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TYPES OF
DRILLING RIGS

IADC Drilling Manual 12th Edition

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TYPES OF DRILLING RIGS RT-i

CHAPTER

RT
TYPES OF
DRILLING RIGS

he IADC Drilling Manual is a series of reference guides assembled by volunteer drilling-industry professionals with
T expertise spanning a broad range of topics. These volunteers contributed their time, energy and knowledge in developing
the IADC Drilling Manual, 12th edition, to help facilitate safe and efficient drilling operations, training, and equipment mainte-
nance and repair.

The contents of this manual should not replace or take precedence over manufacturer, operator or individual drilling company
recommendations, policies or procedures. In jurisdictions where the contents of the IADC Drilling Manual may conflict with
regional, state or national statute or regulation, IADC strongly advises adhering to local rules.

While IADC believes the information presented is accurate as of the date of publication, each reader is responsible for his own
reliance, reasonable or otherwise, on the information presented. Readers should be aware that technology and practices ad-
vance quickly, and the subject matter discussed herein may quickly become surpassed. If professional engineering expertise is
required, the services of a competent individual or firm should be sought. Neither IADC nor the contributors to this chapter war-
rant or guarantee that application of any theory, concept, method or action described in this book will lead to the result desired
by the reader.

Contributors
Mark Dreith, Dreith Working Interests LLC
Shane Lalumandier

Reviewers
Alan Spackman, IADC
Joe Hurt, IADC
RT-ii TYPES OF DRILLING RIGS

This is a chapter of the IADC Drilling Manual, 12th edition.

Copyright © 2015 International Association of Drilling Contractors (IADC), Houston, Texas.


All rights reserved. No part of this publication may be reproduced or transmitted in any form
without the prior written permission of the publisher.

International Association of Drilling Contractors


10370 Richmond Avenue, Suite 760
Houston, Texas 77042
USA

ISBN: 978-0-9909049-5-3

IADC Drilling Manual Copyright © 2015


TYPES OF DRILLING RIGS RT-iii

CHAPTER RT

TYPES OF
DRILLING RIGS Contents
Introduction......................................................................RT-1 Semisubmersibles�����������������������������������������������������������������RT-8
Land Rigs���������������������������������������������������������������������������RT-1 Drillships����������������������������������������������������������������������������������RT-9
Fit-for-purpose rigs��������������������������������������������������������������� RT-1 Conclusion��������������������������������������������������������������������� RT-10
Walking rigs����������������������������������������������������������������������������RT-2 References��������������������������������������������������������������������� RT-11
Offshore rigs������������������������������������������������������������������� RT-3 IADC Drilling Manual chapters��������������������������������������RT-11
Platform rigs���������������������������������������������������������������������������RT-3 IADC Deepwater Well Control Guidelines���������������� RT-13
MODU types��������������������������������������������������������������������������RT-4 IADC Health, Safety and Environmental
Posted barges and submersibles�������������������������������������RT-6 Reference Guide������������������������������������������������������������ RT-13
Jackups�������������������������������������������������������������������������������������RT-7
THE IADC LEXICON
D E F I N I N G T H E D R I L L I N G S PAC E !

IADC Lexicon puts critical definitions at your fingertips.


Imagine thousands of the most pertinent definitions and terms relevant to
drilling, all in a single convenient repository – the IADC Lexicon. The IADC
Lexicon draws from the most critical legislation, regulations, standards and
guidelines worldwide.
The European Union requested that IADC, as the authority in the drilling
space, create the Lexicon to aid in regulation and understanding our industry.
Use the IADC Lexicon as a dictionary or to quickly and easily identify a
relevant standard, guideline or regulation. Or, use it as a template to develop
instructions for your own company.

www.iadclexicon.org
TYPES OF DRILLING RIGS RT-1

Figure RT-2: At top is a mast being raised by the bull lines


and drawworks (Courtesy Nabors Industries Ltd.). The photo
below shows the mast being raised by hydraulic cylinders
(Courtesy Precision Drilling Oilfield Services Corp.).

Figure RT-1: With the advent of steel rig construction,


derricks were replaced by masts. A mast has fewer
pieces to assemble and a smaller footprint than a
derrick. Importantly, it remains open on one side,
allowing traveling equipment to run freely up and down
and has fewer pieces to assembly. IADC image.

Introduction
This chapter will explain the various types of drilling rigs
used today. It will try to touch on the unique features of each
rig type and their relative advantages and drawbacks. This structure be abandoned at the well site. Now, rigs could be
chapter is not meant to be an exhaustive narrative on each moved from site to site, a major advantage. To enhance rig
rig type, but strives to provide the reader with an overview of mobility, the original, bulky derrick was replaced with masts.
each. The one overriding theme that holds true, regardless A mast has fewer pieces to assemble and a smaller footprint
of rig type, is that the drilling industry has made big changes than a derrick. Importantly, it remains open on one side, al-
in the design and layouts of all rig types to improve safety lowing traveling equipment to run freely up and down and
for the people working on these rigs, safeguard the envi- has fewer pieces to assembly.
ronment, and improve the efficiency to minimize the time it
Once on location, masts can be raised either by bull lines
takes to construct the well.
and the drawworks or by using cylinders. Cylinder-raised
masts feature 2-3 fully constructed sections that pin togeth-
Land rigs er before the hydraulic cylinders raise them or a two-section
As mechanization made the hunt for hydrocarbons more ef- telescoping mast where the top section is telescoped up af-
ficient, it had a direct effect on land rig design. The first land ter raising.
rigs were permanent wooden structures and would be left in
place after the well was drilled. Many were just tall poles or Fit-for-purpose rigs
simple V-frame structures. As well depth increased, drilling Drilling rigs often go where few people wish to venture,
required stronger structures and rig construction from steel such as burning deserts and frozen tundra. Because few
became the norm. or no highways exist to transport rigs in deserts, industry
designed fit-for-purpose rigs. To move these rigs across the
Fabricating rigs from steel meant that no longer would the

