R1116010 Toss 08 001 - Rev0b

TOSS
Specification for Preparation of EFDs
Thai Oil
Standard Specification
R1116010-TOSS- 08-001
Amendment Record
Issue/revision Date Remarks Signature
0 01/06/16 First issue CFPA/ADSC (Narongsak)
0A 31/05/17 Update ADVP- Narongsak
0B 12/01/18 Update CFEM-Sompop
Note: This CFP Project Specific Standard/Specification has been developed from original
Corporate Standard TOSS-08-001 Revision 6, Dated 17/06/15
This document is confidential. Neither the whole nor any part of this document may be disclosed to any third party without the
prior written consent of Thai Oil Public Company Limited.
The copyright of this document is vested in Thai Oil Public Company Limited.
All rights reserved. Neither the whole nor any part of this document may be reproduced, stored in any retrieval system or
transmitted in any form or by any means without the prior written consent of the copyright owner.
Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

Page No: 1 of 34. Originator : CFDO-Wut Approved by: CFDO-Somsak
TOSS
CONTENTS
1. INTRODUCTION 4
1.1 DEFINITION 4
1.2 SCOPE 4
1.3 LIST OF STANDARDS AND CODES 4
1.3.1 THAI OIL STANDARD SPECIFICATION 4
1.3.2 THAI OIL STANDARD DRAWING 4
1.3.3 DEPS 5
1.3.4 INTERNATIONAL STANDARDS 5
1.4 AMENDMENTS TO DEPS 5
1.4.1 DEP 01.00.02.11-GEN PREPARATION OF PROCESS FLOW SCHEMES AND PROCESS
ENGINEERING FLOW SCHEMES 5
1.4.2 DEP 31.10.03.10-GEN SYMBOLS AND IDENTIFICATION SYSTEM - MECHANICAL 5
2. TYPES OF EFD'S 6
2.1 PROCESS UNIT EFD'S (PEFS) 6

2.2 OFFSITE EFD'S 6
2.3 UTILITY EFD'S (UEFS) 6
2.4 DISTRIBUTION EFD'S (UEFS) 6
2.5 INTERCONNECTING EFD'S 7
2.6 PACKAGED UNIT EFD'S 7
2.7 COVER SHEETS 7
2.7.1 THE EFD STANDARD SYMBOLS SHEET 8
2.7.2 THE EFD “TYPICAL ARRANGEMENTS” SHEET. 8
3. GENERAL REQUIREMENTS 9
3.1 REVISIONS 9
3.2 LINE IDENTIFICATION 9
3.3 NOTES 9
3.4 DRAUGHTING TECHNIQUES 9
4. NUMBERING SYSTEMS 10
4.1 EFD NUMBERING 10

4.2 EQUIPMENT NUMBERING 10
4.3 LINE NUMBERING 10
4.3.1 LINES FOR NEW UNITS 10
4.3.2 LINES FOR EXISTING UNITS 11
4.4 INSTRUMENT NUMBERING 11
5. STANDARD PRESENTATION 12

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5.1 TITLE BOX AND GENERAL UTILITY AND EQUIPMENT INFORMATION 12

5.2 EQUIPMENT ARRANGEMENT 12
5.3 EQUIPMENT DETAILS 14
5.4 EQUIPMENT DATA 14
5.5 TERMINATION OF LINES (ALSO REFER TO APPENDIX A) 15
5.6 DEFINITION OF BATTERY LIMITS AND UNIT LIMITS ON EFD'S 15
5.7 ENGINEERING FLOW DIAGRAM SYMBOLS 16
5.8 PRESENTATION DETAILS 17
5.8.1 NOMENCLATURE 17
5.8.2 MAIN PROCESS LINES 17
5.8.3 CROSSINGS AND CONNECTIONS 17
5.8.4 RELIEF VALVE HOOK-UPS 18
5.8.5 TYPICAL CONTROL VALVES SET (WITH REDUCERS) 18
5.8.6 FLANGES 19
5.8.7 SPECIFICATION CHANGES 19
5.8.8 SPECTACLE BLINDS 20
5.8.9 BLEED VALVES 20
5.8.10 PIPING VENTS AND DRAINS 20
5.8.11 EQUIPMENT VENTS AND DRAINS 20
5.8.12 UTILITY BOXES 21
5.8.13 PIPE SPEC BREAKS ON PUMPS 21
6. PIPING DATA SHEETS 22
6.1 NEW PIPING DATA SHEETS 22

6.2 VENDOR INFORMATION 22
6.3 REVISED EXISTING PIPING DATA SHEETS 22
6.4 OPERATING AND DESIGN DATA 22
6.5 STEAM TRACED LINES 22
6.6 CATEGORY 'D'/'M' FLUIDS/SEVERE CYCLIC CONDITIONS 22
6.7 PIPING CLASS & SIZES 23
7. REVAMP EFDS 24
7.1 GENERAL 24
7.2 TIE-INS 24
7.3 REDUNDANT PIPING AND EQUIPMENT 24
8. APPENDICES 25

