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Table of Content
1 Introduction
Editor
6 Sea Trials
Abhishek Bhanawat / Raunek Kantharia o
Graphic Design 7 Handing Over and First Voyage
Swapna Lekshmanan
Marine Insight© About Marine Insight
“A Practical Guide To Yard Delivery Of New Ship” Since 2010, Marine Insight has been educating and guiding
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Publication date: Jan ’2017
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Introduction
CHAPTER 1
Introduction
Birth of a Ship
Designing of ship is a separate area with its own time Ship construction: Photo by Martin Simon
requirement (it varies depending on the latest technological 4. Erection: In this phase, various blocks are brought and
features or methods required for the ship). assembled together. All the important machinery
systems (engines, deck winches, steering gear, propeller
2. Block Formation: This phase comprises of construction of etc.) are also erected. The important ship particulars
various blocks using steel plates and beams. In this stage, (LOA. Depth, draft, level of keel etc.) are then
all the piping systems are also fabricated. The fabrication measured.
goes through 500 to 600 inspections before moving to next
phase. 5. Commissioning: This is the most exhaustive phase of all,
which includes hull painting, class surveys, inspections,
3. Block and Machinery Fixing: Keel is laid in the dock and supply of provision, bridge equipment installation, sea
blocks are joined together as per the yard crane trails etc.
7. l Marine Insight Yard Delivery Procedure l 8.
Factors that help in selecting a Shipyard:
• Physical characteristics
• Technical capabilities and experience
•
•
Order book and employment
Location “By carefully selecting the shipyard,
• Ability to assist financing structuring the contract to avoid conflicts,
• Reputation and references
instituting a rigorous progress monitoring
Even after shortlisting a shipyard, the owner must look into the system, and developing strict procedures to
following matters to ensure that the choice made is right in assure timely approvals and documentation, the
terms of reputation of the shipyard and timely delivery of the shipowner will greatly improve his chances of
ship:
being able to settle changes and disputes with
• Quality information the shipyard in an equitable manner.”
• Yard standard details
• Current order book
• Financial statement and bank reference
• Management plan
• Technical plan
• Major events schedule
CHAPTER 2
Plans, Drawings and Specifications
If the shipowner claims on the manufacturer's warranty and A well thought contract would ensure that the damages are
the products are replaced, he/she may still receive a new agreed to ahead of time on a sliding scale with respect to the
warranty on the replaced products. degree of deviation from the specifications.
• Check if the shipbuilders included to limit their liability Since the cost of repairs is often quite high at remote locations,
with respect to equipment manufactured by others, these provisions are not always satisfactory to the purchaser.
unless the failure of that equipment was caused by
improper installation by the builder
• In the case of a builder having to actually enforce a Most shipbuilding contracts also contain a clause excluding
warranty for the benefit of a purchaser, the contract liability for indirect damages and consequential losses. From
should state who will pay the total expenses of such the perspective of the shipbuilder (and his insurers), this is a
activities very important provision.
The clarification for the payment or cost of an extra item, • If the shipyard has provided any additional item during the
service or any alteration done while the ship is in shipyard, is construction of vessel, contract should be clear enough to
an important point which should be clearly written in the understand if this extra item will be priced additionally out
contract. of the pocket of the purchaser or it will be treated as under
fixed price of the contract
• The buyer shall bear and pay all taxes and duties imposed
outside the country of the builder in connection with the
execution and/or performance of the contract, except for
taxes and duties imposed upon those items to be procured
by the builder for the construction of the vessel
acceptance shall include notice of adjustments, if any delivery of the vessel, including the question of the buyer's right
to offset any claim it may have, the buyer may be paying the
• A refund guarantee by the builder for the installment entire amount demanded by the builder, who is required to
paid by the buyer in case of cancellation of contract by provide a bank guarantee or other security satisfactory to the
the builder buyer for the disputed amount. The builder cannot in such
case refuse to deliver the vessel.”
CHAPTER 3
Selection of Flag State
Selection of Classification
Society
• Ensure that all the employees i.e. officers & crew signs the
Article of Agreement (AOA) and official log book as it is a
flag state requirement
• Acceptance of the terms and conditions of employment The general practice for the ship management or shipowner is
by the taking-over crew to send the takeover crew 30 to 60 days before the formal
delivery of the ship.
• Crew list (needed for sailing) is prepared and copy of it is
kept in office The time to send the crew will vary depending upon the
experience of the ship staff, the type of ship and different
certification requirements for that type of ship. Hence, the
selection procedure will start well ahead of this.
