Professional Documents
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TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Table of contents
2 Table of contents
3 Cabin layout, outside
4 Cabin layout, inside
5 C Connectors from carrier 2012-03-07 JEh Added support for Ansul
6 Cabin power supply
7 B Cabin emergency stop circuit 2011-09-02 JPA Radio receiver connections updated
8 Supply & CAN BB for -HM
9 A Optional GPS-compass 2011-05-30 JEh Added page for GPS-compass
10 A CAN2 for -HM 2011-01-11 JPA GPS compass supply removed
11 A Powersupply & CAN for display 2011-01-10 JEh Added Ethernet connector
12 Wipers, seat heating and radio
13 Cabin lightning and door switch
14 AC-unit
15 Working lights and warning beacon
16 Front wiper control
17 D -HM Indicators and switches 2012-04-16 JEh S21 connections updated
18 E -HM Indicators and switches 2014-01-23 JMO S18 wiring and switch type changed
19 C -HM Indicators and controls 2012-03-21 JEh Updated oscillation indicator connections
20 Layout, VS and CAN bus of -RCP
21 Tramming and drilling joystick, IPS
22 Feed movement joystick (JJ2)
23 Right keyboard matrix connections
24 Right keyboard 2 matrix connections
25 Right pilot lights & rotary encoder 1
26 Right rotary encoders 2 & 3
27 Layout, VS and CAN bus of -LCP
28 Left arm rest and IPS (EXT)
29 Tube handling joystick (JJ1)
30 Boom movement joystick (JJ2)
31 Left keyboard matrix connections
32 Left keyboard 2 matrix connections
33 Left pilot lights of keyboard 2
34 Left rotary encoders 1 and 2
35 Diesel heater timer, Optional
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 B Radio receiver safety signals, Optional 2011-09-02 JPA Receiver connections updated
37 E Radio receiver connections, Optional 2014-06-03 JMO Connector X6301 wiring changed
38 A Optional TIM Connections 2011-05-30 JEh GPS-compass moved to page 9
39 C Fire suppression system, Optional 2012-03-07 JEh Added support for Ansul
40 Reversing camera connections, Optional
-B995G
-M01
-E10 -E11 -E12
NOTICE! This document is the exclusive
DATE NAME 3 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Cabin layout, outside DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-B952G
-RCP
-S02
-S01
X100
X110
3 4 3 4
X110
-HM
Drilling Master -DM =Carrier+DM-DM
Sampling Device Controller -SDC =Feed+SDC-SDC XM2 XM1
+CAB
-4001
W40011 W4001 1 1 -X120 1 KEYSW
6/28 Keyswitch information to Carrier
3-55208420:18/12
+CAB
-5000
5 5
1 -F23 B16
1 2 WIPERS
-F01 12/11
B6 2 -F24 B6
1 2 TIMER
35/11
F012 -F25 B6
1 2 SEAT
12/11
-X120 17 -F26 B6
1 2 CAM
40/11
-F27 B10
X026 1 2
-F28 B6
6 1 2
-X02 21011E -F30 2A
1 2 PANELS
10/12
-F31 2A
1 2 DISP
11/12
S0413
FSSIGN
39/12
S04
0 1 13 KEYSW
5/20
X12018
14
-X120 18 K0186
W21012
Cabin GND 2 2 -X110 - -X110 - GND1
7/12
3-55208420:8/29 2
16m
-X2101 87 30 3 4
20 12/26
-K01 -K05
NOTICE! This document is the exclusive
DATE NAME 6 / 40
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2010-09-16 JEh CONTROL SYSTEM
SANDVIK DI550 Cabin circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2010-09-16 RTA
Cabin power supply DWG NR 3-55195963-E
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2010-09-16 ARP DI550_sah POSITION MP ID-CODE 55195963
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
FROM CABIN
EMERGENCY STOPPED
HMI MASTER
FROM CARRIER
EMERGENCY STOPPED
HMI MASTER
+HM
TRAMMING SELECTION
RADIO RECEIVER
24VDC
REFERENCE VOLTAGE
.
.
0 1 1
5 6
-S19 -S20
.
.
7 1 8 2 5 -X01 -X01
S198 6 4
.
.
S192 S205
2
-X08 -X01
8
.
.
DI DI REF W4010 2
DI DI
24V 24V 24V S195 S191 X0823 B X014 X016 S3121 S3131 24V 24V
. . . -X2 -XM1 14 -XM1 20
-XM3 17 -XM3 16 -XM2 5
+REC
E/S1
X018
X081
E/S2
S3113 S3114 X015
1 EMREF
36/13
21 31 13
-X08
-S31
-X2
C 22 32 14
W4010 3
X019
-X08
3
Remove if radio remote is installed X083
-X01
7
X017
9 V1A X01
S3122 S3132 5
-X01 A A
V2 V1
K K
V2K V1K
X1204
-X120 19
-X02 -X02
4 5
EM1 X024
5/20
EM2 X025 EM3
5/20 5/20
GND1 GND2
6/28 8/12
+HM
.
+24V
HMI MASTER
.
+24V
HMI MASTER
.
GROUND
HMI MASTER
.
GROUND
HMI MASTER
.
CAN1 LOW
HMI MASTER
.
CAN1 HIGH
HMI MASTER
+24V +24V GND GND CAN1L CAN1H
. . . . . .
-XM4 4 -XM4 5 -XM4 1 -XM4 3 -XM4 6 -XM4 2
HM -X120 20 RECVS
6/28 37/12
F022 -X110 - -X110 -
10/29
CAN2L
10/29
CAN2H SPL1 SPL2
SPL5 SPL6
Diagnostic
connector
A B C D E F G H
-X5200
GND2 GND3
7/30 10/12
5/20 9/11
GPS ANTENNAS
CAN STAT
GPS LOCK
GPS COMPASS
CAN ERR
HEADING
PRIMARY
ANTENNA
CAN BUS
SECOND
POWER
PE565
Primary
.
GPS COMPASS Antenna
Secondary
.
White stripe
Antenna
CAN bus CAN bus
1 5 4 3 2 1 4 5 3 2
1 5 4 3 2 1 4 5 3 2
5 4 2 3 1
5 2 4 3 1
5 4 2 3 1
5
+HM
.
CAN2 LOW
HMI MASTER
.
CAN2 HIGH
HMI MASTER
CAN2L CAN2H
. .
-XM4 8 -XM4 7
TO DIAG
HMI CAN2
CAN2L
8/12
SPL3 CAN2H
8/12
SPL4
6/28
PANELS -X120 27
1 3 2 4 5 1 3 2 4 5
X5100 1 3 2 4 5
X5105 1 3 2 4 5
W5105 PANELVS
20/12
TO +RCP
HMI CAN2
W5105 PANELGND
20/12
W5105 PANELCANL
20/12
W5105 PANELCANH
20/12
1 3 2 4 5
Connect terminator
if REC is
not mounted
TO +REC
HMI CAN2
W5100 RECCANL
37/12
W5100 RECCANH
37/12
+DISP
.
+24V
HMI MASTER
.
+24V
HMI MASTER
.
GROUND
HMI MASTER
.
GROUND
HMI MASTER
.
CAN1 LOW
HMI MASTER
.
CAN1 HIGH
HMI MASTER
.
+5VDC
USB
.
DATA-
USB
.
DATA+
USB
.
GND
USB
.
TX+
Ethernet
.
TX-
Ethernet
.
RX+
Ethernet
.
RX-
Ethernet
+24V +24V GND GND CAN1L CAN1H 5VDC Data- Data+ GND TX+ TX- RX+ RX-
. . . . . . . . . . . . . .
-XM1 4 -XM1 5 -XM1 1 -XM1 3 -XM1 6 -XM1 2 -XM2 12-XM2 18-XM2 19-XM2 11 -XM2 10-XM2 17-XM2 9 -XM2 16
XM14 XM15 XM11 XM13
1 2 3 4
+DISP-X5 +DISP-X5
X51 X52 X53 X54 J1WH J1BK BN WH BU BK TX+ TX- RX+ RX-
6 7
-X04 -X04
1
1 2 3 4 1 2 3 6 3
X046 X047
Connect terminator 2
1 2 3 4 if TIM is 1 2 3 6 4
not mounted 5 120ohm
DISP -X120 28
6/28
-X6200 -X6300
GND4 -X110 - USB RJ45 GND5
10/29 12/11
50101 50051
1
1
W5010 W5005 YE
9/30 38/11
50103 50053
3
3
W5010 W5005 GE
9/30 38/11
2
W5010
9/30 38/11
50104 50054
4
4
W5010 W5005 WH
9/30 38/11
5
5
+DISP-X3 +DISP-X2
-M02
TOP SCREEN WIPER
-M01
FRONT SCREEN WIPER
TRANSFORMER A02
12V OUTPUT
24V OUTPUT
VOLTAGE
RADIO
SUPPLY -X120 30 X12030
6/28 13/11
SEAT -A02
6/28 A0224
WIPERS -X120 29 24VDC 12VDC -X120 33
6/28
GND A0212 3
X028
8 -K05
-X02 K0487 6/22
4
A02-2
X071
S081
12033 K054
0 1 7 1 87A 87
X11+ X12+
-K04 1 2 3 4 5 6 7 8 + +
-S08 5 16/26
30
CD-PLAYER/ +ASP +ASP
1
-CD CASSETTE PLAYER/ -X11 -X12
-X07 RADIO
X031 X032 - -
+SEAT
A02- 1 2 3 4 5 6 7 8 X11- X12-
X056 X057 X058
-X03 -X03
1 2 0 1
-X05 -X05
6 7 8 -S110 -H110
M022 M023 M021 M012 M013 M011 R+ R- L+ L-
+ +
2 3 1 2 3 1
+CAB +CAB
-E110.1 -E110.2 -P01 -P02
WH BU YE YE GN RE
BACKREST
53a 31b 53 53a 31b 53 - -
SEAT
M M
31 31
-M02 BK -M01 BK CD8
4 4 -X07
2
M014
-X02
M024 9 X072
X029
CABIN READINGLIGHT E2
CABIN READINGLIGHT E2
NOTE2!
