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Pg Title Rev Description Rev Date


0 CONTENTS K Update 2020-01-27
1 VOLTAGE SUPPLIES J Road light contactor added 2019-10-07
2 MOTOR CONNECTIONS G Fuse sizes corrected 2018-06-25
3 ELECTRIC STEERING K Steer encoder wire colors 2020-01-27
4 CONTROLLERS KEY INPUTS J J31 added 2019-10-07
5 THROTTLE- AND BRAKE PEDAL I Dual pedal sensors and wiring, Peda 2018-10-05
6 ARMREST A projekti luotu 2016-09-20
7 FC-VALVES G MC clamp lock removed 2018-04-04
8 MC-VALVES I Clamp valve m11 --> m13 2018-10-05
9 FANS AND SENSORS 1 J Changes after harness rev O 2019-10-07
10 SENSORS 2 K Li-ion battery "ALL OK" added 2020-01-27
11 CAN-BUS E Display ground re-routing 2018-01-09
12 HORN AND STROBO-LIGHT I Removed pump rotation disabling inp 2018-10-05
13 LIGHTS AND ACCESSORIES H XH50/ modified 2018-07-05
CHANGE:
Update

14 LIGHTS AND AUX DEVICES 2 E Lights cabling sizes corrected 2018-01-09


15 DATA COLLECTION SYSTEM I Removed Abbot2 2018-10-05
16 ROAD LIGHT KIT SWITCHES I K12:P connected to ground throgh 1. 2018-10-05
17 ROAD LIGHTS I Resistor connection from K12:P 2018-10-05
18 OPTION DCDC CONVERTERS AND FUSES J RLK Supply 2019-10-07
NAME:

19 DELUXE CABIN+HEATER I 12V supply cable changed 2018-10-05


IR

20 DELUXE CABIN F Wire gauge changes 2018-03-27


21 CABIN HEATER I Added timer-relay 2018-10-05
2020-01-27
DATE:
REV
K

REV
DATE: NAME: 0 / 21 K
DESIGN. 2016-09-20 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. CONTENTS 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

K2
4-14

1 2
+48V
618301

K1
4-23 1 D E F G H
1 2
40F1 4F1 6F1 7F1 8F1 10F1
634954 40A 2 10A 4 10A 5 10A 6 10A 7 10A 8

A B C
1F1 XK17/1 2F1 3F1
5A 5A 10A
1 2 3 4L5
Road light contactor added

3-29
1 X79/ 5
17F1 40L1 4L4 8L4
10A 2 21-16 13-12 6-24
X1/ B+

70mm2
1 2L2 3L2 4L3 6L3 8L3
2-18 7-11 11-14 14-24 12-17
K17 618301
18-11
1L2 2 12L1 2L1 3L1 4L2 6L2 7L2 8L2
15-17 2-28 2-11 7-13 9-27 13-27 10-16 14-21
CHANGE:

1L1 4L1 6L1 7L1 8L1 9L2


4-14 4-18 13-19 12-20 14-13 18-29

17L1

ELECTROMAGNETIC BRAKES

CABIN DC/DC CONVERTER


18-13

STEERING CONTROLLER

PUMP CONTROLLERS
NAME:

OPTIONAL OUTPUTS

COMPRESSOR SEAT
CONTROLLERS KEY
MAIN CONTACTOR

WORKING LIGHTS
KEY CONTACTOR
RLK CONTACTOR

TRACTIONS AND

CABIN HEATER
48V
IR

KEYSWITCH

VALVES

HORN
EPS
2019-10-07
DATE:
REV
J

X1/ B- 1M1 17M1 12M2 12M1 J8 3M2 40M1 4M1 6M2 7M1 8M3
4-14 18-13 3-29 2-28 11-20 13-16 21-16 9-27 13-27 12-20 12-19
6mm2

1M2 17M2 3M1 4M2 6M3 7M2 8M2 9M2


15-18 18-11 7-13 11-16 14-24 10-16 14-21 18-29

XX64
70mm2

XK17/2
9M3 X79/ 6
13-21

X2/ - XX99

0V

REV
DATE: NAME: 1 / 21 K
DESIGN. 2016-09-20 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. VOLTAGE SUPPLIES 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

J51 12L1
3-29 1-20

COPPER BAR COPPER BAR


2
9F1
2L1 2L2 50A
1-21 1-21
1
625015 625015 625017
+BF +BF B+
11F1 14F1 12F1
V31 250A V32 250A 300A

K A K A

Y31 Y32
XY31/ 1 XY31/ 2 XY32/1 XY32/2
1 2 XA1A/ 18 1 2 XA2A/ 18
48V

48V
EBRAKE EBRAKE
XX79 XX44 XX69 XX77
Fuse sizes corrected

M1 W W W
M2 M3 W
W W
CHANGE:

V V V V V V
3 3 3
U U U
U U U

J47 J14 J37


5-12 6-15 12-24
NAME:

RED X35/ 1 XA1A/ 8 RED X36/ 1 XA2A/ 8 RED X37/ 1 XA3A/ 8


IR

+12V +12V +12V


XX65 XX54
X35/ 3 XA1A/ 14 X36/ 3 XA2A/ 7 X37/ 3 XA3A/ 14
2018-06-25

WHT WHT WHT


A A A
ROTATION

ROTATION

ROTATION
SENSOR

SENSOR

SENSOR
BLU X35/ 2 XA1A/ 7 BLU X36/ 2 XA2A/14 BLU X37/ 2 XA3A/ 7
DATE:

B B B

BLK X35/ 4 XA1A/ 15 BLK X36/ 4 XA2A/ 15 BLK X37/ 4 XA3A/ 15

TRACTION CONTROLLER RIGHT ACE-2


0V 0V 0V
TRACTION CONTROLLER LEFT ACE-2

B31 B31 B32 XX2


REV

XX1 J3 J13
G

5-15 6-15

PUMP CONTROLLER ACE-2


1 2 X35.1/ 2 XA1A/ 22 1 2 X36.1/ 2 XA2A/ 22 1 2 X37.1/ 2 XA3A/ 22
TEMP. TEMP. TEMP.
R35 SENSOR
R36 SENSOR
R37 SENSOR
X35.1/ 1 XA1A/ 23 X36.1/ 1 XA2A/ 23 X37.1/ 1 XA3A/ 23

DRIVEMOTOR DRIVEMOTOR PUMPMOTOR


B- B- B-
LEFT RIGHT

A1 A2 A3

COPPER BAR COPPER BAR

12M1
1-20

REV
DATE: NAME: 2 / 21 K
DESIGN. 2016-09-20 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. MOTOR CONNECTIONS 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

VIOL X39.1/ 2 OHJAUSANTURI OHJAUSPYÖRÄN JARRU


TEMP. STEERING WHEEL SENSOR FEELING BRAKE
SENSOR
GR X39.1/ 1
Y20

X39/ 1
RD +5V +5V A B 0V 0V
OR RD GN YE BN BK

BLU

WH
MOTOR ENCODER

+48V 0V
X39/ 2 B20
BU

XB20/ 1

XB20/2

XB20/ 3

XB20/ 4

XB20/ 5

XB20/6

XY20/ 1

XY20/ 2
X39/ 3
WH

0,5...4,5V

0,5...4,5V
J30
Steer encoder wire colors

+48V
16

X11/ 18
X39/ 4

5V

5V

0V

0V

0V
X11/ 1

X11/ 2

X11/ 3

X11/ 4

X11/ 7
BK
J19
17
2ND MOTOR ENCODER

X39.2/ 1 J30

X11/ 5

X11/ 6
RD
(4 WHEEL TRUCK)

22

X39.2/ 2

SH7
BU
CHANGE:

X39.2/ 3
WH

XX45
X39.2/ 4 J29
BK J17 J28

9
XA6A/ 20

XA6A/ 17

XA6A/ 16

XA6A/ 21

XA6A/ 19

XA6A/ 10
XA6A/ 6

XA6A/ 7
16
16 16

XA6A/

XA6A/

XA6A/

XA6A/

XA6A/

XA6A/
NAME:

J9
15
IR

U
2020-01-27

M4 U
A B 0V A B +5V PTHM 0V +5V A B 0V +48V 0V
V V
DATE:

AC
2-26
P
W W J51
REV
K

STEERING MOTOR
+48V XA6A/ 15 1-26
X38/ 2 XA6A/ 18 KEY 4L5
RD +5V
J17 XX118
23
X38/ 1 J19
OR
22 XA6A/ 14 J1
EPS ALL OK
X38/ 3 XA6A/ 12 10-11
YE A

X38/ 4 XA6A/ 11
637869/639645

GN B
TIRE SENSOR

X38/ 6 XA6A/ 13 12M2


BK 0V N
J9 J28 XX119 1-19

25 25

X38/ 5 SH8 XA6A/ 8


BN 0V
J29 XX132
16
EPS AMPSEAL
625887
B38 A6

REV
DATE: NAME: 3 / 21 K
DESIGN. 2016-09-20 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. ELECTRIC STEERING 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1L1 4L1
1-13 1-26

X11/ 9
XX6
21
S2
EM.STOP 22
633472
XX3

S1
KEY
6 1
KEY SWITCH
608414
J31 added

4 5 3 2
CHANGE:

J49
X11/ 10

X11/ 11
X11/ 8

13-26
NAME:
IR
2019-10-07

XX4 XX5
DATE:

A
V2 J25
REV
J

K 15-19 A1
F101 ABBOT
J26 48V K1
15-20 A2
+ K2
ABBOT 618301
450249 A1 XK17/3
48V
A2
XA1A/ 19

XA2A/ 19

XA2A/ 17

XA2A/ 16

XA4A/ 28
1

1
J31
- 18-11
XA1A/

XA2A/

XA3A/
RLK
CONT.

625016
KEY
PERF. EMS MAIN CONT.
KEY KEY
MODE STATUS KEY CONTROL
TRACTION CONTROLLER (LEFT) TRACTION CONTROLLER (RIGHT) PUMP CONTROLLER VEHICLE MASTER CONTROLLER
Part number: Part number: Part number: Part number:
1M1
1-13 A1 A2 A3 A4
MAIN
CONTACTOR
KEY CONTACTOR

REV
DATE: NAME: 4 / 21 K
DESIGN. 2016-09-20 AKa CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. CONTROLLERS KEY INPUTS 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION THROTTLE PEDAL SENSOR BRAKE PEDAL SENSOR


OPERATOR PRESENCE PEDAL
OPTION DUAL THROTTLE PEDAL
Dual pedal sensors and wiring, Pedal wire col

