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TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Table of contents
2 Table of contents
3 Cabin layout, outside
4 Cabin layout, inside
5 C Connectors from carrier 2012-03-07 JEh Added support for Ansul
6 Cabin power supply
7 B Cabin emergency stop circuit 2011-09-02 JPA Radio receiver connections updated
8 Supply & CAN BB for -HM
9 A Optional GPS-compass 2011-05-30 JEh Added page for GPS-compass
10 A CAN2 for -HM 2011-01-11 JPA GPS compass supply removed
11 A Powersupply & CAN for display 2011-01-10 JEh Added Ethernet connector
12 Wipers, seat heating and radio
13 Cabin lightning and door switch
14 AC-unit
15 Working lights and warning beacon
16 Front wiper control
17 D -HM Indicators and switches 2012-04-16 JEh S21 connections updated
18 E -HM Indicators and switches 2014-01-23 JMO S18 wiring and switch type changed
19 C -HM Indicators and controls 2012-03-21 JEh Updated oscillation indicator connections
20 Layout, VS and CAN bus of -RCP
21 Tramming and drilling joystick, IPS
22 Feed movement joystick (JJ2)
23 Right keyboard matrix connections
24 Right keyboard 2 matrix connections
25 Right pilot lights & rotary encoder 1
26 Right rotary encoders 2 & 3
27 Layout, VS and CAN bus of -LCP
28 Left arm rest and IPS (EXT)
29 Tube handling joystick (JJ1)
30 Boom movement joystick (JJ2)
31 Left keyboard matrix connections
32 Left keyboard 2 matrix connections
33 Left pilot lights of keyboard 2
34 Left rotary encoders 1 and 2
35 Diesel heater timer, Optional

NOTICE! This document is the exclusive


DATE NAME 1 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Table of contents DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 B Radio receiver safety signals, Optional 2011-09-02 JPA Receiver connections updated
37 E Radio receiver connections, Optional 2014-06-03 JMO Connector X6301 wiring changed
38 A Optional TIM Connections 2011-05-30 JEh GPS-compass moved to page 9
39 C Fire suppression system, Optional 2012-03-07 JEh Added support for Ansul
40 Reversing camera connections, Optional

NOTICE! This document is the exclusive


DATE NAME 2 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Table of contents DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-E13 -E14 -E15


-E16 -M02
-P03

-B995G

-M01
-E10 -E11 -E12
NOTICE! This document is the exclusive
DATE NAME 3 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Cabin layout, outside DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-B952G
-RCP

-S02

-S01

X100

Name Abbreviation +Enclosure - device label

X110
3 4 3 4

HMI Master -HM =Cabin+MP-HM


5 5
2 1 2 1

X110

Powerpack Controller -PPC =Carrier+MP-PPC


Rear Carrier Controller -RCC =Carrier+RCC-RCC
Front Carrier Controller -FCC =Carrier+MP-FCC -LCP X120

Rod Handling Controller -RHC =Feed+RHC-RHC -B951G


Feed optional controller -FOC =Feed+RHC-FOC XM3 XM4

-HM
Drilling Master -DM =Carrier+DM-DM
Sampling Device Controller -SDC =Feed+SDC-SDC XM2 XM1

Right Arm Rest -RAR =Cabin+RCP-RAR


Left Arm Rest -LAR =Cabin+LCP-LAR -HM,
Sensor Carrier Inclination -SCI =Carrier+B336G HMI MASTER
Sensor Boom Swing -SBA =Carrier+B20G
Feed Tilt Sensor Vertical Holes -SFI =Feed+B132G
Feed Tilt Sensor Horizontal Holes -SFI 2 =Feed+B132G.2
Sensor Drifter Position -SDP =Feed+B3G
Sensor Centralizer Position -SCP =Feed+B332G
Sensor Aiming Unit -SAU =Cabin+B999G
NOTICE! This document is the exclusive
DATE NAME 4 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Cabin layout, inside DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+CAB
-4001
W40011 W4001 1 1 -X120 1 KEYSW
6/28 Keyswitch information to Carrier
3-55208420:18/12

W40012 W4001 2 2 -X120 2 EM1


7/12 Emergency stop circuit to Carrier (NC +24VDC)
3-55208420:18/12

W40013 W4001 3 3 -X120 3 EM2


7/12 Emergency stop circuit to Carrier (NC GND)
3-55208420:18/12

W40014 W4001 4 4 -X120 4 EM3


7/30 Emergency stop pressed from Carrier
3-55208420:18/12

W40015 W4001 5 5 -X120 5 ACb


14/11 AC-System heater control from EBER
3-55208420:18/12

W40016 W4001 6 6 -X120 6 ACc


14/11 AC-Compressor control from carrier
3-55208420:18/12

W40017 W4001 7 7 -X120 7 EBERSUPPLY


35/11 EBER timer supply from carrier
3-55208420:18/12

W40018 W4001 8 8 -X120 8 EBERWV


14/11 AC-Unit water valve control from EBER
3-55208420:18/12

W40019 W4001 9 9 -X120 9 EBER1


35/30 EBER timer control signal 1
3-55208420:18/12

W400110 W4001 10 10 -X120 10 EBER2


35/30 EBER timer control signal 2
3-55208420:18/12

W400111 W4001 11 11 -X120 11 FSS1


39/12 Sandvik Fire suppression system, tank low pressure
3-55208420:18/12 ANSUL
39/12 Ansul Fire suppression system, shutdown request
W400112 W4001 12 12 -X120 12 FSS2
39/12 Sandvik Fire suppression system, tank discharge
3-55208420:18/12

W400113 W4001 13 13 -X120 13 FSS3


39/12 Fire suppression system voltage supply
3-55208420:18/12

W400114 W4001 14 14 -X120 14 MRM


15/11 Main relay monitoring
3-55208420:18/12

W400115 W4001 15 15 -X120 15 MP


20 SPARE
3-55208420:18/12

W400116 W4001 16 16 -X120 16 MP


20 SPARE
3-55208420:18/12

+CAB
-5000

5020.2:1 W5020.2 YE 1 1 W5020.1 YE CANVS


8/12 CAN Backbone voltage supply
3-55208420:19/12

5020.2:3 W5020.2 GN 3 3 W5020.1 GN CANGND


8/12 CAN Backbone ground
3-55208420:19/12

5020.2:2 W5020.2 BN 2 2 W5020.1 BN CAN1L


8/12 CAN Backbone signal LOW
3-55208420:19/12

5020.2:4 W5020.2 WH 4 4 W5020.1 WH CAN1H


8/12 CAN Backbone signal HIGH
3-55208420:19/12

5 5

NOTICE! This document is the exclusive


DATE NAME 5 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Connectors from carrier DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

W21011 -F10 K10


Cabin PWR 1 1 -X100 + 1 2 SUPPLY
12/11
3-55208420:8/29 2
16m -F11
-X2101 B10
1 2
21011A 21011B

-K01 21011D -F20 B6


1 2 HM
8/12
30 87 -F21
20
B16
1 2 L_LIGHTS
15/11
-F22 B16
1 2 U_LIGHTS
15/11

1 -F23 B16
1 2 WIPERS
-F01 12/11
B6 2 -F24 B6
1 2 TIMER
35/11
F012 -F25 B6
1 2 SEAT
12/11
-X120 17 -F26 B6
1 2 CAM
40/11
-F27 B10
X026 1 2

-F28 B6
6 1 2
-X02 21011E -F30 2A
1 2 PANELS
10/12
-F31 2A
1 2 DISP
11/12

S0413

FSSIGN
39/12
S04
0 1 13 KEYSW
5/20
X12018

14
-X120 18 K0186

Cabin PE PE X027 K05A1


3-55208420:8/29 2
6mm
-X2101 7 86 A1
S0414 -X02 -K01 -K05
85 A2
CABIN FRAME
K0185
K05A2

W21012
Cabin GND 2 2 -X110 - -X110 - GND1
7/12
3-55208420:8/29 2
16m
-X2101 87 30 3 4
20 12/26
-K01 -K05
NOTICE! This document is the exclusive
DATE NAME 6 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Cabin power supply DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+HM S196 S201

FROM CABIN
EMERGENCY STOPPED
HMI MASTER

FROM CARRIER
EMERGENCY STOPPED
HMI MASTER
+HM

EMERGENCY STOP OVERRIDE


RADIO RECEIVER

TRAMMING SELECTION
RADIO RECEIVER

24VDC
REFERENCE VOLTAGE
.

.
0 1 1
5 6
-S19 -S20
.

.
7 1 8 2 5 -X01 -X01
S198 6 4
.

.
S192 S205

2
-X08 -X01
8
.

.
DI DI REF W4010 2
DI DI
24V 24V 24V S195 S191 X0823 B X014 X016 S3121 S3131 24V 24V
. . . -X2 -XM1 14 -XM1 20
-XM3 17 -XM3 16 -XM2 5
+REC

E/S1
X018
X081
E/S2
S3113 S3114 X015
1 EMREF
36/13
21 31 13
-X08
-S31
-X2
C 22 32 14
W4010 3
X019
-X08
3
Remove if radio remote is installed X083

-X01
7
X017
9 V1A X01
S3122 S3132 5
-X01 A A
V2 V1
K K
V2K V1K

X1204
-X120 19

-X02 -X02
4 5
EM1 X024
5/20
EM2 X025 EM3
5/20 5/20
GND1 GND2
6/28 8/12

NOTICE! This document is the exclusive


DATE NAME 7 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Cabin emergency stop circuit DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+HM

.
+24V
HMI MASTER

.
+24V
HMI MASTER

.
GROUND
HMI MASTER

.
GROUND
HMI MASTER

.
CAN1 LOW
HMI MASTER

.
CAN1 HIGH
HMI MASTER
+24V +24V GND GND CAN1L CAN1H
. . . . . .
-XM4 4 -XM4 5 -XM4 1 -XM4 3 -XM4 6 -XM4 2

HM -X120 20 RECVS
6/28 37/12
F022 -X110 - -X110 -

10/29
CAN2L
10/29
CAN2H SPL1 SPL2

SPL5 SPL6
Diagnostic
connector
A B C D E F G H
-X5200

GND2 GND3
7/30 10/12

CANVS W5020.1 Ye -X120 23 W5015 Ye CANVS1


5/20 9/11
TO X5000

CANGND W5020.1 Gn -X120 24 W5015 Gn CANGND1


CAN BB

5/20 9/11

CAN1L W5020.1 Bn W5015 Bn CAN1L1


5/20 9/11

CAN1H W5020.1 Wh W5015 Wh CAN1H1


5/20 9/11

NOTICE! This document is the exclusive


DATE NAME 8 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Supply & CAN BB for -HM DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

GPS ANTENNAS

CAN STAT

GPS LOCK
GPS COMPASS

CAN ERR

HEADING

PRIMARY
ANTENNA
CAN BUS

SECOND
POWER
PE565

Left Antenna Right Antenna

Primary

.
GPS COMPASS Antenna

Secondary

.
White stripe
Antenna
CAN bus CAN bus
1 5 4 3 2 1 4 5 3 2

1 5 4 3 2 1 4 5 3 2

5 4 2 3 1
5 2 4 3 1

5 4 2 3 1
5

CAN1L1 W5015 Wh W5010 Wh 50104


8/30 11/12
2

CAN1H1 W5015 Bn W5010 Bn 50102


8/30 11/12
4

CANGND1 W5015 Gn W5010 Gn 50103


8/30 11/12
3

CANVS1 W5015 Ye W5010 Ye 50101


8/30 11/12
1

If GPS COMPASS is not mounted,


cables are connected together

NOTICE! This document is the exclusive


DATE NAME 9 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Optional GPS-compass DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+HM

.
CAN2 LOW
HMI MASTER

.
CAN2 HIGH
HMI MASTER
CAN2L CAN2H
. .
-XM4 8 -XM4 7

TO DIAG
HMI CAN2
CAN2L
8/12
SPL3 CAN2H
8/12
SPL4

6/28
PANELS -X120 27

1 3 2 4 5 1 3 2 4 5
X5100 1 3 2 4 5
X5105 1 3 2 4 5

W5105 PANELVS
20/12

TO +RCP
HMI CAN2
W5105 PANELGND
20/12
W5105 PANELCANL
20/12
W5105 PANELCANH
20/12
1 3 2 4 5

Connect terminator
if REC is
not mounted

TO +REC
HMI CAN2
W5100 RECCANL
37/12
W5100 RECCANH
37/12

GND3 -X110 - GND4


8/30 11/12

NOTICE! This document is the exclusive


DATE NAME 10 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
CAN2 for -HM DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+DISP

.
+24V
HMI MASTER

.
+24V
HMI MASTER

.
GROUND
HMI MASTER

.
GROUND
HMI MASTER

.
CAN1 LOW
HMI MASTER

.
CAN1 HIGH
HMI MASTER

.
+5VDC
USB

.
DATA-
USB

.
DATA+
USB

.
GND
USB

.
TX+
Ethernet

.
TX-
Ethernet

.
RX+
Ethernet

.
RX-
Ethernet
+24V +24V GND GND CAN1L CAN1H 5VDC Data- Data+ GND TX+ TX- RX+ RX-
. . . . . . . . . . . . . .
-XM1 4 -XM1 5 -XM1 1 -XM1 3 -XM1 6 -XM1 2 -XM2 12-XM2 18-XM2 19-XM2 11 -XM2 10-XM2 17-XM2 9 -XM2 16
XM14 XM15 XM11 XM13

1 2 3 4
+DISP-X5 +DISP-X5

X51 X52 X53 X54 J1WH J1BK BN WH BU BK TX+ TX- RX+ RX-

6 7
-X04 -X04
1
1 2 3 4 1 2 3 6 3
X046 X047
Connect terminator 2

1 2 3 4 if TIM is 1 2 3 6 4
not mounted 5 120ohm
DISP -X120 28
6/28
-X6200 -X6300
GND4 -X110 - USB RJ45 GND5
10/29 12/11

50101 50051
1

1
W5010 W5005 YE
9/30 38/11

50103 50053
3

3
W5010 W5005 GE
9/30 38/11

50102 W5005 BN 50052


2

2
W5010
9/30 38/11

50104 50054
4

4
W5010 W5005 WH
9/30 38/11
5

5
+DISP-X3 +DISP-X2

NOTICE! This document is the exclusive


DATE NAME 11 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Powersupply & CAN for display DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-M02
TOP SCREEN WIPER

-M01
FRONT SCREEN WIPER

-E110.1 & -E110.2


SEAT HEATER

TRANSFORMER A02

12V OUTPUT

24V OUTPUT
VOLTAGE

RADIO
SUPPLY -X120 30 X12030
6/28 13/11
SEAT -A02
6/28 A0224
WIPERS -X120 29 24VDC 12VDC -X120 33
6/28
GND A0212 3
X028
8 -K05
-X02 K0487 6/22
4
A02-2
X071
S081
12033 K054
0 1 7 1 87A 87
X11+ X12+
-K04 1 2 3 4 5 6 7 8 + +
-S08 5 16/26
30
CD-PLAYER/ +ASP +ASP
1
-CD CASSETTE PLAYER/ -X11 -X12
-X07 RADIO
X031 X032 - -
+SEAT
A02- 1 2 3 4 5 6 7 8 X11- X12-
X056 X057 X058
-X03 -X03
1 2 0 1
-X05 -X05
6 7 8 -S110 -H110
M022 M023 M021 M012 M013 M011 R+ R- L+ L-

+ +
2 3 1 2 3 1
+CAB +CAB
-E110.1 -E110.2 -P01 -P02
WH BU YE YE GN RE

BACKREST
53a 31b 53 53a 31b 53 - -
SEAT
M M
31 31
-M02 BK -M01 BK CD8
4 4 -X07
2
M014

-X02
M024 9 X072

X029

GND5 -X110 - -X110 - -X110 - -X110 - -X110 - - GND6


11/30 13/11

NOTICE! This document is the exclusive


DATE NAME 12 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Wipers, seat heating and radio DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CABIN READINGLIGHT E2

CABIN READINGLIGHT E2
NOTE2!
TIME RELAY-

CABIN FLOORLIGHT E5
INSTRUMENT LIGHT E7

INSTRUMENT LIGHT E8

INSTRUMENT LIGHT E9
K7

CABIN SPOTLIGHT E4
CABIN SPOTLIGHT E1
FACTORY
SETTINGS

STAIRLIGHT E6
1-10s A1
10
Y1
C
15-18

T
X12030 -X120 34
12/30
12031

X033

3
-X03 WB995G WH BK

S138 S133

DOOR SAFETY SENSOR 21 13


1 2 -S13
NOTE1!
0 0 1 2 8 3 K07A1
CONTACT SYMBOLS OF
1 X SAFETY SENSOR B995G ARE SHOWN
FOR THE CLOSED DOOR
22 14
2 XX 2 1 -B995G
3 8 S131

-X03
5
WB995G BN BU
S132
X035 K0718

16 18 -X120 31 32
-K07
26
15 Y1 A1
-X03 Off-
K07Y1
4 delay
10sec -K07
A2
Off-
Delay
E1+ E7+ E4+ 10sec

E2+ E3+ E8+ E9+ E5+ E6+

+ + + + + + + + +

-E1 -E2 -E3 -E7 -E8 -E9 -E4 -E5 -E6


K07A2
- - - - - - - - -
E2- E3- E8- E9- E5- E6-
DOORSW2
E7- 17/12

E1- -X04 E4- DOORSW1


1 17/12
X041
GND6 -X110 - -X110 - -X110 - -X110 - GND7
12/30 14/11
18 15 20
-K07 16
NOTICE! This document is the exclusive
DATE NAME 13 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Cabin lightning and door switch DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ACb 1 1 RD +24VDC
5/20
XAC1
2 2 BK 0VDC B