TIME RELAY-
CABIN FLOORLIGHT E5
INSTRUMENT LIGHT E7
INSTRUMENT LIGHT E8
INSTRUMENT LIGHT E9
K7
CABIN SPOTLIGHT E4
CABIN SPOTLIGHT E1
FACTORY
SETTINGS
STAIRLIGHT E6
1-10s A1
10
Y1
C
15-18
T
X12030 -X120 34
12/30
12031
X033
3
-X03 WB995G WH BK
S138 S133
-X03
5
WB995G BN BU
S132
X035 K0718
16 18 -X120 31 32
-K07
26
15 Y1 A1
-X03 Off-
K07Y1
4 delay
10sec -K07
A2
Off-
Delay
E1+ E7+ E4+ 10sec
+ + + + + + + + +
ACb 1 1 RD +24VDC
5/20
XAC1
2 2 BK 0VDC B
+ASP-S23
3 3
0 LM H +ASP 0 1 +ASP
-S21 -S22
ACc 4 4 WH COMPR. CLUTCH
5/20 BLOWER A/C ON/OFF TEMPERATURE
0 L M H
XAC4 SPEED ADJUSTMENT
EBERWV 5 5 xx DIESEL HEAT C
5/20
XAC5
6 6
7 7
8 8
XAC2
9 9 BK WH BU
-XAC
A/C 6 5 4
86 THERM.
o
-M03 M BLOWER MOTOR -K1 t
SENSOR
RETURN AIR
85
IP11
IP8
IP9
t
IP2
1 IP1
HEATER IP4
2 IP13
CONTROL IP3
3 IP6 MODULE
IP5
SENSOR
AFTER COIL
IP7
IP10
IP12
OP15 (+)
OP14 (-)
t
30
-K1
23 10 9 8 6 5
87 87a
7 6 5 M
VS-
INPUT
VS+
MOTORISED WATER VALVE
MOTORISED ACTUATOR
FRESH AIR / RECIRC
+AC
WARNING BEACON
LOWER WORKING
UPPER WORKING
LOWER WORKING
UPPER WORKING
MONITORING
MAIN RELAY
LIGHTS
LIGHTS
LIGHTS
LIGHTS
MRM
5/20
U_LIGHTS
6/28
L_LIGHTS
6/28
3 87A 87 87A 87
WXE00 2 WXE00 3
GND8 -X110 - -X110 - -X110 - -X110 - -X110 - -X110 - -X110 - -X110 - GND9
14/30 35/11
87 30 18
-K02 87a 3 4
19/24
87 30 23
-K03 87a -K08
+HM
.
VOLTAGE SUPPLY
SENSOR AND ACTUATOR
.
INPUT 1
WINDSCREEN WIPERS
.
INPUT 2
WINDSCREEN WIPERS
.
INPUT 3
WINDSCREEN WIPERS
.
CONTROL 1
WINDSCREEN WIPERS
DO DI DI DI DO
24V 24V 24V 24V
-XM2 1 -XM2 7 -XM1 7 -XM2 17 -XM1 8
X051 X052
X054
1 2
-X05 -X05
4
V4K -X05
V3K
S09C1
K K
S091 S093 S094
V3 V4
A A
V3A V4A
K0486
-X05
3
S095 S096
103456 1 3 4 5 6 86
-S09 -K04
C1 85
1 = ONCE
3 = MIST LOW
4 = MIST MED
5 = MIST HIGH S215
17/12
6 = CONTINOUS
K0485
K06A2
19/12
87 30 12/17
-K04 87a
+HM
.
1 = DOOR CLOSED
DOOR SWITCH SIGNAL 1
.
0 = DOOR CLOSED
DOOR SWITCH SIGNAL 2
.
ON/OFF
REAR LIGHTS
.
FORCED
CAT DPF REGENERATION
.
DISABLED
CAT DPF REGENERATION
.
ON
HORN
.
ON/OFF
CABIN VACUUM CLEANER
.
ON/OFF
COLD START MODE
.
ON/OFF
WARNING BEACON
DI DI DI DI DI DI DI DI DI
0-24V 0-24V 0-24V 0-24V 0-24V 0-24V 0-24V 0-24V 0-24V
-XM3 23 -XM1 19 -XM2 20 -XM1 23 -XM1 22 -XM2 2 -XM2 16 -XM3 18 -XM3 22
1 7 1 7 0 1 1 0 1 1
1 0 2 1 0 2
1 2 3 -S15 -S14
-X02 -X02 -X02 -S21 -S16
5 5
3 3
S215 S0514
16/30 18/12
DOORSW1
13/29
DOORSW2
13/29
REARLIGHTS
15/30
+HM
.
STOP
DIESEL
.
START
DIESEL
.
ON/OFF
DUSTMIZER
.
ON/OFF
WATER INJECTION
.
RIGHT
OSCILLATION LOCK
.
LEFT
OSCILLATION LOCK
.
TAKE SAMPLE
SAMPLING UNIT
.
BYPASS
SAMPLING UNIT
.
.
TOP SCREEN WASHER
.
.
FRONT SCREEN WASHER
DI DI DI DI DI DI DI DI DI DI
. . . . . . . . . .
-XM2 21 -XM2 19 -XM2 10 -XM2 8 -XM2 6 -XM2 18 -XM3 20 -XM3 21 -XM1 3 -XM1 4
S0513 SH0613 S111 S117 S071 S077 S181 S187 S121 S127
SH0621
13 21 1 0 2 1 7 1 0 2 1 7 1 0 21 7 1 0 21 7
13 -S11 -S07 -S18 -S12
-SH06
-S05 5 5 3 3
14 22
14
SH0622
S108
15/11
+HM
.
BUZZER
GENERAL WARNING
.
GROUND
HMI MASTER
.
CONTROL
ROTATING BEACON
.
GROUND
HMI MASTER
.
ALLOWED
DIESEL START
.
INDICATOR LAMP
OSCILLATION LEFT TRACK
.
INDICATOR LAMP
OSCILLATION RIGHT TRACK
.
GROUND
HMI MASTER
.
.
MAIN RELAY MONITORING
.
VOLTAGE SUPPLY
SENSOR AND ACTUATOR
.
ON
THREAD GREASING
.
ON
TRAMMING MODE
DO GND DO GND DO DO DO GND DI REF DI DI
0-12V 12VDC
-XM1 2 -XM1 9 -XM1 1 -XM1 11 -XM2 9 -XM2 22 -XM2 23 -XM2 13 -XM3 5 -XM3 1 -XM3 7 -XM3 6
X011 X012
1 1
P11+ P11- K06A1 K06A2 9 -S01 -S02
-X04 1 1
La (+) X1 B 10 4 2 4 2 4
A1
-P11 -K06 -SH06 -H01 -H02 -K08 -S01 -S02
A2 X2 9 15/28
3 1 1
N (-)
WS01 BN WS02 BN
X059
2 2
SH06X2 -X05 -S01 -S02
9 2 2
K06A2
16/30
S012 S022
3 4
15/17
-K06
-RAR
+24VDC
RIGHT ARM REST
GND
RIGHT ARM REST
CAN LOW
RIGHT ARM REST
CAN HIGH
RIGHT ARM REST
CAN SHIELD
RIGHT ARM REST
00
00
00
00
00
00
00
00
00
00
-S05
-S04
00
00
00
00
00
-SH01 -SH02
-S03
-S01
00
00
00
00
00
+24VDC GND CANL CANH CAN
-SH13 -SH14
. . . . SHIELD
. . . . .
-S10 -S07
-S08 -JP1 1 -JP1 3 -JP1 2 -JP1 4 -JP1 5
-S09 -S11
-S02
-S12
-S06
HMI NODE
-RAR
INSIDE THE PANEL
5 5 5 5 W5110 C 51105
27/12
-RAR
24VDC
REFERENCE VOLTAGE
.
REFERENCE GROUND
24VDC
REFERENCE VOLTAGE
DIAGNOSTIC
EXTERNAL POWER SUPPLY
POTENTIOMETER OF X-DIR.
TRAMM. / DRILL. JOYSTICK
5VDC
REFERENCE VOLTAGE
POTENTIOMETER OF Y-DIR.
TRAMM. / DRILL. JOYSTICK
.
REFERENCE GROUND
BUTTON 3
TRAMM. / DRILL. JOYSTICK
BUTTON 1
TRAMM. / DRILL. JOYSTICK
.
REFERENCE GROUND
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
REF DI REF REF DI AI REF AI REF DI DI REF
24V . GND 24V . . 5V . GND . . GND
. . . . . . . . . . . .
-EXT 3 -EXT 4 -EXT 2 -EXT 5 -EXT 6 -JJ1 7 -JJ1 8 -JJ1 6 -JJ1 5 -JJ1 4 -JJ1 2 -JJ1 1
Bn
Bk
Bu
Red
1 4 3
1 4 3
-S01-PB3 -S01-PB1
0.5k
Bn
WB952G
Bk
WB952G
Bu
WB952G
0.5k 0.5k
-S01
5k -R2 5k
-S01-R1
0.5k
-B952G
WH BK
BU PB4 PB5
BN PB6 PB7
PB3
PB1
-S01
-RAR
POTENTIOMETER OF X-DIR.
FEED MOVEMENT JOYSTICK
5VDC
REFERENCE VOLTAGE
POTENTIOMETER OF Y-DIR.
FEED MOVEMENT JOYSTICK
.
REFERENCE GROUND
BACKWARDS
FEED MOVEMENT
BUTTON
SPARE
FORWARDS
FEED MOVEMENT
.
REFERENCE GROUND
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
AI REF AI REF DI DI DI REF
. 5V . GND . . . GND
. . . . . . . .
PB2
PB3
PB1
-S02
-RAR
SUPPLY
MATRIX LINE X4
SUPPLY
MATRIX LINE X3
SUPPLY
MATRIX LINE X2
SUPPLY
MATRIX LINE X1
INPUT
MATRIX LINE Y1
INPUT
MATRIX LINE Y2
INPUT
MATRIX LINE Y3
INPUT
MATRIX LINE Y4
PILOT LIGHT
COMPRESSOR ON
PILOT LIGHT
ANTI-JAMMING AUTOM. ON
.
REFERENCE GROUND
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
DO DO DO DO DI DI DI DI DO DO GND
. . . . . . . . . . .
. . . . . . . . . . .
-JN1 4 -JN1 3 -JN1 2 -JN1 1 -JN1 5 -JN1 6 -JN1 7 -JN1 8 -JN1 9 -JN1 10 -JN1 15
-SH01 -SH02
-SH01 -SH02
COMPRESSOR ANTI-JAMMING
ON/OFF AUTOMATICS
-S01 -S01
-PB4 -PB5
JOYSTICK JOYSTICK
BUTTON 4 BUTTON 5
-S01 -S01
-PB6 -PB7
JOYSTICK JOYSTICK
BUTTON 6 BUTTON 7
-RAR
SUPPLY
MATRIX LINE X4
SUPPLY
MATRIX LINE X3
SUPPLY
MATRIX LINE X2
SUPPLY
MATRIX LINE X1
INPUT
MATRIX LINE Y1
INPUT
MATRIX LINE Y2
INPUT
MATRIX LINE Y3
INPUT
MATRIX LINE Y4
INPUT
MATRIX LINE Y5
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
DO DO DO DO DI DI DI DI DI
. . . . . . . . .
. . . . . . . . .
-S10
-SH13 -SH14
SPARE BUTTON
SPARE BUTTON SPARE BUTTON
-RAR
PILOT LIGHT
SPARE BUTTON
PILOT LIGHT
SPARE BUTTON
.
REFERENCE GROUND
.
REFERENCE GROUND
.
REFERENCE GROUND
PULSE CHANNEL A
ROTATION SPEED
PULSE CHANNEL B
ROTATION SPEED
NOT IN USE
PUSH BUTTON
5VDC
REFERENCE VOLTAGE
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
DO DO GND REF REF PI PI DI REF
. . . GND GND . . . 5V
. . . . . . . . .
-S05
ROTARY A B
ENCODER
-SH13 -SH14 A
PB
B
GND GND +5VDC
-RAR
.
REFERENCE GROUND
.
REFERENCE GROUND
PULSE CHANNEL A
FEED FORCE
PULSE CHANNEL B
FEED FORCE
NOT IN USE
PUSH BUTTON
5VDC
REFERENCE VOLTAGE
.
REFERENCE GROUND
.