IADC Drilling Manual Copyright © 2015


RT-2 TYPES OF DRILLING RIGS

Video RT-1: Views of modern Arctic rig. Courtesy Bentec.

sands, the entire drilling structure is placed on wheels, many


of which can reach 12 ft in height. The huge wheels allow the
rig to be pulled to the next location by truck or tractor.
Figure RT-3a: Winterized Arctic rigs are often
modular in design and capable of skidding from Industry has adapted the “standard” drilling rig for other
wellhead to wellhead. Courtesy Bentec. specialized environments. For example, Arctic rigs are win-
terized, with heating and cooling systems for the rig floor,
drillpipe and casing storage and other areas. Often modular
for easier fabrication, Arctic rigs are often capable of skid-
ding from wellhead to wellhead.

With current mechanization, wells on land can be drilled in


as little as 14 days, and drilling speed is now a rig design fac-
tor. However, this rig complexity has increased the share of
rig moving time, relative to total operating days. Drilling con-
tractors today often seek designs that shorten rig-up times.

Walking rigs
Industry’s improved understanding of accessing tight-per-
meability formations, especially shale rock, has also impact-
ed rig design. In today’s shale operations, many wellsites are
configured for multi-well drilling. The entire rig mast and
substructure walks or “skids” short distances to the next lo-
cation. As a consequence, rigs require additional structural
reinforcement, adding weight and increasing design com-

Figure RT-3b: Desert drilling rigs were purpose built to Figure RT-4: Trailer-mounted rig working on location.
traverse the roadless sands of this tough environment. Courtesy Drillmec Drilling Technologies.
Note the size of the tires relative to the people in
the foreground. Courtesy Nabors Industries Ltd.

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TYPES OF DRILLING RIGS RT-3

Figure RT-5: One of the latest trends is


“walking” rigs, used in multi-well locations
to access drill sites that might be 100 ft
apart (left). Photo above shows a close up
of a rig “foot”. Photo at left courtesy Entro
Engineering. Photo above an IADC image.

they were mounted at the end of piers protruding into the


ocean. Platform rigs have come a long way since then, and
other types of marine rigs evolved to meet varying water
depths and other environmental demands offshore.

Platform rigs
As industry stepped out beyond the reach of land-based
piers, platform rigs were installed on large steel “jackets”,
the bottom-supported frames supporting the rig substruc-
ture, derrick and, often, fluid-processing equipment for pro-
duced oil or gas (Figure RT-6).
Video RT-2: Example of walking rig. IADC
video of Wisco Moran drilling rig. Platform drilling rigs themselves are essentially of the same
type and construction as land based rigs, with BOPs on sur-
plexity. However, the mud system does not move with the face verses subsea, and special considerations to minimize
mast and substructure, as with desert rigs. Consequently, weight that needed to be supported by the platform. De-
heavy and complex festoons and flowline systems are being pending on the size and capacity of the particular platform,
added to allow the rig to “walk” 100 ft without rigging down. if it was not of sufficient size to support the complete drill-
ing package, plus all of the equipment, materials, and liq-
The search for the land rig design that accommodates all uids necessary for the drilling operation, the use of a tender
the latest drilling equipment and can still move quickly from vessel was often required. The tender vessel, be it a barge,
wellsite to wellsite continues. Today, the industry box-on- semisubmersible or ship, would maintain station alongside
box substructures, telescopic substructures, as well as de- the platform, and all of the necessary manpower, electrical
signs featuring cantilevered masts in which the mast and power, mud pumping capacity, equipment and materials
rig floor are elevated in a single step. (This was originally stored/located on the tender is transferred to the platform
introduced as the “Dreco Slingshot”). Rigs are being built to rig as required.
handle single stands of drillpipe, as well as doubles and tri-
ples. Many of the smaller single style rigs being mounted on With the advent of extended-reach and horizontal drilling,
trailers for easy transport. enabled by steerable drilling technology, a significant number
of wells (typically 8, 12, or 16) could be drilled from a single
Offshore rigs platform, maximizing oil recovery. Platform drilling rigs were
Explorers began finding and drilling for oil in the ocean early deployed onto these large platforms.
in the 20th Century. The earliest offshore wells were drilled
Eventually, drilling operations proceeded in water far too
by equipment that differed little from land rigs, except that
deep to ever land a bottom-supported steel jacket. Indus-

IADC Drilling Manual Copyright © 2015


RT-4 TYPES OF DRILLING RIGS

Figure RT-9: Example of tender-assist rig.

Figure RT-6: Platform rig. try adopted different approaches, the most popular design
being the tension-leg platform. A TLP uses a floating plat-
form, much like a semisubmersible, permanently moored to
the sea floor. Figure RT-8 shows Shell’s Olympus TLP, over
the Mars field in about 3,000 ft of water in the US Gulf of
Mexico.

Tender-assist platform rigs


Older versions of the tender-assist type platform rigs uti-
lized a moored barge alongside the platform, with a ramp
that led from the barge to the platform for dragging mate-
rials (tubulars) onto the drill floor. This ramp was also used
for personnel transfer to and from the platform. However,
traversing the ramp in rough weather could result in person-
nel injury.