+ASP-S23
3 3
0 LM H +ASP 0 1 +ASP
-S21 -S22
ACc 4 4 WH COMPR. CLUTCH
5/20 BLOWER A/C ON/OFF TEMPERATURE
0 L M H
XAC4 SPEED ADJUSTMENT
EBERWV 5 5 xx DIESEL HEAT C
5/20
XAC5
6 6

7 7

8 8
XAC2
9 9 BK WH BU

-XAC
A/C 6 5 4
86 THERM.
o
-M03 M BLOWER MOTOR -K1 t

SENSOR
RETURN AIR
85

IP11
IP8

IP9
t
IP2
1 IP1
HEATER IP4
2 IP13
CONTROL IP3
3 IP6 MODULE
IP5

SENSOR
AFTER COIL
IP7
IP10
IP12
OP15 (+)
OP14 (-)
t

30

-K1
23 10 9 8 6 5
87 87a

7 6 5 M

VS-

INPUT

VS+
MOTORISED WATER VALVE
MOTORISED ACTUATOR
FRESH AIR / RECIRC
+AC

GND7 -X110 - GND8


13/29 15/11

NOTICE! This document is the exclusive


DATE NAME 14 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
AC-unit DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

WARNING BEACON
LOWER WORKING

UPPER WORKING

LOWER WORKING

UPPER WORKING

MONITORING
MAIN RELAY
LIGHTS

LIGHTS

LIGHTS

LIGHTS
MRM
5/20

U_LIGHTS
6/28

L_LIGHTS
6/28

S108 K063 K0287 K0387 K08A1


18/30

3 87A 87 87A 87

-K06 -K02 -K03


19/16 13 14
4 30 30

-X120 35 -X120 36 -X120 37

WXE00 2 WXE00 3

S108 S103 WXE00 1 WXE01 1 WXE01 2 WXE01 3 2 3


-XE00 -XE00
1 2 -S10 SPL1 SPL2
0 0 1 2 8 3 1
-XE00 SPL1 SPL2
1 X E131
E141
E151
E161
2 XX 2 1 P031 1 1 1 1
3 8 1 1 1 1 -E13 -E14 -E15 -E16
S102 S101
-P03 -E10 -E11 -E12
-X03 -X03
7 8
X037 X038 2 2 2 2 A1
E132 E152
2 2 2 2 E142 E162 -K08
SPL3 SPL4 A2
P032
SPL3 SPL4
-K02 86 -K03 86
-XE00
4 -XE00 -XE00
85 85 5 6 REARLIGHTS
17/12

K0285 K0385 WXE00 4 WXE01 4 WXE01 5 WXE01 6 WXE00 5 WXE00 6 K08A2

GND8 -X110 - -X110 - -X110 - -X110 - -X110 - -X110 - -X110 - -X110 - GND9
14/30 35/11

87 30 18
-K02 87a 3 4
19/24
87 30 23
-K03 87a -K08

NOTICE! This document is the exclusive


DATE NAME 15 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Working lights and warning beacon DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+HM

.
VOLTAGE SUPPLY
SENSOR AND ACTUATOR

.
INPUT 1
WINDSCREEN WIPERS

.
INPUT 2
WINDSCREEN WIPERS

.
INPUT 3
WINDSCREEN WIPERS

.
CONTROL 1
WINDSCREEN WIPERS
DO DI DI DI DO
24V 24V 24V 24V
-XM2 1 -XM2 7 -XM1 7 -XM2 17 -XM1 8

X051 X052

X054
1 2
-X05 -X05
4
V4K -X05
V3K
S09C1
K K
S091 S093 S094
V3 V4
A A
V3A V4A

K0486
-X05
3
S095 S096
103456 1 3 4 5 6 86
-S09 -K04
C1 85

1 = ONCE
3 = MIST LOW
4 = MIST MED
5 = MIST HIGH S215
17/12
6 = CONTINOUS
K0485

K06A2
19/12

87 30 12/17
-K04 87a

NOTICE! This document is the exclusive


DATE NAME 16 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Front wiper control DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+HM

.
1 = DOOR CLOSED
DOOR SWITCH SIGNAL 1

.
0 = DOOR CLOSED
DOOR SWITCH SIGNAL 2

.
ON/OFF
REAR LIGHTS

.
FORCED
CAT DPF REGENERATION

.
DISABLED
CAT DPF REGENERATION

.
ON
HORN

.
ON/OFF
CABIN VACUUM CLEANER

.
ON/OFF
COLD START MODE

.
ON/OFF
WARNING BEACON
DI DI DI DI DI DI DI DI DI
0-24V 0-24V 0-24V 0-24V 0-24V 0-24V 0-24V 0-24V 0-24V
-XM3 23 -XM1 19 -XM2 20 -XM1 23 -XM1 22 -XM2 2 -XM2 16 -XM3 18 -XM3 22

XM323 XM119 XM220 S211 S217 S161 S167 S151 S141

1 7 1 7 0 1 1 0 1 1
1 0 2 1 0 2
1 2 3 -S15 -S14
-X02 -X02 -X02 -S21 -S16
5 5
3 3

S213 S163 S155 S145

X021 X022 X023

S215 S0514
16/30 18/12

DOORSW1
13/29

DOORSW2
13/29

REARLIGHTS
15/30

NOTICE! This document is the exclusive


DATE NAME 17 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
-HM Indicators and switches DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+HM

.
STOP
DIESEL

.
START
DIESEL

.
ON/OFF
DUSTMIZER

.
ON/OFF
WATER INJECTION

.
RIGHT
OSCILLATION LOCK

.
LEFT
OSCILLATION LOCK

.
TAKE SAMPLE
SAMPLING UNIT

.
BYPASS
SAMPLING UNIT

.
.
TOP SCREEN WASHER

.
.
FRONT SCREEN WASHER
DI DI DI DI DI DI DI DI DI DI
. . . . . . . . . .
-XM2 21 -XM2 19 -XM2 10 -XM2 8 -XM2 6 -XM2 18 -XM3 20 -XM3 21 -XM1 3 -XM1 4

S0513 SH0613 S111 S117 S071 S077 S181 S187 S121 S127

SH0621

13 21 1 0 2 1 7 1 0 2 1 7 1 0 21 7 1 0 21 7
13 -S11 -S07 -S18 -S12
-SH06
-S05 5 5 3 3
14 22
14
SH0622

S108
15/11

S0514 SH0614 S115 S075 S183 S123


S0514
17/30

NOTICE! This document is the exclusive


DATE NAME 18 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
-HM Indicators and switches DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+HM

.
BUZZER
GENERAL WARNING

.
GROUND
HMI MASTER

.
CONTROL
ROTATING BEACON

.
GROUND
HMI MASTER

.
ALLOWED
DIESEL START

.
INDICATOR LAMP
OSCILLATION LEFT TRACK

.
INDICATOR LAMP
OSCILLATION RIGHT TRACK

.
GROUND
HMI MASTER

.
.
MAIN RELAY MONITORING

.
VOLTAGE SUPPLY
SENSOR AND ACTUATOR

.
ON
THREAD GREASING

.
ON
TRAMMING MODE
DO GND DO GND DO DO DO GND DI REF DI DI
0-12V 12VDC
-XM1 2 -XM1 9 -XM1 1 -XM1 11 -XM2 9 -XM2 22 -XM2 23 -XM2 13 -XM3 5 -XM3 1 -XM3 7 -XM3 6

X011 X012

1 2 SH06X1 H0102B H010210 H01029 XM305 XM301 S011 S021


X01 X01

1 1
P11+ P11- K06A1 K06A2 9 -S01 -S02
-X04 1 1

X049 WS01 BK WS02 BK

La (+) X1 B 10 4 2 4 2 4
A1
-P11 -K06 -SH06 -H01 -H02 -K08 -S01 -S02
A2 X2 9 15/28
3 1 1
N (-)

WS01 BN WS02 BN
X059

2 2
SH06X2 -X05 -S01 -S02
9 2 2

K06A2
16/30
S012 S022

3 4
15/17
-K06

NOTICE! This document is the exclusive


DATE NAME 19 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
-HM Indicators and controls DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-RAR

+24VDC
RIGHT ARM REST

GND
RIGHT ARM REST

CAN LOW
RIGHT ARM REST

CAN HIGH
RIGHT ARM REST

CAN SHIELD
RIGHT ARM REST
00

00

00

00

00
00

00

00

00

00
-S05
-S04

00

00

00

00

00
-SH01 -SH02
-S03
-S01

00

00

00

00

00
+24VDC GND CANL CANH CAN
-SH13 -SH14
. . . . SHIELD
. . . . .
-S10 -S07
-S08 -JP1 1 -JP1 3 -JP1 2 -JP1 4 -JP1 5

-S09 -S11
-S02
-S12
-S06

HMI NODE
-RAR
INSIDE THE PANEL

PANELVS W5105 YE 1 1 1 1 W5110 YE 51101


10/29 27/12

PANELGND W5105 GN 3 3 3 3 W5110 GN 51103


10/29 27/12

PANELCANL W5105 BN 2 2 2 2 W5110 BN 51102


10/29 27/12

PANELCANH W5105 WH 4 4 4 4 W5110 WH 51104


10/29 27/12

5 5 5 5 W5110 C 51105
27/12

NOTICE! This document is the exclusive


DATE NAME 20 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Layout, VS and CAN bus of -RCP DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION RCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-RAR

24VDC
REFERENCE VOLTAGE

ARM REST DOWN = 1


RIGHT ARM REST IPX

.
REFERENCE GROUND

24VDC
REFERENCE VOLTAGE

DIAGNOSTIC
EXTERNAL POWER SUPPLY

POTENTIOMETER OF X-DIR.
TRAMM. / DRILL. JOYSTICK

5VDC
REFERENCE VOLTAGE

POTENTIOMETER OF Y-DIR.
TRAMM. / DRILL. JOYSTICK

.
REFERENCE GROUND

BUTTON 3
TRAMM. / DRILL. JOYSTICK

BUTTON 1
TRAMM. / DRILL. JOYSTICK

.
REFERENCE GROUND
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
REF DI REF REF DI AI REF AI REF DI DI REF
24V . GND 24V . . 5V . GND . . GND
. . . . . . . . . . . .

-EXT 3 -EXT 4 -EXT 2 -EXT 5 -EXT 6 -JJ1 7 -JJ1 8 -JJ1 6 -JJ1 5 -JJ1 4 -JJ1 2 -JJ1 1
Bn

Bk

Bu

Red

1 4 3

1 4 3
-S01-PB3 -S01-PB1
0.5k
Bn
WB952G

Bk
WB952G

Bu
WB952G

0.5k 0.5k
-S01
5k -R2 5k
-S01-R1
0.5k
-B952G
WH BK
BU PB4 PB5

BN PB6 PB7

PB3

PB1

-S01

NOTICE! This document is the exclusive


DATE NAME 21 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Tramming and drilling joystick, IPS DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION RCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-RAR

POTENTIOMETER OF X-DIR.
FEED MOVEMENT JOYSTICK

5VDC
REFERENCE VOLTAGE

POTENTIOMETER OF Y-DIR.
FEED MOVEMENT JOYSTICK

.
REFERENCE GROUND

BACKWARDS
FEED MOVEMENT

BUTTON
SPARE

FORWARDS
FEED MOVEMENT

.
REFERENCE GROUND
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
AI REF AI REF DI DI DI REF
. 5V . GND . . . GND
. . . . . . . .

-JJ2 7 -JJ2 8 -JJ2 6 -JJ2 5 -JJ2 4 -JJ2 3 -JJ2 2 -JJ2 1

-S02-PB3 -S02-PB2 -S02-PB1


0.5k
0.5k 0.5k
-S02-R2 5k
5k
-S02-R1
0.5k

PB2

PB3

PB1

-S02

NOTICE! This document is the exclusive


DATE NAME 22 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Feed movement joystick (JJ2) DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION RCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-RAR
SUPPLY
MATRIX LINE X4

SUPPLY
MATRIX LINE X3

SUPPLY
MATRIX LINE X2

SUPPLY
MATRIX LINE X1

INPUT
MATRIX LINE Y1

INPUT
MATRIX LINE Y2

INPUT
MATRIX LINE Y3

INPUT
MATRIX LINE Y4

PILOT LIGHT
COMPRESSOR ON

PILOT LIGHT
ANTI-JAMMING AUTOM. ON

.
REFERENCE GROUND
00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00
DO DO DO DO DI DI DI DI DO DO GND
. . . . . . . . . . .
. . . . . . . . . . .

-JN1 4 -JN1 3 -JN1 2 -JN1 1 -JN1 5 -JN1 6 -JN1 7 -JN1 8 -JN1 9 -JN1 10 -JN1 15

-SH01 -SH02
-SH01 -SH02
COMPRESSOR ANTI-JAMMING
ON/OFF AUTOMATICS

-S01 -S01
-PB4 -PB5

JOYSTICK JOYSTICK
BUTTON 4 BUTTON 5

-S01 -S01
-PB6 -PB7

JOYSTICK JOYSTICK
BUTTON 6 BUTTON 7

NOTICE! This document is the exclusive


DATE NAME 23 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Right keyboard matrix connections DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION RCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-RAR

SUPPLY
MATRIX LINE X4

SUPPLY
MATRIX LINE X3

SUPPLY
MATRIX LINE X2

SUPPLY
MATRIX LINE X1

INPUT
MATRIX LINE Y1

INPUT
MATRIX LINE Y2

INPUT
MATRIX LINE Y3

INPUT
MATRIX LINE Y4

INPUT
MATRIX LINE Y5
00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
DO DO DO DO DI DI DI DI DI
. . . . . . . . .
. . . . . . . . .

-JN2 6 -JN2 5 -JN2 4 -JN2 3 -JN2 7 -JN2 8 -JN2 9 -JN2 10 -JN2 11

-S06 -S07 -S08

SPARE BUTTON SPARE BUTTON SPARE BUTTON

-S09 -S12 -S11

SPARE BUTTON SPARE BUTTON SPARE BUTTON

-S10
-SH13 -SH14
SPARE BUTTON
SPARE BUTTON SPARE BUTTON

NOTICE! This document is the exclusive


DATE NAME 24 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Right keyboard 2 matrix connections DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION RCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-RAR

PILOT LIGHT
SPARE BUTTON

PILOT LIGHT
SPARE BUTTON

.
REFERENCE GROUND

.
REFERENCE GROUND

.
REFERENCE GROUND

PULSE CHANNEL A
ROTATION SPEED

PULSE CHANNEL B
ROTATION SPEED

NOT IN USE
PUSH BUTTON

5VDC
REFERENCE VOLTAGE
00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
DO DO GND REF REF PI PI DI REF
. . . GND GND . . . 5V
. . . . . . . . .

-JN2 17 -JN2 18 -JN2 15 -ENC1 1 -ENC1 2 -ENC1 5 -ENC1 4 -ENC1 3 -ENC1 6

-S05
ROTARY A B
ENCODER
-SH13 -SH14 A
PB
B
GND GND +5VDC

NOTICE! This document is the exclusive


DATE NAME 25 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Right pilot lights & rotary encoder 1 DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION RCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-RAR

.
REFERENCE GROUND

.
REFERENCE GROUND

PULSE CHANNEL A
FEED FORCE

PULSE CHANNEL B
FEED FORCE

NOT IN USE
PUSH BUTTON

5VDC
REFERENCE VOLTAGE

.
REFERENCE GROUND

.
REFERENCE GROUND

PULSE CHANNEL A
ANTIJAMMING ADJUSTMENT

PULSE CHANNEL B
ANTIJAMMING ADJUSTMENT

ANTIJAMMING SELECTOR
PUSH BUTTON

5VDC
REFERENCE VOLTAGE
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
REF REF PI PI DI REF REF REF PI PI DI REF
GND GND . . . 5V GND GND . . . 5V
. . . . . . . . . . . .

-ENC2 1 -ENC2 2 -ENC2 5 -ENC2 4 -ENC2 3 -ENC2 6 -ENC3 1 -ENC3 2 -ENC3 5 -ENC3 4 -ENC3 3 -ENC3 6

-S04 -S03
ROTARY A B ROTARY A B
ENCODER ENCODER
A A
PB PB
B B
GND GND +5VDC GND GND +5VDC

NOTICE! This document is the exclusive


DATE NAME 26 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Right rotary encoders 2 & 3 DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION RCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-LAR

+24VDC
LEFT ARM REST

GND
LEFT ARM REST

CAN LOW
LEFT ARM REST

CAN HIGH
LEFT ARM REST

CAN SHIELD
LEFT ARM REST
00

00

00

00

00
00

00

00

00

00
-S05
-S04
-H02
-H01

00

00

00

00

00
-SH01 -SH02
-S01

00

00

00

00

00
+24VDC GND CANL CANH CAN
. . . . SHIELD
-S07 -SH03
. . . . .