How?
The company must apply and get a valid visa for the takeover
crew as they will be working and residing in the particular
country for minimum of 30 days.
• Chief officer
• Fitter
The company or the owner has to arrange for the Once the sea-trials are scheduled with the takeover team of
accommodation of the complete takeover crew in the nearest seafarers, the crew may shift to vessel accommodation
hotel or in any similar residential facility. depending upon the results of the sea trials.
Ship Accommodation
53. l Marine Insight Yard Delivery Procedure l 54.
Arrangement for survey: the shipyard but it is advisable that the owner/ purchaser also
surveys the construction process using a third party.
As stated earlier, the ship under commissioning stage
undergoes several surveys, which are not only performed by This will help the owner/manager to manage the risks
associated with construction of the new ship as the
construction process will be completely monitored by the
surveyor hired by them.
CHAPTER 4
Responsibility of Crew before
Joining Yard
Responsibility of Crew in
Shipyard
• Obtain yard delivery and taking over check-list from Company Briefing
company’s office. Discuss various aspects and • The crew must understand and prepare for the
procedures provided in them with safety/technical communication (verbal & non-verbal) and cultural
superintendents, if required dimensions/diversity for the country where the shipyard is
located
60. l Marine Insight Yard Delivery Procedure l 61.
• Ask for project, progress, follow-up and reporting, punch
list etc.
• The crew should understand how company is managing
the design approval and equipment acceptance at
various site inspections
• The deck officer and engineer who are made in-charge • Understand which machinery and systems are tested under
of their respective department (Master or Chief officer factory acceptance and shipyard acceptance tests
and 2nd Engineer or Chief Engineer), and those who are
part of takeover team must go to the office for briefing as • Understand the sea acceptance of various ship machinery
per company SMS and system that the ship crew will be performing in the sea
trials with yard crew
• Apart from general briefing, he/she should understand
all the important design aspects of engine room and deck
machinery/ systems being installed on the newly
constructed vessel
The ship crew then meets the owner’s representative, who • Ensure everyone has the necessary personal protective
can be: equipment
• Company superintendent
• Before going to the ship building site, visit the yard office • Discuss with the shipyard representative how the yard
and meet the shipyard representative and team heads team is carrying out hazard identification, assessment and
responsible for construction of the ship control in the yard
The most effective way (generally followed in shipyards) for • Ship repair manager representing yard
the takeover team is to have a daily Safety and Progressive
meeting to get the updates on yard construction operation. • Yard and company subcontractors (if any)
• Discuss the recorded or witnessed dock test performed • Develop updated guidelines on commissioning procedures
by the yard crew on any machinery or system
• Identify other potential cost effective alternatives to
inspections and tests
• Check master clock, GPS and Doppler log inputs to Bridge Window Wipers: Photo Credit- Abin Babu
various GMDSS equipment, Radar and ARPA , ECDIS,
echo sounder, AIS , ODME panel, SSAS and other • Important posters such as maximum anchoring depth
equipment chart, radar blind zones, height of eye table, relative
humidity chart, compass deviation curve, steering gear
• Anemometers, wet and dry thermometers, sextant, diagram, ship particulars, mooring diagram, muster lists,
chronometers, azimuth circles and other equipment for emergency signals, emergency contact information ,
navigation to be checked and provided by the yard manoeuvring characteristics etc. must be available
• Shipboard oil pollution emergency plan(SOPEP) or • Inert Gas Manual – for tankers and combination carriers
shipboard marine pollution emergency plan(SMPEP) is
provided and approved, endorsed by Class • Crude Oil washing (COW) Manual – for tankers and
combination carriers
• Ensure high voltage cables are tested by supplying a DC • Check if all the cables with terminations and splices have
voltage 4 times the rated voltage for 15 minutes been subjected to a voltage test after installation
Testing Voltage
• Operational checks of general alarms are also to be The modern ship is filled with hundreds of automations and
performed control systems, whose installation should be checked by the
takeover team to ensure the shipyard has provided systems as
Fire detection system: promised.
Controls in ECR
Ship alarm system: A test procedure should address Check the functioning of elevator including brakes and wires.
operational checks of contactors, bells and lights before
Dock Trials/Sea Trials. Pipes testing:
Prior to sea trials, demonstrate proper system installation and Prior to sea trials, the tanks and bulkheads shall be tested by
operations, including all controls and safety devices. hydraulics, hydrostatics or with air to ensure structural and/ or
watertight integrity. Bottom plugs to be checked for securing
The fire damper and flaps testing should be performed with and tightness and while filling up tanks, hull to be inspected
other ventilation test procedures. externally for any leaks or air bubbles formation.