Figure RT-7: As industry stepped out into deeper water, On modern tender-assist vessels, the deployment of an
platform rigs were installed on large steel “jackets”, the articulated/telescoping walkway is used to safely transfer
bottom-supported frames supporting the rig substructure, personnel between the platform and the tender vessel.
derrick and, often, fluid-processing equipment for
produced oil or gas. This jacket was constructed for Shell’s MODU types
Bullwinkle platform in the US Gulf of Mexico. The jacket Today’s MODUs fall primarily into four water-depth catego-
was landed in 1988 in 1,360 ft of water, setting a world ries:
record for deepest water for a production platform.
• Shallow water: Either sitting on bottom in water depths
ranging from very shallow to 300-400 ft, or floating
with a traditional mooring system in 400-1,000 ft;
• Mid-water: Primarily using a traditional mooring
system attaching the hull/barge to the ocean floor
with chain/wire/rope to maintain stationkeeping,
in water depths ranging from 1,000-4,000 ft;
• Deepwater: Primarily using a dynamic position
system to maintain the rig over the well center,
with some specialized mooring systems in
water depths from 4,000-7,500 ft;
• Ultra-deepwater: Exclusively dynamically
positioned stationkeeping for water depths in
Figure RT-8: The tension-leg platform can drill and excess of 7,500 ft. Current rig designs have a
produce in deepwater. The Olympus TLP sits above 3,000 maximum water depth rating of 12,000 ft.
ft of water in the US Gulf of Mexico. Courtesy Shell.

IADC Drilling Manual Copyright © 2015


TYPES OF DRILLING RIGS RT-5

Figure RT-10: At left is a typical BOP for land operations (Courtesy Cameron). At
right, a rendering of a subsea BOP stack. Courtesy Maersk Drilling.

The move to deepwater locations required placing the blow- surface allows drilling fluids and wellbore cuttings to be re-
out preventer (BOP) on the ocean floor. This “subsea” BOP turned to the surface for treatment and recirculation. This
stack initially used a conventional method for controlling riser pipe is made from high-tensile steel, traditionally fabri-
the BOP functions from the MODU. In shallow water and cated in 50-ft lengths. Wall thickness in the older riser sys-
mid-water depths, this is accomplished using a straight hy- tems ranged between ½-⅝-in. wall thickness. More modern
draulic system in which hydraulic fluid was pumped down deepwater risers come in lengths of 75 ft or longer, with wall
the umbilical lines to the control pods located on the top of thicknesses of 1 in. or more. These changes were driven by
the BOP stack. The subsea stack comprises the same con- the tremendous tensions required at the top, and the sig-
ventional hydraulic rams and annular bags, without the add- nificant external pressures pushing in on the tube at deep-
ed component of the lower marine riser package (LMRP). water depths. Typical top tensions pulled from the surface
The LMRP allows the driller to pull the control pods to the rig range from 3,000-4,000 kips to keep the riser straight
surface without removing the critical hydraulic rams from and vertical in the water column. Buoyancy modules are
the wellhead on the ocean floor. (For a more complete dis- also attached to the riser to decrease the weight in water of
cussion of LMRP, read the separate Floating Drilling Equip- these massive tubes. Drilling in deepwater and high currents
ment and Operations Chapter of the IADC Drilling Manual, requires special considerations to eliminate vortex-induced
12th edition, or the IADC Deepwater Well Control Guide- vibrations (VIV), similar to the spiral cowlings found on the
lines.) top of tall exhaust stacks on land.

With the move to deepwater and ultra-deepwater depths, Today’s modern drilling techniques require more capacity,
emergency hydraulic power is stored in subsea accumula- higher flow rates, and better cleaning abilities for the latest
tors attached to the subsea BOP stack. Controls went from drilling fluids. It is not unusual to have two separate mud
pure hydraulics to multiple electronic controls (“multiplex” systems on a modern deepwater rig, and even have the abil-
or “MUX”) to account for the increased pressures in deep- ity to connect a completions fluid system into the circula-
water. tion system onboard. While two mud pumps have sufficed
in the past, most modern deepwater rigs are outfitted with
A riser pipe running from the top of the LMRP to the rig on

IADC Drilling Manual Copyright © 2015


RT-6 TYPES OF DRILLING RIGS

A C

Figure RT-11: Marine riser pipe (A), marine riser pipe with buoyancy modules installed (B)
and riser pipe with strakes designed to minimize vortex-induced vibrations (C). Images A
and B courtesy GE Oil & Gas. Image C courtesy Balmoral Offshore Engineering.

Figure RT-12: A posted barge is an elevated structure built


above a submersible barge that is ballasted down at the
drilling location and generally pinned to the bottom using
piles at the corners which are driven into the seabed. Figure RT-13: A submersible is a purpose-built rig that
either has a mat or large ring pontoon at the bottom,
four and sometimes five mud pumps to increase redundanc- and columns that support the upper hull structure. The
ey and provide additional fluid flow and for some of today’s vessel is floated out to the drilling location, and ballasted
downhole steerable tools . For removing cuttings and clean- down so that mat or ring pontoon rests on the bottom.
ing the drilling fluid (“mud”) that returns to the rig from the
ed structure built above a submersible barge that is ballast-
wellbore, today’s rigs feature 6- 8 modern shakers. This has
ed down at the drilling location, and generally pinned to the
led to larger and more capable rigs, as the methods to drill
bottom using piles at the corners driven into the seabed. The
today’s wells have evolved.
elevated structure contains all the personnel accommoda-
tion, power generation, liquid storage, mud pumps, equip-
Posted barges and submersibles
ment and material storage necessary to drill the well. The
Both posted barges and submersibles are bottom-founded
drilling package is generally located at one end of the barge,
rigs that operate in relatively shallow water. Posted barges
and is either cantilevered over the end, or a slot is built into
can typically operate in 8-20 ft of water, while submersibles
the barge to accommodate the well center. Much like the
can operate in 10-70 ft of water. A posted barge is an elevat-
land rigs, a surface BOP is used for well control.