-S08 -SH04 -JP1 1 -JP1 3 -JP1 2 -JP1 4 -JP1 5

-S02 -S06 -SH05

HMI NODE
-LAR
INSIDE THE PANEL

51101 W5110 1 1 1 1
20/30

51103 W5110 3 3 3 3
20/30

51102 W5110 2 2 2 2
20/30

120ohm
51104 W5110 4 4 4 4
20/30

51105 W5110 5 5 5 5
20/30

NOTICE! This document is the exclusive


DATE NAME 27 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Layout, VS and CAN bus of -LCP DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION LCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-LAR

24VDC
REFERENCE VOLTAGE

ARM REST DOWN = 1


LEFT ARM REST IPX

.
REFERENCE GROUND

24VDC
REFERENCE VOLTAGE

DIAGNOSTIC
EXTERNAL POWER SUPPLY
00

00

00

00

00
00

00

00

00

00
00

00

00

00

00
00

00

00

00

00
REF DI REF REF DI
24V . GND 24V .
. . . . .

-EXT 3 -EXT 4 -EXT 2 -EXT 5 -EXT 6


Brown

Black

Blue

Red
1 4 3

1 4 3
Bn
WB951G

Bk
WB951G

Bu
WB951G

WH BK
BU 3
-B951G
BN

NOTICE! This document is the exclusive


DATE NAME 28 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Left arm rest and IPS (EXT) DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION LCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-LAR

POTENTIOMETER OF X-DIR.
TUBE HANDLING JOYSTICK

5VDC
REFERENCE VOLTAGE

POTENTIOMETER OF Y-DIR.
TUBE HANDLING JOYSTICK

.
REFERENCE GROUND

BUTTON 3
TUBE HANDLING JOYSTICK

BUTTON 1
TUBE HANDLING JOYSTICK

.
REFERENCE GROUND
00

00

00

00

00

00

00
00

00

00

00

00

00

00
00

00

00

00

00

00

00
00

00

00

00

00

00

00
AI REF AI REF DI DI REF
. 5V . GND . . GND
. . . . . . .

-JJ1 7 -JJ1 8 -JJ1 6 -JJ1 5 -JJ1 4 -JJ1 2 -JJ1 1

-S01-PB3 -S01-PB1
0.5k
0.5k 0.5k
-S01-R2 5k
5k
-S01-R1
0.5k

PB4 PB5
PB6 PB7

PB3

PB1

-S01

NOTICE! This document is the exclusive


DATE NAME 29 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Tube handling joystick (JJ1) DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION LCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-LAR

POTENTIOMETER OF X-DIR.
BOOM MOVEMENT JOYSTICK

5VDC
REFERENCE VOLTAGE

POTENTIOMETER OF Y-DIR.
BOOM MOVEMENT JOYSTICK

.
REFERENCE GROUND

BACKWARDS
BOOM MOVEMENT

BUTTON
SPARE

FORWARDS
BOOM MOVEMENT

.
REFERENCE GROUND
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
AI REF AI REF DI DI DI REF
. 5V . GND . . . GND
. . . . . . . .

-JJ2 7 -JJ2 8 -JJ2 6 -JJ2 5 -JJ2 4 -JJ2 3 -JJ2 2 -JJ2 1

-S02-PB3 -S02-PB2 -S02-PB1


0.5k
0.5k 0.5k
-S02-R2 5k
5k
-S02-R1
0.5k

PB2

PB3

PB1

-S02

NOTICE! This document is the exclusive


DATE NAME 30 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Boom movement joystick (JJ2) DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION LCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-LAR

SUPPLY
MATRIX LINE X4

SUPPLY
MATRIX LINE X3

SUPPLY
MATRIX LINE X2

SUPPLY
MATRIX LINE X1

INPUT
MATRIX LINE Y1

INPUT
MATRIX LINE Y2

INPUT
MATRIX LINE Y3

INPUT
MATRIX LINE Y4
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
DO DO DO DO DI DI DI DI
. . . . . . . .
. . . . . . . .

-JN1 4 -JN1 3 -JN1 2 -JN1 1 -JN1 5 -JN1 6 -JN1 7 -JN1 8

-SH01 -SH02
DUST COLLECTOR SUCTION
CONTROL CONTROL

-S01 -S01
-PB4 -PB5

JOYSTICK JOYSTICK
BUTTON 4 BUTTON 5

-S01 -S01
-PB6 -PB7

JOYSTICK JOYSTICK
BUTTON 6 BUTTON 7

NOTICE! This document is the exclusive


DATE NAME 31 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Left keyboard matrix connections DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION LCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-LAR

SUPPLY
MATRIX LINE X2

SUPPLY
MATRIX LINE X1

INPUT
MATRIX LINE Y1

INPUT
MATRIX LINE Y2

INPUT
MATRIX LINE Y3

INPUT
MATRIX LINE Y4

INPUT
MATRIX LINE Y5
SUPPLY
MATRIX LINE X4

SUPPLY
MATRIX LINE X3

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00
00

00

DO DO DO DO DI DI DI DI DI
. . . . . . . . .
. . . . . . . . . FRONT GROUND FRONT GROUND
SUPPORT UP SUPPORT DOWN
-JN2 6 -JN2 5 -JN2 4 -JN2 3 -JN2 7 -JN2 8 -JN2 9 -JN2 10 -JN2 11

-S21 -S22
REAR GROUND REAR GROUND
SUPPORT UP SUPPORT DOWN

-S04 -SH03 -SH04


-S23 -S24
SUCTION HEAD CENTRALIZER CENTRALIZER
UP TUBE POSITION HAMMER POSITION

-S05 -S06 -SH05 1 2 3 4 5

Yellow
SUCTION HEAD CENTRALIZER CENTRALIZER

Brown

Screen
Green

White
DOWN OPEN CLOSE
3 Blue 3

1 Brown 1

4 Black 4

2 White 2
Yellow/
5 Green 5

NOTICE! This document is the exclusive


DATE NAME 32 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Left keyboard 2 matrix connections DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION LCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-LAR

PILOT LIGHT
DUST COLLECTOR ON

PILOT LIGHT
SUCTION OFF

PILOT LIGHT
FLUSHING ON

PILOT LIGHT
WATER INJECTION ON

.
REFERENCE GROUND

PILOT LIGHT
CENTRALIZER TUBE POSITION

PILOT LIGHT
CENTRALIZER HAMMER POSITION

PILOT LIGHT
CENTRALIZER OPEN

PILOT LIGHT
CENTRALIZER CLOSE

.
REFERENCE GROUND
00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00
DO DO DO DO GND DO DO DO DO GND
. . . . . . . . . .
. . . . . . . . . .

-JN1 9 -JN1 10 -JN1 11 -JN1 12 -JN1 15 -JN2 17 -JN2 18 -JN2 19 -JN2 20 -JN2 15

-SH01 -SH02 -H01 -H02 -SH03 -SH04 -SH06 -SH05

NOTICE! This document is the exclusive


DATE NAME 33 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Left pilot lights of keyboard 2 DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION LCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-LAR

.
REFERENCE GROUND

.
REFERENCE GROUND

PULSE CHANNEL A
WATER INJECTION FLOW

PULSE CHANNEL B
WATER INJECTION FLOW

CONTROL ON/OFF
WATER INJECTION FLOW

5VDC
REFERENCE VOLTAGE

.
REFERENCE GROUND

.
REFERENCE GROUND

PULSE CHANNEL A
FLUSHING FLOW

PULSE CHANNEL B
FLUSHING FLOW

CONTROL ON/OFF
FLUSHING FLOW

5VDC
REFERENCE VOLTAGE
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
REF REF PI PI DI REF REF REF PI PI DI REF
GND GND . . . 5V GND GND . . . 5V
. . . . . . . . . . . .

-ENC1 1 -ENC1 2 -ENC1 5 -ENC1 4 -ENC1 3 -ENC1 6 -ENC2 1 -ENC2 2 -ENC2 5 -ENC2 4 -ENC2 3 -ENC2 6

-R01 -R02
ROTARY A B ROTARY A B
ENCODER ENCODER
A A
PB PB
B B
GND GND +5VDC GND GND +5VDC

NOTICE! This document is the exclusive


DATE NAME 34 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Left rotary encoders 1 and 2 DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION LCP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1
TIMER
TIMER 10
6/28
W100 1

11 8 2 4 12
EBERSUPPLY
5/20
W100 3

EBER1
5/20
W100 4
EBER2
5/20
W100 2

W100 5

GND9 -X110 - GND10


15/30 37/12

NOTICE! This document is the exclusive


DATE NAME 35 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Diesel heater timer, Optional DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+HM

SAFETY SIGNAL Si1


RADIO RECEIVER

SAFETY SIGNAL Si2


RADIO RECEIVER
.

.
.

.
.

.
.

.
DI DI
24V 24V
. .
-XM1 18 -XM1 21

4 5
-X08 EMREF -X08
7/17

W4010 4 W4010 5 W4010 6

-X2 D E F

-X2 D E F

4 5 6
DIG IN1
37/12

+REC

SI1 SI2

NOTICE! This document is the exclusive


DATE NAME 36 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Radio receiver safety signals, Optional DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+REC

.
DIG IN 1

9VDC
CABLE CONTROL

A
CABLE CONTROL

B
CABLE CONTROL

GROUND
CABLE CONTROL

+24VDC
RADIO RECEIVER

GND
RADIO RECEIVER

CAN HIGH
RADIO RECEIVER

CAN LOW
RADIO RECEIVER

CAN GND
RADIO RECEIVER

.
GND

.
DIG IN GND OPTO
00

00

00

00

00

00

00

00

00

00

00

00
LB59 CLOSED
CAN TERMINATION 120R
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00

00

00

00

00
DI SUPPLY RS RS GND +24VDC GND CANH CANL CAN
24V 9VDC . . OVDC . . . . GND GND GND
120R
. . . . . . . . . . . .
-X1 38 -X1 53 -X1 54 -X1 55 -X1 56 -X1 1 -X1 24 -X1 50 -X1 51 -X1 52 -X1 25 -X1 37

BN
WH
6 1 3 4 2 1 7

DIG IN1
36/17

-X2 L N O M P A G H J K

-X2 L N O M P A G H J K
W6301

W6301

W6301

W6301
1

-X08 -X08
6 7
-X6301 2 4 5 3
X086 X087

-X04 -X04
4 5
8/30
RECVS
GND10 -X110 - GND11
35/30 39/12

10/29
RECCANH W5100 BN

10/29
RECCANL W5100 WH

NOTICE! This document is the exclusive


DATE NAME 37 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Radio receiver connections, Optional DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TIM 6300/6500

AIMING UNIT

TIM DISPLAY
INTERNAL
120R
TERMINATION
RESISTOR
5 4 2 3 1 5 4 2 3 1 5 4 2 3 1

5 4 2 3 1 5 4 2 3 1 5 4 2 3 1

W5000 Bn

W5000 Wh
50052 W5005 Wh
11/30
W5000 Gn
50054 W5005 Bn
11/30

50053 W5005 Gn W5000 Ye


11/30
5 4 2 3 1
50051 W5005 Ye
11/30

Connect terminator
if aiming unit is
not mounted

NOTICE! This document is the exclusive


DATE NAME 38 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Optional TIM Connections DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+MP

.
SHUTDOWN
FIRE SYSTEM STATUS
Note2!
Ansul and Sandvik fire suppression
systems are alternatives SHUTDOWN
FIRE SYSTEM STATUS TEST

TANK PRESSURE OK

DELAY
TANK PRESSURE LOW EXTENSION

SYSTEM FAULT
OR DISCHARGE

AUTOMATIC ENGINE SHUTDOWN


WITH 6 SECOND DELAY. SHUTDOWN
PRESS DELAY EXTENSION BUTTON AND PANEL
FOR ADDITIONAL 20 SECONDS. OVERRIDE

DI
1 2 3 4 5 6 7 8

-XM3 19

X039

9
-X03

X12038 W101 W101 W101 W101 W101 W101


1 2 3 4 6 7

ANSUL -X120 38
5/21

Note1!
Connection between X120:39 and
X120:12 will only be connected
if Ansul is installed

FSS1
5/20

FSS2
5/20

FSSIGN
6/28

FSS3
5/20

GND11 -X110 - -X110 - GND12


37/30 40/11

NOTICE! This document is the exclusive


DATE NAME 39 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Fire suppression system, Optional DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION CAB ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

MONITOR

JUNCTION BOX

Camera 1 connectors +CARRIER


ORANGE NOT USED CAMERA 1

YELLOW NOT USED


BROWN NOT USED

GREEN NOT USED


BLUE NOT USED

+CARRIER
Camera 2 connectors
CAMERA 2
BLACK
RED

Camera 3 connector
CAM F262 1 1
FUSE
6/28
5A
Camera 4 connector

39/29
GND12 REVCAM- 2 2

NOTICE! This document is the exclusive


DATE NAME 40 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Reversing camera connections, Optional DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Table of contents
2 Table of contents
3 Layout
4 K Block diagram 2013-10-22 JMO Added emergency stop 7
5 F Block diagram 2012-06-19 JMO Changed Y922 -> Y920
6 Block diagram
7 Block diagram
8 J Engine + main electric switch 2013-09-10 RTA F7 and F8 changed, S1.2 removed
9 A Fuses + main relay 2011-09-01 JEh Added F31
10 L Emergency stop circuit 2014-02-03 JMO Added connector X3025.3
11 Main relays and trip wire
12 E CAT Engine interface (ECM) 2012-03-08 JEh Updated note for connection K7:11 - X3:6
13 J Aftertreatment interface, TIER4 2013-09-02 RTA Resistor -R2 added
14 C Cold start mode and Ether, Optional 2011-11-15 JEh Updated AC-6a - AC-6b connections
15 H Eberspächer, Optional 2013-05-07 JMO Water pump connection change
16 K Central lubrication, Optional 2013-12-20 JMO Lincoln connections updated
17 Lights and power washers
18 E Signal change from carrier to cabin 2012-03-08 JEh Added support for Ansul
19 I Data collection unit, Optional 2013-07-01 JMO DCU antenna connection update
20 FCC & PPC Supply, Boom valves
21 PPC & FCC Can bus connections
22 Compressor pressure transmitters 1
23 RCC Supply and Can bus connections
24 Compressor pressure transmitters 2
25 DM Supply and Can bus connections
26 Carrier sensors
27 E DM Rotation, feed, flushing 2012-03-21 JEh Changed WY610 -> WY10
28 DM SLU Control and monitoring
29 DM Syst. pressurizing, thread grease
30 DM Dustcollector controls
31 RCC Winch, Compressor, Ground jack
32 RCC Water circ, Compressor monitoring
33 RCC Water circuit, ground jack
34 A RCC Filter monitoring, DC Motor 2011-09-08 JEh WB561P.3 wirecolors changed to numbers
35 FCC Fast tram, rot press, oscillation

NOTICE! This document is the exclusive


DATE NAME 1 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Table of contents DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 B FCC Tramming, Washers motors 2011-09-21 JEh Updated XM1:10 to X5:61
37 FCC Disengagement clutch, Optional
38 G PPC Starter, hydr oil monitoring 2012-08-08 TRY B900P connection and wiring changed
39 PPC Cooling fans, Diesel off, Fuel level
40 PPC Lights, Humid. sensor, Hydr oil temp
41 E Fire suppression system, Optional 2012-03-07 JEh Added support for Ansul
42 A FCC Filling pumps, Grinding machine 2011-08-08 JPA Grinding machine in use -pin changed

NOTICE! This document is the exclusive


DATE NAME 2 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Table of contents DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-K3.1 -K3.2

-K6 -K2.2
+DM

F100 F102 F101


-K1 -K2.1 - +

-DM
314 303 - +
313 303 - +
307 303 - +
306 301 408 406
305 301 408 406
304 301 407 402
304 301 407 402

XM3 XM4

-A01
XM2 XM1

223 213 123 109


222 213 122 109
220 212 119 109
219 210 117 108
218 209 116 107
217 208 115 106
216 207 114 105
215 206 111 104
215 205 110 103
215 204 110 102
214 203 110 101
214 202
214 201

+MP Behind +MP -ES3

F1F2F3F4F5F6F7F8F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F21
25A
10A
10A
10A
10A
10A
25A
25A
10A
16A
16A
16A
10A
10A
6A6A
16A
6A10A
16A
10A

F22
F23
F24
F25
F26
F27
F28
F29
F30 K2.3
K5K7
K10
K11
K13
K14
K17
K18
K20
K21
K24
K25
6A
10A
16A
2A2A2A
10A
10A
16A

-PPC -ES2
-
-
-
17
16
15
14
13
12
11
111
111

201
201
407
201

-
-
-
-

A2
X242
10
9
8
7
6
5
4
3
2
1
213

408
116
116
213

213

Ub
+
+
+
+

XM3 XM4
X1
A1
34
2441
14

-FCC XM2 XM1


33
2313

XM1 XM2
-
-
-

56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29

14
13
12
11
10
9
8
-X4

-X5

-X6
3
2
1

28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

7
6
5
4
3
2
1

XM4 XM3

Name Abbrevia +Enclosure - device label


HMI Master -HM =Cabin+MP-HM
Powerpack Controller -PPC =Carrier+MP-PPC
Rear Carrier Controller -RCC =Carrier+RCC-RCC
Front Carrier Controller -FCC =Carrier+MP-FCC
Rod Handling Controller -RHC =Feed+RHC-RHC
Feed optional controller -FOC =Feed+RHC-FOC
Drilling Master -DM =Carrier+DM-DM -B1 & -B2 -S1 -ES1
Sampling Device Controller -SDC =Feed+SDC-SDC
Right Arm Rest -RAR =Cabin+RCP-RAR
Left Arm Rest -LAR =Cabin+LCP-LAR +RCC
Sensor Carrier Inclination -SCI =Carrier+B336G
Sensor Boom Swing -SBA =Carrier+B20G
Feed Tilt Sensor Vertical Holes -SFI =Feed+B132G
Feed Tilt Sensor Horizontal Holes -SFI 2 =Feed+B132G.2
- +