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1. INTRODUCTION
1.1 Definition
To suit development of process and utility installations in the Oil and Chemical industry, schematical
representations of the installation are produced in varying levels of detail.
The first document created to develop the Process is the PFS or Process Flow Scheme, in which
normally only the Main Process lines, Equipment, Process Quantities and Conditions are shown,
excluding servicing streams or Utilities as Steam, Water, Flushing Oil Drainage etc.
The most detailed scheme to be developed consecutively is the EFD or EFS, (Engineering Flow
Diagram or Engineering Flow Scheme) representing all engineering information relevant to detail the
installation, only dimensions functional for the process are specified, Levels for static head etc.
The subject of this procedure is limited to the EFD and does not cover PFS.
The term EFD is the general term for Engineering Flow Diagrams and will be used in general
throughout this procedure.
To distinguish between the Process and Utility installations, separate schemes are developed, that are
also referred to as PEFS (Process Engineering Flow Schemes) and UEFS (Utility Engineering Flow
Schemes). However, use of these abbreviations is not mandatory, since the distinction can not always
be made. (See Para.: 2.5, Interconnecting EFDs)
EFD’s and Piping Data Sheets are to be considered as complementary documents and modifications
on either document shall be reflected in the other.
EFDs serve; both THAIOIL and the CONTRACTOR as a source of engineering information. These
diagrams are used as the basis for engineering, design drafting, estimating, construction and operation
of the equipment, piping and instrumentation for the Project. They should be complete, technically
correct, easy to read, consistent and as aesthetic as possible.
The total set of all types of EFD’s as described in para.: 2 shall cover the complete Refinery
Installations. However each item of equipment or piping/instrument element shall only be shown once.
1.2 Scope
This standard outlines the requirements for the preparation of EFD and piping data sheets and shall be
followed by the CONTRACTOR. Deviations from this standard may be made only with the written
agreement of the THAIOIL.
1.3 List Of Standards And Codes

The following Project Standards and codes are those which directly apply to the preparation of EFD
and piping data sheets. However the full list of applicable standards and codes must be consulted
during engineering.
In case of conflicts with the standards specified and this Specification, the latter shall prevail.
1.3.1 Thai Oil Standard Specification

TOSS-10-001 - Document Numbering Procedures.
TOSS-10-007 - Main equipment control numbering system and identification
TOSS-10-008 - Pipe line control numbering system
TOSS-30-016 - Tag naming conventional
1.3.2 Thai Oil Standard Drawing

TOSD-08-001 - Standard symbols general notes & legend
TOSD-08-002 - Standard symbols equipment & piping
TOSD-08-003 - Standard symbols instruments
TOSD-08-004 - Typical arrangements pump auxiliary piping
/steam trap assembly
TOSS
TOSD-08-005 - Typical instrument connections

TOSD-08-008 - typical sampling connections
TOSD-08-009 - Typical sampling connections
TOSD-08-010 - Typical sampling connections
TOSD-08-011 - Typical arrangement equipment hook-up drawing
TOSD-08-012 - Typical arrangement pipeline battery limit hook-up drawing
TOSD-08-013 - Sample process engineering flow scheme fire fighting facility
Layout
1.3.3 DEPs
DEP 01.00.02-11-GEN - Preparation of process flow schemes and process
engineering flow schemes
DEP 02.00.00.10-GEN - Preparation of technical drawings
DEP 31.10.03.10-GEN - Symbols and identification system - Mechanical
DEP 31.38.01.11-GEN - Piping - General requirements
DEP 32.10.03.10-GEN - Instrumentation symbols and identification
on process engineering flow schemes
DEP 80.46.30.11-GEN - Interlocking systems for pressure relief valves
1.3.4 International Standards

0B ANSI B31.3 - Chemical plant and petroleum refinery piping
including Addendum A
1.4 Amendments To DEPs
1.4.1 DEP 01.00.02.11-GEN Preparation of process flow schemes and process

engineering flow schemes
Equipment letter designations shall be, as amended per para.: 4.2 and these designations supersede
those given in DEP.
1.4.2 DEP 31.10.03.10-GEN Symbols and identification system - Mechanical

Symbols and numbering to be used as per DEP except as amended by this Specification

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2. TYPES OF EFD's
In Development of new Units or revision of existing units, the distinctive types of EFD’s are to be
produced or updated as far as process conditions are affected by the scope of work:
2.1 Process Unit EFD's (PEFS)

EFD of a particular process unit such as a vacuum unit are called Process Unit EFD’S.
Distribution Headers are not shown on the Process Unit EFD’S. A line to or from a header shall be
terminated with a number enclosed in a square. A table , which appears on each EFD above the title
block, shows the number assigned to each header. When a header serves only two or three users
within a unit and can be shown with the correct sequence of branches, it shall be completely shown on
the Process Unit EFD’S.
2.2 Offsite EFD's

EFD’S of off plot systems such as feedstock, intermediate and product storage and plant import and
export facilities, located outside the battery limit of the process unit, are called Offsite EFD’S.
Tankage, blending, pump house and other similar areas containing equipment shall generally be
presented on a schematic basis with the tanks shown in elevation.
2.3 Utility EFD's (UEFS)

EFD’S of utilities such as steam generators, waste treating facilities, and cooling towers, etc., are
called Utility EFD’S. For the listing of Utilities refer to: Appendix A
Distribution Headers are not shown on the Utility Unit EFD’S. A line to or from a header shall be
terminated with a number enclosed in a square. A table, which appears on each EFD above the title
block, shows the number assigned to each header. When a header serves only two or three users
within a unit and can be shown with the correct sequence of branches, it should be completely shown
on the Process Unit EFDs.
2.4 Distribution EFD's (UEFS)

