PLUS+1® Inverter
Product Information
MI03-X1-80/80
AC Motor Controller
The PLUS+1® Inverter family is
designed to control AC-motors in
all types of electric vehicles.
Adaptable motor control, using a
Flux Vector Control algorithm,
offers best performance for drive
systems.
Mobile Machine Management
The PLUS+1® MI03 Inverter is both
a motor inverter and a vehicle
controller in one unit. With
configurable I/O functionality and
analog, digital, and CAN
communication ports, the inverter
is able to interface with a wide
range of external devices.
Vehicle Application
Development
Users develop MI03-X1-80/80
applications with PLUS+1® GUIDE.
This user-friendly, Microsoft
Windows based development
environment features a field
proven graphical programming
tool, application downloader, and
service tool. Software application
blocks for typical applications are
available in the Schwarzmüller
software library and can simply be
adapted and expanded for
individual vehicle applications.
Schwarzmüller-Inverter
Danfoss Power Solutions GmbH & Co. OHG
Sauerwiesen 6
D-67661 Kaiserslautern
Phone: +49 6301 7123-10 Telefax:+49 6301 7123-99
Mail: sales@schwarzmueller-inverter.com
Web: www.schwarzmueller-inverter.com
Local Address:
PLUS+1®Inverter MI03-X1-80/80-P
Features
• Advanced motor control performance
- Flux Vector Control for best drive performance in all speed
modes and minimal power losses in the drive system
- Easy Motor Characterization for any AC motor using the
PLUS+1® Service tool
• Designed for quality and reliability
- Superior thermal performance by using Integrated Power
Modules
- Single AMPSEAL connector for high machine reliability
- Sealed to IP 67 with breathable membrane
- Enhanced EMC Performance
- Operating ambient temperature range -40°C to +50°C
- Redundant watchdog timers
- Protected I/O and Wire Off detection
- Powerful computing capability with DSP (Digital Signal
Processor)
• Integrated vehicle control functionality
- All functions are user-programmable with PLUS+1® GUIDE
(Graphical User Integrated Development Environment)
- Easy to handle and flexible control configuration for
managing sensors and actuators
- Database of predefined Function Blocks for typical
functions and applications (traction application, pump
application, battery state of charge algorithm, hour
meter, vehicle safety and fault management…)
• Comprehensive interface concept
- CAN 2.0 B port, use for different protocols (CAN, J1939,
CANOpen, …)
- Some I/Os
- Individually configurable I/O functionality for improved
flexibility in adapting to different applications
- “Safety” output with redundant transistors for advanced
safety requirements.
- I/O supply voltage independent from battery
• Compact design with different cooling alternatives for flexible
packaging (conduction cooling, air cooling)
• Easy access to service, status and diagnostic information
- PC Service Tool for field service (Parameter up/down-load,
Oscilloscope, Data logging, …)
• Status and fault monitoring with two LED indicators
70100009 V1.5 February 2015
 PLUS+1® Inverter
MI03-X1-80/80

Dimensions
Technical Data in millimeters [inches]

Power Section
Type: MI03-X1- 80/80
Nominal voltage 80 Vdc
Input voltage range 40…105 Vdc
Continuous current 40 Arms
Nominal current S2 - 2 min 80 Arms
Boost current (10 sec) 90 Arms
Output voltage 3 x 0…53 V
Dimensions W 140 mm [5.51 in]
H 200 mm [7.87 in]
D 90 mm [3.54 in] (plate version),
110 mm [4.33 in] (finned version)
Power connectors M6
Weight 2.4 kg [5.51 lb] (plate version)
2.5 kg [5.95 lb] ( finned version)

Interface
Number
Maximum
in default
number
configuration
Digital input 8 10
Analog input unipolar 0…10V 1
Analog input bipolar ± 10V 2
Digital output 2A1) 1
Digital output for safety relevant
0 1
components 2A
Current controlled output for
safety relevant components 1
0…2A2) Caution:
Motor temperature sensor 1
Incremental encoder 1 2 PLUS+1® devices are not field serviceable.
Encoder power supply 13V 1 Opening the device housing will void the warranty.
Sensor power supply 10V 1
CAN interface 1
1) For each output optional On/Off or PWM 2) Optional On/Off, PWM or current controlled

Others
Product Part Number Switching frequency adjustable 4, 8, 12, 16 kHz
MI03-X1-80/80-P Plate-Type Heat Sink 30000074 Efficiency min 98% at nominal output
MI03-X1-80/80-FH Finned-Type Heat Sink (Horizontal) 30000075 and 4 kHz switching frequency
MI03-X1-80/80-FV Finned-Type Heat Sink (Vertical) 30000076 Output frequency 0…300 Hz
Ambient temperature range -40°C … 50°C [-40°F…122°F]
Maximum heat-sink
85°C [185°F]
temperature @ full current
Operation signal 2 built-in LEDs (red and green)
Signal line connectors AMPSEAL 35 pins
IP protection IP67 with membrane
Related Products Part Number EMC / ESD 100V/m / 15kV
35 pin AMPSEAL Mating Connector Bag Assembly 10107896 Safety EN 1175
CG150 CAN/USB Gateway 10104136 Vibration / Shock 5g / 50g
UL UL583 listed

Comprehensive technical information: Schwarzmüller-Inverter PLUS+1® Family Technical Information

Schwarzmüller-Inverter products literature on line at: www.schwarzmueller-inverter.com
70100009 V1.5 February 2015 © Copyright 2013, Danfoss Power Solutions. All rights reserved. Contents subject to change.