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Pressure Control Group

Surface Treatment
Specification per NORSOK

General Paint Specification for Painting

to NORSOK M-501

This document contains proprietary and confidential information National Oilwell Varco
which belongs to National-Oilwell Varco, L.P., its affiliates or Rig Solutions
subsidiaries (all collectively referred to hereinafter as "NOV"). It is Pressure Control Group
loaned for limited purposes only and remains the property of NOV.
Reproduction, in whole or in part, or use of this design or
distribution of this information to others is not permitted without the 6390 N. Eldridge Parkway
express written consent of NOV. This document is to be returned to Houston TX 77041
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained Phone +1 (832) 424-6000
and represented herein is the copyrighted property of NOV.
 National Oilwell Varco 2012

DOCUMENT NUMBER REV

AX040013 F

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REVISION HISTORY

Corrected Section 4.1, 4.3 & 4.4 DFT

summations and switched primer
coat to intermediate coat per Norsok; Troy Ken Ken
F 9/20/16
Revised Section 7 to include rework Whitney Seyffert Seyffert
and added para. 7.1 to verify paint
type and color.

Removed 5.4 from Rev D stating that Jeffrey Troy Ken

E 10/28/2015
all of the paints are isocyanate free. Parker Whitney Seyffert

Completely rewritten to meet the new Troy Ken Ken

D 07/27/2015
NORSOK M-501 Edition 6 Whitney Seyffert Seyffert

Added coating notes in paragraphs

Ken
C 03/22/2011 4.3.3 & 4.3.4 and color code in 2.3.2 TJM TJM
Seyffert
chart

Added Carboline paint color

Ken
B 02/04/2011 numbers, top coat finish and modified TJM TJM
Seyffert
para 4.2.1 EN-116587
Removed Rev. 5, changed 2.3.1 &
2.3.2 and all top coat colors to “white”
Ken
A 01/18/2011 in 3.1 & 3.2 application charts. TJM TJM
Seyffert
Removed Jotun paints as an option.
EN-116182
Date
Rev Revision Description Authored Checked Approved
(mm/dd/yyyy)

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TABLE OF CONTENTS PAGE

1 SCOPE 4

2 NORMATIVE REFERENCE SPECIFICATIONS AND COLOR STANDARDS 5

3 APPROVED SUPPLIER(S) AND PRODUCTS 8

4 NORSOK COATING SYSTEM SELECTION CHARTS 10

5 HEALTH, SAFETY AND THE ENVIRONMENT 14

6 PREPARATION AND APPLICATION 15

7 REWORK/REPAIR AND TOUCH UP OF DAMAGED FINISH COATS 20

8 QUALITY ASSURANCE REQUIREMENTS 21

9 CONTRACTOR/VENDOR REQUIREMENTS 24

10 APPROVED COATINGS AND VENDORS 25

11 DEVIATIONS 25

12 APPENDIX A: INSPECTION AND TESTING CHART FROM NORSOK M-501 26

13 APPENDIX B: FINAL PAINT REPORT (NORSOK M-501) 27

14 APPENDIX C: SAFETY PPE 32

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1 SCOPE

1.1 This NOV PCG Engineering Specification describes specifically paint systems
that meet NORSOK M-501 System 1 and System 7A and 7B for carbon and
stainless steel in On-Board, Splash Zone and Subsea Service.

1.2 The colors to be used on these NOV PCG Shaffer products shall be identified by
the RAL color numbering system.

1.3 Protective coatings shall be applied to all Shaffer products prior to shipment
unless otherwise stipulated by the customer in his purchase order.

1.4 Except for the following, all stainless steel surfaces will be left unpainted.
Submerged piston accumulator cylinders and duplex and super duplex pipe and
tubing in risers will be painted with the intermediate and top coats shown in this
specification to reduce the number of anodes required by the CP system.

1.5 The application of paint specification AX040013 will be required only when
coating to NORSOK specifications is called out on the Sales Order. The
AX040014 or other coating specification called out on the drawings will be
superseded by the Sales Order NORSOK requirement.

1.6 Before starting any coating activities, the following shall be finalized and
documented:

1.6.1 A Coating Procedures Specification (CPS) as defined in NORSOK M-501

clause 10.3.1 shall be obtained from the painting contractor. See section
8.4.1 of this document.

1.6.2 A Coating Procedure Test (CPT) as defined in NORSOK M-501 clause

10.3.2 shall be agreed upon by all parties. See section 8.4.2 of this
document.

1.6.3 The Coating Inspector’s qualifications must be known and meet the
requirements of NORSOK M-501 clause 10.2.5. See section 8.3 of this
document.

1.6.4 The Operator’s qualifications must be known and meet the requirements
of NORSOK M-501 clause 10.2.2, 10.2.3 and 10.2.4. See section 8.2 of
this document.

1.7 A daily log incorporating all activities related to surface preparation and
protective coating shall be maintained. The report shall be verified and signed
by the qualified inspector. See section 8.5 of this document.

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2 NORMATIVE REFERENCE SPECIFICATIONS AND COLOR STANDARDS

2.1 Preparation of Steel Substrate Specifications

2.1.1 ISO 8501-1 Preparation of steel substrates before application of paints

and related products - Visual assessment of surface cleanliness – Part 1:
Rust grades and preparation grades of uncoated steel substrates and of
steel substrates after overall removal of previous coatings. Informative
supplement to part 1: Representative photographic examples of the
change of appearance imparted to steel when blast-cleaned with different
abrasives (ISO 8501-1:1988/Suppl: 1994).

2.1.2 ISO 8501-3 Preparation of steel substrates before application of paints

and related products – Visual assessment of surface cleanliness – Part 3:
Preparation grades of welds, edges and other areas with surface
imperfections.

2.1.3 ISO 8502-3 Preparation of steel substrates before application of paints

and related products – Test for the assessment of surface cleanliness –
Part 3: Assessment of dust on steel surfaces prepared for painting
(pressure sensitive tape method).

2.1.4 ISO 8502-6 Preparation of steel substrates before application of paints

and related products – Test for the assessment of surface cleanliness –
Part 6: Extraction of soluble contaminants for analysis - The Bresle
method.

2.1.5 ISO 8502-9 Preparation of steel substrates before application of paints

and related products – Test for the assessment of surface cleanliness –
Part 9: Field method for the conductometric determination of water-
soluble salts.