REFERENCE GROUND
PULSE CHANNEL A
ANTIJAMMING ADJUSTMENT
PULSE CHANNEL B
ANTIJAMMING ADJUSTMENT
ANTIJAMMING SELECTOR
PUSH BUTTON
5VDC
REFERENCE VOLTAGE
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
REF REF PI PI DI REF REF REF PI PI DI REF
GND GND . . . 5V GND GND . . . 5V
. . . . . . . . . . . .
-ENC2 1 -ENC2 2 -ENC2 5 -ENC2 4 -ENC2 3 -ENC2 6 -ENC3 1 -ENC3 2 -ENC3 5 -ENC3 4 -ENC3 3 -ENC3 6
-S04 -S03
ROTARY A B ROTARY A B
ENCODER ENCODER
A A
PB PB
B B
GND GND +5VDC GND GND +5VDC
-LAR
+24VDC
LEFT ARM REST
GND
LEFT ARM REST
CAN LOW
LEFT ARM REST
CAN HIGH
LEFT ARM REST
CAN SHIELD
LEFT ARM REST
00
00
00
00
00
00
00
00
00
00
-S05
-S04
-H02
-H01
00
00
00
00
00
-SH01 -SH02
-S01
00
00
00
00
00
+24VDC GND CANL CANH CAN
. . . . SHIELD
-S07 -SH03
. . . . .
HMI NODE
-LAR
INSIDE THE PANEL
51101 W5110 1 1 1 1
20/30
51103 W5110 3 3 3 3
20/30
51102 W5110 2 2 2 2
20/30
120ohm
51104 W5110 4 4 4 4
20/30
51105 W5110 5 5 5 5
20/30
-LAR
24VDC
REFERENCE VOLTAGE
.
REFERENCE GROUND
24VDC
REFERENCE VOLTAGE
DIAGNOSTIC
EXTERNAL POWER SUPPLY
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
REF DI REF REF DI
24V . GND 24V .
. . . . .
Black
Blue
Red
1 4 3
1 4 3
Bn
WB951G
Bk
WB951G
Bu
WB951G
WH BK
BU 3
-B951G
BN
-LAR
POTENTIOMETER OF X-DIR.
TUBE HANDLING JOYSTICK
5VDC
REFERENCE VOLTAGE
POTENTIOMETER OF Y-DIR.
TUBE HANDLING JOYSTICK
.
REFERENCE GROUND
BUTTON 3
TUBE HANDLING JOYSTICK
BUTTON 1
TUBE HANDLING JOYSTICK
.
REFERENCE GROUND
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
AI REF AI REF DI DI REF
. 5V . GND . . GND
. . . . . . .
-S01-PB3 -S01-PB1
0.5k
0.5k 0.5k
-S01-R2 5k
5k
-S01-R1
0.5k
PB4 PB5
PB6 PB7
PB3
PB1
-S01
-LAR
POTENTIOMETER OF X-DIR.
BOOM MOVEMENT JOYSTICK
5VDC
REFERENCE VOLTAGE
POTENTIOMETER OF Y-DIR.
BOOM MOVEMENT JOYSTICK
.
REFERENCE GROUND
BACKWARDS
BOOM MOVEMENT
BUTTON
SPARE
FORWARDS
BOOM MOVEMENT
.
REFERENCE GROUND
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
AI REF AI REF DI DI DI REF
. 5V . GND . . . GND
. . . . . . . .
PB2
PB3
PB1
-S02
-LAR
SUPPLY
MATRIX LINE X4
SUPPLY
MATRIX LINE X3
SUPPLY
MATRIX LINE X2
SUPPLY
MATRIX LINE X1
INPUT
MATRIX LINE Y1
INPUT
MATRIX LINE Y2
INPUT
MATRIX LINE Y3
INPUT
MATRIX LINE Y4
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
DO DO DO DO DI DI DI DI
. . . . . . . .
. . . . . . . .
-SH01 -SH02
DUST COLLECTOR SUCTION
CONTROL CONTROL
-S01 -S01
-PB4 -PB5
JOYSTICK JOYSTICK
BUTTON 4 BUTTON 5
-S01 -S01
-PB6 -PB7
JOYSTICK JOYSTICK
BUTTON 6 BUTTON 7
-LAR
SUPPLY
MATRIX LINE X2
SUPPLY
MATRIX LINE X1
INPUT
MATRIX LINE Y1
INPUT
MATRIX LINE Y2
INPUT
MATRIX LINE Y3
INPUT
MATRIX LINE Y4
INPUT
MATRIX LINE Y5
SUPPLY
MATRIX LINE X4
SUPPLY
MATRIX LINE X3
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
DO DO DO DO DI DI DI DI DI
. . . . . . . . .
. . . . . . . . . FRONT GROUND FRONT GROUND
SUPPORT UP SUPPORT DOWN
-JN2 6 -JN2 5 -JN2 4 -JN2 3 -JN2 7 -JN2 8 -JN2 9 -JN2 10 -JN2 11
-S21 -S22
REAR GROUND REAR GROUND
SUPPORT UP SUPPORT DOWN
Yellow
SUCTION HEAD CENTRALIZER CENTRALIZER
Brown
Screen
Green
White
DOWN OPEN CLOSE
3 Blue 3
1 Brown 1
4 Black 4
2 White 2
Yellow/
5 Green 5
-LAR
PILOT LIGHT
DUST COLLECTOR ON
PILOT LIGHT
SUCTION OFF
PILOT LIGHT
FLUSHING ON
PILOT LIGHT
WATER INJECTION ON
.
REFERENCE GROUND
PILOT LIGHT
CENTRALIZER TUBE POSITION
PILOT LIGHT
CENTRALIZER HAMMER POSITION
PILOT LIGHT
CENTRALIZER OPEN
PILOT LIGHT
CENTRALIZER CLOSE
.
REFERENCE GROUND
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
DO DO DO DO GND DO DO DO DO GND
. . . . . . . . . .
. . . . . . . . . .
-JN1 9 -JN1 10 -JN1 11 -JN1 12 -JN1 15 -JN2 17 -JN2 18 -JN2 19 -JN2 20 -JN2 15
-LAR
.
REFERENCE GROUND
.
REFERENCE GROUND
PULSE CHANNEL A
WATER INJECTION FLOW
PULSE CHANNEL B
WATER INJECTION FLOW
CONTROL ON/OFF
WATER INJECTION FLOW
5VDC
REFERENCE VOLTAGE
.
REFERENCE GROUND
.
REFERENCE GROUND
PULSE CHANNEL A
FLUSHING FLOW
PULSE CHANNEL B
FLUSHING FLOW
CONTROL ON/OFF
FLUSHING FLOW
5VDC
REFERENCE VOLTAGE
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
REF REF PI PI DI REF REF REF PI PI DI REF
GND GND . . . 5V GND GND . . . 5V
. . . . . . . . . . . .
-ENC1 1 -ENC1 2 -ENC1 5 -ENC1 4 -ENC1 3 -ENC1 6 -ENC2 1 -ENC2 2 -ENC2 5 -ENC2 4 -ENC2 3 -ENC2 6
-R01 -R02
ROTARY A B ROTARY A B
ENCODER ENCODER
A A
PB PB
B B
GND GND +5VDC GND GND +5VDC
1
TIMER
TIMER 10
6/28
W100 1
11 8 2 4 12
EBERSUPPLY
5/20
W100 3
EBER1
5/20
W100 4
EBER2
5/20
W100 2
W100 5
+HM
.
.
.
.
.
.
.
DI DI
24V 24V
. .
-XM1 18 -XM1 21
4 5
-X08 EMREF -X08
7/17
-X2 D E F
-X2 D E F
4 5 6
DIG IN1
37/12
+REC
SI1 SI2
+REC
.
DIG IN 1
9VDC
CABLE CONTROL
A
CABLE CONTROL
B
CABLE CONTROL
GROUND
CABLE CONTROL
+24VDC
RADIO RECEIVER
GND
RADIO RECEIVER
CAN HIGH
RADIO RECEIVER
CAN LOW
RADIO RECEIVER
CAN GND
RADIO RECEIVER
.
GND
.
DIG IN GND OPTO
00
00
00
00
00
00
00
00
00
00
00
00
LB59 CLOSED
CAN TERMINATION 120R
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
DI SUPPLY RS RS GND +24VDC GND CANH CANL CAN
24V 9VDC . . OVDC . . . . GND GND GND
120R
. . . . . . . . . . . .
-X1 38 -X1 53 -X1 54 -X1 55 -X1 56 -X1 1 -X1 24 -X1 50 -X1 51 -X1 52 -X1 25 -X1 37
BN
WH
6 1 3 4 2 1 7
DIG IN1
36/17
-X2 L N O M P A G H J K
-X2 L N O M P A G H J K
W6301
W6301
W6301
W6301
1
-X08 -X08
6 7
-X6301 2 4 5 3
X086 X087
-X04 -X04
4 5
8/30
RECVS
GND10 -X110 - GND11
35/30 39/12
10/29
RECCANH W5100 BN
10/29
RECCANL W5100 WH
TIM 6300/6500
AIMING UNIT
TIM DISPLAY
INTERNAL
120R
TERMINATION
RESISTOR
5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
5 4 2 3 1 5 4 2 3 1 5 4 2 3 1
W5000 Bn
W5000 Wh
50052 W5005 Wh
11/30
W5000 Gn
50054 W5005 Bn
11/30
Connect terminator
if aiming unit is
not mounted
+MP
.
SHUTDOWN
FIRE SYSTEM STATUS
Note2!
Ansul and Sandvik fire suppression
systems are alternatives SHUTDOWN
FIRE SYSTEM STATUS TEST
TANK PRESSURE OK
DELAY
TANK PRESSURE LOW EXTENSION
SYSTEM FAULT
OR DISCHARGE
DI
1 2 3 4 5 6 7 8
-XM3 19
X039
9
-X03
ANSUL -X120 38
5/21
Note1!