Funnel Flaps
Ballast Tank With Gas Detection Sensor
116. l Marine Insight Yard Delivery Procedure l 117.
Accommodation Checks: • Marking for sleeping room and other spaces, indicating
maximum number of seamen to accommodate shall be
• Accommodation to be provided with rated air provided
conditioning and heating system. Yard must demonstrate
proper system installation and operations, including all • Beds shall have at least one side clear access
controls and safety devices for accommodation AC
• Furnishing and fittings in sleeping rooms to be provided
• Paint shall be white or light color enamel or suitable (wardrobe , table, chair etc.)
material. Natural lighting to be provided in the cabins
Recreational Rooms
• There shouldn’t be direct opening between • Ensure additional lights are provided in the crew rooms
accommodation and deck/engine stores (200 lumens at sleeping room and 400 lumens in hospital)
120. l Marine Insight Yard Delivery Procedure l 121.
• All steam pipes, hot and cold water pipes inside • No manholes or other openings of oil tanks shall be in
accommodation to be lagged accommodation
• Galley to be provided with a separate entry, apart from • Fire flaps, alarms, indications, location of portable
the entries from both mess rooms extinguishers to be checked
• Laundry facilities
• Water closets
• Dry provision room
• Cold room
• Hospital room
• Medical cabinet
• Protection against mosquitoes/ insects
Ship’s Galley
• All the fixed fire fighting system for accommodation to • No crew accommodation shall be shared with passengers
be checked for alarm and operation
• Check if the doors, bulk-heads and arrangements for the
• Washroom accessories (toilet mirror, cabinet, curtain, accommodation are as per noise reduction requirements
wash basin etc.) must be provided
122. l Marine Insight Yard Delivery Procedure l 123.
Other checks: • Check software for PMS on board for deck machinery and
system
• Check if the store room, paint room, chemical store and
provision room are as per the blueprints • Load PMS Software on dedicated computer & verify
operational ability
• Check the yard test reports and trials of the hull, watertight
compartments and tanks
CHAPTER 5
Importance of Surveys
Certifications
Survey in Yard
Ship Design
127. l Marine Insight Yard Delivery Procedure l 128.
3. In-Service Stage:
2. Under Construction Stage:
Survey should be carried out to ensure changes to the
Survey to ensure that the original design assumptions are met component do not compromise the classification requirements
and that the relevant manufacturing standards are complied. (Changes result from modification, repair, and degradation.
Modification and repair should be in-line with requirements of
rules and survey standards as prescribed by the classification
society).
Construction in Yard
In Service Dry Dock Survey
129. l Marine Insight Yard Delivery Procedure l 130.
The main idea behind getting a survey complied vessel is: • Comply with regulations for in-service inspection and
periodic survey during its operation
• To obtain class notation with respect to standards of the
vessel in order to determine premium for hull and • Support international organizations – IMO, ISO, IACS
machinery insurance
The shipowner must ensure and make arrangements that the
• Promote safety of life, property, and environment surveyor of the classification society is informed of sea trails as
class surveyor presence during that time is very important.
• Develop technical standards (rules) for design and
construction of ships
• Intermediate Survey The owner, ship managers, and captain are responsible to
ensure the ship has all the certificates, which are renewed well
• Class renewal/special survey (held every 5 years) ahead of time.
Hull Fouling
135. l Marine Insight Yard Delivery Procedure l 136.
• Ship sanitation control certificate • Cargo ship safety construction and equipment certificates
and Form E
• Passenger ship safety certificate (for passenger or ROPAX
vessels etc.)
