FOR APPROVAL

SPE

0 01.09.2023 SARTAJ JOY JOY FIRST ISSUES

Rev dd.mm.yy Prepared Checked Approved Details of Revision

Owner
HAU GIANG BIOENERGY
JOINT STOCK COMPANY

POWER ENGINEERING CONSULTING

JOINT STOCK COMPANY 2

Sub-Supplier

Project
HAU GIANG BIOMASS POWER PLANT PROJECT
SPE
(2 x 10MW)

NAME SIGNATURE Title

Prepared SARTAJ

Checked JOY
110m3 RICE HUSK BUNKER
Approved JOY

Discipline MEC

Document No. Revision Page-No.

XXXX-XXXX-XXXXX-XXXXXX
1 01 Pages
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

INDEX
1. Introduction ........................................................................................................................................ 3
2. Scope of the work .............................................................................................................................. 3
3. Reference Codes and Standards ...................................................................................................... 3
4. Materials ............................................................................................................................................ 3
5. Design Philosophy ............................................................................................................................. 3
6. Hopper Pressure Calculation ............................................................................................................ 4
7. Hopper Calculation ............................................................................................................................ 7
Design of Horizontal stiffener for Hopper _ 2.7 MTR LVL ......................................................................... 9
8. Basic Geometry of STAAD Model ................................................................................................... 28
• Layout, General Arrangement (Member Properties) ................................................................. 30
9. Unity Stress Ratio ............................................................................................................................ 32

2
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

1. Introduction

This Design Report explains the design of 110m3 Rice Husk bunker for Hau Giang Biomass Power
Plant Project. Bunker to be designed considering Welded construction with American codes and JIS/
American sections.

2. Scope of the work

The objective of this document is to present analysis and design calculations of 110m3 Rice Husk. The
bunker is subject to internal vertical and horizontal loads.

3. Reference Codes and Standards

CODE TITLE

AISC 360-10 Specification for structural steel buildings

4. Materials

1 Structural steel Plate Material A36 or Equivalent

2 Steel Sections JIS/ American sections A36 or equivalent

3 Yield Strength for columns, Frames As per Material Code

5. Design Philosophy

Following design philosophy & assumptions have been used for analysis & design of 110m3 Rice Husk
Bunker.
a) The side wall and bunker hopper stiffeners are calculated using Roark’s stress strain.

b) The column and top cover are analyzed using STAAD.Pro.

c) The bunker is made of rolled JIS sections and it is load cell mounted bunker.

as per 3D snip,
vartical & horizontal
stiffners are also
modelled. have you
modelled plate of
bunker as well? if yes
then mentione that
also & show in 3D.

3
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

6. Hopper Pressure Calculation

BULK DENSITY = W= 9 KN/m3

ANGLE OF INTERNAL FRICTION Ф= 33 Degree
PRESSURE AT DEPTH From Top Z= 2.07 m
a at depth Z = az = 5.20 m
b at depth Z = bZ = 5.00 m
HORIZONTAL CROSS SECTION AREA OF A= 26.00 m2
PERIMETER OF CROSS SECTION OF THE U= 20.40 m
R A/U 1.27
Filling Emptying
ANGLE OF WALL FRICTION δ= 0.75xФ 0.6xФ
24.75 19.8
PPRESSURE RATIO λ= λf λe
0.5 1
COEFFICIENT OF WALL FRICTION DURING μf = TANδf = 0.46
COEFFICIENT OF WALL FRICTION DURING μe = TANδe = 0.36
Zof Zoe
R/(μfxλf) R/(μexλe)
5.54 3.55
Self weight of hopper=Ws Ws = 1.5 1.5 KN/m2
(Pi)MAX =
PwMAx WR WR
11.47 11.47
PhMAX WR/μf WR/μe
24.9 31.88
PvMAX WR/(μfxλf) WR/(μexλe)
49.8 31.88
RATIO OF Z/Zof Z/Z0e
0.38 0.59
AS 1-e -Z/Zo = 0.32 0.45
-Z/Zo Filling Emptying
Pi(Z)=(Pi)MAXx(1-e )
Pw @Z = 3.63 5.11 KN/m2
Ph @Z = 7.87 14.21 KN/m2
Pv @Z = 15.75 14.21 KN/m2