Connection between X120:39 and
X120:12 will only be connected
if Ansul is installed
FSS1
5/20
FSS2
5/20
FSSIGN
6/28
FSS3
5/20
MONITOR
JUNCTION BOX
+CARRIER
Camera 2 connectors
CAMERA 2
BLACK
RED
Camera 3 connector
CAM F262 1 1
FUSE
6/28
5A
Camera 4 connector
39/29
GND12 REVCAM- 2 2
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Table of contents
2 Table of contents
3 Layout
4 K Block diagram 2013-10-22 JMO Added emergency stop 7
5 F Block diagram 2012-06-19 JMO Changed Y922 -> Y920
6 Block diagram
7 Block diagram
8 J Engine + main electric switch 2013-09-10 RTA F7 and F8 changed, S1.2 removed
9 A Fuses + main relay 2011-09-01 JEh Added F31
10 L Emergency stop circuit 2014-02-03 JMO Added connector X3025.3
11 Main relays and trip wire
12 E CAT Engine interface (ECM) 2012-03-08 JEh Updated note for connection K7:11 - X3:6
13 J Aftertreatment interface, TIER4 2013-09-02 RTA Resistor -R2 added
14 C Cold start mode and Ether, Optional 2011-11-15 JEh Updated AC-6a - AC-6b connections
15 H Eberspächer, Optional 2013-05-07 JMO Water pump connection change
16 K Central lubrication, Optional 2013-12-20 JMO Lincoln connections updated
17 Lights and power washers
18 E Signal change from carrier to cabin 2012-03-08 JEh Added support for Ansul
19 I Data collection unit, Optional 2013-07-01 JMO DCU antenna connection update
20 FCC & PPC Supply, Boom valves
21 PPC & FCC Can bus connections
22 Compressor pressure transmitters 1
23 RCC Supply and Can bus connections
24 Compressor pressure transmitters 2
25 DM Supply and Can bus connections
26 Carrier sensors
27 E DM Rotation, feed, flushing 2012-03-21 JEh Changed WY610 -> WY10
28 DM SLU Control and monitoring
29 DM Syst. pressurizing, thread grease
30 DM Dustcollector controls
31 RCC Winch, Compressor, Ground jack
32 RCC Water circ, Compressor monitoring
33 RCC Water circuit, ground jack
34 A RCC Filter monitoring, DC Motor 2011-09-08 JEh WB561P.3 wirecolors changed to numbers
35 FCC Fast tram, rot press, oscillation
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
36 B FCC Tramming, Washers motors 2011-09-21 JEh Updated XM1:10 to X5:61
37 FCC Disengagement clutch, Optional
38 G PPC Starter, hydr oil monitoring 2012-08-08 TRY B900P connection and wiring changed
39 PPC Cooling fans, Diesel off, Fuel level
40 PPC Lights, Humid. sensor, Hydr oil temp
41 E Fire suppression system, Optional 2012-03-07 JEh Added support for Ansul
42 A FCC Filling pumps, Grinding machine 2011-08-08 JPA Grinding machine in use -pin changed
-K3.1 -K3.2
-K6 -K2.2
+DM
-DM
314 303 - +
313 303 - +
307 303 - +
306 301 408 406
305 301 408 406
304 301 407 402
304 301 407 402
XM3 XM4
-A01
XM2 XM1
F1F2F3F4F5F6F7F8F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F21
25A
10A
10A
10A
10A
10A
25A
25A
10A
16A
16A
16A
10A
10A
6A6A
16A
6A10A
16A
10A
F22
F23
F24
F25
F26
F27
F28
F29
F30 K2.3
K5K7
K10
K11
K13
K14
K17
K18
K20
K21
K24
K25
6A
10A
16A
2A2A2A
10A
10A
16A
-PPC -ES2
-
-
-
17
16
15
14
13
12
11
111
111
201
201
407
201
-
-
-
-
A2
X242
10
9
8
7
6
5
4
3
2
1
213
408
116
116
213
213
Ub
+
+
+
+
XM3 XM4
X1
A1
34
2441
14
XM1 XM2
-
-
-
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
14
13
12
11
10
9
8
-X4
-X5
-X6
3
2
1
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
7
6
5
4
3
2
1
XM4 XM3
-RCC
314 303 - +
313 303 - +
307 303 - +
306 301 408 406
305 301 408 406
304 301 407 402
-A01
Sensor Aiming Unit -SAU =Cabin+B999G
Compressor intermediate pressure sensor -SCIP =Carrier+SCIP 223 213
XM2
123
XM1
109
222 213 122 109
HÄTÄSEIS 7
ES7 EMERGENCY STOP 7
HÄTÄSEIS 5
ES5
29
55208420
EMERGENCY STOP 5
4 / 42
HÄTÄSEIS 4
ES4 EMERGENCY STOP 4
X6
HÄTÄSEIS 3
ES3
28
EMERGENCY STOP 3
ID-CODE
HÄTÄSEIS 2
DWG NR
ES2
SHEET
EMERGENCY STOP 2
HÄTÄSEIS 1
ES1 EMERGENCY STOP 1
27
TURVAVAIJERIN KYTKIN
ES6 SAFETY TRIP WIRE SWITCH
MOOTTORITILAN TYÖVALO H13
SANDVIK DI550 Carrier circuit diagram
H13
26
MP POSITION
WASHER PUMP 2
M M
MW02
20
CONTROL SYSTEM
WASHER PUMP 1
MW01
DI550_sah
19
ILMASTOINNIN OHJAUS
Y560 COOLING COMPRESSOR ON
p p
X5
TANK DISCHARGE
TANK PRESSURE LOW
18
NAME
JEh
RTA
MRA
Y360 KYLMÄKÄYNNISTYKSEN EETTERI
COLD CRANKING ETHER
17
DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
MAIN RELAYS
DATE
X4
CHECKED
16
W2010
MOOTTORI
ENGINE
+
+
14
W2003
S1
X3
-
-
W2007
SANDVIK
P2/J2
W2004
+
+
W2002
BATTERY 2
+MP
S1
ECM
M1
12
P1/J1
W2009
W2008
W2001
W2005
Engine
ground
G1
BATTERY 1
GROUND
STUD
W2006
ECM
11
3-55208420-L
30
6/11
Can BB to RCC
29
55208420
5 / 42
28
ID-CODE
DWG NR
SHEET
27
t l p p
MP
HYTIN PÖLYNIMURI
Y460 CABIN VACUUM CLEANER
POSITION
l
POLTTOAINEEN PINNANKORNEUS
B983L DIESEL LEVEL
20
CONTROL SYSTEM
DI550_sah
19
ETULASINPESIJÄN PUMPPU
M
NAME
VASEMMAN TELAN OSKILLOINNIN VAPAUTUS
JEh
RTA
MRA
Y336B LEFT TRACK OSCILLATION LOCK RELEASE
OIKEAN TELAN OSKILLOINNIN VAPAUTUS
Y336A
17
DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
RIGHT TRACK OSCILLATION LOCK RELEASE
DATE
OSKILLOINTI ETEENPÄIN
Y334B OSCILLATION FORWARD
OSKILLOINTI TAAKSEPÄIN
Y334A OSCILLATION BACKWARD
CHECKED
16
q KOMPRESSORIÖLJYN KOSTEUSANTURI
B605Q COMPRESSOR OIL WATER SATURATION SENSOR
SANDVIK
+MP
12
11
3-55208420-L
30
7/11
Can BB to DM
29
55208420
6 / 42
28
ID-CODE
DWG NR
SHEET
27
p p
PAINEPESURI KÄYTÖSSÄ
B201P PRESSURE WASHER IN USE
p
TAKAMAATUKI ALAS
Y145B REAR GROUND JACK DOWN
TAKAMAATUKI YLÖS
Y145A REAR GROUND JACK UP
22
NOLLAPÖLYN VALINTA
Y212.2 DUSTMIZER SELECTION
VESISIDONNAN VALINTA
Y212.1 WATER INJECTION SELECTION
21
MP
VINSSIN KÖYDEN KIRISTYKSEN VOIMA
Y348 WINCH WIRE TENSIONING FORCE
VINSSIN KÖYDEN ULOSKELAUS
Y345B
POSITION
WINCH WIRE ROPE UNWINDING
VINSSIN KÖYDEN SISÄÄNKELAUS
20
CONTROL SYSTEM
VESIPUMPPU PÄÄLLE
Y201 WATER PUMP ON
DI550_sah
19
18
t t p
NAME
KOMPRESSORIN KAKKOSVAIHEEN JÄLKEINEN LÄMPÖTILA
B239T.2
JEh
RTA
MRA
COMPRESSOR DISCHARGE TEMPERATURE
KOMPRESSORIN VAIHEIDEN VÄLINEN LÄMPÖTILA
B239T.1
17
DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
COMPERSSOR INTERMEDIATE TEMPERATURE
DATE
g
MAATUEN ASEMA
B145G GROUND JACK POSITION
CHECKED
16
PÖLYNKERÄÄJÄN MOOTTORI
Y311 DUST COLLECTOR MOTOR
VESIPUMPUN VIRTAUS
Y220 WATER PUMP FLOW
+RCC
14
ILMASÄILIÖN PAINE
Y363 COMPRESSOR PRESSURE CONTROL ON
KOMPRESSORIN IMUILMA
Y362 AIR RECEIVER PRESSURE 15-24bar
SANDVIK
12
Can BB to RCC
11
5/30
3-55208420-L
30
Can BB to Feed
29
55208420
7 / 42
28
ID-CODE
DWG NR
SHEET
IMUNKATKAISU VENTTIILI 4
Y352.4 SUCTION OFF VALVE 4
27
IMUNKATKAISU VENTTIILI 3
Y352.3 SUCTION OFF VALVE 3
IMUNKATKAISU VENTTIILI 2
Y352.2 SUCTION OFF VALVE 2
Ilmeg
IMUNKATKAISU VENTTIILI 1
Y352.1
26
SUODATTIMEN PUSSAUTUS 4
Y353.4
X40
FILTER CLEANING 4
SUODATTIMEN PUSSAUTUS 3
Y353.3 FILTER CLEANING 3
25
SUODATTIMEN PUSSAUTUS 2
Y353.2 FILTER CLEANING 2
SUODATTIMEN PUSSAUTUS 1
Y353.1 FILTER CLEANING 1
24
Block diagram
23
22
21
MP POSITION
20
CONTROL SYSTEM
SLU ÖLJYN PUMPPU
Y277 SLU OIL PUMP
DI550_sah
f
PYÖRITYKSEN PAINE
B5P
18
ROTATION PRESSURE
NAME
SYÖTÖN PAINE
B11P FEED PRESSURE
JEh
RTA
MRA
HUUHTELUN PAINE
Y10
17
DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
FLUSHING PRESSURE
DATE
SYÖTÖN PAINE
Y11 FEED PRESSURE
KIERTEEN RASVAUKSEN VENTTIILI
Y349 THREAD GREASING VALVE
CHECKED
16
PAINEISTUSVENTTIILI
Y570 SYSTEM PRESSURIZING VALVE
SYÖTTÖ ETEENPÄIN
Y3A FEED FORWARD
SYÖTTÖ TAAKSEPÄIN
Y3B FEED BACKWARD
14
PYÖRITYS MYÖTÄPÄIVÄÄN
+DM
SANDVIK
12
Can BB to DM
11
6/30
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-F25
1 2 2A DCU PWR
19/12
-F6
1 2 10A CAT Unswitched5
12/11
-F5
1 2 10A CAT Unswitched4
12/11
-F4
1 2 10A CAT Unswitched3