• Fire safety and control plan • Ship specific man-overboard recovery plan
• Emergency towing procedure manual for the ship • Plan for SAR co-operation for passenger ships
• MSDS plan
• Garbage management plan and booklet • Oil spill equipment checked for quantity, condition, and
instructions to all crew regarding its use
• Safe Manning Certificate – Check Minimum Manning *It is advisable to get all the ship staff onboard before the sea
against on-signers trials to ensure maximum hands on deck are available and the
ship staff, which will be taking care of the ship for next 5-9
• Check validity of certificates and endorsements of officers months, has a fair idea about the ship.
and crew as per STCW’95
CHAPTER 6
Importance of Sea Trials
• Dock trials (including machinery trials, conducted while • To exhibit the maximum power and speed produced by
the ship is still tied to the pier) the ship’s machinery is as per the plan
• Builder’s trials (done at sea by the contractors, who built • To exhibit the maneuverability of the ship and its control
the ship) system to ensure safety of the ship for turning, slow
moving, stopping and course keeping
• Acceptance trials (conducted at sea and ashore by class
surveyor) - Discrepancies noted during trials must be • To check the fuel consumption of the ship is as per the
corrected prior to delivery builder’s agreement
The intent behind sea trial is to test the machinery that can List of trials, which are normally performed during sea trails
only be operated once the ship is waterborne or those systems (for ship types already built by shipyard earlier):
whose trails were not performed in shipyard.
• Endurance trials of propulsion plant
156. l Marine Insight Yard Delivery Procedure l 157.
• Astern trial of propulsion plant • Centralized Propulsion Control System
• Navigation equipment
Bow Thruster
158. l Marine Insight Yard Delivery Procedure l 159.
List of trials that can be additionally requested to the builder • Z Maneuver
by the owner:
• Initial Turning
• Reverse Spiral
• Pullout
• Low Speed Controllability
• Direct Spiral
• Emergency Propulsion Systems
• Standardization Trials
• Diesel Electric Propulsion System Trials (if installed)
• Economy Trials
The takeover crew should do the following preparations: Temperature measurement: For temperature measurements,
apart from the temperature measuring tools installed in the
Preparation of tools: machinery/ system, the yard may use these instruments:
Competent authority must calibrate all the tools, which will • Resistance thermometers
be used by the yard for sea trials, and the owner from the
yard can ask a copy of the calibration report. • Infrared temperature sensor
Exhaust/ flue gas analysis tools: To ensure that the exhaust • Automatic flue gas analyzer
gas produced by the main and auxiliary engine and the boiler
are as per MARPOL air pollution norms. Flow measurement: Fluid flow is an important parameter,
which is measured in the sea trials.
• Deflecting-Vane Anemometer • Sensors, including remote and local, which will be used in
the sea trials are calibrated
• Wind direction indicator
• The operating condition of the plant must be pre-decided
• Ultrasonic Wind Sensors - for both wind speed and by the yard and the owner with other factors such as draft,
direction speed, power etc.
Time measurement: Whenever machinery is tested under • Ship's ballasting and de-ballasting instructions should be
sea trails, it will be done for duration of time which will be prepared and distributed to the trial crew supervisors
recorded.
• Signal system should be designed and installed
• Ship's Clocks - Ensure all clocks are synchronized
168. l Marine Insight Yard Delivery Procedure l 169.
• Since the result of the test may not be 100% accurate, heat content determination when fuel rates are to be
correction factors should be obtained and the calculated
concurrence of owner’s technical representatives has to
be established • Trial agenda, procedures, and schedules should be
prepared and furnished to the owners for comments
• Data forms - paper or digital (to record sea trial data),
should be prepared and the graphical interface checked • Before undocking, all underwater jobs must be completed
against the ship as built, preferably same data forms and checked by CE
which are used for dock trials to allow for proper data
quality assurance • All the bridge equipment are tested at least one more time
for their operation
• Trial operating and yard crew should be trained (unless
previously trained or experienced)
Main Propulsion Plant Inspection during Sea Trials Check Exhaust Trunks for Leakage
174. l Marine Insight Yard Delivery Procedure l 175.
• Bow thrusters to be tested for operational performance at • Fresh water generator capacity test can be carried out
sea
• Perform the operational tests on the steering gear
• 100% redundancy test to be carried out in the sea trials
for steering gear system
• Check the general and other alarm systems while the • Perform the local maneuvering test and emergency
ship propulsion plant is operational steering gear test
176. l Marine Insight Yard Delivery Procedure l 177.
• System operational tests can be performed on Cathodic • For auxiliary engines, the diesel oil test is done in the yard.
protection system Parallel operation of generators, power management
systems, and HFO units will be operationally tested during
• System operational tests for windlass and winch to be sea trials
performed
• Check the flanges, gaskets, and other connections for
• Check all important alarms and trips for main, auxiliary leakages
engine, boiler and other important machinery which
were not done in the yard • Check all the contactors and electrical connections
• Check tank level indicator readings by manually • Complete operational tests are to be carried out to the
sounding all tanks using sounding tape surveyor’s satisfaction on sea trials
180. l Marine Insight Yard Delivery Procedure l 181.