-RCC
314 303 - +
313 303 - +
307 303 - +
306 301 408 406
305 301 408 406
304 301 407 402

Sensor Drifter Position -SDP =Feed+B3G


304 301 407 402

Sensor Centralizer Position -SCP =Feed+B332G XM3 XM4

-A01
Sensor Aiming Unit -SAU =Cabin+B999G
Compressor intermediate pressure sensor -SCIP =Carrier+SCIP 223 213
XM2

123
XM1

109
222 213 122 109

Compressor intermediate lubrication pressure sensor -SCIL =Carrier+SCIL 220


219
218
217
216
215
215
212
210
209
208
207
206
205
119
117
116
115
114
111
110
109
108
107
106
105
104
103

Compressor discharge lubrication pressure sensor -SCDL =Carrier+SCDL 215


214
214
214
204
203
202
201
110
110
102
101

Compressor discharge pressure sensor -SCDP =Carrier+SCDP

NOTICE! This document is the exclusive


DATE NAME 3 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Layout DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
3-55208420-L
30

HÄTÄSEIS 7
ES7 EMERGENCY STOP 7
HÄTÄSEIS 5
ES5
29

55208420

EMERGENCY STOP 5
4 / 42

HÄTÄSEIS 4
ES4 EMERGENCY STOP 4
X6

HÄTÄSEIS 3
ES3
28

EMERGENCY STOP 3
ID-CODE

HÄTÄSEIS 2
DWG NR

ES2
SHEET

EMERGENCY STOP 2
HÄTÄSEIS 1
ES1 EMERGENCY STOP 1
27

TURVAVAIJERIN KYTKIN
ES6 SAFETY TRIP WIRE SWITCH
MOOTTORITILAN TYÖVALO H13
SANDVIK DI550 Carrier circuit diagram

H13
26

ENGINE SPACE WORKING LIGHT H13


MOOTTORITILAN TYÖVALO H12
H12 ENGINE SPACE WORKING LIGHT H12
MOOTTORITILAN TYÖVALO H11
H11
25

ENGINE SPACE WORKING LIGHT H11


MOOTTORITILAN TYÖVALO H10
H10 ENGINE SPACE WORKING LIGHT H10
TAKATYÖVALO 5
24

H05 REAR WORKING LIGHT 5


Block diagram
TAKATYÖVALO 4
H04 REAR WORKING LIGHT 4
TAKATYÖVALO 3
23

H03 REAR WORKING LIGHT 3


TAKATYÖVALO 2
H02 REAR WORKING LIGHT 2
22
21

MP POSITION
WASHER PUMP 2
M M

MW02
20

CONTROL SYSTEM
WASHER PUMP 1
MW01

DI550_sah
19

ILMASTOINNIN OHJAUS
Y560 COOLING COMPRESSOR ON
p p
X5

TANK DISCHARGE
TANK PRESSURE LOW
18

NAME
JEh

RTA

MRA
Y360 KYLMÄKÄYNNISTYKSEN EETTERI
COLD CRANKING ETHER
17

DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
MAIN RELAYS

DATE
X4

CHECKED
16

W2010

NOTICE! This document is the exclusive

returned on request. The document must


not be copied, reproduced, disclosed to
any third party or used in manufacture
of subject matter thereof without the
property of Sandvik and it must be

prior written consent of Sandvik.


15

MOOTTORI
ENGINE
+
+
14

W2003

S1
X3

-
-
W2007

Copyright © Sandvik Mining and Construction


13

SANDVIK
P2/J2
W2004

+
+
W2002

BATTERY 2
+MP

S1
ECM

M1
12

P1/J1
W2009

W2008
W2001

W2005

Engine
ground
G1
BATTERY 1
GROUND
STUD
W2006

ECM
11
3-55208420-L
30

6/11
Can BB to RCC
29

55208420
5 / 42
28

ID-CODE
DWG NR
SHEET
27

SANDVIK DI550 Carrier circuit diagram


26
25

LÄMMÖN JA SUHT.KOSTEUDEN MITTAUS MODULI


HTM25 TEMP. AND RELATIVE HUMIDITY MODULE
24

t l p p

HYDRAULIÖLJYN PALUUFILTTERIN PAINE


B900P
Block diagram
HYDRAULIC OIL RETURN FILTER
HYDRAULIÖLJYN FILTTERIN PAINE
B932P HYDRAULIC OIL PRESSURE FILTER
23

HYDRAULIÖLJYN PINNAN ALARAJA


B920L.1 HYDRAULIC OIL LOWER LEVEL
HYDRAULIÖLJYN LÄMPÖTILA
B920T HYDRAULIC OIL TEMPERATURE
NOPEA AJO
22

Y177 FAST TRAMMING


MOOTTORIN TUULETIN
Y921 ENGINE COOLING FAN
KOMPRESSORIN TUULETIN
Y920
-PPC

COMPRESSOR COOLING FAN


21

MP
HYTIN PÖLYNIMURI
Y460 CABIN VACUUM CLEANER

POSITION
l

POLTTOAINEEN PINNANKORNEUS
B983L DIESEL LEVEL
20

CONTROL SYSTEM
DI550_sah
19

ETULASINPESIJÄN PUMPPU
M

MW03 FRONT WASHER MOTOR


l

HYDRAULIÖLJYN PINNAN YLÄRAJA


B920L.2 HYDRAULIC OIL UPPER LEVEL
18

8bar PIIRIN TYHJENNYSVENTTIILI


Y370 8bar SUPPLY UNLOADING VALVE

NAME
VASEMMAN TELAN OSKILLOINNIN VAPAUTUS

JEh

RTA

MRA
Y336B LEFT TRACK OSCILLATION LOCK RELEASE
OIKEAN TELAN OSKILLOINNIN VAPAUTUS
Y336A
17

DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
RIGHT TRACK OSCILLATION LOCK RELEASE

DATE
OSKILLOINTI ETEENPÄIN
Y334B OSCILLATION FORWARD
OSKILLOINTI TAAKSEPÄIN
Y334A OSCILLATION BACKWARD

CHECKED
16

q KOMPRESSORIÖLJYN KOSTEUSANTURI
B605Q COMPRESSOR OIL WATER SATURATION SENSOR

NOTICE! This document is the exclusive

returned on request. The document must


not be copied, reproduced, disclosed to
VASEMMAN TELAN AJO TAAKSEPÄIN

any third party or used in manufacture


Y339B

of subject matter thereof without the


property of Sandvik and it must be
LEFT TRACK TRAMMING BACKWWARD

prior written consent of Sandvik.


15

VASEMMAN TELAN AJO ETEENPÄIN


Y339A LEFT TRACK TRAMMING FORWARD
OIKEAN TELAN AJO TAAKSEPÄIN
Y341B RIGHT TRACK TRAMMING BACKWWARD
-FCC
14

OIKEAN TELAN AJO ETEENPÄIN


Y341A RIGHT TRACK TRAMMING FORWARD
PYÖRITYKSEN PAINE
Y603 ROTATION PRESSURE

Copyright © Sandvik Mining and Construction


13

SANDVIK
+MP
12
11
3-55208420-L
30

7/11
Can BB to DM
29

55208420
6 / 42
28

ID-CODE
DWG NR
SHEET
27

SANDVIK DI550 Carrier circuit diagram


26

p p

KOMPRESSORIN IMUILMAN SUODATTIMEN VALVONTA


B605P.2 COMPRESSOR INTAKE AIR FILTER MONITORING
MOOTTORIN IMUILMAN SUODATTIMEN VALVONTA
B981P ENGINE INTAKE AIR FILTER MONITORING
25

PAINEPESURI KÄYTÖSSÄ
B201P PRESSURE WASHER IN USE
p

ILMASTOINNIN KOMPRESSORIN PAINE


B560P
24

A/C COMPRESSOR PRESSURE


Block diagram
VESILINJAN PUHDISTUS VENTTIILI
Y202 WATER CIRCUIT AIR BLOW VALVE
p

ILMASÄILIÖN SUODATTIMEN VALVONTA


B561P.3 AIR RECEIVER FILTER MONITORING
23

TAKAMAATUKI ALAS
Y145B REAR GROUND JACK DOWN
TAKAMAATUKI YLÖS
Y145A REAR GROUND JACK UP
22

NOLLAPÖLYN VALINTA
Y212.2 DUSTMIZER SELECTION
VESISIDONNAN VALINTA
Y212.1 WATER INJECTION SELECTION
21

MP
VINSSIN KÖYDEN KIRISTYKSEN VOIMA
Y348 WINCH WIRE TENSIONING FORCE
VINSSIN KÖYDEN ULOSKELAUS
Y345B

POSITION
WINCH WIRE ROPE UNWINDING
VINSSIN KÖYDEN SISÄÄNKELAUS
20

Y345A WINCH WIRE ROPE WINDING

CONTROL SYSTEM
VESIPUMPPU PÄÄLLE
Y201 WATER PUMP ON

DI550_sah
19
18

t t p

KOMPRESSORIN ÖLJYN SUODATTIMEN KUNTO


B606P COMPRESSOR OIL FILTER CONDITION

NAME
KOMPRESSORIN KAKKOSVAIHEEN JÄLKEINEN LÄMPÖTILA
B239T.2

JEh

RTA

MRA
COMPRESSOR DISCHARGE TEMPERATURE
KOMPRESSORIN VAIHEIDEN VÄLINEN LÄMPÖTILA
B239T.1
17

DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
COMPERSSOR INTERMEDIATE TEMPERATURE

DATE
g

MAATUEN ASEMA
B145G GROUND JACK POSITION

CHECKED
16

l B925L VEDEN PINNAN TASO


WATER TANK LEVEL
TORVI

NOTICE! This document is the exclusive

returned on request. The document must


HS2

not be copied, reproduced, disclosed to


any third party or used in manufacture
of subject matter thereof without the
HORN

property of Sandvik and it must be

prior written consent of Sandvik.


15

PÖLYNKERÄÄJÄN MOOTTORI
Y311 DUST COLLECTOR MOTOR
VESIPUMPUN VIRTAUS
Y220 WATER PUMP FLOW
+RCC
14

ILMASÄILIÖN PAINE
Y363 COMPRESSOR PRESSURE CONTROL ON
KOMPRESSORIN IMUILMA
Y362 AIR RECEIVER PRESSURE 15-24bar

Copyright © Sandvik Mining and Construction


13

SANDVIK
12

Can BB to RCC
11

5/30
3-55208420-L
30

Can BB to Feed
29

55208420
7 / 42
28

ID-CODE
DWG NR
SHEET

IMUNKATKAISU VENTTIILI 4
Y352.4 SUCTION OFF VALVE 4
27

IMUNKATKAISU VENTTIILI 3
Y352.3 SUCTION OFF VALVE 3
IMUNKATKAISU VENTTIILI 2
Y352.2 SUCTION OFF VALVE 2
Ilmeg

SANDVIK DI550 Carrier circuit diagram

IMUNKATKAISU VENTTIILI 1
Y352.1
26

SUCTION OFF VALVE 1


W4010

SUODATTIMEN PUSSAUTUS 4
Y353.4
X40

FILTER CLEANING 4
SUODATTIMEN PUSSAUTUS 3
Y353.3 FILTER CLEANING 3
25

SUODATTIMEN PUSSAUTUS 2
Y353.2 FILTER CLEANING 2
SUODATTIMEN PUSSAUTUS 1
Y353.1 FILTER CLEANING 1
24

Block diagram
23
22
21

MP POSITION
20

CONTROL SYSTEM
SLU ÖLJYN PUMPPU
Y277 SLU OIL PUMP

DI550_sah
f

SLU ÖLJYN VIRTAUS


B277F
19

SLU OIL FLOW


l

SLU ÖLJYN PINNAN ALARAJA


B923L SLU OIL LOW LEVEL
p p

PYÖRITYKSEN PAINE
B5P
18

ROTATION PRESSURE

NAME
SYÖTÖN PAINE
B11P FEED PRESSURE

JEh

RTA

MRA
HUUHTELUN PAINE
Y10
17

DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
FLUSHING PRESSURE

DATE
SYÖTÖN PAINE
Y11 FEED PRESSURE
KIERTEEN RASVAUKSEN VENTTIILI
Y349 THREAD GREASING VALVE

CHECKED
16

PAINEISTUSVENTTIILI
Y570 SYSTEM PRESSURIZING VALVE

NOTICE! This document is the exclusive

returned on request. The document must


KIERTEENRASVAUKSEN JÄÄTYMISEN ESTO

not be copied, reproduced, disclosed to


any third party or used in manufacture
Y500

of subject matter thereof without the


property of Sandvik and it must be
ANTIFREEZING OF THREAD GREASING

prior written consent of Sandvik.


15

SYÖTTÖ ETEENPÄIN
Y3A FEED FORWARD
SYÖTTÖ TAAKSEPÄIN
Y3B FEED BACKWARD
14

PYÖRITYS MYÖTÄPÄIVÄÄN
+DM

Y5A ROTATION CLOCKWISE


PYRITYS VASTAPÄIVÄÄN
Y5B ROTATION COUNTER CLOCKWISE

Copyright © Sandvik Mining and Construction


13

SANDVIK
12

Can BB to DM
11

6/30
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-F25
1 2 2A DCU PWR
19/12
-F6
1 2 10A CAT Unswitched5
12/11
-F5
1 2 10A CAT Unswitched4
12/11
-F4
1 2 10A CAT Unswitched3
12/11
-F3
1 2 10A CAT Unswitched2
12/11
-F2
1 2 10A CAT Unswitched1
12/11
-F1
1 2 25A
-F7
1 2 20A 6mm2 Diesel Filling
42/12
-F8
1 2 10A 6mm
2 Hydraulic oil filling
42/12
-F9
1 2 10A Service lights
17/18
6mm
2 Eber PWR
15/12

W2018 1 W11 1 W2012 Cabin PWR


3-55195963:6/12
1 Cabin GND 3-55195963:6/12
Cabin PE 3-55195963:6/12
W2010 Control system PWR
9/12

W2012

W2012
Ye/Gr
2 2 2

2
-F101 -F102 -F100 3
50A 1 50A 1 50A 1
-K6
38/13
W2004 5
Egnd
9/12

W2011

W2006 W2018 2
+ENG W2005
S
B

B+

+ - MTR
XM1
-S1.1 -F50
+ -
2A
+ G
W2002 -M01 M -G01
-
+
B-
-
W2001 W2018 3 G Feed GND
XM2/20 3-55208421:5/12
40/12
W2009 CAT GND
+ 12/11
DCU GND
- 19/12
W2008 CAN Valve GND
20/12
W2007 W2017 Gnd
- 14/11
Engine W2016 Vehicle
+Carrier ground ground
NOTICE! This document is the exclusive
DATE NAME 8 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Engine + main electric switch DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-F28
1 2 10A Feed PWR
3-55208421:5/12
-F20 +Carrier -F29
+Carrier
1 2 16A W11 A1 A2 W11 A1 A2 W11 1 2 10A 2,5mm2 DM
25/13
23 24 25
11/24 11/26
Control -F13 -K3.1 -K3.2
1 2 10A 1,5mm2 PPC
system PWR 20/12
3 5 A1 A2 W2015 A1 A2 W11 -F14
8/29
3 FCC
20 11/17 11/18 1 2 10A 1,5mm2
-K1 -K2.1 -K2.2 20/12
-F15
1 2 6A -X5 10 1,5mm2 Grinding machine
42/18
W11 2 -F17 -X5 11 Safety wire
11/12
1 2 10A Window washers
17/26
-F18
1 2 6A CAT Switched
12/11
-F19
1 2 10A 1,5mm2 Central lubricator
16/12
-F21
1 2 10A -X5 36 CAN Valve PWR
20/12
-F31 -X5 37 RCC
23/13
1 2 16A CEM Switched
12/11

-F30
1 2 16A CRS
13/12
-F12
1 2 10A 2,5mm2 Ether PWR
14/20
2,5mm2 FSS
41/12
-F11
1 2 16A 2,5mm2 Lights
17/11
-F10
1 2 16A 2,5mm2 AC
15/12
-F26 Filling pumps
42/22
1 2 2A -X5 46 K2.1
11/12
-F27
1 2 2A -X5 38 Control System on
19/12
Can PWR
21/12

K1/A1
18/20
W11 5
1

+Carrier
-K1

2
8/29 Egnd -X5 68 W11 6 Egnd01
11/16

+Carrier 5 3
13
-K1
NOTICE! This document is the exclusive
DATE NAME 9 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Fuses + main relay DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Rear EM Below Cabin Grinding machine Compressor disengagement clutch Sampling device
switch EM switch Right EM switch EM switch (Optional) EM switch (Optional) EM switch (Optional)