12/11
-F3
1 2 10A CAT Unswitched2
12/11
-F2
1 2 10A CAT Unswitched1
12/11
-F1
1 2 25A
-F7
1 2 20A 6mm2 Diesel Filling
42/12
-F8
1 2 10A 6mm
2 Hydraulic oil filling
42/12
-F9
1 2 10A Service lights
17/18
6mm
2 Eber PWR
15/12
W2012
W2012
Ye/Gr
2 2 2
2
-F101 -F102 -F100 3
50A 1 50A 1 50A 1
-K6
38/13
W2004 5
Egnd
9/12
W2011
W2006 W2018 2
+ENG W2005
S
B
B+
+ - MTR
XM1
-S1.1 -F50
+ -
2A
+ G
W2002 -M01 M -G01
-
+
B-
-
W2001 W2018 3 G Feed GND
XM2/20 3-55208421:5/12
40/12
W2009 CAT GND
+ 12/11
DCU GND
- 19/12
W2008 CAN Valve GND
20/12
W2007 W2017 Gnd
- 14/11
Engine W2016 Vehicle
+Carrier ground ground
NOTICE! This document is the exclusive
DATE NAME 8 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Engine + main electric switch DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-F28
1 2 10A Feed PWR
3-55208421:5/12
-F20 +Carrier -F29
+Carrier
1 2 16A W11 A1 A2 W11 A1 A2 W11 1 2 10A 2,5mm2 DM
25/13
23 24 25
11/24 11/26
Control -F13 -K3.1 -K3.2
1 2 10A 1,5mm2 PPC
system PWR 20/12
3 5 A1 A2 W2015 A1 A2 W11 -F14
8/29
3 FCC
20 11/17 11/18 1 2 10A 1,5mm2
-K1 -K2.1 -K2.2 20/12
-F15
1 2 6A -X5 10 1,5mm2 Grinding machine
42/18
W11 2 -F17 -X5 11 Safety wire
11/12
1 2 10A Window washers
17/26
-F18
1 2 6A CAT Switched
12/11
-F19
1 2 10A 1,5mm2 Central lubricator
16/12
-F21
1 2 10A -X5 36 CAN Valve PWR
20/12
-F31 -X5 37 RCC
23/13
1 2 16A CEM Switched
12/11
-F30
1 2 16A CRS
13/12
-F12
1 2 10A 2,5mm2 Ether PWR
14/20
2,5mm2 FSS
41/12
-F11
1 2 16A 2,5mm2 Lights
17/11
-F10
1 2 16A 2,5mm2 AC
15/12
-F26 Filling pumps
42/22
1 2 2A -X5 46 K2.1
11/12
-F27
1 2 2A -X5 38 Control System on
19/12
Can PWR
21/12
K1/A1
18/20
W11 5
1
+Carrier
-K1
2
8/29 Egnd -X5 68 W11 6 Egnd01
11/16
+Carrier 5 3
13
-K1
NOTICE! This document is the exclusive
DATE NAME 9 / 42
SANDVIK property of Sandvik and it must be
returned on request. The document must
DRAWN BY 2011-06-16 JEh CONTROL SYSTEM
SANDVIK DI550 Carrier circuit diagram SHEET
not be copied, reproduced, disclosed to
any third party or used in manufacture CHECKED 2011-06-16 RTA
Fuses + main relay DWG NR 3-55208420-L
of subject matter thereof without the
Copyright © Sandvik Mining and Construction prior written consent of Sandvik. APPROVED 2011-06-16 MRA DI550_sah POSITION MP ID-CODE 55208420
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Rear EM Below Cabin Grinding machine Compressor disengagement clutch Sampling device
switch EM switch Right EM switch EM switch (Optional) EM switch (Optional) EM switch (Optional)
W2500
W3000
W3000
W3005
W3005
W3005
W3005
W3010
W3010
W3010
W3010
W2500
W2500
W2500
W3000
W2500
W3025.2
W3025.2
W3025.2
W3025.2
WX04
WX04
WX04
WX04
10
11
8
4
1
7
2
5
2 1 4 5
-X3025.2
2 1 4 5
W3025.3
W3025.3
W3025.3
W3025.3
2
5
2 1 4 5
-X3025.2
-X3025.3
2 1 4 5
W3025.4
W3025.4
W3025.4
W3025.4
1
5
4
2
+X04 +Boom
+Carrier
13 21 31 13 21 31 13 21 31 13 21 31 13 21 31 13 21 31
Optional EM Optional EM
switch switch
W3025.4 3
3
-X3025.3
3
E1 -X5 1
66
10/30 X3101.2
1
E2 -X5 67 W3020.3 1
10/30
W11 18
22 32 14
2 3 4
T1 X3101.2 T1
2 3 4
-K2.1 -K3.1
17 W3020.2 2 W3020.2 3 W3020.2 4 24
T2 T2
2 3 4
3 X3101.1 3
2 3 4
W11 19
W11 14
W3020.1 2 W3020.1 3 W3020.1 4
4 4
X1 X1 X1 X1
-K2.1 -K2.2 -K3.1 -K3.2
3 X2 X2 X2 X2 3
W11 20
2 2 2 2
W11 15 XM3/18
W11 8 W11 10 W11 17 W11 22 38/26
MAIN RELAY Egnd01 -X5 69 XM3/16
18/20 9/29
38/24
A1 A2 9/15 A1 A2 9/17 A1 A2 9/23 A1 A2 9/25
-K2.1 -K2.2 -K3.1 -K3.2
T1 T2 13 T1 T2 13 T1 T2 29 T1 T2 29
TR 120 ohm
AFT7
13/12
AFT8
13/12
W4016 FPMS1 1 1
FUEL PUMP MANUAL SWITCH
W2350.2 CRS3
W4016 FPMS2 2 2
FUEL PUMP MANUAL SWITCH RETURN
W4016 FSA1 3 3
CAT RS FUEL SELECTOR ACTUATOR
1 1 1
-X23501 -X40161 -X40162
W4016 FSA2 4 4
CAT RS FUEL SELECTOR ACTUATOR RET
CRS FUEL PUMP 1
.
.
Cold start mode
11
-K5
15
14 12
-X3 13 -X315 14
-B6T t -AC-6 t
11 +CARRIER-ENG
A1 A1
-K18 TIER3
-K5 -K18 19 2
14 12 2
A2 A2 -B6T -AC-6a
2 2
-X5 9
W2350.3 AC61
1
+CAT
+CARRIER
1 AC-6b AC-6b
1 2
-Y360
G833-A44
995-A12
PK-18
BU-18
2
A-C1-J2 13 A-C1-J2 30
Gnd Gnd.01
8/29 15/12
14 11 28 14 11 21
-K5 12 -K18 12
A/C COOLING
TIME RELAY-
COMPRESSOR
WATER PUMP
K26
FACTORY
SETTINGS
1-10min A1
18/20
A/C HEATER 10
Y1
9/29
AC
15-18
EBERS WATER VALVE
18/20
EBERS.1 T
18/20
-X5 32
18/20
EBERS.2 -X5 34
18/20
EBERS SUPP
-F22
Eber PWR 1 2
8/29
6A 1,5mm2
-F23
1 2
10A
A/C COMPRESSOR
18/20 -F24
1 2 2,5mm2
86 87 87a
16A
-X5 31 -K10
85 30
16 18 A1
-X5 33 -X5 35 -X5 8
-K26 -K26
red
blue/white
yellow
red/yellow
brown
19
A2
15
-X5 5
+Carrier
WY560 1 W33 2
BN red A3 B4 C4 C1 A2
1
-Y560 -M33 M
EBERSPÄCHER
2
black HEATING UNIT
BU
1
WY560 2 WM33 1
Gnd.01 Gnd.02
14/30 16/12
18 15 17
-K26 16
LINCOLN
CENTRAL LUBRICATION
SAFEMATIC
CENTRAL LUBRICATION
ALTERNATIVES
LINCOLN OR SAFEMATIC
CONNECTIONS SHOWN WITH DASH LINE
ARE CONNECTED WHEN THE TYPE OF
THE LUBRICATION UNIT IS KNOWN
+Carrier A1 A2
2
W4020
1
W4020
3
W4020
-K20 -K20
A2 +Carrier A1
-X5 13
+JB4020
-X5 14
black
white
brown
13
red
2 1 3
14 NOTE! Remove connection
-S7
X5:12 -> X5:13 if Safematic 7-PIN
1 2 5 7
Lubrication system is CONNECTOR
installed
2
W4021
3
W4021
1
W4022
2
W4022
1A1 2A1
2 3 1 2
2 3 1 2
31 15 Z
- +
LUBRICATION
UNIT
M
LUBRICATION UNIT
Gnd.02 Gnd.03
15/29 17/11
14 11 38/18
-K20 12
LIGHT H10
ENGINE COMPARTMENT
UPPER LEFT LIGHT
REAR WORKING LIGHT 2
LIGHTS SWITCH
ENGINE COMPARTMENT
WASHERS
FRONT WINDOW POWER
WASHER
TOP WINDOW POWER
Lights Service lights Window washers
9/29 8/29 9/29
-X5 27
WS13 1
-S13
0 1 13 21
Right side 14 22
30 WS13 2 4 4
11 WS13 3
-K15 -K13 -X5 28 52 -K24 -K25
40/14 23 36/27 36/29
87 14 12 WS14 2 3 3
-S14 WS14 3
0 1 14 22
WS14 1
-X5 1 -X5 2 -X5 3 -X5 4 -X5 6 -X5 7
+Carrier
WH02 1 WH03 1 WH04 1 WH05 1 WH10 1 WH11 1 WH12 1 WH13 1
-MW01 -MW02
+Carrier 1 1 1 1 1 1 1 1
-H02 -H03 -H04 -H05 -H10 -H11 -H12 -H13
M M
A1
-K13
A2
2 2 2 2 2 2 2 2
WH02 2 WH03 2 WH04 2 WH05 2 WH10 2 WH11 2 WH12 2 WH13 2 W2030 2 W2030 4
Gnd.03 Gnd.04
16/29 20/12
14 11 19
-K13 12
9/29
Control System on W2401 3 4
5
-PROGRAMMING 6
-X5310 7
1 WH 8
2 BR 9
3 GN 10
CANH
4 11
CANL
5 GR 12
GND
6 PI 13
RS232_TXD
7 14
RS232_RXD
8 15
RS232_DSR
16
-CAN1 RS232_DTR
17
-X5025 RS232_DCD
CanBB 18
21/12
X50251 W5025 ye 1 24VDC 19
21/12
X50252 W5025 bn 2 CAN1- WH 20
21/12
X50253 W5025 gn 3 GND 21
21/12
X50254 W5025 wh 4 CAN1+ BK 22
Shield If DCU is not mounted,
5 23
W5020.2 is connected
24 straight to -MP
25
1
2
3
4
5
26
-CAN1
1
2
3
4
5
27
CanBB -X5020
28
3-55195963:5/12
5020.2:1 W5020.2 ye 1 24VDC 29
3-55195963:5/125020.2:2 W5020.2 bn 2 CAN1- 30
3-55195963:5/125020.2:3 W5020.2 gn 3 GND 31
3-55195963:5/125020.2:4 W5020.2 wh 4 CAN1+ 32
Signal
Signal
Signal
5 Shield 33
GND
GND
GND
34
GPS/GPRS 35
ANTENNA -GPRS -GPS -SAT
1
Antenna cable
SATELLITE
ANTENNA
Antenna cable
-FCC -PPC
.
+24V
Front Carrier Controller
.
+24V
Front Carrier Controller
.
.
Ground
.
.
Ground
.
.
Ground
.
.
Ground
.
+24V
Power Pack Controller
.
+24V
Power Pack Controller
+24V +24V GND GND GND GND +24V +24V
. . . . . . . .
-XM4 4 -XM4 5 -XM4 1 -XM4 3 -XM4 1 -XM4 3 -XM4 4 -XM4 5
FCC
9/29
PPC
9/29
Gnd.04 Gnd.05
17/29 21/12
X53054
CAN Valve GND 23/13
8/29 X53052
23/13
W2300 1
W2300 3
120ohm
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
X1 BLACK X2 GREY X1 BLACK X2 GREY X1 BLACK X2 GREY X1 BLACK X2 GREY X1 BLACK X2 GREY X1 BLACK X2 GREY
FEED EXTENSION FEED SWING FEED TILT BOOM EXTENSION BOOM LIFT BOOM TURN
+MP
-FCC -PPC
.
.
CAN 1 High
.
.
CAN 1 Low
.
.
CAN 1 High
.
.
CAN 1 Low
.
.
CAN 2 High
.
.
CAN 2 Low
CAN1H CAN1L CAN1H CAN1L CAN2H CAN2L
Can PWR -X5 39 -X5 40
9/29 . . . . . .