4
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

b= 5

H1 = 2.07
P1=0.5xH1xPhB

x' b= 0 m P2 =PhBxH2
H2 = 5.735 x'a = 0 m

P2 =0.5xPhCxH2

θ = 58

xb= 2.275 m
xa= 2.375 m

b= 5

a = 5.2 a1 = 0.45

b1 = 0.45

5
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

FILLING EMPTYING
Z xa xb xa' xb' az bz A U R=A/U Zof 1-e-Z/Zof Zoe 1-e-Z/Zoe Pw @z Ph @ Z Pv @ Z Pw @z Ph @ Z Pv @ Z
0.7 2.38 2.28 0.00 0.00 5.20 5.00 26.00 20.40 1.27 5.53 0.12 3.54 0.18 1.36 2.96 5.92 2.06 5.72 5.72
1.4 2.38 2.28 0.00 0.00 5.20 5.00 26.00 20.40 1.27 5.53 0.22 3.54 0.33 2.56 5.57 11.13 3.75 10.41 10.41
2.07 2.38 2.28 0.00 0.00 5.20 5.00 26.00 20.40 1.27 5.53 0.31 3.54 0.44 3.58 7.77 15.54 5.08 14.11 14.11
2.77 2.38 2.28 0.29 0.28 4.62 4.44 20.54 18.13 1.13 4.92 0.43 3.15 0.59 4.39 9.53 19.06 5.97 16.58 16.58
3.47 2.38 2.28 0.58 0.56 4.04 3.89 15.71 15.86 0.99 4.30 0.55 2.75 0.72 4.94 10.72 21.43 6.39 17.75 17.75
4.17 2.38 2.28 0.87 0.83 3.46 3.33 11.54 13.59 0.85 3.69 0.68 2.36 0.83 5.18 11.24 22.47 6.34 17.61 17.61
4.87 2.38 2.28 1.16 1.11 2.88 2.78 8.00 11.32 0.71 3.07 0.80 1.97 0.92 5.06 10.99 21.97 5.83 16.20 16.20
5.57 2.38 2.28 1.45 1.39 2.30 2.22 5.12 9.05 0.57 2.45 0.90 1.57 0.97 4.56 9.90 19.80 4.94 13.73 13.73
6.27 2.38 2.28 1.74 1.67 1.72 1.67 2.87 6.78 0.42 1.84 0.97 1.18 1.00 3.69 8.00 16.00 3.79 10.54 10.54
6.97 2.38 2.28 2.03 1.94 1.14 1.11 1.27 4.51 0.28 1.22 1.00 0.78 1.00 2.53 5.48 10.97 2.54 7.05 7.05
7.805 2.38 2.28 2.38 2.28 0.45 0.45 0.20 1.80 0.11 0.49 1.00 0.31 1.00 1.01 2.20 4.40 1.01 2.81 2.81

6
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

7. Hopper Calculation

Design of Plate for bunker Hopper Wall

Design of Plate for bunker Hopper Wall

Vertical Stiffners are placed at 1m c/c & Horizontal Stiffners are placed at 0.7m c/c
as shown in the drawing
Plate will act as two way supported Element, Supported Between Vertical & Horizontal Stiffners
Length of Plate = 1m
Vertical Stiffners are placed at , a = 1 m c/c
Horizontal Stiffners are placed at Clear span,b = 0.7 m c/c 0.625 0.70 0.75
Yield stress of Steel, Fy = 250 N/mm2 Mx 0.0765 0.0718 0.0686
a/b = 0.70 My 0.0547 0.055 0.0546

Maximum Load as per load

combination ofr design = 19.00 KN/m2

Plate will be design for unit Meter Length,

Load on unit Length of the Plate = 19 KN/m

Bending Moment Coefficient for Shorter Span = 0.0718

Bending Moment Coefficient for Longer Span = 0.055

Bending Moment along Shorter span = α x.w.l x2 0.67 KNm

Bending Moment along Longer span = α y .w.l x2 0.52 KNm

19 KN/m

1 /0.7

0.67 Knm

Moment in the Plate = 0.67 KNm

Premissible Stresses in the side plate = 165 N/mm2

M σ
=
I Y
670000.0 1000 x d2
=
165.0 6

Therefore d required = 4.94 mm

Provided Thickness of Plate = 8 mm
OK

7
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Check for the Deflection

Longer Length/Shorter Length = 1.43
Elastic Modulus = E = 205000 N/mm2
Coefficient for Deflection = 0.0251
Shorter Length of Plate, b = 700.00 mm