2.1.6 ISO 8503 Preparation of steel substrates before application of paints and
related products - Surface roughness characteristics of blast cleaned
substrates.

2.1.7 ISO 8504-2 Preparation of steel substrates before application of paints

and related products - Surface preparation methods – Part 2: Abrasive
blast cleaning.

2.2 Paint and Paint System Specifications

2.2.1 NORSOK M-501 Surface Preparation and Protective Coating.

2.2.2 ISO 4624 Paints and Varnishes – Pull Off Test for Adhesion.

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2.2.3 ISO 4628-6 Paints and varnishes – Evaluation of degradation of paint

coatings – Designation of intensity, quantity and size of common types of
defect – Part 6: Rating of degree of chalking by tape method.

2.2.4 ISO 12944-4, Paints and varnishes – Corrosion protection of steel

structures by protective paint systems – Part 4: Types of surface and
surface preparation.

2.2.5 ISO 12944-5, Paints and varnishes – Corrosion protection of steel

structures by protective paint systems – Part 5: Protective paint systems.

2.2.6 ISO 14919, Thermal spraying –– Wires, rods and cords for flame and arc
spraying – Classification – Technical supply conditions.

2.2.7 ISO 19840, Paints and varnishes – Corrosion protection of steel

structures by protective paint systems – Measurement of, and acceptance
criteria for, the thickness of dry film on rough surfaces.

2.2.8 ISO 20340, Paints and varnishes – Performance requirements for

protective paint systems for offshore and related structures.

2.2.9 ISO 29601, Paints and varnishes – Corrosion protection by protective

paint systems – Assessment of porosity in a dry film.

2.2.10 NS 476, Paints and coatings – Approval and certification of surface

treatment inspectors.

2.2.11 SFS 8145, Anticorrosive painting, surface preparation methods of blast

cleaned and shop primer coated steel substrates and preparation grades
for respective treatments.

2.3 Testing Specifications

2.3.1 ASTM D4752, Standard Test Method for Measuring MEK Resistance of
Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent Rub.

2.3.2 ISO 20340 Performance Requirements for Protective Paint Systems for
Offshore and Related Structures (Ref).

2.3.3 ISO 29601, Paints and varnishes – Corrosion protection by protective

paint systems – Assessment of porosity in a dry film.

2.3.4 ISO 19840 Measurement of, and Acceptance Criteria for Dry Film
Thicknesses on Rough Surfaces (Ref).

2.3.5 ASTM D7091 Standard Practice for Non-destructive Measurement of Dry

Film Thickness of Nonmagnetic Coatings (Ref).

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2.3.6 ASTM D4414 Standard Practice for Measurement of Wet Film Thickness
by Notch Gages (Ref).

2.4 Miscellaneous Specifications

2.4.1 NORSOK M-001, Materials selection.

2.4.2 NORSOK S-002, Working environment.

2.5 Color Standards

2.5.1 The following RAL Standard Colors shall be used for Shaffer products
requiring protective coating to NORSOK M-501 specifications. Applicable
to finish coats only. Should RAL colors not be available the nearest
Federal Standard color is listed in the last column in the Color Selection
Chart.

2.5.2 Color Selection Chart

Federal RAL
Color Color Code Standard Standard
Number 595C Number Color
* Number
White 01 X7925 9003
Yellow 02 X3591 1018
Blue 03 X5092 5015
Red 04 X1350 3001
Gray 05 X6314 7042
Logo Blue 06 X5056 N/A
Orange 07 X2473 2003
Cream 08 X3711 N/A
Green 09 X4110 6001
Red-CCC 287 10 N/A N/A
Yellow 11 N/A 1028
* “X” is “1” for gloss, “2” for semi-gloss and “3” for flat.

Note: Custom or additional colors required by the customer order shall

supersede this document and shall be noted in the sales order and
called for in internal work orders.

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3 APPROVED SUPPLIER(S) AND PRODUCTS

3.1 Jotun A/S, P.O. Box 2021, N-3202 Sandefjord, Norway

3.1.1 Products

3.1.1.1 Resist 78

3.1.1.2 Jotamastic 90

3.1.1.3 Jotamastic 90, Aluminium

3.1.1.4 Hardtop Optima

3.1.1.5 Marathon

3.1.1.6 Marathon 500

3.2 Carboline, 350 Hanley Industrial Court, St. Louis, MO 63144-1599

3.2.1 Products

3.2.1.1 Carbozinc 858 Organic zinc rich epoxy

3.2.1.2 Carbozinc 859 Organic zinc rich epoxy

3.2.1.3 Carboguard 1209 Glass flake filled epoxy

3.2.1.4 Carboguard 893 Primer and intermediate coat epoxy

3.2.1.5 Carboxane 2000 TC Polysiloxane top coat

3.3 Sherwin Williams, 101 Prospect Ave, Cleveland, OH 44115

3.3.1 Products

3.3.1.1 Zinc Clad® II Inorganic ethyl silicate zinc primer

3.3.1.2 Zinc Clad® IV Organic zinc rich epoxy

3.3.1.3 Macropoxy® 646 Epoxy intermediate and top coat

3.3.1.4 Acrolon® 218 HS Polyurethane top coat

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3.4 PPG Coatings, 1Ppg Pl, Pittsburgh, PA

3.4.1 Products

3.4.1.1 Amerlock 2

3.4.1.2 Dimetcote 9/Sigmacote 9

3.4.1.3 Sigmafast 278

3.4.1.4 PSX 700

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4 NORSOK COATING SYSTEM SELECTION CHARTS