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TYPES OF DRILLING RIGS RT-7

A submersible is a purpose-built rig that either has a mat


or large ring pontoon at the bottom, and columns that sup-
port the upper hull structure. The vessel is floated out to the
drilling location, and ballasted down so that a mat or ring
pontoon rests on the bottom. As with the posted barges,
submersibles are pinned to the ocean floor at the corners.
The upper hull stays elevated above the environment and
supports the drilling operation.

Both posted barges and submersibles are primarily used in


exploratory drilling, and only a single well can be drilled from
each set-up location.

Jackups
Jackup drilling rigs are also supported by the ocean floor.
Jackups can be supported either by legs that can be raised
or lowered independently or by legs attached to a large mat
resting on the ocean floor. Once on location, the hull of the
entire rig is lifted out of the water by a jacking mechanism.
This is most commonly accomplished by multiple pinion
drives climbing up the rack, which is part of the leg struc-
ture. An alternative is “single bite” hydraulic cylinders, which
raise the hull, one 8-10-ft stroke at a time.

The jackup’s hull is typically raised above the ocean until


achieving an “air gap” of some 50-70 ft or more. (The air
gap is the distance from the mean water level to the bottom
of the jackup’s hull.) This puts the hull of the rig above any
significant storm waves. When Hurricane Katrina moved
through the jackup fleet offshore Louisiana in August 2005,
the storm generated wave heights estimated at 70 ft. There
is solid evidence that jackups with air gaps less than 70 ft
were literally sheared off their legs, while jackups with larger
air gaps sustained far less damage. Figure RT-14: At top (Figure RT-14a) is a mat-supported
jackup, while the jackup on the bottom (Figure RT-14b)
Mat-supported jackups are better suited to areas with soft features independent legs. Note also the air gap on the
material on the ocean floor. They are far easier to “preload” mat-supported jackup. Courtesy Hercules Offshore Inc.
than are the independent-leg jackups. When a jackup arrives
on location and its legs or mat are jacked down to the ocean
floor, a “preload sequence” is conducted in which seawater
in brought onboard the vessel and placed into tanks. This
additional weight is used to push the legs or mat into the
seabed to establish a stable platform, prior to jacking up to
the drilling air gap. The objective of the preload sequence is
to simulate the maximum vertical loading that any single leg
will see during the worst anticipated loading condition (in-
cluding environmental loading), while the rig is on location.
Once the required amount of seawater has been brought
onboard, and no more leg settlement (penetration into the
ocean floor) is experienced, the seawater is discharged back
into the ocean, and the jackup is raised to its drilling air gap.

Some of the earlier jackups were built with a slot in the aft Figure RT-15: Note the slot on the left of the rig on this
slot-type jackup. The derrick had been removed from
end of the hull, and the drill floor package was located above
this rig, because it was converted to a non-drilling unit.
this slot in a fixed position. This allowed for only a single well

IADC Drilling Manual Copyright © 2015


RT-8 TYPES OF DRILLING RIGS

to be drilled from each drilling location, which was


acceptable in the early days of exploration.

The limitations of this single well per location led to


the installation of the cantilever-type drilling pack-
age, in which the drilling package is located atop
large beams that can be skidded or jacked aft. This
allows greater flexibility and the ability to drill mul-
tiple wells from a single location. These cantilever
jackups also incorporated the ability to move the
drilling package transversely atop these large can-
tilever beams.

The extended-reach cantilever jackups became the


tool of choice for oil companies wishing to economi-
cally recover hydrocarbons in a given field. After the
initial hydrocarbon field discovery, the oil compa-
ny would erect a smaller platform, with an 8-, 12-,
or 16-well grid located at one end of the platform.
With a jackup located next to the platform, the der-
rick cantilevers out over the platform to drill and/or
rework wells on the platform grid. Early cantilever
envelopes made it feasible to reach wells that were
located 10-50 ft aft of the transom, and 10 ft on ei-
ther side of the rig’s centerline. This represents a 20
ft by 40 ft drilling envelope. Modern jackups have
extended-reach capabilities of 75 ft and 15-20 ft of
transverse capability. This extended the drilling en-
velop to 40 ft by 65 ft. Figure RT-14a is an example
of a cantilever jackup.

As the search for hydrocarbons moved into ev-


er-deeper waters, the capabilities of jackup drilling
rigs moved deeper, as well. Typically, early jackups
could drill in shallow waters in water depths up to
200-250 ft. In the 1980s, the upper limit in water
depths was approximately 300 ft. Today’s modern
jackups are designed to drill in water depths of 450-
500 ft.