B21 FREI 3103-00300-00, 618305 B22 FREI 3103-00301-00, 618304 RIGHT PEDAL / F-SWITCH LEFT PEDAL / R-SWITCH
S34 643107 S35 643107

GND2

GND1

GND2

GND1
+UB2

+UB1

+UB2

+UB1
A2

A1

A2

A1
+ NO - + NO -

(WH)

(BL)

(GR)

(OR)

(BU)

(YE)

(WH)

(BL)

(GR)

(OR)

(BU)

(YE)
RD

BU

GR

WH

OR

VT

RD

BU

GR

WH

OR

VT
S5

BK

BK
BN

BU

BN

BU
XS5/ 1

XS5/ 2

0,5...4,5V

0,5...4,5V

0,5...4,5V

0,5...4,5V
5V

0V

5V

0V

5V

0V

5V

0V
XB23/
XB21/ 2

XB21/ 3

XB21/ 4

XB21/ 5

XB21/ 6

XB22/ 1

XB22/ 2

XB22/ 3

XB22/ 4

XB22/ 5

XB22/ 6

X14/ 1

X14/ 3

X14/ 4

X14/ 2
XB21/ 1

628473
CHANGE:

SH1 SH2

GND2

GND1
OUT1

OUT2
+UB2

+UB1
XB22.1/
XX137

XX138

XX139

XX140
5 4 3 2 1 6 1 2 3 4 5 6
NAME:
IR

WH

BR

GR

YE

WH

BR

GR

YE
2018-10-05

XX80

XX10

XX133
XX134

XX135
XX136
X6/ 1 7 2 8 3 4 9 10 11
DATE:

SH4 SH5

1 7 2 8 3 4 9 10 11
REV
I

XX70

J47 XX9
2-15

+12V

XX81
XX82
XX126
4

XA2A/ 13

XA2A/ 10
XA2A/ 3

XA2A/ 6
J3 J22 XX18
XA1A/

XA2A/

XA2A/

0V 11-20
2-22 SH3

OPP CAN +5V THROTTLE THROTTLE BRAKE BRAKE


3 1 4 2 2 8 3 4 11 9 10
ID 2 1 2 1
A1 A2 +12V F N R
TRACTION CONTROLLER (LEFT) TRACTION CONTROLLER (RIGHT)
X13.1/ X6.1/

REV
DATE: NAME: 5 / 21 K
DESIGN. 2016-09-20 AKa CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. THROTTLE- AND BRAKE PEDAL 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

APACHE ARMREST
LSS HORN FNR CONTROL SSC LIFT/LOWER TILT ATT1 ATT2 ATT3 ALS

S2 S10 S11 S3 B1 B2 B3 B4 B5 S4

NO NO NO

COM COM F N R COM


+ A B - + A B - + A B - + A B - + A B -

0V
projekti luotu

0V

CPU, INTEGRATED CONTROL ELECTRONICS


CHANGE:

CANH

CANL
CAN-BUS CONNECTION FNR
SUPPLY HORN
SEE PAGE 9 (LOW ACTIVE)
NAME:
AKa

XFC4/ 12

XFC4/ 14

XFC4/ 10

XFC4/ 11

XFC4/ 13
XFC4/ 1

XFC4/ 9
XFC4/ 4

XFC4/ 6

XFC4/ 2

XFC4/ 5

XFC4/ 3
HORN (2W)
0 ... 96VDC
+5 ... +20V
SUPPLY

FNR - R

FNR - N

FNR - F
2016-09-20

LSS

ALS
0V
DATE:

CONNECTED
REV

TO CAN-BUS
A

X3/ 5
X3/ 3

X3/ 4

X3/ 6
XX17

J14 J13 J2 8L4 J6


2-28 2-28 10-19 1-29 12-19
+12V 0V +48V
REV
DATE: NAME: 6 / 21 K
DESIGN. 2016-09-20 AKa CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK.
ARMREST 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+48V +48V 0V
3L2 3L1 3M1 m8 m6 m4 m1 m11
1-22 1-22 1-22

BUCHHOLZ AUX 3, separate block


m2
m7 m5 m3 m9 m12

PROTOLOHKO

XA4B/ 20
XA4A/ 1
A4
MC clamp lock removed

VEHICLE MASTER CONTROLLER

- + + + + +
XA4B/ 15

XA4A/ 24

XA4A/ 25

XA4A/ 13

XA4A/ 14

XA4A/ 26

XA4A/ 27

XA4A/ 15

XA4A/ 16

XA4A/ 17
XA4A/ 4

XA4A/ 5

XA4A/ 6

XA4A/ 7
XA4A/ 2

XA4A/ 3
CHANGE:

0-1000mA 0-1000mA 0-1000mA 0-1000mA 48V

48V 0-1000mA 0-1000mA 0-1000mA 0-1000mA 48V


NAME:
EP
2018-04-04

X16/ 10

X16/ 11

X16/ 12

X16/ 13

X16/ 14

X16/ 15

X16/ 16

X16/ 17

X16/ 18

X10/ 3

X10/ 4

X10/ 5
X16/ 7

X16/ 8

X16/ 9
DATE:
REV

XX15
G

XY9/ 1

XY11/ 1

XY12/ 1
XY2/ 1

XY1/ 1

XY3/ 1

XY4/ 1

XY5/ 1

XY6/ 1

XY7/ 1

XY8/ 1
K

M9 V3 M2 M1 M3 M4 M5 M6 M7 M8 M11 M12
A

90R 24R6 24R6 24R6 24R6 90R


XY9/ 2

XY11/ 2

XY12/2
XY2/ 2

XY1/ 2

XY3/ 2

XY4/ 2

XY5/ 2

XY6/ 2

XY7/ 2

XY8/ 2
XX55 XX41 XX11 XX12 XX13 XX14

LOWERING ENABLE NOSTO LASKU FW BW LEFT RIGHT A2 B2 A3 B3


KALLISTUS LISÄTOIMINTO 1 LISÄTOIMINTO 2 LISÄTOIMINTO 3
LIFT LOWER
TILT AUX DEVICE 1 AUX DEVICE 2 AUX DEVICE 3

REV
DATE: NAME: 7 / 21 K
DESIGN. 2017-01-12 RH
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. FC-VALVES 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

MANUAL VALVE LEVERS


LIFT/LOWER TILT ATTACH1 ATTACH2

B10 B11 B12 B13 BUCHHOLZ

m9
(XY9/)
+ A - + A - + A - + A -

MC VALVE COILS:

m9 = LIFT LOCK (XY9/ connector on page 7)


Clamp valve m11 --> m13

m13 = Clamp (XY13/)


X17/ 8

X17/ 7

X17/ 3

X17/ 2

X17/ 1
X17/ 4

Clamp, separate block


CHANGE:

m13
(XY13/)
+12V

0V
NAME:
IR

X16/ 1

X16/ 2

X16/ 3

X16/ 4

X16/ 5

X16/ 6
2018-10-05

X10/ 3

X10/ 5
DATE:

R3
REV

120R
I

XY13/ 1
XX73 XX74

J15 J18
9-20 9-21

+12V 0V
M13
XA4A/ 35

XA4B/ 11

XA4B/ 12
XA4B/ 2

X3/ 11

X3/ 12
90R

XY13/ 2

LIFT/
TILT ATTACH1 ATTACH2 CANL CANH
LOWER

VEHICLE MASTER CONTROLLER 620121


MC CAN-bus
A4 termination

REV
DATE: NAME: 8 / 21 K
DESIGN. 2017-02-09 RH
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. MC-VALVES 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION OPTION
OPTION
AUTOMATED CONTROLLER MOTORS
WORKING LIGHTS SENSOR TILT ANGLE SENSOR PRESSURE SENSOR AREA FAN AREA FAN

91A0510800 617055 618309 4L2


B43 B52 B42 1-26

L+ OUT XX123
(+12v) A M

BLK RED RED WHT BLK

XB52/ 4
XB52/ 5
XB52/ 2

XB52/ 6

XB52/ 3

XB52/ 1

XB42/ 3
XB43/ 2

XB43/ 1

XB42/ 2

XB42/ 1
Changes after harness rev O

XM9/ 1 XM8/ 1
WH GR YE BR
WH GN BR

+
Mast height J24 XM8/ 3
10-23 PWM
XX46 XX47 48V M8
CHANGE:

Debug connector J36


11-11 + -
J12 J11
20 21 PWM
Battery lock J42 48V M9
10-13
-
Multipurpose 3 J40 J38 Debug connector
10-28 11-13
NAME:

X21/ 3

X21/ 4
EP

F-N-R switch J32 J18 MC


10-25 8-12
XM9/ 3 XM9/ 2 XM8/2
2019-10-07

Service connector J20 J41 Battery lock


11-11 10-14
DATE:

Pressure sensor J12 J21 Service connector


22 11-13

Clamp release J10 J11 Pressure sensor


REV

10-22 23
J

MC J15
8-11

XX19 XX20 XX21 XX124 XX125


4

XA4A/ 34

XA4A/ 22

XA4A/ 33

XA4B/ 19

XA1A/ 16
XA4B/ 5

XA4B/ 3

XA4B/ 6
XA4B/

4M1
1-26

+5V A B 0V
LIGHT +12V 0V PRESSURE FAN SPEED
SENSOR SENSOR
SENSOR SENSOR
SUPPLY SUPPLY
TRACTION CONTROLLER (LEFT)
VEHICLE MASTER CONTROLLER

A4 A1

REV
DATE: NAME: 9 / 21 K
DESIGN. 2016-09-20 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. FANS AND SENSORS 1 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION OPTION OPTION OPTION OPTION OPTION MC tilt centering


OR
MC LIFT RLK turning signal LI-ION BATTERY STATUS
BATTERY COVER & AUTOMATED LEVER (Stand alone version)
SEAT GROUNDING SEAT SEAT SEAT BELT SEAT WORKING LIGHTS MAST HEIGHT STEERING COLUMN
MULTIPURPOSE IN 3
EPS OK STATUS BATTERY DOOR TO TRUCK FRAME COMPRESSOR HEATER SWITCH SWITCH ON/OFF CLAMP RELEASE SENSOR F-N-R SWITCH MULTIPURPOSE IN 4
(+12V)
(+5V)
+48V +48V
+12V +12V
S51 PNP LI-ION MC
J1 7L2 J2 J16 J10 J24 J40
3-29 1-28 6-23 12-16 9-20 9-20 9-20