4.1 Jotun NORSOK Coating System Specifications Covered by this Specification:

NORSOK: System 1 System 7A System 7B

NOV PCG System System 1 System 2 System 2
Equipment for Equipment for exposure Equipment for
exposure to marine to Splash Zone exposure to Subsea
Application/Service
atmosphere. Meets atmosphere. Meets atmosphere. Meets
Category:
NORSOK M-501 NORSOK M-501 NORSOK M-501
System 1 System 7A System 7B
M-501 Pre-Qualification Norner Report 3410-12-009182
3410-07-0001 Mt02
Test Number SL13379/13363 Mt06/SL12373
SSPC SP 10/ISO SSPC SP 10/ISO SSPC SP 10/ISO
Surface Preparation
Sa 2-1/2 Sa 2-1/2 Sa 2-1/2
Anchor profile, mils 2–3 2–3 2–3
Product Manufacturer Jotun Jotun Jotun
Primer Coat Resist 78 N/A N/A
Primer Coat DFT, mils 2.5 – 3 - -
Primer Coat Color Gray - -
Primer Coat Solids % vol. 72 - -
Primer Wt. % Zinc in
N/A - -
DFT
Intermediate Coat Jotamastic 90, Alum. Marathon/Marathon 500 Jotamastic 90, Alum.
Intermediate Coat DFT,
7–9 12 – 14 8 – 10
mils
Intermediate Coat Color Aluminum Gray or Cream Aluminum
Intermediate Coat Solids
80 80/85 80
% vol.
Finish Coat Hardtop Optima Marathon/Marathon 500 Jotamastic 90
Finish Coat DFT, mils 2.5 – 4 12 – 14 6–8
Per Drawing Color Per Drawing Color Code Per Drawing Color
Finish Coat Color
Code or Sales Order or Sales Order Code or Sales Order
Finish Coat Solids % vol. 76 80/85 80
Total DFT mils 12 - 16 24 - 28 14 - 18

Note: When the coated material is stainless steel, duplex or super duplex
the primer coat is to be omitted and only non-metallic blast media free
of any chlorides may be used to blast. Additionally, the blast media
must not have been used previously for blasting any ferritic material.

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4.2 Carboline NORSOK Coating System Specifications Covered by this

Specification:

NORSOK: System 1 System 7A System 7B

NOV PCG System System 1 System 2 System 2
Equipment for Equipment for Equipment for
exposure to marine exposure to Splash exposure to Subsea
Application/Service
atmosphere. Meets Zone atmosphere. atmosphere. Meets
Category:
NORSOK M-501 Meets NORSOK M-501 NORSOK M-501
System 1 System 7A System 7B
M-501 Pre-Qualification
NA 3410-08-007 Mt07 3410-08-007 Mt07
Test Number
SSPC SP 10/ISO Sa SSPC SP 10/ISO Sa 2- SSPC SP 10/ISO Sa
Surface Preparation
2-1/2 1/2 2-1/2
Anchor profile, mils 2–3 2-3 2-3
Product Manufacturer Carboline Carboline Carboline
Primer Coat Carbozinc 858 Carbozinc 859 Carbozinc 859
Primer Coat DFT, mils 3–4 4–5 4–5
Primer Coat Color Green Green Green
Primer Coat Solids % vol. 64 66 66
Primer Wt. % Zinc in
84 81 81
DFT
Intermediate Coat Carboguard 893 Carboguard 1209 Carboguard 1209
Intermediate Coat DFT,
6–8 10 – 12 9 – 10
mils
Intermediate Coat Color Gray Off-White Off-White
Intermediate Coat Solids
77 88 88
% vol.
Finish Coat Carboxane 2000 TC Carboguard 1209 Carboguard 1209
Finish Coat DFT, mils 3–5 10 – 12 9 – 10
Per Drawing Color Per Drawing Color Per Drawing Color
Finish Coat Color
Code or Sales Order Code or Sales Order Code or Sales Order
Finish Coat Solids % vol. 80 88 88
Total DFT mils 12 – 17 24 – 29 22 – 25

Note: When the coated material is stainless steel, duplex or super duplex
the primer coat is to be omitted and only non-metallic blast media free
of any chlorides may be used to blast. Additionally, the blast media
must not have been used previously for blasting any ferritic material.

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4.3 Sherwin Williams NORSOK Coating System Specifications Covered by this

Specification:

NORSOK: System 1 System 7A System 7B

NOV PCG System System 1 System 2 System 2
Equipment for Equipment for Equipment for
exposure to marine exposure to Splash exposure to Subsea
Application/Service
atmosphere. Meets Zone atmosphere. atmosphere. Meets
Category:
NORSOK M-501 Meets NORSOK M-501 NORSOK M-501
System 1 System 7A System 7B
M-501 Pre-Qualification
11-368 B 7/13/2012 NA 11-368 G.2 8/1/2014
Test Number
SSPC SP 10/ISO Sa SSPC SP 10/ISO Sa 2- SSPC SP 10/ISO Sa
Surface Preparation
2-1/2 1/2 2-1/2
Anchor profile, mils 2–3 2-3 2-3
Product Manufacturer Sherwin Williams Sherwin Williams Sherwin Williams
Primer Coat Zinc-Clad II N/A N/A
Primer Coat DFT, mils 3–4 - -
Primer Coat Color Gray-Green - -
Primer Coat Solids % vol. 62 - -
Primer Wt. % Zinc in
85 - -
DFT
Intermediate Coat Macropoxy 646 N/A Macropoxy 646
Intermediate Coat DFT,
6–8 - 7–9
mils
Intermediate Coat Color Gray - Gray or Cream
Intermediate Coat Solids
72 - 72
% vol.
Finish Coat Acrolon 218 HS N/A Macropoxy 646
Finish Coat DFT, mils 3–5 - 7–9
Per Drawing Color Per Drawing Color Per Drawing Color
Finish Coat Color
Code or Sales Order Code or Sales Order Code or Sales Order
Finish Coat Solids % vol. 65 - 72
Total DFT mils 12 – 17 - 14 - 18

Note: When the coated material is stainless steel, duplex or super duplex
the primer coat is to be omitted and only non-metallic blast media free
of any chlorides may be used to blast. Additionally, the blast media
must not have been used previously for blasting any ferritic material.