Actual Deflection = δ = xqb^4/Et^3

= 1.1 mm

Allowable Deflection = 2t
= 16 mm > 1.1 mm
SAFE

8
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Horizontal stiffener for Hopper _ 2.7 MTR LVL

Stiffners will be mainly design for Internal design Pressure

Length of Stiffner = 5m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19.00 Kn/m

5m

Wl^2/12 = 39.58 KNm

1 Check for C200

0.7
Check for C250X90X9
D= 250 mm
Area = 4407 mm2
Ixx = 41800000 mm4
Iyy = 2940000 mm4
Cxx = 125 mm
Cyy = 24 mm
Width of Flange, bf = 90 mm
Thickness of Flange, tf = 13 mm
Thickness of Web, tw = 9 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T
Calculation along XX Axis of Member
Yc = 168.5 mm
Yt = 89.5 mm
Ixx = 6.65E+07 mm4
Zxx Comp = 3.95E+05 mm3
Zxx Tension = 7.43E+05 mm3

Calculation along YY Axis of Member

Yc = 124.1 mm
Yt = 155.9 mm
Iyy = 1.84E+07 mm4

9
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Actual Stresses in Stiffeners

σ = M/z = 39583333.33
3.95E+05
σ Actual= 100 N/mm2

Permissible Stresses

Area of Whole Section= 6647 mm2

D, Depth of Section = 258 mm
d1, Web Depth = 224 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 9 mm
ry, Radius of gyration about min. 52.66 mm
T, Mean thk. Of Compression 13 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 789750 mm^4
Iyy of Tension Flange = 7.90E+05 mm^4
ω= 0.5
k2 = 0
c1 = 89.5 mm
c2 = 168.5 mm
Y= 7349 Mpa
X= 7516 Mpa
T/t= 1.45 < 2
d1/t = 24.89 < 86
Increased Factor for fcb = 1.2
fcb = 16973 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

100.2 < 165
SAFE

Check for the Deflection

Load =w= 19 KN/m
Length =l = 5m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 6.65E+07 mm4

Actual Deflection = δ = wl^4/384EI

= 2.27 mm

Allowable Deflection = l/500

= 10 mm > 2.27 mm
OK Safe

10
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Horizontal stiffener for Hopper_3.4 MTR LVL

Stiffners will be mainly design for Internal design Pressure

Length of Stiffner = 4.7 m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19.00 Kn/m

4.7 m

Wl^2/12 = 34.98 KNm

1

0.7
Check for C200X80X7.5
D= 200 mm
Area = 3133 mm2
Ixx = 19500000 mm4
Iyy = 1680000 mm4
Cxx = 100 mm
Cyy = 22.1 mm
Width of Flange, bf = 80 mm
Thickness of Flange, tf = 11 mm
Thickness of Web, tw = 7.5 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T
Calculation along XX Axis of Member
Yc = 143.4 mm
Yt = 64.6 mm
Ixx = 3.36E+07 mm4
Zxx Comp = 2.35E+05 mm3
Zxx Tension = 5.20E+05 mm3

Calculation along YY Axis of Member

Yc = 127.1 mm
Yt = 152.9 mm
Iyy = 1.70E+07 mm4

11
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Actual Stresses in Stiffeners

σ = M/z = 34975833.33
2.35E+05
σ Actual= 149 N/mm2

Permissible Stresses

Area of Whole Section= 5373 mm2

D, Depth of Section = 208 mm
d1, Web Depth = 178 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 7.5 mm
ry, Radius of gyration about min. 56.18 mm
T, Mean thk. Of Compression 11 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 469333.3333 mm^4
Iyy of Tension Flange = 4.69E+05 mm^4
ω= 0.5
k2 = 0
c1 = 64.6 mm
c2 = 143.4 mm
Y= 8364 Mpa
X= 8548 Mpa
T/t= 1.47 < 2
d1/t = 23.74 < 86
Increased Factor for fcb = 1.2
fcb = 22749 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