Once the sea trials are officially finished, the yard delivery • Fuel properties should be determined by post trial analysis
crew must do the following post sea trial inspection: of a thorough mix of fuel samples taken at a minimum of
four equally spaced intervals during the run
• Cross check all the recorded parameters for abnormal
readings • Perform lube oil sump inspection of various machinery
• After sea trials, the gear teeth of main engine reduction • Calibration of gauges and sensors if the sea trial data has
gear to be inspected deviation from the expected readings
CHAPTER 7
Handing Over
The seafarers of the new ship have to make sure the handed
over ship is ready for international voyage and have all the
setup required by international regulatory authorities. The
seafarer team must do the following preparation before the
first voyage:
Naming Ceremony • Master / Chief officer must check the content of medicine
The shipyard and builder will go under a delivery locker and ensure all the medicines are labeled and the
documentation normally known as – “The Protocol of locker has complete details with inventory pasted
Delivery and Acceptance”.
185. l Marine Insight Yard Delivery Procedure l 186.
• Order any shortfall or missing medicines • Prepare passage plan from present sailing berth to arrival
at next berth
• A separate list of narcotics is made
• Ensure all the required spares and tools are onboard. The
spare rooms have been arranged and inventory recorded
• Master and chief officer must prepare the emergency • All the additional guidelines of the company are pasted in
muster list and assign duties to the ship’s crew bridge, engine room and accommodation
191. l Marine Insight Yard Delivery Procedure l 192.
• Ensure all the machinery/systems are stenciled for their • Ensure the crew has been instructed about the Garbage
names and numbers Management Plan and record keeping and filling of
garbage disposal has been arranged with placards displayed
near all garbage points and stations
• Ensure all the tanks are stenciled for their names and
capacity (as mentioned in the ship’s data or sounding
record books)
Post the naming ceremony, within few hours, the ship is ready
to sail her first voyage. The onboard seafarers have a crucial
job to ensure all the systems; machinery, controls, alarms etc.
Naming Ceremony
are functioning properly by thoroughly inspecting them during
her first few days of voyage.
195. l Marine Insight Yard Delivery Procedure l 196.
Once the ship is ready to sail out, these pre-departure checks • Send requisition for charts directly to office or agents (if
are to be performed: urgent) or supplier of electronic chart system
• Master must ensure that company has supplied enough • Ensure cargo-loading plan for loading of the cargo in the
cash for emergency purchases first port has been received or requested
• Carry out search for drugs, contraband and stowaways, • Master to ensure pilot card is ready and pilot arrival time
and record the outcome in the checklist has been communicated with the chief engineer
• Ensure MET department has supplied the current • Pre-departure checklist for engine room and deck has
weather condition, and request them to supply shortfalls, been followed, filled and signed by the duty officers and
if any department in-charge
• Ensure sailing / voyage instructions from Owners / • Ballast water plan is followed and records are logged-in
Charterers / Managers have been received
• The Steering gear must be tested before main operation
• Post the condition of Sea State & Cloud Charts in bridge
area • Main engine has been tested for the ahead and astern
operations
• Ensure all charts and publications for the voyage are on
board and are corrected • All preparations are done for pilot station
Guarantee Claims:
The deck and engine department is provided with the Guarantee Certificate (GC) form. As the shipyard provides a
guarantee period of 12 to 24 months (depending upon the contract), any problem in the machinery, system, structure
must be raised under the GC by the concerned department and sent to the shipyard by the owner/ ship management
company.
The shipyard will either call the ship back to the yard (in case of a major repair or fault) or will send the technical staff/ parts
etc. to the next port of call for corrective action and to close the objection.
In order to demonstrate smooth operation of a new ship, it is important to test all its systems under realistic conditions.
The sea trial procedures are specifically designed to measure the ship's total performance, along with the condition of its
equipment.
The list of tests for sea trials mentioned in this guide is not exhaustive, as a plan comprising of a variety of different tests and
experiments is prepared considering the type and purpose of the vessel. The sea trial report acquired from these tests is
prepared and submitted to relevant bodies for approval before the ship is considered safe to sail at high seas.
The main goal of sea trials is to facilitate development of efficient and safe ships, which are in accordance with the regulatory
requirements, while meeting the expectation of the owner in a cost-effective and reliable manner.
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