Semisubmersibles
Semisubmersible MODUs come in all shapes and
sizes. This rig type is characterized by a lower hull
(either separate pontoons or a ring pontoon) with a
number of vertical columns supporting a large up-
per hull. In most cases, the lower pontoons contain
liquid storage, while personnel accommodation,
power generation, and equipment/material stor-
age is in the upper hull. The drilling package on a
semisubmersible can either be centered in the up-
per hull or set to one end.
Figure RT-16: Semisubmersibles are characterized by a lower
hull of either separate pontoons or a single ring pontoon with Once the rig is on the drilling location, the lower
numerous vertical columns supporting a large upper hull. Top photo
pontoons are ballasted down (i.e., “submerged”)
Courtesy Diamond Offshore Drilling Inc. Center photo courtesy
Noble Corporation. Bottom and inset photos courtesy Seadrill. so that the vertical columns are sticking out of the

IADC Drilling Manual Copyright © 2015


TYPES OF DRILLING RIGS RT-9

water, supporting the upper hull struc-


ture. Because the semi is floating, it will
ride up and down with the waves. Con-
sequently, it does not require the same
magnitude of air gap as jackups. The
semi’s configuration minimizes the en-
vironmental loading and resulting heave,
pitch and roll of the rig, compared to a
ship-shaped hull, providing a relatively
stable platform for drilling operations.

Semisubmersibles have historically been


used in the mid-water depths (1,000-
4,000 ft), and traditionally were moored
on the drilling location using a fixed
8-point mooring system; comprised of
anchors, chains, and/or wires to main-
tain station. Using a fixed mooring sys- Figure RT-17: The ultra-deepwater drillship shown above was
tem does not allow the driller to turn the designed for operations in water depths to 12,000 ft, with a 40,000-
ft well-depth capability. Courtesy Atwood Oceanics Inc.
rig into the weather, and for this reason,
the smaller water plane area of the ver-
tical columns minimized vessel motions could visually see his position and manually maintain station
when the variable storm directions hit the rig on the beam. over the well. This was the birth of dynamic positioning.
Early semis were not equipped with thrusters, and the in-
stallation of thrusters were first used for “mooring assist” to Over the next half-century, the size and sophistication of
drive the rig into the weather, to decrease the mooring load drillships evolved dramatically. Most of the early drillships
on the highest loaded moorings. used traditional 8-point mooring systems to maintain sta-
tion. If the wind/wave direction were always taken directly
As the search for hydrocarbons moved out into deep water, on the bow of the ship, vessel motions would be very good.
the size and capacity of the semisubmersibles grew also. However, winds and waves rarely come from the optimum
Variable deck load (VDL) is an important determinant for heading at all times. Because a drillship anchored by an
water-depth capability. As a semi moves into deeper water, 8-point mooring pattern cannot turn into the weather, the
it obviously must carry more riser and drillpipe to reach the vessel’s motions became excessive when the weather im-
ocean floor. As a result, a deepwater rig must be able to car- pacts the ship from the beam. This was a major reason why
ry more weight than one in shallower water. This means the the vessel motions of fixed-mooring semisubmersibles were
deepwater rig must have higher VDL. For a rough compar- superior to fixed-mooring drillships.
ison, a mid-water semi would typically have a VDL in the
3,000-4,000-long ton range, while the VDL of a deepwater Today’s drillships are nearly three times the size of the orig-
semi typically ranges from 7,000- 8,000 long ton. inal CUSS 1. While conventional mooring is still feasible in
the mid-water depths, dynamically positioned ships must
Along with the move to deeper water, semis were being be used in deepwater. DP systems use a sophisticated ver-
equipped with full dynamic-positioning systems, allowing sion of the now-ubiquitous Global Positioning System (GPS).
the rig to stay on location without installing a multi-point This has been enhanced with modern acoustic systems that
mooring system. hear “pingers” which are placed on the ocean floor. This ad-
ditional redundancy, combined with modern software, allow
Drillships the drillship to maintain station in up to 70-knot beam seas,
The first purpose built “drillship” was the CUSS 1,which was within a offset of only a few feet.
deployed and drilled her first well in 1956. In March 1961,
when the scientific community was looking for confirmation Drillships were the original tool of choice for the drillers, as
of the “Mohorovicic discontinuity” (the boundary between they have the largest deck load capacity (VDL) of any of the
the earth’s crust and mantle), the MOHO Project was un- rig type designs. While the mid-water semi has a 3,000-
dertaken by the CUSS 1 and successfully recovered a core 4,000-long ton VDL capacity, a mid-water drillship is on
of the earth’s crust from 11,000 ft depth in 3,100 ft of water. the order of 8,000-10,000-long ton VDL capacity. When
The drillship was fitted with four “steerable thrusters” and loading up all the materials to head out to location to drill
used a set of submerged buoys and sonar so that the “pilot” a well, this much larger VDL capacity made the drillship the

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RT-10 TYPES OF DRILLING RIGS

obvious choice. The oil company operating the well, had to days. Some drillers have increased the heights of their der-
make fewer trips with supply vessels to replenish the on- ricks to allow “quads” rather than “triples” of drillpipe to be
board supplies. tripped in and out of the hole. This reduces the number of
connections that must be made up and broken out by about
Ultra-deepwater drillships 25%. The drive to increase efficiency and decrease NPT
When the goal is to drill a well in more than 10,000 ft of wa- were among the key design features of modern ultra-deep-
ter, the tool of choice is the ultra-deepwater drillship. water drillships.