149.1 < 165
SAFE

Check for the Deflection

Load =w= 19 KN/m
Length =l = 4.7 m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 3.36E+07 mm4

Actual Deflection = δ = wl^4/384EI

= 3.51 mm

Allowable Deflection = l/500

= 9.4 mm > 3.51 mm
OK Safe

12
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Horizontal stiffener for Hopper_4.1 MTR LVL

Stiffners will be mainly design for Internal design Pressure

Length of Stiffner = 4.5 m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19.00 Kn/m

4.5 m

Wl^2/12 = 32.06 KNm

1

0.7
Check for C200X80X7.5
D= 200 mm
Area = 3133 mm2
Ixx = 19500000 mm4
Iyy = 1680000 mm4
Cxx = 100 mm
Cyy = 22.1 mm
Width of Flange, bf = 80 mm
Thickness of Flange, tf = 11 mm
Thickness of Web, tw = 7.5 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T
Calculation along XX Axis of Member
Yc = 143.4 mm
Yt = 64.6 mm
Ixx = 3.36E+07 mm4
Zxx Comp = 2.35E+05 mm3
Zxx Tension = 5.20E+05 mm3

Calculation along YY Axis of Member

Yc = 127.1 mm
Yt = 152.9 mm
Iyy = 1.70E+07 mm4

13
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Actual Stresses in Stiffeners

σ = M/z = 32062500
2.35E+05
σ Actual= 137 N/mm2

Permissible Stresses

Area of Whole Section= 5373 mm2

D, Depth of Section = 208 mm
d1, Web Depth = 178 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 7.5 mm
ry, Radius of gyration about min. 56.18 mm
T, Mean thk. Of Compression 11 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 469333.3333 mm^4
Iyy of Tension Flange = 4.69E+05 mm^4
ω= 0.5
k2 = 0
c1 = 64.6 mm
c2 = 143.4 mm
Y= 8364 Mpa
X= 8548 Mpa
T/t= 1.47 < 2
d1/t = 23.74 < 86
Increased Factor for fcb = 1.2
fcb = 22749 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

136.6 < 165
SAFE

Check for the Deflection

Load =w= 19 KN/m
Length =l = 4.5 m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 3.36E+07 mm4

Actual Deflection = δ = wl^4/384EI

= 2.95 mm

Allowable Deflection = l/500

=9 mm > 2.95 mm
OK Safe

14
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Horizontal stiffener for Hopper_ 4.8 MTR LVL

Design of Horizontal stiffener for Hopper_ 4.8 MTR LVL

Stiffners will be mainly design for Internal design Pressure

Length of Stiffner = 4.3 m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19.00 Kn/m

4.3 m

Wl^2/12 = 29.28 KNm

1

0.7
Check for C200X80X7.5
D= 200 mm
Area = 3133 mm2
Ixx = 19500000 mm4
Iyy = 1680000 mm4
Cxx = 100 mm
Cyy = 22.1 mm
Width of Flange, bf = 80 mm
Thickness of Flange, tf = 11 mm
Thickness of Web, tw = 7.5 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T
Calculation along XX Axis of Member
Yc = 143.4 mm
Yt = 64.6 mm
Ixx = 3.36E+07 mm4
Zxx Comp = 2.35E+05 mm3
Zxx Tension = 5.20E+05 mm3

Calculation along YY Axis of Member

Yc = 127.1 mm
Yt = 152.9 mm
Iyy = 1.70E+07 mm4

15
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Actual Stresses in Stiffeners

σ = M/z = 29275833.33
2.35E+05
σ Actual= 125 N/mm2

Permissible Stresses

Area of Whole Section= 5373 mm2

D, Depth of Section = 208 mm
d1, Web Depth = 178 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 7.5 mm
ry, Radius of gyration about min. 56.18 mm
T, Mean thk. Of Compression 11 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 469333.3333 mm^4
Iyy of Tension Flange = 4.69E+05 mm^4
ω= 0.5
k2 = 0
c1 = 64.6 mm
c2 = 143.4 mm
Y= 8364 Mpa
X= 8548 Mpa
T/t= 1.47 < 2
d1/t = 23.74 < 86
Increased Factor for fcb = 1.2
fcb = 22749 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