EFDs of header distribution systems are called Distribution EFDs and shall comply with the following
requirements:
 They shall show all take-offs which are referenced on the Process Unit EFDs and shall show any
specific requirements such as 'top-entry”, “slope”, “gravity flow”, etc. and
 shall show the correct sequence of take-offs from the headers in accordance with the physical
arrangement of the equipment.
 Each header system shall occupy a separate space on the Distribution EFDs, with similar systems
grouped on the same sheet (e.g. all steam headers shall be on the same sheet) and
 the headers, sub-headers and branches are to be shown geographically but not to scale.
 A listing of the services displayed should be placed in the Title Block of each Distribution EFD
together with their nomenclature reference numbers.
 The Distribution EFDs shall not duplicate any valving or instrumentation already shown on other
EFDs.
The distribution EFDs for each system shall contain the following information:
 Valves at headers where required (usually for isolation purposes).

 Instruments for header system control.
 Battery limit identification to show proper connection to main header.
 Battery limit instruments.
 Equipment No. and EFD number for lines going to/coming from Process Unit/Utility EFDs.

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Care shall be exercised to assure a complete cross-reference of lines which appear both on the
Distribution and Process Unit EFDs (See Appendix B).
Non geographic hook-ups such as let-down stations, KO drums etc. should not be included in the
geographic section and should be identified thus:
MP STEAM DETAIL LP STEAM

“A”
Detail 'A' can be shown on another part of the drawing.
2.5 Interconnecting EFD's

EFDs of piping and instrumentation between units or between onsites and offsites are called
Interconnecting EFDs.
Interconnecting EFDs shall be shown geographically, but not to scale.
Individual battery limit areas shall be shown along with complete definition of all lines as established by
the engineer responsible for those respective areas.
2.6 Packaged Unit EFD's

EFDs provided by equipment vendors for a packaged unit e.g. water treatment unit, metering skid,
refrigeration unit etc., are called Packaged Unit EFDs.
The requisition for the purchase of a package unit shall require the vendor to provide EFDs for the
entire package unit in accordance with this Thai Oil Standard Specification.
The main Project EFDs shall indicate the package unit by enclosing the appropriate part of the EFDs
concerned to show the exact scope of supply. The space enclosed will state the equipment tag
numbers and the titles of all equipment included with the vendor's name and EFD drawing number(s).
All equipment outside the enclosure shall be supplied by other vendors except where the letter (v) is
shown in brackets. Such items will be supplied with the package by the vendor.
The Vendor's EFDs shall be marked up by the CONTRACTOR to show:
 Terminal points of vendor supply

 Tag numbers of all equipment and instruments
 Drawing number allocated
 The term "(MC)" in brackets shown against any items supplied by the CONTRACTOR
 All other comments required to bring the EFDs into line with the Project Standards.
Vendor originated EFDs will be issued and distributed exactly as CONTRACTOR originated EFDs.
2.7 Cover Sheets

All complete sets of EFDs for one unit shall be preceded by:
 a Title Cover Sheet
 a EFD Standard Symbols Sheet
 a EFD “Typical Arrangement” Sheet

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2.7.1 The EFD Standard Symbols Sheet

The EFD Symbol Sheet contains general notes, symbols, nomenclature, piping details etc.. This base
document shall be included in all EFD Sets and may be further developed during detail design by
CONTRACTOR in accordance with the relevant DEP’s and in consultation with THAIOIL.
2.7.2 The EFD “Typical Arrangements” Sheet.

The EFD “Typical Arrangements” Sheet shall detail the line up of all typicals used in the EFD Drawing
Set, including a complete set of the Utilities Nomenclature.

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3. GENERAL REQUIREMENTS
3.1 Revisions
Shall be follow TOSS 10-001.
All copies for Comments Review etc. By THAIOIL shall be made available on A3 format, see also
para.: 3.4
3.2 Line identification

The size, service, line number, piping material class, type of tracing, type of insulation and thickness
shall be indicated along each line on the EFD.
Where lines leave/enter an EFD the destination/origin shall be indicated, e.g. from E2920. (See
Appendix A, page 1 of 3).
3.3 Notes
If any special attention in piping layout and design is required, special notes shall be made on the EFD.
An illustration of some common terms to be used is provided in Appendix C. The EFD shall show only
the keywords which are underlined in each illustration.
Other notes to clarify the EFD shall be added as required. For example, if a valve is required to be
located against a vessel nozzle, it shall be so stated on the EFD. The Process Engineer shall pay
particular attention to the sequence of take-offs of several lines from headers when the sequence is
important from a process standpoint. Appropriate notes shall be added to clarify these conditions.
Notes which are commonly required include such items as "top entry" or "symmetrical piping".
General Notes, reference drawings, typical details appearing on EFD shall be shown designed by a
reference letter if applicable to all EFDs within a unit and designated by a number if applicable to that
EFD only.
The reference drawings for Distribution connections (Refer to TOSD-08-001) shall be show on
Notes.(See example in Appendix B)
3.4 Draughting Techniques

EFDs shall be draughted on AutoCAD in accordance with the requirements of OWNER
Thai Oil will make available the Shell P(E)FS Package with predefined symbols to facilitate generation
of the AutoCad Generated EFDs, however generation of additional symbols may be required. Thai Oil
requirements regarding allocation of layers for Symbols, Text Lines etc. need to be adhered to.
In general, all piping, instrument and equipment lines shall be spaced a minimum of 7 mm apart.
Lettering shall be in accordance with the requirements of OWNER