-X5301
J1939L
B
12/11
connector
Diagnostic
J1939H
C
12/11
D
E
F
wh
bk
G
bk
wh
H
Ye/Grn Ye/Grn
-X5025 1 3 4 2 5
-X5030 1 3 4 2 5
ENCLOSURE
ENCLOSURE
BODY OF
BODY OF
-X5025 1 3 4 2 5 -X5030 1 3 4 2 5
+MP-Gnd.05 +MP-Gnd.06
20/29 23/13
CAN BB TO SCIL
CAN1L
lubrication pressure sensor
Compressor discharge
CAN1H
lubrication pressure sensor
Compressor discharge
Supply voltage
lubrication pressure sensor
Compressor discharge
Gound
lubrication pressure sensor
Compressor discharge
CAN1L
lubrication pressure sensor
Compressor intermediate
CAN1H
lubrication pressure sensor
Compressor intermediate
Supply voltage
lubrication pressure sensor
Compressor intermediate
Gound
lubrication pressure sensor
Compressor intermediate
CAN1L
pressure sensor
Compressor intermediate
CAN1H
pressure sensor
Compressor intermediate
Supply voltage
pressure sensor
Compressor intermediate
Gound
pressure sensor
Compressor intermediate
CAN1L CAN1H 24VDC GND CAN1L CAN1H 24VDC GND CAN1L CAN1H 24VDC GND
. . . . . . . . . . . .
. 2 . 4 . 1 . 3 . 2 . 4 . 1 . 3 . 2 . 4 . 1 . 3
1 3 2 4 5 1 3 2 4 5 1 3 2 4 5
1 3 2 4 5 Can in 1 3 2 4 5 Can in 1 3 2 4 5 Can in
1
3
2
4
5
CAN BB CAN BB
TO MP TO RCC
+RCC
-RCC
.
.
CAN 2 High
.
.
CAN 2 Low
.
.
Ground
.
.
Ground
.
+24V
Rear Carrier Controller
.
+24V
Rear Carrier Controller
.
.
CAN 1 High
.
.
CAN 1 Low
CAN2H CAN2L GND GND +24V +24V CAN1H CAN1L
. . . . . . . .
-XM4 7 -XM4 8 -XM4 1 -XM4 3 -XM4 4 -XM4 5 -XM4 2 -XM4 6
connector
Diagnostic
-X5302
-X1 - -X1 +
A
B
C
D
wh
bk
E
W2305 2
wh
bk
F
wh
bk
Ye/Gn
-X5310
H
ENCLOSURE
ENCLOSURE
1 3 4 2 5
ENCLOSURE
BODY OF
BODY OF
BODY OF
-X5030 -X5035
BODY OF
-X5305 1 3 4 2 5 1 3 4 2 5
120ohm
1 3 4 2 5
X53054 W5305
20/29 CAN TERMINATION
X53052 W5305 RESISTOR
20/29
Gnd.06 Gnd.07
21/29 25/13
RCC W2305
9/29
CAN BB 1
CAN BB TO SCDP
TO SCIP
22/30 X503032 bn W5030.3 W5035.1 bn X503512
24/12
22/30 X503034 wh W5030.3 W5035.1 wh X503514
24/12
22/30 X503033 gn W5030.3 W5035.1 gn X503513
24/12
22/30 X503031 ye W5030.3 W5035.1 ye X503511
24/12
-SCDP
CAN1L
pressure sensor
Compressor discharge
CAN1H
pressure sensor
Compressor discharge
Supply voltage
pressure sensor
Compressor discharge
Gound
pressure sensor
Compressor discharge
CAN1L CAN1H 24VDC GND
. . . .
. 2 . 4 . 1 . 3
1 3 2 4 5
1 3 2 4 5 Can in
-X5035.1 1 3 2 4 5 -X5035.2
1
3
2
4
5
CAN BB TO RCC CAN BB TO DM
+DM
-DM
.
.
CAN 2 High
.
.
CAN 2 Low
.
.
Ground
.
.
Ground
.
+24V
Drilling master
.
+24V
Drilling master
.
.
CAN 1 High
.
.
CAN 1 Low
CAN2H CAN2L GND GND +24V +24V CAN1H CAN1L
. . . . . . . .
-XM4 7 -XM4 8 -XM4 1 -XM4 3 -XM4 4 -XM4 5 -XM4 2 -XM4 6
connector
Diagnostic
-X5303
-X1 - -X1 +
A
B
C
D
wh
bk
E
W2310 2
wh
bk
F
wh
bk
Ye/Gn
-X5320
H
ENCLOSURE
ENCLOSURE
1 3 4 2 5
ENCLOSURE
BODY OF
BODY OF
BODY OF
-X5035 -X5040
BODY OF
1 3 4 2 5 1 3 4 2 5
120ohm
120ohm
-Carrier incl.
-Boom turn
sensor
angle
.
Can1 High
Sensor carrier inclination
.
Can1 Low
Sensor carrier inclination
.
Power supply
Sensor carrier inclination
.
Ground
Sensor carrier inclination
.
Can1 High
Sensor boom turn angle
.
Can1 Low
Sensor boom turn angle
.
Power supply
Sensor boom turn angle
.
Ground
Sensor boom turn angle
sensor
BODY OF
ENCLOSURE BODY OF
BODY OF ENCLOSURE
ENCLOSURE BODY OF
ENCLOSURE
1 3 4 2 5
-X5040 1 3 4 2 5 -X5045 -X5045 1 3 4 2 5 -X5050 1 3 4 2 5
W5045
W5045
W5045
W5045
W5050.1
W5050.1
W5050.1
W5050.1
ye
gn
bn
wh
ye
gn
wh
bn
ye
gn
bn
wh
CAN BB TO FEED UNIT TILT SENSOR
5 5 5 5 5 5
X50402 2 2 2 2 2 2 W5050.2 bn 50502
25/30 3-55208421:4/12
X50404 4 4 4 4 4 4 W5050.2 wh 50504
25/30 3-55208421:4/12
X50403 3 3 3 3 3 3 W5050.2 gn 50503
25/30 3-55208421:4/12
X50401 1 1 1 1 1 1 W5050.2 ye 50501
25/30 3-55208421:4/12
+DM
-DM
.
Counterclockwise
Rotation speed
.
.
Rotation speed feedback
.
Clockwise
Rotation speed
.
.
Feed backward
.
.
Feed feedback
.
.
Feed forward
.
.
Feed pressure
.
.
Feed pressure feedback
.
.
Flushing pressure
.
Feedback
Flushing pressure
.
.
Reference voltage supply
.
.
Feed pressure
.
.
Rotation pressure
PWM FB PWM PWM FB PWM PWM FB PWM FB Ref AI AI
24V . 24V 24V . 24V 24V . 24V . 12V . .
-XM1 1 -XM1 5 -XM1 2 -XM1 3 -XM1 6 -XM1 4 -XM2 1 -XM2 3 -XM2 2 -XM2 4 -XM3 9 -XM3 13 -XM3 14
-X1 101 -X1 105 -X1 102 -X1 103 -X1 106 -X1 104 -X1 201 -X1 203 -X1 202 -X1 204 -X1 309 -X1 313 -X1 314
WY5 3 WY5 2 WY5 1 WY3 3 WY3 2 WY3 1 WY11 Bn WY11 Bu WY10 Bn WY10 Bu WB11P 3 WB5P 3
c c
-Y5B -Y5A -Y3B -Y3A -Y11 -Y10 -B11P -B5P
4-20mA
4-20mA
1 1 1 1 1 1 P P
I I
2 2 2 2 2 2
a a
WB11P 1 WB5P 1
.
.
Ground
.
.
SLU booster switch
.
light
SLU booster indication
.
.
Ground
.
.
SLU on
.
.
Ground
.
.
SLU fault
.
.
Reference voltage supply
.
.
SLU oil low level
DO GND GND PI Ref DI DO GND DI
24V . . 12V 12V 12V 24V . 12V
-XM2 8 -XM3 11 -XM3 12 -XM3 16 -XM3 1 -XM3 19 -XM2 10 -XM2 15 -XM3 18
2k2
-X1 208 -X1 311 -X1 312 -X1 316 -X1 301 -X1 319 -X1 210 -X1 215 -X1 318
Bk
Bn
Wh
Bu
Ye/Gn
GND
XY277 1 2 3 4 5
1 2 3 4 5
WB923L
WB923L
WB923L
14
X1
-S01 -H01
13
X2
2
1
3
J1 SCR
+J1
Wh
Y277 BN
1 -B923L
Bn
Gn
PNP
B277F
2
X1
BU
WY277 GND
+DM
-DM
.
.
Ground
.
valve
System pressurizing
.
.
Ground
Option
.
Thread greasing
Option
of thread greasing
Antifreezing
GND DO GND DO DO
. 24V . 24V .
-XM2 13 -XM2 5 -XM2 14 -XM2 6 -XM2 7
-X1 213 -X1 205 -X1 214 -X1 206 -X1 207
2 2 2
+DM
-DM
.
.
Ground
.
.
Filter cleaning I
.
.
Filter cleaning II
.
.
Filter cleaning III
.
.
Filter cleaning IV
.
.
Suction off valve I
.
.
Suction off valve II
.
.
Suction off valve III
.
.
Suction off valve IV
.
.
Ground
GND DO DO DO DO DO DO DO DO GND
. 24V 24V 24V 24V 24V 24V 24V 24V .
-XM1 9 -XM1 7 -XM1 8 -XM1 14 -XM1 15 -XM1 16 -XM1 17 -XM1 22 -XM1 23 -XM1 10
-X1 109 -X1 107 -X1 108 -X1 114 -X1 115 -X1 116 -X1 117 -X1 122 -X1 123 -X1 110
W4010
W4010
W4010
W4010
W4010
W4010
W4010
W4010
16
14
12
10
15
13
11
W4010 2 W4010 4 W4010 6 W4010 8 W4010 1 W4010 3 W4010 5 W4010 7
9
16 14 12 10 2 4 6 8 1 3 5 7 15 13 11 9
-X40 16 -X40 14 -X40 12 -X40 10 -X40 2 -X40 4 -X40 6 -X40 8 -X40 1 -X40 3 -X40 5 -X40 7 -X40 15 -X40 13 -X40 11 -X40 9
2 2 2 2 2 2 2 2
+Ilmeg
+RCC
-RCC
.
.
Ground
Option
Winding
Winch wire rope
Option
Unwinding
Winch wire rope
Option
pump flow feedback
Winch tensioning/Water
Option
.
Winch tensioning force
Option
.
Water pump flow
.
.
Ground
Option
UP
Rear ground jack
Option
DOWN
Rear ground jack
.
Ground
.
15/24 Bar
Air receiver pressure
.
control on
Compressor pressure
GND DO DO FB PWM PWM GND DO DO GND DO DO
. 24V 24V . 24V 24V . 24V 24V . 24V 24V
-XM1 11 -XM1 3 -XM1 4 -XM1 5 -XM1 2 -XM1 23 -XM1 9 -XM1 14 -XM1 15 -XM2 13 -XM2 2 -XM1 8
-X1 111 -X1 103 -X1 104 -X1 105 -X1 102 -X1 123 -X1 109 -X1 114 -X1 115 -X1 213 -X1 202 -X1 108
3 1
-X362 -X362
2 2 2 2 2 2 2 2
BU
-X362 -X362
4 2
+RCC
-RCC
Option
.