By default terminals X6:7 and 8


are connected to X5:66 and 67

ESC2 -X6 2 -X6 4 -X6 6 -X6 8 -X6 10 -X6 16 W3025.1 W3025.1 E2


18/20 11/12
1 4

ESC1 -X6 1 -X6 3 -X6 5 -X6 7 -X6 9 -X6 15 W3025.1 W3025.1 E1


18/20 11/12
2 5
2 1 4 5
-X3025.1
2 1 4 5
W3000

W2500
W3000

W3000

W3005

W3005

W3005

W3005

W3010

W3010

W3010

W3010

W2500
W2500

W2500
W3000

W2500

W3025.2

W3025.2

W3025.2
W3025.2
WX04

WX04

WX04
WX04

10

11
8
4
1

7
2

5
2 1 4 5
-X3025.2
2 1 4 5

W3025.3

W3025.3

W3025.3

W3025.3
2

5
2 1 4 5
-X3025.2
-X3025.3
2 1 4 5

W3025.4

W3025.4

W3025.4
W3025.4
1

5
4
2
+X04 +Boom
+Carrier
13 21 31 13 21 31 13 21 31 13 21 31 13 21 31 13 21 31

-ES1 -ES2 -ES3 -ES4 -ES5 -ES7


14 22 32 14 22 32 14 22 32 14 22 32 14 22 32 14 22 32

Optional EM Optional EM
switch switch
W3025.4 3

3
-X3025.3
3

W3000 3 W3005 3 W3010 3 W2500 7 WX04 9 W3025.3 3

ESC3 -X6 11 -X6 12 -X6 13 W3025.1 3 3 W3025.2 3 3


18/20
3 3
-X3025.1 -X3025.2
NOTICE! This document is the exclusive
DATE NAME 10 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Emergency stop circuit DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Safety wire
9/29

PPC/XM1/3 W3020.1 1 1 W3020.2


38/28
1 1
X3101.1

E1 -X5 1
66
10/30 X3101.2
1

E2 -X5 67 W3020.3 1
10/30

-K2.1 W11 -ES6


9/29
13
21 31 13

W11 18
22 32 14

+Carrier 4 W3020.3 2 W3020.3 3 W3020.3 4 +Carrier


4

2 3 4
T1 X3101.2 T1
2 3 4
-K2.1 -K3.1
17 W3020.2 2 W3020.2 3 W3020.2 4 24
T2 T2

2 3 4
3 X3101.1 3
2 3 4
W11 19
W11 14
W3020.1 2 W3020.1 3 W3020.1 4
4 4

-X5 23 -X5 24 -X5 25


T1 T1
W11 7 W11 9 W11 16 W11 21
-K2.2 +Carrier +Carrier -K3.2
18 1 1 26
T2 1 1 T2

X1 X1 X1 X1
-K2.1 -K2.2 -K3.1 -K3.2
3 X2 X2 X2 X2 3

W11 20
2 2 2 2
W11 15 XM3/18
W11 8 W11 10 W11 17 W11 22 38/26
MAIN RELAY Egnd01 -X5 69 XM3/16
18/20 9/29
38/24
A1 A2 9/15 A1 A2 9/17 A1 A2 9/23 A1 A2 9/25
-K2.1 -K2.2 -K3.1 -K3.2
T1 T2 13 T1 T2 13 T1 T2 29 T1 T2 29

NOTICE! This document is the exclusive


DATE NAME 11 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Main relays and trip wire DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-X2350 -X2350 +CARRIER-ENG TIER4 -X2350 +CARRIER-ENG TIER3
-ECU
Ether Ctrl -X3 7 W2350.1 21 21 21 W2350.2 ECU 12 12 -ECU 21 W2350.3 ECU 10 10
14/18 ETHER START ETHER START

XM1/18 -X3 6 W2350.1 20 20 20 W2350.2 ECU 44 44 20 W2350.3 ECU 44 44


39/19 REMOTE SHUTDOWN REMOTE SHUTDOWN

TR 120 ohm TR 120 ohm

TR 120 ohm

-X5500 5 2 4 -X5502 2 4 -X5502 2 4

J1939H -X5 56 -X5 55 W2350.1 32 32 32 W2350.2 WH ECU 50 32 W2350.3 WH ECU 50


21/28 J1939 + J1939 +
J1939L -X5 58 -X5 57 W2350.1 31 31 31 W2350.2 BN ECU 34 31 W2350.3 BN ECU 34
21/28 J1939 - J1939 -
ENGINE SERVICE -X5 53 -X5 54 W2350.1 33 33 33 W2350.2 SHIELD 33 W2350.3 SHIELD
TOOL CONNECTOR
G -X5501 C RD A 4 C RD A 4
SENSOR +8V SUPPLY SENSOR +8V SUPPLY
F B BK B CLS B B BK B 5
SENSOR 8V RETURN
C CLS A GN C 49 CLS A GN C 49
COOLANT LEVEL SIGNAL COOLANT LEVEL SIGNAL
D -X3 9 W2350.1 19 19 19 W2350.2 ECU 8 8 19 W2350.3 ECU 8 8
CDL + CDL +
E -X3 8 W2350.1 18 18 18 W2350.2 ECU 9 9 18 W2350.3 ECU 9 9
CDL - CDL -
A -X3 5 W2350.1 17 17 17 W2350.2 ECU 70 70 17 W2350.3 ECU 70 70
SWITCHED BAT + SWITCHED BAT +
B 1 ECU 3 3
SENSOR RETURN
CAT Switched AIT 2 ECU 17 17
9/29 AIR INLET TEMP. SENS.
CAT Unswitched1 -X3 1 W2350.1 16 16 16 W2350.2 ECU 48 48 16 W2350.3 ECU 48 48
8/29 UNSWITCHED BAT + UNSWITCHED BAT +
CAT Unswitched2 -X3 2 W2350.1 15 15 15 W2350.2 ECU 52 52 15 W2350.3 ECU 52 52
8/29 UNSWITCHED BAT + UNSWITCHED BAT +
CAT Unswitched3 -X3 3 W2350.1 14 14 14 W2350.2 ECU 53 53 14 W2350.3 ECU 53 53
8/29 UNSWITCHED BAT + UNSWITCHED BAT +
CAT Unswitched4 -X3 4 W2350.1 13 13 W2350.2 ECU 55 55 13 W2350.3 ECU 55 55
8/29
13 UNSWITCHED BAT + UNSWITCHED BAT +
CAT Unswitched5 -X3 10 W2350.1 12 12
8/29
-X3 - W2350.1 11 11 11 W2350.2 ECU 61 61 11 W2350.3 ECU 61 61
BAT - BAT -
W2350.1 10 10 10 W2350.2 ECU 63 63 10 W2350.3 ECU 63 63
BAT - BAT -
W2350.1 9 9 9 W2350.2 ECU 65 65 9 W2350.3 ECU 65 65
BAT - BAT -
W2350.1 7 7 7 W2350.2 ECU 69 69 7 W2350.3 ECU 69 69
BAT - BAT -
W2350.2 ECU 46
LOW SPEED REGEN
W2350.2 ECU 47
HIGH SPEED REGEN
NOTE! W2350.2 ECU 18
DIGITAL SENSOR RETURN
Wire between K7:11 and
11 X3:6 will be connected
only if desengagement
-K7 clutch is installed ECU5 5
37/13
FUEL PUMP SWITCH RETURN
14 12 14
FUEL PUMP MANUAL SWITCH

AFT7
13/12
AFT8
13/12

CEM Switched -X3 11 W2350.1 5 5 5 BAT. SWITCHED


9/29 13/12
W2350.1 6 6 6 BAT- RETURN
13/12
CAT GND W2350.1 4 4 4 CRS(-)
8/29 13/12

NOTICE! This document is the exclusive


DATE NAME 12 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
CAT Engine interface (ECM) DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+CARRIER-ENG TIER4 -PL-C3


-X4015
BAT. SWITCHED W2350.2 AFT 5 8 8
12/23 SWITCHED BAT+

BAT- RETURN W2350.2 AFT 6 3 3


12/23 BAT-

AFT7 W2350.2 AFT 7 10 10


12/23 FUEL PUMP MANUAL SWITCH

AFT8 W2350.2 AFT 8 11 11


12/23 FUEL PUMP MANUAL SWITCH RETURN
-X2350
1 1 W2350.2 AFT 1 1 1
FUEL PUMP CONTROL
CRS
9/29
W2350.2 AFT 2 2 2
FUEL PUMP RETURN
W2350.1 1
120ohm
30 4 4 4
86 CAN (+)
-K30 -K30 -R2
15 5 5 5
87 85 CAN (-) OEM CONNECTOR
W2350.1 2
W2350.1 3 -X2350
3 2 2
-X2350 -PL-C2
3
-X4016

W4016 FPMS1 1 1
FUEL PUMP MANUAL SWITCH

W2350.2 CRS3

W4016 FPMS2 2 2
FUEL PUMP MANUAL SWITCH RETURN

W4016 FSA1 3 3
CAT RS FUEL SELECTOR ACTUATOR
1 1 1
-X23501 -X40161 -X40162
W4016 FSA2 4 4
CAT RS FUEL SELECTOR ACTUATOR RET
CRS FUEL PUMP 1

0 1 1 1 PRIMARY FUEL INTERFACE


M3 M
2 2
12A
2

-X23501 -X40161 -X40162


2 2 2

CRS(-) W2350.2 CRS4


12/23

NOTICE! This document is the exclusive


DATE NAME 13 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Aftertreatment interface, TIER4 DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

COLD CRANKING ETHER


-PPC

.
.
Cold start mode
11

-K5
15
14 12
-X3 13 -X315 14

W2350.1 35 W2350.1 37 W2350.1 36

-X2350 35 -X2350 37 -X2350 36


-X2350 -X2350 -X2350
35 37 36
W2350.3 18 W2350.3 17
+Reservoir +CAT

DO Ether Ctrl Ether PWR


12/11 9/29
24V
-XM1 16 1 1
-B6T -AC-6a
1 1

-B6T t -AC-6 t
11 +CARRIER-ENG
A1 A1
-K18 TIER3
-K5 -K18 19 2
14 12 2
A2 A2 -B6T -AC-6a
2 2

-X5 9

WY360 1 W2350.3 16 W2350.3 B6T W2350.3 AC62

W2350.3 AC61

1
+CAT
+CARRIER
1 AC-6b AC-6b
1 2
-Y360

G833-A44
995-A12

PK-18
BU-18
2
A-C1-J2 13 A-C1-J2 30

2 Engine coolant Engine coolant


temperature temperature sensor
common
WY360 2

Gnd Gnd.01
8/29 15/12

14 11 28 14 11 21
-K5 12 -K18 12

NOTICE! This document is the exclusive


DATE NAME 14 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Cold start mode and Ether, Optional DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
NOTE!

A/C COOLING
TIME RELAY-

COMPRESSOR

WATER PUMP
K26

FACTORY
SETTINGS
1-10min A1

18/20
A/C HEATER 10
Y1

9/29
AC
15-18
EBERS WATER VALVE
18/20

EBERS.1 T
18/20
-X5 32

18/20
EBERS.2 -X5 34

18/20
EBERS SUPP

-F22
Eber PWR 1 2
8/29
6A 1,5mm2

-F23
1 2
10A
A/C COMPRESSOR
18/20 -F24
1 2 2,5mm2
86 87 87a
16A
-X5 31 -K10
85 30

16 18 A1
-X5 33 -X5 35 -X5 8

-K26 -K26

red

blue/white

yellow

red/yellow

brown
19
A2
15

-X5 5

+Carrier
WY560 1 W33 2

BN red A3 B4 C4 C1 A2
1
-Y560 -M33 M
EBERSPÄCHER
2
black HEATING UNIT
BU
1

WY560 2 WM33 1
Gnd.01 Gnd.02
14/30 16/12
18 15 17
-K26 16

NOTICE! This document is the exclusive


DATE NAME 15 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Eberspächer, Optional DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

LINCOLN
CENTRAL LUBRICATION

SAFEMATIC
CENTRAL LUBRICATION
ALTERNATIVES
LINCOLN OR SAFEMATIC
CONNECTIONS SHOWN WITH DASH LINE
ARE CONNECTED WHEN THE TYPE OF
THE LUBRICATION UNIT IS KNOWN

Central lubricator -X5 -X5 13 -X5 14


9/29
12

+Carrier A1 A2
2
W4020

1
W4020

3
W4020
-K20 -K20
A2 +Carrier A1
-X5 13

+JB4020
-X5 14

black

white

brown
13

red
2 1 3
14 NOTE! Remove connection
-S7
X5:12 -> X5:13 if Safematic 7-PIN
1 2 5 7
Lubrication system is CONNECTOR
installed
2
W4021

3
W4021

1
W4022

2
W4022

1A1 2A1
2 3 1 2
2 3 1 2

31 15 Z

- +
LUBRICATION
UNIT
M

LUBRICATION UNIT

Gnd.02 Gnd.03
15/29 17/11

14 11 38/18
-K20 12

NOTICE! This document is the exclusive


DATE NAME 16 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Central lubrication, Optional DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

UPPER RIGHT LIGHT


REAR WORKING LIGHT 4

LOWER RIGHT LIGHT


REAR WORKING LIGHT 5

LIGHT H11 (OPTION)


ENGINE COMPARTMENT

LIGHT H12 (OPTION)


ENGINE COMPARTMENT

LIGHT H13 (OPTION)


ENGINE COMPARTMENT
LOWER LEFT LIGHT
REAR WORKING LIGHT 3

LIGHT H10
ENGINE COMPARTMENT
UPPER LEFT LIGHT
REAR WORKING LIGHT 2

LIGHTS SWITCH
ENGINE COMPARTMENT

WASHERS
FRONT WINDOW POWER

WASHER
TOP WINDOW POWER
Lights Service lights Window washers
9/29 8/29 9/29

If option -S14 installed


remove connection X5:28-K13:A1

-X5 27

WS13 1

-S13
0 1 13 21

Right side 14 22

30 WS13 2 4 4
11 WS13 3
-K15 -K13 -X5 28 52 -K24 -K25
40/14 23 36/27 36/29
87 14 12 WS14 2 3 3

-S14 WS14 3
0 1 14 22

Left side W2030 1 W2030 3


13 21

WS14 1
-X5 1 -X5 2 -X5 3 -X5 4 -X5 6 -X5 7
+Carrier
WH02 1 WH03 1 WH04 1 WH05 1 WH10 1 WH11 1 WH12 1 WH13 1
-MW01 -MW02
+Carrier 1 1 1 1 1 1 1 1
-H02 -H03 -H04 -H05 -H10 -H11 -H12 -H13
M M
A1
-K13
A2

2 2 2 2 2 2 2 2

WH02 2 WH03 2 WH04 2 WH05 2 WH10 2 WH11 2 WH12 2 WH13 2 W2030 2 W2030 4

Gnd.03 Gnd.04
16/29 20/12

14 11 19
-K13 12

NOTICE! This document is the exclusive


DATE NAME 17 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Lights and power washers DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

3-55195963:5/12 W40011 W4001 -X5 47 K1/A1


1
9/29 Keyswitch information to carrier

3-55195963:5/12 W40012 W4001 ESC1


2 10/11 Emergency stop circuit to carrier (NC +24VDC)

3-55195963:5/12 W40013 W4001 ESC2


3 10/11 Emergency stop circuit to carrier (NC +24VDC)

3-55195963:5/12 W40014 W4001 ESC3


4
10/11 Emergency stop pressed from carrier
W40015 W4001 A/C HEATER
3-55195963:5/12
5
15/12 AC-system heater control from Eber
W40016 W4001 A/C COMPRESSOR
3-55195963:5/12
6
15/12 AC-Compressor clutch control to carrier
W40017 W4001 EBERS SUPP
3-55195963:5/12
7
15/12 Eber timer supply from carrier
W40018 W4001 EBERS WATER VALVE
3-55195963:5/12
8
15/12 AC-Unit water valve control from Eber
W40019 W4001 EBERS.1
3-55195963:5/12
9
15/12 Eber timer control signal 1
W400110 EBERS.2
W4001
3-55195963:5/12
10
15/12 Eber timer control signal 2
W400111 TANK LOW
3-55195963:5/12 W4001 -X5 44 41/12 Fire suppression system, Tank low pressure switch
11 SHTDN
W400112 41/12 Ansul Fire suppression system Shutdown request
W4001 -X5 45 TANK DIS.
3-55195963:5/12
12
41/12 Fire suppression system, Tank discharged switch
W400113 W4001 FSS SUPPLY
3-55195963:5/12
13
41/12 Fire suppression system Supply
W400114 MAIN RELAY
3-55195963:5/12 W4001 -X5 18 11/13 Main relay monitoring
14
W400115 ESG
W4001
3-55195963:5/12
15
20 Spare
W400116 W4001 ESG
3-55195963:5/12
16
20 Spare

NOTICE! This document is the exclusive


DATE NAME 18 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Signal change from carrier to cabin DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

DCU PWR W2401 1 1


8/29 VS Data collection unit (DCU)
DCU GND W2401 2 2
8/29 GND
3

9/29
Control System on W2401 3 4
5
-PROGRAMMING 6
-X5310 7
1 WH 8
2 BR 9
3 GN 10
CANH
4 11
CANL
5 GR 12
GND
6 PI 13
RS232_TXD
7 14
RS232_RXD
8 15
RS232_DSR
16
-CAN1 RS232_DTR
17
-X5025 RS232_DCD
CanBB 18

21/12
X50251 W5025 ye 1 24VDC 19

21/12
X50252 W5025 bn 2 CAN1- WH 20

21/12
X50253 W5025 gn 3 GND 21

21/12
X50254 W5025 wh 4 CAN1+ BK 22
Shield If DCU is not mounted,
5 23
W5020.2 is connected
24 straight to -MP
25
1
2
3
4
5