Being exclusively dynamically positioned, ultra-deepwater In most modern well construction, both water-based, and
drillships can maintain station and rotate the ship over the non-aqueous fluids, such as oil-based or synthetic fluids, are
well center to head the ship into prevailing weather, follow- used. When changing over from water-based to non-aque-
ing shifts in wind or wave direction. This minimizes the pitch ous fluids, fluid storage pits must be cleaned, if limited to
and roll motions of these large drillships. The number and one set of storage pits. Cleaning mud pits also means that
size of the engines and thrusters help determine the ship’s personnel must enter enclosed spaces, which can be a safe-
stationkeeping ability. ty hazard. It’s far more efficient to install two separate fluid
storage systems, allowing fluid switchovers without entering
Industry has learned from experience that a dynamically po- and cleaning the tanks. With the large VDLs and liquid-stor-
sitioned vessel must be able to maintain station in the face of age capacities available on ultra-deepwater vessels, most
a 61-knot beam wind. Howard Shatto, considered the father drilling contractors have designed their rigs to accommo-
of dynamic positioning, developed a standard by which a dy- date dual mud systems, eliminating the need to clean tanks
namic-positioning system is easily gauged. Using the ratio of between different sections of the well. Again, this decreases
80% of available thruster power (i.e., with one of five pow- the NPT and improves safety and efficiency.
er-generating engines down) and dividing that by the force
of a 61-knot beam wind pushing on the vessel results in a di- The drive into ever-deeper water combined with longer hor-
mensionless ratio called the HSSC Number (Howard Shatto izontal and directional sections means that more drillpipe
Sanity Check). “HSSC” is pronounced “his sick”. (The force must be used and handled by the rig, resulting in larger loads
of the 61-knot beam wind depends on rig size and configura- for the derrick to handle. Correspondingly, derrick capacities
tion.) This easily derived ratio provided industry with a quick to support these larger loads have sharply increased. The
check on a dynamic-positioning system’s ability to maintain old standard of 1.5 million lb gross nominal capacity (GNC)
station in real world events. A HSSC Number greater than was insufficient to support the weight of BOP and riser at
or equal to 1.0 means that the dynamic positioning system ultra-deepwater locations. Derrick’s of today’s ultra-deep-
should be able to maintain station. The consequences of be- water drillships boast lifting capacities of 2.5-3.0 million lb
ing blown off location are high from both environmental and GNC or higher. Derrick configurations have also changed
economic perspectives. Should an ultra-deepwater rig lose with the introduction of redundancy on the rig floor to allow
location, whether due to weather or a DP-system malfunc- offline activities for increase efficiency and lower NPT. Der-
tion, the driller must disconnect the riser from the subsea ricks capable of handling offline running of riser and casing
BOP, thereby dispersing the riser’s contents along the ocean are becoming standard in today’s ultra-deepwater drill-floor
floor. Clearly, avoiding such situations is critical. construction, using a second set of tubular handling equip-
ment (drillpipe, casing, and riser), second drawworks, and
These tanker-sized ships have very large VDLs to allow second rotary table. The increased efficiency from this du-
for increased storage of equipment and materials to drill ality of equipment has clearly helped reduce the NPT during
ultra-deepwater wells. One of the most significant design ultra-deepwater well construction.
goals for this rig type was increased efficiency for all oper-
ations. With the ocean floor nearly 2 miles below the ship’s As hookloads have increased, so has the rating of the trav-
hull, standard operations had to become more efficient to eling equipment in the derricks that carry these loads. The
minimize “non-productive time” (NPT). Relatively simple old standard of 750 short ton traveling equipment soon gave
operations, such as running the BOP and riser to the ocean way to 1,000-ton equipment, and today is pushing toward
floor, can take days, rather than hours on deepwater wells. capacities of 1,250-1,500 short ton. In addition, drillpipe
capacity for use in ultra-deepwater wells has increased as
As an example of reducing NPT, increasing the length of the well. The old standard 5-in. diameter drillpipe soon gave way
individual riser joints from 50 ft to 75 ft or longer, decreased to 5 ½-in. and even 6 ⅝-in. diameter drillpipe. As drillpipe
the number of time-consuming connections between the diameter increased, the length of the individual joints of
riser joints by one-third or more. In addition, redundancy on drillpipe has generally remained as API Range 2 (27-30 ft),
the drill floor allows drillers to run and retrieve the BOP and with some drillers using API Range 3 (38-45 ft) to further
riser off the critical path of building the well, which can save decrease NPT. Handling this drillpipe and combining them

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TYPES OF DRILLING RIGS RT-11