124.8 < 165
SAFE

Check for the Deflection

Load =w= 19 KN/m
Length =l = 4.3 m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 3.36E+07 mm4

Actual Deflection = δ = wl^4/384EI

= 2.46 mm

Allowable Deflection = l/500

= 8.6 mm > 2.46 mm
OK Safe

16
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Horizontal stiffener for Hopper_ 5.5 MTR LVL

Stiffners will be mainly design for Internal design Pressure

Length of Stiffner = 4.1 m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19.00 Kn/m

4.1 m

Wl^2/12 = 26.62 KNm

1

0.7
Check for C200X80X7.5
D= 200 mm
Area = 3133 mm2
Ixx = 19500000 mm4
Iyy = 1680000 mm4
Cxx = 100 mm
Cyy = 22.1 mm
Width of Flange, bf = 80 mm
Thickness of Flange, tf = 11 mm
Thickness of Web, tw = 7.5 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T
Calculation along XX Axis of Member
Yc = 143.4 mm
Yt = 64.6 mm
Ixx = 3.36E+07 mm4
Zxx Comp = 2.35E+05 mm3
Zxx Tension = 5.20E+05 mm3

Calculation along YY Axis of Member

Yc = 127.1 mm
Yt = 152.9 mm
Iyy = 1.70E+07 mm4

17
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Actual Stresses in Stiffeners

σ = M/z = 26615833.33
2.35E+05
σ Actual= 113 N/mm2

Permissible Stresses

Area of Whole Section= 5373 mm2

D, Depth of Section = 208 mm
d1, Web Depth = 178 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 7.5 mm
ry, Radius of gyration about min. 56.18 mm
T, Mean thk. Of Compression 11 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 469333.3333 mm^4
Iyy of Tension Flange = 4.69E+05 mm^4
ω= 0.5
k2 = 0
c1 = 64.6 mm
c2 = 143.4 mm
Y= 8364 Mpa
X= 8548 Mpa
T/t= 1.47 < 2
d1/t = 23.74 < 86
Increased Factor for fcb = 1.2
fcb = 22749 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

113.4 < 165
SAFE

Check for the Deflection

Load =w= 19 KN/m
Length =l = 4.1 m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 3.36E+07 mm4

Actual Deflection = δ = wl^4/384EI

= 2.03 mm

Allowable Deflection = l/500

= 8.2 mm > 2.03 mm
OK Safe

18
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Horizontal stiffener for Hopper_ 6.2 MTR LVL

Stiffners will be mainly design for Internal design Pressure

Length of Stiffner = 3.9 m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19.00 Kn/m

3.9 m

Wl^2/12 = 24.08 KNm

1

0.7
Check for C200X80X7.5
D= 200 mm
Area = 3133 mm2
Ixx = 19500000 mm4
Iyy = 1680000 mm4
Cxx = 100 mm
Cyy = 22.1 mm
Width of Flange, bf = 80 mm
Thickness of Flange, tf = 11 mm
Thickness of Web, tw = 7.5 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T
Calculation along XX Axis of Member
Yc = 143.4 mm
Yt = 64.6 mm
Ixx = 3.36E+07 mm4
Zxx Comp = 2.35E+05 mm3
Zxx Tension = 5.20E+05 mm3

Calculation along YY Axis of Member

Yc = 127.1 mm
Yt = 152.9 mm
Iyy = 1.70E+07 mm4

19
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Actual Stresses in Stiffeners

σ = M/z = 24082500
2.35E+05
σ Actual= 103 N/mm2

Permissible Stresses

Area of Whole Section= 5373 mm2

D, Depth of Section = 208 mm
d1, Web Depth = 178 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 7.5 mm
ry, Radius of gyration about min. 56.18 mm
T, Mean thk. Of Compression 11 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 469333.3333 mm^4
Iyy of Tension Flange = 4.69E+05 mm^4
ω= 0.5
k2 = 0
c1 = 64.6 mm
c2 = 143.4 mm
Y= 8364 Mpa
X= 8548 Mpa
T/t= 1.47 < 2
d1/t = 23.74 < 86
Increased Factor for fcb = 1.2
fcb = 22749 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