All equipment numbers in the body of the EFD, which shall be 5 mm high and extra heavy. All lettering
shall be in capitals.
The type of lines to be used on EFDs shall be accordance with the requirements of OWNER
Flow arrows shall be clear and distinct and be sufficient to readily indicate direction of flow. Arrows
need not be shown on each occasion where lines change direction and at junctions.
Flow arrows shall be shown on each line terminate at the distribution box and battery remit line.( see
Appendix A-Page 1 of 3)

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4. NUMBERING SYSTEMS
4.1 EFD Numbering

The EFD numbering shall be in accordance with the Thai Oil Numbering System Refer to TOSS 10-
001.
Where EFD numbers are required additional in existing units the CONTRACTOR shall obtain an
allocation from the THAIOIL.
4.2 Equipment Numbering

Where practical, all process equipment shall be numbered in sequence. Allocated equipment numbers
shall not be changed to accommodate the addition or deletion of an item during the progress of a
contract. Any deleted number shall not be re-used. Where a piece of equipment is spared by another
or several identical pieces of equipment are in the same service, a letter should be assigned after the
same equipment number.
The Equipment TAG Designation shall be in accordance with the Thai Oil standard specification refer
to TOSS-10-007
Equipment with dedicated installed spares shall be designated A & B e.g. P-2901A & P-2901B.
For multiple items, e.g. exchangers, designation of letters for individual shells shall follow parallel
arrangements, i.e. A,B,C,D for one train of 4 series shells and E,F,G,H for the 4 shells in the other
parallel train.
Where equipment items such as air coolers, package units etc. have more than one motor, the EFD
shall indicate the quantity. The number of variable pitch fans/actuators and details of shared fans shall
also be shown.
Only the item number for equipment shall be shown on the body of the EFD. The Service shall be
shown in the equipment table only.
Electrical equipment shall not normally be numbered. There will, however, be exceptions e.g. Electric
Heaters.
Process unit feed pumps located on offsite areas shall be numbered in accordance with the process
unit, they serve, or in case of combined duty, that is their main client.
Equipment sequential number for new units shall commence 01. Equipment numbers for
new/renumbered equipment in the existing TOC units shall be allocated by THAIOIL. The equipment
numbers allocated in Process design packages shall be retained.
4.3 Line Numbering
4.3.1 Lines For New Units

The assignment of line numbers shall be in accordance with the Thai Oil standard specification refer to
TOSS-10-008
Vent and drain connections to equipment, need only be given size and piping Material Class. If further
piping is required beyond the vent and drain then a line number shall be allocated to the line.
A line number, once deleted, shall not be re-used. The piping data sheets shall continue to carry
the serial number only (no size or specification) marked "Withdrawn".

TOSS
Lines added after the first release of the piping data sheets shall be listed at the end of the series,
regardless of flow sequence.
4.3.2 Lines for Existing Units

Where line numbers are required for lines originating in existing units (additional to those shown in the
Project Specification) the CONTRACTOR shall obtain an allocation from the THAIOIL.
Existing lines unaffected by a change and lines only affected to a minimal extent such as by the
deletion of a block valve, or the deletion of a control set, shall retain their existing line number with the
following exception:
Existing four digit line numbers in Units 100 to 900 inclusive (e.g. line P5013 in Unit 500) shall be read,
and where necessary written, with the addition of a zero, vis P05013.
Existing lines which are to undergo significant modifications such as by the addition of a new section of
line or by the addition of a new control set, shall, as for new lines, be renumbered.
It shall be clearly indicated on the EFD where sections of existing lines are being replaced. The
specification break between old and new piping and the insulation specification classes shall be shown.
Where the existing line is being renumbered, the previous line number together with its line size and
piping and insulation classes shall be shown underneath the specification break and marked
"formerly.........". In the case where an existing line is being retained but is undergoing a change to its
insulation class or is being traced etc., the work required to implement this change shall be clearly
indicated by means of a note against each affected line. It is not however necessary to renumber an
existing line because of changes to insulation/tracing requirements.
Appendix A shows a graphic representation of the basic concepts of coordination of line numbering
between EFD of the same unit and between different units.
Insulation
Insulation and tracing requirements will be indicated on the flowsheet by adding letters at the end of the
line number. In the piping data sheets the identical letters will be used together with details of the
thickness.
Unless noted otherwise the designation indicates the insulation/tracing requirements for the complete
line from origin to terminal point including in-line piping items. If only a portion of the line is to be
insulated or traced then an arrow equivalent of a "Spec. break" shall be shown; however this shall not
require a change of line number.
4.4 Instrument Numbering

Instrument numbering and presentation shall be in accordance with TOSS-30-016
In the existing process unit areas where an existing instrument loop is to be modified (e.g. change of
control valve, new panel instrument, a loop in new duty), the existing EFDs shall be updated and
marked with revision clouds.