26
-CAN1
1
2
3
4
5

27
CanBB -X5020
28

3-55195963:5/12
5020.2:1 W5020.2 ye 1 24VDC 29
3-55195963:5/125020.2:2 W5020.2 bn 2 CAN1- 30
3-55195963:5/125020.2:3 W5020.2 gn 3 GND 31
3-55195963:5/125020.2:4 W5020.2 wh 4 CAN1+ 32

Signal

Signal

Signal
5 Shield 33

GND

GND

GND
34

GPS/GPRS 35
ANTENNA -GPRS -GPS -SAT

1
Antenna cable

SATELLITE
ANTENNA
Antenna cable

NOTICE! This document is the exclusive


DATE NAME 19 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Data collection unit, Optional DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-FCC -PPC

.
+24V
Front Carrier Controller

.
+24V
Front Carrier Controller

.
.
Ground

.
.
Ground

.
.
Ground

.
.
Ground

.
+24V
Power Pack Controller

.
+24V
Power Pack Controller
+24V +24V GND GND GND GND +24V +24V
. . . . . . . .
-XM4 4 -XM4 5 -XM4 1 -XM4 3 -XM4 1 -XM4 3 -XM4 4 -XM4 5

-X1 - -X1 - -X1 +

FCC
9/29
PPC
9/29
Gnd.04 Gnd.05
17/29 21/12

CAN Valve PWR


9/29

X53054
CAN Valve GND 23/13
8/29 X53052
23/13
W2300 1
W2300 3
120ohm

1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

X1 BLACK X2 GREY X1 BLACK X2 GREY X1 BLACK X2 GREY X1 BLACK X2 GREY X1 BLACK X2 GREY X1 BLACK X2 GREY

Y103 Y130 Y132 Y101 Y26 Y20

FEED EXTENSION FEED SWING FEED TILT BOOM EXTENSION BOOM LIFT BOOM TURN

NOTICE! This document is the exclusive


DATE NAME 20 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
FCC & PPC Supply, Boom valves DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+MP
-FCC -PPC

.
.
CAN 1 High

.
.
CAN 1 Low

.
.
CAN 1 High

.
.
CAN 1 Low

.
.
CAN 2 High

.
.
CAN 2 Low
CAN1H CAN1L CAN1H CAN1L CAN2H CAN2L
Can PWR -X5 39 -X5 40
9/29 . . . . . .
-X5301

-XM4 2 -XM4 6 -XM4 2 -XM4 6 -XM4 7 -XM4 8

-X1 407 -X1 408


A

J1939L
B

12/11
connector
Diagnostic

J1939H
C

12/11
D
E
F

wh
bk
G

bk
wh
H

Ye/Grn Ye/Grn

-X5025 1 3 4 2 5
-X5030 1 3 4 2 5
ENCLOSURE

ENCLOSURE
BODY OF

BODY OF
-X5025 1 3 4 2 5 -X5030 1 3 4 2 5

+MP-Gnd.05 +MP-Gnd.06
20/29 23/13

CAN BB TO SCIL

19/12 X50252 W5025 bn W5030.1 bn X503012


22/12
19/12 X50254 W5025 wh W5030.1 wh X503014
22/12
19/12 X50253 W5025 gn W5030.1 gn X503013
22/12
19/12 X50251 W5025 ye W5030.1 ye X503011
22/12

NOTICE! This document is the exclusive


DATE NAME 21 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
PPC & FCC Can bus connections DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-SCDL -SCIL -SCIP

CAN1L
lubrication pressure sensor
Compressor discharge

CAN1H
lubrication pressure sensor
Compressor discharge

Supply voltage
lubrication pressure sensor
Compressor discharge

Gound
lubrication pressure sensor
Compressor discharge

CAN1L
lubrication pressure sensor
Compressor intermediate

CAN1H
lubrication pressure sensor
Compressor intermediate

Supply voltage
lubrication pressure sensor
Compressor intermediate

Gound
lubrication pressure sensor
Compressor intermediate

CAN1L
pressure sensor
Compressor intermediate

CAN1H
pressure sensor
Compressor intermediate

Supply voltage
pressure sensor
Compressor intermediate

Gound
pressure sensor
Compressor intermediate
CAN1L CAN1H 24VDC GND CAN1L CAN1H 24VDC GND CAN1L CAN1H 24VDC GND
. . . . . . . . . . . .
. 2 . 4 . 1 . 3 . 2 . 4 . 1 . 3 . 2 . 4 . 1 . 3

1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
1 3 2 4 5 Can in 1 3 2 4 5 Can in 1 3 2 4 5 Can in

-X5030.1 1 3 2 4 5 -X5030.2 -X5030.2 1 3 2 4 5 -X5030.3 1 3 2 4 5 -X5030.3


1
3
2
4
5

1
3
2
4
5
CAN BB CAN BB
TO MP TO RCC

21/29 X503012 bn W5030.2 X503032


23/13
21/29 X503014 wh W5030.2 X503034
23/13
21/29 X503013 gn W5030.2 X503033
23/13
21/29 X503011 ye W5030.2 X503031
23/13

NOTICE! This document is the exclusive


DATE NAME 22 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Compressor pressure transmitters 1 DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RCC
-RCC

.
.
CAN 2 High

.
.
CAN 2 Low

.
.
Ground

.
.
Ground

.
+24V
Rear Carrier Controller

.
+24V
Rear Carrier Controller

.
.
CAN 1 High

.
.
CAN 1 Low
CAN2H CAN2L GND GND +24V +24V CAN1H CAN1L
. . . . . . . .
-XM4 7 -XM4 8 -XM4 1 -XM4 3 -XM4 4 -XM4 5 -XM4 2 -XM4 6
connector
Diagnostic
-X5302

-X1 - -X1 +
A
B
C
D

wh
bk
E

W2305 2
wh
bk
F

wh
bk

Ye/Grn Ye/Grn Ye/Grn


G

Ye/Gn
-X5310
H

-X5305 1 3 4 2 5 1 3 4 2 5 -X5030 -X5035 1 3 4 2 5


ENCLOSURE

ENCLOSURE

ENCLOSURE
1 3 4 2 5
ENCLOSURE
BODY OF

BODY OF

BODY OF
-X5030 -X5035
BODY OF

-X5305 1 3 4 2 5 1 3 4 2 5
120ohm

1 3 4 2 5

X53054 W5305
20/29 CAN TERMINATION
X53052 W5305 RESISTOR
20/29
Gnd.06 Gnd.07
21/29 25/13
RCC W2305
9/29
CAN BB 1
CAN BB TO SCDP
TO SCIP
22/30 X503032 bn W5030.3 W5035.1 bn X503512
24/12
22/30 X503034 wh W5030.3 W5035.1 wh X503514
24/12
22/30 X503033 gn W5030.3 W5035.1 gn X503513
24/12
22/30 X503031 ye W5030.3 W5035.1 ye X503511
24/12

NOTICE! This document is the exclusive


DATE NAME 23 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
RCC Supply and Can bus connections DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-SCDP

CAN1L
pressure sensor
Compressor discharge

CAN1H
pressure sensor
Compressor discharge

Supply voltage
pressure sensor
Compressor discharge

Gound
pressure sensor
Compressor discharge
CAN1L CAN1H 24VDC GND
. . . .
. 2 . 4 . 1 . 3

1 3 2 4 5

1 3 2 4 5 Can in

-X5035.1 1 3 2 4 5 -X5035.2

1
3
2
4
5
CAN BB TO RCC CAN BB TO DM

23/30 X503512 bn W5035.1 bn W5035.2 X503522


25/13
23/30 X503514 wh W5035.1 wh W5035.2 X503524
25/13
23/30 X503513 gn W5035.1 gn W5035.2 X503523
25/13
23/30 X503511 ye W5035.1 ye W5035.2 X503521
25/13

NOTICE! This document is the exclusive


DATE NAME 24 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Compressor pressure transmitters 2 DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+DM
-DM

.
.
CAN 2 High

.
.
CAN 2 Low

.
.
Ground

.
.
Ground

.
+24V
Drilling master

.
+24V
Drilling master

.
.
CAN 1 High

.
.
CAN 1 Low
CAN2H CAN2L GND GND +24V +24V CAN1H CAN1L
. . . . . . . .
-XM4 7 -XM4 8 -XM4 1 -XM4 3 -XM4 4 -XM4 5 -XM4 2 -XM4 6
connector
Diagnostic
-X5303

-X1 - -X1 +
A
B
C
D

wh
bk
E

W2310 2
wh
bk
F

wh
bk

Ye/Grn Ye/Grn Ye/Grn


G

Ye/Gn
-X5320
H

-X5315 1 3 4 2 5 1 3 4 2 5 -X5035 -X5040 1 3 4 2 5


ENCLOSURE

ENCLOSURE

ENCLOSURE
1 3 4 2 5
ENCLOSURE
BODY OF

BODY OF

BODY OF
-X5035 -X5040
BODY OF

1 3 4 2 5 1 3 4 2 5
120ohm

120ohm

CAN TERMINATION CAN TERMINATION


RESISTOR RESISTOR
Gnd.07 Gnd.08
23/30 37/11
DM W2310
9/29
1 CAN BB TO CARRIER
CAN BB TO SCDP INCL. SENSOR
5 5
24/30 X503522 2 2 bn W5035.3 W5040 bn X50402
26/12
24/30 X503524 4 4 wh W5035.3 W5040 wh X50404
26/12
24/30 X503523 3 3 gn W5035.3 W5040 gn X50403
26/12
24/30 X503521 1 1 ye W5035.3 W5040 ye X50401
26/12

NOTICE! This document is the exclusive


DATE NAME 25 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
DM Supply and Can bus connections DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-Carrier incl.
-Boom turn
sensor
angle

.
Can1 High
Sensor carrier inclination

.
Can1 Low
Sensor carrier inclination

.
Power supply
Sensor carrier inclination

.
Ground
Sensor carrier inclination

.
Can1 High
Sensor boom turn angle

.
Can1 Low
Sensor boom turn angle

.
Power supply
Sensor boom turn angle

.
Ground
Sensor boom turn angle
sensor

CAN1H CAN1L 24VDC GND CAN1H CAN1L 24VDC GND


. . . . . . . .
. 4 . 2 . 1 . 3 . 4 . 2 . 1 . 3

BODY OF
ENCLOSURE BODY OF
BODY OF ENCLOSURE
ENCLOSURE BODY OF
ENCLOSURE
1 3 4 2 5
-X5040 1 3 4 2 5 -X5045 -X5045 1 3 4 2 5 -X5050 1 3 4 2 5

-X5040 1 3 4 2 5 Can in -X5045 1 3 4 2 5 Can out-X5045 1 3 4 2 5 -X5050 1 3 4 2 5


Can in Can out
W5040
W5040
W5040
W5040

W5045
W5045
W5045
W5045

W5050.1
W5050.1
W5050.1
W5050.1
ye
gn
bn
wh

ye
gn
wh
bn

ye
gn
bn
wh
CAN BB TO FEED UNIT TILT SENSOR
5 5 5 5 5 5
X50402 2 2 2 2 2 2 W5050.2 bn 50502
25/30 3-55208421:4/12
X50404 4 4 4 4 4 4 W5050.2 wh 50504
25/30 3-55208421:4/12
X50403 3 3 3 3 3 3 W5050.2 gn 50503
25/30 3-55208421:4/12
X50401 1 1 1 1 1 1 W5050.2 ye 50501
25/30 3-55208421:4/12

If Boom turn angle sensor is not mounted,


If Carrier inclination sensor is not mounted,
connectors X5045 and X5050 are connected together
connectors X5040 and X5045 are connected together

NOTICE! This document is the exclusive


DATE NAME 26 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Carrier sensors DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+DM
-DM

.
Counterclockwise
Rotation speed

.
.
Rotation speed feedback

.
Clockwise
Rotation speed

.
.
Feed backward

.
.
Feed feedback

.
.
Feed forward

.
.
Feed pressure

.
.
Feed pressure feedback

.
.
Flushing pressure

.
Feedback
Flushing pressure

.
.
Reference voltage supply

.
.
Feed pressure

.
.
Rotation pressure
PWM FB PWM PWM FB PWM PWM FB PWM FB Ref AI AI
24V . 24V 24V . 24V 24V . 24V . 12V . .
-XM1 1 -XM1 5 -XM1 2 -XM1 3 -XM1 6 -XM1 4 -XM2 1 -XM2 3 -XM2 2 -XM2 4 -XM3 9 -XM3 13 -XM3 14

-X1 101 -X1 105 -X1 102 -X1 103 -X1 106 -X1 104 -X1 201 -X1 203 -X1 202 -X1 204 -X1 309 -X1 313 -X1 314

WY5 3 WY5 2 WY5 1 WY3 3 WY3 2 WY3 1 WY11 Bn WY11 Bu WY10 Bn WY10 Bu WB11P 3 WB5P 3

c c
-Y5B -Y5A -Y3B -Y3A -Y11 -Y10 -B11P -B5P

4-20mA

4-20mA
1 1 1 1 1 1 P P
I I
2 2 2 2 2 2
a a

WB11P 1 WB5P 1

NOTICE! This document is the exclusive


DATE NAME 27 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
DM Rotation, feed, flushing DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+DM

.
.
Ground

.
.
SLU booster switch

.
light
SLU booster indication

.
.
Ground
.
.
SLU on

.
.
Ground

.
.
SLU fault

.
.
Reference voltage supply

.
.
SLU oil low level
DO GND GND PI Ref DI DO GND DI
24V . . 12V 12V 12V 24V . 12V
-XM2 8 -XM3 11 -XM3 12 -XM3 16 -XM3 1 -XM3 19 -XM2 10 -XM2 15 -XM3 18

2k2
-X1 208 -X1 311 -X1 312 -X1 316 -X1 301 -X1 319 -X1 210 -X1 215 -X1 318

Bk
Bn

Wh

Bu

Ye/Gn
GND
XY277 1 2 3 4 5

1 2 3 4 5

WXY277 WXY277 WXY277 WXY277

WB923L
WB923L

WB923L
14
X1

-S01 -H01
13
X2

2
1

3
J1 SCR

+J1

WY277 SCR WB277F B


A C

Wh
Y277 BN
1 -B923L

Bn

Gn
PNP
B277F
2
X1

BU

WY277 GND

NOTICE! This document is the exclusive


DATE NAME 28 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
DM SLU Control and monitoring DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+DM
-DM

.
.
Ground

.
valve
System pressurizing

.
.
Ground

Option
.
Thread greasing

Option
of thread greasing
Antifreezing
GND DO GND DO DO
. 24V . 24V .
-XM2 13 -XM2 5 -XM2 14 -XM2 6 -XM2 7

-X1 213 -X1 205 -X1 214 -X1 206 -X1 207

WY570 Bn WY349 Bn WY500 Bn

-Y570 -Y349 -Y500


1 1 1

2 2 2

WY570 Bu WY349 Bu WY500 Bu

NOTICE! This document is the exclusive


DATE NAME 29 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
DM Syst. pressurizing, thread grease DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+DM

-DM
.
.
Ground

.
.
Filter cleaning I

.
.
Filter cleaning II

.
.
Filter cleaning III

.
.
Filter cleaning IV

.
.
Suction off valve I

.
.
Suction off valve II

.
.
Suction off valve III

.
.
Suction off valve IV

.
.
Ground
GND DO DO DO DO DO DO DO DO GND
. 24V 24V 24V 24V 24V 24V 24V 24V .
-XM1 9 -XM1 7 -XM1 8 -XM1 14 -XM1 15 -XM1 16 -XM1 17 -XM1 22 -XM1 23 -XM1 10

-X1 109 -X1 107 -X1 108 -X1 114 -X1 115 -X1 116 -X1 117 -X1 122 -X1 123 -X1 110
W4010

W4010

W4010

W4010

W4010

W4010

W4010

W4010
16

14

12

10

15

13

11
W4010 2 W4010 4 W4010 6 W4010 8 W4010 1 W4010 3 W4010 5 W4010 7

9
16 14 12 10 2 4 6 8 1 3 5 7 15 13 11 9

-X40 16 -X40 14 -X40 12 -X40 10 -X40 2 -X40 4 -X40 6 -X40 8 -X40 1 -X40 3 -X40 5 -X40 7 -X40 15 -X40 13 -X40 11 -X40 9

-Y353.1 -Y353.2 -Y353.3 -Y353.4 -Y352.1 Y352.2 -Y352.3 -Y352.4


1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2

+Ilmeg

NOTICE! This document is the exclusive


DATE NAME 30 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
DM Dustcollector controls DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RCC

-RCC
.
.
Ground

Option
Winding
Winch wire rope

Option
Unwinding
Winch wire rope

Option
pump flow feedback
Winch tensioning/Water

Option
.
Winch tensioning force

Option
.
Water pump flow

.
.
Ground

Option
UP
Rear ground jack

Option
DOWN
Rear ground jack

.
Ground

.
15/24 Bar
Air receiver pressure

.
control on
Compressor pressure
GND DO DO FB PWM PWM GND DO DO GND DO DO
. 24V 24V . 24V 24V . 24V 24V . 24V 24V
-XM1 11 -XM1 3 -XM1 4 -XM1 5 -XM1 2 -XM1 23 -XM1 9 -XM1 14 -XM1 15 -XM2 13 -XM2 2 -XM1 8