into “stands” of multiple pipes have become more efficient,


as well. Offline stand building has replaced the old standard
References
For more detailed information on these and other aspects
of pulling single joints up the V-door to add to the drill string.
of drilling equipment, practices and technology, refer to ad-
Some drillers have used both horizontal and vertical storage
ditional chapters of the IADC Drilling Manual and to other
of full drillpipe stands to increase efficiency and options for
IADC references. Visit www.IADC.org/bookstore or www.
tripping drillpipe into and out of the well.
IADC.org/ebookstore. All IADC works are copyright IADC,
In addition to the change from straight hydraulic control sys- all rights reserved.
tems to multiplex (electronic) controls due to the increased
hydrostatic pressure in the ultra-deepwater, the overall rat- IADC Drilling Manual chapters
ing of BOPs has increased. In recent years, BOP capacity has Chapters of the IADC Drilling Manual, 12th edition, are avail-
increased from a standard of 10,000 psi to 15,000 psi as able as ebooks and within the complete printed manual:
ŸŸ Automation: Overview of automated drilling
formation pressures increase. Many of the latest deepwater
operations, impact on rig crew, control and monitoring,
drillships under construction, are designed for 20,000-psi
drilling network evolution and examples of automation.
BOPs. As discussed earlier, running and retrieving BOPs in ŸŸ Bits: Discusses bit design, lubrication and pressure
ultra-deepwater can be measured in days rather than hours. compensation, cutting structures, TSP cutters, nozzle
A problem with the BOP or its control system will add days and plug installation and removal, mechanical specific
of NPT, not to mention the time it takes to actually fix the energy (MSE), monitoring drill parameters, dull grading
problem. For this reason, many current ultra-deepwater and evaluation, storage, repairs, calculations, safety,
drillships being built are designed to accommodate two governing standards and guidelines, and more.
complete BOPs on deck. This allows the spare or stand- ŸŸ Casing and Tubing: Covers casing and tubing handling
by BOP to be completely tested and ready to be deployed, and storage on drilling rigs. The chapter covers pipe
should a problem develop with the subsea BOP. types, OCTG materials, corrosion, API casing grades,
OCTG marking, transportation, handling, storage and
Early in the evolution of ultra-deepwater drillships, there running procedures and equipment.
was a perceived need to store crude oil, generated from ex- ŸŸ Casing While Drilling: Covers the range of CwD
technology and operations. Topics include both
tended well testing, onboard the rig. Some of the early de-
retrievable and non-retrievable CwD, as well as liner
signs incorporated the ability to store 300,000-400,000
drilling and retrievable liner drilling.
bbl, or more. However, this crude oil storage and offload- ŸŸ Cementing: Discusses types of and reasons for
ing capability has very rarely been used on ultra-deepwater cementing; preparing the well for cementing; job
wells, and current rigs are not being designed and built with design, pumping and displacing cement; waiting on
this capability. cement and post-job rig operations; cementing strings
and hardware, including casing running tools; cement
However, ultra-deepwater drillships have also been tasked evaluation; and conducting safe cementing operations.
with erecting, testing and deploying subsea Christmas trees. ŸŸ Chains and Sprockets: Covers chain construction and
These installations are provided for the day when the oil specifications, applicable standards, roller-chain
company returns to produce one of these deepwater wells. numbering and dimensions, sprockets, installation,
lubrication and maintenance.
ŸŸ Directional Drilling: Reviews the evolution of
Conclusion directional drilling, from the earliest days to the present;
The type of rig to be employed depends on location and ex- magnetic and gyroscopic sensors; essentials of
pected well-construction requirements. Whether on land directional surveying, including anti-collision; defining
or in extreme water depths around the world, the push for subsurface targets; surface considerations; trajectory
increasing personnel safety, decreasing environmental im- design; well profiles; deviation control; bottomhole
pact, and reducing time to drill and complete the well are the assemblies; deflection and measuring tools; bits; and
ultimate factors driving design. more.
ŸŸ Downhole Tools: Provides a sweeping discussion of
numerous important downhole tools. Content includes
details on borehole enlargement; circulating subs;
downhole mud motors; air hammers; rotary steerable
systems; vibration, torque and drag; measurement
while drilling; logging while drilling; wireline logging;
and jars.
ŸŸ Drill String: Contains brand new sections on
heavyweight drillpipe, safety valves and accessories,
wired drillpipe and more. Color photographs clearly

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RT-12 TYPES OF DRILLING RIGS

identify common drillpipe problems. Included for the underbalanced and air/gas/mist/foam drilling. Covers
first time are proprietary drillpipe tables from IADC- drivers and all variations of MPD, including constant
member manufacturers. bottomhole pressure, pressurized mud cap drilling,
ŸŸ Drilling Fluids: Provides general information on drilling continuous circulation devices, dual-gradient and
fluids for rig workers and early career professionals. riserless drilling, deepwater applications of MPD, air
Covers purpose and functions of drilling fluids; basic hammer drilling, and more.
testing and properties; categories, systems and ŸŸ Pumps: Entirely rewritten to cover both mud pumps and
additives; maintenance, contamination and related centrifugal pumps. Each section is split between the
problems; calculations, units conversions and useful two types of pumps for easy reference.Provides
field tables; safety and hazards, regulations, safety data descriptions and basic theory, safety and handling,
sheets and labeling; and additional reference materials operations and applications, general maintenance, and
for more in-depth studies. important calculations. Includes a glossary, references,
ŸŸ Drilling Fluids Processing: A comprehensive guide to and new color illustrations and photos.
reducing drilling-fluid and overall well costs through ŸŸ Power Generation and Distribution: Features the latest
proper solids-control techniques. Covers dilution, information on emissions standards and regulations. A
chemical and mechanical separation, equipment brand-new section discusses design, operation and
arrangement,, weighted and unweighted drilling-fluid maintenance of variable-frequency drives.Covers
processing, screen labeling, shakers, degassers, engines, generators and transmissions, fuels,
hydrocyclones, desilters, desanders, mud cleaners, installation, operations, shutdown, maintenance,
centrifuges, lost circulation, sizing mud systems and storage and safety. Power distribution covers DC/DC
steel pits, and much more. and SCR systems, DC drilling motors, SCR (AC/DC)
ŸŸ Drilling Hydraulics: Discusses what is covered by the VFD, and DC/DC, including operations, design, theory
broad term “hydraulics”, as well as briefly describing and maintenance.
hydraulic-related equipment. Hydraulic parameters, ŸŸ Rotating and Pipehandling Equipment: Written and
such as density, viscosity, yield point, rheology models, compiled by 26 subject matter experts, the brand-new
flow rate and fluid velocity are covered. Velocity and Rotating and Pipehandling Equipment chapter covers
circulation rate determinations for both duplex and the full range of equipment, including operations and
triplex pumps are discussed. Applications of hydraulics, maintenance. Topics include top drives, hoisting and
including estimating bottomhole pressure and wellbore running in, pipehandling, make up/break out, racking,
pressure management are covered, as is annular auto-handling, tubulars, drawworks, elevators, casing
velocity. running tools, power catwalk, manual and power tongs,
ŸŸ Drilling Practices: A straightforward explanation of the instrumentation, maintenance and inspection, and
causes of troublesome drilling problems and how to more.
avoid and overcome them. Covers bit and drilling ŸŸ Special Operations: This new addition to the IADC
dysfunctions,reaming for hole conditioning, hole Drilling Manual covers tricky operations, including
cleaning in directional and horizontal wells ,tripping drilling highly depleted sands, coalbed methane
practices in horizontal and directional wells, wellbore formations, permafrost, and geothermal wells. Also
stability, lost circulation and more. discusses solid expandable liner technology and covers
ŸŸ Floating Drilling Equipment and Operations: Covers open-hole fishing operations in detail. The fishing
equipment and procedures specific to floating drilling section includes job planning, stuck-pipe mechanisms,
operations, with a focus on deepwater. Topics include estimating stuck point, string-stretch formula, and
stationkeeping, power systems, tubular and marine much more, including a review of fishing tools and
riser handling and tensioning, subsea well control, techniques.
motion compensation, cargo operations, emergency ŸŸ Structures and Land Rig Mobilization: Describes types
disconnects and more. of structures and provides detailed guidance on their
ŸŸ High Pressure Drilling Hoses: Includes an overview of maintenance, inspection, storage and safety. A new,
hose types, mechanical properties, care and dedicated section on land rig mobilization addresses
maintenance, inspection and testing, and a special pre-move planning, rigging down, and rigging up. The
section on flexible choke-and-kill hose and flexible section also includes a discussion on rig-walking
well-test hose. systems.
ŸŸ Lubrication: Discusses wear mechanisms and types of ŸŸ Well Control Equipment and Procedures: Covers the
lubrication. Covers in detail lubrication formulation of gamut of well-control equipment and practice, from
base oils and additives; lubricant properties, equipment to maintenance to procedures for land,
applications, and lubrication programs and practices, bottom-supported rigs and subsea operations. Updated
including fluid conditioning, management of change, with the latest information, this stand-alone chapter
storage handling, used oil analysis, and more. covers blowout preventer stack equipment and
ŸŸ Managed Pressure, Underbalanced and Air/Gas/ arrangements, BOP design, BOP testing, inside BOPs,
Mist/Foam Drilling: A brilliant guide to the key chokes, diverters, control systems and more. The
enabling technologies of managed-pressure, chapter’s section on well control procedures explains