TOSS
5. STANDARD PRESENTATION
5.1 Title Box and General Utility and Equipment Information

The Title Box of the Thai Oil Company Limited, E.F.D. shall contain the following:
The first line shall state the type of EFD, e.g.: “Process Engineering Flow Schemes” for Process EFDs
The second line shall identify the unit number and specific subject covered in accordance with the
following examples:
Type of EFDs Example of Second Line

Process Unit EFDs (PEFS) Unit 9500, Hydrocracker 2 Unit
Utility EFDs (UEFS) Unit 4000, Steam Generation
Distribution EFDs (UEFS) Unit 4100, Steam Distribution
The third line shall contain a further breakdown of the specific subject, when necessary. On a
Hydrocracker for example, this third line might be "Reactor Charge Heater".
The subsequent lines shall be "Project Title, Sriracha Thailand".
A summary of all utility boxes shall be provided above the title box of all utility boxes used on each EFD
The relevant EFD number for the distribution spider shall be provided beside the equipment box.
Each EFD shall include a list of all equipment that appears on that EFD above Utility Nomenclature
Summary described above.
Equipment data shall be given in tabular form at the base of the EFD (for further information see
section 5.4).
Right-hand column above title block shall be used only for notes, Utility Boxes and Equipment
Summary as described above.
5.2 Equipment Arrangement

The EFD shall be assumed to be divided into four horizontal sections. Equipment such as towers,
drums, heaters and tanks shall be placed in the two upper sections. Heat exchangers shall be shown
in the third section and pumps in the lower section.
The Equipment with designated identical items used for the same purpose (either working in parallel or
in series or equipment with single spare) e.g. P-2901A & P-2901B, Equipment indicated as “A” shall
be placed in the left side and “B” concatenation to right side of EFD, The main line number to suction
shall be directly to "A" first and branch another one number to “B”.(See Figure 1)

TOSS
Figure 1 Example Equipment Placing in EFD
Trays should be numbered from the top of a column down.
Only the trays adjacent to nozzles or instrumentation shall be numbered on the EFD.
The minimum elevation shall be shown at the lower tangent line of all vertical vessels, at the bottom of
all horizontal vessels and for other equipment items where the elevation is critical to the process.
Where several items are interrelated, with respect to elevation, the minimum elevation will be noted for
only one of the items and dimensions used to show the relationship with the other items. Buried
vessels and pits shall have grade elevation and following symbol shown: 7777777 .
Equipment shall be spaced so that detail development will not result in over-crowding, remembering
that EFDs shall be clearly readable in the reduced size. This shall be considered when using vendors
flow diagrams.
(Refer to DEP 02.00.00.10-GEN, Preparation of technical drawings).

TOSS
5.3 Equipment Details

Equipment internals shall be shown in light full lines. Details of internals that have no significant
bearing on the piping design and layout shall be omitted. (See TOSD-08-002 for details to be shown).
If the nozzle, at an item of equipment (vessel, pump, exchanger, etc.) shall indicated flanges by use of
two straight lin except instrument connection.
If the equipment nozzle is not of the same size as the line size or does not follow the Piping Material
Class then the EFD shall be noted per the following:
 Indicate flanges by use of two straight lines and note the different size and/or flange rating.
 If the nozzle is not flanged, indicate the different size and/or the deviation from the Piping Material
Class.
Manways on equipment shall not normally be shown on the EFD. Hand-holes and skirts or other
equipment supports shall be omitted.
The Equipment Trim shall indicated under Equipment tag number on the EFD.
5.4 Equipment Data

The technical data for numbered equipment items shall be indicated in the appropriate data boxes at
the bottom of the EFD.
Equipment of a special nature not listed below but which is numbered, shall also be named and
described in a data box. The information contained in the data box shall be amended to suit the special
item.
The information in the data boxes shall be similar to the following typical examples.
Pumps:
1) Item No.
2) Service
3) Pumping Temperature (oC)
4) S.G. @ P.T.
5) Design Capacity (m3/hr)
6) Design Differential (bar)
Vessels:
1) Item No.
2) Service
3) Size Diameter (mm) x Length (mm) tan-tan
4) Design Pressure (bar g) and Temperature (oC)
5) Operating Pressure (bar g) and Temperature (oC)
6) Insulation Type and Thickness (mm)
Shell and Tube Exchangers

1) Item No.
2) Service
3) Design Duty (kW)
4) Size (diameter mm)/tube length (mm)/H.T. Surface (m2)
5) Shell Design Pressure (bar g) and Temperature (oC)
6) Tube Design Pressure (bar g) and Temperature (oC)
7) Insulation type and Thickness (mm)
Tanks
1) Item No.
2) Service
3) Size Diameter (mm) x Length (mm) or Height (mm)
TOSS

5) Operating Pressure (bar g) and Temperature (oC)
6) Insulation Type and Thickness (mm)
Air Cooled Exchangers

1) Item No.
2) Service
3) Design Duty (kW)
4) Plot area (m2)/H.T. Surface (m2)
6) No. of Fans
5.5 Termination of Lines (Also refer to Appendix A)

Regarding references to lines from a sheet of a EFD set the following needs to be adhered to:
 A line entering or leaving a battery or Unit limit should leave the top or bottom of the EFD.
 Lines which are continued on other EFDs within the same unit shall terminate at the sides.
 The lines shall be positioned so that if the two diagrams where placed together the lines would
seen continuous (all lines including instrument lines).
 Lines going to or coming from EFDs which are adjacent shall terminate with a Battery Limit line
and a EFDs number for referring.
 Lines going to or coming from EFDs which are not adjacent shall terminate with a Connection
Block (Refer to TOSD-08-001) referring to the EFDs number on which it is continued.
 A line which is continued on a utility or distribution EFD shall terminate at a square box enclosing a
number denoting the appropriate system.
5.6 Definition of Battery Limits and Unit Limits on EFD's