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4.4 PPG NORSOK Coating System Specifications Covered by this Specification:

NORSOK: System 1 System 7A System 7B

NOV PCG System System 1 System 2 System 2
Equipment for Equipment for Equipment for
exposure to marine exposure to Splash exposure to Subsea
Application/Service
atmosphere. Meets Zone atmosphere. atmosphere. Meets
Category:
NORSOK M-501 Meets NORSOK M-501 NORSOK M-501
System 1 System 7A System 7B
M-501 Pre-Qualification
System 1.8 NA System 7B.3
Test Number
SSPC SP 10/ISO Sa SSPC SP 10/ISO Sa SSPC SP 10/ISO Sa
Surface Preparation
2-1/2 2-1/2 2-1/2
Anchor profile, mils 2-3 2-3 2-3
Product Manufacturer PPG PPG PPG
Primer Coat Dimetcote 9 N/A N/A
Primer Coat DFT, mils 2.5 – 4 - -
Primer Coat Color Gray - -
Primer Coat Solids % vol. 63 - -
Primer Wt. % Zinc in
NA - -
DFT
Intermediate Coat Sigmafast 278 N/A Amerlock 2
Intermediate Coat DFT,
6–8 - 7–9
mils
Intermediate Coat Color Gray/Red brown - Gray or Cream
Intermediate Coat Solids
80 - 72
% vol.
Finish Coat PSX 700 N/A Amerlock 2
Finish Coat DFT, mils 3.5 – 5 - 7–9
Per Drawing Color Per Drawing Color Per Drawing Color
Finish Coat Color
Code or Sales Order Code or Sales Order Code or Sales Order
Finish Coat Solids % vol. 90 - 72
Total DFT mils 12 – 17 - 14 – 18

Note: When the coated material is stainless steel, duplex or super duplex
the primer coat is to be omitted and only non-metallic blast media free
of any chlorides may be used to blast. Additionally, the blast media
must not have been used previously for blasting any ferritic material.

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5 HEALTH, SAFETY AND THE ENVIRONMENT

5.1 The primary measure for limiting the HSE impact of painting and surface
treatment is to insure that the protective coating systems provide a long life and
extended maintenance intervals.

5.2 Selection and documentation of chemicals shall follow the requirements in

NORSOK S-002 clause 5.4.

5.3 Products containing hormone mimics, lead, cadmium, chromate, and mercury or
tarry substances shall not be used.

5.4 All products used are isocyanate free and will not release isocyanates when
heated except for the polyurethane top coat in 4.3.

5.5 The following documentation shall be provided and used when evaluating
coating systems:

5.5.1 Chemical name of organic solvents, occupational air requirements (OAR)

number according to Norwegian regulations and VOC contents in g/l;

5.5.2 Percentage of low molecular weight epoxy (molecular weight <700);

5.5.3 Content of hazardous substances, see NORSOK S-002;

5.5.4 Specification of hazardous thermal degradation components;

5.5.5 Combustibility;

5.5.6 Special handling precautions and personal protection required.

5.6 All coating products shall as a minimum be in accordance with Norwegian

regulatory requirements regardless of where the coating is done.

5.7 Silica and heavy metal contents of blast media shall be given (see ISO 8504-2).
Abrasives shall not contain carcinogenic substances, lead or lead compounds,
biological available nickel or more than 1%wt. quartz or crystalline silica.

5.8 All coating shall be removed by a cold method to provide a 15cm free space on
all sides of any hot work done. Hot work defined as any work generating a
temperature of >150 degrees-C in the coating.

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6 PREPARATION AND APPLICATION

6.1 Preparation

6.1.1 Manufacturer’s application instructions in the Product Data Sheet

regarding steel temperature, storage temperatures, mixing, thinning,
application, etc. shall be followed in addition to this specification. In case
of a conflict this document governs. All recoat intervals specified for each
material shall be observed.

6.1.2 Stripe Coating: For each coat, a stripe coat shall be applied by brush to all
welds, corners, behind angles, edges of beams, etc. and areas not fully
reachable by spray in order to obtain the specified coverage and
thickness. EXCEPTION: Inorganic zinc.

6.1.3 Surface Cleanliness: Gloves, boot covers, or other coverings shall be

used as necessary to prevent contaminating prepared or coated surfaces
before application of subsequent coats of material.

6.1.4 Ambient Conditions: All surface preparation and protective coating

application shall be performed in indoor facilities with climate control
ensuring that the conditions are in compliance with specified
requirements. Habitats or tarpaulins are also considered indoor facilities
so long as the climate is controlled as specified.

6.2 Surface Preparation

6.2.1 All sharp edges, fillets, corners and welds of structural parts shall be
rounded or smoothened by grinding prior to blast cleaning (minimum
radius = .080”). For design reasons, pressure controlling and containing
machined parts of the BOP, Riser, Valves and Control systems will not be
ground upon and shall remain as manufactured with radii provided by the
design process.

6.2.2 All parts to be detergent washed and/or steam cleaned sufficiently to

remove any oil, grease, or foreign matter.

INSPECTION HOLD POINT: Qualified inspector to inspect corner radii,

continuous welds and surface contamination for oil and grease.

6.2.3 All parts are to be grit blasted to remove all scale, rust, corrosion and
foreign matter.

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6.2.3.1 All grit blasted parts are to be blasted to near white metal
producing an anchor pattern of 2 to 3 mils in accordance with ISO
8503. The abrasive medium shall contain no more than 1.0 wt. %
crystalline silica as determined by SSPC-AB-Class A, Grade 3
and ISO-8504-2. The grit should be sharp and clean and free of
dust. The cleanliness of the blast cleaned surface shall be
referred to for each coating system per ISO 8501-1.

WARNING: When preparing stainless steel, duplex or super duplex components

that are to receive coating(s), the surface shall be prepared in the
same manner as described in this section but metallic abrasives or
abrasives containing chlorides shall not be used. When using mineral
abrasives such as aluminum oxide for example, the supplier shall
ensure iron oxide is not a part of the abrasive mixture. Additionally,
the blast media must not have been used previously for blasting any
ferritic material.

Note: Stainless steel shall also be isolated from carbon steel surfaces to
prevent cross contamination.

6.2.3.2 During blasting, the metal surface temperature shall be at least

5°F above the dew point and the relative humidity less than 85%.
The first coat shall only be applied within 8 hours of blasting. If
rust bloom forms after blasting, the affected area shall be re-
blasted before application of the first coat. A minimum of 90 psig
shall be maintained at the blast nozzle.

Note: If climate controls are in place to provide continuous conditions as

listed above, the 8 hour window does not apply.

6.2.3.3 Surfaces to be protected from blasting:

a. ring grooves
b. end connections
c. hydraulic ports
d. threaded holes seal surfaces
e. bearing bores
f. close tolerance pin holes

6.2.3.4 Blasting of a fully assembled unit is permissible so long as

masking prevents residual blasting material from interfering with
proper operation.

Note: Blast air must be free of oil, water, and other contaminants.

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6.2.3.5 Equipment such as air dryers, filters, or coolers, necessary for

clean, dry air shall be utilized when applicable.