1 4 3 BATTERY OK
XX130 SIGNAL

GND3 X15/ 1 X3/ 8 X10/ 1 X12/ 1


FNR S08MW
Li-ion battery "ALL OK" added

XX7
BRN

BLU
BLK
XS51/ 1

XS51/ 4

XS51/ 3

F R N
X134/ 4 X134/3
3

S13 S28
CHANGE:

X8/ 3

X8/ 5

X8/ 2

X8/ 4

X8/ 1
X7/1 X5/ 1 X50/ 1 XLI/5 XLI/6

+
NAME:

S29 COM S30 COM 3 NO NC XX16 X50.1/


IR

M13 48V R5 S8 S12 S14


623402 SEALING PLUG
NO NO 2 COM COM
2020-01-27

J42 J41 - X50.1/


9-20 9-21

X13/ 1

X13/ 2

X13/ 3

X13/ 4
X59.1/ 1 X59.1/ 2
SEAT
DATE:

X7/ 2 X5/ 2 X50/ 2 X59/ 1 X59/ 2


REV

X134/ 5

X134/6

X134/1
K

XX75

FORWARD

REVERSE

NEUTRAL
J32
9-20

+12V

GND4 X15/ 2 X3/ 7 X3/ 9 X3/10 X10/ 2 X12/ 2


XA4A/ 21

XA4B/ 13

XA4A/ 20

XA4A/ 10

XA4A/ 19

XA4B/ 14

XA4B/ 22

XA4B/ 21

XA4B/ 16

XA4A/ 23
XA4A/ 18

XA4A/ 8
XA4A/ 9

7M2
1-28

REVERSE +5V
EPS OK BATTERY SEAT SEAT AUTOMATED CLAMP MAST MULTIP. MULTIP.
FORWARD NEUTRAL
STATUS LOCK BELT SWITCH WORKING LIGHT RELEASE HEIGHT IN 3 IN 4

VEHICLE MASTER CONTROLLER


A4
REV
DATE: NAME: 10 / 21 K
DESIGN. 2016-09-20 AKa CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. SENSORS 2 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

J20 J21 4L3


9-20 9-21 1-26

XX78
BRN WH

BRN WH SH BRN WH SH BRN WH SH BRN WH SH BRN WH SH BRN WH SH SH BRN WH


4M2
X11/ 12

X11/ 13

X11/ 14

X11/ 15

X11/ 16

X11/ 17
1-26
XX30 XX60 XX34 XX52 XX26 XX61 XX48 XX62 XX51 XX56 XX58
XX31 XX35 XX27 XX49 XX57

X3/ 11

X3/ 12
X3/13
Display ground re-routing

XX50

BRN WH BRN WH BRN WH BRN WH BRN WH BRN WH


XX25 J22
120R 5-22
XX23 XX22 XX24

XA1A/ 20

XA1A/ 21

XA2A/ 20

XA2A/ 21

XA4A/ 11

XA4A/ 12

XA6A/ 22

XA6A/ 23
XA3A/ 20

XA3A/ 21
XX59

XFC4/ 9

XFC4/ 1
XAB1/ 6

XAB1/ 5
XA5A/ 3

XA5A/ 2
XA5A/ 1

XA5A/ 4

R2
X56/ 9

X56/ 7

X56/ 2

X56/ 3

J8
GR
YE

1-21
SH6
CHANGE:

+12V CAN1H 0V CAN1L CAN1L CAN1L CAN1L


CAN1H
CANL1 CAN1L
CAN1L +48V CAN1H 0V CAN1H CAN1H CANH1 CAN1H CANL CANH

CAN-BUS 1 DISPLAY LEFT PUMP RIGHT VMC ABBOT2 STEERING


ARMREST
SERVICE TRACTION CTRL CONTROLLER TRACTION CTRL DATA LOGGING CONTROLLER
NAME:

CONNECTOR 120R
EP

CAN2H CAN2H CAN2H CAN2H SEALING PLUG


(D9 male) CAN2L CAN2L CAN2L CAN2L
120R
2018-01-09

X56 A5 A1 A3 A2 A4 A6
XA1A/ 11

XA1A/ 12

XA2A/ 11

XA2A/ 12
XA3A/ 11

XA3A/ 12

XA4A/ 30

XA4A/ 31
DATE:

X55
REV
E

CAN-BUS 2
DEBUG
CONNECTOR
(D9 male)
+12V CANH CANL 0V

BRN WH SH BRN WH SH BRN WH SH BRN WH SH


XX129
X55/ 9

X55/ 7

X55/ 2

X55/ 3

SH

XX32 XX33 XX66 XX67 XX28 XX29 XX42 XX43


R1
XX36 XX37
120R
J36 J38
9-20 9-21

REV
DATE: NAME: 11 / 21 K
DESIGN. 2016-09-20 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. CAN-BUS 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
FC ARMREST
REVERSE HANDLE MANUAL LIFT LEVER
HORN HORN
HORN SWITCH HORN SWITCH
SWITCH

+48V +48V +48V +48V


J16 8L3 J6 7L1
10-20 1-29 6-25 1-28
Removed pump rotation disabling input

X9/ 1
XS6/ 1
X61/1
NO NO

S9 S6
COM COM

X61/ 2

XS6/ 2
CHANGE:

X9/ 2
ADD JUMPER TO ACTIVATE TOW MODE
NAME:
EP

X4.1/1 X4.1/ 3
2018-10-05

86 87
K32
DATE:

X4/1 X4/3
48V
REV
I

85 87a

K A1
48V

XA3A/ 5
V1 H1 J37
2-28
A A2
+12V

TOW MODE

PUMP CONTROLLER

A3
8M3 7M1
1-29 1-28

REV
DATE: NAME: 12 / 21 K
DESIGN. 2016-09-20 AKa CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. HORN AND STROBO-LIGHT 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION OPTION OPTION OPTION


MULTIPURPOSE OUTPUT 1 MULTIPURPOSE OUTPUT 3 MULTIPURPOSE MULTIPURPOSE
RLK BRAKE LIGHT REVERSE OUTPUT 4 OUTPUT 2
ALARM (REAR BLUEPOINT) (FRONT BLUEPOINT)
+48V 0V RLK REVERSE LIGHT +48V +48V +48V

4L4 3M2 6L1 J49 6L2


1-26 1-22 1-27 4-23 1-27

XX91

X63/1 X63/ 2
XH50/ modified

XX98 XX93
CHANGE:

XX94
SEALING PLUG

X63.1/
X63.1/
X63.1/
X63.1/
X63.1/
86 87 86 87 86 87
NAME:

K8 +48V K7 +48V K6 +48V


EP

85 87a 85 87a 85 87a 1 2 3 4 5


2018-07-05

1
X60/ 1 XH50/ XE54/1 XE55/ 1
DATE:

X60.1/ 1
1
SEALING PLUG H50 48V E54 E55
REV

X60/ 3 2
H

X60.1/ 3 X60.1/ 2
X60/ 2 XH50/ XE54/ 2 XE55/ 2
SEALING PLUG 2

X60.1/ 4 XX95
X60/ 4
9M3 X63/3 X63/4 X63/5
1-29
XX92
XA3A/ 17
XA4B/ 23

XA4A/ 29

XA3A/ 18
XA4B/ 7

XA4B/ 8

XA3A/ 9

XA2A/ 9
6M2
MULTIPURPOSE 1-27
OUTPUT 1

FREE WHEELING MULTIPURPOSE MULTIPURPOSE MULTIPURPOSE


DIODE OUTPUT 3 OUTPUT 4 OUTPUT 2

VCM PUMP CONTROLLER TRACTION CONTROLLER (RIGHT)


MAX. 4A
A3 A2

REV
DATE: NAME: 13 / 21 K
DESIGN. 2016-09-20 AKa CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. LIGHTS AND ACCESSORIES 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION REVERSE RLK


WORKING WORKING WORKING
MULTIPURPOSE IN 2 STROBE WORKING REVERSE
LIGHTS LIGHT LIGHT
MULTIPURPOSE IN 1 LIGHT LIGHT LIGHT
ON/OFF LEFT RIGHT

+48V +48V +48V +48V S16 S8 K10 K11 E52/ E50


1 N/A OFF OFF OFF OFF
2 1 ON 1* ON 1*
8L1 8L2 6L3 J33 2 2 Auto 1* Auto 1*
1-29 1-29 1-27 13 3 1 ON N/A ON ON
3 2 Auto N/A ON ON

X12/ 3

X12/ 5
1* Control with output XA3A/16
XX89
Lights cabling sizes corrected

X52/1 X52/3

K10
X3/15 X3/ 1 XX86
86 87

+48V
K11
X51/ 1 X54/ 1 85 87a
5 2 87 86

X21/ 1
X51.1/ 1 X54.1/ 1 +48V
CHANGE:

6 3 87a 85

S16
X51.1/ 2 X54.1/ 2 XX38
X3/ 14 X3/ 2
X51/ 2 X54/ 2 XX88
NAME:
EP

XE52/ 1 XE53/ 1 XE51/1 XE50/ 1


2018-01-09

X1 X1 X1 X1
E52 E53 E51 E50
DATE:

LEFT X2 RIGHT X2 STROBE X2 X2


X12/ 4

X12/ 6

XE52/ 2 XE53/ 2 XE51/2 XE50/ 2


REV
E

XX8
J33
25
XX40 XX87

X21/ 2 X52/2 X52/4

XA3A/ 16
XA1A/ 13

XA1A/ 17
XA1A/ 3

XA1A/ 6

XA1A/ 2

XA1A/ 9

WORKING MULTIPURPOSE MULTIPURPOSE 5V


FREE WHEELING WORK REVERSE
LIGHTS INPUT 1 INPUT 2
DIODE LIGHTS LIGHT

TRACTION CONTROLLER (LEFT)


8M2 6M3 PUMP CONTROLLER
1-29 1-27
A1 A3

REV
DATE: NAME: 14 / 21 K
DESIGN. 2016-09-20 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. LIGHTS AND AUX DEVICES 2 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION

1L2 1M2 J25 J26


1-13 1-13 4-18 4-12

ENABLE RELAY OUT


ENABLE RELAY IN
0V
Removed Abbot2
CHANGE:

XAB1/ 1

XAB1/ 2

XAB1/ 3

XAB1/ 4
NAME:
EP

SEALING PLUG
2018-10-05
DATE:
REV
I

REV
DATE: NAME: 15 / 21 K
DESIGN. 2016-09-20 AKa CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. DATA COLLECTION SYSTEM 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

ROAD LIGHT SWITCH LED FLASHER RELAY HAZARD FLASHER ROAD LIGHTS RELAY BRAKE RELAY REVERSE LIGHT
+12V 621104 SWITCH 620914 621105 12V30A
X100.1/ 2 X100.1/ 1
K12:P connected to ground throgh 1.2k resisto