-X1 111 -X1 103 -X1 104 -X1 105 -X1 102 -X1 123 -X1 109 -X1 114 -X1 115 -X1 213 -X1 202 -X1 108

WY345 Bu WY345 Bn WY345 Bk WY348 Bn WY220 Bn WY145 Bn WY145 Bk WY362/363 3 WY362/363 1

3 1
-X362 -X362

-Y345A -Y345B -Y348 -Y220 -Y145A -Y145B -Y362 -Y363 BN


1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2

BU

-X362 -X362
4 2

WY348 Bu WY220 Bu WY145 Bu WY362/363 4 WY362/363 2

NOTICE! This document is the exclusive


DATE NAME 31 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
RCC Winch, Compressor, Ground jack DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RCC
-RCC
Option
.
Water pump on

Option
.
Water injection selection

Option
.
Dust mizer selection

.
.
Ground

.
.
Reference voltage supply

.
temperature
Compressor intermediate

.
temperature
Compressor discharge

.
.
Reference voltage supply

Option
Pressure
AC compressor
DO DO DO GND Ref AI AI Ref AI
24V 24V 24V . 12V . . 12V .
-XM2 7 -XM2 9 -XM2 10 -XM2 14 -XM3 1 -XM3 5 -XM3 6 -XM3 9 -XM2 12

-X1 207 -X1 209 -X1 210 -X1 214 -X1 301 -X1 305 -X1 306 -X1 309 -X1 212

WY212.1/ WY212.1/
WY201 Bn Bn Bk WB239T.1 1 WB239T.2 1 WB560P 3
WY212.2 WY212.2

1 1

-Y201 -Y212.1 -Y212.2


-B560P c
1 1 1 -B239T.1 -B239T.2

4-20mA
t t P
2 2 2 I

2 2

WB239T.1 2 WB239T.2 2 WB560P 1


WY212.1/
WY201 Bu WY212.2

Bu

NOTICE! This document is the exclusive


DATE NAME 32 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
RCC Water circ, Compressor monitoring DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RCC

-RCC

.
.
Ground

.
valve
Water circuit air blow

.
.
Horn

.
.
Ground

.
condition
Compressor oil filter

.
.
.
Sensor voltage supply

Option
.
Pressure washer in use

Option
.
Water tank level

Option
.
Ground jack position
GND DO DO GND DI DO DI AI DI
24V 24V 24V 24V 24V 24V 24V . 24V
-XM1 10 -XM1 17 -XM2 8 -XM2 15 -XM1 19 -XM2 1 -XM1 20 -XM1 12 -XM2 20

-X1 110 -X1 117 -X1 208 -X1 215 -X1 119 -X1 201 -X1 120 -X1 112 -X1 220

WY202 Bn WHS2 1 WB606P 1 WB201P 1 WB925L 1 WB145G bk

1
1 -B606P -B145G
-Y202 4
1 -B201P 1 -B925L
1 VI
-HS2 p p
2 PNP
2 50Bar 4 1 3
BK
2

WB145G
bu
WY202 Bu WHS2 2 WB606P 2 WB201P 3 WB925L 2
WB145G
bn

Note!
-B201P-sensor has non
standard connector-
numbering

NOTICE! This document is the exclusive


DATE NAME 33 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
RCC Water circuit, ground jack DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RCC
-RCC

.
filter monitoring
Compressor intake air

.
monitoring
Engine intake air filter

.
.
Sensor voltage supply

.
monitoriing
Air receiver oil filter

.
Feedback
Dust collector motor

.
.
Dust collector motor
DI DI DO DI FB PWM
24V 24V 24V 24V . 24V
-XM3 16 -XM3 17 -XM1 1 -XM1 16 -XM1 6 -XM1 7

-X1 316 -X1 317 -X1 101 -X1 116 -X1 106 -X1 107

WB605P.2 Bn WB981P Bn WB561P.3 1 WY311 Bn

-Y311
1 1 -B561P.3 1
1
-B605P.2 p -B981P p p
2 2 2 2

WB605P.2 Bu WB981P Bu WB561P.3 2 WY311 Bu

NOTICE! This document is the exclusive


DATE NAME 34 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
RCC Filter monitoring, DC Motor DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+MP
-FCC

.
.
Fast tramming

.
.
Ground

.
.
Rotation pressure

.
Feedback
Rotation pressure

.
.
Ground

.
.
Oscillation forward

.
.
Oscillation backward

.
Lock release
Left track oscillation

.
Lock release
Right track oscilltaion

.
.
Sensor voltage supply

.
.
Hydraulic oil upper level

.
.
Ground
DO GND PWM FB GND DO DO DO DO DO DI GND
24V . 24V . . 24V 24V 24V 24V 24V . .
-XM1 17 -XM2 15 -XM2 10 -XM2 3 -XM2 13 -XM2 8 -XM2 9 -XM2 22 -XM2 23 -XM1 16 -XM3 16 -XM1 10

-X1 213 -X1 116

X1:116
37/12

WY177 Bn WY177 Bu WY603 Bn WY603 Bu WY334 Bn WY334 Bk WY336A Bn WY336B Bn WB920L.2 1 WB920L.2 3 WB920L.2 2

C
-B920L.2
Gn
-Y177 -Y603 -Y334A -Y334B -Y336A BN -Y336B BN
1 1 1 1 1 1

PNP
2 2 2 2 2 2 Wh
Bn
BU BU
A B
WY334 WY336A Bu WY336B Bu
Bu

NOTICE! This document is the exclusive


DATE NAME 35 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
FCC Fast tram, rot press, oscillation DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+MP
-FCC .
Backward
Right track

.
Feedback
Right track drive

.
Forward
Right track

.
Backward
Left track

.
Feedback
Left track drive

.
Forward
Left track

.
.
Ground

.
.
Front washer motor

.
unloading valve
8bar supply

.
.
Ground

.
.
Ground

.
.
Front washer power motor

.
.
Top washer power motor
PWM FB PWM PWM FB PWM GND DO DO GND GND DO DO
24V . 24V 24V . 24V . 24V 24V . . 24V 24V
-XM1 1 -XM1 5 -XM1 2 -XM1 3 -XM1 6 -XM1 4 -XM1 10 -XM1 7 -XM2 5 -XM2 14 -XM1 9 -XM1 14 -XM1 15

-X5 59 -X5 60 -X5 61 A1 A1


-K24 -K25
A2 A2

WY341B Bn WY341A Bu WY339B Bn WY339A Bu W2030 6 W2030 5 WY370 bn WY370 bu

WY341B Bu WY341A Bn WY339B Bu WY339A Bn

-Y341B -Y341A -Y339B -Y339A -MW03 -Y370


1 1 1 1 1

2 2 2 2 M 2

3 4
+MP-K24 17/27
3 4
+MP-K25 17/28

NOTICE! This document is the exclusive


DATE NAME 36 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
FCC Tramming, Washers motors DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+MP

-FCC

.
clutch controls
Supply for disengagement

.
controls enabled
Disengagement clutch

.
controls enabled
Disengagement clutch

.
Request
Start motor rotation

.
supply
Reference voltage

.
clutch position
Compressor disengagement

.
.
Ground

.
Water saturation
Compressor oil

.
.
Ground

.
Return temperature
Compressor oil
DO DO DI DI DO AI GND AI GND AI
24V 24V 24V 24V 24VDC 4-20mA . 4-20mA . 4-20mA
-XM2 7 -XM2 16 -XM2 19 -XM2 20 -XM2 1 -XM3 8 -XM3 4 -XM3 5 -XM3 3 -XM3 6

X1:116 -X1 116


35/29

WX04 1 WX04 6 WX04 4 WX04 5

+X04
WB605Q BN WH BU BK
-S1NORM ENG 11 13

Bn
WB328G

Bk
WB328G

Bu
WB328G
12 14

1 2 3 4 5

-B605Q VS SAT GND TEMP N/A

-SH02 13 X1 AS-1000
1 Temperature and
14 X2 saturation sensor
4-20mA

B328G I
4

U
2
0-10V
WX04 2 WX04 3 Note!
A1 If disengagement clutch is not 3
-K7 selected, K7:11 and 12 are left
A2
25/30
Gnd.08 unconnected on page 12 Gnd.09
40/12

14 11 12/12
-K7 12

NOTICE! This document is the exclusive


DATE NAME 37 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
FCC Disengagement clutch, Optional DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+MP
+PPC

.
Control
Starter solenoid

.
.
Ground

.
.
Sensor voltage supply

.
Error
Central lubrication

.
.
Hydraulic oil lower level

.
.
Ground

.
filter
Hydraulic oil pressure

.
filter
Hydraulic oil return

.
Discharged
Safety trip wire

.
Relay monitoring
Safety trip wire

.
Safety trip wire
Supply for
DO GND DO DI DI GND DI DI DI DI DO
24V 24V 24V 24V 24V 3A 24V 24V 24V 24V 24V
-XM2 2 -XM2 15 -XM2 1 -XM2 19 -XM3 17 -XM3 3 -XM3 20 -XM3 23 -XM3 16 -XM3 18 -XM1 3

-X1 201 12 14
-K20
11
XM3/16 XM3/18 PPC/XM1/3
11/30 11/30 11/12

W11 11 W11 12 WB920L.1 3 WB920L.1 2 WB932P 1 WB900P 1

C
-B920L.1
Gn
-K6 A1
-B932P 1 -B900P 1
p p
A2 PNP
Wh 3 3
Bn

A B

WB920L.1 1 WB932P 3 WB900P 3

5 3
8/21
-K6

NOTICE! This document is the exclusive


DATE NAME 38 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
PPC Starter, hydr oil monitoring DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+MP
+PPC

Cooler feedback
Compressor cooling fan

.
.
Compressor cooling fan

.
Cooler Feedback
Engine cooling fan

.
.
Engine cooling fan

.
.
Diesel off

Option
.
Cabin vacuum cleaner

.
.
Ground

.
.
Ground

.
.
Fuel level

.
.
Sensor voltage supply
FB PWM FB PWM DO DO GND GND AI DO
. 24V . 24V NPN 24V . . . 24V
-XM1 5 -XM1 1 -XM1 6 -XM1 2 -XM1 18 -XM1 23 -XM1 9 -XM1 10 -XM1 12 -XM1 22

XM1/18
12/11

WY920 Bn WY921 Bn WY460 Bn WB983L 3 WB983L 1

-Y920 -Y921 -Y460 -B983L VI


1 1 1
GR
2 2 2 BK

2 1
WY920 Bu WY921 Bu WY460 Bu WB983L 2

NOTICE! This document is the exclusive


DATE NAME 39 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
PPC Cooling fans, Diesel off, Fuel level DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+MP
-PPC

.
.
Ground

.
.
Rear working lights

.
monitoring
Starters solenoid

.
.
Reference voltage supply

.
.
Hydraulic oil temperature

.
.
Ground

.
for humidity sensor
Seensor voltage supply

.
.
Air intake temperature

.
humidity
Air intake relative
GND DO DI Ref AI GND Ref AI AI
. 24V . 12V . . 5V . .
-XM1 11 -XM2 17 -XM2 20 -XM3 9 -XM3 7 -XM3 11 -XM3 2 -XM2 12 -XM3 13

-X5 50 -X5 48 -X5 49 -X5 51


86
-K15
85

W2350.1 34 WB920T 2 WB920T 1 WBTH 3 WBTH 1 WBTH 2 WBTH 4


2 4

Green Yellow
1
34
-X2350 1
HTM25X0LF
34

-B920T t Temperature and relative


humidity module

W2350.2 20
2

2
White Brown

XM2/20 1 3 5
8/12

WBTH 5
Gnd.09 Gnd.10
37/29 42/12

87 30
17/14
+MP-K15

NOTICE! This document is the exclusive


DATE NAME 40 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
PPC Lights, Humid. sensor, Hydr oil temp DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ALTERNATIVES
Ansul or Sandvik

+MP

TANK LOW W4005


18/20
1
TANK DIS. W4005
18/20
3
SHTDN W4005
18/21
3
FSS SUPPLY
18/20

Ansul Sandvik

A C C A C A
bu br

2 4
p p p
Shutdown request 1
TANK DISCHARGE TANK LOW
PRESSURE SWITCH PRESSURE SWITCH
ye/gn 900KPa 1050KPa

B B B

W4005
4
-X5 30 W4005
4
FSS -X5 29 W4005
9/29
2

NOTICE! This document is the exclusive


DATE NAME 41 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Fire suppression system, Optional DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Carrier ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

FILLING PUMP
HYDRAULIC OIL

DIESEL FILLING PUMP


-FCC

.
.
Grinding machine in use

.
.
Diesel filling

.
.
Diesel filling pump

.
.
Hydraulic oil filling

.
.
Hydraulic oil filling pump
Diesel Filling Grinding machine
8/29 9/29

Hydraulic oil filling


8/29
30

30
-K4.1
26
87
-K4.2
30 AI DI DO DI DO
87
4-20mA 24V 24V 24V 24V
X7 2 X7 1 -XM3 13 -XM3 22-XM1 22 -XM3 21-XM1 23

WM03 1 WM02 1 -X5 26

+Carrier -X5 21 -X5 15 -X5 41 -X5 42


W2500 1 W2500 3
W2500
2
W4002 1 W4002 3 W4003 1 W4003 3

+Carrier +Carrier
+CARRIER
-GRINDING MACHINE +XM02 13 X1 86 +XM03 13 X1 86
-ES3 -S01 -H1 -K4.1 -S01 -H1 -K4.2
M03 M M02 M 85 85
BOX
EMERGENCY STOP

2 1 3 14 X2 14 X2

W4002 2 W4003 2
blue brown white W4002 4 W4003 4

-X5 22 -X5 43
JUNCTION BOX

1.2
1.1

2.2

WM03 2 WM02 2

ELECTRONICS
Filling pumps
9/29
CONTROL BOX

Gnd.10
40/30

87 30 87 30
15 13
-K4.1 -K4.2

NOTICE! This document is the exclusive


DATE NAME 42 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
FCC Filling pumps, Grinding machine DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Table of contents
2 Overview of feed
3 A Block diagram 2013-09-12 JMO Added connectors
4 Feed tilt sensors, optional
5 B Supply for +RCH and +FOC 2013-10-22 JMO Added W2320 cable
6 B CAN-BB for +RHC and +FOC 2013-10-22 JMO CAN cabling updated
7 CAN2 for +RHC and Diag connector
8 Casette & tube handling
9 Suction head, centralizer and uncoupler
10 B Oil heating, clamp pressure, laser level 2014-01-14 JMO Laser level wiring changed
11 Optional functions
12 B Position sensors 2013-10-23 JMO CAN cabling updated
13 C Sapling device controller power and CAN 2014-04-28 JMO Cable W5070.3 removed
14 B Sapling device controls 2013-10-22 JMO Added sampling device

NOTICE! This document is the exclusive


DATE NAME 1 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Table of contents DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Feed ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RHC

121 110 114 104

-FOC 120
119
118
109
108
107
113
112
112
103
102
102
117 105 111 101

8 3
7 3
323 310 6 3
322 309 5 2
321 309 4 2
320 309 4 1
4 1

-RHC
319 309
318 308
317 307
316 306 - +
315 305 - +
314 303 - +
313 303 - +
311 303 408 406
311 301 408 406
311 301 407 402
311 301 407 402

XM3 XM4
-RHC

XM2 XM1

223 213 123 110


222 213 122 110
221 213 121 109
220 212 120 109
219 211 119 109
218 210 118 108
217 209 117 107
216 208 116 106
215 207 115 105
215 206 114 104
215 205 111 103
215 204 111 102
214 203 111 101
214 202
214 201

Name Abbrevia +Enclosure - device label


HMI Master -HM =Cabin+MP-HM
Powerpack Controller -PPC =Carrier+MP-PPC
Rear Carrier Controller -RCC =Carrier+RCC-RCC
Front Carrier Controller -FCC =Carrier+MP-FCC
Rod Handling Controller -RHC =Feed+RHC-RHC
Feed optional controller -FOC =Feed+RHC-FOC
Drilling Master -DM =Carrier+DM-DM
Sampling Device Controller -SDC =Feed+SDC-SDC
Right Arm Rest -RAR =Cabin+RCP-RAR
Left Arm Rest -LAR =Cabin+LCP-LAR
Sensor Carrier Inclination -SCI =Carrier+B336G
Sensor Boom Swing -SBA =Carrier+B20G
Feed Tilt Sensor Vertical Holes -SFI =Feed+B132G
Feed Tilt Sensor Horizontal Holes -SFI 2 =Feed+B132G.2
Sensor Drifter Position -SDP =Feed+B3G
Sensor Centralizer Position -SCP =Feed+B332G
Sensor Aiming Unit -SAU =Cabin+B999G
Compressor intermediate pressure sensor -SCIP =Carrier+SCIP
Compressor intermediate lubrication pressure sensor -SCIL =Carrier+SCIL
Compressor discharge lubrication pressure sensor -SCDL =Carrier+SCDL
Compressor discharge pressure sensor -SCDP =Carrier+SCDP

NOTICE! This document is the exclusive


DATE NAME
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET 2 / 14
not be copied, reproduced, disclosed to
any third party or used in manufacture
Overview of feed 3-55208421-C
CHECKED 2011-06-16 RTA DWG NR
Copyright © Sandvik Mining and Construction of subject matter thereof without the
prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION RHC ID-CODE 55208421
3-55208421-C
CAN BB TO DRIFTER
30

POSITION SENSOR
29

55208421
3 / 14
28

B761G Casette hatch open


ID-CODE
DWG NR
SHEET

Y141B Front jack Down


27

Y141A Front jack Up


SANDVIK DI550 Feed circuit diagram
26

Y761B Tube winch Down


Y761A Tube winch Up
25

Y99B Hammer service tool CW


-FOC

Y99A Hammer service tool CCW


24

Block diagram
l

B3L Laser lever receiver


Y202.2 Water circuit air blow valve 2
23

B32G.2 Rod transfer in casette


g

B32G.1 Rod transfer in casette


22

B7P Retainer pressure

FEED
Y361 Hydraulic oil heating
21

Y131B Rotating retainer cw

POSITION
Y131A Rotating retainer ccw
20

CONTROL SYSTEM
Y133B Rotating retainer close

DI550_sah
Y133A Rotating retainer open
19

Y7B Retainer close


Y7A Retainer open
18

NAME
Y332B Hammer/tube guide close

JEh

RTA

MRA
Y332A Hammer/tube guide open
17

DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
DATE
Y322B Suction head down
Y322A Suction head up

CHECKED
16

Y326B Tube jaws close

NOTICE! This document is the exclusive

returned on request. The document must


not be copied, reproduced, disclosed to
any third party or used in manufacture
of subject matter thereof without the
property of Sandvik and it must be
Y326A Tube jaws open

prior written consent of Sandvik.