6.2.3.6 After blasting, remove all residual grit by blowing with dry
compressed air and/or brushing. Test cleanliness of the surfaces
in accordance with ISO 8502-3. Do not exceed a rating 2.

WITNESSED INSPECTION HOLD POINT: Qualified inspector shall inspect

for blast cleaning quality, blast cleanliness and blast clean surface
profile.

6.2.3.7 No painting shall be performed, if the metal temperature is less

than 5°F above the dew point or at less than ambient and steel
temperatures allowed by the coating product data sheet.

6.3 Application

6.3.1 General

6.3.1.1 Contrasting colors must be used for each coat of paint.

6.3.1.2 For each coat, a stripe coat shall be applied by brush to all welds,
corners, behind angles, edges of beams, etc. and in areas not
fully reachable by spray in order to obtain the specified coverage
and thickness.

6.3.1.3 Stainless steel components will not be painted except for those
described in paragraph 1.4. If stainless steel is welded to carbon
steel,

6.3.2 Zinc Rich or Inorganic Zinc Primer Coat

6.3.2.1 The primer coat is to be applied as soon as possible after blasting

and before any visual evidence of rust blooms or contamination
appears. Re-blast per the previous section if any contamination
is found.

WARNING: Zinc-Rich Epoxy and Inorganic Zinc primers shall not be used when
coating stainless steel, duplex or super duplex parts. The primer shall
be omitted from the paint system and the part coated with only the
intermediate and top coats.

6.3.2.2 Application will be by conventional spray method using an

agitated spray pot as recommended by the Manufacturer’s
application recommendations.

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6.3.2.3 Powder and liquid(s) are packaged separately. Gradually stir

powder into liquid per the Manufacturer’s instructions. Total
contents of each can are to be mixed together until powder is well
dispersed and mixture is free of lumps.

CAUTION: Do not pour liquid into powder.

6.3.2.4 Strain mixture into paint pot with 30 mesh screen to prevent
clogging of equipment.

6.3.2.5 Continuous slow agitation of the mixture is required during

application to prevent segregation of powder from liquid.

6.3.2.6 Adjust spray equipment to apply an even wet coat with minimum
overspray.

6.3.2.7 Apply in even parallel passes, overlapping each pass 50%.

6.3.2.8 Drying time is affected by atmospheric conditions and coating

thicknesses. Follow Product Data Sheet recommendations.

6.3.2.9 If the primer coat is inorganic zinc, prior to the application of the
intermediate coat, a cure test shall be performed to ensure the
IOZ primer is sufficiently cured prior to top coating. This test shall
be performed in accordance with ASTM D4752, Standard Test
Method for Measuring MEK Resistance of Ethyl Silicate
(Inorganic) Zinc-Rich Primers by Solvent Rub (latest revision).
The minimum acceptance Resistance Rating per Table 1 shall be
a 4. There will be a slight burnished appearance in the rubbed
area and a slight amount of zinc may be on the cloth after 50
double rubs.

Note: When manufacturing and machine tolerances will not allow for all
three coats of paint on mating parts without inhibiting assembly of
those parts, then it is acceptable to apply the primer coat only
provided the primer coat is applied 4 – 5 mils DFT.

INSPECTION HOLD POINT: Primer coat application and DFT per coating
chart in Section 4.1.

6.3.3 Intermediate Coat

6.3.3.1 Surface to be coated shall be dry, and free of dirt, grease or other
contamination prior to application of intermediate coat.

6.3.3.2 The intermediate coat must have a contrasting color to the top
coat specified to ensure good top coat coverage.

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6.3.3.3 Application is to be by airless or conventional spray method.

6.3.3.4 Resin and curing solutions are packaged separately. Stir each
component thoroughly and then combine total contents of each
can and mix until uniform.

6.3.3.5 Apply a mist coat and allow mist coat to stand for 1 minute. Then
apply one or two wet coats in even, parallel passes, overlapping
each pass 50% to attain the required DFT.

6.3.3.6 Drying time is affected by atmospheric conditions. Follow

Product Data Sheet recommendations.

INSPECTION HOLD POINT: Primer coat application and DFT per coating
chart in Section 4.1.

6.3.4 Finish Coat

Note: In the event that parts are to be assembled prior to the finish coat
being applied, the mating surfaces will be sufficiently protected by the
base and intermediate coats and will not require the finish coat on
those surfaces.

6.3.4.1 Surface to be coated shall be dry, and free of dirt, grease or other
contamination prior to application of the finish coat.

6.3.4.2 Application is to be by airless or conventional spray methods.

6.3.4.3 The finish coat is packaged in components A and B. Stir each

component separately and then combine total contents of A and
B and mix until uniform.

6.3.4.4 Ensure adequate air pressure and volume when conventional

spray is used.

6.3.4.5 Apply one or two wet coats in even, parallel passes, overlapping
each pass 50% to obtain proper DFT.

6.3.4.6 Drying time is affected by atmospheric conditions. Follow

Product Data Sheet recommendations.

WITNESSED INSPECTION HOLD POINT: Qualified inspector shall inspect finish

coat application and DFT per the coating chart in Section 4.1.

6.3.4.7 Perform adhesion test on the coated test plate or on the agreed
and specified location on the part.

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WITNESSED INSPECTION HOLD POINT: Adhesion Test of the completed coating

application.

7 REWORK / REPAIR AND TOUCH UP OF DAMAGED FINISH COATS

7.1 Paint personnel performing rework, repair, and/or touch-up of a damaged finish
coat shall verify the following:

7.1.1 Dry Film Thickness (DFT) prior to performing any rework, repair, and
touch-up. If DFT mils are above the total DFT mils required inform Paint
Supervision for further instruction.

7.1.2 Paint System and/or Color Code per Sales Order or Purchase Order for
correct coating application. If not specified or unsure of paint system or
color code get with Paint Supervision for further instruction.

7.2 Touch-up Surface Preparation

7.2.1 Areas with damage or blemishes that involve only the intermediate and
finish coats shall be pressure washed with detergent and rinsed or solvent
cleaned before mechanically roughing (sanding) the surface to provide an
anchor pattern to hold the paint. Solvent wipe all foreign matter that will
interfere with adhesion.