102.6 < 165
SAFE

Check for the Deflection

Load =w= 19 KN/m
Length =l = 3.9 m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 3.36E+07 mm4

Actual Deflection = δ = wl^4/384EI

= 1.66 mm

Allowable Deflection = l/500

= 7.8 mm > 1.66 mm
OK Safe

20
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Horizontal stiffener for Hopper_6.9 MTR LVL

Stiffners will be mainly design for Internal design Pressure

Length of Stiffner = 1m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19.00 Kn/m

1m

Wl^2/12 = 1.583 KNm

1

0.7
Check for C150X75X6.5
D= 150 mm
Area = 2371 mm2
Ixx = 8610000 mm4
Iyy = 1170000 mm4
Cxx = 75 mm
Cyy = 22.8 mm
Width of Flange, bf = 75 mm
Thickness of Flange, tf = 10 mm
Thickness of Web, tw = 6.5 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T
Calculation along XX Axis of Member
Yc = 113.4 mm
Yt = 44.6 mm
Ixx = 1.58E+07 mm4
Zxx Comp = 1.39E+05 mm3
Zxx Tension = 3.54E+05 mm3

Calculation along YY Axis of Member

Yc = 128.3 mm
Yt = 151.7 mm
Iyy = 1.64E+07 mm4

21
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Actual Stresses in Stiffeners

σ = M/z = 1583333.333
1.39E+05
σ Actual= 11 N/mm2

Permissible Stresses

Area of Whole Section= 4611 mm2

D, Depth of Section = 158 mm
d1, Web Depth = 130 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 6.5 mm
ry, Radius of gyration about min. 59.65 mm
T, Mean thk. Of Compression 10 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 351562.5 mm^4
Iyy of Tension Flange = 3.52E+05 mm^4
ω= 0.5
k2 = 0
c1 = 44.6 mm
c2 = 113.4 mm
Y= 9430 Mpa
X= 9692 Mpa
T/t= 1.54 < 2
d1/t = 20 < 86
Increased Factor for fcb = 1.2
fcb = 29551 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

11.4 < 165
SAFE

Check for the Deflection

Load =w= 19 KN/m
Length =l = 1m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 1.58E+07 mm4

Actual Deflection = δ = wl^4/384EI

= 0.02 mm

Allowable Deflection = l/500

=2 mm > 0.02 mm
OK Safe

22
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Horizontal stiffener for Hopper_ 7.6 MTR LVL

Stiffners will be mainly design for Internal design Pressure

Length of Stiffner = 0.55 m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19.00 Kn/m

0.55 m

Wl^2/12 = 0.479 KNm

1

0.7
Check for C150X75X6.5
D= 150 mm
Area = 2371 mm2
Ixx = 8610000 mm4
Iyy = 1170000 mm4
Cxx = 75 mm
Cyy = 22.8 mm
Width of Flange, bf = 75 mm
Thickness of Flange, tf = 10 mm
Thickness of Web, tw = 6.5 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T
Calculation along XX Axis of Member
Yc = 113.4 mm
Yt = 44.6 mm
Ixx = 1.58E+07 mm4
Zxx Comp = 1.39E+05 mm3
Zxx Tension = 3.54E+05 mm3

Calculation along YY Axis of Member

Yc = 128.3 mm
Yt = 151.7 mm
Iyy = 1.64E+07 mm4

23
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Actual Stresses in Stiffeners

σ = M/z = 478958.3333
1.39E+05
σ Actual= 3 N/mm2

Permissible Stresses

Area of Whole Section= 4611 mm2

D, Depth of Section = 158 mm
d1, Web Depth = 130 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 6.5 mm
ry, Radius of gyration about min. 59.65 mm
T, Mean thk. Of Compression 10 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 351562.5 mm^4
Iyy of Tension Flange = 3.52E+05 mm^4
ω= 0.5
k2 = 0
c1 = 44.6 mm
c2 = 113.4 mm
Y= 9430 Mpa
X= 9692 Mpa
T/t= 1.54 < 2
d1/t = 20 < 86
Increased Factor for fcb = 1.2
fcb = 29551 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