XX122

XK12/ 49

49
XK12/ relay base
K12 WEHRLE 10485007
49a P

XK12/ 49a XK12/ P


X50.2/ 2 VCM MULTI
INPUT 3
XX90
XX53

XS23.1/ 2
XS23.1/ 1

48V 48V
1

X67/ 1
R4 X60.2/ 3 X60.2/ 1
1,2k
XS23.2/ 1

XS23.2/ 2
2

J27

X67.1/ 1
17-20
CHANGE:

XS23/ L1 XS23/ T1

Switch is at
side console
XS24/ 5 XK9/ 87 XK13/ 86 XK13/ 87 XK14/ 86 XK14/ 87

5
NAME:

86 86
Lights Right Left 87 87 87
S23 S24 K9 K13 K14
EP

23 27
14 30 87a 87a
17 18 10 85 85
2018-10-05

XS24/ 17

XS24/ 18

XS24/ 10
XK9/ 30 XK13/ 85 XK13/ 87a XK14/ 85 XK14/ 87a
DATE:

XS23/L2 XS23/ L3 XS23/ T2 XS23/ T3


REV
I

XS23.2/ 3

XS23.2/ 4

XS23.2/ 5

XS23.2/ 6

X67.1/ 2

X67.1/ 3

X67.1/ 4
XS23.1/ 3

XS23.1/ 4

XS23.1/ 5

XS23.1/ 6

X60.2/4 X60.2/ 2
XK9/ 86
X67/ 2

X67/ 3

X67/ 4

86
ROAD LIGHTS RELAY
621105 12V30A
K9
85

XK9/ 85

J101 X100.1/4 J102 J103 J105 J106 J107 J104 J108 J109
17-16 17-16 17-17 17-22 17-22 17-20 17-17 17-22 17-22
GND GND
ROADLIGHT SWITCH
POSITION LIGHTS

REV
DATE: NAME: 16 / 21 K
DESIGN. 2017-08-10 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. ROAD LIGHT KIT SWITCHES 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

RIGHT FRONT LIGHT RIGHT TAIL LIGHT


E12
J102 J105 XE12/ 12 Volt LED
E10 16-15 16-18 6 TURN
12 Volt LED SIGNAL
X103/ 1
TURN XE10/ 3 XX107 XX128
SIGNAL J101 5 TAIL
16-12
LIGHT
Resistor connection from K12:P

X103/ 3
POSITION XE10/ 1 XX108 XX111
LIGHT 4 STOP
LIGHT
1
LOW XE10/ 2 XX109 J104 R11 X100.1/ 3
BEAM 16-21 6,8k 3 BACKUP
2 GND
LIGHT
XX116 X103/ 4 XX112
XE10/4 XX110
GND
1
GND
CHANGE:

1
R10 J27 J107
6,8k 16-19 16-19
2

LEFT FRONT LIGHT LEFT TAIL LIGHT


NAME:

E11 J103 J106 E13


EP

16-16
12 Volt LED 16-18 XE13/ 12 Volt LED
X103/ 2
TURN XE11/ 3 XX115 XX127 6 TURN
2018-10-05

SIGNAL SIGNAL
DATE:

POSITION XE11/ 1 5 TAIL


LIGHT LIGHT
REV

X103/ 5
I

LOW XE11/ 2 J108 XX113 4 STOP


BEAM 16-24 LIGHT

X103/ 6 XX114
XE11/4 J109 3 BACKUP
GND 16-28 LIGHT

1
GND

REV
DATE: NAME: 17 / 21 K
DESIGN. 2017-08-10 AKa
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. ROAD LIGHTS 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION CABIN OPTIONS


RLK CONTACTOR DC/DC CONVERTER DC/DC CONVERTER
618301 621345 621345

+48V +48V

J31 17L1 9L2


4-19 1-15 1-30

XX103

A B C D E F G H
A
V4 23F1 24F1 25F1 26F1 27F1 28F1 29F1 30F1
10A 5A 20A 10A 10A 15A 5A 10A
K 1 2 3 4 5 6 7 8

XX117
RLK Supply
CHANGE:

X100/ 1 X100/ 2 X25/ 1 X79/ 7 X30/ 1


J60 J62 J58 J72 J73
19-24 19-16 20-12 20-25 19-27
X79/ 8
F102
XG1/ 4 XG1/ 2 XG2/ 2 XG2/ 4

USB POWER OUTPUT


DASHBOARD
ROAD LIGHT SWITCH
NAME:

WIPER & WASHER

WIPER & WASHER

RADIO & READING


FRONT SCREEN
REAR WINDOW
CABIN HEATER

REAR SCREEN

LIGHT SUPPLY
IR

A1
ROAD LIGHT

12V SUPPLY

HEATER
K17 48V G1 36-106V 12.2V/24A G2 12.2V/24A 36-106V
2019-10-07

KIT

A2

-
DATE:

XG1/ 3 XG1/ 1 XG2/ 1 XG2/ 3


REV

J61 J63
J

20-20 20-12

XX100 XX101 X100/ 3 X100/ 4 X25/ 2 X30/ 2 XX104 XX105

17M2 17M1 9M2


1-15 1-15 1-30

REV
DATE: NAME: 18 / 21 K
DESIGN. 2017-08-10 AKa CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. OPTION DCDC CONVERTERS AND FUSES 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION OPTION
12V OUTPUT 12V OUTPUT AUX 1 SWITCH AUX 2 SWITCH
FRONT SCREEN REAR WINDOW
SUPPLY SUPPLY REAR WINDOW HEATER READING LIGHT
WIPER/WASHER SWITCH WIPER/WASHER SWITCH
J60 J4 J73
18-21 24 18-25
J64 J62 J67 J57
20-13 18-22 20-19 17
X79/ 8 X79/ 7

XX85

XX131

X65.1/ 11

X65.1/ 12
X65.1/ 15
X65.1/ 4

X65.1/ 5
X65.1/ 1
12V supply cable changed

X65/ 11

X65/ 12
X65/ 15
X65/ 4

X65/ 1

X65/ 5
J70
20-19

X84/ 6 X84/5 XS32/ 2


CHANGE:

XX120 XX121 2 5 8
638111 S32
X66/ 1 XS31/
XS26/ 1

XS26/ 3

XS26/ 6

XS27/ 1

XS27/ 3

XS27/ 6
1
XS31/ 3 6 7
NAME:

J57 XS32/ 3
1 20
XG4/ 1
*X66/

X65/13
X65/14

X65/10
X65/ 9
1 2
2018-10-05

S26 S27
USB 620913 621297
G4 2 2
DATE:

X65.1/ 10
XG4/ 2 X66/ 2

XS27/ 2

XS27/ 5
XS26/ 2

XS26/ 5

X65.1/13
X65.1/14
X65.1/ 9
REV
I

J7
K15 20-20
X65/ 2

X65/ 3

X65/ 6

X65/ 7
30 87a 86

X65.1/6 25

X65.1/7
X65.1/2

X65.1/3

87 85
J75 J76
TIME-DELAY
20-13 20-13 RELAY
639055

XX83

J65 J66 J68 J69 J71 J4 J5 J74


20-12 20-14 20-18 20-16 20-21 25 20-20 20-23

REV
DATE: NAME: 19 / 21 K
DESIGN. 2017-08-24 EP
CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. DELUXE CABIN+HEATER 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

OPTION OPTION OPTION OPTION


OPTION OPTION OPTION
FRONT SCREEN FRONT SCREEN REAR WINDOW REAR WINDOW
REAR WINDOW HEATER READING LIGHT RADIO SUPPLY
WIPER MOTOR WASHER PUMP WASHER PUMP WIPER MOTOR

J65 J58 J64 J66 J69 J68 J70 J67 J71 J74 J72
19-16 18-23 19-16 19-17 19-20 19-20 19-17 19-19 19-22 19-27 18-24

X81.1/ 2
X80.1/ 3
X80.1/ 1

X81.1/ 1
X80.1/ 2

X81.1/ 3

X81/ 2
X80/ 3
X80/ 1

X81/ 1
X80/ 2

X81/ 3
X79/

X77/ 1
2 1 3
Wire gauge changes

X83_A/ 4

X83_A/ 7
X84/ X72/ 1
2 1 3

X72.1/1

X77/ 3
CHANGE:

Supply

Wake up
X78/ 2

X78/ 1

X78/ 3

X75/ 1

X76/ 1

X71/ 2

X71/ 1

X71/ 3

XE56/ 1
X73.1/1
RADIO
NAME:

+ + + +

Right
spk +

Right
spk -

spk +

spk -
EP

X1

Left

Left
GND
M15 12V M16 12V M17 12V M14 12V R6 12V E56
2018-03-27

LED 12V X2

XE56/ 2
- - - -

X83_A/ 8

X83_B/ 3

X83_B/ 4

X83_B/ 5

X83_B/ 6
DATE:

X78/ 4

X75/ 2

X76/ 2

X71/ 4
X73.2/1
REV

XX63
X72.1/2 XX97
F

J75 J76

X77/ 2
19-11 19-13
X84/4 X72/ 2 + +

XH_R/

XH_L/
R L
X79/ 4 XX105

- -
X80/ 4

J7
X80.1/ 4

19-25
XX106
J5
19-25
XX84

J63 J61
18-23 18-21

REV
DATE: NAME: 20 / 21 K
DESIGN. 2017-08-25 EP CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. DELUXE CABIN 3-7840
APPROV.
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

X30/ 1 X30/ 2

K16
30 86

24

87 85

TIME-DELAY
RELAY

X30.1/ 1
644938

40L1
1-24
Added timer-relay

X140/ 1

X140/ 3

X30.1/ 2
OPTION CABIN HEATER
CHANGE:

VENTILATION SWITCH

HEATER SWITCH
H 0
B
CN4 M L
NAME:

K40 K40 C
1 15
EP

2 0
H M L
2018-10-05

R
DATE:

R
CN1
REV

5
I

6 2 4 VENTILATION FAN +
CN2
HEATER ELEMENT

7
M20 12V
Thermostat

1 4
R.1 R.2 R.3 R.4
3 3 -

2 2
4 8
1 3 5 5
6 R.1
1
7
X140/ 2

X140/ 4

40M1
1-24
REV
DATE: NAME: 21 / 21 K
DESIGN. 2017-08-24 EP CIRCUIT DIAGRAM FB14-20A(C)N(T)
CHECK. CABIN HEATER 3-7840
APPROV.

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