Existing process areas TOC 1, 2, 3 and 4 are each regarded as having a "battery limit". Within TOC 1
and TOC 2 the units are geographically integrated but for identification purposes separated by a "unit
limit" with respect to one another. Within TOC 3 and 4 the units are geographically separated with an
established "unit limit" for each process unit.
For TOC 1, 2, 3 and 4 isolation valves exist at the unit limits as necessary but there are not always
battery limit valves at the perimeter of the plot.
Note also that although Units 900 and 1400 were built as part of TOC 2, they are regarded as within
the TOC 1 Process Plot.
For TOC 1 and 2, the piping changes line number on entering or leaving the process area to/from
offsites. This change sometimes physically occurs beyond the perimeter roads enclosing the process
area, i.e. not at the battery limit.
For lines which run between TOC 1 and 2 process areas or which cross their battery limits to run
elsewhere, the TOC 1 and/or TOC 2 battery limit, shall be identified within the respective process unit
EFD. The point of line number change shall also be indicated on the process unit EFD.
As a consequence, the process unit EFD shall show a nominal length of line between the battery limit
and the edge of the EFD.
This representation will also conveniently permit the matching from rundown/inter unit lines of existing
process units, directly to lines from future interconnecting racks of new process units.
The existing and new Utility Areas shall be regarded as having their own geographical battery limit
coincident with the center lines of perimeter roads, applicable to utility systems only. Process lines
running on racks through this area shall be regarded as being offsites, with respect to the Process
Areas.
Offsite EFDs matching shall be either:
 To/from other Offsite Unit Limits or

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 To/from Process Units Battery Limits with a specific statement of continuation. Matching to/from
New Process Units shall refer to the Interconnecting EFDs.
Note that Utility Distributions outside the Battery Limits for each system, defined above, generally carry
Unit Nos. corresponding to the Utility or Ancillary system rather than the Offsite Unit. (See Appendix
A)
5.7 Engineering Flow Diagram Symbols

Symbols to be used shall be in accordance with TOSS-08-001 to 010
Isolating, vent and drain valves on instrument connections to piping and equipment shall not normally
be shown. Instrument connections are diagrammatic only, e.g. a level gauge on a vessel may be
shown as in the example but in reality connections may be in the sides, top or bottom and the type of
connection may be direct or on a standpipe. Precise details of the connection will not be shown on the
EFD. However the instrument numbers for multiple level gauges shall be clearly shown. See Figure 2.
Figure 2 Example Level Gauge Connection
Control valve identification numbers will not normally be shown on EFDs Exceptions are:
 Where more than one valve is connected to a controller.

 Where the valve can be switched to different controllers.
 Where the valve is on a different EFD from the controller.
 Self actuated pressure controller.
Where interlocks (excluding physical valve interlocks), shutdowns or other relay or complex pneumatic,
electric or hydraulic circuitry are involved refer to DEP 32.10.03.10-GEN for correct presentation. The
correct interpretation of interlocks, shutdowns etc. will not be shown on the EFD but will be determined
from the relevant Functional Logic Diagram. The relevant Functional Logic Diagram shall be
referenced on the EFD in the General Logic Box. Interlocks and remote control units (off/auto start
switches) will not normally be shown on the EFD but will appear on the One Line Diagram and/or Motor
Control and Indication Schedule e.g. Voltage/Overload trips on motors.

TOSS
The reducer symbol shall always be shown on the EFD except at a tee junction of two lines of different
sizes. The symbol implies only a change of line size for clarity and will not necessarily result in the use
of a reducing fitting.
Since the pressure drop through a reducer does not normally constitute a substantial loss in the piping
system, the selection of the reducer shall be dictated by the economics of the piping design. When the
pressure drop is a factor the Process Engineer shall indicate on the EFD the acceptable method of
reduction.
Where the process requires 'top flat' or 'bottom flat' reducers. These shall be shown accordingly.
The sizing of reducer need to be identified on the EFD. See Figure 3
Figure 3, Typical reducer arrangement
5.8 Presentation Details

To ensure a consistent approach in the presentation of standard arrangements the following guidelines
shall be followed:
5.8.1 Nomenclature
With the exception of sewer connections for which there is not normally a distribution EFD, all other
utility box numbers are intended to show a continuation on to a Distribution EFD. Therefore,
connections which go to atmosphere should not be given continuation boxes since they do not
continue on to distribution EFDs. Atmospheric vents shall be shown as "ATM".
5.8.2 Main Process Lines

These are indicated by a heavy line. The heavy line should break when passing through equipment
such as fired heater passes and should only be shown heavy to and from the primary item, not the
spare.
5.8.3 Crossings and Connections

Crossings and Connections of Process and Utility lines shall be drawn as shown in Figure 4, and
overrule DEP.