Water pump on
Option
.
Water injection selection
Option
.
Dust mizer selection
.
.
Ground
.
.
Reference voltage supply
.
temperature
Compressor intermediate
.
temperature
Compressor discharge
.
.
Reference voltage supply
Option
Pressure
AC compressor
DO DO DO GND Ref AI AI Ref AI
24V 24V 24V . 12V . . 12V .
-XM2 7 -XM2 9 -XM2 10 -XM2 14 -XM3 1 -XM3 5 -XM3 6 -XM3 9 -XM2 12
-X1 207 -X1 209 -X1 210 -X1 214 -X1 301 -X1 305 -X1 306 -X1 309 -X1 212
WY212.1/ WY212.1/
WY201 Bn Bn Bk WB239T.1 1 WB239T.2 1 WB560P 3
WY212.2 WY212.2
1 1
4-20mA
t t P
2 2 2 I
2 2
Bu
+RCC
-RCC
.
.
Ground
.
valve
Water circuit air blow
.
.
Horn
.
.
Ground
.
condition
Compressor oil filter
.
.
.
Sensor voltage supply
Option
.
Pressure washer in use
Option
.
Water tank level
Option
.
Ground jack position
GND DO DO GND DI DO DI AI DI
24V 24V 24V 24V 24V 24V 24V . 24V
-XM1 10 -XM1 17 -XM2 8 -XM2 15 -XM1 19 -XM2 1 -XM1 20 -XM1 12 -XM2 20
-X1 110 -X1 117 -X1 208 -X1 215 -X1 119 -X1 201 -X1 120 -X1 112 -X1 220
1
1 -B606P -B145G
-Y202 4
1 -B201P 1 -B925L
1 VI
-HS2 p p
2 PNP
2 50Bar 4 1 3
BK
2
WB145G
bu
WY202 Bu WHS2 2 WB606P 2 WB201P 3 WB925L 2
WB145G
bn
Note!
-B201P-sensor has non
standard connector-
numbering
+RCC
-RCC
.
filter monitoring
Compressor intake air
.
monitoring
Engine intake air filter
.
.
Sensor voltage supply
.
monitoriing
Air receiver oil filter
.
Feedback
Dust collector motor
.
.
Dust collector motor
DI DI DO DI FB PWM
24V 24V 24V 24V . 24V
-XM3 16 -XM3 17 -XM1 1 -XM1 16 -XM1 6 -XM1 7
-X1 316 -X1 317 -X1 101 -X1 116 -X1 106 -X1 107
-Y311
1 1 -B561P.3 1
1
-B605P.2 p -B981P p p
2 2 2 2
+MP
-FCC
.
.
Fast tramming
.
.
Ground
.
.
Rotation pressure
.
Feedback
Rotation pressure
.
.
Ground
.
.
Oscillation forward
.
.
Oscillation backward
.
Lock release
Left track oscillation
.
Lock release
Right track oscilltaion
.
.
Sensor voltage supply
.
.
Hydraulic oil upper level
.
.
Ground
DO GND PWM FB GND DO DO DO DO DO DI GND
24V . 24V . . 24V 24V 24V 24V 24V . .
-XM1 17 -XM2 15 -XM2 10 -XM2 3 -XM2 13 -XM2 8 -XM2 9 -XM2 22 -XM2 23 -XM1 16 -XM3 16 -XM1 10
X1:116
37/12
WY177 Bn WY177 Bu WY603 Bn WY603 Bu WY334 Bn WY334 Bk WY336A Bn WY336B Bn WB920L.2 1 WB920L.2 3 WB920L.2 2
C
-B920L.2
Gn
-Y177 -Y603 -Y334A -Y334B -Y336A BN -Y336B BN
1 1 1 1 1 1
PNP
2 2 2 2 2 2 Wh
Bn
BU BU
A B
WY334 WY336A Bu WY336B Bu
Bu
+MP
-FCC .
Backward
Right track
.
Feedback
Right track drive
.
Forward
Right track
.
Backward
Left track
.
Feedback
Left track drive
.
Forward
Left track
.
.
Ground
.
.
Front washer motor
.
unloading valve
8bar supply
.
.
Ground
.
.
Ground
.
.
Front washer power motor
.
.
Top washer power motor
PWM FB PWM PWM FB PWM GND DO DO GND GND DO DO
24V . 24V 24V . 24V . 24V 24V . . 24V 24V
-XM1 1 -XM1 5 -XM1 2 -XM1 3 -XM1 6 -XM1 4 -XM1 10 -XM1 7 -XM2 5 -XM2 14 -XM1 9 -XM1 14 -XM1 15
2 2 2 2 M 2
3 4
+MP-K24 17/27
3 4
+MP-K25 17/28
+MP
-FCC
.
clutch controls
Supply for disengagement
.
controls enabled
Disengagement clutch
.
controls enabled
Disengagement clutch
.
Request
Start motor rotation
.
supply
Reference voltage
.
clutch position
Compressor disengagement
.
.
Ground
.
Water saturation
Compressor oil
.
.
Ground
.
Return temperature
Compressor oil
DO DO DI DI DO AI GND AI GND AI
24V 24V 24V 24V 24VDC 4-20mA . 4-20mA . 4-20mA
-XM2 7 -XM2 16 -XM2 19 -XM2 20 -XM2 1 -XM3 8 -XM3 4 -XM3 5 -XM3 3 -XM3 6
+X04
WB605Q BN WH BU BK
-S1NORM ENG 11 13
Bn
WB328G
Bk
WB328G
Bu
WB328G
12 14
1 2 3 4 5
-SH02 13 X1 AS-1000
1 Temperature and
14 X2 saturation sensor
4-20mA
B328G I
4
U
2
0-10V
WX04 2 WX04 3 Note!
A1 If disengagement clutch is not 3
-K7 selected, K7:11 and 12 are left
A2
25/30
Gnd.08 unconnected on page 12 Gnd.09
40/12
14 11 12/12
-K7 12
+MP
+PPC
.
Control
Starter solenoid
.
.
Ground
.
.
Sensor voltage supply
.
Error
Central lubrication
.
.
Hydraulic oil lower level
.
.
Ground
.
filter
Hydraulic oil pressure
.
filter
Hydraulic oil return
.
Discharged
Safety trip wire
.
Relay monitoring
Safety trip wire
.
Safety trip wire
Supply for
DO GND DO DI DI GND DI DI DI DI DO
24V 24V 24V 24V 24V 3A 24V 24V 24V 24V 24V
-XM2 2 -XM2 15 -XM2 1 -XM2 19 -XM3 17 -XM3 3 -XM3 20 -XM3 23 -XM3 16 -XM3 18 -XM1 3
-X1 201 12 14
-K20
11
XM3/16 XM3/18 PPC/XM1/3
11/30 11/30 11/12
C
-B920L.1
Gn
-K6 A1
-B932P 1 -B900P 1
p p
A2 PNP
Wh 3 3
Bn
A B
5 3
8/21
-K6
+MP
+PPC
Cooler feedback
Compressor cooling fan
.
.
Compressor cooling fan
.
Cooler Feedback
Engine cooling fan
.
.
Engine cooling fan
.
.
Diesel off
Option
.
Cabin vacuum cleaner
.
.
Ground
.
.
Ground
.
.
Fuel level
.
.
Sensor voltage supply
FB PWM FB PWM DO DO GND GND AI DO
. 24V . 24V NPN 24V . . . 24V
-XM1 5 -XM1 1 -XM1 6 -XM1 2 -XM1 18 -XM1 23 -XM1 9 -XM1 10 -XM1 12 -XM1 22
XM1/18
12/11
2 1
WY920 Bu WY921 Bu WY460 Bu WB983L 2
+MP
-PPC
.
.
Ground
.
.
Rear working lights
.
monitoring
Starters solenoid
.
.
Reference voltage supply
.
.
Hydraulic oil temperature
.
.
Ground
.
for humidity sensor
Seensor voltage supply
.
.
Air intake temperature
.
humidity
Air intake relative
GND DO DI Ref AI GND Ref AI AI
. 24V . 12V . . 5V . .
-XM1 11 -XM2 17 -XM2 20 -XM3 9 -XM3 7 -XM3 11 -XM3 2 -XM2 12 -XM3 13
Green Yellow
1
34
-X2350 1
HTM25X0LF
34
W2350.2 20
2
2
White Brown
XM2/20 1 3 5
8/12
WBTH 5
Gnd.09 Gnd.10
37/29 42/12
87 30
17/14
+MP-K15
ALTERNATIVES
Ansul or Sandvik
+MP
Ansul Sandvik
A C C A C A
bu br
2 4
p p p
Shutdown request 1
TANK DISCHARGE TANK LOW
PRESSURE SWITCH PRESSURE SWITCH
ye/gn 900KPa 1050KPa
B B B
W4005
4
-X5 30 W4005
4
FSS -X5 29 W4005
9/29
2
FILLING PUMP
HYDRAULIC OIL
.
.
Grinding machine in use
.
.
Diesel filling
.
.
Diesel filling pump
.
.
Hydraulic oil filling
.
.