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TYPES OF DRILLING RIGS RT-13

calculations and more for well killing. As an added Six chapters tackle the following vital information, key to
bonus, the chapter includes the latest IADC Killsheets maximizing safety and efficiency in subsea rig operations.
for Driller’s Method, Wait and Weight (surface and ŸŸ Operational Risk Management and Well Integrity
subsea) and Bullheading Method. Each killsheet (James Hebert, Diamond Offshore Drilling Inc,
conveniently provided in US, metric and SI units. chairman): Barrier installation and maintenance for the
ŸŸ Wire Rope: Details the key information needed by rig life of the well;
personnel to properly use and maintain wire rope, with ŸŸ Well Planning and Rig Operations (Brian Tarr, Shell,
emphasis on obtaining the maximum safe life from the chairman): Relevance of well planning and well design
drilling line. Shows how to select the proper size and to well control;
type line to meet requirements, maintain and care for ŸŸ Equipment (Peter Bennett, Pacific Drilling, chairman):
the line to prevent damage, compute service in Typical well control equipment used on floating drilling
Ton-Miles, and choose a cut-off program best suiting rigs;
conditions. Includes numerous example calculations. ŸŸ Procedures (Earl Robinson, Murphy Oil Corp,
appendix. chairman): Kick prevention, detection and mitigation to
ŸŸ Appendix with Glossary: Fully updated to define maintain/regain control.
today’s industry terms, the IADC Glossary glossary ŸŸ Training and Drills (Benny Mason, Rig QA
provides guidance about common and not-so-common International, chairman): Planning, conducting and
acronyms, abbreviations and terms. continuously improving deepwater well control training
and drills;
IADC Deepwater Well Control Guidelines ŸŸ Emergency Response (John Garner, Booths and Coots,
The 2nd edition of the IADC Deepwater Well Control chairman): Activities and resources to manage a well
Guidelines includes new content on operational risk man- control emergency.
agement, sometimes called process safety, with additional
The IADC Deepwater Guidelines also include an appendix
new and refreshed content on well integrity, well planning,
defining important acronyms and terms.
rig operations, equipment, procedures, training and drills,
and emergency response. The year-long project was led by
Louis Romo, BP, Chairman of the Deepwater Well Control
IADC Health, Safety and Environmental
Guidelines Task Force, and Moe Plaisance, DODI, Executive Reference Guide
Advisor, with support from nearly 100 top-level experts. The redesigned IADC Health, Safety and Environmental
Reference Guide contains all the necessary guidelines for
The aim of the guidelines is to facilitate safe and efficient establishing a sound safety program, and includes valu-
deepwater drilling operations. This important publication able information on safe working practices. The redesigned
provides guidance for maintaining primary well control, ap- IADC Health, Safety and Environmental Reference Guide is
plying secondary well control methods and responding to an printed in full color with updated illustrations.
emergency in the event of a blowout. Each chapter is intend-
ed to facilitate the rig team’s primary task of maintaining and
optimizing control of the well.

IADC Drilling Manual Copyright © 2015

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