TOSS
Figure 4, Crossings and Connections
5.8.4 Relief Valve Hook-ups

A typical relief valve hook-up (to flare) is shown in Figure 5.
Figure 5, Typical Relief Valve Hook-Up
The following note is to be put on the EFDs:
Note 1 - VALVES SHALL BE PROVIDED WITH CAR SEAL LOCK SYSTEM
5.8.5 Typical Control Valves Set (With Reducers)

All Sizes, and Classes of Control Sets need to be identified on the EFD. See Figure 6

TOSS
Figure 6, Typical Control Valve Set
The requirement of Single or double valve isolation shall be in accordance with DEP 31.38.01.11-
Gen
5.8.6 Flanges
Flanges with specific operational functions shall always be shown on EFDs. For example:
 Removable spool pieces (E.g.: for Maintenance/Operational purpose)

 Blanked flanges on headers or vessel
 At swing elbows
 At blinds in welded specs
 At orifice plates or restriction orifices e.g.
 Where "insulating flanges" or "insulating spool pieces" are to be installed, they should be noted on
EFDs.
 At vendor/CONTRACTOR supply demarcation when flanged.
5.8.7 Specification Changes

For lines with check valves such as utility connections to higher pressure process lines the spec.
change should include the upstream block valve (unless there is a permanent blind and/or bleed).
Figure 7, Spec Breaks

TOSS
Where lines change from above ground to underground they shall be indicated thus:
Figure 8, Marking Under & Above Ground
5.8.8 Spectacle Blinds

A spectacle blind and spacer ring shall be shown such that valve connection can be differentiated
between flanged and socket weld as follows (Spectacle blind connection):
Figure 9, Spec Blind on Flanged or Welded Valves
5.8.9 Bleed Valves

These are to be shown on EFDs similarly to a drain.
3/4" Bleed Valves shall be shown at the following locations:
 Between check and downstream block valves on pump discharges.

 Between control valve and upstream block valve at control valve sets.
 Between large relief valves and isolating block valves.
 Between double block valves.
 At spectacle blinds.
 Downstream of check valve if piping cannot otherwise be depressurized.
5.8.10 Piping Vents and Drains

The following vents and drains are not to be shown on EFDs.
 Piping high point vents.

 Piping low point drains.
 Piping hydrostatic testing connections.
However vents and drains required for process/operating shall be shown.
5.8.11 Equipment Vents and Drains

Vents and drains shall be shown for equipment where required by TOSD-08-011 and DEP
31.38.01.11-GEN.

TOSS
5.8.12 Utility Boxes

Minor utility connections such as cooling water, seal oil, quench steam to pumps etc. should not be
shown on the Process Unit/Utility EFDs. It is sufficient to show the box reference entry and to show the
take off on the distribution EFDs.
Figure10, Utility Boxes
5.8.13 Pipe Spec Breaks on Pumps
Where two or more pumps are installed in parallel the pump suction isolation valves, the pipework to
the pump suction flanges and the pump casing shall be suitable for the design conditions of the
discharge piping.

TOSS
6. PIPING DATA SHEETS
6.1 New Piping Data Sheets

The piping data sheets will be prepared and issued together with each revision of the EFDs on
Standard Forms. Each time a set of EFDs is revised, the piping data sheets shall also be revised.
Where a revision is made to the piping data sheets a change shall appear in the margin. Piping data
sheets shall be issued with a cover sheet.
6.2 Vendor Information

Vendor prepared piping data sheets may be used for vendor packages. Where vendor piping data
sheets are used, the CONTRACTOR's master piping data sheets shall cross-reference the vendor
piping data sheets against all line numbers allocated to vendors. All line numbers in use shall thus be
clearly and completely identified on the CONTRACTOR's piping data sheets.
6.3 Revised Existing Piping Data Sheets

All existing piping data sheets shall be issued in conjunction with new piping data sheets and shall
clearly indicate where lines/numbers are existing, renumbered (with cross reference), or redundant.
The following terminology should be used:
 "Renumbered....(new line number)"

 "Renumbered by TOC....(new line number)"
 "Redundant" - implies redundancy under the expansion project
 "Redundant by TOC"
 "Part re-used" - implies partial redundancy
 "Part re-numbered...(new line number)" - implies part redundancy
Any such comments should be heavily "ballooned".
Lines which are renumbered shall be listed on the new piping data sheets (with cross reference to the
former number). Entries on existing line indices for these lines shall be crossed out.
As-Built Updating after Commissioning and Hand-Over of the Work, shall be done on the existing
original Piping Data Sheets at Thai Oils Archive.
For those lines numbered under the TOC 1 numbering system, only an index of redundant lines and
renumbered lines (cross referenced to new line numbers) shall be issued. This index will not be on a
unit by unit basis, but will cover the entire system.
6.4 Operating and Design data

Operating and Design data for Utility and Distribution systems shall be consistent with the basic
engineering design data given in the Project Specification Section III.
6.5 Steam Traced Lines

For steam traced lines the piping data sheets shall indicate the number of tracers required and the
steam tracing pressure.
6.6 Category 'D'/'M' Fluids/Severe Cyclic Conditions

Where Category 'D' or 'M' Fluids or severe cyclic conditions occur, then those shall be stated in the
remarks column of the piping data sheets.

