G2uccopter MANSTENANGE MANUAL MB® ~BK117 820 CARTRIDGE-TYPE FUEL PUMP “able of Contents Paragraph Title 820-1 DESCRIPTION ~CARTRIDGE-TYPE FUEL PUMP 3 ‘820-2 TROUBLESHOOTING - FUEL PUMP 3 {820-3 INSPECTION FOR CONDITION -FUEL PUMP 3 820-4 REMOVAL AND INSTALLATION —FUEL PUMP. 4 820-5 Removal and installation fuel pump cartridge . INSPECTION SCHEDULE (REFER TO APPENDIX A) 7 Revision 16 ode ‘CHAPTER 620 Page 1@eurconter MAINTENANCE MANUAL MB3 —8K117 BLANK PAGE CHAPTER 620 code ¢ Revision 16 Page?EUROGOPTER MAINTENANCE MANUAL MBB BKII7 820-1 DESCRIPTION - CARTRIDGE-TYPE FUEL PUMP 4. Gans Thefue pump Is tiven by a motor housed inthe pump carrie. When becomes necessary to replace {he pume motor, tho pur eartiage canbe removed without having Io rom the erie us pure. 2, Dosetpion “Te uel pump consists ofa sealed pump heusing and a pun cardge inconporaing the motor and imps. 8. Operation Fale drawn though vale instal inthe pump housing and shen pumped infthe fl ne by he Impaler housed nthe pup carnage, The pump deivers 7.5 Worsinin at 17 bar (5p) maximum 820-2 TROUBLESHOOTING - FUEL PUMP “Troubleshooting shalbepefoemedin conjunction with hel system roubeshootingperChpter62 par, 62-2 820-3 INSPECTION FOR CONDITION ~ FUEL PUMP 1. Romove stems (22 ig 820-1) and emeve cover late (2), 2. Visual inspect el punp or lakage inthe mounng area. Mlaakage ls evisent,remave pump caisge per para 820-6 and replace O-rngs (24 an 25) 3. Inspect screws (14, 16,17 and 20) and nuts (27 for ghiness necessary retightn eres andi and ‘Soeur win ace, For orque values, retro igure 820-1 4 Inspect bonding jumpers (5) and (0) and etal lead (6 for damage and tight comecton, Replace it caraged 5, Altsh cover pat (21) to bottom shell with screws 2). Revision 13, codec CHAPTER 820 PagesEuROCOPTER MAINTENANCE MANUAL M83 — B17 ‘820-4 REMOVAL AND INSTALLATION — FUEL PUMP WARNING To AVOID FIRE AND EXPLOSION HAZARDS OUE TO SPARKING, ALL REGULATIONS AND PRECAUTIONS REGARDING HANDLING OF HIGHLY FLAMMABLE MATERIALS SHALL BE STRICTLY OBSERVED. 1, Remove tus pump {. Dotuo ne helicopter per Chapter 08. . Disconoctbater and EPU rom avert electrical yet (eter to Chapter 2). WARNING ‘BEFORE THE FUEL PUMP IS REMOVED IT IS NECESSARY TO PURGE ‘THE ASSOCIATED FUEL TANK OF FUEL VAPORS TO AVOIO FIRE AND EXPLOSION HAZARDS, Purge el ct wih aor nitrogen 1) Open allctain valves by pushing up anc tuning the valve ste. 2} Remove ul il cap and inset he purging medium deliver hosa nt he fl al. Sal he gap Detwoen the davery hose an he ler neck with acheive tape (CM 14). 9 Purge ne uel tankusing ether tore, compressed aro approx. hour a2 to bar oatogen for2 hours at alow a of 9.5 Hain. 4) Whon purging has boon completed, remove the delivery hose anc wat approx. 1 hour beara cortinang wih the removal rececur. 4. Removs screws 22g 820-1) andremove cover plat (2). (6 Uncrow and remove Alon screw (17) together with electrical ead) 1. Remove locke (7), ‘cAUTION TO_AVOID DAMAGING THE FUEL PUMP VALVE, 00 NOT SET THE PUMP DOWN ON THE VALVE AND DO NOT TOUCH THE VALVE WITH SHARP OBIECTS, 1. Remove Alen stew (16), rotate ul shutot ver arm (8) away fom the punpcartidge, ne remove ‘onangjamper (and washer (15), hi. Delachzonnecting piece) andattachedtelineby removing screw (14), washer (1),-F0g8(10, 12) and spacer (1) Discard 40g (10,12, |. Remove nuts (27) together win washers (26) and bonding jumper), and detach pump housing (8) ‘ogetne wih pumpcartidge (26) andgaskel (2) rom ating (offical, connecting plce(t) shard todisloigeromtretuolpum force tupaftas sea treading an ME srew of sua lngth it the ove Note Ie tue pup i tobe seni or repar, be suet neude the connecting ‘ice. instead of removing the connocing piece located hear you ae re omended io send the eonecting pice of the replacement fal sump tthe "patty. CHAPTER e20 code © Rovision 13 PageEUROCOPTER MAINTENANCE MANUAL MBB ~ BK117 2, natal pup cAUTION ‘TO AVOID DAMAGING THE FUEL PUMP VALVE, DO NoF SET THE PUMP DOWN ON THE VALVE AND DO NOT TOUGH THE VALVE WITH SHARP OBJECTS, ‘a aspect gasket (2orconton and replace fund tobe damaged bi. Lubricate gasket wih grease (CM 101) andititon the mounting tage of pump housing (8) & Secure sonneting pce) together wihattached ue ine to pumphousing (3) us sorew(14), new (ings (10,12, spacer (11) and washer (13). <4. Fitpumphousing (9) together wit pump cartridge (26) and gasket (2) in fultankand attach to bot ng ‘ogeer wih bonding jumper (5) sing eerows (27) and washers (28). For torque value, see gue 0-1 0. oat ul auto ver arm () bakin ne wth is mating ole inthe pump care. {. >rese upmardan the connected end ofthe ful shutot ever arm (8) s that valve spring booms and ‘asta washer (8), bonding jmper (and Alen screw (1). 