 0° loading. The latter is understandable, consid-
ering that the 0° loading-induced stress is distributed along the Conflict of interest The authors declare that they have no competing
interests.
long axis of the tooth and so absorbed by the root dentin,
periodontal ligament and alveolar bone. The 45° loading angle
however caused the teeth to bend with stress being concen- Ethical approval This article does not contain any studies with human
participants or animals performed by any of the authors. The human
trated more at the cervical area. Tooth structure is more resis-
premolars employed in the study were gathered with informed consent
tant to axial compression than bending; this thus explains the as approved by the Commission for Medical Ethics of KU Leuven under
higher fracture resistance for the 0° loading angle. Teeth are the file number S57622.
Clin Oral Invest

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