ECHO 4000-5000-6000

QUICK REFERENCE REPAIRING GUIDE

MIG-MAG SEMI-AUTOMATIC EQUIPMENT

WITH ELECTRONIC ADJUSTMENT

CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.

C.so E. Filiberto, 27 - 23900 LECCO - ITALY
Tel. +39 0341 22322 - Fax +39 0341 422646
E-mail: cea@ceaweld.com - www.ceaweld.com
Cas. Post. (P.O. BOX) 205 1
Release 1.0
MAIN ELECTRICAL
DIAGRAM

2
CIRCUITS ANALYSIS

MAIN CIRCUITS

1 Power circuit
2 Auxiliary circuit

3
 1
POWER CIRCUIT
ANALYSIS

A) Main switch
B) Main transformer
C) Rectifier
D) Inductor

4
 A) MAIN SWITCH (IL)

Check the input ( R-S-T) and

the output (U-V-W) voltage.
The output voltage must be the
same at that the input one.

5
 B) MAIN TRANSFORMER (TP)

Secondary star
connected.
Output unload voltage:
(U2 x 0,742 = V ac)

Syncromism output voltage R1-R2-R3: 22 V ac

Ib: start of the winding

BA - Auxiliary output
voltage: 48 V ac
6
 C) RECTIFIER (RT)

• SCR disk

• Between G and K: 10÷35 ohm

• Replace the complete rectifier if

there’re some SCR damaged
P.S.: never replaced the main “SE”
PCB if the SCR’s haven’t been
checked, because if they are
damaged the PCB will be ruined.
7
 D) INDUCTOR (L)

No electrical measurement

ECHO 4000:
ECHO 5000

ECHO 6000

8
 2
AUXILIARY CIRCUIT
ANALYSIS

A) Power and control circuits

synchronism analysis
B) Main “SE” PCB
C) “Fan cooling on demand” PCB
D) 14 poles connector
E) SCR piloting

9
 A) POWER AND CONTROL
CIRCUITS SYNCHRONISM
ANAYSIS

E = end winding - red tube

S = start winding - yellow tube 10
B) MAIN PCB (SE) code 376731

11
 B) MAIN PCB (SE)

Open circuit voltage adjustment

• ECHO 4000 = 16.5 ÷ 44 V dc ±0.1 V

• ECHO 5000 = 17.5 ÷ 51 V dc ±0.1 V
• ECHO 6000 = 17.5 ÷ 58 V dc ±0.1 V

12
 B) MAIN PCB (SE)

X1 connector
•1-4 to R1 auxiliary winding
•2-5 to R2 auxiliary winding
•3-6 to R2 auxiliary winding

X2 connector
•1-2 to SCR 1 (10÷35 ohm)
•3-4 to SCR 5 (10÷35 ohm)
•5-6 to SCR 3 (10÷35 ohm)
•7-8 to SCR 6 (10÷35 ohm)
• 9 - 10 to SCR 2 (10÷35 ohm)
• 11 - 12 to SCR 4 (10÷35 ohm)
P.S.: even number are connected to
SCR’s gate
13
 B) MAIN PCB (SE)

X3 connector
• 1 to “SF” PCB
• 2 to pole C of 14 poles CCI connector
(48V)
• 3 to pole 6 of J1 of S-REL PCB
• 4 to pole G of 14 poles CCI connector
• 5 to pole E of 14 poles CCI connector
• 6 to pole F of 14 poles CCI connector

14
C) Fan on demand PCB (S-REL)

15
 C) Fan on demand PCB (S-REL)

6) 48 Vac from wire feeder PCB (PT on)

5) 48 Vac “in” (from SF PCB pin 3)
4) 0 Vac ( from SF PCB pin 4)
3) 48Vac “out” (cames from NC REL3 contact)
2) to the switch pressure
1) to the switch pressure

Fan

Pump

16
 D) 14 poles connector (CCI)

A-B = 48 V AC
A-C = CONTACT
D = GROUND
E-F-G = POTENTIOMETER
H-J = positive/negative poles from shunt
I = NEGATIVE POLE

17
 E) SCR PILOTING

21 >

1) Vce Q12: 10 Volt 1 ms

2) catodo DZ8: 5 Volt 1 ms

Measurement on collector (positive

probe) Q12, 13, 14, 15, 16, 17

Measurement on (negative probe)

DZ8, 9, 10, 11, 12, 13 or C29
18
 E) SCR PILOTING

1>

1) Vce Q12: 10 Volt 20 us

Single impulse wave form

19
 E) SCR PILOTING

1>

2>

1) Vce Q12: 10 Volt 5 ms

2) catodo DZ8: 5 Volt 5 ms

At low angle conduction you

must see two series of the
trigger signal which represent
the SCR conduction with the
other two of the opposite side.
20