3.4 < 165
SAFE

Check for the Deflection

Load =w= 19 KN/m
Length =l = 0.55 m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 1.58E+07 mm4

Actual Deflection = δ = wl^4/384EI

= 0.01 mm

Allowable Deflection = l/500

= 1.1 mm > 0.01 mm
OK Safe

24
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Design of Vertical Stiffener for Hopper

For Vertcal Plates Stiffners will be mainly design for Internal design Pressure
Length of Stiffner = 1m
Stiffners are placed at 1 m c/c
Maximum Design Load = 19 KN/m2

Load on Stiffner per meter = 19 KN/m

19 Kn/m

1m

Check for Lower Size

1

Wl^2/12 = 0.7 KNm

Check for L65x65x6

D= 65 mm
Area = 753 mm2
Ixx = 125020 mm4
Iyy = 474780 mm4
Cxx = 33 mm
Cyy = 18 mm
Width of Flange, bf = 65 mm
Thickness of Flange, tf = 6 mm
Thickness of Web, tw = 6 mm

Plate Thk. = 8 mm
Plate Width = 280 mm =35T

25
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Calculation along XX Axis of Member

Yc = 39.1 mm
Yt = 33.9 mm
Ixx = 7.66E+06 mm4
Zxx Comp = 195662.3 mm3
Zxx Tension = 2.26E+05 mm3

Calculation along YY Axis of Member

Yc = 138.6 mm
Yt = 141.4 mm
Iyy = 1.56E+07 mm4

Actual Stresses in Stiffeners

σ = M/z = 700000
1.96E+05
σ Actual= 4 N/mm2

Permissible Stresses

Area of Whole Section= 3593 mm2

D, Depth of Section = 73 mm
d1, Web Depth = 53 mm
l, Effective Length of Member = 1m
t, Thickness of Web = 6 mm
ry, Radius of gyration about min. 65.9 mm
T, Mean thk. Of Compression 6 mm
ψ= 1
k1 = 1
Iyy of Comp Flange = 137312.5 mm^4
Iyy of Tension Flange = 1.37E+05 mm^4
ω= 0.5
k2 = 0
c1 = 33.9 mm
c2 = 39.1 mm
Y= 11509 Mpa
X= 11949 Mpa
T/t= 1 < 2
d1/t = 8.84 < 86
Increased Factor for fcb = 1.2
fcb = 16576 Mpa
σcb = 165 N/mm2

Design stress Permissible Stress

3.6 < 165
SAFE

26
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Check for the Deflection

Load =w= 19 KN/m
Length =l = 1m
Elastic Modulus = E = 205000 N/mm2
Moment of Inertia = I = 7.66E+06 mm4

Actual Deflection = δ = wl^4/384EI

= 0.04 mm

Allowable Deflection = l/500

=2 mm > 0.04 mm
OK Safe

27
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

8. Basic Geometry of STAAD Model Show load diagram.

Load considered

Structural View from STAAD

28
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

Recheck Size Why this huge

required. beams? Utilization
ration is also less.
please check

3D Rendered View

29
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

• Layout, General Arrangement (Member Properties) Why ISA?

SR. No Member Properties

1 ISA75X75X8
2 L65X65X6
3 H400X200X8X13
4 C250X90X9
5 C300X90X9
6 C250X90X9 FR SP 0.00
7 H300X150X6.5X9
8 C100X50X5
9 C200X80X7.5 FR SP 0.00

30
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

FRAME ARRANGEMENT

31
 CLIENT : EPC CONTRACTOR :
HAU GIANG BIOENERGY JOINT PECC2
STOCK COMPANY
JOB NO.: UE-742 STRUCTURAL BOM FOR BOILER-1 DATE: 01-09-2023

9. Unity Stress Ratio Check model and

All Utilization Ratios are Below 1.0 i.e. permissible limit optimize

Can be optimised
further.

As the ratio is below 1. Design is ‘SAFE’.

Add table for

Reactions

32