Corporate Technical- Vadodara

Process Datasheets

DOCUMENT NAME : Steam Trap PREPARED BY : Akram Vhora

DOCUMENT NO.: REVIEWED BY : Dhruv Bajpai
DATE : 24/01/2022 APPROVED BY : Harindra Kaushik
REV: 0
SR.NO. PARTICULARS UOM DNL SPECIFICATION
TRAP-01 TRAP-02 TRAP-03 TRAP-04 TRAP-06 TRAP-08 TRAP-10 TRAP-12 TRAP-14
A GENERAL
1 Type Float type Float type Float type Float type Float type Float type Float type Float type Float type
2 Tag no.
3 Qty 1 1 1 2 2 2 2 2 1
4 Mode of Operation Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous Continuous
5 P&ID No
6 Location steam outlet line of ST-1802 steam outlet line of ST-1805 steam outlet line of ST-1807 jacket outlet line of P-1802 jacket outlet line of P-1803 jacket outlet line of P-1804 jacket outlet line of P-1806 jacket outlet line of P-1810 jacket outlet line of ATFD
7 Line Size mm 25 15 15 15 15 15 15 15 25

B OPERATING CONDITIONS
1 Fluid Steam Steam Steam Steam Steam Steam Steam Steam Steam
2 Steam Flowrate Kg/ hr 68 25 25 25 25 25 25 25 139
3 Operating temperature °C 139 139 139 139 139 139 139 139 168
4 Operating pressure Kg/cm2(g) 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 7.5
5 Condensate outlet Kg/ hr 68 25 25 25 25 25 25 25 139
6 Installation (horizontal/vertical) horizontal horizontal horizontal horizontal horizontal horizontal horizontal horizontal horizontal
C DESIGN DATA
1 Design code - ASME PTC 39 ASME PTC 39 ASME PTC 39 ASME PTC 39 ASME PTC 39 ASME PTC 39 ASME PTC 39 ASME PTC 39 ASME PTC 39
2 Type of trap selected - # # # # # # # # #
3 Max. Designed flow rate Kg/ hr # # # # # # # # #
4 load safey factor - # # # # # # # # #
5 Test pressure (hydraulic) Kg/cm2(g) # # # # # # # # #
6 Design Temprature °C # # # # # # # # #
7 Connection type - ASA Flnage End ASA Flnage End ASA Flnage End ASA Flnage End ASA Flnage End ASA Flnage End ASA Flnage End ASA Flnage End ASA Flnage End
8 Valve Type - # # # # # # # # #
9 IBR Rating - # # # # # # # # #
G MATERIAL OF CONSTRUCTION
1 Body - CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105
2 Cover Gasket - Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application
3 Cover Bolts & nuts - ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H ASTM -A-193 Gr B7 & ASTM -A-194 Gr 2H
4 Cover - CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105 CS-ASTM A-105
5 Valve Sheet - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
6 Valve Sheet Gasket - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
7 Pivot frame Assembly set Screw - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
8 Ball float & lever - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
9 Air vent - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
10 Air vent seal Gasket - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
11 Steam lock Release (SLR) unit - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
12 SLR unit Gasket - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
13 SLR seat - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
14 SLR seat Gasket - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
15 Support frame - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
16 Pivot fram - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
17 Isolation valve - CS CS CS CS CS CS CS CS CS
18 Bypass Valve - CS CS CS CS CS CS CS CS CS
19 NRV - SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420 SS AISI 420
20 View Glass - Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application Suitable for Steam Application
J ACCESSORIES
1 Steam Trap to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor
2 Isolation valve to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor
3 View Glass to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor
4 Baypss valve to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor
5 assmebly internal piping to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor
6 Gaskets to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor
7 Nut bolts to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor to be provided by the vendor
General Notes:-
Vendor to Send All the drawings for Approval before starting fabrication
Manufacturers Test certificate is required for Materials.
Stages of Inspection Will be decided By M/s Deepak Nitrite Limited & Vendor Mutually.
After Hydrotesting of Equipment at Vendors Site, it must be dried throughly.
Stages of Inspection Will be decided By M/s Deepak Nitrite Limited & Vendor Mutually.