15

Y32B Tube transferer to cassette


Y32A Tube transferer from cassette
14

Y30B Cassette rotation coupling (cw)

Copyright © Sandvik Mining and Construction


Y30A Cassette rotation uncoupling (ccw)
13

-RHC
Y357.2 Thread greasing valve

SANDVIK
+RHC
Y329 Tube jaws hard grip
12

CAN BB FROM
CARRIER
11
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-B132G -B132G.2

CAN 1 HIGH
VERTICAL HOLES
FEED TILT SENSOR

CAN 1 LOW
VERTICAL HOLES
FEED TILT SENSOR

POWER SUPPLY
VERTICAL HOLES
FEED TILT SENSOR

GROUND
VERTICAL HOLES
FEED TILT SENSOR

CAN 1 HIGH
HORIZONTAL HOLES
FEED TILT SENSOR

CAN 1 LOW
HORIZONTAL HOLES
FEED TILT SENSOR

POWER SUPPLY
HORIZONTAL HOLES
FEED TILT SENSOR

GROUND
HORIZONTAL HOLES
FEED TILT SENSOR
SFI SFI 2
CAN BB FROM CARRIER

3-55208420:26/29
50502
3-55208420:26/29
50504
3-55208420:26/29
50503
3-55208420:26/29
50501
W5050.2
W5050.2
W5050.2
W5050.2
Ye
Gn
Wh
Bn

CAN1H CAN1L 24VDC GND CAN1H CAN1L 24VDC GND


. . . . . . . .
. 4 . 2 . 1 . 3 . 4 . 2 . 1 . 3

1 3 4 2 5

1 3 4 2 5
ENCLOSURE
BODY OF

ENCLOSURE
BODY OF

ENCLOSURE
BODY OF

ENCLOSURE
BODY OF
W5050.3
W5050.3
W5050.3
W5050.3

1 3 4 2 5 1 3 4 2 5
-X5050 1 3 4 2 5 -X5055 -X5055 1 3 4 2 5 -X5060
-X5050 1 3 4 2 5 Can in -X5055 1 3 4 2 5 Can out -X5055 1 3 4 2 5 Can in -X5060 1 3 4 2 5 Can out
1 3 4 2 5

1 3 4 2 5
W5050.4
W5050.4
W5050.4
W5050.4

W5050.5
W5050.5
W5050.5
W5050.5

W5055
W5055
W5055
W5055

1 3 4 2 5
Ye
Gn
Bn
Wh

Ye
Gn
Bn
Wh

1 3 4 2 5
5

5
50602
2

2
W5060 Bn
6/12
50604
4

4
W5060 Wh
6/12
50603
3

3
W5060 Gn
6/12
50601
1

1
W5060 Ye
6/12

If TIM is not mounted, If Feed unit tilt sensor 2 is not mounted,


connectors are connected together connectors are connected together
NOTICE! This document is the exclusive
DATE NAME 4 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Feed tilt sensors, optional DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Feed ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RHC
+FOC

.
+24V
Rod Handling Controller

.
+24V
Rod Handling Controller

.
.
Ground

.
.
Ground

.
+24V
Feed Optional Controller

.
+24V
Feed Optional Controller

.
.
Ground

.
.
Ground
+24V +24V GND GND +24V +24V GND GND
. . . . . . . .
-XM4 4 -XM4 5 -XM4 1 -XM4 3 -XM2 4 -XM2 5 -XM2 1 -XM2 3

-X6 + -X6 + -X6 - -X6 - -X6 + -X6 + -X6 - -X6 -

Unconnected in -RHC

W2302.3 1 W2302.3 2 W2302.3 3 W2302.3 4 W2302.3 5

-X6
1 2 3 4
W2320 W2320.2
13/12
2

W2302.2 1 W2302.2 2 W2302.2 3 W2302.2 4 W2302.2 5 W2320 W2320.1


13/12
1
-X5
1 2 3 4

W2302.1 1 W2302.1 2 W2302.1 3 W2302.1 4 W2302.1 5


Feed PWR
3-55208420:9/29
Feed GND
3-55208420:8/29

Unconnected in Carrier -MP


NOTICE! This document is the exclusive
DATE NAME 5 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Supply for +RCH and +FOC DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Feed ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RHC

.
.
CAN 1 High

.
.
CAN 1 Low

.
.
CAN 1 High

.
.
CAN 1 Low
+FOC

CAN1H CAN1L CAN1H CAN1L


. . . .
-XM4 2 -XM4 6 -XM2 2 -XM2 6

1H
7/21
1L
7/21

-X6.1 1 VS
7/12
-X6.1 2 GND
7/12

Ye/Grn
Ye/Grn

1 3 4 2 5
-X5060 1 3 4 2 5 -X5065
-X5060 1 3 4 2 5 -X5065 1 3 4 2 5

50601 W5060 YE W5065.1 BN 50652


4/30 13/12
50603 W5060 GN W5065.1 WH 50654
4/30 13/12
50604 W5060 WH W5065.1 GN 50653
4/30 13/12
50602 W5060 BN W5065.1 YE 50651
4/30 13/12

NOTICE! This document is the exclusive


DATE NAME 6 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
CAN-BB for +RHC and +FOC DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Feed ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+RHC

.
.
CAN 2 High

.
.
CAN 2 Low
CAN2H CAN2L
. .
XM4 7 XM4 8

1H
6/29
1L
6/29
VS
6/29
GND
6/29

Ye/Grn Diagnostic
Ye/Grn connector
A B C D E F G H
1 3 4 2 5 1 3 4 2 5 -X5201
-X5200 -X5205
-X5200 1 3 4 2 5 1 3 4 2 5
Can out
120ohm

W5200 BN 52002
12/11
W5200 WH 52004
12/11
W5200 GN 52003
12/11
W5200 YE 52001
12/11

NOTICE! This document is the exclusive


DATE NAME 7 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
CAN2 for +RHC and Diag connector DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Feed ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

.
.
GROUND

.
Hard grip
Tube jaws

.
valve
Thread greasing

.
CCW
Casette rotation

.
CW
Casette rotation

.
.
GROUND

.
From casette
Tube transfer

.
To casette
Tube transfer

.
Close
Tube jaws
.
Open
Tube jaws
GND DO DO DO GND GND DO DO DO DO
. . . . . . . . . .
-XM1 9 -XM1 1 -XM1 2 -XM1 3 -XM1 4 -XM1 10 -XM1 7 -XM1 8 -XM1 14 -XM1 15

-X6 101 -X6 102 -X6 103 -X6 104 -X6 107 -X6 108 -X6 114 -X6 115

WY329 bn WY357.2 bn WY30 bk WY30 bn WY32 bk WY32 bn WY326 bn WY326 bk

-Y329 BN -Y357.2 BN -Y30B BN -Y30A BN -Y32B BN -Y32A BN -Y326A BN -Y326B BN


1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2

BU BU BU BU BU BU BU BU

WY329 bu WY357.2 bu WY30 bu WY32 bu WY326 bu

-X6 109 -X6 109 -X6 109 -X6 110 -X6 110

NOTICE! This document is the exclusive


DATE NAME 8 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Casette & tube handling DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION RHC ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

.
.
GROUND

.
Up
Suction head

.
Down
Suction head

.
Close
Tube/hammer guide

.
.
GROUND

.
Open
Retainer

.
Close
Retainer

.
Close
Rotating retainer

.
CW
Rotating retainer
.
Open
Tube/hammer guide

.
Open
Rotating retainer

.
CCW
Rotating retainer
GND DO DO DO DO GND DO DO DO DO DO DO
. . . . . . . . . . . .
-XM1 11 -XM1 16 -XM1 17 -XM1 22 -XM1 23 -XM2 13 -XM2 1 -XM2 2 -XM2 5 -XM2 6 -XM2 7 -XM2 8

-X6 116 -X6 117 -X6 122 -X6 123 -X6 201 -X6 202 -X6 205 -X6 206 -X6 207 -X6 208

WY322 bk WY322 bn WY332 bk WY332 bn WY7 bk WY7 bn WY133 bk WY133 bn WY131 bn WY131 bk

-Y322B BN -Y322A BN -Y332B BN -Y332A BN -Y7B BN -Y7A BN -Y133B BN -Y133A BN -Y131A BN -Y131B BN
1 1 1 1 1 1 1 1 1 1

2 2 2 2 2 2 2 2 2 2

BU BU BU BU BU BU BU BU BU BU

WY322 bu WY332 bu WY7 bu WY133 bu WY131 bu

-X6 111 -X6 111 -X6 213 -X6 213 -X6 213

NOTICE! This document is the exclusive


DATE NAME 9 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Suction head, centralizer and uncoupler DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION RHC ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

.
.
GROUND

.
Heating
Hydraulic oil

.
.
Reference voltage

.
Pressure
Retainer

Optional
Air blov valve 2
Water circuit

.
.
Sensor voltage supply

Optional
receiver
Laser level

.
.
Ground

.
Casette
Rod transfer in

.
Casette
Rod transfer in
GND DO REF AI DO DO DI GND DI DI
. . +12VDC . GND 24VDC . . . .
-XM2 14 -XM2 9 -XM3 1 -XM3 8 -XM1 18 -XM2 10 -XM3 16 -XM3 11 -XM3 17 -XM3 18

-X6 209 -X6 301 -X6 308 -X6 118 -X6 210 -X6 316 -X6 311 210 -X6 317 -X6 318 -X6 311
-X6

GND WB32G.2.1 1 WB32G.1.1 4 WB32G.2.1 3


WY361 bn WB7 1 WB7 3 W2022 bu W2022 bn
WB32G.1.1 1 WB32G.2.1 4 WB32G.1.1 3

1 1 4 4 3 3
-Y361 BN -Y202.2 BN X32.2 X32.1 X32.1 X32.2 X32.2 X32.1
1 1 4 4 3 3
1 1 W4300 Bn Bu Wh

WB32G.2.2 Bn WB32G.1.2 Bk WB32G.2.2 Bu


2 2
c
BU BU
B7P WB32G.1.2 Bn WB32G.2.2 Bk WB32G.1.2 Bu
P
I
-B32G.1 4 -B32G.2 4
4-20mA
WY361 bu GND
a
PNP PNP
-X6 214 1 3 1 3
1 2 4
1 Power supply
2 Ground
4 Signal
+B3L

NOTICE! This document is the exclusive


DATE NAME 10 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Oil heating, clamp pressure, laser level DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION RHC ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+FOC
.
Up
Tube winch

.
Down
Tube winch

.
Feedback
Tube winch

.
.
GROUND

.
Down
Front jack

.
CCW
Hammer service tool

.
Voltage
Sensor supply

.
Closed
Casette hatch
.
Up
Front jack

.
CW
Hammer service tool
PWM PWM FB GND DO DO DO DO DO DI
. . . . . . . npn . .
-XM1 1 -XM1 3 -XM1 5 -XM1 2 -XM1 8 -XM1 9 -XM1 7 -XM1 18 -XM1 4 -XM1 11

-X7 101 -X7 103 -X7 108 -X7 109 -X7 107 -X7 118 -X7 111

WY761 bk WY761 bn WY141 bk WY141 bn WY99B bn WY99A bu WB761G bk

-Y761B -Y761A -Y141B BN -Y141A BN -Y99B BN -Y99A BU


1 1 1 1 1 1

2 2 2 2 2 2

BU BU BU BN
-B761G 4

PNP
WY761 bu WY141 bu WY99B bu WY99A bn 1 3
WB761G bn bu
-X7 105 -X7 102 -X7 102 -X7 104

NOTICE! This document is the exclusive


DATE NAME 11 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Optional functions DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION RHC ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

-B999G -B332G

CAN1H
DRIFTER POSITION SENSOR

CAN1L
DRIFTER POSITION SENSOR

POWER SUPPLY
DRIFTER POSITION SENSOR

GROUND
DRIFTER POSITION SENSOR

CAN1L
CENTRALIZER POSITION SENSOR

CAN1H
CENTRALIZER POSITION SENSOR

POWER SUPPLY
CENTRALIZER POSITION SENSOR

GROUND
CENTRALIZER POSITION SENSOR
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
CAN1H CAN1L 24VDC GND CAN1L CAN1H 24VDC GND
. . . . . . . .
. . . . . . . .

. 4 . 2 . 1 . 3 . 2 . 4 . 1 . 3

1 3 4 2 5
-X5065 1 3 4 2 5 -X5070 -X5200 1 3 2 4 5
-X5065 1 3 4 2 5 Can in 1 3 4 2 5
Can out -X5200 1 3 2 4 5 Can in
120ohm

50702
13/12
50704
13/12 -X5200.1 1 3 2 4 5 -X5200.2
50703

1
3
2
4
5
13/12

120ohm
50701
13/12

52004 BN
7/29
52002 WH
7/29
52003 GN
7/29
52001 YE
7/29

NOTICE! This document is the exclusive


DATE NAME 12 / 14
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Feed circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Position sensors DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Feed ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+SDC

SAMPLING DEVICE CONTROLLER

SAMPLING DEVICE CONTROLLER


-SDC -SDC

SAMPLING DEVICE CONTROLLER

SAMPLING DEVICE CONTROLLER


CAN1H

CAN1L
+24VDC

+24VDC

GND
SAMPLING DEVICE CONTROLLER

GND
SAMPLING DEVICE CONTROLLER
00

00

00

00

00

00
00

00

00

00

00

00
00

00

00

00

00

00
00

00

00

00

00

00
+24VDC +24VDC GND GND CAN1H CAN1L
. . . . . .
. . . . . .

-XM2 4 -XM2 5 -XM2 1 -XM2 3 -XM2 2 -XM2 6

-X1 + -X1 -

-X5 1
-X5 3

Bu
Bk
Wh

Bn
Bu

Wh
Bk
Bn

ENCLOSURE
BODY OF

ENCLOSURE
BODY OF
Ye/Grn Ye/Grn

1 3 4 2 5
-X5070 -X5065 1 3 4 2 5

-X5070 1 3 4 2 5 -X5065 1 3 4 2 5

5/29
W2320.1 W2320
1

W2320.2 W2320 If SAMPLING DEVICE is not installed,


5/29 are cables W5065 and W5070.2
W5070.3 connected
2
together

50701 W5070.2 Ye 1 1 W5070.1 Ye


12/15
50703 W5070.2 Gr 3 3 W5070.1 Gr
12/15
50704 W5070.2 Wh 4 4 W5070.1 Bn
12/15
50702 W5070.2 Bn 2 2 W5070.1 Wh
12/15
5 5
50651 W5065 Ye
6/30
50653 W5065 Gr
6/30
50654 W5065 Wh
6/30
50652 W5065 Bn
6/30

NOTICE! This document is the exclusive

SANDVIK property of Sandvik and it must be


DATE NAME SANDVIK DI550 Feed circuit diagram SHEET 13 / 14 A3
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Sapling device controller power and CAN DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Feed ID-CODE 55208421
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

+SDC
-SDC

ON/OFF SWITCH
FRONT CONTROL

OPEN/CLOSE
SERVICE DOOR

.
SAMPLE

.
BYPASS LINE

OPEN
UPPER HATCH

SAMPLE
LOWER HATCH

.
NEGATIVE GROUND
24VDC
REFERENCE VOLTAGE SUPPLY

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

00

00

00

00

00

00

00
00

REF DI DI DI DI DO DO GND
24V 24V 24V 24V 24V 24V 24V 0V
. . . . . . . .

1 11 7 13 14 3 4 5
-XM1 -XM1 -XM1 -XM1 -XM1 -XM1 -XM1 -XM1

-X1 101 -X1 111 -X1 107 -X1 103 -X1 104 -X1 105

0 1 13
13 13

14
-S01 -S02 14 -S03 14

WS782 2
WY782 WY780 WY781
21 BN BN
BN
1 1
1
S782 Y780 Y781
22 Y782 2 2
2
BU BU
BU
WS782 1 WY780 WY781
Mechanically turned function
WY782

NOTICE! This document is the exclusive

SANDVIK property of Sandvik and it must be


DATE NAME SANDVIK DI550 Feed circuit diagram SHEET 14 / 14 A3
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Sapling device controls DWG NR 3-55208421-C
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION Feed ID-CODE 55208421

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