9. Ne-lock Allo screw (16) to screw 1) rh. Sonnactaletcal ea () and secure with Alen srow (17 |. Apply acoat ot corsion preventive lacquer (CM S01 to Bonding umper |. Seniootuel system pr Chapter 08 andtunctionaly test ve pump per para. 92-126 In Chapter 82 aly inspect tue pump for leakage in mounting area, |. tach cover plate 21) tobi shal wih eros (2) Revision 13 asec CHAPTER 820 Page 5EUROCOPTER MAINTENANCE MANUAL MBB — BK117 1820-5 Removal and instalation — fuel pump cartridge ‘Spec tool: Cargo puting too! €2-10-1(Akbore Freight Corporation) WARNING To AVOID FIRE AND EXPLOSION HAZARDS DUE TO SPARKING, ALL REGULATIONS AND PRECAUTIONS REGARDING HANDLING OF HIGHLY FLAMMABLE MATERIALS SHALL BE STRICTLY OBSERVED, Note. Betorerplacing 2 pump carvidgein the man el tank, 25 ors fue shal be ro- ‘moved fom thefua supp ark tr to detlngin Chapter 06) This enables the the el evel ne ue supply tate be morwored when heel pup ls bang functonaly teste. Ite evel otal in tho supply tank fees again th needle ot thet fel quai nceater wt ise accoranghy, hereby ndeatng hat he ue ump s operating corect However, dtussng fs not requed when ‘placing a pump carte na pump talon tho Wel spy are 1. Remove pup cre, |. isconrect batty and EPU tom ara electrcal system (ele Chapter 92), 'b. emove screws (22 ig. 620-1) and remove cover pat (2) 6 Unsiow Aten stow (17 andremove together wiheectcallend 6) 4. Remove loki 7. 1. Remove Alon stew (16), rotate ue shut ever ar (8) 180° sway rom he pump catige, and ‘emavebonding jumper) and washer (1). 1. Gatch hetsptagein a sutable contain. (0. Removtlockwire kom aking ce 20. hi. Unserev andro lankng screw (20) while hoking rain boss 23). 1. Remove carpe retaining ring (18, |, Threading tot E2-10- ito cain boss. k_Remove pump carvidge (26) om pump housing (3) by Pullng down the heavy sero ullng too! E2-10-1 sharply agains the bot he 2. Insta pune caridge 2 Inspect -ings and screws or contin and replace as necessary. ', Ltvicat O-rings 24 and 26) on new pump caridge (26) and cage seating sutace ithe pump housing) wth greas (CM 1). Note + Thearowenpumphousing (3) must aga withthe arrow on punpeaiie (26) towinn +3 + Do nt use ping ool E2-10-t to Intl he pump care, Use hands ony. ‘cHaPTER 820 ‘code Feviton 18 PanesGeurccopter MAINTENANCE MANUAL MBB 8K117 nsrt pump carte 28 byhand into pump housing (9) and ensure Ris corecty seated. <4, Intl carte rtaining ring (1). (6. Lurcate new O-ring (19) with grease (CM 10%). 4. Intl blanking sew (20) together wth O-ng (19) in an boss (23) and wie-leck blanking sere to pump housing @) | Rotate ue shutot iver arm (8) backin ine with ts mating hoe in the pump cain h. Preaeupwardontne conected endothe tua shutotloverarm-sothatvalvespringbotoms,andintall ‘washer (5), bonding jumpor () and Alon screw (18) 1 Wiro-ook An screw (16) to scr (14. |. Connect tecrellea (6) anc secure with Alon srew (17) _Appiy coat corrosion preventive lacquer (CM 501) 0 bonding jumper). 1. Funetionaly et tvel pump perpara. 82-128 in Chapter 82 1m. Visual ingpect ve! pump forleakagein mounting area. 1. Attach cover plate (21 10 bottom shal wih serws (22). INSPECTION SCHEDULE (REFER TO APPENDIX A) Revision 16 Codec CHAPTER 620 PageEUROCOPTER, ‘CHAPTER 820 Pages MAINTENANCE MANUAL MBS - 8117 4) Bot ring on uo tank 2 Gasket 3 Pump housing 4 Conoctng piece Bonding jumper 6 Elctical leas 7 Cece 8 Fuclshot lover am 9. Bonding ampor 10 O-ring Spacer 12 Ong 13. Washer 18 Seren 18 Washer 18 Allen serew 1 Alen sew 18 Retaining ing 18 O-ring 20. Blanking sow 21 Coverplate 22 Serow 23 Drainboes 24 Ovnng 25 O-nng 26 Pumpcarige 27 Nt 26 Washer 2 Valve tom 30 Putingtool E2-10-1 Figue 820-1 Camige-ype tel pump (1 ot 2) coe © Fovalon 13EUROCOPTER MAINTENANCE MANUAL MBB BK117 Pump catidpe with puting tot Ax Bing anos Figue 820-1 Fuel pump (2012) Revision 19 Cote c (CHAPTER 620 Page 9EUROCOPTER MAINTENANCE MANUAL MBS e117 BLANK PAGE ‘CHAPTER 00 code Revision 13, Page 10