Hydraulic oil filling pump
Diesel Filling Grinding machine
8/29 9/29
30
-K4.1
26
87
-K4.2
30 AI DI DO DI DO
87
4-20mA 24V 24V 24V 24V
X7 2 X7 1 -XM3 13 -XM3 22-XM1 22 -XM3 21-XM1 23
+Carrier +Carrier
+CARRIER
-GRINDING MACHINE +XM02 13 X1 86 +XM03 13 X1 86
-ES3 -S01 -H1 -K4.1 -S01 -H1 -K4.2
M03 M M02 M 85 85
BOX
EMERGENCY STOP
2 1 3 14 X2 14 X2
W4002 2 W4003 2
blue brown white W4002 4 W4003 4
-X5 22 -X5 43
JUNCTION BOX
1.2
1.1
2.2
WM03 2 WM02 2
ELECTRONICS
Filling pumps
9/29
CONTROL BOX
Gnd.10
40/30
87 30 87 30
15 13
-K4.1 -K4.2
TABLE OF CONTENTS
SHEET REVISION CONTENTS REVISION INFO
1 Table of contents
2 Overview of feed
3 A Block diagram 2013-09-12 JMO Added connectors
4 Feed tilt sensors, optional
5 B Supply for +RCH and +FOC 2013-10-22 JMO Added W2320 cable
6 B CAN-BB for +RHC and +FOC 2013-10-22 JMO CAN cabling updated
7 CAN2 for +RHC and Diag connector
8 Casette & tube handling
9 Suction head, centralizer and uncoupler
10 B Oil heating, clamp pressure, laser level 2014-01-14 JMO Laser level wiring changed
11 Optional functions
12 B Position sensors 2013-10-23 JMO CAN cabling updated
13 C Sapling device controller power and CAN 2014-04-28 JMO Cable W5070.3 removed
14 B Sapling device controls 2013-10-22 JMO Added sampling device
+RHC
-FOC 120
119
118
109
108
107
113
112
112
103
102
102
117 105 111 101
8 3
7 3
323 310 6 3
322 309 5 2
321 309 4 2
320 309 4 1
4 1
-RHC
319 309
318 308
317 307
316 306 - +
315 305 - +
314 303 - +
313 303 - +
311 303 408 406
311 301 408 406
311 301 407 402
311 301 407 402
XM3 XM4
-RHC
XM2 XM1
POSITION SENSOR
29
55208421
3 / 14
28
Block diagram
l
FEED
Y361 Hydraulic oil heating
21
POSITION
Y131A Rotating retainer ccw
20
CONTROL SYSTEM
Y133B Rotating retainer close
DI550_sah
Y133A Rotating retainer open
19
NAME
Y332B Hammer/tube guide close
JEh
RTA
MRA
Y332A Hammer/tube guide open
17
DRAWN BY 2011-06-16
2011-06-16
APPROVED 2011-06-16
DATE
Y322B Suction head down
Y322A Suction head up
CHECKED
16
-RHC
Y357.2 Thread greasing valve
SANDVIK
+RHC
Y329 Tube jaws hard grip
12
CAN BB FROM
CARRIER
11
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
-B132G -B132G.2
CAN 1 HIGH
VERTICAL HOLES
FEED TILT SENSOR
CAN 1 LOW
VERTICAL HOLES
FEED TILT SENSOR
POWER SUPPLY
VERTICAL HOLES
FEED TILT SENSOR
GROUND
VERTICAL HOLES
FEED TILT SENSOR
CAN 1 HIGH
HORIZONTAL HOLES
FEED TILT SENSOR
CAN 1 LOW
HORIZONTAL HOLES
FEED TILT SENSOR
POWER SUPPLY
HORIZONTAL HOLES
FEED TILT SENSOR
GROUND
HORIZONTAL HOLES
FEED TILT SENSOR
SFI SFI 2
CAN BB FROM CARRIER
3-55208420:26/29
50502
3-55208420:26/29
50504
3-55208420:26/29
50503
3-55208420:26/29
50501
W5050.2
W5050.2
W5050.2
W5050.2
Ye
Gn
Wh
Bn
1 3 4 2 5
1 3 4 2 5
ENCLOSURE
BODY OF
ENCLOSURE
BODY OF
ENCLOSURE
BODY OF
ENCLOSURE
BODY OF
W5050.3
W5050.3
W5050.3
W5050.3
1 3 4 2 5 1 3 4 2 5
-X5050 1 3 4 2 5 -X5055 -X5055 1 3 4 2 5 -X5060
-X5050 1 3 4 2 5 Can in -X5055 1 3 4 2 5 Can out -X5055 1 3 4 2 5 Can in -X5060 1 3 4 2 5 Can out
1 3 4 2 5
1 3 4 2 5
W5050.4
W5050.4
W5050.4
W5050.4
W5050.5
W5050.5
W5050.5
W5050.5
W5055
W5055
W5055
W5055
1 3 4 2 5
Ye
Gn
Bn
Wh
Ye
Gn
Bn
Wh
1 3 4 2 5
5
5
50602
2
2
W5060 Bn
6/12
50604
4
4
W5060 Wh
6/12
50603
3
3
W5060 Gn
6/12
50601
1
1
W5060 Ye
6/12
+RHC
+FOC
.
+24V
Rod Handling Controller
.
+24V
Rod Handling Controller
.
.
Ground
.
.
Ground
.
+24V
Feed Optional Controller
.
+24V
Feed Optional Controller
.
.
Ground
.
.
Ground
+24V +24V GND GND +24V +24V GND GND
. . . . . . . .
-XM4 4 -XM4 5 -XM4 1 -XM4 3 -XM2 4 -XM2 5 -XM2 1 -XM2 3
Unconnected in -RHC
-X6
1 2 3 4
W2320 W2320.2
13/12
2
+RHC
.
.
CAN 1 High
.
.
CAN 1 Low
.
.
CAN 1 High
.
.
CAN 1 Low
+FOC
1H
7/21
1L
7/21
-X6.1 1 VS
7/12
-X6.1 2 GND
7/12
Ye/Grn
Ye/Grn
1 3 4 2 5
-X5060 1 3 4 2 5 -X5065
-X5060 1 3 4 2 5 -X5065 1 3 4 2 5
+RHC
.
.
CAN 2 High
.
.
CAN 2 Low
CAN2H CAN2L
. .
XM4 7 XM4 8
1H
6/29
1L
6/29
VS
6/29
GND
6/29
Ye/Grn Diagnostic
Ye/Grn connector
A B C D E F G H
1 3 4 2 5 1 3 4 2 5 -X5201
-X5200 -X5205
-X5200 1 3 4 2 5 1 3 4 2 5
Can out
120ohm
W5200 BN 52002
12/11
W5200 WH 52004
12/11
W5200 GN 52003
12/11
W5200 YE 52001
12/11
.
.
GROUND
.
Hard grip
Tube jaws
.
valve
Thread greasing
.
CCW
Casette rotation
.
CW
Casette rotation
.
.
GROUND
.
From casette
Tube transfer
.
To casette
Tube transfer
.
Close
Tube jaws
.
Open
Tube jaws
GND DO DO DO GND GND DO DO DO DO
. . . . . . . . . .
-XM1 9 -XM1 1 -XM1 2 -XM1 3 -XM1 4 -XM1 10 -XM1 7 -XM1 8 -XM1 14 -XM1 15
-X6 101 -X6 102 -X6 103 -X6 104 -X6 107 -X6 108 -X6 114 -X6 115
2 2 2 2 2 2 2 2
BU BU BU BU BU BU BU BU
-X6 109 -X6 109 -X6 109 -X6 110 -X6 110
.
.
GROUND
.
Up
Suction head
.
Down
Suction head
.
Close
Tube/hammer guide
.
.
GROUND
.
Open
Retainer
.
Close
Retainer
.
Close
Rotating retainer
.
CW
Rotating retainer
.
Open
Tube/hammer guide
.
Open
Rotating retainer
.
CCW
Rotating retainer
GND DO DO DO DO GND DO DO DO DO DO DO
. . . . . . . . . . . .
-XM1 11 -XM1 16 -XM1 17 -XM1 22 -XM1 23 -XM2 13 -XM2 1 -XM2 2 -XM2 5 -XM2 6 -XM2 7 -XM2 8
-X6 116 -X6 117 -X6 122 -X6 123 -X6 201 -X6 202 -X6 205 -X6 206 -X6 207 -X6 208
WY322 bk WY322 bn WY332 bk WY332 bn WY7 bk WY7 bn WY133 bk WY133 bn WY131 bn WY131 bk
-Y322B BN -Y322A BN -Y332B BN -Y332A BN -Y7B BN -Y7A BN -Y133B BN -Y133A BN -Y131A BN -Y131B BN
1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2
BU BU BU BU BU BU BU BU BU BU
-X6 111 -X6 111 -X6 213 -X6 213 -X6 213
.
.
GROUND
.
Heating
Hydraulic oil
.
.
Reference voltage
.
Pressure
Retainer
Optional
Air blov valve 2
Water circuit
.
.
Sensor voltage supply
Optional
receiver
Laser level
.
.
Ground
.
Casette
Rod transfer in
.
Casette
Rod transfer in
GND DO REF AI DO DO DI GND DI DI
. . +12VDC . GND 24VDC . . . .
-XM2 14 -XM2 9 -XM3 1 -XM3 8 -XM1 18 -XM2 10 -XM3 16 -XM3 11 -XM3 17 -XM3 18
-X6 209 -X6 301 -X6 308 -X6 118 -X6 210 -X6 316 -X6 311 210 -X6 317 -X6 318 -X6 311
-X6
1 1 4 4 3 3
-Y361 BN -Y202.2 BN X32.2 X32.1 X32.1 X32.2 X32.2 X32.1
1 1 4 4 3 3
1 1 W4300 Bn Bu Wh
+FOC
.
Up
Tube winch
.
Down
Tube winch
.
Feedback
Tube winch
.
.
GROUND
.
Down
Front jack
.
CCW
Hammer service tool
.
Voltage
Sensor supply
.
Closed
Casette hatch
.
Up
Front jack
.
CW
Hammer service tool
PWM PWM FB GND DO DO DO DO DO DI
. . . . . . . npn . .
-XM1 1 -XM1 3 -XM1 5 -XM1 2 -XM1 8 -XM1 9 -XM1 7 -XM1 18 -XM1 4 -XM1 11
-X7 101 -X7 103 -X7 108 -X7 109 -X7 107 -X7 118 -X7 111
2 2 2 2 2 2
BU BU BU BN
-B761G 4
PNP
WY761 bu WY141 bu WY99B bu WY99A bn 1 3
WB761G bn bu
-X7 105 -X7 102 -X7 102 -X7 104
-B999G -B332G
CAN1H
DRIFTER POSITION SENSOR
CAN1L
DRIFTER POSITION SENSOR
POWER SUPPLY
DRIFTER POSITION SENSOR
GROUND
DRIFTER POSITION SENSOR
CAN1L
CENTRALIZER POSITION SENSOR
CAN1H
CENTRALIZER POSITION SENSOR
POWER SUPPLY
CENTRALIZER POSITION SENSOR
GROUND
CENTRALIZER POSITION SENSOR
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
CAN1H CAN1L 24VDC GND CAN1L CAN1H 24VDC GND
. . . . . . . .
. . . . . . . .
. 4 . 2 . 1 . 3 . 2 . 4 . 1 . 3
1 3 4 2 5
-X5065 1 3 4 2 5 -X5070 -X5200 1 3 2 4 5
-X5065 1 3 4 2 5 Can in 1 3 4 2 5
Can out -X5200 1 3 2 4 5 Can in
120ohm
50702
13/12
50704
13/12 -X5200.1 1 3 2 4 5 -X5200.2
50703
1
3
2
4
5
13/12
120ohm
50701
13/12
52004 BN
7/29
52002 WH
7/29
52003 GN
7/29
52001 YE
7/29
+SDC
CAN1L
+24VDC
+24VDC
GND
SAMPLING DEVICE CONTROLLER
GND
SAMPLING DEVICE CONTROLLER
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
+24VDC +24VDC GND GND CAN1H CAN1L
. . . . . .
. . . . . .
-X1 + -X1 -
-X5 1
-X5 3
Bu
Bk
Wh
Bn
Bu
Wh
Bk
Bn
ENCLOSURE
BODY OF
ENCLOSURE
BODY OF
Ye/Grn Ye/Grn
1 3 4 2 5
-X5070 -X5065 1 3 4 2 5
-X5070 1 3 4 2 5 -X5065 1 3 4 2 5
5/29
W2320.1 W2320
1
+SDC
-SDC
ON/OFF SWITCH
FRONT CONTROL
OPEN/CLOSE
SERVICE DOOR
.
SAMPLE
.
BYPASS LINE
OPEN
UPPER HATCH
SAMPLE
LOWER HATCH
.
NEGATIVE GROUND
24VDC
REFERENCE VOLTAGE SUPPLY
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
REF DI DI DI DI DO DO GND
24V 24V 24V 24V 24V 24V 24V 0V
. . . . . . . .
1 11 7 13 14 3 4 5
-XM1 -XM1 -XM1 -XM1 -XM1 -XM1 -XM1 -XM1
-X1 101 -X1 111 -X1 107 -X1 103 -X1 104 -X1 105
0 1 13
13 13
14
-S01 -S02 14 -S03 14
WS782 2
WY782 WY780 WY781
21 BN BN
BN
1 1
1
S782 Y780 Y781
22 Y782 2 2
2
BU BU
BU
WS782 1 WY780 WY781
Mechanically turned function
WY782