7.2.2 Surface preparation for areas damaged to the base metal shall be
pressure washed with detergent and rinsed or solvent cleaned. If
blasting of small areas is not feasible, use mechanical abrasion tools to
achieve a minimum 2.0 mil anchor profile. Feather the edges of the
existing coating around the damage area back to sound coating material.
Solvent wipe all foreign matter that will interfere with adhesion. Solvent
and rags must be cleaned and changed frequently. Test for cleanliness.

7.3 Touch-up Application

Note: Zinc rich epoxy primer may be used for repairs down to bare metal
where the primer must overlap painted surface.

7.3.1 Coating materials for touch-up shall be the same as used in the original
coating system, however, for areas damaged down to the bare metal or
where low areas of DFT exists in the inorganic primer and where the
primer must overlap painted surface, zinc rich epoxy primer shall be used
for corrections.

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7.3.2 For touch up of the intermediate and top coat damage as described in
7.1.1, intermediate and finish coat materials shall be used to build the
Total DFT mils required and shown in the Coating System Selection
Chart.

7.3.3 For touch-up of larger damaged areas as described in 7.1.2, all three
coats should be applied to the prepared metal. If inorganic zinc is the
primer, excess zinc must be sanded off the surrounding sound coating
material before the intermediate and finish coats are applied to build the
Total DFT mils required and shown in the Coating System Selection
Chart.

8 QUALITY ASSURANCE REQUIREMENTS

8.1 Vendors

8.1.1 Companies doing work in accordance with NORSOK standards shall

document experience in organizing, planning and execution of work with
similar size and complexity.

8.2 Qualification of Paint Operators

8.2.1 Operators shall be qualified to tradesman level as blast-cleaner, painter,

and applicator. Etc. The personnel shall have relevant knowledge of
health and safety hazards, use of protection equipment, coating materials,
mixing and thinning of coatings, coating pot-life, surface requirements,
etc. See Appendix C for the types and application of PPE.

8.2.2 Personnel not qualified to tradesman level, shall document training and
experience to the same level as formalized tradesman education.

8.3 Qualification of Supervisors and QC Personnel

8.3.1 Personnel carrying out inspection or verification shall be qualified in

accordance with NS 476 Inspector level III, or certified as NACE coating
inspector level III.

8.3.2 Inspectors according to NS 476 Inspector level II may carry out the
inspection work under the supervision of an inspector level III.

8.3.3 Supervisors and foremen shall be qualified to tradesman level and should
be qualified in accordance with NS 476 Inspector level II, or NACE level II.

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8.3.4 Quality Assurance personnel will be responsible for inspecting film

thickness and overall integrity of each coating. When the coating
thickness is below spec, the unacceptable areas are to receive an
additional coat to conform to the specified minimum thickness. If the area
of low film thickness is minimal and within the inorganic zinc primer coat,
then zinc rich epoxy shall be used to add additional thickness. If the
thickness exceeds the range allowed, a NCR shall be processed per SOP
7.005 for disposition.

8.3.5 Quality Control shall require a daily report containing the following
information as a minimum: Material being used along with batch
numbers, Environmental data, including: steel temperature, dew point,
relative humidity and ambient temperature and time between coats. The
DFT and color of each individual layer shall also be recorded. Daily
reports shall also include: quantities, heat number, SN, PN, etc. that is
relevant for traceability.

8.4 Qualification of Procedures

8.4.1 Coating procedure specification (CPS)

8.4.1.1 A detailed CPS based on the requirements of this standard shall

be established. The CPS shall be prepared by the application
contractor. The CPS shall contain the following:

a) All relevant Job Numbers/Order Numbers/ Project reference

numbers for the parts to be processed;
b) Step by step information on the process (receiving control,
cleaning, blasting, coating, and QC) including the inspection
regime;
c) Identification of equipment for surface preparation and
application including the pre-blast inspection procedure;
d) Blast cleaning process including the abrasive type and size
along with climate and temperature considerations;
e) Information given on Coating System Data Sheet (CSDS);
f) Coating application process including climate and
temperature parameter considerations;
g) Inspection and Testing Plan ITP detailing the sections of
blast cleaning and coating application;
h) Personal protective equipment to be used;
i) Safety data sheets for each product;
j) Product data sheets;
k) Example of paint report form; See Appendix B.
l) Repair procedure

8.4.1.2 The qualified CPS shall be followed during all coating work.

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8.4.1.3 The following changes in the coating application parameters

require the CPS to be re-qualified:

a) Any change of coating material;

b) Change of method and equipment for surface preparation
and coating application.

8.4.2 Coating Procedure Test (CPT)

8.4.2.1 The applicator/contractor shall provide an approved CPT detailing

all blast, cleaning, coating and test procedures. A CPT shall be
used to qualify all coating procedures. A suitable location on the
component to be coated may be selected on which the CPT shall
be carried out.

8.4.2.2 Once the CPS and CPT are complete the applicator/contractor
may provide a coating procedure test plate for each of the coating
systems to be applied. Each test plate must identify the contract
and coating system.

8.4.2.3 Documentation of the CPT shall as a minimum include

specification of surface application equipment, essential
preparation, application and curing parameters, coating system
data sheet and test results according to NORSOK M-501, clause
11, Table 3; per NORSOK M-501. See Appendix A.

8.4.2.4 The coating procedures shall be qualified under realistic

conditions likely to be present during coating application.

8.4.2.5 If the shop primer is intended to form an integrated part of the

final coating system, and the pre-qualification requirements are
fulfilled, the CPT shall be conducted on shop primed steel sweep
to grade lightly or more in accordance with SFS 8145 and on
steel blast cleaned to the agreed standard for steel without shop
primer.

8.4.2.6 Inspection and testing requirements for the CPT, including

acceptance criteria, shall be as given in Clause 11 of NORSOK
M-501 Rev. 5.

8.4.2.7 Curing time prior to the adhesion test shall be according to time
for fully cured in coating supplier’s data sheet.

8.5 Quality Control

8.5.1 Quality Control shall require a daily report containing the following
information:

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8.5.1.1 Material being used; with batch numbers

8.5.1.2 All inspections and tests according to Table 3 in NORSOK M-501,

including visual inspections and receiving control at the paint
shop.

8.5.1.3 Records of the DFT thickness measurements, average maximum

and minimum values and the number of measurements.

8.5.1.4 Environmental conditions during blasting, painting and curing.

Include the steel temperature and the time between coats, the
temperature during curing when epoxy phenolic is used.