TOSS
0B Category 'D' fluids are defined by ANSI B31.3 as being a fluid which is non-flammable and non toxic.
Category 'M' fluids are defined by ANSI B31.3. Reference should be made to the Project Specification
for details regarding the extent of category “M” systems.
0B Severe cyclic conditions are defined by ANSI B31.3 as those in which the equivalent number of cycles
exceeds 7000 and the value of allowance stress computed in accordance with the code exceeds 1.25
x Basic allowable stress; or other conditions which the designer determines will produce an equivalent
effect.
6.7 Piping Class & Sizes

The piping data sheets shall show the wall thickness of all lines where the thickness is not given in the
Piping Material Class.
When piping is covered by a Piping Material Class requiring Post Weld Heat Treatment, the
abbreviation PWHT shall be noted in the "Remarks" column of the piping data sheet opposite all
affected lines.
Where a line number covers a line of more than one size all of the sizes shall be shown in the piping
data sheets.
Piping Class refer to TOSS-38-002

TOSS
7. REVAMP EFDs
7.1 General
Revamp, modification of, or addition to existing plants shall be represented in either two ways:
1. By Revising existing EFDs. The Revision Box shall clearly identify the Project Number and Title.
(Renumbered into the project numbering system during engineering phase, unless other projects
are affecting the document simultaneously, Thai Oil Drawing office shall be consulted prior to
starting the work).
2. By Complete new EFDs showing the new equipment and lines, completely replacing the existing
equipment retaining the overall integrity of the scheme. For this option prior written approval of
Thai Oil is required and the final as-built needs to include all projects affecting the new Engineering
Flow Schemes, for which the relevant information will be made available by Thai Oil
7.2 Tie-ins
Tie-ins or stubs into existing pipelines and equipment will be identified in accordance with TOSD-08-
001
Where a tie-in requires more than one pipe cut/break each break shall be identified with a suffix letter.
7.3 Redundant piping and equipment

Redundant piping and equipment shall be shown by hatching. Only the terminations of each redundant
section are required to be shown on the EFDs but they must be sufficiently identified.
Where extensive removal and revamp is required, EFDs for removal of piping/equipment and EFDs for
new piping/equipment for the same section of plant shall be issued separately.

TOSS
8. Appendices
Appendix A, Line Numbering Within And Between Units
Appendix B, Piping Interconnections Between Process Unit/Utility EFDs And Distribution EFDs
Appendix C, Illustrations of some Commonly Used Terms, Piping Layout and Design

TOSS
Appendix A, Line Numbering Within And Between Units.

TOSS

(Other Engineering Detail Omitted For Clarity)
page 1 of 3

TOSS

TOSS

page 2 of 3

TOSS

page 3 of 3

TOSS
Appendix B, Piping Interconnections Between Process

Unit/Utility EFDs And Distribution EFDs

TOSS
Appendix B, Piping Interconnections Between Process

Unit/Utility EFDs And Distribution EFDs

TOSS
Appendix C, Illustrations of some Commonly Used Terms,

Piping Layout and Design

TOSS
Appendix C, Illustrations of some Commonly Used Terms, Piping Layout and Design


R1116010 Toss 08 001 - Rev0b

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TOSS

Specification for Preparation of EFDs

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

2.1 PROCESS UNIT EFD'S (PEFS) 6

4.1 EFD NUMBERING 10

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

5.1 TITLE BOX AND GENERAL UTILITY AND EQUIPMENT INFORMATION 12

6. PIPING DATA SHEETS 22

6.1 NEW PIPING DATA SHEETS 22

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

1.3 List Of Standards And Codes

1.3.1 Thai Oil Standard Specification

1.3.2 Thai Oil Standard Drawing

TOSD-08-005 - Typical instrument connections

1.3.4 International Standards

1.4 Amendments To DEPs

1.4.1 DEP 01.00.02.11-GEN Preparation of process flow schemes and process

1.4.2 DEP 31.10.03.10-GEN Symbols and identification system - Mechanical

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

2.1 Process Unit EFD's (PEFS)

2.2 Offsite EFD's

2.3 Utility EFD's (UEFS)

2.4 Distribution EFD's (UEFS)

 Valves at headers where required (usually for isolation purposes).

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

MP STEAM DETAIL LP STEAM

Detail 'A' can be shown on another part of the drawing.

2.5 Interconnecting EFD's

Interconnecting EFDs shall be shown geographically, but not to scale.

2.6 Packaged Unit EFD's

The Vendor's EFDs shall be marked up by the CONTRACTOR to show:

 Terminal points of vendor supply

2.7 Cover Sheets

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

2.7.1 The EFD Standard Symbols Sheet

2.7.2 The EFD “Typical Arrangements” Sheet.

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

3.2 Line identification

3.4 Draughting Techniques

Lettering shall be in accordance with the requirements of OWNER

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

4.1 EFD Numbering

4.2 Equipment Numbering

4.3 Line Numbering

4.3.1 Lines For New Units

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

4.3.2 Lines for Existing Units

4.4 Instrument Numbering

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

5.1 Title Box and General Utility and Equipment Information

Type of EFDs Example of Second Line

The subsequent lines shall be "Project Title, Sriracha Thailand".

5.2 Equipment Arrangement

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

Figure 1 Example Equipment Placing in EFD

Trays should be numbered from the top of a column down.

(Refer to DEP 02.00.00.10-GEN, Preparation of technical drawings).

Revision No: 0B Issued on: 12/01/18 Code No: R1116010-TOSS- 08-001

5.3 Equipment Details

5.4 Equipment Data

Shell and Tube Exchangers

4) Design Pressure (bar g) and Temperature (oC)

Air Cooled Exchangers