8.5.1.5 Percentage of thinner added to the paint.

8.5.1.6 Daily reports shall also include: quantities, heat number, SN, PN,
etc. that is relevant for traceability.

8.5.1.7 Adhesion tests shall be recorded per ISO 4624.

8.5.1.8 The painting report shall include both required and obtained
values. See example report in NORSOK M-501, Annex D.

8.5.1.9 Curing test results for zinc silicate, when used.

9 CONTRACTOR/VENDOR REQUIREMENTS

9.1 All work is to be performed in accordance to this specification. Training of coating

applicators’, certifications and adherence to NORSOK shall be provided to NOV
PCG upon request. Contractors are to follow Coating Manufacturer instructions
on mixing, thinning, and method of application of any coating that is applied for
NOV PCG. All work shall be free of holidays (discontinuities), sags, orange peel,
pinholes, or any other coating failure as described by SSPC “Good Painting
Practice.”

9.2 NOV PCG may perform quality assurance (QA) inspection of all surface
preparation and coating application at any time. The Contractor must provide a
QC report from a NACE Coating Inspector Level 3 or NS 476 Inspector Level 3
at a minimum. Contractor shall bear the cost of any rework required when
coated equipment is found to be outside the acceptance criteria of this
specification. The NOV PCG Coatings Inspector shall have continuous access
to the coating applicator’s job site and quality control log sheets.

9.3 The responsible coatings inspector shall be part of the quality assurance system
and independent from the production department and also independent from the
supplier/manufacturer of the coating per Statoil TR0042.

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9.4 Contractor shall bear the cost of any rework required when coated equipment is
found to be outside the acceptance criteria of this specification.

Note: Upon request Copies of all procedures, and the job scope, including
when and where the work will occur must be provided to NOV PCG
inspector prior to beginning any task.

9.5 Contractor must provide a Certificate of Compliance (C of C) before or at the

time of delivery of the coated equipment.

10 APPROVED COATINGS AND VENDORS

10.1 All prospective coating products must be approved by NOV PCG Engineering
who will verify the requirements of this specification are met.

10.1.1 All coating systems (Systems 1, 7A and 7B) in this document require pre-
qualification to ISO 20340 as outlined in NORSOK M-501.

10.1.2 In either pre-qualified system substitution of an approved top coat with

another pre-qualified top coat is permissible provided the intermediate
coat is the same and the thicknesses of the top coat are equal.

10.2 All prospective coating applicators must be approved by NOV PCG Quality
Assurance who will verify the requirements of this specification are met.

11 DEVIATIONS

11.1 No deviations from this specification are allowed unless specifically agreed to in
writing by NOV PCG Engineering.

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12 APPENDIX A: INSPECTION AND TESTING CHART FROM NORSOK M-501

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13 APPENDIX B: FINAL PAINT REPORT (NORSOK M-501)

NORSOK M-501 PAINT REPORT

Date:
P.O. No.: Paint System:
Manufacturer's Company: Manufacturer's contact person:
Manufacturer's internal order no.:
Paint shop: Paint shop contact person:
Paint shop's internal order no.:
Paint inspector's name: Paint inspector's signature:
Certification organization: Certificate level and no.:
Paint objects
Quantity Object Size Material Tag no.

PAINT CYCLE
First coat: Nom. Thickness, µm: Thinner:
Second coat: Nom. Thickness, µm: Thinner:
Third coat: Nom. Thickness, µm: Thinner:
Fourth coat: Nom. Thickness, µm: Thinner:
Comments:
VISUAL RECEIVE CONTROL
Date of receive control: Steel preparation according to ISO 8501-3:
Edges rounded: Major surface defects: Weld splattes, slivers: All signs off:
Continuous welds: All welds dressed: Bolts & nuts protected: End caps on:
Rust grade:
Comments:
CLEANING
Date of cleaning: Oil, grease, corrosion inhibitors & salt removed:
Method of cleaning: Type of detergent:
If machined surface, strength of detergent: Cleaned with fresh water after detergent:
Comments:

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ABRASIVE BLASTING
Blasting machine: Open blasting:
Abrasive type: Abrasive size:
Strat blasting date: Time: End blasting date: Time:
o o
Air temp. F: Surface temp. F: Humidity, %: Dew point oF:
Comments:
SURFACE CLEANLINESS AND ROUGHNESS
Requirements to cleanliness and roughness
Requirements to cleanliness: Requirements to roughness:
Type of material to be blasted: Abrasive quality:
Tested cleanliness and roughness
Date of test of cleanliness and roughness:
Test equipment for cleanliness: Tested cleanliness:
Test equipment for roughness: Tested roughness:
Comments:
SALT TEST
Requirements to salt concentration
Requirements to max. salt concentration: 20 mg/m2 NaCl
Tested salt concentration
Date of test of salt concentration:
Salt test equipment: Tested salt concentration:
Comments:
VISUAL INSPECTION AFTER BLASTING
Date of visual inspection:
All parts blasted without holidays: Rust grade: Edges:
Weld splatters and pores in welds: Major surface defects: Pores/holes in castings:
Comments:
FIRST COAT: 1ST PRIMER COAT
Product name: Color, RAL Code:
Batch no.: Exp. Date:
Start application, date: Time: End application, date: Time:
Application method: Stripe coat applied:
Max. thinner allowed, %: Actual thinner added, %:
Environmental control instrument: Blotter test:
Air temp. oF: Surface temp. oF: Humidity, %: Dew point oF:
Comments:

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PAINT THICKNESS
Requirement to thickness according to CSDS
Average DFT, µm: Minimum DFT, µm: Maximum DFT, µm:
Measured thickness
Date of test of paint thickness control:
Film thickness control instrument: No. of measurements:
Average DFT, µm: Minimum DFT, µm: Maximum DFT, µm:
VISUAL INSPECTION AFTER COATING
Date of visual inspection:
Contaminations: Solvent retention: Pimholes/popping:
Sagging: Wrinkling: Surface defects:
Comments:
SECOND COAT: 2ND PRIMER COAT
Product name: Color, RAL Code:
Batch no.: Exp. Date:
Start application, date: Time: End application, date: Time:
Application method: Stripe coat applied:
Max. thinner allowed, %: Actual thinner added, %:
Environmental control instrument: Blotter test:
Air temp. oF: Surface temp. oF: Humidity, %: Dew point oF:
Comments:
PAINT THICKNESS
Requirement to thickness according to CSDS
Average DFT, µm: Minimum DFT, µm: Maximum DFT, µm:
Measured thickness
Date of test of paint thickness control:
Film thickness control instrument: No. of measurements:
Average DFT, µm: Minimum DFT, µm: Maximum DFT, µm:
VISUAL INSPECTION AFTER COATING
Date of visual inspection:
Contaminations: Solvent retention: Pimholes/popping:
Sagging: Wrinkling: Surface defects:
Comments:

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THIRD COAT: INTERMEDIATE COAT

Product name: Color, RAL Code:
Batch no.: Exp. Date:
Start application, date: Time: End application, date: Time:
Application method: Stripe coat applied:
Max. thinner allowed, %: Actual thinner added, %:
Environmental control instrument: Blotter test:
Air temp. oF: Surface temp. oF: Humidity, %: Dew point oF:
Comments:
PAINT THICKNESS
Requirement to thickness according to CSDS
Average DFT, µm: Minimum DFT, µm: Maximum DFT, µm:
Measured thickness
Date of test of paint thickness control:
Film thickness control instrument: No. of measurements:
Average DFT, µm: Minimum DFT, µm: Maximum DFT, µm:
VISUAL INSPECTION AFTER COATING
Date of visual inspection:
Contaminations: Solvent retention: Pimholes/popping:
Sagging: Wrinkling: Surface defects:
Comments:
FOURTH COAT: TOP COAT
Product name: Color, RAL Code:
Batch no.: Exp. Date:
Start application, date: Time: End application, date: Time:
Application method: Stripe coat applied:
Max. thinner allowed, %: Actual thinner added, %:
Environmental control instrument: Blotter test:
Air temp. oF: Surface temp. oF: Humidity, %: Dew point oF:
Comments:
PAINT THICKNESS
Requirement to thickness according to CSDS
Average DFT, µm: Minimum DFT, µm: Maximum DFT, µm:
Measured thickness
Date of test of paint thickness control:
Film thickness control instrument: No. of measurements:
Average DFT, µm: Minimum DFT, µm: Maximum DFT, µm:

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VISUAL INSPECTION AFTER COATING

Date of visual inspection:
Contaminations: Solvent retention: Pimholes/popping:
Sagging: Wrinkling: Surface defects:
Comments:
ADHESION
Requirement to adhesion test
Absolute minimum adhesion Absolute minimum adhesion
o Calculated necessary curing time (h):
Assumed temperature during curing, F:
Adhesion test results
Date of gluing dollies to the test plate: Date of pull off: Temp. during curing, oF:
Adhesion test instrument: Film thickness on test surface:
Is the test performed on the object or on a test plate?
If test plate, has the test plate been treated as the object?
Diameter of the dolly, mm: Expiry date of the glue: Type of glue:
Adhesion value (MPa) failure description (% adhesive/cohesive/glue):
Comments:
VERIFICATION OF CURING (I.E. MEK-TEST OR CURING OF PHENOLIC EPOXY)
Requirements to curing
measured film thickness, µm: Allowed range of air humidity, % RH:
Assumed temperature during curing, oF: Calculated necessary curing time (h):
Curing log
Start curing date: Time: End curing date: Time:
o Actual curing time, hrs.:
Mean temperature during curing, F:
Measured air humidity, % RH: Curing control method:
Comments:
HOLIDAY TEST
Requirements to holiday test
Requirement to holiday test: No holidays
Holiday test result
Date of holiday test: Test instrument:
Result of holiday test:
Comments:

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14 APPENDIX C: SAFETY PPE

14.1 For Abrasive Blasting, blast operators are trained and must use the following
PPE while using the blasting equipment:
 Fresh air hood with filters and A/C,
 Blast cape or full blast unit,
 Heavy blast gloves,
 Steel toed boots,
 Fall protection when more than 6’ off the ground,
 Air quality monitor.

14.2 For priming with CZ-11 & CZ 859, special handling and PPE will be used as
follows:
 Contact with skin, eyes and clothing will be avoided,
 State or Federally approved respirator will be worn to protect from
dust and spray mist during application and sanding,
 Adequate ventilation will be provided to limit occupational exposure
levels below those provided in the CZ-11 & CZ 859 SDS.
 Impervious glove will be worn and inspected regularly for chemical
degradation or breakthrough,
 Safety glasses with side shields or chemical goggles will be worn,
 Eye wash and safety showers are nearby and available.

14.3 For intermediate coat painting with Carboguard 1209 & 893, special handling
and PPE will be used as follows:
 Contact with skin, eyes and clothing will be avoided,
 A compressed or fresh air respirator will be used in closed areas,
 During spraying operations, respiratory protection will be worn
which meets EN-141 gas filter type A1 and dust filter type P3 to
protect from dust and spray mist during application and sanding,
 Adequate ventilation will be provided to limit occupational exposure
levels below those provided in the Carboguard 1209 & 893 SDS.
 Impervious Nitrile or Butyl gloves meeting EN-374 will be worn
along with lotions and barrier creams to prevent drying of the skin,
 Face shield and safety goggles will be worn during mixing and
spraying operations,
 Eye wash and safety showers are nearby and available.

14.4 For top coat painting with Carbothane 134HG & Carboxane 2000, special
handling and PPE will be used as follows:
 Contact with skin, eyes and clothing will be avoided,
 A compressed or fresh air respirator will be used in closed areas,

www.nov.com
NOV PCG Form EF-004 Rev 0

TC Number: AX040013:45 Printed REV: F Latest REV: F

Printed By: cameronii Printed On: 2019-02-15 09:10:07 GMT-0600

Document number AX040013

Revision F
Page 33 of 33

 During spraying operations, respiratory protection will be worn

which meets EN-141 gas filter type A1 and dust filter type P3 to
protect from dust and spray mist during application and sanding,
 Adequate ventilation will be provided to limit occupational exposure
levels below those provided in the Carbothane 134HG &
Carboxane 2000 Topcoat SDS.
 Impervious Viton gloves meeting EN-374 will be worn along with
lotions and barrier creams to prevent drying of the skin,
 Face shield and safety goggles will be worn during mixing and
spraying operations,
 Eye wash and safety showers are nearby and available.

www.nov.com
NOV PCG Form EF-004 Rev 0

TC Number: AX040013:45 Printed REV: F Latest REV: F